Multiquip Drums MT75HS User's Manual
Contents
1. 24 25 Cylinder Guide and Foot Assembly 26 27 Tank and Handle Assembly 28 31 TABLE OF CONTENTS ROBIN EC 12HS ENGINE Crankcase and Cylinder Assembly 32 33 Crankshaft and Piston Assembly 34 35 Governor Assembly 36 37 Muffler and Air CleanerAssembly 38 39 Carburetor and Oil Pump Assembly 40 41 Recoil Starter and Blower Assembly 42 43 Magneto Assembly 44 45 Loose Parts Assembly 46 47 Terms and Condition of Sale Parts 48 NOTICE Specification and part number are subject to change without notice PAGE 4 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 1 2006 Order via Internet Dealers Only If you have MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts Q multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Il Print Specification Information PET TSAR ENGE 7 Goto www multiquip com and click on Use the internet and qualify for a 5 Disc2. STRAINER FUEL TANK 353449000 STRAINER OIL TANK AR 954300390 FUEL COCK ASSY bass 301419750 FUEL FILTER IN LINE d ase 354332700 BELLOWS ORANGE MT 75HS Tamping Rammer 10 Units Qty Description er 956300130 LEVER THROTTLE ASSY 956106040 WIRE THROTTLE ASSY 402010110 SPRING RETURN 18 354030030 ELEMENT YELLOW 18 354030040 ELEMENT GRAY 18 1573620101 ELEMENT SET ENGINE 18 0650140460 SPARK PLUG 0430440033 FUEL TANK CAP 15 954404890 FILTER FUEL TANK 15 954405080 STRAINER FUEL TANK 15 353449000 STRAINER TANK 954300390 FUEL COCK ASSY 15 901419750 FUEL FILTER IN LINE p 354332700 BELLOWS ORANGE ae 354910020 BELLOWS CLAMP Brass 050201500 O RING UPPER GUIDE CYL 12 050931500 O RING MIDDLE GUIDE CYL 050101100 O RING LOWER GUIDE CYL 050100950 O RING FOOT PLATE GUIDE CYL Sito KITCARBEC12HS KIT CARBURETOR EC12HS 1616230140 CARBURETOR ASSY ls 1615010400 RECOIL STARTER ASSY OD 0660000371 STOP SWITCH ASSY ON
3. Use adequate lifting cable wire or rope of sufficient strength m Use one point suspension hook and lift straight upwards m DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste o 7 are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source SAFETY INFORMATION MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 9 Definition of Tamping Rammer The Mikasa MT 75HS Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MT 75HS levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT 75HS tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Ramme
4. cl cl c QTY REMARKS INCLS ITEMS W REPLACES 1616230140 REPLACES 161625208 REPLACES 1616252038 REPLACES 1616235208 REPLACES 1616390100 INCLUDES ITEMS W MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 41 ROBIN EC12HS ENGINE RECOIL STARTER ASSY RECOIL STARTER AND BLOWER ASSY PAGE 42 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 ROBIN EC12HS ENGINE RECOIL STARTER ASSY RECOIL STARTER AND BLOWER ASSY 210 11 210 35 210 49 216 220 230 231 240 PART NO 1615110701 0011406200 0011406550 1615260203 1619186003 0110060020 0152060070 1615010400 2155051508 1615012008 1615011008 2365010108 1615012508 2275013108 2275013508 1615014518 1615015008 2275015208 920100240 0011406120 0011306250 2267510103 1615500113 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 43 PART NAME FAN COVER BOLT AND WASHER ASSY BOLT AND WASHER ASSY CYLINDER BAFFLE LABEL ENGINE NAME FLANGE BOLT TAPPING BOLT RECOIL STARTER ASSY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING STARTER PULLEY RATCHET GUIDE SET SCREW DECAL M MARK BOLT AND WASHER ASSY BOLT AND WASHER ASSY CLAMP PULLEY SPACER WR HK 2 REMARKS REPLACES 1615110706 INCLUDES ITEM
5. ELEMENT GRAY 10 1573620101 ELEMENT SET ENGINE 10 0650140460 SPARK PLUG 4 42 0430440033 FUEL TANK CAP 8 22 2 954404890 FILTER FUEL TANK 8 954405080 STRAINER FUEL TANK 8 353449000 STRAINER OIL TANK 4 7 954300390 FUEL COCK ASSY rer 354332700 BELLOWS ORANGE 2 354910020 BELLOWS CLAMP ran 050201500 O RING UPPER GUIDE CYL 4 050931500 O RING MIDDLE GUIDE CYL D se 050101100 O RING LOWER GUIDE CYL 050100950 O RING FOOT PLATE GUIDE CYL KITCARBEC12HS KIT CARBURETOR EC12HS dos 0660000371 STOP SWITCH ASSY ON OFF Von 1611510101 GASKET COMPL HEAD 2 0440250180 OIL SEAL ENGINE 1 24 1613520101 GASKET EXHAUST MT 75HS Tamping Rammer 3 to 5 Units Qty Description 956300130 LEVER THROTTLE LEVER 3 asus 956106040 WIRE THROTTLE ASSY ese 402010110 SPRING RETURN Dass 354030090 ELEMENT YELLOW Des 354030040 ELEMENT GRAY Duis 1573620101 ELEMENT SET ENGINE 0650140460 SPARK PLUG RE 0430440033 FUEL TANK CAP 954404890 FILTER FUEL TANK bass 954405080
6. OPERATION AND PARTS MANUAL NRL MULTIQUIP Huk ae SERIES MODEL MT75HS TAMPING RAMMER ROBIN EC12HS GASOLINE ENGINE Revision 11 01 12 12 To find the latest revision of this publication visit our website at www multiquip com PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 NOTES MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 3 MT75HS Tamping Rammer Proposition 65 Warning 2 Table Of Contents ann 4 Parts Ordering Procedures 5 Safety 6 9 General Information 10 Specifications RENNES 11 Controls and Components 12 see aoc ias 13 15 Maintenance 16 17 Troubleshooting Guide 18 19 Explanation Of Codes In Remarks Column 20 Suggested Spare Parts 21 Component Drawings Name Plate and Decals 22 23 Crankcase and Engine Assembly
7. 23 050931500 O RING JASO3150 2 24 012710035 BOLT 10035 HSW uasa Hassan REPLACES 002211035 25 354010010 BELLOWS L ORANGE 1 REPLACES 354332700 26 354329380 BELLOWS CLAMP 2 27 354442340 BAND GUIDE BELLOWS 2 28 001210840 BOLT 8X40 H 2 29 020108060 N ME use EEE REPLACES 020108060 30 050100950 O RING G 95 1 31 354446170 PIN 6D 8 5L 2 41 355113130 PROTECTION SLEEVE 1 42 953405270 PLUG 1 4X14 13L 1 43 953405260 PACKING 1 4 CU 1 44 959010150 LEVEL GAUGE PLUG TYPE 1 45 953404670 COPPER PACKING 17X25 5X1 1 A FOOT ASSY 285W E F COVER pee INCLS ITEMS W CONTACT UNIT SALES DEPT ACCESSORY ITEM 51 352108220 FOOT 285B 331L 52 352108230 METAL SHEET 53 352333380 FOOT COVER 54 015110055 SUNK HEAD BOLT 10X55 T snuse REPLACES 001611051 55 021110120 NYLON NUT iau ppm REPLACES 022711012 56 030210250 WASHER SW M10 7 61 015112075 SUNK HEAD BOLT 12X70 d aestas REPLACES 015112060 62 021112140 NYLON NUT M12 ess Hassan REPLACES 022711214 63 030212300 WASHER SW M12 4 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 27 TANK AND HANDLE ASSY TANK AND HANDLE ASSY OLD TYPE ED 00600 ex PAGE 28 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS 353213710 CPL OIL TANK ASSY W CA
8. MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 37 ROBIN EC12HS ENGINE MUFFLER AIR CLEANER ASSY MUFFLER AND AIR CLEANER ASSY 9 5 EI 5 330 lt lt 7 5 Sa Sosy VS 254 Bu SW Ula SS HI Sw Du S G S i A x af gt AED PAGE 38 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 ROBIN EC12HS ENGINE MUFFLER AIR CLEANER ASSY MUFFLER AND AIR CLEANER ASSY NO 310 330 331 340 350 355 360 510 510 2 510 100 520 528 540 550 590 620 630 PART NO 1613010111 1613500101 1613510101 1613520101 020108060 030208200 0011308160 1613270310 2263272008 1613261008 1573620101 0732004430 1063291203 1573500103 0176060020 1613600203 0016606120 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 39 PART NAME MUFFLER COMPL MUFFLER BRACKET MUFFLER BRACKET GASKET CP EXHAUST SPRING WASHER BOLT AND WASHER ASSY AIR CLEANER ASSY GASKET AIR CLEANER ELEMENT ELEMENT SET LABEL CHOKE INSULATOR GASKET INSULATOR SELF LOCK NUT BRACKET CLEANER BOLT AND WASHER ASSY QTY POP NPD REMARKS REPLACES 1613520111 REPLACES 0021908000 REPLACES 0032008000 INCLUDES ITEMS W REPLACES 0011006120 ROBIN EC12HS ENGINE CARBURETOR ASSY
9. 354030050 ELEMENT FRAME 70 002200815 BOLT 8X15 SW 71 0566000170 CLAMP OIL ALERT em REPLACES 002210825 pasteles REPLACES 002210620 ERE INCLUDES ITEMS W eius REPLACES 002210620 REPLACES 911101211 INCLUDES ITEMS W PPB SH POD REPLACES 301010950 mm REPLACES 012710040 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 25 GUIDE CYLINDER AND ASSY CYLINDER GUIDE AND FOOT ASSY EXCLUDES ITEMS 61 62 amp 63 PAGE 26 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 GUIDE CYLINDER AND ASSY CYLINDER GUIDE AND FOOT ASSY NO PART NO PART NAME QTY REMARKS 1 352423290 PISTON PIN 1 2 080100150 STOP RING R 15 2 3 355334300 PISTON ROD 1 4 355447240 PISTON END 1 5 020316130 NOT ME EE REPLACES 020116130 6 355447250 STOPPER UPPER 1 7 355447260 STOPPER LOWER 1 8 355447270 MAIN SPRING 2 9 355334310 SPRING CYLINDER 1 10 355213000 FOOT PLATE 1 11 050100900 O RING 6 90 1 12 014210020 SOCKET HEAD BOLT 10X20 T osse REPLACES 014210020 13 014210040 SOCKET HEAD BOLT 10X40 T EE REPLACES 001521040 14 953405270 PLUG 1 4X14 13L 1 15 953405260 PACKING 1 4 CU 1 21 355213010 GUIDE CYLINDER 1 22 050201500 O RING P 150 1
10. CARBURETOR AND OIL PUMP ASSY PAGE 40 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 ROBIN EC12HS ENGINE CARBURETOR ASSY CARBURETOR AND OIL PUMP ASSY NO 210 210 14 210 3 210 4 210 5 210 6 210 7 210 8 210 10 210 11 210 12 210 14 210 15 210 16 210 17 210 18 210 19 210 20 210 22 210 26 210 28 210 41 210 44 210 82 210 104 700 710 715 720 725 PART NO 1616230100 1616253508 5806083310 2376245108 2076242008 1616235408 2306244608 1616252008 2246245208 1616253080 1616235108 5806083400 2146251508 1616235008 2366245008 2366254008 2366250508 1616244008 2266240008 1616235308 2366235008 2066244608 1616240008 2366244508 2366254108 1616390110 0011406250 0565220011 1616350101 1573500103 KITCARBEC12HS KIT CARBURETOR 12 PART NAME CARBURETOR ASSY THROTTLE VALVE CHOKE VALVE SCREW PILOT JET ADJUSTER SPRING SHAFT ASSY CHOKE SCREW MC 0414 SHAFT ASSY THROTTLE BOLT NEEDLE eaten FLOAT PIN FLOAT BODY PACKING 826 08003 PACKING 826 42001 FLOAT 859 14004 MAIN NOZZLE MAIN JET HOSE SCREW SPRING MAIN JET SPRING 730 03012 PACKING OIL PUMP ASSY BOLT AND WASHER ASSY CLIP COLLAR CP OIL INJ GASKET INSULATOR 1 1 1 la la NO la
11. MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 15 Maintenance Performthe scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug then adjust the spark gap to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments Clean air cleaner cover 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 12 atthe top of the crankcase body side and clean it with cleaning oil kerosene PRE CLEANER Figure 12 Pre Cleaner Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom element gray with 13 15 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing MAINTENANCE Theaircleaneronthe engine side will hardly be contaminated if itis however after cleaning the element with kerosene dip itin mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer primary element sponge and shake off well the i
12. OFF NIRE 1611510101 GASKET COMPL HEAD 0440250180 OIL SEAL ENGINE Bonon 1519520101 GASKET EXHAUST det 301421363 CLUTCH ASSY MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 21 NAMEPLATE AND DECALS First remove the element from the pre cieaner located atthe top of the machine Clean the element with solvent Apply SAE 30 motor oil as foltows top element yellow with 2 to 5 cc and the bottom element gray with 13 to 15 cc Be sure to squeeze out excess oil before reinstalling NPA 437 2 14 DO NOT ALLOW WATER TO ENTER FUEL AND OIL TANKS NPA 590 P N 920106460 When you stop the engine be sure to close the fuel cook NPA 309 CAUTION NP 7000 P N 920107000 To start switch must be in the ON position 4 5mn 3 16 NAMEPLATE PROPER SPONGE INSTALLATION P N 920203980 CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHE
13. fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior of rammer with an oil moistened cloth Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight 200 300 HOURS Bath Drain oil reservoir on foot housing Figure 15 Refill with approximately 1 7 pt 800cc of 10W 30 motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours OIL FILL PLUG OIL DRAIN PLUG Figure 15 Oil Drain Plug MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 17 TROUBLESHOOTING TABLE 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is a
14. looo lo oo ooo f RAMMER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs m NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition B Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 7 ENGINE SAFETY The engine fuel ex
15. 90 200 510 610 620 630 631 PART NO 1611040301 0440250180 0440080010 0600250010 0310060010 0013208351 0105060070 0241060010 0011406550 0011406400 0013208401 0013208651 0643000101 0021708000 030208200 0031008000 1611240311 1571310113 1611510101 0130080071 0011408350 PART NAME CRANK CASE CP OIL SEAL EC13 OIL SEAL VC 8X14X4 BALL BEARING 6205C3 DOWEL PIN STUD STUD GROMMET BOLT AND WASHER ASSY BOLT AND WASHER ASSY STUD STUD DRAIN COCK CYLINDER HEAD GASKET COMPL HEAD BOLT AND WASHER ASSY BOLT AND WASHER ASSY QTY T 1 ROBIN EC12HS ENGINE CRANKCASE ASSY REMARKS INCLUDES ITEMS W REPLACES 0021808000 REPLACES 0032008000 INCLUDES ITEMS W REPLACES 1611240301 REPLACES 161151011 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 33 ROBIN EC12HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 34 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 ROBIN EC12HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO 1612040200 1612500103 1612500203 0021714000 0032014000 0053204201 1574170101 1574190103 0173120010 1572330103 1612340101 1612340201 1612340301 1612350107 1612350207 1612350307 0565120010 0610120010 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAG
16. CP MT 63HS 1 47 1616391308 HOSE 1 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 29 TANK AND HANDLE ASSY TANK AND HANDLE ASSY OLD TYPE OLD TYPE er 63 PAGE 30 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS 53 353448990 PACKING OIL TANK CAP 1 54 353449001 STRAINER OIL ppt REPLACES 353449000 55 353449010 STRAP OIL TANK 2 58 353030080 WELL NUT 1 59 091005015 SCREW 5x 5 1 60 031105080 PW M5 1 60 952405970 WASHER 6 4D 20D 1 62 353449240 OUTER HOSE 6 x 9 x 65 1 62 1 353450220 GUARD OIL HOUSE 1 63 954403030 HOSE BAND 1 64 1616391008 CLIP EC12HS 1 65 1616391608 CLIP 1 66 1616391518 JON ua ppm REPLACES 1616391508 67 353910020 OIL SENSOR ASSY 1 68 355450600 OUTER LINER 525L 1 69 361910040 ROLLER ASSY WPIN o REPLACES 955200051 70 091005025 SCREW 5 x 25 4 71 031105080 WASHER PW M5 4 72 022610505 FLANGE NUT M5 H 4 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 31 ROBIN EC12HS ENGINE CRANKCASE ASSY CRANKCASE AND CYLINDER ASSY PAGE 32 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 CRANKCASE AND CYLINDER ASSY NO 10 30 36 40 50 60 70 82 95 96 115 116 140 180 1
17. D 9 040006304 BEARING 6304 10 080100520 STOP RING R 52 11 952400130 WASHER 9304 12 011708025 BOLT 8X25 R SW aod eap 21 355447200 PINION 22 040006204 BEARING 6204 23 080200350 STOP RING S 35 24 352441340 SPACER 25 060404010 OIL SEAL TC 40528 26 050100950 O RING G 95 27 355447210 CLUTCH DRUM 28 952405610 KEY 5X5X19R 29 952405490 LOCK WASHER 30 002210820 BOLT 8X20 H SW 31 041006007 BEARING 6007Z 33 355447230 BEARING COVER 34 050300440 O RING 5 44 35 002210820 BOLT 8X20 H SW Lasse utens 37 301421363 CLUTCH ASSY sansene 37 1 943060020 CLUTCH GUIDE 1B 3 2 943050050 CLUTCH BOSS C812 37 3 943020020 CLUTCH SHOE C812 37 4 943030020 CLUTCH SPRING C812 37 5 943060010 CLUTCH GUIDE 38 301010210 WASHER CLUTCH 41 355334290 CRANK GEAR 42 355010050 FRONT COVER 43 352444450 PACKING FRONT COVER 44 011706020 BOLT 6X20 5 51 911101213 ENGINE ASSY EC12HS 52 0053204201 WOODRUFF KEY 54 354211841 AIR CLEANER ASSY 55 354330590 INTAKE PIPE 56 002210820 BOLT 8X20 H SW 57 507010110 CLAMP TC 200 59 956300130 THROTILE LEVER AY 25 60 956106040 THROTTLE WIRE S620 740 61 402010110 RETURN SPRING 62 959403750 RUBBER SLIP STOP 63 303010450 BAND 64 012710040 BOLT 10X40 5 65 354030011 BODY W CLEANER 664 354030020 BACK PLATE 67 354030030 ELEMENT YELLOW 684 354030040 ELEMENT GRAY 694
18. Drain Plug Operation 1 Tostart therammertamping action move the throttle lever Figure 10 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring CAUTION Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot FULL OPEN Figure 10 Throttle Lever Full Open 2 TheMI 75HS Tamping rammer is designed to run at 5 000 rpm At optimum rpm the foot hits at the rate of 690 impacts per minute Increasing throttle speed past factory set rom does not increase impacts and may damage unit The MT 75HS is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first OPERATION Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 11 andrun the engine for three minutes at low speed After the engine cools turn the engine start stop switch to the OFF position Figure 6 until engine comes to a complete stop FULL OPEN Figure 11 Throttle Lever Idle 2 Closethefuelshut off valve by moving the fuel cock leverto the CLOSED position See Figure 5 Emergency Showdown 1 Movethe throttle lever quickly tothe IDLE position and turn the engine start stop switch Figure 6 tothe STOPposition
19. E 35 PART NAME CRANK SHAFT ASSY SPACER 0 SPACER 0 3T NUT SPRING WASHER WOODRUFF KEY GOVERNOR PLATE COMPL GOVERNOR SLEEVE LOCK NUT PISTON PIN PISTON COMPL STD PISTON COMPL 0 25 OS PISTON COMPL 0 50 OS PISTON RING SET STD PISTON RING SET 0 25 OS PISTON RING SET 0 50 OS CLIP NEEDLE BEARING D TY s REMARKS ROBIN EC12HS ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 36 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 ROBIN EC12HS ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS 10 1614230113 GOVERNOR LEVER 1 20 1064220103 GOVERNOR SHAFT 1 30 2274270101 GOVERNOR ROD 1 40 1064280113 ROD SPRING 1 80 1614250113 GOVERNOR SPRING 1 90 1574210103 GOVERNOR YOKE 1 100 0043504060 SCREW 2 110 1064240101 ADJUSTING PLATE 88 m REPLACES 1574240103 120 0021906000 NUT 1 130 030206150 SPRING WASHER 2 REPLACES 0032006000 REPLACES 0043604080 TUNE REPLACES 1614341011 140 0043504080 SCREW AND WASHER ASSY 310 1614341001 SPEED CONTROL 311 1574510101 COVER 312 1574610103 WASHER 313 0110060020 FLANGE BOLT 360 0043106350 SCREW 370 0021706000 390 1614420113 WIRE BRACKET 420 0110060020 FLANGE BOLT 440 0115040010 BOLT 460 1614350111 STOP PLATE COMP 461 0110060020 FLANGE BOLT h La La la cla Eu REPLACES 1614350121
20. LT AND WASHER ASSY pm REPLACES 0011308120 CLIP 1 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 47 TERMS AND CONDITION OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid withthe charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andanyclaimforshortage or damage mustbe settled betweenthe consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must beapprovedby Multiquip priorto shipment 2 ToobtainaReturn Material Authorization alistmustbe provided to Multiquip Parts Sales that defines item numbers quantities and descriptions oftheitemsto bereturned Thepartsnumbers and descriptions must match the current parts price list b The list must be typed or computer generated c Thelistmuststate the reason s for the return d list must reference the sales order s or invoice s under which theitems were originally purchased e Thelist must include the na
21. M PLASTIC TRUCK BED DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot m DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system m Store fuel in appropriate containers in well ventilated areas and away from sparks and flames m NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result 5 from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE E Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing B Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running E Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling
22. N OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 329 Q PAGE 22 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 NO 1 2 3 5x 6 7 8x 9 10 11 12 13 14 15 NAMEPLATE AND DECALS PART NO PART NAME TY REMARKS 920106460 DECAL MIKASA MARK 1 920203980 DECAL ELEMENT SET 1 920203290 DECAL READ OWNER S MANUAL 1 PLATE SERIAL NO ORDER FROM SER DEPT W MODEL 8 S N 920107000 DECAL PRE CLEANER 1 920200900 DECAL ENGINE R P M 3650 3850 1 920203990 DECAL FUEL COCK 1 920203330 DECAL EAR PROTECTION 1 920204370 DECAL PRE CLEANER 1 920201950 DECAL MOTOR OIL 1 920205810 DECAL CAUTION 1 920204840 DECAL SWITCH ON OFF 1 920202930 DECAL SWITCH ON 1 920205990 DECAL CAUTION WATER 1 1 DCLMT75HS DECAL KIT INCLS ALL ITEMS W MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 23 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY 38 37 1 37 4 37 3 37 2 37 4 37 5 t 1 H 37 PAGE 24 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 EE CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 355113110 CRANK CASE 1 2 040006207 BEARING 6207 1 3 040006204 BEARING 6204 1 4 952400130 WASHER 9304 1 5 011708025 BOLT 8X25 H D meine REPLACES 002210825 8 355334280 CONNECTING RO
23. P irem REPLACES 353910030 CPL 1 355115020 HANDLE ROLLER legc REPLACES 355113570 2 351319900 SHOCK ABSORBER 100D 45B EEE REPLACES 35131990 3 001521020 SOCKET HEAD BOLT 10 x 20 4 4 033121009 TOOTHED LOCK WASHER B M10 4 5 002211020 BOLT 10 x 20 H SW 4 11 355113610 FUEL TANK 1 12 954404890 FILTER TANK 1 13 361910020 TANK CAP ASSY ORANGE 1 14 351437785 HOLDER COCK 1 19 953405640 PACKING COCK HOLDER 1 15 954406020 PACKING FUEL TANK 1 16 954405080 STRAINER 100 1 16 954406010 STRAINER 110 1 17 001220830 BOLT 8 x 30 2 18 952401450 WASHER 8 5 x 22x 3 2 19 030208200 SW M8 2 20 022710809 NYLON NUT M8 2 21 954405990 FUEL COCK ASSY Linser prm INCLUDES ITEMS W 21 18 0642001410 BOWL 1 21 24 0642001420 STRAINER SCREEN 1 21 3 0642001430 PACKING 1 22 301418140 FUEL HOSE B 150 1 23 954404590 HOSE BAND 9 5D 2 24 351436350 FUEL HOSE R 150 1 25 954403030 HOSE BAND 8 2 30 301419750 FUEL FILTER CP MQ75MIC 1 31 ULV Tacno MUST ORDER NEW OIL TANK ASSY 31 1 353213710 OIL TANK 1 32 OIL TANK CAP 1 32 1 353030070 OIL TANK CAP CP YELLOW 1 35 STRAINER OIL LONGER USED 36 355448071 COVER COCK HOLDER mn REPLACES 355448090 37 009110011 SOCKET HEAD SCREW 8 x 20 2 38 030208200 SW M8 2 39 952401450 WASHER 8 5 x 22x 3 2 40 001200610 BOLT 6 x 10 1 41 030206150 SW M6 1 42 2267510103 CLAMP 1 45 355448280 WIRE
24. S W REPLACES 0011306120 ROBIN EC12HS ENGINE ELECTRIC DEVICE ASSY MAGNETO ASSY M d A 7 PAGE 44 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 ROBIN EC12HS ENGINE ELECTRIC DEVICE ASSY MAGNETO ASSY NO PART NO PART NAME QTY REMARKS 10 1617012008 FLYWHEEL COMPL 1 1 1617013008 IGNITION COIL CP eee S N 3531 AND BELOW REPLACES 1617120101 11 1617120111 IGNITION COIL CP ee S N 3532 AND ABOVE 30 0011006200 BOLT AND WASHER ASSY 2 50 2147312201 WIRE 22 CP 1 56 1507520103 CLAMP 1 60 0669900217 STOP SWITCH AY 1 REPLACES 0660000371 70 0043504120 SCREW AND WASHER ASSY 2 80 1577500203 GROMMET 1 81 1617500103 GROMMET HIGH 1 95 0659000010 PLUG TERMINAL 1 100 0650140460 SPARK PLUG 1 110 2307510113 SPARK PLUG CAP 1 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 45 ROBIN EC12HS ENGINE LOOSE PARTS LOOSE PARTS ASSY 20 30 40 fy 20 PAGE 46 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 LOOSE PARTS ASSY PART NO 0053204201 402010110 1617260101 2267510103 1507520103 0566000170 011008015 1616391008 ROBIN EC12HS ENGINE LOOSE PARTS PART NAME QTY REMARKS WOODRUFF KEY 1 GOL SPRING rtt REPLACES 0830000010 SWITCH FLOAT CP 1 CLAMP 1 CLAMP 1 CLAMP 1 BO
25. ank Figure 3 with unleaded gasoline At the same time check the engine oil level at the sight gauge located on the operator s side of the oil tank Fill the oil tank tothe H level using only outboard 2 stroke oil Replenish the oil regularly before the oil level reaches the L level of the oil tank CAUTION The oil hose is not to be depressed or damaged A sensor detects lack of oil and shuts down the engine automatically Figure 3 Fuel Oil Tank 2 Low levels of oil may result in engine seizure due to high levels of consumption during operations 3 Check the engine oil level Figure 4 and if the oil level is low it should be refilled Use the proper motor oil as suggested in Table 3 Figure 4 Engine Oil Dipstick Table 3 Motor Oil Grade Grade of motor oil higher than MS class Spring Summer or Autumn Winter 40 F to 15 ER Below 15 SAE 10W 30 4120 F to 15 F MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 13 Inspection LR Check all nuts bolts fasteners for tightness Retighten as necessary 2 Clean any dirtfromthe recoil starter and foot pedestal Wipe the entire unit clean before operating Replace any missing or damaged Safety Operation decals 4 Adjustheightof handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts Initial Start up When starting the MT 75HS Tamping Rammer perform the followi
26. d the price will be based onthe list price that was effective twelve months priorto the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changesare effective on aspecific dateandallorders receivedonorafterthatdate will be billed at the revised price Rebates for price declines and added charges for price increases will notbe madeforstock on handat thetime of any price change Multiquip reserves the rightto quote and sell directto Govemmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00t0 50 00 surcharge will be added to theinvoicefor special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damagesin excess ofthe purchase price of the itemwith respectto which damages are claimed andinnoeventshall Multiquip be liable forloss of profit or good will or for any other special consequential or incidental damages LIMITATION OFWARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are ma
27. de exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products A part from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products onthe face hereof PAGE 48 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 NOTES MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 49 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Contact pmastretta O cipsa com mx Tel 52 222 225 9900 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Unit 2 Northpoint Industrial E
28. e items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 20 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 SUGGESTED SPARE PARTS MT 75HS Tamping Rammer 1 to 3 Units Qty Description Up 956300130 LEVER THROTTLE LEVER 1 956106040 WIRE THROTTLE ASSY sues 402010110 SPRING RETURN 354030030 ELEMENT YELLOW 354030040 ELEMENT GRAY datant 1573620101 ELEMENT SET ENGINE dieses 0650140460 SPARK PLUG doses 0430440033 FUEL TANK 954404890 FILTER FUEL TANK Js 954405080 STRAINER FUEL TANK 353449000 STRAINER OIL TANK 954300390 FUEL COCK ASSY 3 uses 301419750 FUEL FILTER IN LINE NOTICE Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MT 75HS Tamping Rammer 5 to 10 Units Qty Description 4 4 956300130 LEVER THROTTLE ASSY 956106040 WIRE THROTTLE 55 402010110 SPRING RETURN 10 354030030 ELEMENT YELLOW 10 354030040
29. haust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running m NEVER operate the engine with heat shields or guards removed m DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush mw out of the oil tank and severely scald any a persons in the general area of the rammer m NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment m NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings QI of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable SAFETY INFORMATION FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity B
30. hout proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of YS m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE m This equipment should only be operated by trained and qualified personnel 18 years of age and older i Whenever necessary replace nameplate operation and safety decals when they become difficult read m Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest re fire extinguisher B ALWAYS know the location of the nearest first aid kit SAFETY INFORMATION m ALWAYS know the location of the nearest phone or keep phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency ooo
31. me and phonenumber of the person requesting the RMA 3 A copy of the Return Material Authorization must accompany the return shipment 4 Freight is at the senders expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition inthe original Multiquip package if any and with Muiltiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts Ifan item is listed inthe parts price book as being replaced by another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items Electrical components f Paint chemicals and lubricants g Decalsandpaperproducts h Items purchased in kits 7 Thesenderwillbe notified of any material receivedthatis notacceptable 8 Such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material will be returned tothe sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determine
32. ng 1 Openthe fuelshut off valve by movingthe fuel cock lever to the open position Figure 5 FUEL COCK 4 ci OSE OPEN CLOSE zen 2 Set the engine ON OFF switch Figure 6 to the ON position start Figure 6 Engine On Off Switch PAGE 14 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 OPERATION Close the choke lever Figure 5 Turning the choke lever 90 degrees clockwise closes the choke In cold weather start the unit with choke fully closed In warm weather or whenthe engine is warm the unit can be started with choke halfway or completely open Move the throttle lever Figure 7 between 1 4 to 1 2 from the idle position FULL OPEN Figure 7 Throttle Lever 1 4 to 1 2 Grip the recoil starter Figure 8 handle and pull it until you feel a slight resistance Then pull sharply and quickly Return the recoil starter handle to the starter position before releas ing Figure 8 Recoil Starter Ifengine fails to start move the choke lever Figure 5 tothe half open position to avoid flooding Repeat steps 1 thru 5 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed 7 Ifthe carburetor is flooded or the crankcase is loaded with excess fuel open the drain plug as shown in Figure 9 and drain out excess fuel DRAIN PLUG Figure 9
33. nner secondary element before installing them CLEANING THE OIL TANK Clean the inside of the oil tank regularly preferably 2 or 3times ayear n winter be sure to clean the inside of oil tank to avoid the freezing of water that may have accumulated inside the tank CAUTION If water accidently got inside the oil tank the oil may appear muddy If this situation occurs simply flush the tank removing all foreign matter including water and fill oil tank with fresh 2 stroke outboard motor oil When cleaning the oil tank Figure 13 perform the following procedure 1 Remove the cock holder cover oil hose red and black lead wires from the float sensor COCK c HOLDER amp COVER COCK HOLDER Figure 13 Oil Tank PAGE 16 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 2 Removethe bolts that secure the oil tank to the fuel tank and drain all oil from the tank 3 Remove cock holder then clean strainer and cock holder in solution 4 Make sure every partis clean and dry then reassemble oil tank Fill oiltank with 2 stroke outboard motor oil FB class to the H level FUEL AND OIL LINES Check the fuel and oil lines regularly for damage and ensure thatthere are no leaks Replace fuel and oil lines every 2 years to maintain performance When replacing the oil hose perform the following procedure 1 Replaceoilhose with manufact
34. ommended type spark plug NamePlate Displays information regardingthe rammer Roller Bar Used when transporting rammer onto a truck bed Place rammer on this roller bar then slide Oil Tank Fill oil tank with 2 stroke motor oil PAGE 12 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 This section is intended to assist the operator with the initial start up of the MT 75HS Tamping Rammer It extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the operation of the MT 75 5 Tamping Rammer could result in severe damage to the trowel or personal injury Rammer Gearbox and Spring Cylinder Oil Bath This unit uses an oil bath lubrication system Perform the following 1 Checktheoillevelthroughtheoillevelsight glass Figure 2 atthe rear ofthe tamper foot OIL FILL PLUG SIGHT GLASS OIL DRAIN PLUG Figure 2 Foot Housing Sight Glass 2 lfoilis not visible add 10W 30 motor oil into the oil fill plug opening Figure 2 The bath contains approximately 1 7 pints 800 cc NOTE The oil level should be kept at the half way point of the sight glass CAUTION Failure to understand the operation of the MT 60HS Tamping Rammer could result in severe damage to the rammer or personal injury OPERATION Engine 1 Fillthe fuel t
35. on when starting the engine Choke Lever Used when starting the engine Normally usedin cold weather conditions In cold weatherturn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Pre Cleaner Pre cleans first stage dirt and other debris from entering the engine Foot Laminated wood with tempered steel plate for superior shock absorption 8 Foot Laminated wood with tempered steel plate for superior shock absorption Oil Level Sight Glass Indicates the level of oil in the oil bath reservoir Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Fuel Tank Cap Poly fuel tank to avoid rust and corrosion remove this cap to add gasoline Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Bellows Reservoir for oil bath Handle To operate rammer GRIP handle assembly firmly on both sides Muffler Used to reduce noise and emissions Spark Plug Provides spark to the ignition system replace with engine manufactures rec
36. ount Parts log in and save on Standard orders for all orders which include complete part numbers L p com Order via Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L Note Discounts Are Subject To Change Order Phone Domestic US Dealers Call 1 800 427 1244 tigu TT I p c gt n I Non Dealer Customers Contact your local Multiquip Dealer for 1 parts or call 800 427 1244 for help in der ne locating dealer near you Parts Ordering information pL eum es 4 4 When ordering parts please supply Dealer Account Number CJ Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground B Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW WE ACCEPT ALL MAJOR CREDIT CARDS MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 5 Do opera
37. r The Mikasa MT 75HS is equipped with an Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MT 75HS uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MT 75HS Tamping Rammer identify and understand the function of the controls see Figure 1 page 11 GENERAL INFORMATION PAGE 10 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 SPECIFICATIONS 1 75 5 Rammer Specifications Overall Width 16 1 in 410 mm Table 2 ROBIN EC 12HS Engine Specifications Piston Displacement Max Governed Speed No Load Lubrication System NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 11 COMPONENTS Figure 1 MT 75HS Rammer Figure 1 shows the location of the controls and components for the MT 75HS Tamping Rammer The functions of each control is described below 1 Throttle Lever Controls engine speed and the tamping action of the rammer Engine Stop Switch Controls the starting and stopping of the engine Switch must be in the ON positi
38. rent symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART NO PART REMARKS 1 12345 BOUT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 0 or gt in the number column belong to the same assembly or kit which is indicated by note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number a
39. replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 18 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 TROUBLESHOOTING TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembly Spring spring failure Replace sprial spring TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM Engine rotates but amplituide POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set SOLUTION Set throttle lever to correct position not uniform or does not strike Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 PAGE 19 EXPLANATION OF CODES IN THE REMARKS COLUMN The following section explains the diffe
40. state Tel 0161 339 2223 Globe Lane Fax 0161 339 3226 Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiquip com Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 MULTIQUIP
41. t the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of availabl
42. te service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety O messages and operating instructions could VV result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards PAGE 6 MT75HS RAMMER OPERATION AND PARTS MANUAL REV 11 01 12 12 GENERAL SAFETY m NEVER operate this equipment wit
43. ures suggested type hose or equivalent 2 If necessary fill oil tank with 2 stroke outboard motor oil Fill fuel tank with 25 1 fuel mix ratio 4 Operaterammerwith 25 1 fuel mixtureuntil all airis bledfrom oil injection line 5 Onceitis certain that all air has been purged from the oil injection line regular unleaded gasoline may be used CAUTION It is normal for a new 2 stroke engine to emit excess smoke until moving parts have been seatedtotheir normal operating specifications This excess smoke normally stops after one full tank of fuel Theaircleaner Figure 14 on the engine side will hardly be contaminated if it is however after cleaning the element with kerosene dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer primary element sponge and shake off well the inner secondary element before installing them AIR CLEANER ELEMENT Figure 14 Air Cleaner MAINTENANCE CLEANINGTHE RAMMER f using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler fuel and oil tank caps Excessive amounts of water may cause severe engine damage Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage I Drain fuel from fuel tank
44. vailable and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or
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