Razor MX650 User's Manual
Contents
1. 2 Start with spoke closest to tire valve stem and tighten each nipple in sequence exactly 1 4 to 1 2 turn A single 1 4 to 1 2 turn may not be enough to bring the spokes into proper tension Continue tightening all spokes no more than 1 2 turn in sequence until all spokes are tight Note Tightening each nipple more than a 1 2 turn each can cause the wheel to become distorted and wobbly thus permanently damaging the wheel warninc To prevent shock or short circuit please follow the instructions accordingly and do not skip or combine any steps WARNING Regularly check the spoke tension and retighten the spokes whenever loose If you have any doubt ask an experienced motorcycle or bicycle mechanic to inspect your spokes to determine if the spokes need tightening or adjusting A Chain and Sprocket The chain will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven vehicles due to run out tolerances of the freewheel and sprocket The chain should be adjusted to the ideal tension with chain in the tightest spot Proper chain alignment must be maintained The wheel must not be skewed If the chain is noisy or rough running check the lubrication tension and alignment of the sprockets in that order Battery Care and Disposal Do not store the battery in temperatures above 75 F or below2. 21 2 Battery cover right 07 Front fork 21 3 Off switch 08 Front fender 21 4 Main switch power 09 Handlebar clamp complete 21 5 Charger port w wires 10 Front wheel complete 22 Seat cushion complete 11 Front brake caliper 22 1 Seat cushion 12 Shock 22 2 Front cover left 13 Control module 22 3 Front cover right 14 Battery 3 12V 12Ah 22 4 Mock gas tank 15 Motor 36V 12h 22 5 Rear fender 16 Kickstand MX500 MX650 PARTS Loose Parts Tire Inflation There should not be any unusual rattles or sounds from Periodically inspect the tires for excess wear and replace as loose parts or broken components If you are not sure ask required and regularly check the tire pressure and re inflate an experienced mechanic to check as necessary If you get a flat tire the inner tube can be patched or a new tube can be purchased from Razor or an authorized repair center Brake Check the brake for proper function When you squeeze the Safety Gear lever the brake should provide positive braking action Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads Always wear shoes never drive barefooted or in sandals and keep Frame Fork and Handlebars shoelaces tied and out of the way of the wheels motor and Check for cracks or broken connections Although broken drive system frames are rare it is possible for an aggressive driver to
3. 10 F 9 CONTAINS SEALED LEAD BATTERY BATTERY MUST RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream Charger The transformer charger supplied with the bike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the Dirt Rocket must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Replacement Parts The most frequently requested replacement parts wheels tires tubes batteries and chargers are available for purchase at some Razor retail partners or online at www razorama com For other parts contact an authorized Razor repair center Repair Centers For a list of authorized Razor repair centers Check online at www razor com Send an e mail to customerservice razorusa com or call 8
4. bash into a curb or wall and wreck and bend or break a frame Get in the habit of inspecting yours regularly DO NOT RETURN TO STORE Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and charged the battery for at least 12 hours Failure to follow these instructions may damage your vehicle and void your warranty WARRANTY A nec Razor Limited Warranty For your records save your original sales receipt with this manual and The manufacturer warranties this product to be free of manufacturing write the serial number below defects for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the Razor Dirt Rocket Numbers MX350 15128050 This Limited Warranty will be void if the product is ever 500 15128190 used in a manner other than for recreation MX650 15165070 modified in any way rented The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased Need Help Visit our web site for updates and a list of authorized service centers at WWW razor
5. com or Call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 Copyright 2007 Razor USA All rights reserved 121007
6. 66 467 2967 for the center nearest you Awarnine To avoid a pinch or injury keep fingers away from moving sprockets and chain Awarnine If a battery leak develops avoid contact with the leaking acid and place the damaged battery in a plastic bag Refer to the disposal instructions at left If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT TROUBLESHOOTING Problem Possible Cause Solution Vehicle does not run Undercharged battery Charger is not working Loose wires or connectors Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into the wall Make sure power flow to the wall outlet is on You may check to see if your charger is working by using a volt meter or asking your local Razor authorized service center to test your charger for you Check all wires and connectors to make sure they are tight Vehicle was running but suddenly stopped
7. Burned out fuse Motor or electrical switch damage The fuse will burn out and automatically shut off the power if the motor is overloaded An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat Replace the fuse with a new one of equal amperage Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local Razor authorized service center for diagnosis and repair Short run time less than 30 minutes per charge Undercharged battery Battery is old and will not accept full charge Brakes are not adjusted properly Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is on Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 2 years depending on vehicle use and conditions Replace only with a Razor replacement battery Refer to brake adjustment instructions on page 5 of this manual Vehicle runs sluggishly Driving conditions are too stressful Tires are not properly inflated Vehicle is overloaded Use only on solid flat clean and dry surfaces such as pavement
8. O Razor OWNER S MANUAL Read and understand this entire manual before riding Item Numbers Dirt Rocket MX350 15123050 Dirt Rocket 500 15128190 Dirt Rocket MX650 15165070 CONTENTS Salely Wade a 1 Before O 2 Assembly and Set Up teanen 3 5 Repair and 5 9 Troubleshooting 11 12 SAFETY WARNINGS _ MASDO PartS sect soiin 13 14 MODO MX650 PariS roec 15 16 Sale ei dr Mio 17 Warranty Informati n i 17 warnine Riding an electric motorbike can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric vehicles the Dirt Rocket can and 15 intended to move and 15 therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or properly use your electric motorbike Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentione
9. being over charged Be sure to properly align the groove on the charger input plug with the corresponding socket on the case otherwise no charging action will occur A WARNING Failing to properly adjust and tighten the nuts and bolts that affix the forks can cause you to lose control and fall ASSEMBLY AND SET UP SS O Installing the Front Wheel 500 65 M 1 Position wheel in front fork and slide disk brake into caliper 2 Spacer Washer Wheel 7 2 Make sure ball bearings are inserted in the wheel hub Slide axle through fork spacer washer and though wheel hub When axle passes through the other side of the wheel hub add the other spacer washer and slide though the fork Secure with washer and nut Note Front axle 15 installed with the spacer washers between the fork and wheel for all Dirt Rockets If your model has one short spacer it goes on the side of the hub with the disc brake Attaching the Handlebars 1 Using a 5mm hexagonal key wrench remove bolts from handlebar clamp 3 Insert bolts and tighten securely When properly tightened the handlebars should not move forward or back 2 Place handlebars in handle bar clamp and adjust angle parallel to the fork Attaching the Front Fender and Number Plate 1 Align bolt in fender with hole in fork Insert bolt th
10. d APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information It is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor USA recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s vehicle to insure their safety The recommended rider age 12 years for the MX350 14 for the MX500 and 16 for the MX650 is only an estimate and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Dirt Rocket should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the vehicle DO EXCEED THE WEIGHT LIMIT OF 140 pounds for the MX350 175 pounds for the MX500 and 220 pounds for the MX650 Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the Dirt Rocket Do not touch the brakes or electric motor on your electric motorbike when in use a
11. d outward and the brake still has too much slack use the back brake adjuster at the rear brake for additional adjustment MX500 MX650 Ifthe brake rotor is dragging on the brake pads use your fingers to twist the caliper adjuster in either direction until rotor is cen tered between pads 2 the brake has too much slack loosen the rear anchor bolt and pull the brake wire tighter The distance of the brake wire between the end of the cable and the anchor bolt should be between 37mm and 44 mm 1 To adjust the play thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 for rear brake Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your tires first make sure the pressure gauge is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately A warnine The brake is capable of causing the electric motorbike to skid the tire throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control or damage the rear tire C
12. hain and Rear Tire Replacement MX350 Tools required 10mm wrench two 2 8mm wrenches and two 2 17mm wrenches 1 Loosen screws and remove chain guard loosen the brake cable anchor and disconnect the cable 5 Pull the wheel out Note the arrangement of the hardware sequence 4 With two 17mm wrenches loosen the axle Push the chain tensioner down to loosen the chain and pull the wheel out Note Your hands will get greasy doing this loosen brake housing anchor and disconnect Keep the spacer and washers together 6 Install the new chain or wheel by slipping the chain around the axle Slide the axle into the slots on the frame Slide the chain tensioner down and maneuver the chain onto the rear sprocket and front sprocket 8 Install the brake spring and thread the cable wire into the cable anchor Thread the cable to its original position and tighten securely 7 To hook up the brake housing anchor align the cable guide adjuster and install the spacer and bolt Do not tighten until final step 9 Tighten the brake housing anchor securely Re attach the chain guard Test ride and check Readjust as needed Chain and Tire Replacement 500 MX650 Tools required Phillips screwdriver and two 2 17mm wrenches 1 Loosen screw and remove 2 Loosen the rear axle by 3 Push the chain tensioner chain guard attaching wrenches to both axle down to slacken the chain nuts and loosen
13. ing counter and disengage the chain from clockwise the wheel sprocket and motor sprocket Pull the wheel downward Note Your hands will get greasy doing this 4 Pull the wheel out Note the 5 Install the new chain or 6 Re attach the chain guard arrangement of the hardware wheel by slipping the chain Test ride and check Readjust as sequence around the axle Slide the axle needed into the slots on the frame Slide the chain tensioner down and maneuver the chain onto the rear sprocket and front sprocket REPAIR AND MAINTENANCE 2 Locate the fuse cover 1 Remove the fairing body cover attached to the batteries 5 Close the fuse cover and reattach the fairing body cover 4 Remove the fuse and replace with a new one of equal amperage Note Amperage is located on top of fuse and should be replaced with equal amperage oa 50 3 Open the fuse cover to expose the fuse Spoke Tension MX500 MX650 LH ETS a 7 ST Sit Nipple ae Y 1 Verify spoke tension by grasping and shak should not be loose from hub Look for any play between spoke flang es where it mates with hub Try to turn nipple using your fingers You should not be able to spin any nipple by hand If one or more spokes are loose or if you can turn any nipple using your fingers all spokes must be checked and need to be tightened with a spoke wrench
14. llow more than one person at a time to ride the electric motorbike Never use near steps or swimming pools Keep your fingers and other body parts away from the drive chain steering system wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another vehicle Do not ride the Dirt Rocket in wet or icy weather and never immerse the electric motorbike in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions The Dirt Rocket is intended for use on flat level ground without loose debris such as rocks or gravel Wet slick bumpy uneven or rough surfaces may impair traction and contribute to possible accidents Do not drive the electric motorbike in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of an electric motorbike indoors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled elbow pads and kneepads A helmet may be legally required by local law or regulation in your area A long sleeved shirt long pants and gloves are recommended Always wear athletic shoes lace up shoes with rubber soles never drive barefooted or in sandals and keep shoelaces tied and out of the way
15. of the wheels motor and drive system USING THE CHARGER The charger supplied with the electric motorbike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until the charger has been repaired or replaced Use only with the recommended charger The charger is not a toy Always disconnect from the charger prior to wiping down and cleaning your electric motorbike with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping Because the Dirt Rocket was 95 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents Estimated Assembly and Set Up Time Razor recommends assembly by an adult with experience in bicycle mechanics Allow up to 30 minutes for assembly not including initial charge time Allow up to 12 hours for initial charge see page 3 for charging information C Charger Rear Brake Lever Brake Lever Adjuster N Charger Port gt Charger Plug Wheel Speed Control Back Brake Adju
16. oo dry Refer to instructions on page 5 of this manual to properly adjust brakes Apply a lubricant such as 3 in 1 or Tri Flow to the chain Need Help Visit our web site for updates and list of authorized service centers at wwww razor com Call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 12 NMX350 PARTS Specifications subject to change without notice 01 Handlebar grip right left 12 2 On Off switch 02 Single speed twist grip throttle 12 3 Main switch protector 02 1 Sleeve 12 4 Charger port w wires 03 Handlebar 13 Control module 04 Brake lever assemble complete 14 Kickstand 05 Handlebar clamp complete 15 Motor 24V 250W 06 Front wheel complete 16 Rear wheel complete 07 fork 17 Chain 08 Front fender 18 guard 09 Frame 19 Seat cushion 10 Fork leg cover right left 19 1 Front cover of seat cushion 11 Battery 2 12V 7Ah 19 2 Rear cover of seat cushion 12 Battery cover left 12 1 Battery cover right 5 PARTS AG d DO availability Specifications subject to change without notice 01 Handlebar grip right left 17 Rear wheel complete 02 Speed controller w LEDs 18 Chain 02 1 Sleeve 19 Chain guard 03 Brake lever assemble complete right 20 Rear brake calipher 04 Handlebar 21 Battery cover complete 05 Brake lever assemble complete left 21 1 Battery cover left 06
17. or level ground The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to instructions on page 4 and 5 of this manual to properly inflate tires Make sure you do not overload the vehicle by allowing more than one rider at one time exceeding the maximum weight limit going up too steep a hill or towing objects behind the vehicle If the vehicle is overheated the temperature circuit protector will slow motor down and if the condition continues will shut off power to the motor Correct the driving conditions that caused the overheating wait 5 10 minutes and then resume riding Avoid repeatedly overheating the unit TROUBLESHOOTING GUIDE Problem Possible Cause Solution Sometimes the vehicle doesn t run but other times does Loose wires or connectors Motor or electrical switch damage Check all wires around the motors and all connectors to make sure they are tight Contact your local Razor authorized service center for diagnosis and repair Charger gets warm during use Normal response to charger use No action required This is normal for some chargers and is no cause for concern If your charger does not get warm during use it does not mean that it is not working properly Vehicle does not stop when applying the brake Brakes are not adjusted properly Vehicle makes loud noises or grinding sounds Chain 15 t
18. outlet 1 Plug the charger port into the port on the electric motorbike The charger works with the power switch in either the on or off position Attaching the Front Forks MX350 1 Remove steering bolt spacer sleeves washers and nut from front fork assembly Loosen top fork crown bolts Top Fork Crown Bolt Top Fork Crown N with Pinch Clamps Lower Fork Crown with Pinch Clamps Spacer Sleeve Washer 4 Install washer and nut onto steering bolt Tighten until snug then back off slightly to allow the steering to rotate freely with no binding or end play Tighten the top fork crown bolts 3 Slide the fork into position and insert the steering bolt The bolt must go through the washer and spacer sleeve and between the steering bearings inside the frame 2 Insert the spacer sleeves on the top and bottom of the frame Awarnine Always disconnect your electric motorbike from the charger before cleaning with liquid Note If your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED or two LEDs to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from
19. rough hole in fork and secure with nut 2 Remove screw from front fork assembly Align hole in number plate with hole in fork assembly Insert and tighten screw Awarnine Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose control and crash ASSEMBLY AND SET UP Inflating the Tires Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase Using a bicycle style tire pump equipped for a Schrader type valve inflate the front tire to the PSI indicated on the sidewall of the tire Testing the Brakes To use the brake squeeze the lever to increase the pressure on the brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If brake is not engaging properly follow instructions for adjusting the brakes outlined below REPAIR AND MAINTENANCE Check the Razor web site for any updates on the latest repair and maintenance procedures Turn power switch off before conducting any maintenance procedures Adjusting the Brakes MX350 1 To adjust the play thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step brake still needs further adjustment proceed to step 2 2 If the brake lever adjuster is threade
20. s they can become very hot Refer to the section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the Dirt Rocket may be used Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others The Dirt Rocket is meant to be used only in controlled environments free of potential traffic hazards and not on public streets or sidewalks Do not ride your electric motorbike in any areas where pedestrian or vehicle traffic is present Do not activate the speed control on the hand grip unless you are on the electric motorbike and in a safe outdoor environment suitable for riding These bikes were manufactured for performance and durability but are not impervious to damage Jumping or other aggressive riding can over stress and damage any product including the electric motorbike and the rider assumes all risks associated with high stress activity Be careful and know your limitations Risk of injury increases as the degree of riding difficulty increases The rider assumes all risk associated with aggressive riding activities Maintain a hold on the handlebars at all times Never carry passengers or a
21. ster Front Brake Lever ire MX500 amp MX650 Only Drive Required Tools A warnine DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR DIRT ROCKET The Dirt Rocket has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame fork and all other parts Certain aftermarket products may or may not be compatible zo Some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort Screwdriver included Wrenches included Spoke tightener Included 2 5mm 4mm and 5mm hexagonal key wrenches included Bicycle style tire pump for Schrader valve tires with pressure gauge Need Help Visit our web site for updates and a list of authorized service centers at wwww razor com Call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time ASSEMBLY AND SET UP Charging the Battery Your electric motorbike may not have a fully charged battery therefore it is a good idea to charge the battery prior to use e Initial charge time 12 hours Recharge time up to 8 hours depending on the level of depletion Run time up to 40 minutes e Average battery life 250 charge discharge cycles Charger Port Charger Plug 2 Plug the charger plug into a wall
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