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Quadra-Fire 7046-137C User's Manual

1. c cccccccessceseseseeeeeeseeceeeeeeeeeteeeeeeeateeees 4 5 Section 6 Getting Started A Design Installation amp Location Section 1 Listing and Code Approvals Considerations ccecccceeesecseeeeteeeeeeeneteeeees 25 A Appliance Certifications PESARO EPE INER 6 B Draft sbiagns teaAisatnessesatitoaiss ixatsneaestasieatessressta insta 25 B Mobile Home Approved c ccseseeseseeeeeeees 6 C Negative PreSSUure cccceeeseesesseeseterseeeees 26 C Glass Specifications ac csccseccatesccsxseeciecdecness 6 D Locating Your Appliance and Chimney 27 D BTU amp Efficiency Specifications 6 E Chimney Termination Requirements 27 F 2 10 3 Rule occ eeeeccceceeeeeeeeceeeeeeeeeeeeeeaeeeeeees 28 User s Guide G Tools and Supplies Needed ee 29 Hz Fire Satety ici steeccc eesscay ates aai 29 Section 2 Operating Instructions I Inspect Appliance and Components A Your Wood Appliance a A aA 7 and Pre Use Checklist a E T 29 B Fire SAICLY ci cccev ceccccesedhceviostebscrsisticnecinszeseenaeeas 8 Ce OVO MPIIN giier niorir eria 8 Section 7 Dimensions and Clearances D Combustible Non combustible Material 8 A Appliance Dimensions ccceeeeeeeeeeeeeee 30 E Seasoned WOOd ccccccecsesecsesessssesesseseenesees 8 B Clearances to Combustibles UL and ULC F Burning ProCesS cscsscsssscssesessescsseesteeseenees 9 and Hearth Protection
2. Hard woods are more dense than soft woods Hard woods contain 60 more BTUs than soft woods e Hard woods require more time to season burn slower and are harder to ignite e Soft woods require less time to dry burn faster and are easier to ignite e Start the fire with softwood to bring the appliance up to operating temperature and to establish draft e Add hardwood for slow even heat and longer burn time Hard woods Oak Maple Apple Birch Soft woods Douglas Fir Pine Spruce Cedar Poplar Aspen Alder Processed Solid Fuel Fire Logs e NOT permitted for use in this appliance Page 14 7046 137C QUADRA FIRE Moisture The majority of the problems appliance owners experience are caused by trying to burn wet unseasoned wood e Wet unseasoned wood requires energy to evaporate the water instead of heating your home and Causes evaporating moisture which cools your chimney accelerating formation of creosote Fire Risk e Do NOT burn wet or green wood Store wood in dry location Stack wood so both ends are exposed to air Wet unseasoned wood can cause accumulation of creosote Seasoned Wood e Cut logs to size e Split to 6 inches 152 mm or less in diameter e Air dry to a moisture content of not more than 20 Soft wood about nine months to dry Hard wood about eighteen months to dry NOTICE Seasoning time may vary depending on drying conditions Storing Wood
3. December 15 2009 7046 137C B Draft Draft is the pressure difference needed to vent appliances successfully When a appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include e Preventing negative pressure e Location of appliance and chimney To be sure that your appliance burns properly e During a low burn the chimney draft static pressure should be approximately 04 inch water column W C e During a high burn the chimney draft should be approximately 10 inch W C e Measure the W C at 6 inches 152mm above the top of the appliance after one hour of operation at each burn setting NOTICE Hearth amp Home Technologies assumes no responsibility for the improper performance of the appliance system caused by Inadequate draft due to environmental conditions Downdrafts Tight sealing construction of the structure Mechanical exhausting devices Overdrafting caused by excessive chimney heights Ideal performance is with height of chimney between 14 16 feet 4 26 4 88m measured from the base of the appliance Page 25 2700 1 ACC Wood Insert C Negative Pressure Asphyxiation Risk e Negative pressure can cause spillage of com bustion fumes soot and carbon monoxide e Appliance needs to draft properly for safety Negative pressure results from the imbalance of air available for the appliance to o
4. NOTICE Do NOT operate a circulating fan within close proxim ity approximately 4 ft 1 2m of appliance e Can reverse air flow blowing hot air into appliance cavity e Can damage appliance blower due to overheating Page 15 2700 1 ACC Wood Insert O Clear Space e Do NOT place combustible objects within 4 ft 1 2 m of the front of fireplace Figure 16 1 WARNING f Fire Risk Do NOT place combustible objects within 48 inches in front of the appliance High temperatures may ignite clothing furniture or draperies F Figure 16 1 Clear Space P Frequently Asked Questions OUADRA FIRE Q Opacity Smoke Opacity is the measure of how cleanly your appliance is burning Opacity is measured in percent e 100 opacity is when an object is totally obscured by the smoke column from a chimney and 0 opacity means that no smoke column can be seen As you become familiar with your appliance you should periodically check the opacity This will allow you to know how to burn as nearly smoke free as possible goal of 0 opacity NOTICE Do NOT operate a circulating fan within close prox imity approximately 4 ft 1 2m of appliance e Can reverse air flow blowing hot air into appli ance Cavity e Can damage appliance blower due to overheat ing SOLUTIONS Odor from appliance When first operated this appliance may release an odor for the first several hours
5. CS Step Top Models Only Baffle and blanket placement is critical to heat out Firebrick is designed to protect your firebox Replace put efficiency and overall life of the unit Make sure firebricks that are crumbling cracked or broken If the baffle is pushed all of the way to the back of the you have an optional ash door check to make sure firebox and the blanket is laying flat the door is closing properly CHIMNEY amp CAP INSPECTION DOOR amp LATCH CHECK Keeping the door and glass gasket in good shape will maintain good burn times on The chimney and chimney a low burn setting cap must be inspected for soot and creosote during the burn season This will prevent pipe blockage poor draft and chimney fires Check the glass frame for loose screws to prevent air leakage Always burn dry wood to help prevent cap blockage and creosote build up Check the door latch for proper adjustment This is very important especially after the door rope has formed to the stove face Start the first inspection of your unit af Maintenance is required for safe oper ter the first 2 months of use or if perfor ation and must be performed to main mance changes and adjust your sched tain your warranty ule accordingly December 15 2009 7046 137C Page 19 2700 1 ACC Wood Insert QUADRA FIRE Troubleshooting Guide With proper installation operation and maintenance your w
6. HOW TO ORDER To order the entire assembly order the top line part number only To order an individual part from an assembly order the part s listed in the indented portion g Stocked D 26 _ Glass Frame Set po 882 1540 27 Door Glass Assembly 17 00 W x 9 13 H 7000 011 Y ae 832 0250 28 Hinge Pins 1 2 430 5320 a 430 2702 29 Trim Ring Door 430 5350 832 0620 30 Spring Handle 1 2 z 250 8330 Y Door Handle Only EE Washer Sae 3 8 3 Ea Qty 3 832 0990 Key Cam Latch PC S80 1951 Cam Latoh E Component Pack Includes 2 Black amp Gold Doors 7007 025 Hinge Pins 2 1 4 And 1 1 2 Spring Handles Nickel Doors 7007 026 Gasket Glass Tape 3 4 X 1 8 Qty 5 Ft Field Cut to Size 832 0460 Rope Door 3 4 X 84 Qty 7 Ft Field Cut to Size 832 1680 Screw Flat Head Philips 8 32X1 2 Qty 10 832 0860 Combustion Cover Bottom 32284 Timer Only Replacement SRV480 1940 E T eT Timer Door Assembly o ovum e CPS 7088 28 Burn Rate ControiAssemby ovo Combustion Cover Assembly orvos Outside Ar Coveret o Tovon Leg Extension tet O avm es a Convection Back SRV7046 129 Component Pack Includes Touch Up Paint Warranty Card Owners Manual Left amp Right Leg Extensions lf Fireplace Altered Label Quadra Fire Logo Gold amp Nickel Leg Extension Left Right SRV7046 170 December 15 2009 7046 137C Page 49 SRV7046 012 Tem EE 2 M
7. 10 Burn wood only Other types of fuels may generate poisonous gases e g carbon monoxide 11 If unit burns poorly while an exhaust blower is on in home i e range hood increase combustion air 12 Installation shall be in accordance with the Manufacturers Home amp Safety Standard HUD CFR 3280 Part 24 Spark Arestor Cap Roof Flashing Joist Shield Firestop Double Wall Connector Pipe Figure 45 1 A WARNING Fire Risk Asphyxiation Risk Do not draw outside combustion air from e Wall floor or ceiling cavity Enclosed space such as an attic or garage Close proximity to exhaust vents or chimneys Fumes or odor may result CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Do NOT cut through e Floor joist wall studs or ceiling trusses e Any supporting material that would affect the structural integ rity Page 45 2700 1 ACC Wood Insert QUADRA FIRE 1 1 Reference Materials A Exploded Drawings A SEE FIG 2 ASE FIG D Page 46 70464837G December 15 2009 Figure 46 1 QUADRA FIRE 2700 1 ACC Wood Insert FIGURE A FIGURE B BRICK 7046 005 Brick Set Assembly 25 DR 27BK Door Assembly Black DR 27RCT Door Rectangle DR 27GD Door Assembly Gold Trim DR 27NL Door Assembly Nickel Trim FIGURE C FIGURE D December 15 2009 7046 137C Page 47 27004 ACC Wood Insert AD RA FIRE_ B Service
8. A PH i MONA Door Handle m Washers Square Key Figure 23 1 Door Handle for Arched Door Door Cross Latch Cam Section 3 P Door Handle oa Y Square Key Spacing Washers Fiber Handle Figure 23 2 Door Handle for Rectangular Door 2700 1 ACC Wood Insert E Baffle amp Ceramic Blanket Removal Remove all ash from the firebox and extinguish all hot embers before disposal into a metal container It is easier to remove both baffle boards and ceramic blanket after the tube channel assembly has been partially disassembled and the right side lowered Follow steps 1 through 4 on page 24 for removal of the tube channel assembly It is not necessary to completely remove the tube channel assembly Once the baffle protection cover has been removed pull the baffle boards and ceramic blanket forward about 1 inch 25mm and then overlap the baffles about 1 2 inches 25 51mm Figure 23 3 Slide the tube channel assembly to the left as far as it will go and lower the right side Remove the baffle boards and ceramic blanket together Figure 23 4 Re install in reverse order Be sure the baffle boards and ceramic blanket are in their proper positions See Figure 12 1 on page 12 Figure 23 3 ee jr Slide Tube Channel to the Figure 23 4 December 15 2009 70461370 Page 23 27001 ACC Wood Insert DA FIRE_ F Tube Channel Assembly Replacement Re
9. 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending HEARTHGHOME technoloaies Page 52 7046 137C December 15 2009
10. Block Off Room Air Figure 39 1 Page 39 2700 1 ACC Wood Insert B Optional Elbow Flue Adapter Installation Optional use of a Simpson Duravent 15 Universal Elbow Part Number 4615 may be purchased directly through your local Simpson Durvent Pipe Distributor or from your local Quadra Fire dealer Part Number 15DEGADAPT Figure 40 1 shows a vertical installation and also how to create an optional 30 elbow installation The 15 elbow may be secured directly to the flue collar Follow the pipe manufacturer s instructions for using screws or rivets for attachment Most pipe manufacturer s 6 inch 152mm diameter flue liners may be attached directly to the top of the 15 elbow Vertical ap Figure 40 1 Flue Adapter 13 9 16 in 344mm 20 15 16 in 532mm 30 Degree 14 5 8 in 3741mm 20 11 16 in 525mm Page 40 7046 137C OUADRA FIRE C Securing Stove Pipe Liner to Flue Collar 1 There are 4 pre drilled holes in the flue collar 90 degrees apart Attach the flue collar to the stove pipe liner If the seal is questionable use stove mastic Figure 40 2 2 Attach gasket to bottom side of flue collar with a thin coat of silicone Flue Collar Stove Pipe Liner Figure 40 2 D Leveling Legs 1 Remove the 2 screws already installed on each leg 2 Move legs to the desired height 3 Re install the screws to secure in place Remove 2
11. Mix in hardwood Extremely dry or soft wood Mix in less seasoned wood after fire is established refer to Wood Fuel Section Check for correct vent height too much vertical height creates overdrafting Overdraftin Check location of vent termination refer to Chimney Termination Requirement Section 7046 137C December 15 2009 QUADRA FIRE Service Parts Replacement 2700 1 ACC Wood Insert A Glass Replacement Replace with 5mm ceramic glass only 1 Ensure that the fire is out and the appliance is cool to the touch 2 Protect a table or counter top with padding or towels Protect your hands and wear gloves to prevent injury 3 Remove the door with the broken glass by lifting the door up and off of the hinges 4 Lay door face down on a table or counter making sure the handle hangs over the edge so the door lays flat on a soft surface 5 Remove the screws from each glass retainer and remove the glass If screws are difficult to remove soak with penetrating oil first 6 Center the glass with edges evenly overlapping the opening in the door i e same space top and bottom left and right sides 7 Replace the glass retainers Be careful not to cross thread the screws 8 Tighten each retainer just a few turns until each is secured Check again for centering of glass in door frame Continue to tighten each retainer alternately a few turns at a time until the glass is secure DO NOT OVERTIGHTEN c
12. Page 4 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert WARRANTY CONDITIONS e This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites e This warranty is only valid while the HHT appliance remains at the site of original installation e Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product e Check with your dealer in advance for any costs to you when arranging a warranty call Travel and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following e Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty e Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes e Repair or replacement of parts that are subject to normal wear and tear during the warranty p
13. Requirements 31 32 G Automatic Combustion Control ACC 10 C Alternate Floor Protection Calculation 33 Fe Ai CONTOlS racen arene eretara 10 i Burn Rates and Operating Efficiency 11 Section 8 Chimney Systems J Correct Baffle amp Blanket Placement EAEN 12 A Venting Systems TALIE TET ET A TA E 34 K Building a Fire eee 13 B INSpectionS ienaa ete 34 L Wood Fuel sssssssssssssssssssnststtttttntrtrtrerirnrrsrss 14 C Larger ChiMNeyS ssssssssssssssistittrtttereeseesesse 34 M Blower Control Box Snap Disc Operations 15 D Masonry Chimney sistent erreneren annen nn nenen 34 35 N Blower Operating Instructions 0 cccccee 15 E Metal Heat Circulating Chimney 000 36 O MMi Space raedaio en aiin emsa ede iEn 16 F Prefabricated Metal ChimMney s sss ss11 1111 36 37 P Frequently Asked Questions cccceeeee 16 G Securing Chimney Component eee 37 Q Opacity Smoke cccccccsesescsseseeseseeteseeteseeens 16 H Altering the Fireplace x nsce nccciessssscsssseesssrsssstoien 37 Zero Clearance Factory Built Fireplaces 38 Section 3 Maintenance and Service J Ovalizing Round Stainless Steel Liners 38 A Disposal of AShes csccccscesesesseseesesteseseeseeees 17 K Chimney Height Rise and Run cee 38 B Chimney amp Chimney Connector Inspection Cleaning seccececese
14. Steps to ensure properly seasoned wood e Stack wood to allow air to circulate freely around and through woodpile e Elevate wood pile off ground to allow air circulation underneath e Smaller pieces of wood dry faster Any piece over 6 in 152 mm in diameter should be split e Wood whole or split should be stacked so both ends of each piece are exposed to air More drying occurs through the cut ends than the sides e Store wood under cover to prevent water absorption from rain or snow Avoid covering the sides and ends completely Fire Risk Do NOT store wood e In front of the appliance e In space required for loading or ash removal December 15 2009 QUADRA FIRE M Blower Control Box amp Snap Disc N Blower Operating Instructions 1 December 15 2009 The blower will turn on off automatically when When set to MANUAL the fan will turn on off Adjust the speed of the fan by turning the Medium High Burn Setting Medium Low Burn Setting Low Burn Setting Operating Instructions set to AUTO Figure 15 1 only when you turn it on or off This setting over rides the internal snap disc HIGH LOW knob to the desired setting Initial cold startup Open both controls fully by rais ing the Burn Rate Air Control all the way up until it stops and PUSH the Start up Air Control back until it stops The blower tends to cool the appliance Leave the blower off until the
15. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound produced by a furnace or heating duct This noise does not affect the operation or longevity of the appliance Whirring sound The blower may produce a whirring sound which increases in volume as the speed is increased Metallic noise CAUTION Odors and vapors released during initial operation e Curing of high temperature paint e Open windows for air circulation Odors may be irritating to sensitive individuals Page 16 7046 137C December 15 2009 QUADRA FIRE Maintenance and Service 2700 1 ACC Wood Insert A Disposal of Ashes Frequency When ash is within 1 3 4 inch 44mm of firebox lip Leave 1 4 to 1 2 inch 6 13mm of ash in the bottom of the firebox By Homeowner WARNING Risk of Fire Ashes could contain hot embers Place ashes in a metal container with a tight fitting lid The closed container should be placed on anoncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled B Chimney and Chimney Connector December 15 2009 Inspection Cleaning Frequency Every 2 months d
16. screws from both sides Adjust the legs up or down to level appliance Figure 40 3 December 15 2009 QUADRA FIRE E Securing Appliance to Stove Pipe Liner 1 December 15 2009 Figure 41 1 Once you have the appliance in place and secured remove the tube channel assembly baffle board and ceramic blanket Detailed instructions are found on pages 23 and 24 Reach up through the flue opening and grab the attach ment bar and pull down inside flue opening Figure 41 1 Insert the 5 16 bolts inside the cast flue and through the chimney mounting bar Securely tighten the nuts Fas teners are provided Re install the tube channel assembly baffle board ceramic blanket and baffle protection channel 5 16 Nuts Attachment Bar Figure 41 2 7046 137C 2700 1 ACC Wood Insert F Surround amp Trim Kit Installation Lay surround face down on a protected surface to pre vent scratching Using a Phillips head screw driver attach the side sur rounds to the top surround using 2 8 sheet metal screws on each side provided with the kit Figure 41 2 Lay the trim face down and place the corner brackets into position Using a standard flat screw driver tighten the corner brackets Figure 41 3 Slide the assembled trim set over the surround set and then over the appliace Figure 41 4 Secure 2 Side Surrounds to Top Surround Corner Brackets Figure 41 4 Page 41 27
17. with Surround Smas A B Standard 43 in 1092mm 31 in 787mm 51 in 1295mm 34 in 864mm je 20 3 4 in 528mm 17 1 4 in 438mm 4 _13 7 16 in 342mm 22 1 16 in 18 11 16 in 560mm 475mm Figure 30 3 Side View With Optional Flue Adapter Flue Adapter 6 5 8 in 168mm e 23 7 8 in 606mm 13 9 16 in 344mm 20 15 16 in 532mm 30 Degree 14 5 8 in 371mm 20 11 16 in 525mm Figure 30 4 Side View Without Optional Flue Adapter Page 30 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert B Clearances to Combustibles United States and Canada UL and ULC Minimum Clearances to Combustible Material Inches and Millimeters USA and Canada A B Cc D Masonry Heat Exchanger amp Zero 19 75 in 21 5 in 14 0 in 13 0 in Clearance 381 584 508 330 21 5 in 14 0 in MANTEL CLEARANCES ala 584 508 Ala FLOOR PROTECTION USA Canada Floor height 0 in to 3 5 in E F E F 0 to 89mm below Insert Base 18 in 8 in 18 in 457 12 in 305 Floor height greater thant 3 5 in 89mm below Insert Base 16 in 8in 18 in 457 12 in 305 EMBER PROTECTION Required on all installation for USA amp Canada THERMAL PROTECTION Canada Only See Figure 32 1 Floor height 0 in to 3 5 in lon page 32 0 to 89mm below Inse
18. 00 1 ACC Wood Insert QUADRA FIRE Surround amp Trim Kit Installation Cont d 6 Align the 2 screws in the top surround piece to the 2 align ment holes on the appliance top Figure 42 2 Alignment Screw 7 Align the surround slots to the lower pins on the appli in Surround Top ance one on each side Figure 42 3 Alignment Hole in Appliance Top Figure 42 2 Appliance ms ie Surround Alignment Slot Star Up Air Control Figure 42 1 Figure 42 3 G Top Installation Instructions NOTE The top is packaged separately and shipped with the appliance Install after the appliance is in place and the installation of the surround and trim are complete 1 Push the top into place by aligning the pins into the slots Figure 42 4 2 Press down into position Figure 42 4 QUADRA FIRE 2700 1 ACC Wood Insert H Blower Cord Installation on Left Side The blower cord is shipped to be installed on the right side of the appliance You may relocate the cord so it is on the left side You remove the blower control plate and wire har ness as one assembly and reconnect on the left side The cover plate on the left side is re attached on the right side Instructions 1 Remove the blower assembly from the appliance Using a 5 32 Allen wrench remove the 4 mounting bolts and slide the assembly towards you 2 Using needle nose pliers bend the tabs up th
19. 137C Page 51 QUADRA FIRE CONTACT INFORMATION Hearth amp Home Technologies 1445 North Highway Colville WA 99114 Division of HNI INDUSTRIES Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer log onto www quadrafire com CAUTION DO NOT DISCARD THIS MANUAL Important operating Read understand and Leave this manual with and maintenance follow these instructions party responsible for instructions included for safe installation and use and operation operation We recommend that you record the following pertinent information for your 2700 1 Wood Insert ACC Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada
20. 2 Disconnect the wires from the blower Do NOT remove grounding prong from plug 3 Using a Phillips head screw driver remove 4 screws iat into properly grounded 3 prong Figure 22 2 i g Route cord away from appliance 4 Remove blower from the blower housing assembly Do NOT route cord under or in front of appliance 5 Install new blower and secure with the same 4 screws 6 Re connect the wires to the blower 7 Slide the assembly back into position under the ash i A WARNING lip and secure with the 4 mounting bolts Fire Risk Do NOT allow hot coals or embers to overflow ash lip May melt protective wire coating on fan power cord causing electrical short fire or injury Remove Bolts and Slide Blower Assembly Out Figure 22 1 Remove 4 Screws amp Remove Blower from Housing Figure 22 2 Page 22 7046 137C December 15 2009 QUADRA FIRE D Door Handle Assembly Install washer on door handle shaft Slide door handle through door Install second washer s as shown in Figure 23 1 Install key in groove ak WN gt Align groove in latch cam with key slide latch cam over shaft 6 Install locknut but do not overtighten the handle needs to move smoothly 7 Install handle turning in a counter clockwise motion to desired location on door handle rod Figure 23 1 CAUTION Do not overtighten lock nut The door handle needs to move smoothly Door Cross Section Latch Cam vo Locknut J
21. 46 137C Page 3 27004 ACC Wood Insert UDR A FIRE Warranty Policy Hearth amp Home Technologies Inc LIMITED LIFETIME WARRANTY Hearth amp Home Technologies Inc on behalf of its hearth brands HHT extends the following warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original owner of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty is subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of installation In the case of new home construction warranty coverage begins on the date of first occupancy of th
22. 48 1 2 Included in Kit 1 Trim Top 1 Trim Front 2 Trim Sides Double Sided Tape already installed Tools Needed Phillips Head Screwdriver Sheet Metal Shears Measuring Tape Gloves 1 The 10 screws on each set of scissors will already be loose when shipped Figure 44 1 2 Expand scissors to desired height Tighten screws to hold in place using Phillips Head screwdriver See Figure 44 2 3 Measure front and side trims to required height to cover scissors and mark pieces for cutting Cut excess mate rial from top of trim s edge not bottom This edge will be sharp wear gloves to prevent injury to your hands Figure 44 2 4 Using sheet metal shears cut trim along the marked edge The cut edge fits under lip of top trim so it allows for some variance in your straight edge 5 The double sided tape that holds front and side trims to scissors has a particularly powerful bonding adhe sive Adjustments are extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side pieces 7 Once you are satisfied with the positioning remove trim and set aside 8 Remove the paper from double sided tape that is to accept trim side Align side and then press hard against tape to secure side piece Repeat for other s
23. E aa 2700 4 ACC Wood inset DRA FIRE HOW TO ORDER 70 Order the entire assembly order the top line part number only To order an individual part from an assembly order the part s listed in the indented portion mem Descripion Commens Part Number _ Pamong OOOO oOo y oS Timer Control Arm Assembly SRV7044 002 ACCESSORIES Adjustable Support 3 3 5 in x 48 5 in 2 10 in H ADJSPT 3 Black DR 27BK Door Assembly Gold Trim DR 27GD Nickel Trim DR 27NL R Door Rectangle 15 Degree Adapter 4615 Simpson Duravent Part 4615 DV 4615 Y DR 27RCT Y Outside Air Kit Floor amp Rear ir Kit OAK ACC Outside Air Collar Assembly y E Outside Air Cover Plate SRV7046 182 a Surround Trim Assembly 43X31 Gold Trim Nickel Trim Qty 2 Surround Trim Assembly 51 X34 Gold Trim Nickel Trim Avk Rivnut Repair Kit 1 4 20 amp 3 8 16 Rivnut Tools RIVNUT REPAIR Bolt Shoulder 5 16X 1 4 20 ty 20 223 0170 20 ae X 20 X 1 Socket Button Qty 20 7000 464 20 Nut Ser Flange Small 1 4 20 Qty 24 226 0130 24 Screw Flat Head Philips 8 32X1 2 Qty 10 832 0860 Screw Pan Head Philips 8 32 X 3 4 Qty 24 229 1100 24 Screw Pan Head Philips 8 32 X 3 8 Qty 40 225 0500 40 Screw Sheet Metal 8 X 1 2 S Grip Qty 40 12460 40 Page 50 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert C Service And Maintenance Log Date of Service Performed By Description of Service December 15 2009 7046
24. M 84 HUD requirements for outside combustion air supply to the fireplace fire chamber and the chimney must be listed to UL103 HT ora listed UL 1777 full length six inch 152mm diameter liner must be used It must be equipped with a spark arrestor cap and the outside air must be installed on the insert 5 Refer to page 30 of this manual for clearance to combustibles and floor protections requirements All clearances must be followed precisely 6 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 7 Follow the chimney and chimney connector manufacturer s instructions when installing the flue system for use in a mobile home NOTICE e Offsets from the vertical not exceeding 45 are allowed per Section 905 a of the Uniform Mechanical Code UMC e Offsets greater than 45 are considered horizontal and are also allowed providing the horizontal run does not exceed 75 of the vertical height of the vent e Construction clearance and termination must be in com pliance with the UMC Table 9C This installation must also comply with NFPA 211 NOTICE Top sections of chimney must be removable to allow maximum clearance of 13 5 feet 411cm from ground level for transportation purposes Asphyxiation Risk e NEVER INSTALL IN A SLEEPING ROOM Consumes oxygen in the room December 15 2009 7046 137C 2700 1 ACC Wood Insert
25. NS WARNING Fire Risk Firebox damage due to improper baffle place ment is not covered by warranty Operate the wood burning appliance with the baffle in the correct position only Not doing so could result in e Reduced efficiency e Overheating the chimney e Overheating the rear of the firebox Ceramic Blanket and Baffle Board are NOT Poor performance in contact with the back of the firebox Ensure correct baffle placement and replace baffle com ponents if damaged or missing CORRECT POSITION Back of Firebox Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the Baffle Board in the front Back of Firebox Ceramic Blanket Baffle Board ESR bs Ceramic Blanket and Baffle Board MUST be 2 OO in contact with the back of the firebox and even with each other in the front Baffle Board Ceramic Blanket is bunched up at the back of the firebox and NOT even with the Baffle Board in the front Figure 12 1 Correct Baffle and Blanket Positions Figure 12 2 Incorrect Baffle and Blanket Positions Page 12 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert K Building A Fire e Open door slowly so that ash or smoke does not exit ap PA WARNING e Large logs burn slowly holding a fire longer Fire Risk e Small logs burn fast and hot giving quick heat Keep combustible materials gasoline 9 and other flammable vapors and liquids clear of appliance Do NOT store f
26. Parts amp Accessories IMPORTANT THIS IS DATED INFORMATION HOW TO ORDER When requesting service or replacement parts for your To order the entire assembly order the top line part number only appliance please provide model number and serial To order an individual part from an assembly order the part s listed number All parts listed may be orderd from an authorized in the indented portion dealer Stocked tem Description Comments PartNumber_ gt Pt remeno O O i ooa C2 Gasket Flue cor O o o o voa C a O Ca Top Fome OOOO voe e erse O OO S i ao C7 Ceramic Fier Bianet 12 mne OOOO o Ce Bare Protection Channel svoe v o Top Front Assembly O O pO pO ie oe Filler Plate Ro Logo Quadra Fire Wire Harness S S Blower Housing 7 Blower Control Panel 1 S S Blower Cord Only Rocker Switch Round i S Glass Frame Set SRV7046 175 Screw Flat Head Philips 8 32X1 2 Qty 10 832 0860 1 1 2 Glass Assembly 16 88 W x 9 01 H RV7046 021 4 1 2 2 2 2 2 a ao Oooo yi Tavo y TF a TF sav 06 028 ed TF ravr006 968 ee TF evos y snap Dise Mount Bracket vor O Oooo i foma O O TF evoe y Oooo i avo y ooo To Cesewson ervoor v a _ w f Z C keyoaman O O oo o y HC Page 48 7046 137C December 15 2009 8 9 Door Handle Rectangular Door 0 Fiber Handle 3 5 2 QUADRA FIRE 2700 1 ACC Wood Insert
27. QUADRA 2700 ACC WOOD INSERT Tested and Portland Listed by 0 7 E USA C US OMNI Test Laboratories Inc Advanced Combustion Control ACC OWNER S MANUAL Installation and Operation Model 27l ACC CAUTION DO NOT DISCARD THIS MANUAL e Important operating Read understand and Leave this manual with and maintenance instructions included operation A WARNING If the information in these instruc tions is not followed exactly a fire may result causing property damage personal injury or death e Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not overfire If heater or chimney con nector glows you are overfiring Overfiring will void your warranty Comply with all minimum clearances to combustibles as specified Failure to comply may cause house fire Fire Risk For use with solid wood fuel only Other fuels may overfire and generate poisonous gases i e carbon monoxide www quadrafire com follow these instructions for safe installation and 7046 137C party responsible for use and operation HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep childre
28. S629M STANDARD FOR 650 C FACTORY BUILT CHIMNEYS 4 amp WARNING Fire Risk When lining air cooled factory built chimneys Run chimney liner approved to UL 1777 Type HT requirements 2100 degrees F Re install original factory built chimney cap ONLY DO NOT block cooling air openings in chimney Blocking cooling air will overheat the chimney To maintain the functionality of the fireplace s chimney system you may use a Simpson Dura Vent DuraLiner Slip Hanger Part 4671 and attach to the bottom of the fireplace chimney cap to support the liner You have two options to completing the installation Option one Not required to use liner cap Re attach the existing top of the chimney cap Option two Using liner cap Re attach the existing top of the chimney cap and install a new storm collar and a new liner cap WARNING Risk of Fire Follow venting manufacturer s clearances and instructions when installing venting system December 15 2009 7046 137C 2700 1 ACC Wood Insert G Securing Chimney Components All joints should be secured with 3 sheet metal screws or rivets per pipe manufacturers instructions The sections must be attached to the insert and to each other with the crimped male end pointing toward the insert Figure 37 1 LINER CONNECTOR CRIMPED END TOWARDS STOVE DIRECTION Figure 37 1 H Altering the Fireplace The following modifications of factory built fire
29. all the parts and glass for shipping damage Contact your dealer if any irregularities are noticed 3 All safety warnings have been read and followed 4 This Owner s Manual has been read 5 Floor protection requirements have been met Venting is properly installed per vent manufacturing instructions 7 The proper clearances from the appliance and chim ney to combustible materials have been met The masonry chimney is inspected by a professional and is clean or the factory built metal chimney is installed according to the manufacturer s instruc tions and clearances e The chimney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if appli cable 12 A power outlet is available nearby for use of the blower assembly 4 MINSA Fire Risk Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer Page 29 27004 ACC Wood Insert DA FIRE_ Dimensions and Clearances A Appliance Dimensions NOTE Flue Collar size is 6 inch 152mm diameter ID 12 11 16 in___ 16 1 4 in 321mm 413mm 9 5 16 in 9 15 16 in arm 252mm 29 1 16 in 738mm Figure 30 2 Front View
30. an cause glass to break 9 Replace the door on the appliance WARNING Risk of Fire or Injury Use only glass that is specified in the manual DO NOT replace with any other material Glass breakage will occur CAUTION Handle glass with care Inspect the gasket to ensure it is undamaged e Do NOT strike slam or scratch glass e Do NOT operate appliance with glass amp door assembly removed e Do NOT operate with glass cracked broken or scratched Quadra Fire appliances are equipped with ceramic super heat resistant glass which can only be broken by impact or misuse December 15 2009 7046 137C B Snap Disc Replacement 1 Locate the snap disc bracket assembly in the blower housing under the ash lip Figure 21 1 2 Using a 5 32 Allen wrench remove the 4 mounting bolts and slide assembly towards you 3 Using a Phillips head screw driver remove the 2 screws from the snap disc and lift the snap disc off of the mounting bracket Disconect the wires and replace with new snap disc and re connect the wires Figure 21 2 4 Slide the blower housing back into position and secure with the 4 mounting bolts Remove Bolts and Slide Blower Assembly Out Figure 21 1 Snap Disc Location Al E 2 m Figure 21 2 Page 21 2700 4 ACC Wood Insert DR A FIRE_ C Blower Replacement 1 Using a 5 32 Allen wrench remove 4 blower housing A CAUTION mounting bolts and slide assembly out Figure 22 1 Shock Risk
31. aning e Frequency As desired e By Homeowner e Clean glass with a non abrasive glass cleaner Abrasive cleaners may scratch and cause glass to crack e If the deposits on the glass are not very heavy normal glass cleaners work well Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner e After using an oven cleaner it is advisable to remove any residue with a glass cleaner or soap and water Oven cleaner left on during the next firing can permanently stain the glass and damage the finish on plated metal surfaces A portion of the combustion air entering the firebox is de flected down over the inside of the door glass e This air flow washes the glass helping to keep smoke from adhering to its surface e When operated at a low burn rate less air will be flowing over the glass and the smoky relatively cool condition of a low fire will cause the glass to become coated e Operating the appliance with the Burn Rate Air Control and Start Up Air Control all the way open for 15 20 min utes should remove the built up coating CAUTION Handle glass assembly with care Glass is breakable e Avoid striking scratching or slamming glass e Avoid abrasive cleaners Do not clean glass while it is hot F Inspect Firebrick e Frequency After each ash removal e By Homeowner Replace the firebrick if they become crumbly and or if the
32. ank advanced technology to achieve the optimum operation you for choosing Quadra Fire NOTE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction SAMPLE OF SERIAL NUMBER SAFETY LABEL LOCATION UNDER INSERT RIGHT SIDE PANEL SWIVEL OUT TO VIEW HOT WHILE IN OPERATION DO NOT TOUCH KEEP o d CAUTION CHILDREN AND CLOTHING AWAY X J CONTACT MAY CAUSE SKIN BURNS KEEP FURNISHINGS AND OTHER on COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE SEE NAMEPLATE AND INSTRUCTIONS Sinise aie eport Serial Number egw p QUADRA FIRE 007013 Shintaro Model 2700 I ACC UL 1482 ULC 628 93 WOOD INSERT ad LISTED ROOM HEATER SOLID FUEL TYFE For Use with Solid Wood Fuel Only Also for use in Mobile Home PREVENT HOUSE FIRES Model Name Install and use only fh accordance with manufacturer s installation venting and ggerating instructions CONTACT YOUR L CAL BUILDING OR FIRE OFFICIALS ABOUT RESTRI AND INSTALLATION INSPECTION IN YOUR AREA Refer to manufacturpr s instructions and local codes for precautions require ng chimney through a combustible iii ella ee U Malas Test Lab amp Report Number Dea imum Clearances To Combustible Material Maximum Mantel Depth 10 inches 254mm Masonry Heat Circulating amp Zero Clearance efer to Clearances on reverse side for Canada USA ONLY Fascia or Trim A Sidewall to St
33. appliance in abasement or in a location of considerable air movement can cause intermittent smoke spillage from appliance Do not locate appliance near e Frequently open doors e Central heat outlets or returns Page 27 2700 1 ACC Wood Insert CA RA FIRE F 2 10 3 Rule These are safety requirements and are not meant to assure proper flue draft This appliance is made with a 6 inch 152mm diameter chimney connector as the flue collar on the unit e Changing the diameter of the chimney can affect draft and cause poor performance It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there are other factors that affect flue draft Less than 10 ft 305cm 2 ft 61cm 3 ft 91cm 2 ft 61cm aan 10 ft 305cm To Nearest Roofline AA 3ft 91cm A Sy Minimum _ SY lt _ SS A SS A SS A a A s er BE S Figure 28 1 Pitched Roof 10 ft 305cm or more Less than 10 ft 305cm Wall or Parapet FR J 2 ft 61cm Minimum 3 ft 91cm Minimum 3 ft 91cm Minimum i Figure 28 2 plat Rou Page 28 7046 137C December 15 2009 QUADRA FIRE G Tools And Supplies Needed Before beginning the installation be sure the following tools and building supplies are available 7 16 Socket Wire Cutters to remove from pallet Reciprocating saw Framing material Pliers High
34. at holds the wire harness in place and remove the wires There are 2 tabs one at the top of the assembly and one at the bottom 3 Disconnect the power leads to the blower 4 Remove the snap disc mounting plate by removing the 2 sheet metal screws with a Phillips head screw driver 5 Disconnect the spade terminals to the snap disc 6 Remove the blower control plate using a flat head screw driver to remove the 2 screws 1 on the top and 1 on the bottom Remove the blower control plate and wire har ness at the same time 7 On the left end of the blower housing remove the cover plate and re install on the right end of the housing 8 Install the blower control plate on the left end and secure the wire harness underneath the tabs on the left side and bend the tabs back into position 9 Re connect the spade terminals to the snap disc and re install the snap disc assembly 10 Re connect the power leads to the blower Remove Bolts and Slide Blower Assembly Out Figure 43 1 December 15 2009 7046 137C Snap Disc Mounting Plate Blower Control Plate Left Side Figure 43 2 CTE EET TEETER TET EN SE so 08 Wnts a Snap Disc Mounting Plate Disconnect Spade Terminals from Snap Disc Figure 43 4 Figure 43 5 Installed on Left Side Page 43 2700 1 ACC Wood Insert l Zero Clearance Adjustable Trim Support Adjustable from 2 inches to 10 inches Part No ADJSPT 3 size 3 1 2 x
35. building codes prior to installation e Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits Before installing determine the following e Type of chimney connector to be used single wall 6 inch 152mm diameter stainless steel or double wall 6 inch 152mm diameter stainless steel e Consult page 28 for clearances to combustibles e Power outlet located close by for optional blower WARNING f NN Asphyxiation Risk DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM May allow flue gases to enter the house WARNING Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance Modification of the appliance Installation other than as instructed by Hearth amp Home Technologies Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components Operating appliance without legs attached if supplied with unit Do NOT Overfire If appliance or chimney connector glows you are overfiring Any such action that may cause a fire hazard
36. burn is well established i e 30 minutes High Burn Setting Both controls are open Burn Rate Air Control is pulled up and the Start up Air Control is fully pushed in Blower may remain on Burn Rate Air Control is closed then opened to 1 inch to fully open pull up Blower may remain on Burn Rate Air Control is closed then opened to 1 4 inch to 1 2 inch pull up Leave the blower off until the burn is well established i e 30 minutes Burn Rate Air Control is closed down position Leave the blower off until the burn is well established i e 30 minutes NOTE For burn settings 3 to 5 the Start up Air Control needs to be pushed in Open then pulled forward to activate the Automatic Combustion Control ACC NOTE For maximum efficiency and lowest emissions when operating the blower in either the automatic or manual setting for the low and medium low burn settings leave the blower off until the burn is well established i e 30 minutes The blower is equipped with a rheostat speed control The highest blower speed is obtained by turning the rheostat on then adjusting back towards OFF as far as possible without turning the blower off For a low blower speed turn the control knob clockwise as far as possible Figure 15 1 7046 137C 2700 1 ACC Wood Insert MANUAL Over rides the internal Snap Disc AUTO Fan will turn ON OFF automatically and is controlled by the internal Snap Disc
37. d attached to combustible framing wood lumber The term Zero Clearance refers to the fact that wood framing mate rial can be in contact with the outer shell of the metal ZC fireplace or zero air space required to combustibles The factory built chimney must be listed per UL 127 or ULC 610 M87 for all installations Install thermal protection per this appliance listing requirements A permit is required for all installations final approval is contingent of the authority having local jurisdiction Inspect the existing fireplace and chimney for any damage or flaws such as burnouts metal or refectory warping The base and hearth floor of the zero clearance fireplace must be able to appropriately support the weight of the wood insert and attached chimney liner Make all necessary repairs prior to installing the new wood insert into the factory built fireplace The factory Zero Clearance Fireplace must be structurally sound for proper insert support and proper operation and continued use of the wood insert A full height 6 inch diameter stainless steel full height listed chimney liner must be installed meeting type HT 2100 F requirements per UL 1777 USA or ULC S635 with 0 clearance to masonry Canada The full liner must be attached to the insert flue collar and to the top of the exist ing chimney The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system Re install
38. d will not get any hotter until the water is evaporated This process takes heat from the coals and tends to cool the appliance Fire requires three things to burn e Fuel Air e Heat If heat is robbed from the appliance during the drying stage the new load of wood has reduced the chances for a good clean burn It is always best to burn dry seasoned firewood When the wood isn t dry you must open the air controls and burn at a high burn setting for a longer time to start it burning The heat generated from the fire should be warming your home and establishing the flue draft not evaporating the moisture out of wet unseasoned wood resulting in wasted heat December 15 2009 7046 137C 2700 1 ACC Wood Insert 2 Second Stage In the secondary stage wood gives off flammable gases which burn above the fuel with bright flames During this stage of burning The flames must be maintained and not allowed to go out to ensure the cleanest possible fire e Ifthe flames tend to go out it is set too low for your burn ing conditions The air control located at the upper right hand corner is used to adjust for burn rates This is called the Burn Rate Air Control Figure 10 1 on page 10 3 Final Stage The final stage of burning is the charcoal stage This occurs when the flammable gases have been mostly burned and only charcoal remains This is a naturally clean portion of the burn The coals burn with hot b
39. e dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions Warranty Period Period HHT Manufactured Appliances and Venting ae Components Covered Parts Labor Wood Pellet Coal Electric Venting All parts and material except as 1 Year x x x x x x x covered by Conditions Exclusions and Limitations listed Igniters electronic components eee ea glass iid es oe a Factory installed blowers cian a ee syes T JxI V _Firepots and burnpots 5years tyear T J x x Castings and baffles Manifold tubes 10 1 year X Burners logs and refractory ears Limited tS 3 years X X X X X Firebox and heat exchanger Lifetime woo ieee eie DT ons beyond warranty period See conditions exclusions and limitations on next page 4021 645B 04 02 09
40. e of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector shall be inspected every two months during the heating season to determine when a creosote buildup has occurred When creosote has accumulated it shall be removed to reduce the risk of a chimney fire Appliance Inspection Routine Frequency Every 2 months at the same time the chim ney and chimney connector are inspected By Homeowner Check for Cracks in glass Door handle smooth cam operation Baffle and ceramic blanket correct placement Baffle for warpage Firebrick for cracks broken or crumbly Door gasket Dollar bill test Place a dollar bill between the stove and the door and then shut the door If you can pull the dollar bill out replace the door gasket Glass frame for loose screws Cleaning Plated Surfaces Frequency As desired By Homeowner Clean all the fingerprints and oils from plated surfaces BEFORE firing the appliance for the first time If not cleaned properly before lighting your first fire the oils can cause permanent markings on the plating After the plating is cured the oils will not affect the finish and little maintenance is required Wipe clean as needed CAUTION Do not use polishes with abrasives It will scratch plated surfaces 7046 137C Page 17 2700 1 ACC Wood Insert E Glass Cle
41. eeeeeeeeeeeees 17 Section 9 Appliance Set up C Appliance Inspection Routine 0 0 17 A Outside Air Installation 0 0 0 0 cccceceeeeceeeee eres 39 D Cleaning of Plated Surfaces scccee 18 B Optional Elbow Flue Adapter Installation 40 E Glass Cleanings 2 eee ae cs 18 C Securing Stove Pipe Liner to Flue Collar 40 F Inspect Firebrick cssseseesseseseseeteteeneees 18 D Leveling LegS 111111111 karsreerisrseetnnenntan 40 G Quick Reference Maintenance Guide 19 E Securing Appliance to Stove Pipe Liner 41 F Surround amp Trim Installation Section 4 Troubleshooting Guide 20 G Top Installation Instructions H Blower Cord Installation Left Side 43 Section 5 Service Parts Replacement Zero Clearance Adjustable Trim Support 44 A Glass Replacement cccccscenseceteneeeeeees 21 i B Snap Disc Replacement 21 Section 10 Moble Home Installation 45 C Blower Replacement eee 22 D Door Handle Assembly cccccsetecetseeseeees 23 Section 11 Reference Materials E Baffle amp Ceramic Blanket Removal 23 A Exploded Drawings etetera nenen nnen nnn 46 47 F Tube Channel Assembly Replacement RANE 24 B Service Parts amp Accessories cia ovecunsawenaawernes seems 48 50 C Service Maintenance Log 51 D Contact Information 52 December 15 2009 70
42. er ground wire and use only listed double wall connector pipe e Outside Air Kit part OAK ACC must be installed in a mo bile home installation C Glass Specifications This stove is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass D BTU amp Efficiency Specifications EPA Certified 3 5 grams per hour Efficiency BTU Output 10 450 to 16 400 Heating Capacity up to 1800 sq ft depending on climate zone Max Wood Length Fuel Cord Wood Shipping Weight A WARNING Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance Modification of the appliance Installation other than as instructed by Hearth amp Home Technologies Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components Operating appliance without legs attached if supplied with unit Do NOT Overfire If appliance or chimney connector glows you are overfiring Any such action that may cause a fire hazard Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer NOTE Hearth amp Home Technologie
43. ergy to burn unseasoned wood of any kind Dead wood lying on the forest floor should be considered wet and requires full seasoning time e Standing dead wood can be considered to be about 2 3 seasoned e To tell if wood is dry enough to burn check the ends of the logs e Ifthere are cracks radiating in all directions from the center it is dry e If your wood sizzles in the fire even though the surface is dry it may not be fully cured December 15 2009 QUADRA FIRE F Burning Process In recent years there has been an increasing concern about air quality Much of the blame for poor air quality has been placed on the burning of wood for home heating In order to improve the situation we at Quadra Fire have developed cleaner burning wood appliances that surpass the requirements for emissions established by our governing agencies These wood appliances must be properly operated in order to ensure that they perform the way they are designed to perform NOTICE Improper operation can turn any wood appli ance into a smoldering environmental hazard 1 Kindling or First Stage It helps to know a little about the actual process of burning in order to understand what goes on inside the appliance The first stage of burning is called the kindling stage In this stage e Wood is heated to a temperature high enough to evapo rate the moisture present in all wood e Wood will reach the boiling point of water 212 F an
44. eriod These parts include paint wood pellet and coal gaskets firebricks grates flame guides and the discoloration of glass e Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty e Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance e _Non HHT venting components hear
45. ges caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE 4021 645B 04 02 09 December 15 2009 7046 137C Page 5 2700 1 ACC Wood Insert Listing and Code Approvals QUADRA FIRE A Appliance Certification Moder aone C Standard UL1482 and ULC S628 93 and UM 84 HUD Mobile Home Approved NOTE This installation must conform with local codes In the absence of local codes you must comply with the UL1482 UM 84 HUD and NPFA2711 in the U S A and the ULC S628 93 and CAN CSA B365 Installation Codes in Canada The Quadra Fire 2700 I Wood Insert ACC meets the U S Environmental Protection Agency s 1990 particulate emis sion standards B Mobile Home Approved e This appliance is approved for mobile home installations when not installed in a sleeping room and when an out side combustion air inlet is provided e The structural integrity of the mobile home floor ceiling and walls must be maintained e The appliance must be properly grounded to the frame of the mobile home with 8 copp
46. ide Install front trim piece last 9 There are 3 holes in the back flange of the top to secure it to the wall if necessary Use the appropriate fastener for the type of wall material i e brick sheet rock etc Page 44 QUADRA FIRE EXPLODED VIEW OF SCISSORS Te e Pa DOUBLE SIDED TAPE DOUBLE SIDED TAPE 7046 137C Figure 44 1 EXPAND SCISSORS TO DESIRED HEIGHT AN INSTALL FRONT TRIM LAST CORNERS OVERLAP SIDE TRIM PIECES CUT TOP EDGE OF TRIM NOT BOTTOM EDGE Figure 44 2 Figure 44 3 Installation Complete December 15 2009 QUADRA FIRE 10 1 An outside air inlet must be provided for combustion and must remain clear of leaves debris ice and or snow It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire Smoke spillage can also set off smoke alarms Mobile Home Installation 2 Unit must be secured to the mobile home structure Remove bolts from each side of insert and use plumbers tape to secure to structure a washer may be required Re install bolts 3 Unit must be grounded with 8 solid copper grounding wire or equivalent and terminated at each end with N E C approved grounding device 4 The factory built fireplace must meet U
47. imney cap must be re installed after installing the approved This insert conforms with the safety standard UL 1482 and chimney liner meeting type UL 103 HT requirements ULC S628 Canada in all respects and is approved to UL amp 2100 F per UL 1777 ULC safety standards for installation and use within a fire place with masonry chimney in accordance with NFPA 211 with a direct flue collar connection elf the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top F Prefabricated Metal Chimney eThe liner must be securely attached to the insert flue collar and the chimney top The chimney can be new or existing masonry or prefabricated The air flow of the factory built zero clearance fireplace and must meet the following minimum requirements system must not be altered The flue liner top support Must be minimum 6 inch 152mm inside diameter of attachment must not reduce the air flow for the existing high temperature chimney listed to UL 103 HT 2100 F air cooled chimney system or ULC S628 No dilution air is allowed to enter the chimney Must use components required by the manufacturer for 1 Secure the fireplace damper in the open position If installation this cannot be accomplished it will be necessary to Must maintain clearances required by the manufacturer remove the dam
48. ion Control system ACC e Push the Start Up Air Control all the way back until it stops and then pull forward to the front of the appliance until it stops Figure 10 1 e The air channel opens and allows air to enter the front of the appliance for approximately 20 25 minutes e The air channel gradually shuts down until it is completely closed at the end of the 20 25 minutes The fire is now controlled by the air supplied by the Burn Rate Air Control Figure 10 1 e This function should be performed each time you reload the appliance 2 Manual Timer Over Ride If you need to shut the ACC system off before it shuts itself off after 25 minutes i e overfire situation lift up on the Start up Air Control and pull away from the appliance Figure 10 2 Page 10 7046 137C QUADRA FIRE Burn Rate Air Control Start up Air Control Push back until it stops then pull forward i Start up and Burn Rate Air Controls Figure 10 1 Lift Up on Control and Pull Away from Appliance Figure 10 2 Manual Timer Over Ride December 15 2009 QUADRA FIRE Burn Rate Air Control The air supply enters at the upper front of the firebox near the top of the glass door This preheated air supplies the necessary fresh oxygen to mix with the unburned gases helping to create the second third and fourth combustion process This air is regulated by the Burn Rate Air Control The
49. ke place Whatever combustion air is consumed by the fire must be replaced Air is replaced via air leakage around win dows and under doors In homes that have tightly sealed doors and windows an outside air source is needed An optional Out side Air Kit is available Items Needed for Installation not supplied e 4 inch flex aluminum pipe or if using alternate material then it shall be made from durable non combustible heat resistant material up to 350 F Cut the pipe to the required length for your installation e Phillips head screw driver e Silicone sealant Option One Installation Instructions The rectangular outside air cover comes packaged with the side panels It is necessary to remove the right side panel and block off the room air with the rectangular ouside air cover 1 Remove the outside air cover plate on outer can and discard 2 Install optional flex adapter to outer can with the same screws Do not use plastic wire ties that come with the kit as they will melt NOTE You may need to install the flex pipe into the firebox first depending on installation Attach flex to adapater with at least 2 screws 3 Ensure existing access hole in fireplace is sufficient to feed the 4 inch flex 4 After sliding can into fireplace feed flex into cut opening to obtain outside combustion air on Level outer can and install appliance See page 40 O Sanp the cover plates on the 2 side panels to block off ro
50. lammable materials in the appliance s vicinity DO NOT USE GASOLINE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER Keep all such liquids well away from the heater while it is in use As long as there are hot coals repeating steps 6 through 8 will maintain a continuous fire NOTE e Build fire on brick firebox floor Do NOT use grates andirons or other methods to support fuel It will adversely affect emissions e Combustible materials may ignite Before lighting your first fire in the appliance 1 Confirm the baffle and ceramic blanket are correctly positioned They should be even with the front tube and CAUTION resting on all tubes See page 12 Odors and vapors released during initial operation 2 Remove all labels from glass Curing of high temperature paint There are many ways to build a fire The basic principle is Open windows for air circulation to light easily ignitable tinder or paper which ignites the fast burning kindling which in turn ignites the slow burning fire wood Here is one method that works well 1 Open the Burn Rate Air and Start Up Air Controls fully 2 Place several wads of crushed paper on the firebox floor Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum Odors may be irritating to sensitive individuals 3 Lay small dry sticks of kindling on t
51. lue flames e tis very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood e Itis best to open the Burn Rate Air and Start Up Air Con trols before reloading This livens up the coalbed and reduces excessive emissions opacity smoke e Open door slowly so that ash or smoke does not exit ap pliance through opening e Break up any large chunks and distribute the coals so that the new wood is laid on hot coals Air quality is important to all of us and if we choose to use wood to heat our homes we should do so responsibly We need to learn to burn in the cleanest way possible al lowing us to continue using our wood appliances for many years to come Page 9 2700 1 ACC Wood Insert G Automatic Combustion Control ACC Typically when you build a fire you open the air controls fully and monitor the fire to prevent it from going into an overfire situation and or burning your wood up too quickly before you shut down the air controls to the desired burn rate When using the Automatic Combustion Control ACC system you do not have to continually monitor the fire Once you set the ACC system it will control the fire for you Follow the instructions below to learn how to operate your stove with ease H Air Controls 1 Start Up Air Control The function of the Start Up Air Control is to activate the Automatic Combust
52. mbustible material to the com bustible material beneath it The k value of a material must be equal or smaller then the required k value to be acceptable BTU inch foot hour F Thermal Resistance R value The R value is a measure of a material s resisteance to heat transfer R value is convenient when more than one material is used since you can add the R values together where as you can not do this for k value The HIGHER the R factor means less heat is being conducted through the non combustible material to the combustible material beneath it The R value of a material must be equal or larger then the required R value to be acceptable Converting k to R Divide 1 by k and multiply the results times the thickness in inches of the material R 1 k x inches of thickness Converting R to k Divide the inches of thickness by R k inches of thickness R Calculatons Example Floor protection requires k value of 0 84 and 3 4 inch thick Alternative material has a k value of 0 6 and is 3 4 inch thick Divide 0 6 by 75 k value of 0 80 This k value is smaller than 0 84 and therefore is acceptable December 15 2009 7046 137C Page 33 2700 1 ACC Wood Insert Chimney Systems QuapRA FIRE A Venting Systems Chimney Connector It is also known as flue pipe or stove pipe It must be 6 inches 152mm minimum diameter stainless steel connector pipe Chimney The chimney can be new or exi
53. moving Tube Channel Assembly 1 Remove the 3 bottom bricks first and then remove the 3 right side bricks 2 Remove the baffle protection channel by bending back the tabs using needle nose pliers located at the right and left side of the protection cover Lift the cover up slightly and pull toward the front and out of the firebox Figure 24 1 3 Locate the 2 channel nuts inside of chamber and remove using a 7 16 socket wrench Figure 24 2 NOTE Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them 4 Slide the tube channel assembly all the way to left until it is off the threads Drop the right side down then slide the assembly back to right Figure 24 3 5 The ceramic blanket and both baffle boards can be removed at the same time you remove the tube channel assembly 6 When the tube channel assembly is free of the left side sup Use 7 16 Socket Wrench an port rotate clockwise and pull assembly blanket and baffles out and Remove Channel Nuts through the front opening i 7 Re install in reverse order Figure 24 2 2 Tube Channel Nuts Tube Channel Rotate and remove from Assembly firebox Sr Ceramic Blanket a Baffle Protection Channel Figure 24 3 Page 24 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert Installer s Guide Getting Started A Design and Installation Considerations CAUTION Check
54. n at each burn setting NOTE These are guidelines only and may vary somewhat for individual installations e This product was designed for and tested on a 6 inch 152mm chimney 14 to 16 feet 4 27 4 87m high in cludes appliance height measured from the base of the appliance The further your stack height or diameter varies from this configuration the possibility of performance problems ex ists e Chimney height may need to be increased by 2 3 per each 1000 feet 304 8m above sea level Itis not recommended to use offsets or elbows at altitudes above 4000 feet 1219 2m above sea level or when there are other factors that affect flue draft WARNING Fire Risk Do NOT pack insulation or other combustibles between spacers e ALWAYS maintain specified clearances around venting and spacers e Install spacers as specified Failure to keep insulation or other material away from vent pipe may cause fire AX WARNING Fire Risk This appliance relies upon natural draft to operate properly e Chimney heights exceeding 25 feet 7 62m from base of appliance may create an over draft situation e Overdraft condition may create over firing Over firing may ignite creosote and or damage appli ance and chimney December 15 2009 QUADRA FIRE Appliance Set up 2700 1 ACC Wood Insert A Outside Air Kit Installation A source of air oxygen is necessary in order for combustion to ta
55. n away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials e Keep clothing furniture draperies and other flammable materials away Installation and service of this appliance should be performed by qualified personnel Hearth amp Home Technologies recommends NFI certified professionals or technicians supervised by an NFI certified professional Gicere Technical Training December 15 2009 27004 ACC Wood Insert DRA FIRE_ Congratulations y gt and Welcome to the Quadra Fire Family Hearth amp Home Technologies welcomes you to our tradition of our stoves inserts and fireplaces And yet we are old of excellence In choosing a Quadra Fire appliance you fashioned when it comes to craftsmanship Each unit is have our assurance of commitment to quality durability and meticulously fabricated and gold and nickel surfaces are performance hand finished for lasting beauty and enjoyment Our pledge This commitment begins with our research of the market to quality is completed as each model undergoes a quality including Voice of the Customer contacts ensuring we Control inspection make products that will satisfy your needs Our Research We wish you and your family many years of enjoyment in and Development facility then employs the world s most the warmth and comfort of your hearth appliance Th
56. ng should be given serious consideration 1 Install at least one smoke detector on each floor of your home to ensure your safety They should be located away from the heating appliance and close to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 Aconveniently located Class A fire extinguisher A practiced evacuation plan consisting of at least two escape routes 4 Inthe event of a chimney fire a Prepare occupants for immediate evacuation b Notify fire department O Overfiring A WARNING Fire Risk Do not over fire Over firing may ignite creosote or will damage the stove and chimney To prevent over firing your stove DO NOT Use flammable liquids Overload with wood Burn trash or large amounts of scrap lumber Permit too much air to the fire Use of processed solid fuel fire logs 1 Symptoms of Over Firing Symptoms of over firing may include one or more of the following e Chimney connector or appliance glowing e Roaring rumbling noises e Loud cracking or banging sounds e Metal warping e Chimney fire 2 What To Do if Your Stove is Over Firing Immediately close the door and air controls to reduce air supply to the fire e If you suspect a chimney fire call the fire department and evacuate your house e Contact your local chimney professional and have your stove and stove pipe inspected for an
57. om air Figure 39 1 Option Two Installation Instructions 1 Remove the outside air cover plate on outer can and discard and reuse the 4 screws 2 Ensure existing acces hole in fireplace will not be covered by the outer can Existing outside air intake hole may be under at the rear or side of outer can Outside air may also enter down existing chimney chase in some situations 3 Repeat steps 5 and 6 above with one exception After install ing the appliance in the outer can seal the fireplace opening and trim package with insulation to prevent air leakage into the room December 15 2009 7046 137C AX WARNING Fire Risk Asphyxiation Risk Do not draw outside combustion air from e Wall floor or ceiling cavity e Enclosed space such as an attic or garage e Close proximity to exhaust vents or chimneys Fumes or odor may result WARNING Asphyxiation Risk Outside air inlet must be located to prevent block age from e Leaves snow ice or other debris Block may cause combustion air starvation Smoke spillage may set off alarms or irritate sensi tive individuals A WARNING Asphyxiation Risk Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust flue e Fire will not burn properly e Smoke spillage occurs when door is opened due to air starvation Outside Air Cover Plate Discard Flex Adapter Termination Cap Install Outside Air Cover Plates to
58. oodstove will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem and the corrective action to be taken Start Fire Problems Possible Cause Solution S O Can not get fire started Excessive smoke or spillage Burns too slowly Not enough heat output Fire burns too fast Page 20 Not enough kindling paper or no Use dry kindling more paper Arrange kindling amp kindling paper wood for air movement Check for restricted termination cap Check for blockage of outside air kit if installed Check for flue blockage Pre warm flue before starting fire refer to Building Not enough air for fire to ignite a Fire Section Check for adequate vent height refer to Chimney Height Section Open window below the appliance towards the wind Wood condition is too wet too Use dry seasoned wood refer to Seasoned Wood large Section Bed of coals not established Start with paper amp kindling to establish bed of before adding wood coals refer to Building a Fire Section Flue blockage such as birds Have chimney inspected for creosote and cleaned nests or leaves in termination by a certified chimney sweep cap Down draft or negative pressure Do not use exhaust fans during start up refer to Competition with exhaust Negative Pressure Section Gewices Open window below the appliance towards the wind
59. op of the paper Make sure that no matches or other combustibles are in the immediate area of the appliance Be sure the room is ventilated and the flue unobstructed 5 Light the paper in the appliance NEVER light or rekindle fire with kerosene gasoline or charcoal lighter fluid the results can be fatal 6 Once the kindling is burning quickly add several full length logs 3 to 4 inches 76 102mm in diameter Be careful not to smother the fire Stack the pieces of wood 1 2 to 1 inch apart 13 25mm near enough to keep each other hot but far enough away from each other to allow air flow between them 7 Set the Burn Rate Air Control and activate the timer sys tem ACC 8 When ready to reload It is best to fully open both the Burn Rate Air and Start up Air Controls before reloading e This livens up the coalbed and reduces excessive emis sions opacity smoke December 15 2009 7046 137C Page 13 2700 1 ACC Wood Insert L Wood Fuel A WARNING Fire Risk e DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPTHA OR ENGINE OIL e DO NOT USE CHEMICALS OR FLUIDS TO START A FIRE e Do NOT burn treated wood or wood with salt driftwood e May generate carbon monooxide if burn material other than wood May result in illness or possible death Hardwood vs Softwood Your appliance performance depends on the quality of the firewood you use e Seasoned wood contains about 8 000 BTUs per pound
60. original factory built chimney cap only To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner or the insert surround Circulating air chamber i e in a steel fireplace liner or metal hearth circulator may not be blocked The air flow within and around the fireplace shall not be altered blocked by the installation of the insert i e no louvers or cooling air inlet or outlet ports may be blocked by the insert or the insert surround See Page 37 Altering the Fireplace for modifications allowed for factory built fireplaces WARNING Risk of Asphyxiation e DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE OR TO ANY AIR DISTRIBUTION DUCT OR SYSTEM This may allow flue gases to enter the house Page 38 7046 137C QUADRA FIRE J Ovalizing Round Stainless Steel Liners Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fireplace is an allowable and acceptable practice Ensure that the ovalization is minimized to the extent required to fit through the damper K Chimney Height Rise and Run To be sure that your Quadra Fire insert burns properly the chimney draft static pressure should be approximately 0 10 inches water column W C during a high burn and 0 04 inches W C during a low burn measured 6 inches 152mm above the top of the insert after one hour of operatio
61. ove 19 3 4 in B Mantel to Stove 21 1 2 in a C Top Trim to Stove 14 in a C D Side Trim to Stove 13 in E Hearth Extension from Glass infes D Floor height 0 in to 3 1 2 in below insertbase 18 in Floor height greater than 3 1 2 in below insertbase 16 in F Hearth Extenson from Side of Insert 8 in No Thermal Floor Protection Required in USA Hearth Extension Ember Floor Protection Required on All Installations DO NOT REMOVE THIS LABEL 1445 N Highway Colville WA 99114 Made in U S A www quadrafire com U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with J uly 1990 particulate emission standards 2010 20112012 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Mfg Dat BPHRHEHEHEHEHEHEHEHEEEEE E nee 7046 153 HEARTHGHOME Manufactured by rachnolegies Page 2 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert Safety Alert Key e DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury e WARNING Indicates a hazardous situation which if not avoided may result in death or serious injury e CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate injury e NOTICE Indicates practices which may cause damage to the appliance or to property TABLE OF CONTENTS Congratulations snini aneia a 2 Installer s Guide Sample of Safety Serial Number Label 0 2 i i Warranty Policy
62. per for installation N Seal damper area of chimney around chimney Refer to manufacturers instructions for installation connector with a high temperature sealant or seal This insert is listed to UL 1482 Standard and is approved inser against ie Tace of the replace for installation into listed factory built zero clearance Both methods must be removable and replaceable fireplaces listed to UL 127 conforming to the following for cleaning and re installation specifications and instructions oO Flue Liner with Required Air Space Stainless Steel Chimney Connector Must Extend to Flue Liner Minimum 8 203mm Masonry Thickness in Front of Smoke Chamber tA HH LE bt hE lt Airtight Insulated Clean Out AL AANA Minimum Clearance in Accordance with lp Insert Listing Damper Plate Removed or Fastened in Open Position O y Floor Protection in Accordance with Insert Listing Seal with Non l Combustible Material NOTE Generic wood insert shown not model specific Figure 36 1 Page 36 7046 137C December 15 2009 QUADRA FIRE Prefabricated Metal Chimney Cont d NOTE Refer to chimney liner manufacturer for recom mendations on supporting the liner Installation into fireplaces without a permit will void the listing NOTICE In Canada when using a factory built chimney it must be safety listed Type UL103 HT 2100 F 1149 C CLASS A or conforming to CAN ULC
63. perate properly It can be strongest in lower levels of the house Causes include e Exhaust fans kitchen bath etc e Range hoods e Combustion air requirements for furnaces water heaters and other combustion appliances e Clothes dryers e Location of return air vents to furnace or air conditioning e Imbalances of the HVAC air handling system Upper level air leaks such as Recessed lighting Attic hatch Duct leaks To minimize the effects of negative air pressure e Install the outside air kit with the intake facing prevailing winds during the heating season e Ensure adequate outdoor air for all combustion appliances and exhaust equipment e Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance e Avoid installing the appliance near doors walkways or small isolated spaces e Recessed lighting should be a sealed can design Attic hatches weather stripped or sealed e Attic mounted duct work and air handler joints and seams taped or sealed Basement installations should be avoided Page 26 7046 137C QUADRA FIRE December 15 2009 QUADRA FIRE D Locating Your Stove amp Chimney Location of the appliance and chimney will affect perfor mance As shown in Figure 27 1 the chimney should e Install through the warm space enclosed by the build ing envelope This helps to produce more draft espe cially during lighting and die down of the fi
64. places are permissible The following parts may be removed Smoke Shelf or Bale Ember Catches Viewing Screen Curtain The fireplace must not be altered except that the damper may be removed to accommodate a direct connect starter pipe or chimney liner e External trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed e The permanent metal warning label provided in the component pack must be attached to the back of the fireplace with screws or nails stating that the fireplace may have been altered to accommodate the insert and must be returned to original condition for use as a conventional fireplace Figure 37 2 e Ifthe hearth extension is lower than the fireplace opening the portion of the insert extending onto the hearth must be supported e Manufacturer designed adjustable support kit can be ordered from your dealer Final approval of this installation type is contingent upon the authority having jurisdiction WARNING THIS FIREPLACE MAY HAVE BEEN ALTERED TOACCOMMODATE AN INSERT ITMUSTBE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE Figure 37 2 250 2061 Page 37 2700 1 ACC Wood Insert l Zero Clearance Fireplace Zero Clearance Fireplaces are factory built insulated metal fireplaces that are usually framed into the wall an
65. rdance with NFPA 211 and The chimney liner must conform to the Class 3 require CAN CSA B365 01 ments of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New NOTE Installation into fireplaces without a permit will Masonry Chimneys void the listing UL 1777 Insulated Stainless Steel Follow Manufacturer s Liner or Other Approved Lining System ee Instructions for Maximum Follow Manufacturer s Instructions Liner Extension Above on Insulation and Support Chimney Maximum 30 Degrees Offset in Chimney For Zero or Other Non Code Clearances Follow Approved Liner Manufacturer s Specific Insulation Requirements Different Clearances May Require Different Specifications LN Ay Masonry Chimney Must Have Structural Integrity UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System Minimum 8 in 203mm Masonry Thickness in Front of Smoke Chamber L O Minimum Clearance in Accordance Damper Plate Removed or with Insert Listing f P Fastened in Open Position Floor Protection in Accordance with Insert Listing Seal with Non Combustible Material L_ Combustible Floorf W NOTE Generic wood insert shown not model specific Figure 35 1 December 15 2009 7046 137C Page 35 2700 1 ACC Wood Insert O DUARA FIRE E Metal Heat Circulating Masonry eThe original factory built clearance fireplace ch
66. re e Penetrate the highest part of the roof This minimizes the affects of wind turbulence and down drafts Recommended 2700 1 ACC Wood Insert e Consider the appliance location in order to avoid floor and ceiling attic joists and rafters e Locate termination cap away from trees adjacent structures uneven roof lines and other obstruc tions Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your flue problem Recommended i ato Marginal i Location Location Not 5 L Recommended oy J Windward fr ja Outside Termination Cap Location NOT Recommended g i Leeward Multi level Roofs Figure 27 1 E Chimney Termination Requirements Follow manufacturer s instructions for clearance securing flashing and terminating the chimney e Must have an approved and Listed cap e Must not be located where it will become plugged by snow or other material e Must terminate at least 3 feet 91cm above the roof and at least 2 feet 61cm above any portion of the roof within 10 feet 305cm e Must be located away from trees or other structures NOTICE e Chimney performance may vary e Trees buildings roof lines and wind conditions affect performance e Chimney height may need adjustment if smoking or overdraft occurs December 15 2009 7046 137C NOTICE Locating the
67. re are four settings High Medium High Medium Low and Low When the control is raised all the way up it is on the High setting and when pushed all the down it is on the Low setting Figure 11 1 Burn Rates and Operating Efficiency For maximum operating efficiency 1 This appliance has a timer system ACC that operates the appliance at its maximum efficiency removing any guess work for the homeowner Follow the instructions below for each burn rate for the Start Up Air Control and Burn Rate Air Control Figure 11 1 2 Burn dry well seasoned wood Burn Rates 1 Starting a Fire and Reloading e December 15 2009 Open both controls fully by raising the Burn Rate Air Con trol all the way up until it stops and push the Start up Air Control back until it stops The blower tends to cool the appliance Leave the blower off until the burn is well established i e 30 minutes After loading the appliance with wood and starting the fire set both controls to the desired setting by following the burn rate instructions below High Burn Rate Maximum Heat Raise the Burn Rate Air Control all the way up until it stops top marker to a fully open position Push the Start Up Air Control all the way back until it stops and leave it there This setting over rides the timer system ACC so you must monitor the fire closely while in this setting Medium High Burn Rate 15 000 to 30 000 BTU hr Raise the Burn Rate Air Con
68. re is a 1 4 inch 6 35mm gap between the bricks The firebox is lined with firebrick which has exceptional insulating properties Do not use a grate simply build a fire on the firebox floor Do not operate appliance without firebrick 1 After the coals have completely cooled remove all old brick and ash from unit and vacuum firebox 2 Remove new brick set from box and lay out to diagram shown 3 Install rear bricks on the top of the rear air channel Page 18 7046 137C QUADRA FIRE F Inspect Firebrick Cont d 4 Install side bricks Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the unit 5 Lay bottom bricks in unit Figure 18 1 9 x 4 1 2 x 1 1 4 Bottom Back see diagram for size Bottom Back Middle see diagram for size Bottom Back Front see diagram for size gt 7 3 4 in 4 1 2 in h 8 3 8 in Pe in 7 3 8 in H 7 1 4 in 8 1 8 in Figure 18 2 Use Part 832 0550 when ordering individual brick Provide brick dimension or copy this page mark the desired brick and take it to your authorized dealer December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert G Quick Reference Maintenance Overview Guide for Wood Appliances BAFFLE amp BLANKET PLACEMENT INSPECT FIREBRICKS amp ASH COVER AFTER EACH CLEANING
69. red Non Combustible 1 4 inch 6 35 mm Ember Protection R value 0 13 Greater than 0 to 3 1 2 inch 1 21 0 to 89mm Adj Hearth yaa Adj Hearth Support Support Figure 32 1 With Adjustable Hearth Support Accessory Figure 32 3 With Adjustable Hearth Support Accessory USA and CANADA USA ONLY Build On Site Hearth Hearth Height Support Accessory 0 to 3 1 2 inch Thermal Protection 0 to 3 1 2 in 0 to 59 mm Full Reline NOT Non combustibe Ember Protection R y d Required za Greater 3 1 2 in 89mm equire Full Reline Required Non Combustible between top amp bottom of Ember Proctection opening is required and made from non See Table combustible building materials 3 1 2 in 89mm gt Above 0 to 3 1 2 inch 0 to 89mm Adj Hearth Support Figure 32 2 With Adjustable Hearth Support Accessory Figure 32 4 Without Adjustable Hearth Support Accessory Page 32 70464837C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert C Calculating Alternate Floor Protection Material Thermal Conductivity k value The k value indicates the amount of heat in BTU s that will flow in 1 hour through 1 square foot of a uniform mate rial 1 inch thick for each degree F of temperature differ ence from one side of the material to the other The LOWER the k factor means less heat is being con ducted through the non co
70. rt Base 1 4 inch R value 0 13 See Figure 32 3 on page 32 No Thermal Protection required only Ember Floor height greater than 3 5 in Protection 89mm below Insert Base See Alternative Floor Protection Worksheet on page 33 Fire Risk e Comply with all minimum clearances to combustibles as specified e Failure to comply may cause house fire NOTE Clearances may only be reduced by means approved by the regulatory authority having juris diction December 15 2009 7046 137C Maximum Mantel Depth 10 inch 254mm Mihi Mantel Fascia or Trim SideWall C nsert balked F E Hearth Extension Maximum 3 4 inch 19mm trim depth Maximum 3 1 2 inch 89mm trim depth In Canada a full length 6 inch 152mm diameter S635 flue liner required as per ULC S628 In USA a minimum 5 foot length 6 inch diameter flue liner is required as per UL 1482 Mantel 21 1 2 in 559mm Minimum Figure 31 1 Mantel Clearance Page 31 2700 1 ACC Wood Insert DR A FIRE_ Zero Clearance Floor Protection CANADA ONLY USA and CANADA Hearth Height Hearth Height Greater 0 to 3 1 2 inches than 3 1 2 inches 0 to 89mm 89mm Thermal Thermal Protection Protection Full Reline i Full Reline Required Required Required a Requi
71. s manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice Quadra Fire is a registered trademark of Hearth amp Home Technologies Page 6 7046 137C December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert User Guide 2 Operating Instructions A WARNING HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials e Keep clothing furniture draperies and other flammable materials away If you expect that children may come into contact with this appli ance we recommend a barrier such as a decorative screen See your dealer for suggestions A Your Wood Appliance WARNING DO NOT operate appliance before reading and understanding operating instructions Failure to operate appliance according to operating instructions could cause fire or injury Burn Rate Control ACC Start Up Air Control Door Handle amp Spring Handle Blower Control Figure 7 1 General Operating Parts December 15 2009 7046 137C Page 7 2700 1 ACC Wood Insert B Fire Safety To provide reasonable fire safety the followi
72. sote e The masonry wall of the chimney if brick or modular block must be a minimum of 4 inches 102mm nominal thickness e A chimney of rubble stone must be at least 12 inches 305mm thick e Cross sectional area shall conform to NFPA 211 2006 Section 12 4 5 1 e Should be lined with a 6 inch 152mm stainless steel flue liner to improve performance and reduce creosote build up eAn equivalent liner must be a listed chimney liner system or other approved material e No dilution air is allowed to enter the chimney 1 Secure the fireplace damper in the open position If this cannot be accomplished it will be necessary to remove the damper 2 Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace 3 Both methods must be removable and replaceable for cleaning and re installation e When possible install an airtight clean out door to the rear of the smoke shelf December 15 2009 QUADRA FIRE 2700 1 ACC Wood Insert Masonry Chimney Cont d NOTE In Canada this fireplace insert must be installed with a continuous chimney liner of a 6 inch 152mm diam eter extending from the fireplace insert to the the top of the chimney This insert conforms with the UL 1482 and ULC S628 Canada in all respects and is approved to UL amp ULC safety standards for installation and use within a fireplace with a masonry chimney in acco
73. sting masonry or prefabricated and must meet the following minimum requirements as specified below WARNING Risk of Fire Follow venting manufacturer s clearances and instructions when installing venting system B Inspections Existing chimneys should be inspected and cleaned by a qualified professional prior to installation The chimney must not have cracks loose mortar or other signs of dete rioration and blockage Hearth amp Home recommends a NFI or CSIA certified professional or a technician under the direction of a certified professional conduct a Level II inspection per NFPA 211 Fire Risk Inspection of Chimney e Chimney must be in good condition e Meets minimum standard of NFPA 211 e Factory built chimney must be 6 inch 152mm UL103 HT C Larger Chimneys It is recommended that chimneys with larger diameters than 6 inches 152mm be relined An oversized flue can affect draft and impair performance and will allow increased build up of creosote NOTICE Check with your local building authorities and or consult the National Fire Protection Association NFPA 211 Page 34 7046 137C D Masonry Chimney e Must meet minimum standards of NFPA 211 e Must have at least 5 8 inch 16mm fireclay lining joined with refractory cement Installations into a clay flue without a stainless steel liner may reduce draw which affects performance will cause the glass to darken and produce excessive creo
74. temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level 1 2 3 4 in length 6 or 8 self drilling screws Misc screws and nails Tape measure H Fire Safety To provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home to ensure your safety They should be located away from the heating appliance and close to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers l Inspect Appliance and Components e Remove appliance and components from packaging and inspect for damage e Vent system components and doors are shipped in separate packages e Report to your dealer any parts damaged in shipment e Read all the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit December 15 2009 7046 137C 2700 1 ACC Wood Insert Pre Use Check List 1 Place the appliance in a location near the final installation area and follow the procedures below 2 Open the appliance and remove all the parts and articles packed inside the Component Pack Inspect
75. th components or other accessories used in conjunction with the appliance e Any part of a pre existing fireplace system in which an insert or a decorative gas appliance is installed e _HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configuration environmental conditions insulation and air tightness of the structure This warranty is void if e The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast iron bubbling cracking and discoloration of steel or enamel finishes e The appliance is subjected to prolonged periods of dampness or condensation e There is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY e The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential dama
76. trol all the way up until it stops top marker to a fully open position Push the Start Up Air Control all the way back until it stops and then pull forward until it stops This activates the timer system ACC Medium Low Burn Rate 10 000 to 15 000 BTU hr Raise the Burn Rate Air Control up to the bottom of the middle marker and stop 7046 137C 2700 1 ACC Wood Insert Push the Start Up Air Control until it stops This activates the timer system ACC Low Burn Rate Below 10 000 BTU hr Leave the Burn Rate Air Control at the bottom marker Push the Start Up Air Control all the way back until it stops and then pull forward until it stops This activates the timer system ACC NOTE These are approximate settings and will vary with type of wood or chimney draft Due to altitude and other environmental circumstances this operational information is a guideline only A WARNING Risk of Fire When set on High Burn Rate and over riding the Automatic Combustion Control system an overfire situation can occur and may result in a chimney fire Overfiring will void the stove warranty A High Opened 0 o Burn Rate Air Control Start Up Air Control IN OUT Figure 11 1 Activating Timer NOTE If control is set full inward on HI it over rides the timer ACC Page 11 2700 1 ACC Wood Insert ADA FIRE_ J Correct Baffle amp Blanket Placement INCORRECT POSITIO
77. uring heating season or as recommended by a certified chimney sweep more frequently if chimney exceeds or is under 14 16 feet 4 3 to 4 8m measured from bottom of appliance By Certified chimney sweep Remove all ash from the firebox and extinguish all hot embers before disposal Allow the appliance to cool completely If your type of installation involves a full reline of the chimney it will be necessary to either remove the baffle from the insert or remove the insert from the fireplace and disconnect the vent prior to cleaning the chimney Refer to page 22 in this manual for instructions on Baffle Removal If your type of installation is direct connect within a masonry chimney the insert will need to be pulled out from the fireplace and disconnected from the flue prior to cleaning the chimney The creosote or soot should be removed with a brush specifically designed for the type of chimney in use Clean out fallen ashes from the firebox It is also recommended that before each heating season the entire system be professionally inspected cleaned and repaired if necessary WARNING Risk of Fire Do not use chimney cleaners or flame colorants in your appliance It will corrode your pipe Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flu
78. y damage Do not use your stove until the chimney professional informs you it is safe to do so Page 8 7046 137C QUADRA FIRE Hearth amp Home Technologies WILL NOT warranty stoves that exhibit evidence of over firing Evidence of over firing includes but is not limited to e Warped air tube e Deteriorated refractory brick retainers e Deteriorated baffle and other interior components D Combustible Non combustible Materials e Combustible Material Material made of or surfaced with wood compressed paper plant fibers plastics or any material capable of igniting and burning whether flame proofed or not plastered or unplastered Non combustible Material Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile slate glass or plasters or any combination thereof Non combustible Sealant Material Sealants which will not ignite and burn Rutland Inc Fireplace Mortar 63 Rutland 76R Nuflex 304 GE RTV106 or GE RTB116 or equivalent E Seasoned Wood Burn only dry seasoned wood e Store wood under cover out of the rain and snow e Dry and well seasoned wood will not only minimize the chance of creosote formation but will give you the most efficient fire e Even dry wood contains at least 15 moisture by weight and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out about one hour It is a waste of en

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