Napoleon Grills O-Grill 3000 User's Manual
Contents
1. unit is dangerous and the absence of local codes with either the National will void your warranty Fuel Gas Code ANSI Z223 1 NFPA54 or CAN CGA A Do not attempt to disconnect any gas fitting while B149 1 Natural Gas Installation Code or CAN CGA the O Grill is in operation B149 1 Natural Gas and Propane Installation Code A Use heat resistant BBQ mitts or gloves when operating the O Grill AWARNING A Keep any electrical supply cord away from any heated surfaces A Combustion byproducts produced when using this A Improper assembly may be dangerous product contain chemicals known to the state of Please carefully follow the assembly instructions California to cause cancer birth defects or other in this manual reproductive harm A Do not store a spare or disconnected propane A Do not use the O Grill unless all parts are in place cylinder under or near the O Grill The unit must be properly assembled according to A Do not operate the O Grill if there is a gas leak the instructions outlined in the Cleaning and present Maintenance section of the Owner s Guide A Do not use a flame to check for gas leaks A Do not use the O grill in a vehicle trunk station A Combustible materials should never be within 24 wagon mini van sport utility vehicle SUV inches of the top bottom back or sides of your recreational vehicle RV or Boat O Grill A Use the regulator that is supplied with your O Grill A Do not use charcoal or lava rock2. 11 inches 270mm in length You can find these liquid propane cylinders in the camping hardware and plumbing section of the hardware stores or sporting goods stores A CAUTION Use cylinders that are marked Propane Fuel only AWARNING Be careful not to cross thread when installing cylinder Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a leak Portable LP Gas Grill Owner s Manual To Light ADANGER 1 Open the lid 2 Make sure the control knob is turned OFF Push control knob in and turn clockwise to ensure that it is in the OFF position Failure to open the lid while igniting the grill s burner or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flame up which can cause serious bodily injury or 3 Push burner control knob down and turn to death HI START Fig 7 6 The burner may be match lighted if there is no A DANGER ignition a First remove the match extension stick from the Do not lean over the open grill Keep your face and storage compartment Fig 9 b Push the match into the clip of extension stick Fig 10 c Hold extension stick close to Burner and turn control knob slowly Fig 11 d Adjust flame to desired heat level body at least one foot away from the grill when lighting the grill 4 Push the red ignition button several times so it clicks each
3. 310017 M3 x L 8mm Philip Screw Gri 0G310016 M5 x L16mm Philip Screw 0G310035 LPG Inlet Cap 0G310018 Cooking Grate Retainer 0G310037 M5xL 12 Philip Screw 06310019 R Type Spring Lock 06310038 Il Owner s Manual Qty Assy Part No 0G310021 Index No Description Retractable Leg Lock Pin 0G310021 Retractable Leg Lock Pin Spring Handle Heat Isolator R 0G310036 Match Extension Stick P9 Portable LP Gas Warranty Limited One Year Warranty Pro iroda Industries Inc iroda warrants that for a period of one years from the date of original retail purchase this product will be free from defects in material and workmanship At its option Iroda will repair or replace this product or any component of the product found to be defective during the warranty period Replacement will be made with a new or remanufactured product or component This is our exclusive warranty This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable Keep the original sales receipt Proof of purchase is required to obtain warranty performance What This Warranty Does Not Cover This warranty does not cover normal wear of parts parts that are not genuine parts or damage resulting from any of the following Negligent use or misuse of the product commercial use of the product use contrary to the operating instructions disassembly repair or alteratio
4. GOURMET GRILLS O GRILL Portable LP Gas Grill Owner s Manual Model No O Grill 3000 FOR OUTDOOR USE ONLY Read this manual carefully before assembling using or servicing this gas grill Important iN CONSUMER USER A This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Keep this manual for future reference CERTIFIED ANSI Z21 89 a 2006 CSA 1 18a 2006 Portable LP Gas Grill Owner s Manual Contents e General Safety Information P1 Cleaning and Maintenance P7 Operating Instructions _P3 Storage _ _ _ _ _P8 e Gas Instructions P3 Troubleshooting P8 eLeak Check P5 Parts List P9 Cooking W _P6 Warranty P10 General Safety Information A DANGER A DANGER e The use of alcohol prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely operate the appliance When cooking with oil or grease have a type BC or ABC fire extinguisher readily available In the event of an oil or grease fire do not attempt to extinguish with water Immediately call the fire department A Type BC or ABC fire extinguisher may in some circumstances contain the fire e In the e
5. ane unit or the owner should keep them for future use Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the O Grill was dealer assembled Portable LP Gas Operating Instructions Getting Started Inspect all packing and remove all parts Fig 1 Stretch out the folding legs Fig 2 Release the lock switch then open the lid Fig 3 Take out the storage case Fig 4 Grill Owner s Manual Gas Instructions Attach Propane Cylinder AWARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area 0 Grill shall not be used under an unprotected combustible roof or overhang O Grill is not intended to be installed in or on recreational vehicles and or boats Do not use O Grill within 24 inches of combustible materials bottom back or side of the grill The entire cooking box gets hot when in use Do not leave unattended e Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials Never store an extra spare Propane cylinder under or near O Grill Use liquid propane cylinder with capacity 14 1 oz Fig 5 or 16 oz Fig 6 or less Use 16 oz liquid propane cylinders that are approximately 4 inches 100mm in diameter and 8 inches 200mm in length OR 14 1 oz liquid propane cylinder that is approximately 3 inches 75mm in diameter and
6. any flammable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow oil or grease to get hotter than 400 F or 200 C If the temperature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF 6 Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance until liquids have cooled to 115 F 45 C or less 7 If a fire should occur keep away from the appliance The following symbols shown below are used extensively throughout these instructions Always heed these precautions as they are essential when using any mechanical or propane fueled equipment and immediately call your fire department Do not attempt to extinguish an oil or grease fire wit water ADANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury Failure to follow these instructions could result in fire explosion or burn hazard which could cause property damage personal injury or death Portable LP Gas Grill Owner s Manual AWARNING A CAUTION WARNING indicates a potentially hazardous situation CAUTION indicates a potentially hazardous situation which if not avoided could result in death or serious which if not avoided may result in minor or moderate injury personal injury or property damage The installation must conform with local codes or in propane gas in a natural gas
7. e Lighting Instructions in this owner s manual To Preheat the grill Light the O Grill according the Lighting Instructions in this owner s manual Close the lid and turn the Burner Control Knob to HI START position Preheat the grill for 5 10 minutes depending on conditions such as air temperature and wind Once the grill is preheated set the Burner Control Knob to the low setting Note Wind and weather may require adjustment of the Burner Control Knob to obtain the correct cooking temperature If the burner goes out during cooking open the lid turn off the burner and wait 5 minutes before relighting Dripping and grease Excess drippings and grease will collect in the Catch Pan located on the underside of the grill Disposable O Grill drip pans are available that fit the Catch Pan ADANGER Check the Catch Pan and the Base Pan of the grill for grease build up before each use Remove excess grease to avoid a fire in the bottom of the grill ADANGER Do not move the O Grill when operating or while the grill is hot Cleaning and Maintenance ADANGER Turn your gas grill OFF and wait for it to cool before cleaning Il Owner s Manual Cleaning Outside surfaces Use a warm soapy water solution to clean then rinse with water ADANGER Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on grill surfaces Cooking grid C
8. e to correct the above mentioned symptoms may result in a fire which cause serious bodily injury or death and cause damage to property Portable LP Gas e Spiders and insects can nest in burner venturi section Fig 14 This condition can damage the O Grill and render it unsafe for use Clean burner holes by using a heavy duty pipe cleaner Compressed air may help clear away small particles A Fig 14 eCarbon deposits may create a fire hazard Clean burner with warm soapy water if any carbon deposits develop e If the O Grill has been left uncovered and is wet from rain snow yard sprinklers etc allow to dry at least 30 minutes prior to use NOTE In a salt air environment such as near an ocean corrosion occurs more quickly than normal Frequently check for corroded areas and repair them promptly Burner Flame Pattern The O Grill burner has been factory set for the correct air and gas mixture The correct flame pattern is shown Fig 15 Fig 15 Dark blue Light blue Holes in Burner If the flames do not appear to be uniform throughout the burner tube follow the burner cleaning procedures Burner Tube Cleaning Procedures Turn off the gas supply Remove the burner tube See Replacing Burner Tube Look inside the burner with a flashlight Clean the inside of burner with a wire a straightened out coat hanger will work Fig 16 Gri s Manual Fig 16 Check and clean the valve orifice Fig 18 inside
9. in your O Grill A Do not attempt to disconnect the gas regulator or A The 0 Grill should never be used by children any gas fitting while the grill is in operation Accessible parts of the grill may be very hot A This appliance is not intended for commercial use Keep children away while it is in use A You should exercise reasonable care when operating your O Grill It will be hot during cooking or cleaning and should never be left AWARNING unattended or moved while in operation Do not try to light this appliance without reading A Should the burner go out while in operation the Lighting Instructions section of this manual turn the gas valve off Open the lid and wait 5 minutes before attempting to relight using the lighting instructions A Never lean over an open grill or place hands or AWARNING fingers on the front edge of the cooking box A Do not enlarge valve orifice or burner ports when cleaning the valve or burner A Should a grease fire occur turn off the burner and leave lid closed until fire is out A The 0 Grill should be thoroughly cleaned on a regular basis O GRILL IS DESIGNED FOR OUTDOOR USE ONLY After a period of storage and or nonuse the O Grill should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures NOTICE Propane gas is not natural gas The conversion or These instructions must be left with the owner and attempted use of natural gas in a prop
10. ition system still fails to light Contact the Customer Service Representative in your area Storage And Or Nonuse eWhen the O Grill is not in use the propane cylinder must be DISCONNECTED and the propane cylinder stored outdoors in a well ventilated space Place dust caps on cylinder valve outlets when cylinder is not in use Fig 20 The O Grill should be checked for gas leaks and any obstructions in the burner tubes before using See Sections Cleaning and Maintenance eThe Burner venturi section should also be checked for any obstructions See Section Cleaning and Maintenance The O Grill can be stored easily by stand up position to save space Fig 21 Fig 21 Troubleshooting SOLUTION Is LP cylinder fuel low or Replace propane cylinder empty Is Igniter wet If you can light the burner Does the burner light with with a match then check a match the ignition system PROBLEM CHECK Burners do not light or flame is low in HIGH position Burner may take up to gt one minute to light after a propane cylinder has been connected s there air in the gas line Burners burn with a yellow or orange flame in conjunction with the smell of gas Clean Burner Tube See Section of Maintenance s there blockage in the burner tube or Venturi Clean thoroughly See Experiencing of flare ups heavily coated with section Cleaning Clean burned on grease catch Pan Clean burne
11. lean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch Pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the Catch Pan wash with warm soapy water then rinse Inside Base Pan Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of Base Pan with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Built up grease resembles paint flakes Do not use cleaners that contain acid mineral spirits or xylene Rinse well after cleaning Maintenance A DANGER Do not touch or attempt any maintenance on O Grill for at least one hour after use e Make sure all controls are off and propane tank has been removed before doing maintenance To enjoy years of outstanding performance from your O Grill perform the following maintenance activities on a regular basis e Keep exterior surfaces clean Use warm soapy water for cleaning Never use flammable or abrasive cleaning agents e Air Inlet Fig 14 must be unobstructed Keep controls burner and circulating air passages clean Signs of possible blockage include 1 The smell of gas in conjunction with burner flames appearing yellow and lazy 2 Grill does not reach temperature 3 Grill heats unevenly 4 Burner does not ignite ADANGER Failur
12. n by anyone other than or an authorized service center Further the warranty does not cover Acts of God such as fire flood hurricanes and tornadoes Warranty is void if damage to product results from the use of a part other than a genuine part Pro lroda SHALL NOT BE LIABLE FOR DEFECTS THAT ARE CAUSED BY THE USE OF UNAUTHORIZED PARTS OR SERVICE Pro lroda SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY OR CONDITIONS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION TO THE DURATION OF THE ABOVE WARRANTY OR CONDITIONS SOME STATES PROVINCES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE The costs of transporting the product to authorized service center for warranty service is the responsibility of the purchaser Do not mail products with fuel in tanks or with disposable propane cylinders Warranty Service Warranty service is available by contacting the Pro lroda Service Center at 1 888 66 IRODA iroda Made in China
13. n flame tested As a safety precaution however you should recheck all fittings for leaks before using your O Grill Shipping and handling may have loosened or damaged a gas fitting If there is a leak at connection Fig 13 remove propane cylinder Do not operate grill Use a different propane cylinder and recheck for leaks with soap and water solution If a leak persists after retightening the propane cylinder turn OFF the gas ADANGER If there is a leak at connection turn OFF the gas ADANGER DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your area Perform these leak checks even if your grill was dealer or store assembled You will need soap and water solution and a rag or brush to apply it To perform leak checks make sure the Burner is in the off position and turn on gas supply When leak checks are complete turn gas supply OFF at the source and rinse connections with water P5 Portable LP Gas Gr ADANGER Do not ignite burner while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Cooking Getting started Refer to Operating Instructions in this owner s manual To light the grill Refer to th
14. r See section s the burner clean ace Maintenance s the cooking grid s LP cylinder Pressure low Replace Propane cylinder s outdoor temperature less than 40 F and LP when burner is on HIGH cylinder less than 1 4 full Flame does no run the whole length of the burner tube Burner flame pattern is erratic Flame is low Replace with a full cylinder Check burner and orifices for blockage Adjust control knob to full ON position s fuel flow restricted Check that the burner tube is positioned correctly over the igniter box See section Maintenance Replacing the burner tube s burner tube positioned is too far away from the igniter box Burner does not light when igniter button is Pushed Clean burner See section Maintenance Use a small paper clip to unclog any dirty ports Burner won t stay lit Is dust and or dirt built up Clean dirt and or dust around burner from around burner ports If problems cannot be corrected by using these methods Please contact the Customer Service Representative in your region Burner flame does not Are the burner ports ignite completely around clean and fully open the burner tube P8 Portable L P Gas Parts List Explosive View O Grill Part No 4 0OG310004 RetractableLeg 6 OG310006 Igniter Box 8 a Index No Description Cooking Grid Control Knob Grease Catch Pan 06310012 Lid Hinge 2 0G
15. the rear end of Base Pan Use a steel bristle brush to clean outside of burner This is to make sure all the burner ports are fully open ADANGER Do not enlarge the burner ports when cleaning Replacing Burner Tube 1 Your O Grill must be OFF and cool 2 Unscrew and remove propane cylinder from the valve regulator assembly 3 Open the lid 4 Remove cooking grid 5 Unscrew and remove the screws and stainless steel washers that hold the burner tube inside the Base Pan Fig 17 6 Carefully slide the burner tube out from the Base Pan CAUTION The burner opening must be positioned properly over the valve orifice Fig 18 P7 Portable LP Gas Gri 7 To reinstall the burner reverse procedure 5 through 7 Important Make sure the Orifice Fig 18 is fitted into the Burner Opening Fig 18 and Igniter port hole Fig 19 lines up with the arrow tab on the igniter box Fig 19 By gniter ADANGER Failure to follow the above mentioned procedures may result in a fire which cause serious bodily injury or death and cause damage to property Ignition System Operations If the ignition system fails to ignite the burner light the burner with a match If the burner lights with a match then check the ignition system eCheck that both the white and black ignition wires are attached properly eCheck that the ignition button pushes the igniter button down and returns to the up position If the ign
16. time Fig 8 5 Check that the burner is lit by looking down through the cooking grid You should see a flame A DANGER If the burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again Portable LP Gas Grill Owner s Manual ADANGER To Extinguish Push in and turn burner control knob clockwise to the OFF position Fig 12 Do not use an open flame to check for gas leak Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property ADANGER Do not store a spare LP Gas cylinder under or near O Grill Never fill the cylinder beyond 80 full If the instructions are not followed exactly a fire causing death or serious injury may occur Leak Check Check 2 Check for gas leaks periodically 1 Regulator to propane cylinder connection After a period of nonuse you should perform the following maintenance procedures for your safety 1 Inspect the burner for correct flame pattern Fig 15 Clean if necessary following the procedures outlined in the Maintenance section of this manual 2 Check all gas fittings for leaks A DANGER You should check for gas leaks every time you ADANGER disconnect and reconnect a gas fitting All factory made connections have been thoroughly checked for gas leaks The burners have bee
17. vent of rain snow hail sleet or other forms of precipitation while cooking with oil or grease cover the cooking vessel immediately and turn off the appliance burners and gas supply Do not attempt to move the appliance or cooking vessel e When cooking the appliance fryer boiler must be on a level stable noncombustible surface in an area clear of combustible material An asphalt surface blacktop may not be acceptable for this purpose Do not leave the appliance unattended Keep children and pets away from the appliance at all times Do not place empty cooking vessel on the appliance while in operation Use caution when placing anything in cooking vessel while the appliance is in operation Do not move the appliance when in use Allow the cooking vessel to cool to 115 F 45 C before moving or storing e This appliance is not intended for and should never be used as a heater If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your fire department Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death ADANGER 1 Never operate this appliance unattended 2 Never operate this appliance within 10 ft 3 m of any structure combustible material or other gas cylinder 3 Never operate this appliance within 25 ft 7 5 m of
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