Sioux Tools 5434 User's Manual
Contents
1. SAFETY MESSAGES Personal Safety Equipment Use Safety Glasses YES Use Safety Gloves Use Safety Boots Use Breathing Masks Use Ear Protectors IMPORTANT Read these instructions carefully before Installing operating servicing or repairing this tool Keep these Instructions In a safe accessible place WARNING Always Read Instructions Before Using Power Tools Always Waar Safaty Goggles Wear Hearing Protection Avoid Protonged Exposure ves A To Vibration Form Z482 Model 5434 amp 5434KL Date 2 98 A 3 8 Capacity Straight Drill CE Model 5434TB 7 6 Tire Butter Operator Instructions includes Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismantling and Assembly Safety rules when using a 5434 amp 5434KL Drill or 5434TB Tire Buffer Use may produce flying objects Always use safety goggles Use accessories rated at above 2 500 RPM Protenged exposure to vibration may cause injury Read all instructions before using this tool All operators must ba fully trained in its use and aware of these safety rules Do not excead the maximum working air pressure Use parsonal protection equipment as recommended Use compressed air only at the recommended conditions tf the tool appears to malfunction remove from use immediately and arrange for service and repaic ttt isnot practical to remove tool from service then shut o2. 22 and the front end plate 23 tap the teeth portion of the rotor 19 60 as to separate the rotor from the front end plate 23 rear end plate 18 and the rotor blades 20 from the cylinder 22 Using a round bar approx 6 2mm in diameter tap the inside of the ball bearing 24 to separata the front end plate 23 from the ball bearing al out the pin 115 ale sosi arn ay pak basing 17 to Separate the rear and plato 18 from ball baring 17 alr regulator 8 spring 7 and la 6 Tap the throttle valva bushing 2 to remove The hose adaptor 14 may be removed with a 17mm wrench then muffler 16 can be removed as well a dapor 14 Page No 2 5434 amp 5434KL 3 8 Capacity Straight Drills 5434TB 7 16 CapacityTire Buffer z 3 z 3 Description 66414 Steal Ball 3 Front End Plate Ball Bearing 2 94 Planat Gaar Pin Work Spindle Planet Cage Ball Bearing Nose Housing Washer Spacer Chuck 7 16 Quick Change Includes Fig 36 Quick Coupler Adaptor Shown Name Plate 5434 pasom 605401 Waringtabel O Order Quantity Needed 21 ils ap 8 8 88 By B 8 8 8 nse ils Page No3 Reassembly Clean ali parts and examine for wear and replace with parts obtained from the manufacturer or an approved distributor Ensure that the face of the end plates 18 23 that abut the tylinder 22 are flat frea from bums and sharp edges Hf necessary
3. from your supplier If such equipment ls not used then the tool should be lubricated by shutting off the alr supply to the tool depressurizing the line by pressing the throtde on the tool Disconnect the air fine and pour into the hose adapter a teaspoonful Sml of a sultabla pneumatic motor jubricating oll preferably Incorporating a rust Inhibitor Reconnect tool to air supply and run toc slowly for a few seconds to allow alr to circutate tha olf If tool is used frequently lubricate on dalty basis and If tool starts to slow or lose power It ls recommended that the air pressure at the toa while the toot Is running is 90 PSV6 2 bar Operating Drills Select suitable drill bit insert the shank into the drili chuck as far as possibla and tighten chuck making sure that the shank of the device is securely clamped centrally between three chuck jaws When drilling hotes of all sizes it is advised to use a pointed punch to mark the center at which the hole is to be diillad as this will provide a starting point for the bit tip This procedura will prevent the ddli bit from skidding ensura that the hala is drilled where Intended and help Prevent dll bit breakage when using small drill bits When drilling particularly with small dlameter drill bits atways try to ensure that load applied to the dail is such that the drill bit is always at right angles ta the hola being drilled Do not force the drill btt but allow it to cut When drilling always a
4. dopt a firm posture to ba able to counteract any sudden movement of the drill dua to torque reaction Such torque reaction can occur when the drill stalls due to a too heavy toad baing applied or the material being too hard The torque reaction can occur when the drill bit breaks through the material being drilled particularly on sheet metal Always use eye protection and hand protection when drilling holes in metals where the material being removed from the hole ts in the form of long sharp strips Do not te the drill chuck kay to the drill as the attaching davice La string or chain could become entangled with the rotating chuck and bit etc fusing an abrasive davice drilling stone or performing any operation where dust is created It Is recommended to usa a breathing mask Always ensure that tha material to be drilled is firmly fixed to prevent its movement it ls also recommended that when driling holes of large diameter to first pre drill a hole of smaller diameter as this wilt reduce effort required to drill the hole and minimize torque reaction When ditlling do not remove drill chips by blowing or wiping with bare hands Stop the dali completely and use a cloth or brush to remove dei chips Lubricating the tip of the bit will make drilling easter and Improve the drilling action The levar is tha orvoff valve for the tool The dail operates in a clockwise direction An air strainer Is part of the hosa adaptor 14 Periodically check the s
5. eters Sec Use Safety Glasses YES ji Use Safaty Gloves Baby Test Method Tested In accordance with ISO Usa Safety Boots Weart Ps standards 8662 Part 1 Use Breathing Masks Use Ear Protectors ves fd Prolonged Exposura Declaration of Conformity Sioux Tools Inc 2901 Floyd Boulevard P O Box 507 Sioux City lowa 51102 declare under our sole responsibility that the product Model 5434 5434KL Drills amp 5434TB Tire Buffer Serial Number to which this declaration relates Is in conformity with the following standard s or other normative document s EN792 Draft EN292 Parts 1 amp 2 SO 8662 Part 1 Pneurop PNSNTC1 following the provisions ot 89 39 C as amended by 91 368 EEC amp 93 44 EEC Directives ertson V P General Manager Name and signature or equivalent marking of authorized person Paga No 4 Printed In Japan
6. ff the alr supply to the tool and write or have written a warning note and attach it to the toot ff toot is to be used with a balancer or othar suspension device ensure that the tool Is firmly attached to the suspension support devica When operating the tool always keep the body and Particularly the hands away from the working attachment fixed to the tool The tool s not electrically insulated Never use the tool if thare is any chance of coming into contact with five electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficlently only to overcome any reaction forces that may result from the tool doing work Do nat overgrip Use only correct spare parts for maintenance and tepair Do not improvise or make temporary repairs Major sarvicing and repairs shautd only be carried out by persons trained to do so Donotlock tap wire etc the Orvorr valve in On position The throttle triggar lever etc must always be free to retum to the Off position when released Always shut off the alr supply to the tool and press the On Off valve to exhaust the alr from the feed hose before fitting removing or adjusting the working attachment fitted to the tool Before using the tool make sure that a shut off device has been fitted to the supply line and the position Is known Recommended Air Supply System Page No 1 and easlly accessible so that t
7. he air supply to the tool can be shut off in an emergency Check hose and fittings regularly for wear Take care against entanglement of the moving parts of the tool with clothing halr ties cleaning rags rings Jewelry watches bracelets etc This could cause the body or parts of the body to be drawn towards and in contact with the moving parts of the tool and could be very dangerous tls expected that users will adopt safe working practices and observe al local regional or country legal requirements when installing using or maintaining the toal Take care that the exhaust alr does not point towards any other parson or material or substance that could be tontaminated by oll droplets When first lubricating a too or if the tool exhaust has a high ofl content do not allow the exhaust air to come near very hot surfaces or flames Never tay the tool down until tha working attachment has stopped moving When the tool is not in use shut off the air supply and Press throttie triggerfever to drain the supply line tf the tool Is not to ba used for a period of time first lubricate disconnect from alr supply and store in a dry average room temperature environment If tha tool is passed from one user to a new or Inexperi enced user make sure these Instructions are available to be passed with the tool Do not ramove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger
8. lap on a Rat vary fine grade of abrasive paper Ughtly coat ali parts in a suitable pneumatic tool lubricating oll and pack bearings with a tithlum or motyodenum general Purpose grease and assemble the tool In reversa order above With the levar 12 deprassed pour Into hose adap tor 14 Sm of a pneumatic tool lubricating ofl Release the lever and connect to a sultable alr suppty and run the tool slowly for a few seconds to allow the oll to circulate Check NOTES the function of the air regulator and safety taver before re tuming to service NOTES Length 8 25 210mm at 90 PSIG 6 2 bar Manufacturer Supplier Product Type 25 00 J Sloux Tools Inc Straight Drill Cycles Per Min 2901 Floyd Boulevard Tire Buffer P O Box 507 Model No Nos Serial No Sloux City LA 51102 434 5434KL U S A 3 8 Capacity Tel No 712 252 0525 Fax No 712 252 4267 5434TB 7 16 Capaci Recommended Hose Bore Size Minimum Hose Length 516 Ins 8MM 30 Ft 10 M Noise Level Sound Pressure Level 83 5 dB A Product Net Weight Recommended Use Of 20 bs Balancer Or Support 09 Kg No Recommended Max Air Pressure Test Method Tested In accordance with Pneurop test code PN8NTC1 and ISO Standard 3744 Recommended Working 6 2 bar 90 PSI Maximum 6 2 bar 90 PSI SAFETY MESSAGES A WARNING Personal Safety Equipment Aaye aed instution Vibration Level 1 29 M
9. speed governors etc Wherever possible secure workplace with clamps a vise etc to make it rigid so it does not move during the work operation Keap good balance at all times Do not stretch or overraach Try ta match the tool to the work operation Do not use a toot that Is too light or heavy for the work operation If in doubt seek advice In genera terms this toot is not suitable for underwater use or use In explosive environments seek advice from manufacturer Try to make sure that the work area is clear to enable tha work task to be performed safely If practical and possibla try to clear unnecessary obstructions before starting work Always use air hose and couplings with minimum work ing pressure ratings at least 1 1 2 times the maximum working pressure rating of the toot Foreseen Use Of The Tool 5434 amp 5434KL Drills 5434TB Tire Buffer The drill Is designed for the purpose of drilling holes in atl types of materials i e metals wood stone plastics etc using drilling bits designed for this purpose It may be used with other forms of cutting tools pollshing devices or for sanding using coated abrasive Products Before using any such products first check with the manutacturer thair sultabllity for use with this type of drill The tire buffer is designed for buffing tres and tubes by use of a pair of abrasive cup wheels in the form of a rasp ILis particularly usett In s
10. trainer for blockage or if the drill slows or toses power It can be easily cleaned by removing the hose adaptor Operating Tire Buffer The tever 12 is the on off vaive Saladi a pair of buffing wheel halves and check that they are not damaged or cracked and fit them on the quick coupling adaptor Attach tool to a suitable alr supply and start the tool for the first time away from other persons and In a safe area Le under a heavy bench and run for at feast one minute to ensure the buffing wheels are sound Wear a breathing mask and eye and ear protection When using the tool do not apply a heavy force to tha buffing whee or allow the surface being buffed to become hot Apply light steady pressure or interrupted momentary pressure Dismantling amp Assembly Instructions Disconnect tool from alr supply To remove the chuck 33 34 35 grasp the toot in one hand and with the other hand sharply twist the chuck in the direction to bosen a right handed thread La the direction of rotation of the tool Then grip the moter housing 1 in a visa fitted with soft Jaws on the flats at the rear end of tha housing With a wrench disassemble the nose metal hammer tap the work spindie 29 to ramove the ball bearings 30 planat cage housing 31 and pull out pins 28 washer 32 With a non metallic or soft 25 and planet gars 26 To pull out the motor partion 17 24 trom the housing 1 grip tha area between the cylinder
11. urface Preparation prior to patching a tire or tube For either too modal do not use bonded abrasive products l a grinding wheels or saw blades or any device which has a permitted safe working speed less than the free speed of the drill Do not usa this tool for any other purpose than that specified without first consulting the manufacturer or the manufacturer s authorized supplier Work Stations The tool should only be used as a handheld hand operated tool it is always recommended that the tool is usad when standing on a solid floor it can be used i other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware that the drill can develop a torque reaction sea section Operating Putting Into Service Air Supply Use a clean lubricated alr supply that will giva a measured alr pressure at the toot of 90 PSIG 6 2 bar when the tool is running with the triggerfaver fully deprassed Use recommended hose size and length It ls recommended that the tool is connected to the air supply as shown in figure 1 Do not connect the tool to the air fine system without incorporating an easy to reach and operate air shut off vatva The air supply should be lubricated It is strongly recommandad that an air fitter regulator tubricator FRL is used as shown in Figure 1 as this will supply clean lubricated alr at the correct pressure to the tool Details of such equipment can be obtained
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