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Omega Vehicle Security FPU5-MT-110 User's Manual

1. Index A SN 10 1 AU ay Messierin 6 22 Auxiliary Out oo cece ze ererecese 6 21 C Calibrating the Tubing 5 6 Calibration Accuracy dananacacacec ecen ec ez ece es 9 1 Creeping Preventing 6 21 D Dual Pump Mounting 3 3 E Error Messages ananas cececece cc e ece zere c ec ecen 7 1 F Flow Rate Mode 1 1 6 5 Fluid Temperature Measuring 5 9 I Inner Tubing Diameters 5 5 K Keypad Parts Of anananaaacaccccacecec ever ez ere reres 2 4 L Language Button ee 2 7 Languages siir enan 5 1 Line Biter cin sh eaer a 4 1 Loading Tubung en 3 4 M Modes Flow Rate 1 1 6 5 REM ane 1 1 6 1 TIME Terpios keeta 1 1 6 11 Total Volume 1 1 6 17 Motor Turning ClOCKWISE atin dt oi 5 4 Counter clockwise e 5 4 Mounting Configurations 3 1 P Parts of the Pump Motor Bottom Alignment Pin 2 2 Display srera 2 1 Face of Motor occ 2 2 EE 2 2 2 6 Groove of Motor Shaft 2 2 Membrane Keypad anacnccccccicec 2 1 2 4 Motor Shaft einer 2 2 Mounting Holes sssssssssss 2 2 ON OFF Switch zeessen 2 1 Rubber Feet ue 2 1 Safety COVEY een 2 3 Top Alignment Pin 2 2 Power Requireme
2. 8 2 Specifications Maximum Fluid Back Pressure 20 PSI Max Suction Lift 20 feet of H2O 6 1 meters of HO Temperature Range Fluid 50 F to 300 F 46 C to 149 C Flow Rate 1 to 2280 mL min Motor Reversible 75 W Die HP 90 Vdc 10 to 600 rpm Display 16 character dot matrix LCD 9 mm high characters Power 90 to 130 Vac 1 5 A 190 to 260 Vac 0 8 A Unit may be used with extension cord Line cord 1 8 m 6 ft with US standard plug on 115 Vac units 1 8 m 6 ft with European plug on 230 Vac units Housing Painted sheet metal with rubber feet units are stackable Dimensions H x W x D 152 x 254 x 254 mm 6 x 10 x 10 Weight 8 2 kg 18 lb Fuse 2 amp 110 Vac or 1 amp 220 Vac Table 9 1 Calibration Accuracy Tubing Wall Tubing Size Calibration Tubing Wall Tubing Size Calibration Thickness Inner Diameter Accuracy Thickness Inner Diameter Accuracy EEN E Calibration accuracy studies were done by calibrating the pump motor and comparing actual volume pumped to requested total volume Various tube materials were used along with 20 C water O PSI back pressure Accuracies may vary with fluid viscosity temperature and back pressure MN Specifications Flow rate tests were done with 20 C water at 0 PSI back pressure Table 9 2 Average Flow Rates Tubing Wall Tubing Size mL per Minimum Flow Maximum Flow Thickness In
3. Figure 3 8 Parts of the Pump Figure 3 9 Opening the Stator Figure 3 10 Loading the Tubing Getting Started g Figure 3 11 Closing the Stator Figure 3 12 Adjusting the Clamp Screw 1 Refer to Figure 3 8 and Figure 3 9 Snap open the Stator by pushing the spring loaded area of the Latch Remove any old tubing from the pump if necessary 2 Refer to Figure 3 8 and Figure 3 10 Loop the Tubing over the rollers This is easy to do even for stacked pumps a Tubing can be changed on stacked pumps without detaching either of the pumps from the motor 3 Refer to Figure 3 11 Push the Stator closed until you hear the Latch engage Refer to Figure 3 12 Tighten the Clamp Screw until the Clamp Plate contacts the Tubing securing it in place 5 Set up the source and drain containers so that the tubing inlet is immersed in the fluid in the source container and the tubing outlet is in the drain container ER 73 See Section 5 2 to set the pumping direction 3 5 Vv Getting Started Turning on the Power 4 1 Introduction to the Two Display Modes The pump motor has two modes of operation defined by whether or not the motor is running Refer to Table 4 1 These two modes are known as the STOPPED Display Mode and the RUNNING Display Mode Tabl
4. KEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURE SEET xxx mL min Displays actual ELOW RATE RATE or AN xxx L min Press the FLOW RATE key The display flashes the calculated NS fluid flow rate xxx mL min or xxx L min Displays current TOTAL VOLUME setting TOTAL xxx mL VOLUME ENG pal 1 Press the TOTAL VOLUME key The display flashes the NI xxx Liters TOTAL VOLUME setting you selected just before starting the pump 2 Use the UP and DOWN ARROW keys to enter the TOTAL VOLUME setting you desire As you use the UP and DOWN ARROW keys the display changes accordingly SE TUBE ID xxx Displays current TUBE ID sy Press the TUBE ID key If the red LED next to the CALIBRATE Se keyis not lit the display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE e CALIBRATED Displays calibration state CALIBRATE or not calibrated 1 Press the CALIBRATE key If the red LED next to the CALIBRATE key is not lit the display shows not calibrated If the red LED next to the CALIBRATE key is lit the display shows CALIBRATED To calibrate a tube 2 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode For detailed instructions on Calibrating a Tube refer to Section 5 5 A and xxx mL NOTE if you press the UP and DOWN ARROW keys the display or shows the current TOTAL VOLUME settin
5. Shop online at omega com CEOMEGA www omega com e mail info omega com FPUS MT 110 FPUS MT 220 OMEGAFLEX Peristaltic Pump Motor omega com CEOMEGA OMEGAnet Online Service Internet e mail www omega com info omega com USA ISO 9001 Certified Canada Servicing North America One Omega Drive P O Box 4047 Stamford CT 06907 0047 TEL 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance USA and Canada Mexico Benelux Czech Republic France Germany Austria United Kingdom ISO 9002 Certified Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN TELEX 996404 EASYLINK 62968934 CABLE OMEGA En Espa ol 001 203 359 7803 e mail espanol omega com FAX 001 203 359 7807 info omega com mx Servicing Europe Postbus 8034 1180 LA Amstelveen The Netherlands TEL 31 0 20 3472121 FAX 31 0 20 6434643 Toll Free in Benelux 0800 0993344 e mail sales omegaeng nl Rud arm dy 1868 733 01 Karvina 8 TEL 420 0 59 6311899 FAX 420 0 59 6311114 Toll Free 0800 1 66342 e mail info omegashop cz 11 rue Jacques Cartier 78280 Guyancourt France TEL 33
6. e 4mL min 5 mL min 199 mL min 200 mL min 209 mL min 210 Seen Range 3 0 mm tube ID A mA 8 mL min 9 mL min 199 mL min 200 mL min 481 mL min 482 mL min mE 209 mL min 200 mL min 199 mL min 5 mL min 4mL min al Range 3 0 mm tube ID v mA e 482 mL min 481 mL min VEN 200 mL min 199 mL min __ 9 mL min 8 mL min al Operating the Pump Motor in the RUNNING Display Mode Range 4 0 mm tube ID A 15 mL min 16 mL min 399 mL min 400 mL min 856 mL min 857 aiid Range 5 0 mm tube ID A 21 mL min 22 mL min P 599 mL min 600 mL min vat 1256 mL min 1257 mL min Range 6 0 mm tube ID A Range 4 0 mm tube ID v mA e 857 mL min 856 mL min 400 mL min 399 mL min a 16 mL min 15 mL min lt Range 5 0 mm tube ID v FR s 1257 mL min 1256 mL min 600 mL min 599 mL min _ 22 mL min 21 mL min lt Range 6 0 mm tube ID v mA e 27 mL min 28 mL min lt 799 mL min 800 mL min 1606 mL min 1607 mL min J Figure 6 4 FLOW RATE Ranges cont d gt 1607 mL min 1606 mL min wl 800 mL min 799 mL min 2 28 mL min 27 mL min eni Range 7 0 mm tube ID A m gt 37 mL min Y Operating the Pump Motor in the RUNNING Display Mode Range 7 0 mm tube ID
7. TUBE ID SY SS e CALIBRATE Mani V Language Button DISPLAY ACTION TAKEN SHOWS AND PROCEDURE Displays current TIME settin XX XX XX 1 Press the TIME key The display flashes the TIME setting you selected just before starting the pump 2 Use the UP and DOWN ARROW keys to enter the TIME setting you desire As you use the UP and DOWN ARROW keys the display changes accordingly The SECONDS scroll VYhen you reach 0 or 59 seconds the minutes setting changes When you reach 0 or 59 minutes the HOURS setting changes Refer to Figure 6 5 NOTE While the pump is running you can not use the TIME key to toggle from SECONDS to MINUTES TO HOURS Displays actual FLOW RATE xxx mL min or ne Lmin Press the FLOW RATE key The display flashes the calculated fluid flow rate xxx mL min or xxx L min xxx ML Displays cumulative TOTAL VOLUME since start or xxx Liters Press the TOTAL VOLUME key The display flashes the calculated volume of fluid dispensed since the pump started running xxx mL or xxx Liters TUBE ID xxx Displays current TUBE ID Press the TUBE ID key If the red LED next to the CALIBRATE key is not lit the display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE CALIBRATED Displays calibration state or 1 Press the CALIBRATE key If the red LED next to the not calibrated CALIBRATE key is n
8. v gt 2187 mL min 38 mL min 1999 mL min 2000 mL min _ 2186 mL min L 2187 mL min Range 8 0 mm tube ID 2186 mL min lt 2000 mL min 1999 mL min 38 mL min 37 mL min lt Range 8 0 mm tube ID A v x 2316 mL min 2315 mL min lt m gt 39 mL min 40 mL min 2000 mL min 1999 mL min 1999 mL min 2000 mL min 40 mL min 39 mL min lt 2315 mL min 2316 mL min Figure 6 4 FLOW RATE Ranges cont d 6 Once the display shows the FLOW RATE setting you desire press the START STOP key srarr stop SAX QU Display ACTION As the fluid begins to dispense the non flashing display shows the calculated fluid flow rate EEN Refer to Section 6 5 to learn about how to prevent tubing from moving through the pump 7 To stop pumping in the FLOW RATE Mode simply press the START STOP key again The pump stops running and the display returns to the STOPPED Display Mode Table 6 2 shows how other keys and buttons can be used while pumping in the FLOW RATE mode 6 8 Table 6 2 FLOW RATE MODE KEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURE Pump motors power ON OFF Switch XXX mL min or NOTE if you turn off the pump motor s power the pump stops XXX L min running To continue pumping turn on the unit s power The display returns to
9. 249 mL min 250 mL min 539 mL min 540 DEER 539 mL min 250 mL min 249 mL min a 10 mL min 9 mL min Figure 6 4 N Display shovvs ACTION FLOW RATE setting scrolls down Range 3 16 tube ID A Fe e 19 mL min 20 mL min 499 mL min 500 mL min a 1139 deeg 1140 mL mi Range 1 4 tube ID A FT e 30 mL min Figure 6 4 shows the ranges allowed for the various tubing sizes Range 3 16 tube ID v Fe 1140 mL min 1139 mL min lt _ 500 mL min 499 mL min 20 mL min 19mL min lt Range 1 4 tube ID v gt 1 8 L min 31 mL min lt 999 mL min imin 1 7 Limin 1 8 L min Range 5 16 tube ID A m gt 38 mL min 39 mL min a4 1999 mL min 2000 mL min i 2279 mL min 2280 mL min a FLOW RATE Ranges 1 7 L min 999 mL min 1L min 31 mL min 30 mL min Range 5 16 tube ID y m gt 2280 mL min 2279 mL min See 2000 mL min 1999 mL min 39 mL min 38 mL min Range 1 0 mm tube ID A mA e 1 mL min 2 mL min 19 mL min 20 mL min 47 mL min 48 mL min Range 2 0 mm tube ID A Range 1 0 mm tube ID v FA 48 mL min 47 mL min 20 mL min 19 mL min 2 mL min 1 mL min Range 2 0 mm tube ID v 210 mL min
10. 0 1 61 37 29 00 FAX 33 0 1 30 57 54 27 Toll Free in France 0800 466 342 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 488 e mail sales omega co uk It is the policy of OMEGA to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA Engineering Inc accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for patient connected applications Unpacking Instructions Remove the Packing List and verify that you have received all eguipment including the following guantities in parentheses FPU5 MT 110 or FPU5 MT 220 Peristaltic Pump Motor 1 Power Cord 1 Spare Fuse 1 Peristaltic Pump Ouick Start Manual Manual Number MOS2219 1 Peristaltic Pump Motor Quick Start Manual Manual Number MOS2299 1 Operator s M
11. 0mm ROHR ID 5 0mm ROHR ID 6 0mm ROHR ID 7 0mm ROHR ID 8 0mm gt 10 000 Liter gt 12 59 59 gt 12 stunden RATE angrben MENGE dr cken ZEIT dr cken U min mi Liter ml min min F C Italian ECCEDENZA CALIB CALIBRATO Calib FALLITA Erogaz in corso Indica Q ta CAL FASE SINCR persa SOVRACORRENTE Imposta GIRI MIN Imposta TEMPO Imposta Q ta Prima FERMARE non applicabile non disponibile non calibrato Adescamo AVVIO Adescam in corso Rotore bloccato Corto circuito Pompa in uso GIRI M o VEL Selezionare MODO AVVIO O CALIB FERMA per ADESC TUBO CALIBRATO ID TUBO 1 32 ID TUBO 1 16 ID TUBO 1 8 ID TUBO 3 16 ID TUBO 1 4 ID TUBO 5 16 ID TUBO 1 0mm ID TUBO 2 0mm ID TUBO 3 0mm ID TUBO 4 0mm ID TUBO 5 0mm ID TUBO 6 0mm ID TUBO 7 0mm ID TUBO 8 0mm gt 10 000 litri gt 12 59 59 gt 12 ore INDICARE VELOC Premi QUANTITA Premi TEMPO giri min mi litri ml min limin F C Operating the Pump Motor in the STOPPED Display Mode 5 2 Defining the Direction of Pumping INLET SELECT Wis SN OY Display shows lt no change gt ACTION LEDs indicate new pump direction The INLET SELECT key left and right pump icons and green LEDs define the direction of pumping by specifying the tubing inlets and outlets 1 Refer to Figure 5 1 2 To determine the direction of pumping look at the left and right pump icons and gree
12. 3 4 3 3 TRA E 3 4 3 4 Loading the Tubing eenegen 3 4 Chapter 4 Turning on the Power LI III IZ II E RREZE ZIE KI E ZEZE KI IZ ZI ZIE IE KI KIZE KIKIA 4 1 4 1 Introduction to the Two Display MOSS and in 4 1 4 2 Using the ON OFF EE 4 1 4 3 The STOPPED Display Mode eegsegeceetgeertgeeeeer etegezsteeng 4 1 4 4 The RUNNING IR 4 2 Chapter 5 Operating the Pump Motor in the STOPPED Display Mode 5 1 5 1 Displaying Pump Messages in Five Different Languages 5 1 5 2 Defining the Direction of PUM PINS eege 5 3 5 3 Selecting the Tubing Inner Diameter zsninesh series 5 4 5 4 i iieiaeie 5 6 5 5 Calibrating h TUDE seerne ae nE 5 6 5 6 Measuring the Temperature of a Fluid sssrini 5 9 5 7 Preparing for Pumping in a Specific Mode 5 9 Chapter 6 Operating the Pump Motor in the RUNNING Display Mode 6 1 6 1 The DER e EE 6 1 6 1 1 Pumping in the RPM Mode pguninqecinred si 6 1 6 2 The FLOW RATE Mode e cceecceessccessccesceceecececcecssccesccceesceceseeees 6 5 6 2 1 Pumping in the FLOW RATE Mod paspocnss ini ssmesnresivis vike 6 5 6 3 The TIME Mode ou ceeeceesscceseccessccceseccesscccsaccesascecsceceacecesseeenacers 6 11 6 3 1 Pumping in the TIME Mode pajisur 6 11 6 4 The TOTAL VOLUME Mode 6 16 6 4 1 Pumping in the Total Volume Mode vesin penicnineni nis sh 6 17 6 5 Preventing Tubing from Moving During Pump Operation 6 21 Chapter Chapter Chapter Chapter Peristaltic Pump Motor TABLE OF CONTEN
13. Mode To enter the RUNNING Display Mode do the following 1 From the STOPPED Display Mode press the START STOP key You are now in the RUNNING Display Mode Refer to Figure 4 2 The pump motor starts The attached pumpis begin pumping fluid The display is not flashing The green LEDs flash and point to the tubing inlets 2 Press the START STOP key again The pump motor stops Fluid stops dispensing You return to the STOPPED Display Mode 4 2 Operating the Pump Motor in the STOPPED Display Mode 5 1 Displaying Pump Messages in Five Different Languages Language SN OS N E Display shows English French German Se Spanii SS ES Language Changes The LANGUAGE button located toward the bottom on the back of the pump motor changes the language of the pump messages 1 To display pump messages in another language press the LANGUAGE button The language of the pump messages changes according this sequence English French Spanish German then Italian This manual only shows pump messages in English in the display Table 5 1 shows the English French Spanish German and ltalian messages 2 If the new language is the language you want resume pumping All the pump messages are now in the new language 3 If the new language is not the one you want press the LANGUAGE button repeatedly so that the pump motor can cycle through the sequence to reach the proper LANGUAGE setting y Operating the P
14. Rates e Flow Rates of 1 to 2280 mL minute e Reversible Motor for Pumping in Both Directions at Speeds of 10 to 600 RPM e Easy to Read LCD Display e Type K SMP Female Thermocouple Input e Tachometer Feedback 0 5 Speed Control e Accepts Two Pumps One on Each Side or Two Stacked Together e Membrane Keypad for Easy Operation and Calibration e Remote Control Options Aux In Remote Start Stop TTL CMOS Aux Out Open Collector e Built in Electronic Braking and Reversing for Fast Stops and Directional Changes e Accepts Metric or English Tube Sizes e Displays Information in English French Spanish German or Italian 1 1 g Introduction 1 2 7 Parts of the Pump Motor 2 1 Front View 9 nme e FLOW TOTAL RATE VOLUME e START TUBE ID CALIBRATE STOP Figure 2 1 Front View of the Pump Motor Table 2 1 Front View Description Function ON OFF Switch Toggles the unit s power on and off 2 Display Displays the pump messages provides information while the pump is running 3 Membrane Keypad Allows you to select pump functions 4 Rubber Feet Support the pump motor on a table surface g Parts of the Pump Motor 2 2 Left Side View 2 2 Oo o IN IT_RW O 11 12 Figure 2 2 Left Side View of the Pump Motor Table 2 2 Left Side View Description ON OFF Switch Mounting Holes Top Alignment Pin Bottom Alignment Pin Face of Mo
15. flow rate for a particular amount of time The pump motor uses the RPM or FLOW RATE setting It measures the volume of fluid dispensed but ignores the TOTAL VOLUME setting 6 3 1 Pumping in the TIME Mode To pump fluid in the TIME Mode do the following 1 Set up the pump motor for pumping according to Chapter 3 2 Toggle the ON OFF switch to turn on the units power The display is in the STOPPED Display Mode Refer to Figure 6 5 3 Using the procedure outlined in Sections 6 1 1 and 6 2 1 adjust either the RPM or FLOW RATE setting 6 11 MN Operating the Pump Motor in the RUNNING Display Mode 4 When the display flashes the RPM or FLOW RATE setting you desire press the TIME key TIME Display shows XX XX XX ACTION Displays current TIME setting The display shows the current TIME setting xx xx xx with either the HOURS MINUTES or SECONDS flashing 5 To change the HOURS setting press the TIME key repeatedly until the HOURS flash Use the UP and DOWN ARROW keys to enter the HOURS setting you desire Figure 6 6 shows the Time range Range Range A v TT 00 00 00 m gt 12 59 59 00 00 01 12 59 58 a 00 00 59 SS 12 59 00 00 01 00 12 58 59 mi 00 58 59 I 12 00 00 00 59 00 11 59 59 K 00 59 59 TI 00 00 01 01 00 00 00 00 00 lt 01 00 01 12 59 59 Figure 6 6 TIME Range 6 To change the MINUTES setting press the TIME key repeatedly until the MINUTE
16. future Mounting Screws upgrades 32 Auxiliary IN Terminals Allow remote starting and stopping of the motor 2 6 Parts of the Pump Motor g Table 2 6 Rear View cont d Item 33 34 Description Auxiliary OUT Terminals LANGUAGE Button SMP Type K Thermocouple Connector Zero Potentiometer Span Potentiometer Power Supply Function Allow remote monitoring of the motor s start or stop status Changes the language of the pump messages in the display window Allows the user to connect a Type K thermocouple probe and measure a fluid s temperature Used for motor unit temperature calibration Used for motor unit temperature calibration Connects to line cord and line voltage 2 7 g Parts of the Pump Motor Getting Started 3 1 Attaching the Pump 3 1 1 Introduction There are five possible mounting configurations for using the peristaltic pump motor Table 3 1 describes these mounting configurations Table 3 1 Pump Motor Mounting Configurations Number of Pumps on Number of Pumps on Reference Section Left Side Right Side 1 0 3 1 2 0 1 3 1 2 2 0 3 1 3 0 2 3 1 3 1 1 3 1 2 ER E Your pump motor is equipped with a safety cover for whichever side of the motor is not being used You must remove the safety cover before attempting to attach pumpis to the side g Getting Started 3 1 2 Attaching a Single Pump Direct
17. millimeters Table 5 2 lists all the pre programmed tubing inner diameters 2 Use the UP and DOWN ARROW keys to enter a TUBE ID on the display Once you start the pump motor after selecting a mode refer to Chapter 6 the pump will dispense fluid at a flow rate calculated based on the last TUBE ID displayed before the pump starts to run TUBE ID Using the UP ARROW key A will cause the TUBE ID value to scroll up through the available choices OR ACTION i Displays current Using the DOWN ARROW key W will cause the TUBE ID value to scroll down TUBE ID through the available choices E If the red LED next to the CALIBRATE key is lit the pump motor is running according to the last calibration complete refer to Section 5 5 If you press the TUBE ID key while the red LED is lit the display shows CALIBRATED TUBE Table 5 2 Tube Inner Diameters Tube Inner Diameters English Metric Yoo 1 0 mm Yo 2 0 mm D 3 0 mm Ae 4 0 mm EN 5 0 mm He 6 0 mm 7 0 mm 8 0 mm 5 5 Operating the Pump Motor in the STOPPED Display Mode 5 4 Priming the Tubing PRIME Display shows ACTION Pumps fluid at current RPM or FLOW RATE setting as long as button is pressed Pressing the PRIME key causes the tubing to fill with fluid 1 To prime the tubing press and hold down the PRIME key As long as you hold down the PRIME key fluid flows in the tubing and the display shows Primin
18. ong mounting screws to attach the pumps Verify that the unit s power is on If the power is not on toggle the ON OFF switch to turn on the power Attempt to resume pumping The tubing may be causing a jam Observe how the tubing is loaded in the pumpis and if necessary reload it 7 9 V Troubleshooting Guide Problem Solution Motor vvill not turn OVERCURRENT condition To recover from an overcurrent first turn the power switch off and then back on Then attempt solutions 1 through 8 1 The tubing may be causing a jam Observe how the tubing is loaded in the pumpis and if necessary reload it Detach the pumpis and check for a mechanical jam Substitute another pump if necessary Check to see if the fuse is blown Replace if necessary Refer to Chapter 9 for fuse ratings and chapter 8 for instructions on how to replace it Make sure you are using tubing of the appropriate wall thickness for the pumpis Refer to Table 9 1 or 9 2 Make sure you are using tubing of the appropriate durometer for your pump s Try to operate the motor with tubing of 68 or smaller durometer Make sure the tubing is not caught on the bottom roller Reposition the roller slightly and reload the tubing if necessary Make sure no part of the tubing is being constricted by a clamp Loosen clamps if necessary Turn the units power off and on adjust the settings and attempt to resume pumping The pump s will not stay on
19. refer to Section 5 2 Make sure you have properly mounted the pump s to the motor N gt O If the pumpis are not properly mounted review Section 3 1 on how to attach pumpis to the motor 3 Remove and properly attach the pumpis to the motor 7 8 Troubleshooting Guide Vi Problem Solution No flow out of the tube outlet cont d Fluid flows in the opposite direction of vyhat is intended Unable to fasten two stacked pumps to the motor Motor vvill not turn D If the previous solutions do not help your situation there may be a prob 1 Use lp B lem with the way the tubing is loaded in the pump s Observe how the tubing is loaded in the pumpis and if necessary reload it Make sure the tubing has no holes or cracks Replace with new tubing or move a fresh section of the tubing inside of the pump if necessary Make sure the tubing is not clogged Replace with new tubing if necessary Make sure no part of the tubing is being constricted by a clamp Loosen clamps if necessary Make sure the pumpis are properly closed Check that the motor is rotating in the correct direction The pump motor rotates fo drive fluid into the inlets and out of the outlets Observe the green LEDs near the pump icons on the membrane keypad The lit LEDs point to the inlets To change the direction in which the motor rotates make sure the display is in the STOPPED Display Mode and refer to Section 5 2
20. reload the tubing if necessary Make sure no part of the tubing is being constricted by a clamp Loosen clamps if necessary Turn the units power off and on adjust the settings and attempt to resume pumping Select a pumping mode RPM FLOW RATE TIME or TOTAL VOLUME Press the key that corresponds to that mode Use the UP and DOWN ARROW keys to adjust the setting Press the START STOP key to start the pump Press the RPM or FLOW RATE key Use the UP and DOWN ARROW keys to adjust the setting Re enter the original command and proceed Press the TOTAL VOLUME key Use the UP and DOWN ARROW keys to adjust the TOTAL VOLUME setting Press the START STOP key to start the pump 7 5 V Troubleshooting Guide Error Message Short Circuit gt 10 000 Liters gt 12 59 59 7 6 Problem The motor should have stopped but instead it is still running Your pumping has exceeded the maximum volume of 10 000 Liters Your pumping has exceeded the maximum time of 12 59 59 1 1 Solution Turn the units power off and on adjust the settings and attempt to resume pumping If the problem persists call Customer Service If you need to keep track of the amount of fluid dispensed press the START STOP key to stop the pump NOTE In the future to keep track of the amount of fluid dispensed you must stop the pump before it reaches its upper limit of 10 000 liters If you d
21. the STOPPED Display Mode and shows the current FLOW RATE setting The accumulated time of pumping and volume dispensed is reset to zero Then press the START STOP key Pump s starts press again pump s stops START XXX mL min or To start pumping at this setting press the START STOP key SY XXX L min The display enters the RUNNING Display Mode and the fluid begins to dispense LEDs indicate new pump direction INLET Must STOP first SELECT IN YN NJ To seleci the other inlet and reverse the direction of pumping 1 Press the START STOP key The display returns to the STOPPED Display Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 Pumps fluid at current flow rate STOP to Prime setting as long as the key is pressed To prime a tube 1 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode 2 Press and hold down the PRIME key to prime the tube 3 Press the START STOP key again to resume Dumping 4 For detailed instructions on Priming a Tube refer to Section 5 4 xxx C Display alternates when pressed C then F SY NOTE The TEMP key functions the same whether the pump is SE stopped or running Refer to Section 5 6 XXX rpm Displays actual RPM REN Zo Press the RPM k
22. 0mm gt 10 000 litres gt 12 59 59 gt 12 heures REGLER LE DEBIT Presser QTE Presser DUR E r gime mL litres mL min L min F C Spanish EXCES CAL CALIBRADO FALLA Cal Bombeando ENT CANT CAL SINC FASE PERD SOBRRECORRIENTE Ajustar RPM Programar hora Ajustar Cant Parar primero no se aplica no disponible sin calibrar Cebar o INICIAR Cebando Rotor bloqueado Corto circuito Bomba en operac Progr RPM FLUJO Selec MODO INIC O CAL PARAR P CEBAR TUBO CALIBRADO DI TUBO 1 32 DI TUBO 1 16 DI TUBO 1 8 DI TUBO 3 16 DI TUBO 1 4 DI TUBO 5 16 DI TUBO 1 0mm DI TUBO 2 0mm DI TUBO 3 0mm DI TUBO 4 0mm DI TUBO 5 0mm DI TUBO 6 0mm DI TUBO 7 0mm DI TUBO 8 0mm gt 10 000 Litros gt 12 59 59 gt 12 HORAS ADJISTAR FLUJO Pulsar CANT Pulsar HORA rpm mL Litros mL min limin F C German KAL UEBERLAUFI KALIBRIERT KalibrierFEHLER Pumpe l uft KALMENGE angeben Keine PHASENSNC EBERSTROM U MIN angeben ZEIT angeben MENGE angeben Erst STOP Unzutreffend Nicht m glich Nicht kalibriert Vorpumpen START F llen Rotor gesperrt Kurzschluss L uft Pumpe U MIN RATE ang MODUS w hlen START KALIBR STOP dann VORPMP ROHR KALIBRIERT ROHR ID 1 32 ROHR ID 1 16 ROHR ID 1 8 ROHR ID 3 16 ROHR ID 1 4 ROHR ID 5 16 ROHR ID 1 0mm ROHR ID 2 0mm ROHR ID 3 0mm ROHR ID 4
23. 9 Once the tubing is calibrated you no longer need to be concerned about flow rate variances outlines in Table 9 3 ER 73 Along with the usual pumping equipment pump s pump motor you will need calibrated beakers or cylinders to function as source and drain containers 1 Before you initiate the calibration process you must set the pump up for pumping in the same direction as you plan to use during normal pump operation refer to Section 5 2 In addition make sure the display shows STOPPED Display Mode the motor is not running 2 Set either the RPM or FLOW RATE setting of the pump motor 2a To set the RPM press the RPM key The display flashes the current RPM setting xxx rpm Use the UP and DOWN ARROW keys to adjust the setting 2b To set the FLOW RATE press the TUBE ID key and use the UP and DOWN ARROW keys to select the inner diameter of the tube you are using Press the FLOW RATE key Use the UP and DOWN ARROW keys to adjust the setting 3 When the display shows the RPM or FLOW RATE setting you desire you are ready to initiate the calibration process 4 Press the CALIBRATE key The display should flash and show Prime or START 5 To prime the tube press and hold down the PRIME key As long as you hold down the PRIME key fluid flows in the tube and the display shows Priming 6 When fluid has completely filled the tube simply release the PRIME key The pump motor stops running and fl
24. N AND PROCEDURE Pump motor s power NOTE if you turn off the pump motor s power the pump stops running To continue pumping turn on the unit s power The display returns to the STOPPED Display Mode and shows the current RPM setting The accumulated time of pumping and volume dispensed is reset to zero Then press the START STOP key Pump s stops press again pump s starts To resume pumping at the current setting press the START STOP key The display enters the RUNNING Display Mode and the fluid begins to dispense LEDs indicate new pump direction To select the other inlet and reverse the direction of pumping 1 Press the START STOP key The display returns to the STOPPED Display Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 Pumps fluid at current RPM setting as long as the key is pressed 10 prime a tube 1 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode 2 Press and hold down the PRIME key to prime the tube 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Priming a Tube refer to Section 5 4 Display alternates when pressed C then F NOTE The TEMP key functions the same whether the pump is stopped or running Refer to Section 5 6 Di
25. NP Series Norprene KV 50 TYNP Series Norprene De x K 50 TYVT Series Viton Ke x Ae 60 TYVT Series Viton Ax 60 TYVT Series Viton Fa x V2 60 TYVT Series Viton De x Ke 60 TYVT Series Viton GE 60 10 2 Spare Parts and Accessories y You can use optional Peristaltic Pumps Part Number FPU500 with the motor Figure 10 1 shows a pump You can attach one pump to each side of the motor or two pumps to either side Contact Sales for more information about the pumps Figure 10 1 Peristatic Pump 10 3 WM Spare Parts and Accessories 10 4 WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 25 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal two 2 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operatio
26. Pump Motor in the RUNNING Display Mode 6 Once the display shows the TOTAL VOLUME setting you desire press the START STOP key As the fluid begins to dispense the non flashing display shows the calculated volume of dispensed fluid as it occurs in time TE In the TOTAL VOLUME Mode the pump stops running after it dispenses the TOTAL VOLUME requested To stop pumping before that time press the START STOP key The pump stops running and the display returns to the STOPPED DISPLAY Mode When the pump stops the display shows the calculated volume of fluid dispensed Do not be alarmed if this number is slightly larger than the TOTAL VOLUME you requested Since the pump motor can not stop instantaneously this number includes any small amount of fluid that escapes while the pump is in the process of stopping Table 6 4 shows how other keys and buttons can be used while pumping in the TOTAL VOLUME mode 6 18 Table G A KEY ON OFF Switch INLET SELECT es Os KA N DISPLAY SHOWS Xxx mL or xxx Liters Xxx mL or xxx Liters Must STOP firsti STOP to Prime Xxx C XXX rpm XX XX XX TOTAL VOLUME MODE ACTION TAKEN AND PROCEDURE Pump motor s power NOTE if you turn off the pump motor s power the pump stops running To continue pumping turn on the unit s power The display returns to the STOPPED Display Mode and shows the volume of fluid dispensed during pump
27. S flash Use the UP and DOWN ARROW keys to enter the MINUTES setting you desire 6 12 Operating the Pump Motor in the RUNNING Display Mode g TIME Display shows ACTION Displays current TIME setting SN IN iS VYN Display shovvs Display shows ACTION TIME setting scrolls up ACTION TIME setting scrolls down 7 To change the SECONDS setting press the TIME key repeatedly until the SECONDS flash Use the UP and DOWN ARROW keys to enter the SECONDS setting you desire 8 Once the display shows the TIME setting you desire press the START STOP key As the fluid begins to dispense the non flashing display shows the actual time that the pump has been running SN Display ACTION Pump s starts press again pump s stops a In the TIME Mode the pump stops running after it counts up to the TIME setting To stop pumping before that time press the START STOP key The pump stops running and the display returns to the STOPPED Display Mode Table 6 3 shows how other keys and buttons can be used while pumping in the TIME mode Table 6 3 KEY DISPLAY SHOWS ON OFF Switch XXIXXIXX XX XX XX Must STOP first STOP to Prime XxX C TEMP AN xxx rpm pes pus 4999 5 6 14 TIME MODE ACTION TAKEN AND PROCEDURE Pump motor s povver NOTE if you turn off the pump motor s power the pump stops running To continue pumping turn on the uni
28. TS Page 6 6 Other Eer nai en tocar hos erectlorhceatia vies 6 21 6 6 1 Auxiliary Out Remote Monitor ssssicoisisovvessessnsavnssecarssvnesonnst 6 21 6 6 2 Auxiliary In Remote Start Stop cncesocenccoscososeoensosce cenon ceseoeese 6 22 7 Troubleshooting Guide VEVGLGVEVEVEVGEVGEVGEVGEVGEEVEEEVLEVEVGEVGEVGEVGEVGEGEEVGEVESSSSSSSBBEB 7 1 7 1 Display Error Messages spe ugoe ndre 7 1 7 2 Other Pumping Problems parisit n ne o 7 8 8 Technical Details sb OO OO OO OO OO OO OO OH OO OO OO OH OO OO SO OH OO OO SO OO OO OS OS OS OSH OO OSOSO 8 1 8 1 RE OM sssrini nieis 8 1 8 2 Design e 8 1 8 3 Design SOMO E 8 1 8 4 le tege ege Er 8 1 9 Specifications TTT 9 1 10 Spare Parts and Accessories ssesseessesessssssesses ss sssse 10 17 ER This eguipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This eguipment generates uses and can radiate radio freguency energy and if not installed and used in accordance with the Operator s Manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be reguired to correct the interference at his own expense TABLE OF Peristaltic Pump Motor CONTENTS
29. Thickness Inner Diameter ml Per Revolution Viscosity Mineral Oil Yon Yao 0 400 cps Mineral Oil Yon Yo 0 005 400 cps Mineral Oil Yor Wi 0 04 400 cps Mineral Oil Yon He 0 15 400 cps Mineral Oil Yon DN 0 20 400 cps Mineral Oil As He 0 25 400 cps Molasses A Yao 0 8 000 cps Molasses Yor Yor 0 002 8 000 cps Molasses Vi 4 0 01 8 000 cps Molasses Yor Ae 0 07 8 000 cps Molasses Yor WI 0 08 8 000 cps Molasses Yor Ke 0 10 8 000 cps Flow Rate Tests were done with 20 C liquids at O psi back pressure 9 5 Vv Specifications 9 6 Spare Parts and Accessories The pump motor is eguipped with a protective cover which can be attached to whichever pump mounting site is not being used for pumping Simply place the cover over the mounting site to avoid catching fingers or clothing in the groove of the motor shaft Attach it with the two mounting screws provided Table 10 1 Spare Parts Part Number Description FPU 0071 Protective Cover HS 01835 2 Mounting Screws for Protective Cover FPU500 SMS Standard Length Mounting Screws FPU500 LMS Long Mounting Screws Table 10 2 Accessories Part Number Description PROBES WITH 36 TEFLON COATED LEAD WIRES KMTSS Series SMP Type K Thermocouple Stainless Steel Probe 4 Dia KMTSS Series SMP Type K Thermocouple Stainless Steel Probe Kis Dia KMTIN Series SMP Type K Thermocouple Inconel Probe K Dia KMTIN Serie
30. al and size that is right for your application the fluid and flow rate that you are pumping Table 9 2 in Chapter 9 shows the average flow rates for different size tubing Normalized flow rates mL per revolution vary significantly based on motor speed tubing materials viscosity and mechanical tolerances in pump dimensions Table 9 3 outlines the variances resulting from differences in motor speed tubing materials and mechanical tolerances Table 9 6 outlines the variances due to differences in viscosity To determine the chemical compatibility of a particular tubing material it is recommended that you test the tubing under actual conditions Tubing materials that can be used include Vinyl Viton Tygon Silicone Santoprene and Norprene Up to 68 durometer tubing can be used a Poor tubing life results were obtained for 45 8 0mm inner diameter Santoprene tubing This particular tubing should not be used with the pump motor 3 3 Tubing Life Over time and high speeds flow rates will drop as the tubing wears out Tubing life for various materials and sizes are shown in Table 9 4 in Chapter 9 Tubing should be periodically inspected for wear Either move the tubing to a fresh section or replace tubing entirely refer to Section 3 4 3 4 Loading the Tubing Stator KH 3 4 Perform ALL of the steps in Chapter 3 before turning the motor on Follow this procedure refer to Figures 3 8 through 3 12
31. am Pumping in the TOTAL VOLUME Mode In the TOTAL VOLUME Mode you pump a specific quantity of fluid ata certain motor speed or flow rate The pump motor uses the RPM or FLOW RATE setting It measures the time of pumping but ignores the TIME setting 6 16 Operating the Pump Motor in the RUNNING Display Mode g 6 4 1 Pumping in the TOTAL VOLUME Mode To pump fluid in the TOTAL VOLUME Mode do the following 1 Set up the pump motor for pumping according to Chapter 3 2 Toggle the ON OFF switch to turn on the units power The display is in the STOPPED Display Mode Refer to Figure 6 7 3 Using the procedure outlined in Sections 6 1 1 and 6 2 1 adjust either the RPM or FLOW RATE setting 4 When the display flashes the RPM or FLOW RATE setting you desire press the TOTAL VOLUME key TOTAL VOLUME Y NJ Display shovvs ACTION Displays current TOTAL VOLUME setting The display flashes the current TOTAL VOLUME setting xxx ml or xxx Liters 5 Use the UP and DOWN ARROW keys to enter the TOTAL VOLUME setting you desire Refer to Figure 6 8 for the TOTAL VOLUME range A OY ROR N Display shows Display shows ACTION ACTION TOTAL VOLUME setting scrolls up TOTAL VOLUME setting scrolls down Range Range A v 1mL FA 10 000 L geg el oor al 999 mL 1 000 mL 1L 1 000 mL 1 L gl 999 mL 9 999 L 2 mL 10 000 L iml Figure 6 8 TOTAL VOLUME Range MN Operating the
32. anual 1 If you have any guestions about the shipment please call the Customer Service Department When you receive the shipment inspect the container and equipment for signs of damage Note any evidence of rough handling in transit Inmediately report any damage to the shipping agent The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing contents save packing material and carton in the event reshipment is necessary From the Technical Library of III Peristaltic Pump Motor CONTENTS Page Unpacking Instructions adi Chapter 1 Iniroduciion sssssssesssssss zsss sz ses z s z ss z ssss s s s gs s s s ss s e l l 3 IR ee E 1 1 1 2 TT deeg eege 1 1 Chapter 2 Parts of the Pump Motor set ete OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OO OOOO SO 2 1 2 1 Front TE 2 1 22 Left Side VOTA 2 2 2 3 Right Sid VIEW je Dean sin nn te GERS RR SS 2 3 2 4 Membra e Keypad and Display isciccsn n ve hc 2 4 2 5 Rear Ee i z te 2 6 Chapter 3 Getting Started Geeeegeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeege 3 1 3 1 Attaching th PUMP isis miks ver s eege eeneg Eeer 3 1 3 1 1 bet gege ee Te cn ebe bz sb oee a 3 1 3 1 2 Attaching a Single Pump Directly to the Motor 3 2 3 1 3 Stacking Two Pumps on One Side of the Motor 3 3 3 2 Selecting TDR pane id norton vechummeduanwaiens
33. ated If the red LED next to the CALIBRATE key is lit the display shows CALIBRATEDI To calibrate a tube 2 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode For detailed instruc tions on Calibrating a Tube refer to Section 5 5 NOTE if you press the UP and DOWN ARROW keys the display shows the current FLOW RATE setting This setting changes accordingly as you use the UP and DOWN ARROW keys but does not wrap around at maximum and minimum values while the pump is running NOTE if you press the Language button the display changes to the next language in the sequence English French Spanish German and Italian Operating the Pump Motor in the RUNNING Display Mode 6 A 6 3 The TIME Mode Figure 6 5 shows the overall block diagram of the TIME Mode in the RUNNING Display Mode TUBE ID CURRENT TUBE ID SETTING TUBE ID TO BE USED IN SETTING A D PUMPING Refer to Section 5 5 en Ire SETTING Aaf cl ToBEUSEDIN MEGENNI CALIBRATE S amp d PUMPING Optional N FPMSETINGTOBE Refer to Section 5 5 RPM CURRENT AY USED IN PUMPING oana 2 SETTING DB c KO Optional SY STOPPED DISPLAY MODE CURRENT TIME SETTING TIME SETTING EH TO BE USED IN PUMPING KO and Time Runs Out AY RUNNING paj DISPLAY X MODE Forced Stop X Figure 6 5 Block Diagram Pumping in the TIME Mode In the TIME Mode you pump fluid at a certain motor speed or
34. ble for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA SG CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult OMEGA following information available BEFORE for current repair charges Have the following contacting OMEGA information available BEFORE contacting OMEGA 1 Purchase Ord
35. ce of the motor Tighten the screws fully with a 9764 M3 5 allen wrench 3 1 3 Stacking Two Pumps on One Side of the Motor Perform ALL of the steps in Chapter 3 before turning the motor on FACE OF MOTOR FIRST PUMP SECOND PUMP FLAT HEAD SCREWDRIVER MOUNTING SCREWS Figure 3 5 Placing the Second Pump Figure 3 6 Aligning the Rotor Shaft Figure 3 7 Securing Both Pumps to on Top of the First Pump of the Second Pump the Motor 1 Remove the safety cover if it is on the side of the motor you wish to use Attach it to the other side 2 Refer to Figure 3 1 through Figure 3 3 Perform Steps 1 2 and 3 in Section 3 1 2 to put the first pump on the face of the motor 3 Refer to Figure 3 1 Make sure the second pump is in the closed position 4 Refer to Figure 3 5 and Figure 3 6 Place the blade of the flathead screwdriver in the groove of the Rotor Shaft of the second pump Rotate the Rotor Shaft of the second pump until its back tab slips into the groove of the Rotor Shaft of the first pump 5 Refer to Figure 3 7 With the pumps and motor aligned insert the optional LONG mounting screws through the mounting holes in both pumps until they make contact with the threaded mounting holes in the motor 6 Tighten the long screws fully with a small flathead screwdriver 3 3 g Getting Started 3 2 Selecting Tubing Select a tubing materi
36. e 4 1 STOPPED vs RUNNING Display Modes Condition Status During Status During Stopped Display Mode Running Display Mode ON OFF Switch ON ON Motor STOPPED RUNNING Pump STOPPED RUNNING Display FLASHING NOT FLASHING Green LEDs NOT FLASHING FLASHING Fluid NOT FLOWING FLOWING 4 2 Using the ON OFF Switch When the ON OFF switch is pushed upwards the unit s power is on When the switch is pushed downward the unit s power is off and the top of the switch labeled 0 is visible 4 3 The STOPPED Display Mode To enter the STOPPED Display Mode do the following 1 Plug in the pump motor to a convenient ac wall outlet Use ac power within the range of 90 to 130 Vac for 115 Vac units or 190 to 260 Vac for 220 Vac units a A line filter is already installed in the pump motor 2 Attach the pumpis Refer to Section 3 1 Vv Turning on the Power 3 Turn on the units power You are now in the STOPPED Display Mode refer to Figure 4 1 The motor and the pumpis are stopped The display flashes indicating that the pump motor is waiting for you to do something The non flashing green LEDs indicate the tubing inlets refer to Section 5 2 but fluid is not flowing STOPPED be DISPLAY DISPLAY MODE MODE Figure 4 1 STOPPED vs RUNNING Display Modes 4 4 The RUNNING Display Mode Display STOPPED EZ enters RUNNING Display Mode Display Mode ACTION Pump s starts Figure 4 2 RUNNING Display
37. e TOTAL VOLUME setting of the pump motor displays the actual volume of fluid dispensed as it occurs in time Starts and completes calibration of a tube Lights after calibration is complete indicating that the motor is pumping according to that calibration Allows for momentary running of the motor useful for filling a tube with fluid before calibrating Alternately starts and stops the pump Increases values of a setting after you have pressed a key choosing that setting refer to Table 2 5 Decreases values of a setting after you have pressed a key choosing that setting refer to Table 2 5 2 5 g Parts of the Pump Motor Table 2 5 UP and DOWN ARROW Keys Scrolling Limits If you last pressed the The ARROW Keys Will Scroll Through RPM key RPM settings from 10 RPM to 600 RPM TIME key SECONDS from O to 59 MINUTES from O to 59 and HOURS from 0 to 12 for overall TIME settings from 00 00 00 to 12 59 59 FLOW RATE key FLOW RATE settings that depend on the tube size chosen TOTAL VOLUME key TOTAL VOLUME values from 1 mL to 10 000 liters TUBE ID key Pre programmed tuke inner diameters in inches or millimeters or the message CALIBRATED TUBE refer to Table 5 2 2 5 Rear View Aux Out V GND Figure 2 5 Rear View of the Pump Motor Table 2 6 Rear View Item Description Function 11 Fuse Protects the unit from overcurrent 31 Removable Panel and Allows access to the circuit board for
38. er number under which the product 1 Purchase Or was PURCHASED 2 Model and serial number of the product under warranty and 3 Repair instructions and or specific problems relative to the product
39. ess the have allowed the motor CALIBRATE key until to run ata high RPM the message Prime or setting for a very long START appears time or you have entered 2 Repeat calibration but only a total volume that would result in an inappropriate calibration factor allow the pump to run for a minute or two NOTE Make sure that you measure the volume of the dispensed fluid accurately Calibration FAIL Your attempt to calibrate 1 Repeatedly press the was unsuccessful CALIBRATE key until the message Prime or START appears 2 Repeat calibration but only allow the motor to run for a minute or two NOTE Make sure that you measure the volume of the dispensed fluid accurately Illegal Op Code A A The line voltage may 1 Use a multimeter to measure be bad the line voltage used by the pump motor 2 Compare the voltage rating on the units label on the back of the pump motor with the line voltage to make sure that you are using the correct volt age The pump motor requires line voltages of 90 to 130 Vac for 115 Vac units or 190 to 260 Vac for 220 Vac units V Troubleshooting Guide Error Message Illegal Op Code continued Is pump running Locked Rotor 7 2 Problem B B There may be significant electrical noise affecting the pump motor Solution If the line voltage is inappropriate for the pump motor move it to another line voltage source Check the pumping environment for dev
40. ess the START STOP key and the pump starts running the active pumping mode is the last mode displayed before you pressed the START STOP key Detailed instructions on how to select a pumping mode and adjusting the settings in that mode appear in Chapter 6 5 9 MN Operating the Pump Motor in the STOPPED Display Mode Using the UP ARROW key A will cause the RPM setting to scroll up to 600 rpm then roll over to 10 rpm OR ACTION Using the DOWN ARROW key W will cause the RPM setting to scroll down to Displays current RPM setting 10 rpm then roll over to 600 rpm Using the UP ARROW key A will cause the FLOW RATE value to scroll up to RATE the maximum FLOW RATE determined by TUBE ID then scrolls over to the Sh minimum FLOW RATE SR ie Using the DOWN ARROW key W will cause the FLOW RATE value to scroll FLOW RATE setti g down to the minimum FLOW RATE determined by TUBE ID then scrolls over to the maximum FLOW RATE Using the UP ARROW key will cause the flashing TIME setting to scroll up to maximum then roll over to 0 The maximum time is 12 hours 59 minutes and 59 seconds 12 59 59 OR ACTION Displays current Using the DOWN ARROW key W will cause the flashing TIME setting to scroll TIME setting down to 0 then roll over to the maximum The maximum time is 12 hours 59 minutes and 59 seconds 12 59 59 The flashing group SECONDS MINUTES or HOURS is the one that will scro
41. ey The display flashes the actual pump motor speed xxx rpm 6 9 Table 6 2 cont d DISPLAY SHOWS KEY TUBEID SN NEN x N e CALIBRATE Mandi V Language Button 6 10 XX XX XX xxx mL min or xxx L min xxx mL min or xxx Liters TUBE ID xxx CALIBRATEDI or not calibrated xxx mL min or xxx Limin FLOVV RATE MODE ACTION TAKEN AND PROCEDURE Displays cumulative TIME since start Press the TIME key The display flashes the time that the pump has been running XX XX XX Displays current ELOW RATE setting 1 Press the FLOW RATE key The display flashes the flow rate setting you selected just before starting the pump 2 Use the UP and DOWN ARROW keys to enter the FLOW RATE setting you desire As you use the UP and DOWN ARROW keys the display changes accordingly Refer to Figure 6 4 Displays current TOTAL VOLUME Press the TOTAL VOLUME key The display flashes the calculated volume of fluid dispensed since the pump started running xxx mL or xxx Liters Displays current TUBE ID Press the TUBE ID key If the red LED next to the CALIBRATE key is not lit the display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE Displays calibration state 1 Press the CALIBRATE key If the red LED next to the CALIBRATE key is not lit the display shows not calibr
42. g 2 To stop priming a tube simply release the PRIME key The pump motor stops running and fluid stops flowing Extensive testing has shown that the minimum motor speed required to prime the tubing varies significantly with the size of the tubing These variances are shown in Table 9 3 in Chapter 9 If the tubing will not prime regardless of motor speed simply press on the pump stator refer to Figure 3 11 while the stator is shut and the motor is running Pressing on the stator enhances the priming action of the pump Release pressure after the tubing is primed 5 5 Calibrating the Tubing CALIBRATE SN d Display shows Prime or START A Press PRIME to prime tube or START to dispense desired amount of fluid 5 6 PRIME Display shows ACTION Hold button down to dispense fluid START STOP Display shows i J xxx mL or xxx Liters mL or xxx Liters ACTION Press Start Stop button to Scrolls up Enter TOTAL VOLUME dispensed dispense fluid Press again to stop the process CALIBRATE SN Display shovvs CALIBRATEDI ACTION Red LED next to Calibrate key lights up Operating the Pump Motor in the STOPPED Display Mode Since tubes of different materials sizes ages and durometers produce different flow rates the CALIBRATE key allows you to calibrate each piece of tubing you use Calibration accuracy data is shown in Table 9 1 in Chapter
43. g This setting xxx Liters changes accordingly as you use the UP and DOWN ARROW keys Language NOTE if you press the Language button the display changes Button to the next language in the sequence English French Spanish German and Italian 6 20 Operating the Pump Motor in the RUNNING Display Mode 6 5 Preventing Tubing from Moving During Pump Operation Once you start the pump you may need to adjust the Clamp Screw slightly to prevent the tube from creeping moving through the pump Creeping tends to occur on tubing of larger sizes and tubing made from low friction materials for example Santoprene Use the following procedure to eliminate creeping Refer to Figure 6 9 Clamp Screw Figure 6 9 Adjusting the Clamp Screw 1 Press the START STOP key to stop the pump motor 2 Rotate the Clamp Screw a quarter turn clockwise in order to increase the pressure of the Clamp Plate on the tubing 3 Press the START STOP key again to restart the pump Observe the tubing If the tubing has not stopped creeping go back to Step 1 Otherwise continue pumping 6 6 Other Pumping Options The pump motor is equipped with two features that allow limited remote control and monitoring capability These features are described in Sections 6 6 1 and 6 6 2 The features are independent Either one or both may be used at any time 6 6 1 Auxiliary Out Remote Monitor The Auxiliary Out function allows you to remotely monitor whe
44. ices that could be creating electrical noise If possible shut off these devices or move the pump to another location C C There may be a problem with the microprocessor Turn the units power off and on adjusting the settings and attempt to resume pumping You have selected a command 1 that requires the pump motor to be running The motor should be running but no pulse interrupts are occurring so itis not running To recover from a locked rotor condition first turn the povver svvitch off and then back on Then attempt a solution belovr A The motor shaft may be locked bell Ke Press the START STOP key to start the motor Verify that the display is in the RUNNING Display Mode and try to select the command again The tubing may be causing a jam Observe how the tubing is loaded in the pump head and if necessary reload it Detach the pumpis and check for a mechanical jam Substitute another pump if necessary Turn the unit s power off and on adjust the settings and attempt to resume pumping Troubleshooting Guide Vi Error Message Locked Rotor2 continued Lost PHASE SYNC Must SET RPM Must SET TIME Problem B There may be an internal problem There may be an internal problem A You have attempted to pump in the RPM Mode with the RPM set to O rpm B You have attempted to dispense fluid during calibration with the RPM set to O rpm You have attempted
45. ing Then press the START STOP key Pump s stops press again pump s starts To resume pumping for the remainder of the TOTAL VOLUME setting press the START STOP key The display enters the RUNNING Display Mode and the fluid begins to dispense LEDs indicate new pump direction To select the other inlet and reverse the direction of pumping 1 Press the START STOP key The display returns to the STOPPED Display Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 Pumps fluid at current rom or flow rate setting as long as the key is pressed 10 prime a tube 1 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode 2 Press and hold down the PRIME key to prime the tube 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Priming a Tube refer to Section 5 4 Display alternates when pressed C then F NOTE The TEMP key functions the same whether the pump is stopped or running Refer to Section 5 6 Displays actual RPM Press the RPM key The display flashes the actual pump motor speed xxx rpm Displays cumulative TIME since start Press the TIME key The display flashes the time that the pump has been running XX XX XX Table 6 4 cont d TOTAL VOLUME MODE
46. ing and volume of fluid dispensed but ignores the TIME and TOTAL VOLUME settings 6 2 1 Pumping in the FLOW RATE Mode To pump fluid in the FLOW RATE Mode do the following 1 Set up the pump motor for pumping according to Chapter 3 2 Toggle the ON OFF switch to turn on the units power The display is in the STOPPED Display Mode Refer to Figure 6 3 3 Either set the TUBE ID for the tube you are using following Section 5 3 or calibrate the tube following Section 5 5 before continuing 4 Press the FLOW RATE key Display shows ACTION Displays current FLOW RATE setting The display flashes the current FLOW RATE setting xxx mL min or xxx L min 6 5 Operating the Pump Motor in the RUNNING Display Mode 5 E the UP and DOWN ARROW keys to enter the FLOW RATE setting you esire ACTION FLOW RATE setting scrolls up A SN SN Display shows Range 1 32 tube ID A Range 1 32 tube ID v se 1 mL min 2 mL min 15 mL min 16 mL min 29 mL min 30 mL min Range 1 16 tube ID A A 3 mL min 4 mL min 79 mL min 80 mL min 131 mL min 132 mL min Range 1 8 tube ID A m gt 9 ml min x 30 mL min 29 mL min 16 mL min 15 mL min 2 mL min 1 mL min Range 1 16 tube ID v FA 132 mL min 131 mL min 80 mL min 79 mL min 4 mL min 3 mL min Range 1 8 tube ID v 540 mL min 10 mL min H
47. l and a digital display and is designed to be fully compatible with our peristaltic pump No mounting plate is needed just two mounting screws A Ju HP 75W motor provides flow rates of up to 2280 mL minute A convenient membrane keypad lets you enter values and control all pump operations A dot matrix LCD provides for easy view Calibrating the unit is easy with the user friendly control software Simply select a tubing size and the desired flow rate and the pump motor locks in the required RPM Select nominal calibration values stored in ROM read only memory or calibrate via gravimetric measurements Fluid temperature may be displayed using an optional Type K thermocouple probe The last motor settings are stored in memory when the drives are shut off The peristaltic pump motor provides you with four different modes of pumping e The RPM Mode for pumping at a certain RPM setting for an unlimited period of time e The FLOW RATE Mode for pumping at a certain FLOW RATE setting for an unlimited period of time e The TIME Mode for pumping at a certain RPM or FLOW RATE setting for a specific period of time e The TOTAL VOLUME Mode for pumping at a certain RPM or FLOW RATE setting to dispense a specific amount of fluid The pump is available in two versions 110Vac and 220Vac 1 2 Features e Digital Display of Flow Rate RPM Total Volume Fluid Temperature C or F Flow Duration or Tube ID e Ability to Calibrate Precise Flow
48. ll when the UP or DOWN ARROW key is pressed Pressing the TIME key again will select a different group VOLUME Using the UP ARROW key A will cause the display to scroll up to a maximum of Sa 10000 liters then over to 1 mL Display shows OR ACTION Displays current Using the DOWN ARROW key W will cause the display to scroll down to 1 mL TOTAL VOLUME then roll over to 10000 liters setting Operating the Pump Motor in the RUNNING Display Mode 6 1 The RPM Mode Figure 6 1 shows the overall block diagram of the RPM Mode in the RUNNING Display Mode WED CURRENT TUBE ID SETTING S OR TO BE USED IN N SETTING A X PUMPING CURRENT RPM SETTING RPM AV TO BE USED IN SETTING n A PUMPING STOPPED DISPLAY Refer to Section 5 5 MODE ACTUAL RUNNING RPM DISPLAY VALUE MODE Figure 6 1 Block Diagram Pumping in the RPM Mode e CALIBRATE SOT gy In the RPM Mode you pump fluid at a certain motor speed without setting the amount of time you pump or the volume you dispense The pump motor measures the time of pumping and volume of fluid dispensed but ignores the TIME and TOTAL VOLUME settings 6 1 1 Pumping in the RPM Mode To pump fluid in the RPM Mode do the following 1 Set up the pump motor for pumping according to Chapter 3 2 Toggle the ON OFF switch to turn on the units power The display is in the STOPPED Display Mode Refer to Figure 6 1 3 Either set the tube ID for the tube you are usi
49. ly to the Motor E Perform ALL of the steps in Chapter 3 before turning the motor on Refer to Figures 3 1 through 3 4 TOP ALIGNMENT PIN FACE OF MOTOR MOUNTING HOLES BOTTOM ALIGNMENT PIN ROTOR SHAFT MOTOR Figure 3 1 Pump in Closed Position STANDARD MOUNTING SCREWS Figure 3 3 Pump in Closed Position Figure 3 4 Aligning the Rotor Shaft 1 Remove the safety cover if it is on the side of the motor you wish to use If you are using one side of the motor only attach the safety cover to the other side Refer to Figure 3 1 Make sure the pump is in the closed position Refer to Figure 3 2 Place the blade of a flathead screwdriver in the groove of the Rotor Shaft Rotate the Rotor Shaft until its back tab slips into the groove of the motor shaft Do not try to force the pump onto the motor until you perform Step 4 A Refer to Figure 3 3 Swivel the pump back and forth slightly to align the holes on the back of the Base with the alignment pins on the face of the motor Press the pump base up against the face of the motor 3 2 Getting Started g 5 6 Refer to Figure 3 4 With the pump and motor aligned insert the mounting screws through the mounting holes in the pump until they make contact with the threaded mounting holes in the fa
50. n LEDs Only one of each pair of LEDs is lit The lit LED points to the tubing inlet RER 73 A top tubing inlet on the left pump corresponds to a bottom tubing inlet on the right pump and vice versa Two pumps stacked on one side of the motor will pump fluid in the same direction Two pumps mounted on opposite sides of the motor will pump fluid in opposing directions 5 3 Y Operating the Pump Motor in the STOPPED Display Mode MOTOR TURNING MOTOR TURNING COUNTER CLOCKWISE CLOCKWISE rem me FLOW TOTAL RATE VOLUME Kam ti MOTOR TURNING MOTOR TURNING CLOCKWISE COUNTER CLOCKWISE Left Pump Right Pump Figure 5 1 Defining the Direction of Pumping To change the direction of pumping press the INLET SELECT key The lit green LEDs change positions Fluid flows in the opposite direction 4 To change back to the original direction of pumping simply press the INLET SELECT key again 5 3 Selecting the Tubing Inner Diameter The TUBE ID and UP and DOWN ARROW keys allow you to select the inner diameter of the tubing yg With the peristaltic pump motor you can either select a tubing size from those shown in the display using the TUBE ID key or you can calibrate each piece of tubing you use using the CALIBRATE key as described in Section 5 5 5 4 Operating the Pump Motor in the STOPPED Display Mode y 1 Press the TUBE ID key The display shows the last TUBE ID setting used in inches or
51. n outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components which wear are not warranted including but not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by it will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be lia
52. ner Diameter Revolution Rate at 600 RPM Rate at 600 RPM mL Minute mL Minute Yo Yao 0 05 1 30 Yo You 0 22 3 132 Yor WI 0 9 9 540 Wl Ae 1 9 19 1140 Yo y 3 0 30 1800 Yo He 3 8 38 2280 1 5 mm 1 0 mm 0 08 1 A8 1 5 mm 2 0 mm 0 35 4 210 1 5 mm 3 0 mm 0 8 8 482 1 5 mm 4 0 mm 1 43 15 857 1 5 mm 5 0 mm 2 1 21 1257 1 5 mm 6 0 mm 2 7 27 1607 1 5 mm 7 0 mm 3 6 37 2187 1 5 mm 8 0 mm 3 9 39 2316 Metric mL per revolution numbers are rounded off To determine the chemical compatibility of a particular tubing material it is recommended that you test the tubing under actual conditions Tubing materials that can be used include Vinyl Viton Tygon Silicone Santoprene and Norprene Up to 68 durometer tubing can be used Table 9 3 Variances in Normalized Flow Rate mL per Revolution Tubing Size Due to Between Pumps Due to Different Inner Diameter Motor due to Mechanical Tubing Materials in Speed Tolerances Yao 10 25 20 Yo 10 15 15 10 10 5 Ke 5 10 5 VA 5 15 5 Ke 15 20 10 9 2 Specifications VV Tubing operating life tests are done at 600 RPM with 207C water O PSI back pressure until the tubing breaks Average tubing life hours are shown However tubing life varies considerably depending on tubing formulation tubing back pressure and fluid pumped Tubing should be inspected periodically for vvear Table 9 4 Average Tubing Life Tubing VVall Tubing VVall Tubi
53. ng following Section 5 3 or calibrate the tubing following Section 5 5 before continuing 4 Press the RPM key The display flashes the current RPM setting xxx rpm RPM Display shows ACTION Displays current RPM setting Y Operating the Pump Motor in the RUNNING Display Mode 5 Use the UP and DOWN ARROW keys to enter the RPM setting you desire K N Display shows Display shows ACTION ACTION RPM setting scrolls up RPM setting scrolls down Figure 6 2 shows the range of the RPM numbers you can work with Figure 6 2 RPM Range 5 Once the display shows the RPM setting you desire press the START STOP key As the fluid begins to dispense the non flashing display shows the actual RPM value of the pump START E Display ACTION Pump s starts press again pump s stops ER For details on how to prevent the tubing from moving through the pump refer to Section 6 5 6 To stop pumping in the RPM Mode simply press the START STOP key again The pump stops running and the display returns to the STOPPED Display Mode Table 6 1 shows how other keys and buttons can be used while pumping in the RPM mode 6 2 KEY ON OFF Switch TEMP Gg HY RPM SOP TIME Table 6 1 DISPLAY SHOWS Xxx rpm Xxx rpm Must STOP first STOP to Prime Xxx C XXX rpm XX XX XX RPM MODE ACTION TAKE
54. ng Tubing Average Thickness Thickness Inner Diameter Inner Diameter Material Tubing Life in mm in mm Hours As 1 5 As 1 5 Viton 10 D I 1 5 D 3 0 Viton 25 As 1 5 Ae 4 5 Viton 25 D I 1 5 Va 6 0 Viton 25 As 1 5 Ae 8 0 Viton 10 D I 1 5 We 1 5 Tygon 60 As 1 5 3 0 Tygon 60 As 1 5 Ae 4 5 Tygon 30 V 1 5 Va 6 0 Tygon 30 As 1 5 Ae 8 0 Tygon 30 D 1 5 V 1 5 Silicone 60 As 1 5 VW 3 0 Silicone 60 D 1 5 Ke 4 5 Silicone 60 As 1 5 D 6 0 Silicone 50 As 1 5 he 8 0 Silicone A0 D I 1 5 Ye 1 5 Santoprene 100 As 1 5 IW 3 0 Santoprene 100 D I 1 5 As 4 5 Santoprene 100 As 1 5 IW 6 0 Santoprene 75 VE 1 5 We 1 5 Vinyl 60 Ke 1 5 Ys 3 0 Vinyl 60 We 1 5 Ae 4 5 Vinyl 60 As 1 5 Va 6 0 Vinyl 40 JW 1 5 Ae 8 0 Vinyl 30 D I 1 5 We 1 5 Norprene 500 As 1 5 3 0 Norprene 500 D I 1 5 Ae 4 5 Norprene 500 As 1 5 IW 6 0 Norprene 400 D I 1 5 As 8 0 Norprene 400 NOTE Poor tubing life results were obtained for 46 8 0mm inner diameter Santoprene tubing This particular tubing should not be used with the FPU5 MT Series pump motor 9 3 MN Specifications Table 9 5 Tubing Size vs Min Motor Speed Required for Priming Tubing Size ID Minimum Motor Speed RPM Yo 300 Yo 250 Wi 100 Ke 50 Wi 50 He 50 1mm 300 2mm 250 3mm 100 4mm 50 5mm 50 mm 50 7mm 50 8mm 50 Tests are done using 20 C water 0 psi back pressure Specifications N Table 9 6 Average Flow Rates For Viscous Liquids Tubing Wall Tubing Size
55. nt mu a ua cn cecucuc enes ecerecer 41 Priming the Tubing 5 6 Pump Direction Changing 5 3 Pump Messages in English g never insin 5 2 Frenchie sains orar 5 2 German E 5 2 Halai aie 5 2 Spanish sisirin kez s v t s ses te t ses 5 2 R Ranges Flow Rate ci snscsiis niseni heshti 6 6 REM psiko site v Gonscesiaourties 6 2 TIME nsien ose Kenia din 6 12 Total VOLUME cin sens cover v ndin ves iss ses 6 17 RPM M de sasie drit n vdes 1 1 6 1 Running Display Mode 4 2 S Safety COVER sussisevivi kubi ser shi vesin regen 2 3 Single Pump Mounting 3 2 Spare Parts nu cccsos sivoinshoss veres tosit ven nn 10 1 Specifications ananacacecececeoc ec event eects 9 1 Stopped Display Mode 4 1 T Thermocouple Probe Type K 1 1 10 1 Time Mode ccccccessecssceeseeseeeessecees 1 1 6 11 Total Volume Mode 1 1 6 16 Tubing Durometer ee 9 2 IG 5 4 KY k t ss s s te 3 4 LoadiNg eier derer enca dri p e 3 4 Materials ci icscscsisssis s c cis s sci v sis s sh v s 3 4 tert sos vstv sn r t rat ret sado r ve over 5 4 e 3 4 Troubleshooting Guide 7 1 Vv Index Index Vi Introduction 1 1 Description The peristaltic pump motor offers microprocessor contro
56. o Chapter 6 Once started the fluid will be pumped according to the calibration a IF you replace your tubing make sure to press the TUBE ID key and select a different tube id size using the UP or DOWN ARROW keys TE You can independently calibrate only one pump at a time If you have two pumps attached to the motor even if they are stacked only one of the pumps can be calibrated For optimum FLOW RATE or TOTAL VOLUME accuracy you will need to recalibrate the tubing as a result of e Using a different tube size inner diameter e Using a different tubing material s Using a tube of a different age calibration should be checked every 5 10 hours e Using a different back pressure in the tube e Changing the fluid being pumped e Changing the fluid s temperature or density e Changing the RPM or FLOW RATE setting e Reversing the direction of pumping e Changing the clamp screw adjustment of the pump s TIPS FOR OPTIMUM CALIBRATION ACCURACY Presented below are three useful techniques that will help you obtain optimum calibration accuracy Calibrate the unit at the speed you plan to use for normal pump operation When dispensing fluid during calibration allow the pump to dispense the largest total volume that your measurement equipment supports When measuring the dispensed fluid during calibration calculate the volume by measuring the fluid s mass with an accurate gram scale and dividing this mass by
57. o not need to keep track of the amount of fluid dispensed you can ignore this message and let the pump continue to run If you need to keep track of how long the pump has been running press the START STOP key to stop the pump NOTE In the future to keep track of how long the pump has been running you must stop the pump before it reaches its upper limit of 12 59 59 If you do not need to keep track of how long the pump has been running you can ignore this message and let the pump continue to run Troubleshooting Guide Vi Error Message VVatchdog Failure Problem A The pump motor s software was unable to track whatever the pump was in the process of doing B The line voltage may be bad C There may ke significant electrical noise affecting the pump motor D There may be a problem with the microprocessor Solution A Turn the units power off and on adjust the settings and attempt to resume pumping B 1 Use a multimeter to measure the line voltage used by the pump motor 2 Compare the voltage rating on the unit s label on the back of the pump motor vvith the line voltage to make sure that you are using the correct line voltage The pump motor requires line voltages of 90 to 130 Vac for 115 Vac units or 190 to 260 Vac for 220 Vac units 3 If the line voltage is inappropriate for the pump motor move it to another line voltage source e Check the pumping envir
58. onment for devices that could be creating electrical noise IF possible shut off these devices or move the pump motor to another location D Turn the units power off and on adjusting the settings and attempt to resume pumping If the problem persists call Customer Service 7 7 V Troubleshooting Guide 7 2 Other Pumping Problems Problem Solution No power to unit when 1 Make sure the line cord is plugged into an active vvall socket ON OFF switch is in the 2 Check to see if the fuse is blown Replace if necessary Refer to ON position so that the Chapter 9 for fuse ratings and chapter 8 for instructions on how to main circuit board is not replace it getting ac power 3 Turn the units power off and on adjust the settings and attempt to resume pumping No flow out of the tube outlet A 1 Make sure the tubing inlet s are immersed in fluid 2 Observe the green LEDs near the pump icons on the membrane key pad The lit LEDs point to the inlets 3 To change the tubing inlets and outlets make sure the display is in the STOPPED Display Mode and refer to Section 5 2 B 1 Check that the motor is rotating in the correct direction The pump motor rotates to drive fluid into the inlets and out of the outlets 2 Observe the green LEDs near the pump icons on the membrane key pad The lit LEDs point to the inlets 3 To change the direction in which the motor rotates make sure the display is in the STOPPED Display Mode and
59. ot lit the display shows not calibrated If the red LED next to the CALIBRATE key is lit the display shows CALIBRATEDI To calibrate a tube 2 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode For detailed instruc tions on Calibrating a Tube refer to Section 5 5 XXIXXIXX NOTE if you press the UP and DOWN ARROW keys the display shows the current TIME setting This setting changes accordingly as you use the UP and DOWN ARROW keys NOTE if you press the Language button the display changes to the next language in the sequence English French Spanish German and Italian You will not notice this change unless the display shows something other than time It is easier to change languages when you watch the display change Operating the Pump Motor in the RUNNING Display Mode 6 4 The TOTAL VOLUME Mode Figure 6 7 shows the overall block diagram of the TOTAL VOLUME Mode in the RUNNING Display Mode Sec CURRENT TUBE ID SETTING STOPPED DISPLAY MODE TOTAL VOLUME KO Total Volume is Dispensed Stop before Total Volume is Dispensed TUBE ID SETTING TO BE USED IN PUMPING Refer to Section 5 5 GER TO BE USED IN ees CARATE PUMPING Optional RASEN TO EE Refer to Section 5 5 USED IN PUMPING ES be Optional TOTAL VOLUME Aor Y pi SETTING TO BE USED IN PUMPING RUNNING DISPLAY MODE Figure 6 7 Block Diagr
60. ow to change the direction of pumping refer to Section 5 2 Review the instructions for performing the required function and proceed Review the instructions for performing the required function and proceed 1 The tubing may be causing a jam Observe how the tubing is loaded in the pumpis and if necessary reload it Detach the pumpis and check for a mechanical jam Substitute another pump if necessary Check to see if the fuse is blown Replace if necessary Refer to Chapter 9 for fuse rat ings and chapter 8 for instruc tions on how to replace it Make sure you are using tub ing of the appropriate wall thickness for the pump s Refer to Table 9 1 9 2 or 9 3 Make sure you are using tub ing of the appropriate durom eter for your pump s Try to operate the motor with tubing of 68 or smaller durometer Troubleshooting Guide Vi Error Message OVERCURRENT continued Select a MODE Set RPM or RATE SET TOTAL VOLUME Problem You have attempted to start the pump either while the display shows the TUBE ID setting or after you had entered the volume dispensed in the calibration process You have selected a command that requires an RPM or FLOW RATE setting to function properly You have attempted to start the pump in the TOTAL VOLUME Mode with the TOTAL VOLUME set at 0 ml Solution Make sure the tubing is not caught on the bottom roller Reposition the roller slightly and
61. s SMP Type K Thermocouple Inconel Probe Xs Dia When ordering your Type K thermocouple probe specify grounded or ungrounded Also tell the sales person if you need to measure the temperature of corrosive materials PFA coated probes are recommended for corrosive materials Consult the Engineering Department for more details The sales department will be able to give you the detailed part numbers of the probes you wish to order Tubing information is on the next page WM Spare Parts and Accessories Table 10 2 Accessories cont d Part Number Tubing Type Size Durometer OD x ID Shore Hardness RECOMMENDED TUBING TYPES AND SIZES TYVY Series Vinyl Ke x Ke 68 TYVY Series Vinyl EK 68 TYVY Series Vinyl GEZ 68 TYVY Series Vinyl De x Ke 68 Contact the Sales TYVY Series Vinyl KV 68 Department for the specific part TYVY Series Vinyl hex Ks 68 numbers of the TYSP Series Santoprene he x Ke 55 8 64 tubing you wish TYSP Series Santoprene EK 55 amp 64 to purchase TYSP Series Santoprene De x Ke 55 amp 64 TYSP Series Santoprene KV 55 amp 64 TYTY Series Tygon EK 55 TYTY Series Tygon Ke x Ke 55 TYTY Series Tygon GE 55 TYTY Series Tygon he x Ke 55 TYSC Series Silicone Ux Yh 50 amp 60 TYSC Series Silicone Ke x Ko 50 amp 60 TYSC Series Silicone x Va 50 amp 60 TYSC Series Silicone Ke x Ke 50 amp 60 TYNP Series Norprene he x Ke 50 TYNP Series Norprene EK 50 TYNP Series Norprene He x Ke 50 TY
62. source container at the same time In addition they may need the freedom to pump fluid in opposing directions at the same time Customers also desire a variety of ways by which to pump their fluid Above all they want to carry out all these processes with a user friendly piece of equipment 8 3 Design Solution The peristaltic pump motor satisfies today s diverse customer needs Its sophisticated software allows customers to calibrate the motor for use with a wide range of tubing materials sizes and durometers to obtain accurate flow rates It can accept two stacked pumps with fluid flowing in the same direction in both pumps or one pump on each side with fluid flowing in opposite direction in the pumps The pump motor is equipped with user friendly software and four modes of pumping RPM FLOW RATE TIME and TOTAL VOLUME 8 4 Maintenance There is no need for any preventive maintenance work There are no user serviceable parts inside the peristaltic pump motor All bearings are pre sealed and rated for long life Do not open the unit or the warranty will be voided The fuse may be replaced from the outside of the unit Refer to figure 1 2 for the location Simply press down on the plastic fuse holder door and slide it open The fuse used by the pump motor is closest to the case The spare fuse is located under the word Press Make sure Power is off and the line cord unplugged when changing the fuse MN Technical Details
63. splays current RPM setting 1 Press the RPM key The display flashes the RPM setting you selected just before starting the pump 2 Use the UP and DOWN ARROW keys to enter the RPM setting you desire As you use the UP and DOWN ARROW keys the display changes accordingly Displays cumulative TIME since start Press the TIME key The display flashes the time that the pump has been running xx xx xx 6 3 Table 6 1 cont d RPM MODE KEY FLOVV RATE TOTAL VOLUME NS GE TUBEID NJI e CALIBRATE l D EE NY Mani y Language Button 6 4 DISPLAY ACTION TAKEN SHOWS AND PROCEDURE Displays actual ELOW RATE xxx mL min or xxx Liter min Press the FLOW RATE key The display flashes the fluid flow rate calculated for the RPM setting previously selected xxx mL min or xxx L min Displays current TOTAL VOLUME Xxx mL or 1 Press the TOTAL VOLUME key The display flashes the xxx Liters calculated volume of fluid dispensed since the pump started running xxx mL or xxx Liters Displays current TUBE ID TUBE ID xxx Displays current TUBE ID Press the TUBE ID key If the red LED next to the CALIBRATE key is not lit the display flashes the current TUBE ID setting If the red LED next to the CALIBRATE key is lit the display flashes the message CALIBRATED TUBE CALIBRATED Displays calibration state or not calibrated 1 Press the CALIBRATE key If the red LED nex
64. t to the CALIBRATE key is not lit the display shows not calibrat ed If the red LED next to the CALIBRATE key is lit the display shows CALIBRATEDI To calibrate a tube 2 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode For detailed instructions on Calibrating a Tube refer to Section 5 5 NOTE if you press the UP and DOWN ARROW keys the dis play shows the current RPM setting This setting changes accordingly as you use the UP and DOWN ARROW keys but does not wrap around at 10 RPM and 600 RPM while the pump is running Refer to Figure 6 2 XXX rpm NOTE if you press the Language button the display changes to the next language in the sequence English French Spanish German and Italian Operating the Pump Motor in the RUNNING Display Mode 6 A 6 2 The FLOW RATE Mode Figure 6 3 shows the overall block diagram of the FLOW RATE Mode in the RUNNING Display Mode CURRENT TUBE ID SETTING TUBE D TUBE ID one TO BE USED IN T N SETTING SN PUMPING A Refer to Section 5 5 CURRENT FLOW RATE R nate 3 FLOWRATE je MOP KP ro BE USED m Sh d PUMPING STOPPED DISPLAY MODE Optional SY RUNNING DISPLAY MODE Figure 6 3 Block Diagram Pumping in the FLOW RATE Mode In the FLOW RATE Mode you pump fluid at a certain flow rate without setting the amount of time you pump or the amount of fluid you dispense The pump motor measures the time of pump
65. the fluid s density Operating the Pump Motor in the STOPPED Display Mode 5 6 Measuring the Temperature of a Fluid TEMP seg AN Display shovvs ACTION Display alternates when the button is pressed C then F then back to C The TEMP key displays the temperature of the fluid as measured via an optional Type K thermocouple probe The pump motor is equipped with an SMP Type K female thermocouple jack located near the bottom on the back of the pump motor 1 To measure the temperature of the fluid plug one end of an optional Type K thermocouple probe equipped with an SMP male connector into the SMP jack and immerse the other end of the probe in the fluid Press the TEMP key The display shows the fluid s temperature in F or C If you are reading the temperature in F and wish to switch to C or if you are reading the temperature in C and wish to switch to F press the TEMP key again The display shows the fluid s temperature in the unit of measure to which you switched a If the optional thermocouple probe is not connected to the pump motor the reading on the display will be 300 F 149 C 5 7 Preparing for Pumping in a Specific Mode There are four specific modes in which to pump fluid RPM FLOW RATE TIME and TOTAL VOLUME These modes correspond to the criteria the pump motor uses to dispense the fluid These four modes are described on the next page ER When you pr
66. the motor Pump messages appear in a language other than the one you want Problem has not been resolved following the suggestions in this chapter 7 10 1 2 3 Make sure you have properly mounted the pumpis to the motor If the pumpis are not properly mounted review Section 3 1 on how to attach pumpis to the motor Remove and properly attach the pumpis to the motor The LANGUAGE button was inadvertently pressed Make sure that you are pumping in a mode other than the TIME Mode before pressing the LANGUAGE button so you can watch the language change To change languages refer to Section 5 1 Call Customer Service Troubleshooting Guide y 7 11 Technical Details 8 1 Theory of Operation The pump motor consists of an electric motor and a pulley assembly controlled by a microprocessor and circuit board Driven by ac power the motor produces a torque which drives the pulley assembly The pulley assembly reduces the motor output speed and drives the pump All of the pump motor s functions are regulated by the microprocessor and circuit board You enter information to the motor via a membrane keypad 8 2 Design Considerations Customers commonly desire a pump motor that they can calibrate to obtain accurate flow rates with a wide variety of tubing materials sizes and durometers They also want the ability to pump fluid from more than one
67. ther the pump motor is running or stopped The Auxiliary Out terminals are located near the bottom on the back of the pump motor next to the LANGUAGE button Use the schematic circuit Figure 6 10 Resistor LED and 9Vdc supply must be user supplied to monitor the motor 6 21 Y Operating the Pump Motor in the RUNNING Display Mode Aux Out V 9Volts Aux Out Gnd SE Figure 6 10 Schematic of Auxiliary Out Circuit 1 Connect the circuit shown to the Auxiliary Out terminals with the motor stopped Press the START STOP key The motor starts and the LED in the circuit goes off Press the START STOP key The motor stops and the LED in the circuit lights up 6 6 2 Auxiliary In Remote Start Stop The Auxiliary In function allows you to remotely start and stop the pump motor The Auxiliary In terminals are located near the bottom on the back of the pump motor next to the Auxiliary Out terminals 1 Momentarily short the Auxiliary In V terminal to the Auxiliary In Ground terminal The pump starts The display enters the RUNNING Display Mode 2 Momentarily short the Auxiliary In V terminal to the Auxiliary In Ground terminal The pump stops The display enters the STOPPED Display Mode ER 73 The momentary shorting action may be achieved with proper TTL or CMOS circuitry 6 22 Troubleshooting Guide 7 1 Display Error Messages Error Message Problem Solution CAL OVERFLOW While calibrating you 1 Repeatedly pr
68. to pump in the TIME Mode vvith the TIME set to 00 00 00 B Solution For internal problems call Customer Service N N gt b w N lm Turn the units power off and on adjust the settings and attempt to resume pumping If the problem persists call Customer Service Press the RPM key Use the UP and DOWN ARROW keys to adjust the RPM setting Press the START STOP key to start the pump Press the RPM key Use the UP and DOWN ARROW keys to adjust the RPM setting Press the CALIBRATE key to restart the calibration Press the TIME key Toggle from SECONDS to MINUTES to HOURS with the TIME key Use the UP and DOWN ARROW keys to adjust the TIME setting Press the START STOP key to start the pump 7 3 V Troubleshooting Guide Error Message Must STOP first not applicable not available OVERCURRENTI 7 4 Problem You have attempted to calibrate or change the direction of pumping while the pump is running You have attempted to perform a function that you can not perform at this time You have attempted to perform a function that you can not perform at this time The motor driver board has sensed an overcurrent To recover from an overcurrent first turn the power switch off and then back on Then attempt solutions 1 through 8 Solution Press the START STOP key to stop the pump Verify that the display is in the STOPPED Display Mode For information on h
69. tor Motor Shaft Groove of Motor Shaft Fuse Vent Holes Function Toggles the pump motor s power on and off Provides attachment sites for pumpls Aligns the pump head during installation Aligns the pump head during installation Provides a surface for attaching pump s Turns the rotor assembly of pump s during pumping Holds the back tab of pumpis rotor shaft Protects the unit from an overcurrent Allow for cooling of pump motor 2 3 Right Side View Parts of the Pump Motor Figure 2 3 Right Side View of the Pump Motor Table 2 3 Right Side View Function 1 11 12 13 Description ON OFF Switch Safety Cover Screws Top Alignment Pin Bottom Alignment Pin Face of Motor Fuse Vent Holes Safety Cover default side for shipping Toggles the pump motor s power on and off Secure safety cover to the motor if safety cover is not in place the exposed holes are the Mounting Holes Aligns the pump head during installation Aligns the pump head during installation Provides a surface for attaching pump s Protects the unit from an overcurrent Allow for cooling of pump motor Prevents fingers and clothing from getting caught in the motor shaft during pump operation 2 3 7 Parts of the Pump Motor 2 4 Membrane Keypad and Display INLET SELECT RIGHT PUMP INLET SELECT Figure 2 4 Membrane Keypad and Display Table 2 4 Membrane Keypad Detail Item Description F
70. ts power The display returns to the STOPPED Display Mode and shows the time elapsed during pumping Then press the START STOP key Pump s stops press again pump s starts To resume pumping for the remainder of the TIME setting press the START STOP key The display enters the RUNNING Display Mode and the fluid begins to dispense LEDs indicate new pump direction To select the other inlet and reverse the direction of pumping 1 Press the START STOP key The display returns to the STOPPED Display Mode 2 Press the INLET SELECT key to reverse the direction of pumping 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Defining the Direction of Pumping refer to Section 5 2 Pumps fluid at current rom or flow rate setting as long as the key is pressed To prime a tube 1 Press the START STOP key to stop the pump The display returns to the STOPPED Display Mode 2 Press and hold down the PRIME key to prime the tube 3 Press the START STOP key again to resume pumping 4 For detailed instructions on Priming a Tube refer to Section 5 4 Display alternates when pressed C then F NOTE The TEMP key functions the same whether the pump is stopped or running Refer to Section 5 6 Displays actual RPM Press the RPM key The display flashes the actual pump motor speed xxx rpm Table 6 3 cont d TIME MODE TIME Fow M RATE TOTAL VOLUM SN SS
71. uid stops flowing 7 To dispense fluid for calibration hold the tubing outlet over the drain container and press the START STOP key Fluid flows and the display enters the Running Display Mode showing the message Dispensing 8 When you have allowed fluid to dispense for a minute or two press the START STOP key to stop the pump Fluid stops dispensing and the display returns to the STOPPED Display Mode The display momentarily flashes the message Enter TOTAL VOL and then flashes the total volume dispensed xxx ml or xxx Liters alternating with the message Start or CAL 2 9 To continue to dispense fluid press the START STOP key again Fluid flows and the display returns to the Running Display Mode showing the message Dispensing 5 7 5 8 A I Operating the Pump Motor in the STOPPED Display Mode 10 After you have finished dispensing press the START STOP key to stop the pump di 12 motor Then measure the dispensed fluid s volume using your calibrated beaker When you have determined the volume of the dispensed fluid use the UP and DOWN ARROW keys to enter this volume on the display Once the display shows the correct volume of fluid dispensed press the CALIBRATE key to complete the calibration The display flashes and shows CALIBRATEDI and the red LED next to the CALIBRATE key lights up Now you can select a mode RPM FLOW RATE TIME or TOTAL VOLUME refer t
72. ump Motor in the STOPPED Display Mode 5 2 English CAL OVERFLOW CALIBRATED Calibration FAIL Dispensing Enter TOTAL VOL Lost PHASE SYNC OVERCURRENT Must SET RPM Must SET TIME Set TOTAL VOLUME Must STOP first not applicable not available not calibrated Prime or START Priming Locked Rotor Short circuit Is pump running Set RPM or RATE Select a MODE START or CAL STOP to PRIME CALIBRATED TUBE TUBE ID 1 32 TUBE ID 1 16 TUBE ID 1 8 TUBE ID 3 16 TUBE ID 1 4 TUBE ID 5 16 TUBE ID 1 0mm TUBE ID 2 0mm TUBE ID 3 0mm TUBE ID 4 0mm TUBE ID 5 0mm TUBE ID 6 0mm TUBE ID 7 0mm TUBE ID 8 0mm gt 10 000 Liters gt 12 59 59 gt 12 Hours Must SET RATE Press QUANTITY Press TIME rpm mL Liters mL min L min F C Table 5 1 Pump Messages French D PASSEM TALON ETALONNE CHEC d talon Remplissage Entrer QT E TAL Perte PHASE SYNC SURCHARGE R GLER R GIME R GLER LA DUR E R GLER LA QTE ARR TER d abord sans objet sans objet non talonn Amorcer D MAR Amorcage Rotor blogu Court circuit Pompe en marche R g RPM D BIT Choisir un MODE DEMAR ETAL STOP par AMORC TUBE ETALONNE DI TUBE 1 32 DI TUBE 1 16 DI TUBE 1 8 DI TUBE 3 16 DI TUBE 1 4 DI TUBE 5 16 DI TUBE 1 0mm DI TUBE 2 0mm DI TUBE 3 0mm DI TUBE 4 0mm DI TUBE 5 0mm DI TUBE 6 0mm DI TUBE 7 0mm DI TUBE 8
73. unction 2 Display Shows pump messages provides quantitative information while the pump is running 14 Left Pump Icon Side view of a pumpis associated with two green LEDs 15 Green LEDs for left pump Indicate left mounted pump s inlet and outlet 16 Right Pump Icon Side view of a pumpis associated with two green LEDs 17 Green LEDs for right pump Indicate right mounted pump s inlet and outlet 18 INLET SELECT key Selects tubing inlet for pump s mounted on either side of the motor 19 TEMP key Displays the fluid s temperature as measured via an optional Type K thermocouple probe 20 RPM key Initiates the RPM Mode of pumping and displays the RPM setting of the pump motor displays the actual pump motor speed as it occurs in time 2 4 Parts of the Pump Motor g Table 2 4 Membrane Keypad Details cont d Item 21 Description FLOW RATE key TUBE ID key TIME key TOTAL VOLUME key CALIBRATE key Red LED for the CALIBRATE key PRIME key START STOP key A UP ARROW key V DOWN ARROW key Function Initiates the FLOW RATE Mode of pumping and displays the FLOW RATE setting of the pump motor displays the actual fluid flow rate as it occurs in time Selects the inner diameter of a tube Initiates the TIME Mode of pumping and displays the TIME setting of the pump motor displays of the actual time for which the pump has been running Initiates the TOTAL VOLUME Mode of pumping and displays of th

Omega Vehicle Security FPU5-MT-110 User's Manual

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