Norton Abrasives C9 User's Manual
Contents
1. OWNERS MANUAL Small Concrete Saw J EL clipper torre MODEL C9 FORM lt lt 7418 3 2005 Clipper WARRANTY Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one 1 year from the date of shipment to the customer The responsibility of Norton under this warranty is limited to replacement or repair of defective parts at Norton s Gainesville Georgia factory or at a point designated by it of such part as shall appear to uS upon inspection at such point to have been defective in material or workmanship with expense for transportation borne by the customer In no event shall Norton be liable for consequential or incidental damages arising out of the failure of any product to operate properly Integral units such as gasoline engines electric motors batteries tires transmissions etc are excluded from this warranty and are Subject to the prime manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied and all such other warranties are hereby disclaimed Important Before placing equipment in operation record the following information MODEL SERIAL NO PURCHASE FROM ADDRESS CITY STATE ZIP TELEPHONE NO Before using this equipment make sure that person using it read and understand the instructions in this owner s manual AN warne AN The engine exhaust from this product contain2. Assembly With Pin 1 227247 Tap Water Tank 1 7 Belts XPA 710 LW Set of 3 1 83480 Water Tank Complete w Cap 1 8 Belt Guard Complete 1 83485 Raise Axle w Hardware 1 Screw M10 x 25 1 5 DIN931 ea 3 149044 Screw M10 x 60 1 5 DIN931 ea 2 Washer M10 DIN125 ea 5 27504 Nut M10 1 5 DIN934 ea 2 Lock Washer M10 DIN125 ea 3 27502 Front Wheel Complete ea 2 Nut M10 1 5 DIN934 ea 3 27006 Washer M16 DIN127 ea 4 Cage Nut M10 1 5 ea 3 27189 Pin Cotter 5 32 x 1 ea 2 Nut Close M10 Hex Acorn Nut ea 2 130177A Rear Wheel 200mm x 20mm ea 2 Washer M10 DIN125 ea 27504 Washer M20 DIN125 ea 2 9 Blade Guard Flap w Hardware 1 81164 Pin Cotter 5 32 x 1 1 2 ea 2 Screw M10 x 25 1 5 DIN933 ea 2 149044 Rear Axle Fixing Flat ea 2 Washer M10 Large Dia DIN9021 ea 2 27504A Screw M10 x 30 1 5 DIN933 ea 4 Washer M10 DIN125 ea 2 27504 Nut M10 1 5 DIN934 ea 4 Nut M10 1 5 DIN934 ea 2 2 006 Lock Washer M10 DIN125 ea 4 10 Blade Guard Complete w Hardware 1 83481 Washer M10 DIN125 ea 8 Screw M10 x 35 1 5 DIN933 ea 1 27030A Ring Diam 20 1 Nut M10 1 5 DIN934 ea 1 27006 Water Tank Bracket w Hardware 1 11 Stop Switch 1 227115 Screw M10 x 25 1 5 DIN933 ea 2 12 Belt Tensioning Screws Compelte Set 1 80994 Nut M10 1 5 DIN934 ea 2 Screw M10 x 80 1 5 DIN931 ea 2 27068 Lock Washer M10 DIN125 ea 2 Eye Bolt M10 x 40 1 5 DIN444 ea 2 27270 Washer M10 DIN125 ea 4 Nut M10 Thin 1 5 DIN439 ea 2 27004 Handle For Hand Wheel No 1 Nu
3. need is a steel straight edge 15 7 Line up the straight edge along the outside face of both pulleys as shown in the drawing 8 Misalignment will show up as a gap between the pulley face and the straight edge 9 Make sure that the width of the outside land area between the belt and the edge of the pulley is equal on both pulleys D Depth Control The depth control raising screw consists of a threaded rod which feeds into a brass nut In order to keep the two parts working smoothly it is necessary to keep the rod free from dirt and sludge as much as possible Cleaning the threaded rod with a rag after each use will prevent sludge from collecting in the tube assembly and protect the threads It is a good practice to keep the raising screw threads lubricated as the slurry generated during cutting will Cause premature thread wear The bearing used to support the raising screw should be checked after each use to make sure it is turning freely and lubricated If the bearing requires re lubrication lithium base grease is recommended 16 IV PARTS LIST SECTION A Ordering Information 1 List model number and serial number of machine 2 List part number and serial number of part not the item number 3 Wherever alternate parts are shown due to product improvement inspect the part you have and provide additional description as necessary 4 Specify mode of shipping desired such as parcel post truck U P S best way e
4. so that the handle bar sticks out towards the operator Adjust the handlebars to the desired height Attach the handlebars to the saw with the supplied hardware Read and understand the remaining sections of this Owners Manual NOTE Do not install the blade until it is time to use the saw ANSI regulations prohibit the transportation of any concrete saw with the blade installed C C9 Series Concrete Saw Specifications 50 1270 mm 41 1041 mm Engine S S O 19 5 ft lbs 26 5 Nm 2 7 kg m 2 500 rom Cooling System Air 1 1 liter 1 16 US qt Unleaded Gasoline 86 pump octane Characteristics DU EE 014 356 mm 5 75 146 mm 4 75 121 mm 3 75 95 mm Standard Right or Left Side Cutting Handle Bars Standard Garden Hose With Flow Control Valve Standard 88 db A 105 db A 1 the sound measures have been made following pr EN 12638 Annex A 2 Floor sawing grooving and milling machines Safety D Engine E Prior to attempting to operate the engine read the information contained in the engine owner s manual An engine owners manual is supplied with every gasoline powered concrete saw Check Oil Add oil if low Refer to the engine owner s manual for the recommended SAE viscosity grades Capacity of oil is 1 1 liters 1 16 US qt Check Fuel Fill if low Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended Never use an oil and gasoline mixt
5. with any heat shields or guards removed Keep all guards in place when operating any piece of equipment Keep hands feet hair and clothing away from all rotating parts Lethal Exhaust Gas use only in well ventilated areas Engine un exhaust gases contain poisonous carbon monoxide which is orderless colorless and can cause death if inhaled Avoid inhaling exhaust fumes and never run the engine in a closed building or confined area Never tamper with the governor components of settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at soeed above maximum Always obey the maximum speed rating of blade DO NOT LIFT THE SAW BY THE HANDLE BARS AN WARNING Dust and Silica Warning Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective u
6. e outside blade shaft collar onto the blade shaft The drive pin on the outside collar must project through the drive pin hole in the blade and into the inside collar 6 Tighten the blade shaft nut counter clockwise securely against the outside collar and remove the Blade Shaft Locking Pin 7 Reconnect the spark plug Blades Use Only Clipper Diamond Blades Starting the Engine 1 Refer to the engine owner s manual for the proper starting procedures 2 Always cut with engine rpm in the full throttle setting Water Supply Pressurized source Turn the water control to full ON when using wet cutting blades The required flow rate is 4 6 gallons per minute Water Tank on saw This supply is designed for use with dry blades to keep the dust levels down The tank will not supply the proper water flow rates when used with wet cut only blades Do not drink the water from this tank Fill the tank with water only Close the water tank valve Attach the saws water supply hose to the tank outlet Fill the tank with water The capacity of the tank is 5 US Gallons When you are ready to cut adjust the water supply rate until a fine mist or a slow trickle is made The use of water greatly decreases the amount of dust produced during the cutting process aids in the cooling of the blade and provides additional 10 Stability The water tank adds additional blast weight to the machine which aids in keeping the diamond blade in the cut a
7. lade in the raised position 11 13 When moving the saw to a new location be sure the blade is not touching the ground Always pay close attention to where you are moving and where the blade is at all times E Cutting Technique Lower the blade into the concrete to the required depth by turning the hand wheel clockwise Reduce the forward pressure if the saw begins to stall Note For deeper cuts 4 inches or more several cuts should be made in incremental steps of 1 1 2 to 2 inches until the desired depth of cut is reached Push the saw steadily forward using the front pointer as a guide Exert enough forward pressure so that the engine begins to labor but does not slow down If the saw begins to stall reduce the forward movement until full rom is restored to the blade If the saw stalls raise the blade out of the cut before restarting Avoid excessive side pressure or twisting of the blade in the cut Additional Guide Lines For Sawing e Understand and follow all of the instructions in this owner s manual e f wet cutting turn on the water supply so that there is a minimum of 4 6 gallons per minute of water flow e n critically hard aggregate more than a single pass may be needed to cut the desired depth e lf the saw stalls in the cut immediately stop the forward speed and raise the blade out of the cut If this is not done the belts can fail or the blade may be damaged e Go slowly with a new blade until it
8. nd reducing vibrations We recommend that the water tank to be filled with water at all time the machine is in use A Notice A e Use Only Water In The Water Tank e Do Not Drink From The Tank Water Only Do Not Drink D Operating the Saw 1 For blade installation instructions see section Il Operation sub heading A Installing the Blade For the engine starting instructions see the Engine manual and follow the instructions located in section Il Operation sub heading B Starting the Engine 2 Check the Engine Oil level 3 Raise the saw to the full upright position Do not let the blade come in contact with the ground 4 Maneuver the saw to the desired starting point 5 If wet cutting connect the water supply to the saw 6 Follow the instructions for starting the engine found in the Engine manual 7 lf wet cutting turn on the water supply at the source and then open the water valves on the saw Make sure that there is a minimum of 4 6 gallons per minute of water flow 8 Be sure the engine is running at full throttle 9 Slowly lower the blade by rotating the hand wheel clockwise until the desired depth of cut is reached Use a reasonable rate of feed Do not force the blade into the cut 10 When the end of the cut is reached slowly raise the blade out of the cut by rotating the Hand Wheel counter clockwise until the blade is at least one 1 inch above the ground 12 Only move the saw in reverse with the b
9. ner A SAE viscosity of 10W 30 is recommend by Honda for general all temperature use Please consult the below chart or contact your local Honda service center for the proper viscosity for your temperature range 13 80 100 F 30 20 30 40 C Always refer to the engine manual for more detailed information on checking the oil changing oil and oil capacity air filter changes and fuel type to use Use only Honda air filters Do not clean the air filter with gasoline or other flammable solvents A fire or explosion could result To clean follow the instructions found in the Honda engine manual Dry Cutting Engine Maintenance When operating the engine in dry cutting or dusty environments the following is required Engine oil changed more often Every 50 hours or more often if conditions require clean all of the engine cooling fins Every 25 hours or more often if conditions require clean the engine precleaner Every 100 hours or more often if conditions require replace the air filter If the engine is equipped with a reusable air cleaner clean and re oil it Check and clean the air filter after each use Replace as needed B Bearings Re lubrication type bearings must be relubricated daily to assure long life The grease used should conform to the NLGI grade two and be free of any chemical impurities such as free acid or free alkali dust rust metal particles or abrasives 14 For best results bearings should be
10. opens up that is until the diamonds can be seen and felt 12 lll MAINTENANCE A Engine Follow the below schedule for engine maintenance NOTE Check the Honda Engine manual that came with the engine for any changes to the maintenance schedule If the charts have any differences follow the chart in the Honda Engine Manual The Norton Company does not warranty the engine If any warranty or service of the engine is required contact your nearest Honda service center or from the Internet http www honda engines com home htm Honda engine refer to owner s manual for complete maintenance MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD Perform at every indicated operating hour interval Engine oil Check level Reduction gear oil Check level Air cleaner Check Clean Fuel strainer cup Clean Valve clearance Check Adjust Combustion chamber and valves Clean Lap Fuel line Every 2 years Replace if necessary re NOTE 1 Service more frequently when used in dusty areas Check the engine oil level before each use when the engine is cool and the engine is level Add oil if the level is low The oil level should be within the operating range see the eninge owner s manual for details Only use a high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s requirements for Service Classification SG SF CC CD Motor oils will show the classification on the contai
11. r reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles
12. relubricated while in operation Note Due caution for personal safety must be observed when servicing rotating equipment The grease should be pumped in slowly until a slight bead forms around the seals This bead in addition to acting as an indicator of adequate relubrication provides additional protection against the entry of foreign matter If necessary to relubricate while the bearing is idle refer to relubrication table for maximum grease capacity for the various size bearings Shaft Size 1 2 to 3 4 7 8 to 1 3 16 1 1 4 to 1 1 2 C V Belts Warning Never make adjustments to belts or pulleys while engine is running 1 The best tension for a belt drive is the lowest tension at which the belts will not slip under full load 2 Simply take up the drive until the belts are snug in the grooves Run the drive for about 15 minutes to seat the NOTE GAP belts Then impose the peak load If the belts slip tighten Ee them until they no longer slip at peak load 3 Remember too much tension shortens belt and FIGURE 1 FIGURE 2 bearing life 4 Check the belt tension frequently during the first day of operation Check the belt tension periodically thereafter and make any necessary adjustments 5 The two most common causes of misalignment are shown in the drawing a The engine drive shaft and the blade shaft are not parallel b The pulleys are not located properly on the shafts 6 To check alignment all you
13. s chemicals known to the State of California to cause cancer birth defects or other reproductive harm Table Of Contents CONTENTS Preparation A Safety Precautions B Assembly C C9 Series Concrete Saw Specifications D Engine Specifications E Pointer Alignment ll Operation A Blade Installation B Starting The Engine C Water Supply D Operating The Saw E Cutting Technique lll Maintenance A Engine B Bearings C V Belts D Depth Control IV Parts List Section A Ordering Information B Parts Drawing C Service Parts List PAGE 13 14 14 15 15 16 16 17 18 19 20 Read Owners Manual Before Use Safety Alert Symbol Information Following This Symbol Is Very Important Use Only Clipper Diamond Blades Il PREPARATION A Safety Precautions Important The following safety precautions musi always be observed Hazard Symbols Fuel gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied approved areas and away from sparks or flames Do not fill the fuel tank while the engine is hot or running Do not start the engine near spilled fuel Never use the fuel as a cleaning agent Engine components can get extremely hot from operation To prevent burns do not touch the engine or related parts while the engine is running or immediately after it is turned off Never operate the engine
14. se of the material being cut California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated through engineering controls such as either vacuum and or water mist the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the material being cut Use Approved Eye Protection Hearing Respiratory Head Protection Protection Protection Before mounting any blade on the saw the blade should be inspected for any damage which might have occurred during shipment handling or previous use The blade collars and arbors should be cleaned and examined for damage before mounting the blade The blade must be properly fitted over the arbor with the drive pin on the outside collar projecting through the drive pin hole on the blade and inside collar The blade shaft nut which is a left hand thread nut must be tightened securely against the outside blade shaft collar The blade must be operated within the specified maximum operating speed listed on the blade T
15. t M10 1 5 DIN934 ea 6 27006 Hardware Lock Washer M10 DIN127 ea 4 27502 h with Handle and 1 Wacher MIO DATAE 6 27504 Nut Closed M16 2 DIN1587 1 1 13 Engine Frame Welded No Hardware 1 83279 Washer M16 DIN125 1 J 14 Motor Pulley Complete 1 73230 Lock Washer M16 DIN127 1 4 15 onga Motor 9 HP GX270 1 73110 Guide A Cut J 16 Y piece 1 12286 Handle Bar Complete w Hardware 1 17 Halad 2 Hose Barb to 34 Garden 1 232076 Screw M10 x 25 1 5 DIN933 ea j 18 Motor Fixing Plate w Hardware 1 83482 Screw M10 x 20 1 5 DIN933 ea 1 Nut M10 1 5 DIN934 ea a 27006 Nut M10 1 5 DIN934 ea 2 Lock Washer M10 DIN127 ea 8 27502 Bearing w Hardware 1 Washer M10 DIN125 ea 4 27504 EN O 80 ee OGA E Washer M10 Large Dia DIN9021 ea 4 27504A Nut M10 1 5 DIN934 ea 2 19 Water Nozzle 2 4 82998 Lock Washer M10 DIN125 ea 2 20 Axle Blade Guard 1 83490 Washer M10 DIN125 ea 4 21 Blade Guard Nut 1 83366 SLP ANJAS 1 22 Valve Ball 1 2 Brass 1 107859 Zp O l 23 Fit 1 2mpt X3 4 F Garden Hose Swivel 1 227116 Depth Screw wiKey 1 NOTES Norton Construction Products PO Box 2898 Gainesville GA 30503 Phone 800 554 8003 or 770 967 3954 8 00 A M to 7 00 P M Eastern Time Fax 800 443 1092 or 770 967 7287 chpper A PRODUCT OF NORTON COMPANY WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or othe
16. tc For the nearest Clipper distributor call 1 800 554 8003 Common Replacement Parts Description _ PartNumber Blade Shaft Nut 34 16 Left Hand Thread 207156 Operators Right Side Of Saw ight Side ith Pin NOTE All Parts Are Sold As Individual each Unless Noted Otherwise Blades Use Only Clipper Diamond Blades Contact your local Clipper Distributor or Clipper at 1 800 554 8003 for the best blade for the application 17 C9 Parts Drawing C9 Parts Drawing Service Parts List C9 Service Parts List C9 i a TE Blade Shaft Alone 1 83280 24 Fit Barb Hose 3 4MPT X 1 2M Nut Blade Shaft 34 Lefthand Thread 1 227156 Raise Tube No Hardware 3 Bearings Blade Shaft 1 with Hardware 2 72474 Screw M12 x 80 1 75 DIN933 ea 1 Screw M12 x 70 1 75 DIN931 ea 2 27175 Nut Lock M12 1 75 DIN985 ea 2 Washer M12 DIN125 ea 16 27505 Nut M12 1 75 DIN934 ea 4 Lock Washer M12 DIN127 ea 8 27581 Wrench 1 1 2 1 Nut M12 1 75 DIN934 ea 4 27007 Wrench 32mm 1 Screw M12 x 45 1 75 DIN933 ea 2 27088 Wrench 17mm 1 4 Blade Shaft Pulley 1 83511 Handle Grip ea 2 5 Collar Tight Inner Collar 1 227159 Tank Cap 1 6 Collar Loose
17. ure Air Cleaner Never run the engine without the air cleaner Rapid engine wear will result from contaminants being drawn through the carburetor and into the engine Engine Starting Refer to the engine owner s manual for proper engine starting procedure Pointer Alignment 1 Use a straight edge and carefully mark a line 12 feet long on a smooth level surface Place the saw blade on the marked line move the saw to the center of the marked line and then lower the blade until it is about 1 16 above the marked line Measure from each end of the saw frame to insure that the frame is parallel to the marked line Adjust the saw as needed With the blade centered on the marked line and the saw frame parallel to the marked line lower the front pointer Adjust the pointer by bending it until is aligned with the marked line OPERATION A Installing the Blade 1 Disconnect the spark plug and then insert the Blade Shaft Locking Pin into the Blade Shaft Locking hole 2 Remove the blade shaft nut Turn clockwise and remove the outside collar 3 Clean off any foreign particles on the clamping surfaces of both collars and on the mounting surface of the blade 4 Place the blade on the blade shaft lining up the drive pin hole in the blade with the drive pinhole in the inside collar Use only Clipper Diamond Blades This machine was not designed for the use with abrasive blades 5 Slide th
18. urn water control valve to full to provide adequate coolant 4 to 6 gallons per minute for diamond blades and wet cutting abrasive blades Insufficient coolant could result in severe blade breakage or diamond segment separation The blade guard must be in place with the nose guard down and locked when the saw Is running The operator should wear safety glasses and any other appropriate safety equipment When starting the saw the operator should stand away and to the side of the blade 10 If for any reason the saw should stall in the cut raise the blade out of the cut Check the outside blade shaft collar and nut for tightness Inspect the blade for damage before restarting the saw Use caution when resuming a cut Be certain that the blade is in alignment with the previous cut During cutting operations do not exert excess side pressure on the handles as a method of steering Do not force the blade into the cut by lowering the blade too fast or by pushing the saw too fast You Are Responsible For Your Safety I PREPARATION B Assembly The compact concrete saws are shipped completely assembled and ready for use except for diamond blade gasoline oil and handle bar Inspect the saw for shipping damage If any damage is found contact the shipper immediately and file a freight claim The Norton Company is not responsible for any freight related damages Remove the saw from the pallet Reverse the position of the handlebars
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