Simpson Drill Strong-Tie Anchor Systems User's Manual
Contents
1. C OPERATING PROBLEMS f unnecessary bystanders are in the area tell them to leave warn all others that you are using a powder actuated tool e Check the work surface to be sure it is clear of any debris Clear away any debris so that the tool sits flush on the work surface Check work area for explosive or flammable materials If any are found remove before operating tool Check the breech faces of the tool to be sure there is no dirt grit or foreign objects present e Check the barrel to make sure you don t double load it and that it is clear of any obstruction BEFORE loading the tool operate it a few times on a solid surface making certain all parts move freely and that the firing pin clicks when the tool is fully depressed and the trigger is pulled Dry firing will not damage the tool 8 Copyright 2004 SIMPSON STRONG TIE COMPANY INC Fastening Module TOOL ASSEMBLY BREAKDOWN PTM 27 and PTM 27HD PTM SF1 PTM FM1 PTM 01106 PTM 01114 L4 PTM 01106WC for PTM 27W i PTM 01107 Strip Feeding Module PTM SF1 PTM 01122 NOTE For tools with serial number ending with A use PTM 03122 PTM 01108 NOTE For tools with serial number ending with A use PTM 03108 PARTS LIST OF PTM 27 Feeding Module Serviced or replaced as an entire module Firing Module Serviced or replaced as an entire module PTM FP1 PTM 01102 PTM 01106 PTM 01107 PTM 01108 PTM 011122. Think of safety first 15 4 STUDY AND UNDERSTAND THESE RULES BEFORE OPERATING THESE TOOLS 3 Thickness of base material is perhaps the most important consideration for good safe fastenings In concrete the thickness must be 3 times the Before Loading and Firing shank penetration in other words for 1 of shank the concrete must be at least 3 thick In steel thickness must be equal to or greater than the 1 Never operate the tool without checking to see if the barrel is free of diameter of the shank obstructions and that the tool is clean and in good working condition 2 Never attempt to alter modify or manufacture parts for use in your D DO NOT USE THESE TOOLS FOR FASTENING INTO Simpson Strong Tie tool this can cause malfunctions and result in unsafe functioning of the tool Use only genuine Simpson Strong Tie parts fasteners and power loads at all times Hollow block or tile 3 Operators and bystanders must wear eye ear and head protection at all Glazed tile 1 Vertical mortar joints 2 3 4 times Serious injury or death can occur if these safety items are not used Glass 7 8 9 1 Bricks 4 REMEMBER use common sense and good judgement Use this tool for its Hardened or tool grade steel So Cast iron intended purpose only Know the material you are fastening into making RES Welded areas or torch cuts certain it is compatible with the powder actuated tool Spring Steel 0 Natural rock Prepare for Lo
3. PTM 01114 PTM 01122 PTM 01135 Fastening Module Includes the following Barrel Nose Piece Piston Reset Pin Reset Pin Cap Piston with Ring Piston Buffer Reset Pin Spring FM Retaining Screw Firing Module PTM FM1 PTM 01335 PARTS LIST OF PTM 27HD Een EE PTM 01112HA m PTM 01114HA y PTM 01106HA e PTM 01102HA PTM SG1HA Optional 10 Copyright 2004 SIMPSON STRONG TIE COMPANY INC
4. knowing and understanding the following basic rules will help ensure safe use of Simpson Strong Tie tools A CENTER PUNCH TESTING Before making a fastening always test the base material and the work piece Using a long Simpson Strong Tie fastener a hammer AND SAFETY GLASSES place the point of fastener against the surface to be tested and strike the head with an average hammer blow DO NOT FASTEN THROUGH OR INTO A MATERIAL IF 1 The fastener point is blunted this material is too hard 2 The material cracks or shatters this material is too brittle DO NOT FASTEN INTO A BASE IF 1 The fastener sinks easily into the surface with an average blow this material is too soft fastener may penetrate causing serious injury or death REMEMBER Use for a base material only a substance that shows an impression when tested by the center punch method but that does NOT blunt the point of the fastener does NOT crack or shatter and does NOT receive the fastener easily with an average hammer blow B APPLICATIONS FOR THE PTM 27 and PTM 27HD Both these tools are capable of making a wide range of fastenings however each has a general purpose for which it was designed 1 PTM 27 a heavy duty tool for the professional who requires the high speed production of a 10 shot strip load tool 2 PTM 27HD the same heavy duty tool but for the professional who fastens daily but prefers the versatility and economy of a single shot tool C MINIMU
5. 27 AND PTM 27HD AND POWDER LOADS NEVER leave a loaded tool unattended Once the tool is loaded make the fastenings or unload the tool NEVER carry powder loads in the same pocket or container with fasteners or any other hard objects NEVER use powder actuated loads in firearms They are more powerful than normal small arms ammunition NEVER carry a loaded tool from job to job ALWAYS Properly brace yourself when working on scaffolding or ladders ALWAYS wear eye ear and head protection NEVER use the tool for anything other than its intended purpose B OPERATING PROBLEMS e f the powder load does not fire after pulling the trigger hold tool firmly against the work surface for at least 30 seconds Carefully remove tool from work surface making sure to point it away from yourself and any bystanders Remove load and dispose of it in a can of water Unfired loads must never be thrown in trash containers or carelessly discarded in any way e NEVER attempt to force or pry an unfired powder load from the breech plug with a sharp or pointed object as this may cause an accidental discharge NEVER attempt to disassemble a jammed tool containing a live powder load Tag the tool DO NOT USE and store it safely in a locked case Call your Simpson Strong Tie representative for tool repair e f at any time during the operation of the tool you feel it is not working properly STOP using it and call your Simpson Strong Tie distributor
6. Sly SIL Peay i S414 SI L Peay i ISdly SI L peay i sly sly peasy i i S4ld SIUL Pedy i S4 4 SI L Peay i YS4ly SIUL Peay i S414 SIL peasy i Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC the lubricant supplied Check carefully around the firing pin opening for dirt or carbon build up 2 Cleaning of all parts in the firing mechanism should be conducted by an authorized Simpson Strong Tie repair station twice annually or every 5 000 fastenings whichever comes first WARNING Remember never proceed with cleaning and maintenance until you are certain the tool is not loaded If the tool does not function properly tag it WARNING DO NOT USE and return it as soon as possible to an authorized Simpson Strong Tie repair station or to the factory 18 DISASSEMBLING THE TOOL TABLE OF CONTENTS WARNING Make sure tool is unloaded before disassembly General nfOrmatlOl 22 irc d etr a eet eda itta dede End e de cad 3 4 WARNINGS xod a eppure eM en E RI ERAEN ANENE 5 Your Responsibly 1 unii Lei re et tnn ne ek vena EE ERE EN Ee usata 6 General Operating Procedures eseseeem ineas 7 Handling the Tool and Powder Loads ssssssemI 8 Parts Breakdown sssssssssssss emi 9 10 t 5 How to Load and Fire the Tool sssesenmRHRH 11 12 1 Loosen the reset pin cap by turning 2 Remove the barrel assembly by sli
7. Inspect all parts for excessive wear or Each tool kit contains the following items vital to the safe operation and storage cap counterclockwise and remove The damage and replace all parts necessary of the tool lockable carrying case brushes for cleaning instruction and safety firing modular should be cleaned daily Use only genuine Simpson Strong Tie manual tools for maintenance safety goggles ear protection chart of fasteners after use and lightly lubricated To replacement parts To reassemble designed for these tools reassemble insert the modular as shown reverse steps 1 thru 5 aligning the two long rods with the holes inside the receiver 17 2 IMPORTANT SAFETY INFORMATION This manual describes the proper use of the PTM 27 and PTM 27HD and the safe operating procedures for them however THINKING IS YOUR RESPONSIBILITY You must understand ALL operating principles safety features and fastening limitations of these tools to use them without risk of serious injury or death to yourself or bystanders REMEMBER Do not operate this tool until you study and understand this manual completely and become trained and certified to operate it by an authorized Simpson Strong Tie instructor OPERATING PRINCIPLE There are two types of Powder Actuated Tools INDIRECT ACTING TYPE TOOL GAS RELEASED AGAINST PISTON FASTENER DRIVEN BY PISTON PISTON This type tool uses the expanding gases of the power load to push a capti
8. LIMITED WARRANTY ONE YEAR ON SIMPSON BRAND TOOLS Simpson warrants their tool operated under normal uses in the United States and Canada that Simpson will repair replace or adjust any of these tools or their component parts found to be defective in materials or workmanship within one year from the date of purchase One Year Limited Warranty All we require is that you properly operate and maintain the tool as described herein and that you return the tool for warranty repairs to Simpson To the extent allowed by law 1 Any implied warranty of merchantability or fitness is limited to the one year duration of this written warranty 2 Simpson shall not have any responsibility for loss of use of these tools loss of time inconvenience commercial loss or incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you also may have other rights which may vary from state to state Return Tools To Northwest USA Southwest USA Northeast USA Simpson Strong Tie Co Simpson Strong Tie Co Simpson Strong Tie Co 5151 S Airport Way 260 N Palm Street 2600 International Street Stockton CA 95206 Brea CA 92821 Columbus OH 43228 209 234 7775 714 871 8373 614 876 8060 Southeast USA Eastern Canada We
9. M SPACING AND BASE MATERIAL THICKNESS 1 Edge spacing when fastening in concrete must be at least 3 and in steel at least 1 Fastening too close to the edge may cause the fastener to break out and ricochet 2 Spacing between fasteners is equally important in concrete Maintain a 4 spacing for 1 4 fasteners and 6 for 3 8 fasteners In steel maintain a 1 1 2 spacing for both diameter fasteners 13 Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC YOUR RESPONSIBILTY A TRAINING 1 Remember you must obtain certification of training from an authorized Simpson Strong Tie instructor If such training is not available where you purchased the tool call or write Simpson Strong Tie before attempting to operate the tool for information on the nearest authorized instructor Remember obtaining this instruction is YOUR RESPONSIBILITY 2 Read this manual completely and understand its contents fully before attempting to operate the tool If there is anything in this manual that you do not fully understand ask your instructor or call Simpson Strong Tie for information Remember reading and understanding this manual is YOUR RESPONSIBILITY B LIMITATIONS 1 Justas no instruction book of any kind can forewarn a learner against all possible situations or emergencies that may arise neither can Simpson Strong Tie instructors or printed instructions detail all possible conditions or circumstanc
10. ading 1 ALWAYS open the tool before handling it to be certain it is unloaded E REMEMBER f you are unsure of the base material being suitable perform 2 ALWAYS insert the fastener first Make sure you never double load the center punch test described on page 13 failure to do so may cause serious injury or death the fasteners 3 NEVER load or fire the tool in an explosive atmosphere or when flammables are nearly NEVER allow bystanders to gather around you when using the tool 5 ALWAYS check to be sure that the tool is clean Excessive dirt or debris can cause accidental firing or misfiring of the tool 6 NEVER use improper power loads or fasteners in the tool as the may be unsafe or damage the tool 7 NEVER guess before fastening into any unknown base material particularly in walls perform the center punch test described in this manual Point Flattens Surface Shatters Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC Ae Fastener Sinks in with 8 NEVER GUESS once you determine that the base material is suitable No Indent Material Cracks Average Hammer Blow make a test fastening with a brown P27SL2 strip load If the brown does not set the fastener try green P27SL3 yellow P27SL4 red P27SL5 until the proper power is determined TOO HARD TOO BRITTLE TOO SOFT 5 14 MAKING SAFE FASTENINGS There is no substitute for good common sense however
11. ding Making Safe Fasteninge seed ec be piter ERU PIS Eee rn bH IEEE Mr IY ERE EER 13 14 it counter clockwise and remove forward out of the receiver Remove the reset pin spring and reset Selecting Fasteners and Loads sssssss nese neta tena eee 15 16 Ads imu oma the barrel Changing the Piston 17 Cleaning and Maintenance ccccceccec eee eeeeee HR 18 Tool Warranty scies pe eet esse cec tete habe dadeqgadius Back Cover INTRODUCTION The Simpson Strong Tie PTM 27 and PTM 27HD tools are low velocity or indirect acting tools Do not attempt to operate this or any other tool before obtaining proper training and operator certification READ THIS MANUAL CAREFULLY 3 Remove the nose piece from the barrel 4 Slide the piston forward and remove Inspect the piston buffer for damage from the barrel It will help you operate the tool with the greatest SAFETY and efficiency by providing you with an understanding of the safety features operating principles and limitations of the tool and its use Simpson Strong Tie disclaims any responsibility for incidents resulting from the disregard of these instructions and warnings Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC These tools use 22 or 27 caliber loads to drive 300 headed fasteners or 1 4 inch threaded studs ranging from 1 2 to 3 inches in length 5 Remove the firing modular by turning the 6
12. e followed ALL safety precautions pull the trigger After making the fastening lift the tool off the work surface and pull the nose piece sharply forward or flip the tool open with a snap of the wrist This action resets the piston and prepares it for the next load To remove the spent strip loads grasp the strip firmly and pull upwards in a smooth motion Never place your hand over the nose piece of the tool unless inserting a fastener and only then with the tool fully open and the chamber empty HOW TO LOAD AND FIRE THE TOOL 1 11 Grasp the nose piece and pull sharply forward until you feel a definite stop This resets the piston and sets the strip advance lever into the correct location DO NOT place your hand over the nose piece when operating the tool Insert the fastener into the nose piece of tool head or threaded stud end first Push fastener until the pointed end is even with the face of the nose piece Select the proper powder load and insert it into the chamber Always start with the lightest load P22AC1 WARNING Always keep the tool pointed downward and away from yourself and any bystanders Partially close the tool by pulling the nosepiece rearward into the detent carry position WARNING Never place your hand over the nose piece while closing Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC A HANDLING THE PTM
13. es surrounding the use of this tool or its supporting products Recognizing these circumstances and reacting in a safe manner is YOUR RESPONSIBILITY 2 Simpson Strong Tie disclaims any responsibility for injury or death which may result from any disregard of this manual or the verbal instruction of the authorized Simpson Strong Tie instructor Following the rules of safe operation given to you here and verbally is YOUR RESPONSIBILITY SAFETY STARTS WITH YOU OBTAIN AUTHORIZED TRAINING GENERAL OPERATING PROCEDURES OF THE PTM 27 AND PTM 27HD 1 2 3 4 Always point the tool away from yourself and all bystanders Never place your hand over the front muzzle end of the tool An accidental discharge will seriously injure your hand Always hold the tool perpendicular to the work surface making certain that NO debris is present on the surface Never set a fastener too close to another set fastener as this can cause a ricochet Never fasten less than 3 from the edge of concrete or less than 1 2 from the edge of steel Never fasten into rough spalled cracked or uneven concrete Fasten at least 3 from the outer edge of a spalled area Never fasten into material which is too hard such as hardened steel welds cast steel marble spring steel natural rock etc This could cause the fastener to shatter and escape and result in serious injury or death Never fasten into material which is too brittle such as glass glazed brick
14. glazed tile slate etc This could cause the material to shatter and result in serious injury or death Never fasten into material which is too soft such as wood plaster drywall composition board plywood etc This could cause the fastener to pass through and escape resulting in serious injury or death Never fasten into a concrete base material less than 3 times the shank penetration of the fastener Never fasten into a steel base material less than the shank diameter of the fastening being used Fastening into any base material which is too thin may allow the fastener to pass through and escape resulting in serious injury or death Never attempt to fasten through a disc use only pre assembled fasteners and disc PDPW series when a disc is required Never fasten through an existing hole in any material as the fastener could hit the edge of the hole and ricochet If you decide not to make a fastening after having loaded the tool remove both the power load and fastener from the tool before returning it to its case FAILURE TO OBSERVE ANY OF THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO YOURSELF OR A BYSTANDER Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC 5 Depress the tool firmly against the work surface using both hands Make certain you hold the tool perpendicular to the work The tool is now in the firing position if you hav
15. he breech face and chamber are clean and free of dirt and carbon deposits Use only the lubricant supplied or a similar non flammable substance Use lubrication sparingly as excessive amounts will cause a more rapid build up of powder residue and dirt 3 Piston should be brushed clean daily and checked for damage or excessive wear How ro Avoip SERIOUS INJURY OR DEATH ALWAYS make certain the base material consists of thick concrete or structural steel ALWAYS observe these safety precautions and those appearing throughout this manual ALWAYS wear eye ear and head protection B Firing Mechanism NEVER attempt to bypass or circumvent any of the 1 Breech faces should be wiped clean with a cloth and N pes Lu N um D b o co a ren as N um 3 b c N pen Lh N um 3 a ren E Ld um D o co o ren as a Ez b LI c a res as N T b o co safety features of this tool NEVER attempt to fasten into soft thin brittle or very hard material NEVER attempt to fasten into a spalled cracked or uneven surface NEVER attempt to fasten less than 3 inches from the edge of concrete NEVER attempt to fasten less than one half 1 2 inch from the edge of steel NEVER place your hand over the muzzle end of the tool with a powder load in the chamber REMEMBER SAFETY FIRST i S414 SIUL Peay i S41d SIYL peay ij
16. high psi concrete for maximum holding power 7 When fastening into steel with a drive pin add the thickness of the work material to the thickness of the steel plus 1 4 for the point to fully penetrate For threaded studs select one that has a shank length to penetrate the steel 1 4 inch and sufficient thread length for the work material plus a washer and nut 8 Always use the spall guard where space allows as it helps hold the tool perpendicular to the work surface as well as offering additional safety to the use of the tool attempt to drive it with any powder actuated tool Your safety and the safety of those around you should always be kept the foremost thought in the mind of every powder actuated tool operator Consider that the least powerful load used in powder actuated stud drivers produce approximately 10 times the power of a 22 caliber long rifle cartridge Respect this power as you would your chain saw your lawn mower and your rifle Keep safety in mind and safety will mind you Reliable training is necessary if you want to be a good chemist engineer architect machinist or carpenter The only absolutely reliable training for powder actuated tool operator lies in his or her ability to absorb and abide by the instruction and safety precautions for each and every tool operated Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC For absolute reliable training rely on yourself
17. result in serious injury or death Simpson Strong Tie power loads are 100 YELLOW color coded for safety and identification P27SL4 ipis M purposes Power level should be noted l before selecting and or using load 6 7 In addition each box of power loads is 5 8 labeled with an indicator dial denoting 4 9 the energy level on a scale from 1 F f 4 18 lowest to 12 highest Power loads numbered 1 through 6 have a brass 2 11 case and those numbered 7 through 12 1 12 have a nickel case finish 97 BRASS NICKEL AL 16 POWER LEVEL SELECTING FASTENERS AND LOADS IMPORTANT SAFETY INFORMATION 1 FASTENER SELECTION BASE MATERIAL SUITABILITY 1 The PTM 27 and PTM 27HD are designed to set three types of Before fastening into any material give it the center punch test Using the fasteners drive pins threaded studs and special assemblies such fastener as a punch and a hammer strike a solid blow to the actual material as drive pins with pre assembled washers conduit clips and you wish to fasten into If the point of the fastener is blunted the material is too ceiling clips hard and is unsuitable If the material cracks or shatters it is too brittle and is 2 All Simpson Strong Tie fasteners are manufactured from high unsuitable If the fastener sinks into the material with the hammer blow the carbon steel especially heat treated to allow ductility yet hard material is too soft and is unsuitable enough to penetrate concrete or structural s
18. stern Canada Simpson Strong Tie Co Simpson Strong Tie Co Simpson Strong Tie Co 1720 Couch Drive 5 Kenview Boulevard 11476 Kingston Street McKinney TX 75069 Brampton Canada L6T 5G5 Maple Ridge B C Canada V2X 0Y5 972 542 0326 905 458 5538 604 465 0296 Form T SAS PTM27HD04 4 04 Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC WARNING Read This Manual BEFORE Operating This Tool Strong Tie ANCHOR SYSTEMS TM OPERATOR S MANUAL Model PTM 27 PTM 27HD StrongTie ANCHOR SYSTEMS TM 4120 Dublin Blvd Suite 400 Dublin CA 94568 www simpsonanchors com Read This First Read This First Read This First Read This First CLEANING AND MAINTENANCE Reap Tuis Berore Usine Do Not Attempt To Use This Powder Actuated Tool Without First Reading And Understanding The Information Contained In This Manual You Must Then Be Trained And Certified By An Authorized Simpson Strong Tie Representative WARNING Excess dirt or debris on the breech faces may cause the tool to accidentally discharge causing serious injury or death Clean this tool daily before using as follows A Barrel Assembly Serious Injury Or Death May Result If This Tool Is Not Used In Accordance To This Instructions 1 Nosepiece must be cleaned and inspected daily making certain the inside is clean and free of debris and damage 2 Barrel make certain t
19. teel 3 Drive pins vary in length from 1 2 to 3 shank length and are 300 inch 5 16 or 8mm head diameter The PTM 27 and PTM 27HD have a capacity of 3 inches Drive pins are used to directly fasten suitable work materials to a suitable base material 4 Threaded studs vary in overall length from 3 4 to 2 1 2 with V df the material is too hard the fastener can ricochet and possibly escape many combinations of thread length or shank length Threads are striking you or bystanders and cause serious injury or death 1 4 20 NC Threaded studs are generally driven directly into the V Ifthe material is too soft the fastener can pass completely through and base material with the work material attached subsequently with strike someone on the other side causing serious injury or death a nut and washer V REMEMBER If you can hammer a fastener into the base material do not 5 Drive pins assembled with washers generally vary in length from 1 to 3 and are assembled with washers from 3 4 diameter to 1 1 2 diameter Conduit clips are generally available in 1 2 TW SAFETY STARTS WITH YOU 3 4 TW and 1 TW with either a 1 or 1 1 4 drive pin assembled Ceiling clips are assembled with 1 or 1 1 4 drive pins and although generally used for hanging suspended ceilings they can be used for a variety of hanging applications 6 Fastener penetration into concrete should be roughly 6 to 8 times the shank diameter higher for low psi concrete and lower for
20. ve piston which in turn forces the fastener into the work The PTM 27 and PTM 27HD are indirect acting tools DIRECT ACTING TYPE TOOL FASTENER DRIVEN GAS RELEASED BY GAS AGAINST FASTENER A Y QgE E 3 This type tool uses the expanding gases of the power load to directly force the fastener down the barrel and into the work CAUTION The PTM 27 and PTM 27HD are capable of fastening into concrete and or steel The fastener enters the work surface with an extreme amount of energy Make certain not to misdirect the energy 23 Copyright 2004 SIMPSON STRONG TIE COMPANY INC Copyright 2004 SIMPSON STRONG TIE COMPANY INC SELECTING FASTENERS AND LOADS 2 POWER LOAD SELECTION 1 The PTM 27 and PTM 27HD are designed to use 4 levels of powder loads each identified by a number and color as follows For PTM 27 and PTM 27HD 27 caliber strip loads Simpson Strong Tie Part PowerLevel Color 4 5 GREEN P27SL4 A O YELLOW P27SL5 5 RE aG56560606005 OO 27 CALIBER STRIP LOAD BRASS CARTRIDGE 2 When making a test fastening start with the lightest load first going up one level at a time until the proper level is attained 3 WARNING Do Not Overpower doing so many cause the fastener to break and ricochet or pass completely through material and escape 4 Do not attempt to force a load into the chamber of a tool Failure to observe these or any other warnings in this manual may
Download Pdf Manuals
Related Search