Pitco Frialator L22-345 User's Manual
Contents
1. 11 ACCESSING Fryer for SEF VICING s sscseciecenccaasssssccctecencpesasscteesouaccaessascacsdedencsasadeeteesouaccatssessdaadeuswopencsseseeses 12 Cleaning the Gas Valve Vent Tube iuis pana bas eoe PE 13 Checking the Burner Manifold Gas Pressure 14 Takane a 5upply Gas Pressure eite temen ee edes Ie pu 14 Removing Solid State Thermostat If Necessary 1 2 2 2 122 22 2 0000000000000000000000000004 16 Taking Manifold Gas Pressure Reading 17 Adusia Manitold Gas Pressure vis 777772 04 0 0 02 20202 18 PilobPreSSUEO qo caster sip ag 18 Calibrating Solid State Thermostat scu esed Pres T E 19 Replacing the Controllers and Wiring Harness ccsscccccsssssssssssssccccccssssssssssccccsssssesssssssccsooes 20 Renmiovine the Controller Front Pane 20 Removing the Solid State Wiring 21 Replacing the Relay Board and Paper ccccccccccssssssssssssccccccscssssssscccccssccssssssssccccsssceesssssscccsoees 23 Replacing the Ienition s dicc oett esu deut bu etes oai atero eee tato ett 24 Replacing the pinal Tap eh Eee eto ioo iere Don 25 Replacing an Igniter Pilot2. 1 essa asas 28 Replacing the Self Cleaning Burner Solenoid ccccsssssssscssccccccccscssssssssssssssssccscccccccssssseses 30 Replacing the Gas 31 Replacing the Transformer 33 35 Replacing the Burner DIY 36 Replacing 36 Fm UL rut UL Mid Ead 38 Replacmos the FEVDOLU di recie 40 Replacing the Basket Lift Components eee Leere eee ee eere eee eene eene eee ettet eese es ette ettet eese aan 44 Removing the Basket Lift C OVet ioi doeet teo 44 Iseplacino the Franst ormer 44 Replacine the Basket Litt Driver deseo eerta Ee eo 45 Adjustmbe the Magnet SONST oed Fonda an boire teg TOUR 46 Replacins the Basket Be tek oli idt ite ted elds 46 CSAS e 49 SG SSH Series Service Manual 3 Pitco Solstice and Solstice Supreme
3. ENTRANCE BOX EXTEHBRN Pom MOUNTED DINTEL COMETRUC TION H TO EH Dis WSL RFT HEAT DEM Bea US AOR LL 1213 SG SSH Series Service Manual 89 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Wiring Diagram Twin Vat with SCB GEE SHEET 30 FOR FRYPOT PLOS ALTER LOAD SHEET 4 FLAT BATCH 151 EHTRANCE BOX ana BAH aiu ach nd m REDA vow BLU cmd CPTIOHAL EKTEHEICH CABLES ama 3 3 37 4 aes CENT 1 LI CIT COMNIEGT TO 453 re CONTROL TEMPERATUR ENCLOSLIRE L d wou bei 192 HT 4 z 7 aum wa 1 Hee a H nen E 28 Je ae a Fus LL 12124 TEFLON SN REY BTURT3 Tu APT SG SSH Series Service Manual 90 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Wiring Diagram Basket Lifts ACY SELE OLTAGE sw4 UP LIMIT LIMIT OSTIO DIU De LIMIT LIMIT 80 VA BASKET LIFT Em 115 y 208VAC 50 60HZ 240VAC w
4. AND EXTENSION HARNESS USED 45 HEEDED TO m SUPPLY LINE VOLTAGE TO T THE NEST HEATER SYSTEM E J51 Pat HTR1 1 1 1 SO 5 i IL PUMP RETURN LINE a com SAMPE PER HEAT TAPE 115 7 IF SHORTENING OPTION L IS SUPPLIED T8 T4 T2 M1 M2 18 AWG 16 M P2 E BLK 16 P1 T3 GRN 18 T5 NEMA 5 15 16 3 AWG CORD STANDARD 3c FILTER FLIME REPLACEMENT EARTS ITEM VOLTAGE DESCRIPTION PART cg 120 5060 BRER 10 AMP SINGLE POLE 208 240V 5 60 gt 5 AMP TWO POLE 80078502 MPA FUSE 0 24 250 TIME DELAY CERAMIC 80132701 FH2 FUSE HOLDER IN LINE 25 X 1 25 10788 5 15 1120 50609 RELAY 24VAC 304 SPST 11058 RIGHT ANGLE 206 240V 5060 2 RELAY 24VAC 30A DPST 60104701 16 3 AWG SJTO CORD 16 3 AWG SJTO CORD ea SWITCH PROXIMITY MAGNETIC 5305001 SOLOFILTER OPTIONAL SWITCH ACTUATOR MAGNETIC 10263 120V 50 50Hz asem MOTOR AND PUMP 80130801 HAIGHT 240 V SOHz MOTOR AND PUMP 1 3HF 60130802 MOTOR AND PUMP 1 3HP 80130808 MOTOR AND PUMP 1 3HP SGPM 60130806 240 SORE MOTOR AND PUMP 60130807 MOTOR AND PUMP 1 3 SGPM 80130810 MOTOR AND P
5. T4 P2 M1 M2 BRN cles WHT 18 WHT 18 1 GRN YEL 16 AWG 12 5 T1 1 T3 1 T5 M GRN 16 GRHNH 16 G 16 3 AWG SJTO CORD 208 50 B0Hz 3 1 3 8 FLA STANDARD 230 50 3 6 4 2 FLA PUMP MOTOR PUMP MOTOR ns 240 SOHZ 4 3 FLA LEESON ADD 15 AMPS PER HEAT BALDOR IF SHORTENING OPTION 15 SUPPLIED T8 4 WHT 18 BLK 18 1 M2 WHT 16 1 TZ 16 3 AWS SJTO CORD L BLES T1 T3 n SOLOFILTER G L 1 T5 SHORTENING HEATER OPTIONS REPLACEMENT PARTS ITEM DESCRIPTION VOLTAGE PART 120 5O SHz 80133509 230 50 0 2 ELE HEATER TAPE 1 2 72 SOW 50133504 708 50 E0Hz 80133508 2 3 1206 60133501 OIL HOSE 230 50 E0Hz E RM rur HEATER TAPE 1 2X 33 50133502 SGH 51424 zZUB 5OA H Bo1X1507 125060 601550 OIL HOSE HEATER TAPE 1 2X 33V 80133506 5GM24 6 34 SGH HTR3 4 120 50460 2 60133501 FRYPOT LINES 730 50 60Hz T KR SCHR SEHTS HEATER 1 2X 33 25V B01 3502 SSHEO 20 SoH 60133507 HTR3 4 120 500 50133510 FRYPOT LINES ZAD 5oAHz T xar 33511 Bue Gu HEATER TAPE 1 2 24 18W EIE 601335 SSHBDW 206 5040Hz 50133512 SG SSH Series Service Manual 93 Fryers SHORTENING HEATER OPTIONS Pitco Solstice and Solstice Supreme High Efficiency
6. 2 Slide button to solid state gt A 3 Shut off the individual gas supply line 6 Pull back collar to remove the quick disconnect gas line SG SSH Series Service Manual 12 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Cleaning the Gas Valve Vent Tube 1 Bend the gas valve vent tube to allow for 3 Clean the tube not shown and reinstall removal NOTE Make sure the vent tube is not reinstalled in an upright position and there are no kinks in the tube 2 Loosen nut at the base of the vent tube with a 3 8 inch open ended wrench and then remove SG SSH Series Service Manual 13 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Checking the Burner Manifold Gas Pressure Taking a Supply Gas Pressure Reading 1 Unscrew and remove the gas supply plug with a 3 Finish tightening the test fitting using a 7 16 3 16 inch hex wrench inch open ended wrench p 2 Finger tighten the test fitting into the test port Connect the manometer SG SSH Series Service Manual 14 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 5 Turn on the main gas supply line 10 Apply Teflon paste to gas supply plug 6 Check the supply gas pressure with the 11 Reinstall gas supply plug with a 3 16 inch hex manometer and compare the reading to the wrench supply gas pressure table to determine what the incoming gas pressure should be Suppl
7. ice ice Serv High Efficiency Gas Fryers Solst SG SSH Series ST Vee mee j Sas WE Ld 179 22 345 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Notice In the event of problems or questions about your order contact the Pitco Frialator factory at 603 225 6684 In the event of problems or questions about your equipment contact the Pitco Frialator Authorized Service and Parts representative ASAP covering your area or contact Pitco at the numbers listed above MAILING ADDRESS Pitco Frialator P O Box 501 Concord NH 03302 0501 SHIPPING ADDRESS Pitco Frialator 10 Ferry Street Concord NH 03301 EQUIPMENT REFERENECE INFORMATION Model Serial Date Purchased SG SSH Series Service Manual 2 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Table of Contents Theory OF Operation same sauce 6 Fryer C OMpOnents O dcum 7 SLE ie isan TM 7 Beas Sent AE A E E EA EE AO 8 de 8 8 9 Seral NUMDET 10 ZA
8. 38 39 40 4l 4 42 B EET EE 4l 4l 42 42 43 43 44 44 40 424 42 4 4 4 _ 44 45 4 4 4 42 B RB 44 44 45 46 EF 44 45 46 48 49 50 0062 0 Orifice Size Required at Other Elevations IN TD 4 45 45 46 47 47 48 48 49 48 49 49 49 50 50 51 51 51 51 51 52 52 52 53 53 0 062 s 5 8 54 55 55 55 55 55 56 56 56 aa LN 59 59 60 60 61 62 63 63 6 _ ON CA gt 60 60 61 62 62 63 63 64 61 61 62 62 63 64 64 65 61 62 63 63 64 64 65 65 SG SSH Series Service Manual 87 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Wiring Diagrams SG SSH Series Service Manual 88 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Simplified Wiring Diagrams Wiring Diagram Full Vat with SCB BASSET AGS MLS OOF TIONAL SEE SHEET 5 BI FOR FRY POT Ti 11 FILTER PUMP LOAD SHEET 4 deer aes PIT LL 1213 LC a p OF FLOW E BATCH s HEAT RACE BAY xe 2 1 a CONTROL ENCLOSURE a tna rosa S TETERE WELAN amp E poten m
9. D 90 Winne Didbram Basket LTHS sos eme o 91 Wiring Diagram Filter Motor 115 60 92 Wiring Diagrams Filter Motor 208 240 V ai oper IU perdues 93 SG SSH Series Service Manual 5 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Theory of Operation SG SSH Series Service Manual 6 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Fryer Components Operation The SG and SSH fryer components function in specific order of operation Knowing and understanding the sequence of fryer and components operation enables you to diagnose equipment failure more accurately Heating System The unit is connected to line voltage If Fuse F1 on the relay board is good The A C indicator is illuminated The controller is supplied with 24 VAC With the drain valve handle closed the proximity switch supplies 24 VAC to the drain valve interlock DVI input at the controller 24 VAC 1s at the Side On SO relay COM contact The controller is turned ON The SO indicator on the relay board 15 illuminated The SO relay is energized closing the circuit With the roll out switch and hi limit in the closed position the ignition module receives 24VAC at terminal 6 24 VAC The ignition module Sends 24 VAC from terminal 3 PV to the PV terminal on the gas valve Sends the igniter 15 to spark Senses t
10. 17 Score the silicon sealer between the tanks using a flathead screwdriver or utility knife 15 Remove the six 6 screws which hold the tank to the cabinet using a 5 16 inch socket 18 Remove high limit and temperature probes See Replacing the Hi Limit Thermostat on page 58 19 Remove the two 2 screws which hold the top deck support using a 5 16 inch socket SG SSH Series Service Manual 42 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 20 Lift up and pull out the tank 23 Remove the four 4 screws which hold the flue using a 5 16 inch socket and 3 8 inch close ended wrench 24 Remove the return valve using two adjustable wrenches NOTE Lifting the tank requires two 2 technicians 21 Set tank on floor 22 Remove the drain line using a pipe wrench 25 Follow steps 1 through 24 in reverse to reinstall a new frypot SG SSH Series Service Manual 43 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Basket Lift Components Removing the Basket Lift Cover 1 Remove the six 6 screws which hold the back 2 Lift up the back and remove of the basket lift cover using a 5 16 inch socket B c Replacing the Transformer 1 Remove the two 2 screws which hold the 2 Remove all wires on transformer box using transformer using a 5 16 inch socket needle nose pliers See Wiring Diagram Basket Lifts on page 91 3 F
11. E _ BASKET LIFT OPTION COMMON a RIGHT BASKET DWN 3 CONNECT TO P12 SHEETS 2 CONNECT TO 411 SHEETS 1 OR 2 BASKET LIFT OPTION REPLACEMENT PARTS DESCRIPTION CHTL LIFT DRIVER BAO 24v ACTUATOR LINEAR DC WIWITCHEB LH SWITCH WOLTAGE SELECT WiTH HARE SELECT WITH lite bod XFMH 120 208 2504 BONA CLASS Z za AP ACTUATION LINDA DC WISWITCHEB RH su SG SSH Series Service Manual 91 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Wiring Diagram Filter Motor 115V 60Hz SG SSH Series Service Manual 92 SHORTENING HEATER OPTIONS mS P8 115V 60HZ mp d NESAS NEEDED 3 LINES 45 NEEDED U S AND CANADA FRY POT LINE OIL LINE 2 IF USED _ reel m WHT WHT 1 allis T i 2 4 1 a a Jeu JP22 1 3 TYPICAL RETURN VALVE OR FLUSH HOSE FRY POT LINE OIL LINE 1 FRY POT LINE VALVE OPEN USED LIS EDI AS SHOWN WHT VIOL ol J18 418 18 TF i23 123 123 2 2 JP30 12 12 oon 5884 0 iiis LBLLI2 gii ENABLE 2 BLU ERM JLIMPER 52 P52 123 12 3 B 7 TX i T i 1 SGM SGH tz RT 1 2 WHT PUMP 3 BLK RUN BLU 86748001 SPLITTER Ll BLK 16 5G SSH
12. there is a 24 output at pin 9 SO When the controller calls for heat there is a 24 output at pin Z8 HD and a 24 VAC input at pin 6 HFB If the controller does not receive the 24 VAC input at pin Z6 in approximately 90 seconds the controller displays HEAT FAIL or IGNITION FAILURE This indicates a break in the HD or HFB circuit To correct do the following 1 Check the hi limit switch Is it open or tripped 2 Check the ignition module sensing pilot flame locked out 24 VAC at MV terminal 3 Check the HD relay on the relay board Is the HD relay energized continuity through COM and NO contacts e If display reads PROBE OP OPEN test the temperature probe Check the wires and connectors between the probe and controller for continuity e Ifdisplay reads SYSTEM FAILURE test the temperature probe and the wires and connectors between the probe and controller for a short fdisplay reads DRAINING TURN OFF verify that the drain valve is closed check the proximity switch on the drain valve turn the fryer off and then turn the fryer on SG SSH Series Service Manual 82 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Digital Solid State Control NOTE controller test points are at connector P J1 closest connector to the controller With 24 VAC supplied to pin 1 24VAC supply and pin 5 24VAC input from DVI the display reads OFF W
13. 12 Remove the handle 14 Remove the piping using a 15 16 inch wrench on the valve and an adjustable wrench on the piping 13 Remove the mounting bracket 15 Replace the flush hose assembly and valve by following steps 1 through 14 in reverse SG SSH Series Service Manual 63 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Heat Tape NOTE See Simplified Wiring Diagrams starting on page 89 1 Disconnect plug from pump box 2 Wrap the new heat tape the same way as it was before SG SSH Series Service Manual 64 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Waste Oil and Components Removing Rear Mounting Bracket 1 Remove six 6 screws using a 5 16 socket 3 Remove two 2 screws with a 5 16 socket wrench wrench 2 Disconnect from the filter return line using a 1 1 16 inch wrench SG SSH Series Service Manual 65 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Removing the Check Valve 1 Remove the 3 8 inch nipple using an adjustable 2 Remove the second nipple using two adjustable wrench wrenches SG SSH Series Service Manual 66 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 3 Remove the valve nut using a 9 16 inch open 6 Lift off the mounting bracket ended wrench 7 Remove the valve using two adjustable 4 Remove the valve lever wrenches 5 Remove the two
14. 2 9 4 6 7 3 9 1 1 1 7 4 4 7 2 10 0 12 8 15 6 18 3 21 1 23 9 26 7 29 4 32 2 35 0 37 8 40 6 43 3 46 1 48 9 51 7 54 4 57 2 60 0 62 8 65 6 68 3 71 1 73 9 76 7 Probe Resistance in 5 F Increments Resistance Ohms 962734 483875 417167 360589 312474 271446 236370 206311 180491 158252 139055 122489 108051 95539 84644 75136 66823 99540 53146 47523 42569 38195 34328 30902 27862 25161 22 55 20610 18695 16981 15446 14069 12823 Probe Temp F 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 Probe Temp C 79 4 82 2 85 0 87 8 90 6 93 3 96 1 98 9 101 7 104 4 107 2 110 0 112 8 115 6 118 3 121 1 123 9 126 7 129 4 132 2 135 0 137 8 140 6 143 3 146 1 148 9 151 7 154 4 157 2 160 0 162 8 165 6 168 3 85 Resistance Ohms 11719 10716 9812 8995 8255 7586 69 9 6427 9926 5470 9055 4675 4329 4013 3723 3458 3214 2991 2785 2597 2422 2262 2113 9 1977 3 1851 0 1734 3 1626 1 1525 9 1433 0 1346 7 1266 6 1192 1 1122 8 Probe Temp F 340 345 350 355 360 365 370 375 380 385 390 395 400 405 410 415 420 425 430 435 440 445 450 455 460 465 470 475 480 485 490 495 500 Probe Temp C 171 1 173 9 176 7 179 4 182 2 185 0 187 8 190 6 193 3 196 1 198 9 201 7 204 4 207 2
15. High Efficiency Gas Fryers MNV MOOGI EN 50 ACCESSING Fryer TOF SERVICING 51 Cleaning the Gas Valve Vent een 51 Checking the Burner Manifold Gas Pressure ccccccccssssssssssccccccsssssssssscccccsscssssssssscccsssssesessssecs 51 Taking an Incoming Supply Gas Pressure 51 Taking a Mantold Gas Pressure uti dedo 22 Adjusting Manifold Gas PteSSUEe oed aste Weide 53 Measurine T Hermoplle eerie ice be eaae eee ii Levita eee Ede Copa TE dae odo 54 ae IVT uico co pde tod natos 54 Adjusting the Thermop IG oco tu aah D d pte 54 Replacing Thermostat HI ecol ee coti le 55 57 Replacing the Hi Limit Thermostat 58 Filter SV SUC IM 59 Replacing the eec 60 Replacing the Flush Hose Assembly and Valve 61 Replacing the Heat T ape iue uie Up oe ie
16. High Efficiency Gas Fryers Removing the Solid State Wiring Harness 1 Remove the two 2 screws in the front panel 3 Disconnect the probe connection J P43 bottom holder using a 5 16 inch socket 4 Disconnect B6746601 from J P33 on the relay 2 Remove the two 2 screws in the cable retainer board bracket using a 5 16 inch socket SG SSH Series Service Manual 21 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 5 Loosen the controller box screws using a 6 Remove the controller wiring harness 5 16 inch socket 7 Replace with a new controller wiring harness following steps 1 through 6 in reverse SG SSH Series Service Manual 22 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Relay Board and Paper 1 Remove the front panel See Removing the 5 Remove the existing insulator and replace with a Controller Front Panel Bezel on page 20 new insulator 2 Disconnect all connections NOTE Make sure the insulator does not have puncture marks in it 3 Remove the four 4 screws which hold down the relay board using a small flathead 6 Reconnect all connections and reinstall the front screwdriver panel 4 Remove the relay board and flip it over SG SSH Series Service Manual 23 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Ignition Module 1 Remove one 1 screw which hold the ignition 4 Remove the ignit
17. be removed from the tank before replacing the return valve 1 Remove all connections from the 3 way return 2 Remove the cotter pin on return valve using valve using a 1 16 inch wrench needle nose pliers wt 3 Replace the return valve by following steps 1 through 2 in reverse replacing the cotter pin if necessary NOTE Thread sealant is not required for these fittings SG SSH Series Service Manual 60 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Flush Hose Assembly and Valve 1 Remove the lower connection at the 3 way 4 Remove two 2 screws holding the flush hose return valve in the back of the unit using a assembly using a 5 16 socket 15 16 inch wrench 5 Remove the flush hose assembly 2 Remove the male quick disconnect using a 15 16 inch wrench 6 Remove the four 4 screws from the magnets using a flathead screwdriver SG SSH Series Service Manual 61 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 7 Remove two 2 screws from the valve mounting brackets using a 5 16 socket 9 Lift bracket out and slide forward 10 Bend down tabs of the stem nut washer using a needle nose plier 8 Slide the bracket to the back of the assembly 11 Remove the nut using a 7 16 inch wrench SG SSH Series Service Manual 62 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers
18. calls for heat there is a 24 VDC output at pin 8 HD the yellow indicator on the left 15 illuminated and there 15 24 VAC input at pin 6 When the controller receives the 24 VAC input at pin 6 the yellow indicator on the right is illuminated If the controller does not receive the 24 VAC input at pin 6 the indicator is not illuminated This indicates a break in the HD or HFB circuit To correct do the following 1 Check the hi limit switch Is it open or tripped 2 Check the ignition module sensing pilot flame locked out 24 VAC at MV terminal 3 Check the HD relay on the relay board Is the HD relay energized continuity through COM and NO contacts e Ifthe green and yellow indicators on the left are illuminated and then shut off when the controller is turned on this indicates an open or shorted probe or wires in between the probe and the controller SG SSH Series Service Manual 83 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers If none of the indicators illuminate when the controller is turned on verify that the drain valve is closed and that the magnetic proximity switch has continuity when the drain valve is closed Also verify that there is 24 VAC at pin 1 24 VAC supply and pin 5 24 VAC input from DVI Backup Solid State Control The backup solid state control works the same as the primary solid state control with the exception of the 24 VAC supply passing through the solid state ba
19. 2 screws using a Phillips screwdriver 8 Follow steps 1 through 7 in reverse to reinstall SG SSH Series Service Manual 67 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Filter Pump and Motor Removing the Filter Pump and Motor 1 Loosen the pump inlet tube using a crescent 3 Pull out pump inlet tube wrench 4 Remove filter pan cover not shown 5 Disconnect the connections and power supply cords from the filter pump 2 Unscrew and remove the inlet valve of the filter pump system 6 Remove the lower connection at the 3 way return valve using a 15 16 inch wrench SG SSH Series Service Manual 68 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 7 Remove one 1 screw which holds the bracket 10 Lower the filter pump to the floor and then pull using a 5 16 inch socket it out 8 Remove the bracket 11 Remove the three 3 bolts on the bottom of the filter pump base using a 1 2 inch open ended wrench NOTE The filter pump will fall to the floor once the pins are pulled out It is recommended that you brace the 12 Remove two 2 screws on back of filter pump pump and motor before pulling out using a 5 16 inch socket the pins 9 Turn down the pins and then pull them out SG SSH Series Service Manual 69 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 13 Remove existing piping from old filter pump 14 Reinstal
20. 210 0 212 8 215 6 218 3 221 1 223 9 226 229 4 232 2 235 0 237 8 240 6 243 3 246 1 248 9 251 7 254 4 257 2 260 0 Resistance Ohms 1058 23 998 09 942 00 889 67 840 78 795 10 752 38 712 41 674 95 639 87 606 96 576 09 547 09 519 86 494 24 470 16 447 49 426 13 406 02 387 04 369 14 352 24 336 29 321 21 306 94 293 46 280 69 268 61 257 15 246 30 236 00 226 24 216 96 Resistance of either probe lead to the frame of the appliance should read as open on the meter Typically this is IMeg ohms or more C 5 9 F 32 F 9 5 C 32 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Orifice Size Chart Main Burner Main Burner Orifice Orifice SSHS5R Nat 43 amo LP 15 m Nat SGISHP SSH75R e Na 0 Nat T o 0 0625 SG SSH Series Service Manual 86 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Orifice Size at Sea Level Chart Orifice Size at Sea Level 2000 3000 4000 5000 6000 7000 8000 9000 10 000 30 31 31 31 31 32 22 33 35 31 32 Y 32 320 33 34 35 236 37 38 32 33 34 35 J 35 36 36 37 38 40 33 35 35 36 36 37 38 38 40 4l 34 35 36 96 3 37 38 39 40 42 35 36 36 37 37 38 39 40 4 4 38 38 39 40 4l 4l 42 43 37 38 39 VY 40 4 42 B 4
21. 64 Replacing the Waste Oil and Components 65 Kemovine Rear Mounting Brackets Sie torre te t ids 65 vine C Doc kc V Al VC oa Col oed osa ui 66 Replacing the Filter Pump and Motor 411 Lee eere eee esses ettet eese ean 68 Removing the Filter Pump and sodes eode eee one 68 Seal ad tetur eon eot cU NE P eo abad orba eas 70 Removing the Filter Pump from Per 71 Replacing the Return S wit i 72 Replacing Drain Line or 74 Replacing the Pump Relay and Circuit Breaker 75 75 Peplacimb the Pumpe Ey 76 Troubleshooting and Problem Isolation 77 Troubleshooting and Problem Isolation 444 eee eee eee eee eee eene eee reete teen eese asas ete 7 Interpretation Solid State Controller Lights uere e i bte t panko elo ence ia ete
22. 78 Solid state Thermostat Field CalibranOn ere ene eta ees 79 Component TL roublIesho0llH 80 EE 80 RO OUTO tater 80 80 ETA T 80 Dram Valve and Return Valve Switches ls eet teat vett te a a Ut 81 Me 81 Iemition NIodule sb 81 Relay BOA 82 CONTO E e 82 SG SSH Series Service Manual 4 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Dieital Soltd State shad coe is cee ee bed 83 Primary SOM State C Onto 83 Backup solid Stale gars soa 84 Optional Du Mus 84 Probe Resistance C 2 85 e EIU ES 86 al Sea EevelC 87 DIAS AIMS VAN Vea ESTO aen 88 Wiring Dia Sra e 89 Wiring Diagram Full Vat with SCB 89 Waris Diagram Twin Nat waitin SC B een
23. ELT COOK Select MELT and then press ON Melt may be bypassed by pressing COOK Press COOK and then press ON Automatic entry after completed MELT cycle SG SSH Series Service Manual indicators are on HFB indicator flashes at 0 5 seconds rate until exit Same as below except fixed heat cycle ON OFF GAS ELEC 4sec 22 sec 26 sec 8 sec Power indicator is on HD as required to maintain Vat temperature HFB indicator follows HD 93 No set point HD is suppressed if Vat is greater than 250 F 121 C Knob setting exit Automatic switch to COOK after temperature 1s greater than 140 F 60 C or press OFF to exit Press OFF to exit Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Serial Numbers Serial Numbers G OO H B 031051 A Gas Year Month Week of Manufacture Sequential Numbers G Gas Models of Gas Fryers amp Broilers E Electrice All Models of Electric Fryers F Filters All Filters Months A January G Iuly B February H August March J September D K October E May L November June M December SG SSH Series Service Manual 10 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 24V Model SG SSH Series Service Manual 11 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Accessing Fryer for Servicing 1 Press off button on control panel 4 Unplug all power cords
24. Fryers 14 Disconnect J4 J5 J7 J8 plugs using needle Top View of Plugs nose pliers 15 Make sure to connect the new plugs into the 16 Follow steps 1 through 15 in reverse to reinstall correct connector location the entrance box and new spinal tap wiring harness Side View of Plugs Sep 22 2010 REV A SG SSH Series Service Manual 27 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing an Igniter Pilot Assembly l Remove the two 2 screws which hold the pilot 4 Remove the two 2 screws which hold the and runner tube orifice bracket using a pilot using a 5 16 inch socket 5 16 inch socket Remove the two 2 screws which hold the runner tube using a 5 16 inch socket 6 Cutthe zip ties which hold the ignition wire to the pilot tubing Remove the runner tube orifice using a 1 2 inch open ended wrench SG SSH Series Service Manual 28 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 7 Remove the flexible line for the pilot tubing at 10 Remove the burner the gas valve using a 1 2 inch open ended wrench 8 Remove the two 2 screws at the bottom of the left and right burner using a 5 16 inch socket 12 Remove the nut which holds the pilot tubing using a 1 2 inch open ended wrench 9 Remove one 1 screw which holds the flame jumper shield using a 5 16 inch socket 13 Fol
25. Gas Fryers Notes SG SSH Series Service Manual 22 345 RO 94
26. UMP 60142501 208 240V 5D 6DHz MOTOR AND PUMP 1 3HF 80143503 115v S0 80Hz VIKING 230V 5060H2 MOTOR AND PUMP 1 3HP 5GPM 80143502 5GPM 206 240V S0 60Hz MOTOR AND PUMP 1 3HP SGPM 60143504 120V 50 60Hz XFMR 120 24VAC SVA 80130301 230V 50 6DHz l NE XFMR 240 24 VAC 5 60130302 ZDUBV SORSOHE AFMA 20624 801 30303 Pitco Solstice and Solstice Supreme High Efficiency Gas Wiring Diagrams Filter Motor 208 240V mms 1 I 1 aL p TO MEXT FRY POTS 208 240V FILTER PUMP OPTIONS LINES NEEDED FRY POT LINEADIL LINE 2 USED rd pee Lw WHT cos WHT HTR2 1 1 1i 1 1 4 420 JP22 45 TYPICAL EUM cae FRY POT LINE CIL LINE 1 FRY POT LINE VALE OPEM USED USED AS SHOWN MET a J19 JiB 1 1223 123 88748001 J P30 12 J P31 SPLITTER 5 S 5 F2 2 FUMFEMABLE L1 588 JUMPER 452 123 123 T YEL H 1 SGM SGH i 2 RUN 3 BERE lac 86748001 SPLITTER 55H t AND EXTENSION HARNESS USED AS NEEDED TO SUPPLY LINE VOLTAGE TO THE NEXT HEATER IN SYSTEM WHT 16 T Jhi P51 HTR1 240V OR 2087 SON BLK 18 1 1 BLK 18 2 af WHT 1B 131 13 PUMP RETURN LINE 4721 GND GND PUMP MOTOR PUMP MOTOR ZXN SO EOHZ LEESON BALDOR LEESON M L 1
27. bolts which hold the 6 Slide the bushing off the shaft actuator using a 3 16 inch Allen key 7 Disconnect the motor connector from the driver board b T a Y SG SSH Series Service Manual 47 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 8 Rotate up the actuator collar 9 Remove the actuator collar 10 Follow steps 1 through 9 in reverse to reinstall a new basket lift actuator SG SSH Series Service Manual 48 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Gas Conversion 1 Remove the pilot assembly See Replacing an 6 Replace and adjust the gas valve regulator Igniter Pilot Assembly on page 28 2 Remove the nut which holds the pilot tube using a 1 2 inch open ended wrench 3 Replace bullet orifice with one provide in the gas conversion kit 4 Change the main burner orifice tips _ 5 Change the SCB orifice tip 7 Adjust the burner manifold pressure Manifold Gas Pressure Table a Insert a flathead screwdriver into the cap and turn counter clockwise to remove it b Insert flathead screwdriver into the cap and turn counter clockwise to increase the gas pressure or clockwise to decrease the gas pressure 8 Puta sticker on the door saying the unit has been converted SG SSH Series Service Manual 49 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers mV Model SG SSH Series Se
28. breaker which de energizes the system and the heat tape in the event of over current The circuit breaker must be the position for the pump and heat tape to operate NOTE Circuit Breaker should remain in the ON position at all times e The return piping system may be provided with optional heat tape to prevent solidification of solid shortening The heat tape is low wattage and 15 on constantly to maintain liquid shortening in the line Optional Basket Lift The basket lift is a self contained unit that requires a 120V 208V or 240V supply With most fryer configurations the power is supplied from the entrance box at the back of the fryer but some configurations require power directly from a wall outlet e When power is supplied to basket lift assembly the baskets lift to the up position e The baskets lower with a 24 VDC output from the controller e The basket lift control voltage is supplied from the controller e The basket lift operational voltage is supplied from the line voltage supply that powers the transformer in the basket lift assembly SG SSH Series Service Manual 8 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Controller Operational Modes TEMPERATURE MODE ENTRY INDICATION SET POINT EXIT Power and HD Fixed at 200 F Press OFF to BOIL With control initially off toggle OUT the ON OFF switch ON OFF ON OFF Then ON This sequence must be performed within 3 seconds M
29. ckup transfer switch to the computer or solid state digital control If the transfer switch 15 set to backup or if the backup controller is unplugged the primary controller does not work The jumper must be installed on the relay board connection J33 to allow the primary controller to function if the backup controller is removed Optional Basket Lift The basket lift is a self contained unit that requires a 120V 208V or 240V supply With most fryer configurations the power is supplied from the entrance box at the back of the fryer but some configurations require power direct from a wall outlet When supply voltage is applied to the basket lift assembly it goes through a voltage selector switch to a multi tap 24V 80VA transformer The transformer supplies 24 VAC to the driver board at connection J54 NOTE When power is supplied to basket lift assembly the baskets lifts to the up position When a timer is activated it sends 24 VDC signal to pin 1 24 VDC at connector 151 on the driver board The driver board generates a 24 VDC output at J53 to the basket lift motor lowering the basket NOTE For the purpose of testing jumping pins 1 and 2 at connection J5 on the driver board will simulate a 24 VDC signal from the controller lowering the basket SG SSH Series Service Manual 84 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Probe Resistance Chart SG SSH Series Service Manual Probe Temp C 12
30. eries Service Manual 39 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Frypot 1 Remove the controller front panel gas valve 4 Loosen the collet using a spanner wrench pilot assembly and burner assembly SUPF 2 Remove the baffle by pulling it out NOTE For SSH models only 5 Remove the collet a QU Nyy us P 3 Remove the drain manifold flange nut using a 9 16 inch close ended wrench SG SSH Series Service Manual 40 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 7 Remove the flange elbow 11 Remove the six 6 screws which hold the back of the splash back using a 5 16 inch socket r rem tap 8 Remove the control box and wiring harness for each fryer that shares a common top deck 12 Score the silicon sealer between the front of the splash backs using a flathead screwdriver or 9 Remove the four 4 screws per fryer which utility knife hold the top deck down using a 5 16 inch socket 13 Remove the two 2 screws which hold the front of the splash back using a flathead screwdriver SG SSH Series Service Manual 41 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 14 Remove the splash back by lifting up 16 Remove the channel strip by pulling up gt 7 Dn
31. ert a flathead screwdriver into the cap and turn counter clockwise to remove it 4 When adjustment is complete Disconnect the manometer a b Remove the test fitting f Reinstall the gas manifold plug Reconnect solid state thermostat e Turn on gas supply line Adjusting Pilot Pressure 1 Remove pilot adjustment cap with Philips 2 Rotate adjuster clockwise to decrease and screwdriver counter clockwise to increase pilot flame 3 Replace adjustment cap SG SSH Series Service Manual 18 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Calibrating Solid State Thermostat 1 Remove the cap of the knob with a flat head 2 With a 5 16 inch socket loosen the collet screwdriver 3 Rotate the knob to point at actual temperature 4 Tighten collet and replace knob SG SSH Series Service Manual 19 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Controllers and Wiring Harness Removing the Controller Front Panel Bezel 1 Remove the two 2 screws on the controller 3 Disconnect the controller wiring harness panel using a Phillips screwdriver EG mung 11 11 4 Remove the four 4 screws on the back side of 2 Pull out the controller panel front bezel the bezel using a 3 8 inch nut driver SG SSH Series Service Manual 20 Pitco Solstice and Solstice Supreme
32. haft loosen the 5 16 compression nut and pull the knob off e Re install the knob with the pointer at the temperature indicated on the test thermometer e Tighten the 5 16 compression nut and install cap SG SSH Series Service Manual 79 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Component Troubleshooting The following sections provide troubleshooting information for the fryer components Probe The resistance of the probe changes as the temperature changes The resistance decreases as the temperature rises If the probe is suspect check its resistance and the oil temperature as close to the probe as possible at which it was taken Compare these values to the values in the probe resistance chart If the probe returns an open circuit or a 0 reading replace it If the resistance varies more than 30 Q when checked in the range of 325 F to 375 F 163 C to 191 C the probe gives a false temperature reading on the computer Calibrate the probe up to 10 F or replace it however the probe continues to operate at a slightly higher or lower temperature See Probe Resistance Chart on page 85 Allow the oil to cool and check the probe resistance at a lower temperature Looking at the probe resistance chart a greater resistance variation is tolerated at a lower temperature Roll Out Switch The rollout switch is located between the two center burners just above the pilot assembly The normal temperature fo
33. he flame once the pilot has lit and it sends 24 VAC at terminal 1 MV and puts 24 VAC at the Heat Demand HD relay COM contact on the relay board The HD relay on the relay board interrupts the 24 VAC supply to the gas valve until the controller calls for heat NOTE When the controller is on the pilot should always remain lit The controller calls for heat The HD indicator on the relay board is illuminated The HD relay is energized closing the circuit sending 24 VAC to the MV terminal on the gas valve The computer is supplied with a 24 VAC heat feedback HFB signal SG SSH Series Service Manual 7 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Safety System When the roll out switch or hi limit trips it interrupts the 24 VAC supply to the ignition module e When the controller calls for heat it does not receive a 24 VAC HFB With approximately 90 seconds of loss the controller indicates an ignition failure or heat failure e After the roll out switch hi limit is reset turn the controller off and then back on for the unit to heat Filter System e Opening the RED return valve handle e Opens the return valve to that vat e Closes the pump proximity switch causing the pump relay to be energized e The pump motor begins to run e Closing the return valve handle de energizes the relay and the pump motor stops running and the return valve closes e The pump system is equipped with a circuit
34. hich hold the actuator using a needle nose pliers flathead screwdriver 9 Remove all connections from the 3 way return valve using a 1 16 inch wrench E m nl 12 Remove the two 2 screws which hold the magnet on the handle using a flathead screwdriver L2 5 A B F 13 Reinstall the new return switch by following steps 1 through 12 in reverse SG SSH Series Service Manual 73 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Drain Line or Gasket 1 Remove one 1 screw on the drain line using a 3 Slide off the drain manifold gasket 7 16 inch wrench 4 Slide out the drain line 5 Reinstall the new drain line by following steps 1 through 4 in reverse to SG SSH Series Service Manual 74 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Pump Relay and Circuit Breaker Replacing the Circuit Breaker 1 Disconnect the connections and power supply 4 Remove all wires on the circuit breaker using cords from the filter pump needle nose pliers 5 Squeeze the tabs on the circuit breaker and push it out 6 Reinstall the new circuit breaker by following steps 1 through 5 in reverse SG SSH Series Service Manual 75 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Pump Relay 1 Remove the two 2 screws which hold the 2 Remove all w
35. ion wire module using a 5 16 inch socket 5 Remove the two 2 screws which hold the 2 Pull the module box and bracket toward the module on the plate using a Phillips front of the unit and then to the right screwdriver 6 Remove the harness pins using needle nose pliers 7 Follow steps 1 through 6 in reverse SG SSH Series Service Manual 24 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Spinal Tap 1 Remove the two 2 screws the front of the 4 Remove the two 2 screws which hold the unit which hold the entrance box assembly spinal harness using 16 socket using a 5 16 inch socket 6 Remove the front panel assembly See Replacing the Controllers and Wiring Harness on page 20 2 3 Unplug the cords from the electrical entrance box assembly 7 Disconnect all the connections and remove the harness from front panel SG SSH Series Service Manual 25 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 8 Disconnect the connection from the valve 11 Remove one 1 screw using a 5 16 inch socket 9 Remove the bolt from the pilot which holds the ignition ground using a 5 16 inch open ended wrench 13 Remove the spinal tap wiring harness from the grommet 10 Once the entrance box is out disconnect the spinal tap connection SG SSH Series Service Manual 26 Pitco Solstice and Solstice Supreme High Efficiency Gas
36. ires on the pump relay using pump relay using a Phillips screwdriver needle nose pliers See Simplified Wiring Diagrams on page 89 3 Remove the pump relay 4 Reinstall the new pump relay by following steps through 2 in reverse SG SSH Series Service Manual 76 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Troubleshooting and Problem Isolation SG SSH Series Service Manua 77 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Troubleshooting and Problem Isolation Interpretation of Solid State Controller Lights MELT COOK TEMPERATURE SETPOINT ON OFF YELLOW GREEN YELLOW POWER POWER HEAT FEED CONDITION SWITCH INDICATOR BACK FAULT HEAT POSITION GREEN YEL OPERATION ONAS FOLLOWS AS o 7 FLASHES PAUSE REPEAT TRIPPED FOR VAT TEMPERATURES ABOVE SET POINT HEAT DEMAND WILL BE OFF SG SSH Series Service Manual 78 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Solid State Thermostat Field Calibration 5 167 NUT PRIGE TO CAP INSTALLATICIN AFTER CAP INSTALLATION If field calibration is necessary follow these steps e Allow appliance to heat to set point and allow 30 minutes to stabilize e Measure the vat center oil temperature Compare this with the knob pointer scale e To reposition the knob pry off the cap of the knob with a sharp knife blade e Without turning the s
37. ith the controller turned on there is a 24 VDC output at pin 9 side on When the controller calls for heat the display reads HEAt there is a 24 VDC output at pin 8 HD and a 24 VAC input at pin 6 HFB If the controller does not receive the 24 VAC input at pin 6 in approximately 90 seconds the controller displays FAIL This indicates a break in the HD or HFB circuit To correct do the following 1 Check the hi limit switch Is it open or tripped 2 Check the ignition module sensing pilot flame locked out 24 VAC at MV terminal 3 Check the HD relay on the relay board Is the HD relay energized continuity through COM and NO contacts e If display reads Prob Q test the temperature probe Check the wires and connectors between the probe controller for continuity e If display reads Prob Q test the temperature probe and the wires and connectors between the probe and controller for a short e If display reads oFF verify that the drain valve is closed check the proximity switch on drain valve Primary Solid State Control NOTE controller test points are at connector P J3 the 12 pin connector at the controller 24 VAC 1s supplied to the controller at pin 1 24VAC supply and pin 5 24 VAC input from DVI With the controller turned on there 15 a 24 VDC output at pin 9 SO and the green indicator is illuminated When the controller
38. l a new filter pump by following steps 1 using two adjustable wrenches through 13 in reverse Replacing Seal Kit 1 Remove the four 4 bolts on filter pump using 3 Replace the seal 7 16 inch open ended wrench 4 Reinstall the filter pump head to the motor by following steps 1 through 2 in reverse SG SSH Series Service Manual 70 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Removing the Filter Pump from the Motor 1 Remove the two 2 bolts holding the filter 2 Remove the filter pump head from the motor pump head to the motor using a 1 2 inch open ended wrench 3 Reinstall the filter pump head to the motor by following steps 1 through 2 in reverse SG SSH Series Service Manual 71 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Return Switch 1 Disconnect all the wires from the gas valve 5 Remove the two 2 screws which hold the pilot and SCB valve mounting bracket using a 5 16 inch socket 2 Drop the gas valve from the manifold 3 Remove the two 2 screws which hold the return valve handle using a 5 16 inch socket 6 Remove the mounting bracket 7 Disconnect the mounting bracket wire from the pump box not shown SG SSH Series Service Manual 72 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 8 Turn the mounting bracket over and remove the 10 Remove the cotter pin on return valve using two 2 screws w
39. low steps 1 through 12 in reverse to reinstall new pilot assembly SG SSH Series Service Manual 29 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Self Cleaning Burner Solenoid 3 Disconnect the terminals using needle nose pliers 1 Remove the SCB flex tube fitting using a 1 2 inch open ended wrench iare Bi 4 gt 2 Remove the SCB valve inlet fitting using 4 Remove the two 2 elbows using a 1 2 inch 1 2 inch open ended wrench open ended wrench 5 Follow steps 1 through 4 in reverse to reinstall SCB valve SG SSH Series Service Manual 30 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Gas Valve 1 Remove the pilot tubing from the gas valve 3 Holding the elbow with a wrench remove the using a 7 16 inch open ended wrench swivel nut on the bottom gas valve fitting using a 1 1 16 inch open ended wrench ET d B V hja 4 lt Y LN tivi d a UIT PEE 2 Disconnect the wiring connection from gas valve 4 Holding the elbow with a wrench remove the swivel nut on the top gas valve fitting using a 15 16 inch open ended wrench NOTE mV unit use a Phillips screwdriver to remove screws on the wiring connection not shown 5 Remove the ga
40. ls for heat NOTE When the controller is on the pilot should always remain lit SG SSH Series Service Manual 81 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Relay Board NOTE J connectors are marked on the relay board With 24 VAC supplied to pin 72 at connector J35 and a good F1 fuse the relay board has a 24 VAC output at pin 2 on connectors J33 and J34 and the AC indicator is illuminated NOTE the fryer is equipped with a computer or solid state digital at connection J33 there is a jumper from pin 2 to pin 710 to supply 24 VAC to pin 2 at connection J31 to supply the controller with 24 VAC When the board receives a 24 VDC SO input at pin 7 on connector J31 133 the SO indicator 15 illuminated the SO relay is energized and there is a 24 VAC output at pin 4 on connector J32 When the board receives a 24 VDC HD input at pin 6 on connector J31 or J33 the HD relay is energized and there is continuity between pin 1 and pin 2 at connector J32 The HD indicator is illuminated from the 24 VAC output from the HD relay NO contact NOTE The HD indicator does not illuminate if there is not a 24 VAC output from the MV terminal on the ignition module Computer Control NOTE controller test points are at connector P J1 closest connector to the controller With 24 VAC supplied to pin 1 24 VAC supply and pin Z5 24 VAC input from DVI the display reads OFF With the controller is turned on
41. n both sides 11 Remove the SCB runner tube of the burner 12 Remove the left burner s by sliding them off 8 Remove the two 2 screws which hold the SCB the SCB runner tube runner tube using a 5 16 inch socket 13 Reinstall the new burner s by following steps 1 9 Remove the two 2 screws which hold each through 12 in reverse burner using a 5 16 inch socket SG SSH Series Service Manual 37 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Burner Assembly 1 See Replacing the Burner s on page 36 4 Remove the two 2 screws which hold the high limit bracket using a 5 16 inch socket 2 Remove the burner shield 5 Remove the ten 10 screws 5 screws on the top NOTE When reinstalling the burner and 5 screws on the bottom which hold the shield opening should face toward burner rack using a 5 16 inch socket the pilot 3 Remove the two 2 screws which hold the pilot assembly using a 5 16 inch socket 4 24 DBL GT TE T LEO SG SSH Series Service Manual 38 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 6 Remove the two 2 screws which hold the 8 Ifnecessary replace the insulation on the back drain lock switch using a flathead screwdriver of the burner rack 7 Remove the burner rack by pulling it toward the 9 Reinstall a new burner assembly by following front of the unit steps 1 through 7 in reverse SG SSH S
42. nifold plug with 3 Finish tightening the test fitting using a a 3 16 inch hex wrench 7 16 inch open ended wrench SG SSH Series Service Manual 52 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Adjusting Manifold Gas Pressure 1 Check the manifold gas pressure with the 3 Insert flathead screwdriver into cap and turn manometer and compare the reading to the counter clockwise to increase the gas pressure or Manifold Gas Pressure table clockwise to decrease the gas pressure Manifold Gas Pressure Table 2 Insert a flathead screwdriver into the cap and turn counter clockwise to remove it 4 When adjustment is complete Shut off the gas supply line a b Disconnect manometer Remove the test fitting Reinstall gas manifold plug e Turn on gas supply line SG SSH Series Service Manual 53 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Measuring Thermopile Taking a Millivolt Reading 1 Make sure the multimeter is set to mV 2 Touch the thermopile leads with the multimeter probes as shown Adjusting the Thermopile 1 Compare the multimeter reading to the mV Gas Valve Resistance Readings Table Thermopile mV table Pilot Valve TH 1 to 2 10 40 TH2to 22 00 Insert flathead screwdriver into Pilot Adj screw and turn counter clockwise to increase the mV pressure or clockwise to decrease the mV pressure Thermopile mV Table Pil
43. ollow steps 1 through 2 in reverse to reinstall new transformer box SG SSH Series Service Manual 44 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Basket Lift Driver Board 1 Remove all wires on basket lift driver board 4 Remove the actuator power connection using using needle nose pliers needle nose pliers 2 Remove the sensor connection using needle 5 Remove the four 4 screws which hold the nose pliers basket lift driver board using a Phillips screwdriver 3 Remove the control signal connection using needle nose pliers 6 Follow steps 1 through 5 in reverse to reinstall a new basket lift driver board SG SSH Series Service Manual 45 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Adjusting the Magnetic Sensor 1 Make sure the sensor is approximately 3 4 inch 2 Make sure the sensor is approximately 7 3 4 from top of the motor to bottom of the sensor inch from top of the motor to bottom of the sensor Replacing the Basket Lift Actuator 1 Cut all zip ties on the basket lift driver board 2 Disconnect the transformer from the driver board See Wiring Diagram Basket Lifts on page 91 SG SSH Series Service Manual 46 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 3 Disconnect the upper and lower limit 5 Remove the top retaining bushing by connections on the basket lift driver board unscrewing 4 Remove the two 2
44. ot lit Pilot lit with burners on 3 PP 1 to 2 PP2 to TH2 approximately 600 300 mV less than pilot alone 2 Insert a flathead screwdriver into the Pilot Adj cap and turn counter clockwise to remove it a 4 ae gt 3 7 4 i gt 2 5 gt 1 PL 4 4 Disconnect the multimeter SG SSH Series Service Manual 54 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Thermostat 1 Remove the two 2 bolt clamp screws that hold 3 Remove the thermostat knob down the temperature probes using a Phillips screwdriver 4 Remove the two 2 screws that hold the thermostat using a Phillips screwdriver Thermostat 2 Remove the two 2 screws on the thermostat using a 5 16 inch socket 5 Pull out the thermostat SG SSH Series Service Manual 55 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 6 Remove the two 2 screws that hold the wires 9 Apply Teflon paste to the fitting using a flathead screwdriver 7 Remove the capillary nut using a 5 16 inch close ended wrench 11 Finger tighten the fitting 8 Remove the grand nut using a 9 16 inch open gt lt ended wrench SG SSH Series Service Manual 56 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 12 Make sure the tempe
45. r this area is in the range of 150 F to 170 F 66 to 77 C The rollout switch trips at an ambient temperature of 212 F 100 C and interrupts the neutral side of the SO relay the relay that controls the pilot Check the temperature with a probe in the general area that the switch is located with the door closed If higher temperatures occur the following issues may be the cause SCB Solenoid is stuck in the open position SCB relay is stuck in the position e Down draft on the flue e Blockage in the flue or heat tubes e There is not an 18 inch minimum clearance above the flue to any obstruction Gas Valve The gas valve has a dual 24 VAC operator and opens when the correct voltage is supplied to the operator With 24 VAC applied across the PV MV PV connections the pilot valve operator opens allowing gas to flow to the pilot With 24 VAC applied across the MV MV PV connections the main valve operator opens allowing gas to flow to the main burners Hi Limit The hi limit switch is a closed switch until the temperature at hi limit bulb reaches 450 F 15 F 232 C 15 C The oil temperature needs to drop approximately 45 F 7 C before it resets If it does not reset after the oil has cooled it is defective SG SSH Series Service Manual 80 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Drain Valve and Return Valve Switches These switches are a magnetically operated proximity
46. rature bulb s are in the NOTES correct location Hi limit and thermostat capillaries should not be in contact with the heat tubes e Make sure the bulbs are centered in the bolt clamp before tightening the screws e Make sure the thermostat bulb is mounted on the welded side of the tapping pad 14 Follow steps 2 through 11 in reverse 15 Calibrate the thermostat 13 Reinstall the two 2 bolt clamp screws using a Phillips screwdriver Calibrating the Thermostat 1 Remove thermostat knob 2 Rotate adjustment screw 90 degrees at a time to match set temperature Clockwise to decrease temperature counter clockwise to increase temperature 3 Replace knob SG SSH Series Service Manual 57 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Hi Limit Thermostat 1 Remove the two 2 bolt clamp screws on the hi 2 Remove the two 2 screws which hold the limit probes using a Phillips screwdriver high limit thermostat using a Phillips screwdriver 3 Remove the two 2 screws which hold the wires using a flathead screwdriver 4 Replace the high limit thermostat by following steps through 3 in reverse SG SSH Series Service Manual 58 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Filter System SG SSH Series Service Manual 59 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Return Valve IMPORTANT Oil must
47. rvice Manual 50 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Accessing Fryer for Servicing 1 Shut off the main gas supply line 2 Shut off the individual gas supply line Cleaning the Gas Valve Vent Tube See Cleaning the Gas Valve Vent Tube on page 13 Checking the Burner Manifold Gas Pressure Taking an Incoming Supply Gas Pressure Reading 1 Unscrew and remove the gas supply plug with a 4 Connect the manometer 3 16 inch hex wrench 5 Turn on the main gas supply line 2 Finger tighten the test fitting into the test port 3 Finish tightening the test fitting using a 7 16 inch open ended wrench SG SSH Series Service Manual 51 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 6 Check the supply gas pressure with the 7 When adjustment is complete manometer and compare the reading to the Supply Gas Pressure table on page 52 to a determine what the incoming gas pressure b should be l Supply Pressure Table NOTE You cannot adjust the supply gas pressure at the unit Anything over under the recommended amount should be adjusted at the facility s main gas line Taking a Manifold Gas Pressure Reading Shut off main gas supply line Disconnect manometer Remove the test fitting Apply Teflon paste to gas supply plug Reinstall gas supply plug with a 3 16 inch hex wrench Turn on the main gas supply line 1 Unscrew and remove the gas ma
48. s valve SG SSH Series Service Manual 31 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 6 Remove the fittings and plate from the gas valve 7 Install the heat shield vent tube and fittings using a 7 16 inch open ended wrench 8 Reinstall a new gas valve by following steps 1 through 6 in reverse SG SSH Series Service Manual 32 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Transformer Box 1 Cut the zip ties on the transformer box power 4 Remove the two 2 screws which hold the supply cords transformer box using a 5 16 inch socket 2 Remove transformer box power supply cords 5 Remove the transformer box by pushing the box towards the front of the unit 3 Disconnect the spinal tap wiring harness from the transformer box 6 Lower the transformer box to the floor and then pull out SG SSH Series Service Manual 33 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 7 Remove all the wires on transformer box using 8 Remove the two 2 screws which hold the needle nose pliers See Simplified Wiring transformer using a Phillips screwdriver Diagrams starting on page 89 9 Remove the transformer 10 Follow steps 1 through 8 in reverse to reinstall a new transformer SG SSH Series Service Manual 34 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the DVI Switch 1 Remove the
49. switches When the drain valve handle is moved to the open position the actuator moves away from the switch causing the switch to open When the drain valve is closed the switch closes Opening the RED return valve handle closes the proximity switch causing the pump on relay to be energized the pump begins to pump Closing the return valve handle opens the proximity switch causing the relay to de energize and the pump to stop pumping These switches can be checked with a Q meter When the switch is closed there should be continuity The normal gap between the actuator and the sensor switch on the valve handle is 1 8 inch to 1 4 inch 3 mm to 6 mm Transformer The transformer is a multiple AC input voltage and 24 VAC output voltage It can be checked by reading the input and output voltages A quick check for 24 VAC 1s done at the relay board behind the front panel The AC indicator is illuminated if the 1 fuse is good and the board 1 receiving 24 VAC Ignition Module With a 24 VAC input at pin 6 the ignition module has a 24 VAC output from terminal 3 PV and the igniter sparks until the module senses the pilot flame or for approximately 90 seconds at which time the module locks out whichever occurs first When the module has proven the pilot flame it has a 24 VAC output at terminal 1 and put 24 VAC to pin 2 at connection J P32 on the relay board The relay board interrupts the 24 VAC to the gas valve until the controller cal
50. two 2 screws which hold the 3 Replace the DVI switch ensuring a 1 4 inch gap proximity sensor on the drain handle using a between the actuator and the magnet flathead screwdriver 4 Follow steps 1 through 3 in reverse to reinstall a new DVI 2 Remove the two 2 screws which hold the actuator using a flathead screwdriver SG SSH Series Service Manual 35 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Replacing the Burner Assembly Replacing the 1 Drop the gas valve out of the way by holding the 3 Remove the drain valve handle by sliding handle elbow with a wrench and removing the swivel off the stem nut on the top gas valve fitting using a 15 16 inch open ended wrench 4 Remove the pilot assembly See Replacing an Igniter Pilot Assembly on page 28 2 Remove the nut which holds the drain valve handle using an 11 16 inch socket 5 Remove the two 2 screws which hold the rollout switch using a 5 16 inch socket NOTE Hold the drain valve handle when removing the nut to ensure that the oil does not drain out SG SSH Series Service Manual 36 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 6 Remove the screws which hold the flame 10 Remove the right burner s by sliding them off jumper shields using a 5 16 inch socket the SCB runner tube yy LH PI UENIT i 5 d NC n Bia M net e 7 Remove the flame jumper shields o
51. y Pressure Table NOTE You cannot adjust the supply gas pressure at the unit Anything over under the recommended amount should be adjusted at the facility s main gas line 7 Shut off the main gas supply line 12 Turn on the main gas supply line 8 Disconnect the manometer 9 Remove the test fitting SG SSH Series Service Manual 15 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Removing Solid State Thermostat If Necessary 1 Remove the two 2 screws which hold the solid 2 Disconnect solid state thermostat control state thermostat with a 5 16 inch socket harness SG SSH Series Service Manual 16 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Taking a Manifold Gas Pressure Reading 1 Unscrew and remove the gas manifold plug with 3 Finish tightening the test fitting using a a 3 16 inch hex wrench 7 16 inch open ended wrench 5 Ifnecessary reconnect the solid state thermostat reverse steps for Removing Solid Stats Thermostat on page 16 SG SSH Series Service Manual 17 Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers Adjusting Manifold Gas Pressure 1 Check the manifold gas pressure with the 3 Insert flathead screwdriver into the cap and turn manometer and compare the reading to the counter clockwise to increase the gas pressure or manifold gas pressure table clockwise to decrease the gas pressure Manifold Gas Pressure Table 2 Ins
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