Porter-Cable 8529 User's Manual
Contents
1. 1 2 NOTE The micro plunge adjusting ring will turn with the micro plunge adjusting knob so that the distance of bit travel is always known 9 Turn the micro plunge adjusting knob clockwise until the desired depth of plunge is set 10 Set the plunge locking lever B Fig 8 to the locked position after the plunge is adjusted and before the unit is turned ON Move the lever to the right as far as it will go NOTE The depth rod and depth rod stops may be used in combination with the micro plunge adjusting mechanism to allow stock removal in steps or to provide the various depths that may be required for a particular project FOR USE IN A SHAPER TABLE NANO DISCONNECT TOOL FROM POWER SOURCE 1 Set the micro plunge adjusting mechanism to the neutral position Move the plunge locking lever B Fig 8 to the free motion position by rotating it to the left until it locks into position Remove the sub base Fig 5 and clear dust cover G Fig 8 Ensure that the ON OFF switch A Fig 8 is in the off position Install the bit Attach the router to the table according to the table manufacturer s instructions The bit height can be adjusted using the micro plunge adjusting knob To raise the bit turn the micro plunge adjusting knob E Fig 15 clockwise To lower the bit turn the knob counterclockwise 8 The plunge locking lever B Fig 8 should be set to the locked position after the bit height is adjusted an2. It is important for you to read and understand this manual The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS The symbols below are used to help you recognize this information indicates an imminently hazardous situation which if not A DANGER avoided will result in death or serious injury indicates a potentially hazardous situation which if not AWARNING avoided could result th death or serious injury indicates a potentially hazardous situation which if not OSAMA avoided may result in minor or moderate injury used without the safety alert symbol indicates potentiall CAUTION hazardous situation which if Pat avoided may result in y property damage CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing grinding drilling AWARIE and other construction Activities contains chemica E iawn to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are O lead from lead based paints O crystalline silica from bricks and cement and other masonry products O arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce yeu exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear NIOSH OSHA approved properly fitting face mask or respirator when using such tools GENERAL SAFE
3. 18 14 12 12 10 10 8 8 5 6 18 16 14 12 10 10 8 8 6 6 8 18 16 12 10 10 8 6 6 6 T 8 10 18 14 12 10 8 8 6 6 4 10 12 16 14 10 8 6 6 4 4 2 12 14 16 12 10 8 6 6 6 4 2 3 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 SAVE THESE INSTRUCTIONS CARTON CONTENTS Router 1 2 and 1 collets Offset wrench 10 24 x 1 4 screws Template guide adapter FUNCTIONAL DESCRIPTION FOREWORD MODEL 8529 s versatility speed range of 10 000 to 23 000 RPM collet sizes of 1 4 and 1 2 dual plunge adjustments and bit size up to 31 2 diameter allows it to handle the most demanding routing application A 3 collet is available as an accessory ASSEMBLY NOTE This tool is shipped completely assembled No assembly time or tools are required OPERATION n VACUUM HOSE A standard 1 vacuum hose can be attached to the dust port to connect the tool to a vacuum cleaner or dust collection system Fig 1 TEMPLET GUIDES The templet guide insert is included with the router for use with optional templet guides A wide variety of templet guides is available from your Porter Cable Delta supplier for use in pattern and templet routing operations Fig 1 NGAIN DISCONNECT TOOL FROM POWER SOURCE 1 Remove he clear dust cover A Fig 2 and the three clear dust cover retaining screws B slotted screw driver or T20 torque wrench 2 Wit
4. in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained ADDITIONAL SPECIFIC SAFETY RULES 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control CLEAR THE ROUTER BIT AREA before starting motor MAINTAIN FIRM GRIP on router to resist starting torque 0 KEEP HANDS CLEAR OF BIT when motor is running to prevent personal injury 11 KEEP CUTTING PRESSURE CONSTANT Do not overload motor 12 LET THE MOTOR COME TO A COMPLETE STOP before putting the tool down 13 NEVER TOUCH router bits after use They may be extremely hot 14 NEVER TIGHTEN COLLET NUT without a bit 15 DO NOT USE ROUTER BITS with a diameter in excess of 2 1 2 at RPM above 13 000 Router bits up to
5. which vary from state to state ROUTER HEIGHT ADJUSTER TEMPLET Remove this page from your manual and place it on your router table so that the holes 1 2 and 3 line up with the holes in your table Mark the place indicated Drill a 7 16 hole at that point Table Top Fence Side E t Drill a 7 16 hole here N o PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemont Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Ph
6. 3 1 2 in diameter can be used when speed control is set for 13 000 RPM or less 16 ALWAYS KEEP CHIP SHIELD clean and in place 17 AVOID CLIMB CUTTING see Using The Router section in this manual Climb cutting increases the chance for loss of control resulting in possible personal injury 18 DO NOT HAND HOLD THE ROUTER IN AN UPSIDE DOWN OR HORIZONTAL POSITION The motor can separate from the base if not properly attached according to the instructions 19 Wear eye and hearing protection Always use safety glasses Everyday eyeglasses are NOT safety glasses USE CERTIFIED SAFETY EQUIPMENT Eye protection equipment should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards 20 Use of this tool can generate and disburse dust or other airborne particles including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promote absorption of harmful material Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for t
7. 48 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obi Cable e Delta s adresser a tout distributeur tenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche The following are trademarks of PORTE suivantes sont des marques de fabriquant de la PORTER CABLE e DELTA Auto Set BAMMER B O S S Builder s Saw Contractor s Saw Contractor s Saw II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAW Grip Vac Homecraft INNOVATION THAT WORKS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG CABLE PROFESSIONAL POWER TOO CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 418 Phone 604 420 0102 Fax 604 420 3522 MANITOBA 1699 Dublin Ave
8. Instruction manual To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE PROFESSIONAL POWER TOOLS Copyright O 2005 Porter Cable Corporation ESPANOL PAGINA 21 FRAN AISE PAGE 41 Double Insulated Plunge Router MODEL 8529 IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No 911771 02 11 05 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 00 2 SAFETY GUIDELINES 0 0000 cece cece eee eee 3 GENERAL SAFETY RULES 000 000 eee eeee 4 ADDITIONAL SPECIFIC SAFETY RULES 6 CARTON CONTENTS 00000 00 cee eee eee e eee eee 9 FUNCTIONAL DESCRIPTION 00000 cee e cues 9 ASSEMBLY vota id liada aca alte E 9 OPERATION 9 TROUBLESHOOTING ccoo 17 MAINTENANCE cece eee eee eee eae 18 SERVICE 0 00 cece cece cee eee eee eee 19 ACCESSORIES 19 WARRANTY 0000 cece eee eee cece sees ee eaes 19 ESPA OL coca pa Gd ee nee ae a apaga E 21 FRAN AISE ia ta pr oe wed Godan ew A wowace ays 41 SERVICE CENTER LOCATIONS o o occo
9. LOCKNUT BASE SUB BASE TEMPLET GUIDE 4 ROUTER BIT 10 SELECTING THE BIT Model 8529 accommodates bits with 1 4 and 1 2 diameter shanks A collet is also available for bits with 3 diameter shanks USE ROUTER BITS with a larger diameter than 21 ONLY when speed control is set between 10 000 and 13 000 RPM NUNES DISCONNECT TOOL FROM POWER SOURCE when preparing the router for use making adjustments and when router is not in use Fig 8 Fig 9 On Off Switch J Depth Indicator Knob Plunge Locking Lever K Depth Rod Locking Knob Collet Nut L Speed Control Knob Chuck M Depth Stops N Chip Deflector O Dust Collector Inlet Tube P Depth Rod Q Spindle Lock Micro Plunge Adjusting Knob Micro Plunge Adjusting Ring Clear Dust Cover on muounu gt INSTALLING AND REMOVING THE BIT INGINE DISCONNECT TOOL FROM POWER SOURCE 1 Remove chip deflector N Fig 9 2 If bit is too large to fit through the center hole of the dust cover G Fig 8 remove the dust cover 3 Turn the router upside down and stand it on the motor cap 4 Clean and insert shank of bit into collet at least 3 4 If shank bottoms in router then back it out approximately 1 6 to allow proper tightening 5 Engage spindle lock Q Fig 9 by pressing on it while turning chuck D Fig 8 until it locks into place 11 ADJUSTING PLUNGE DEPTH Fig 10 Tighten collet nut D Fig 10 with wrench provided To remove bit loo
10. TY RULES SAD Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords i
11. ccoccnncco back cover IMPORTANT SAFETY INSTRUCTIONS ENMTAMO Read and understand all warnings and operating instructions before using any tool or equipment When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment are designed Porter Cable strongly recommends that this product NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the product until you have written Porter Cable and we have advised you Online contact form at www porter cable com Postal Mail Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4 floor New York NY 10036 www ansi org ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov SAVE THESE INSTRUCTIONS 2 SAFETY GUIDELINES DEFINITIONS
12. cement parts For a service parts list or to learn more about Porter Cable visit our website at www porter cable com SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Customer Care Department at 1 800 487 8665 All repairs made by our service centers are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by others Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc ACCESSORIES A complete line of accessories is available from your Porter CableeDelta Supplier Porter CableeDelta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter CableeDelta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter CableeDelta recommended accessories should be used with this product WARRANTY PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from th
13. d before the unit is turned on Move the lever to the right as far as it will go N Doi OO N 14 ADJUSTING PLUNGE LOCKING LEVER The plunge locking mechanism may be adjusted to compensate for wear or to reposition lever in locked position To adjust NINE DISCONNECT TOOL FROM POWER SOURCE Fig 16 1 Lock the plunge locking lever A Fig 17 by moving it to the operator s right as far as it will go 2 Push in on the plunge locking lever A Fig 17 3 Move the plunge locking lever A Fig 17 to the desired location and allow it to spring back into position Adjust the plunge locking mechanism in the following manner Insert 2 hex wrench not furnished through the center of the plunge locking bolt B Fig 16 into the adjustment screw and turn counterclockwise approximately one turn 3 Push in on the plunge locking lever A Fig 17 to expose the head of plunge locking bolt B Fig 17 4 While holding plunge locking lever in A Fig 17 turn plunge locking bolt B Fig 17 clockwise to turn the plunge locking bolt in or counterclockwise to turn the plunge locking bolt out Turn it one position at a time until proper adjustment is achieved Proper adjustment is indicated when the plunge locking lever A Figs 18 and 19 can be locked into the free motion position Fig 18 and into the plunge locked position Fig 19 5 Move plunge locking lever A Figs 18 and 19 to the center of those 2 posi
14. das con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays PC7 2 0105 164
15. e control knob L Fig 9 The speed control knob is labeled 1 through 4 The slowest speed 1 is 10 000 RPM and the highest speed 4 is 23 000 RPM Setting 2 is approximately 14 000 RPM and setting 3 is approximately 18 000 RPM OVERLOAD PROTECTION MODEL 8529 is equipped with a current sensing type overload protector built into the variable speed control This device will trip and turn the motor off if it experiences prolonged overloading To restart the motor move the ON OFF switch to the OFF position and then move it back to the ON position USING THE ROUTER Periodically wipe columns clean with a dry cloth DO NOT lubricate columns 16 IMPORTANT Before using your router consider the kind and total amount of material to be removed Depending on the material more than one cut may be necessary to avoid overloading the motor Before beginning the cut on the actual workpiece make a sample cut on a piece of scrap lumber to show exactly how the cut will look as well as allowing the dimensions to be checked CAUTION When through cutting be sure there is clearance under workpiece for router bit Ta Always be sure the work is rigidly clamped or otherwise secured before making a cut Generally speaking when working on a bench use clamps to hold the workpiece When routing edges hold the router firmly down and against the work by both handles Since the cutter rotates clockwise when viewing router from to
16. e date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights
17. evices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc
18. h the motor at its highest position move the plunge locking lever B Fig 8 to the free motion position by rotating it to the left in the operating position as far as it will go The lever will lock into position Fig 2 Fig 3 3 Insert the templet guide A Fig 3 through the templet guide insert B and secure with a locknut C NOTE Insert the templet guide through the side of the templet guide insert that has a recessed area D Fig 3 4 Turn the router upside down and stand it on the motor cap Fig 4 5 Insert the templet guide insert into the f i center of the sub base Fig 4 Fig 4A 6 Install the three screws provided slotted screwdriver or T20 torque wrench and tighten until they stop then back out 1 2 turn 7 Push the base down until the templet guide centers itself on the collet nut D Fig 8 and hold in this position Fig 4A 8 Move the plunge locking lever C Fig 8 to the lock position 9 Tighten the three screws securely 10 Push down on the base and move the plunge locking lever B Fig 8 back to the free motion position 11 Allow the base to slowly move up until it stops Fig 4 12 Reinstall clear dust cover and chip deflector NOTE To ensure the proper dust collection operation install the dust cover with the slot A Fig 6 in top of dust cover Position it opposite the flat side B Fig 6 on the base NOTE See Fig 5 for proper orientation of templet guides ROUTER
19. he dust exposure and wash exposed areas with soap and water 3 DISCONNECT TOOL FROM POWER SOURCE before making adjustments or changing bits 4 TIGHTEN COLLET NUT securely to prevent the bit from slipping 5 USE A CLAMP or some other device to hold the workpiece rigidly in position and clear the path of the tool of obstructions 6 PROVIDE CLEARANCE under workpiece for router bit when through cutting 7 CHECK TO SEE THAT THE CORD will not hang up during routing operation 8 9 1 SAVE THESE INSTRUCTIONS 6 SYMBOL DEFINITION V volts A amperes Hz hertz W watts kW kilowatts F farads uF microfarads litres g grams kg kilograms bar bars Pa pascals h hours min minutes s seconds Mo inene i no load speed min or min Revolutions or reciprocations per minute SIS OO ibid direct current ar l e KO T alternating current 2 Xy E os aa dl two phase alternating current 2N Be A two phase alternating current with neutral 3 OXY tds three phase alternating current 3N ENG E three phase alternating current with neutral E as rated current of the appropriate fuse link in amperes x i ds time lag miniature fuse link where X is the symbol for the time current characteristic as given in IEC 60127 S STE protective earth E class II tool IPXX IP symbol SAVE THESE INSTRUCTIONS 7 MOTOR Many Porter Cable tools will operate on either D C or sing
20. le phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating ZU Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SUTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50 Ft 100 Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 2 3 4 18 18 16 14 12 12 10 10 8 E 4 5 18
21. ncrease the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents GENERAL SAFETY RULES continued d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 9 If d
22. nue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 767 4132 Fax 519 767 4131 QU BEC 515 Ave St Jean Baptiste Suite 160 Qu bec P Q G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent Mtl P Q H4R 1V8 Phone 514 336 8772 Fax 514 336 3505 R CABLE DELTA Las siguientes son marcas registradas de PORTER CABLE DELTA S A Les marques POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE 8 design PORTER LS PORTER CABLE REDEFINING PERFORMANCE Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET II QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registra
23. oft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material INIADNDNCA Wear ANSI Z87 1 safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION If applicable For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLEeDELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service 18 SERVICE REPLACEMENT PARTS When servicing use only identical repla
24. one 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadelphia 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Car
25. p more efficient cutting will be obtained if the router is moved from left to right as you stand facing the work When working on the inside of a templet move router in clockwise direction When working on the outside of a templet move router in a counter clockwise direction Avoid Climb Cutting cut ting in direction opposite that shown in Fig 22 Climb Cutting increases the chance for loss of control resulting in possible personal injury When Climb Cutting is required backing around a corner exercise extreme caution to maintain control of the router The speed and depth of cut will depend largely on the type of workpiece Keep the cutting pressure constant but do not crowd the router so the motor speed slows excessively More than one pass at various settings on hardwoods or problem materials Fig 22 may be necessary to get the desired depth of cut When making cuts on all four edges of the workpiece make the first cut on the end of the piece across the grain Thus if chipping of wood occurs at the end of a cut it will be removed when making the next cut parallel with the grain TROUBLESHOOTING For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Porter Cable help line at 1 800 487 8665 17 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a s
26. rollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77043 4321 Sam Houston Parkway West Suite 180 Phone 713 983 9910 Fax 713 983 6645 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phone 954 321 6635 Fax 954 321 6638 Phone 248 597 5000 Fax 248 597 5004 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 Phone 253 333 8353 Fax 253 333 9613 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas estan ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 731 541 6042 para ob ener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 8
27. sen collet nut If bit does not remove easily continue to loosen the collet nut until the nut forces the collet retaining ring to lift and free collet Reinstall the chip deflector NADIE DISCONNECT TOOL FROM POWER SOURCE na Loosen depth rod locking knob K Fig 11 and depth indicator knob J Fig 11 allowing the depth rod L Fig 11 to contact one of the depth stops M Fig 11 Normally the deepest cut is set with the depth rod L Fig 12 resting on the base casting A Fig 12 Adjust the three adjustable stops B Fig 12 to any desired height to allow stock removal in steps This action or the various depths that m y be required for a particular job Release the plunge mechanism by pulling the locking lever B Fig 8 to the left and lower the plunge mechanism until the router bit just touches the work surface Release the lever and push to the right to lock the mechanism in this position Tighten the depth rod locking knob K Fig 11 Position the depth indicator J Fig 11 at O position and tighten knob Loosen the depth rod locking knob K Fig 11 and raise the depth rod until the indicator aligns with the graduation representing the desired depth of plunge The example in Fig 13 shows the setting for 1 plunge Tighten the depth rod locking knob 12 MICRO PLUNGE ADJUSTMENT Two separate uses for the micro plunge adjustment feature are 1 Hand held plunge router In this application set
28. tely 21 2 The micro adjusting plunge mechanism is in the neutral position when the motor will move up and down this amount without a bit installed FOR USE AS HAND HELD ROUTER NY TA INE DISCONNECT TOOL FROM POWER SOURCE 1 Set the micro plunge adjusting mechanism to the neutral posi tion 2 Move the plunge locking lever B Fig 8 to the free motion position by rotating it to the operator s left until it locks 3 Raise the depth rod P Fig 9 to its highest position 4 Install the bit 5 Plunge the router down by hand until the bit is flush with surface Fig 14 of the workpiece and hold firmly 6 Turn the micro plunge adjusting knob counterclockwise until you feel resistance Fig 14 NOTE This may require 20 or more revolutions 13 7 Release the router 8 Hold the micro plunge adjusting knob E Fig 15 while turning the micro plunge adjusting ring F Fig 15 until the 0 lines up with reference mark A Fig 15 on the motor housing NOTE For every complete turn of the micro plunge adjust ing knob the motor moves up or down 1 The graduations on the micro Fig 15 adjusting ring are marked in 1 2 increments To achieve a plunge of 1 4 turn the micro plunge adjusting knob 2 complete turns clockwise s 1 s 1 4 To achieve a plunge of 5 2 turn the micro plunge adjusting knob 1 complete turn and an additional quarter turn one complete turn 1 s or 4 2 and 1 4 turn
29. the depth that the router will plunge After making a test cut increase or decrease the depth of plunge in very precise increments 2 Shaper mounted in a table In this application the micro plunge adjusting knob can be used to make very small and precise adjustments to bit height For either application set the micro adjusting plunge mechanism to the neutral position by 1 Moving the plunge locking lever B Fig 8 to the free motion position by rotating it to the operator s left as far as it will go the lever will lock into this position and ensuring that a bit is not in the tool 2 Move the motor up and down A If the motor will not go all the way down to allow the collet to touch the work surface the tool is in the micro plunge adjusting mode To return to the neutral position push the motor down and while maintaining pressure on the motor turn the micro plunge adjusting knob E Fig 8 clockwise until the collet nut D Fig 8 touches the surface of the work B If the motor does not rise to the full height the tool is in the shaper table adjusting mode To return to the neutral position turn the micro plunge adjusting knob E Fig 8 counterclockwise until the motor reaches its maximum height Always set the tool to the neutral position after each project is completed and before storing so that it is ready to begin the next project NOTE The maximum amount of plunge maximum amount of motor travel is approxima
30. tions Insert the allen wrench through the center of the plunge locking bolt B Fig 16 into adjustment screw Turn clockwise to tighten 15 USING THE OPTIONAL ABOVE TABLE HEIGHT ADJUSTER The Above Table Height Adjuster is an accessory that allows the operator to raise or lower the router mounted in a shaper table without reaching under the table To install the Height Adjuster drill a hole in the table at the location indicated on the templet located in the back of this manual Place the Height adjustor in the hole The Height Adjuster shaft has a recessed hex that mates with a hex on the threaded shaft inside the left plunge post To use turn the knob clockwise to raise and counter clockwise to lower Each complete turn of the knob moves the motor 1 8 The Height Adjuster can also be used for quick depth setting during normal routing when not using a table TO START AND STOP THE ROUTER Make sure power circuit voltage is the same as that shown on the specification plate of the tool and that the switch is OFF Connect the router to the power source Hold the tool in the operating position Use the index finger on your right hand to raise the switch A Fig 21 to the ON position The tool will remain ON until you lower the switch A VARIABLE SPEED CONTROL Fig 21 This router is equipped with a variable speed control The speed range is 10 000 to 23 000 RPM The speed is adjusted by turning th
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