Miller Electric AC Generator/Air Compressor User's Manual
Contents
1. Spoolmatic 30A Spool Gun 130 831 Air cooled 200 amp 1 lb spool gun for aluminum MIG See Lit Index No M 1 73 High frequency arc starter and stabilizer Remote Controls RHC 14 Hand Control 129 340 Miniature hand control for remote current and contactor i FP control Dimensions 4 x 4 x 3 1 4 in 102 x 102 x 82 mm Includes 20 ft 6 m cord and 14 pin plug RFCS 14 HD Foot Control 194 744 Heavy duty foot current and contactor control Includes 20 ft 6 m cord and 14 pin plug n iti ee RMLS 14 129 337 14 pin plug Momentary and maintained contact rocker switch for contactor control Push forward for maintained contact and back for momentary contact Includes 20 ft 6 m cord RCC 14 Remote Contactor and Current Control 151086 14 pin plug Rotary motion fingertip control fastens to TIG torch using two Velcro straps Includes 28 ft 8 5 m control cord Extension Cords for 14 Pin Remote Controls 122 973 25 ft 7 6 m 122 974 50 ft 15 2 m 122 975 75 ft 23 m Trailers and HItCH S note Trailers are shipped unassembled HWY 224 Trailer 043 805 For highway use HWY 430 Tandem Axle Trailer 043 806 4 West Four Wheel Steerable OFR 224 Trailer 043 802 For off road use MPO riding with e760 I0 1 01 Kg Oapacily Off Road Trailer 042 801 A 2650 Ib 1202 kg capacity trailer Welded NC UQES Nand op erated Parking orake Nyaraule A heavy duty 2570 Ib 1166 kg capacity2. Big Blue Air Pak Heavy Industrial Applications Stud Welding 1 2 in 12 7 mm Railroad Maintenance Air Plasma Cutting Mining Maintenance with Optional Spectrum Models Maintenance and Repair Rigs Air Carbon Arc CAC A 1 2 in 12 7 mm Carbons Quick ee Battery Charging Jump Starting eo Air Compressor Specs MIG GMAW Flux Cored FCAW Output Range Submerged Arc SAW DC Stick 45 750 A MIG FCAW 14 40V Continuous DC TIG 20 450A AC 20 575 A Battery Charge 12 24 V 50 750 A AC TIG GTAW DC TIG GTAW The Power of Blue Welder generator air compressor One machine that will do it all Designed and built to be the most reliable high output system in the world Deluxe Model Only Gproved Maintenance Displays GD ingersollRand ultra reliable industrial rotary screw air compressor Belt driven with automatic belt tensioner with a life expectancy of 30 000 hrs Independent compressor controls On off switch for applications not requiring compressed air At idle speed will produce 100 PSI at 40 CFM Weatherproof Lexan nameplate resists cracking and fading and is color coded for ease of operation Enclosed robust case design protects internal components from impact and allows air flow to cool and prolong the life of the engine Also reduces sound levels GFCI receptacle as required on most job sites to protect operators from electrical hazards Low maintenance with easy single s
3. trailer brake system and a break away device to lock brakes if the trailer comes loose Includes jack Stand fenders and lights Hitch must be designed for use in mines quarries and other rough terrain Has narrow 22 ft 6 7 m turning radius Includes 3 in lunette eye universal hitch Steel tubing frame heavy duty axle with roller bearing hubs and leaf spring suspension Includes jack stand 2 in 50 mm ball hitch HWY 224 also includes fenders and lights ordered separately and safety chains Note Trailer is shipped unassembled Note Some assembly required Note Trailer is shipped unassembled Cable Tree 043 826 Cable Tree 043 826 Provides an area to conveniently wrap weld Provides an area to conveniently wrap weld cables and extension cords cables and extension cords Lunette Eye 2 1 2 in 64 mm 043 824 Ball Hitch 2 in 50mm 043 864 Lunette Eye 3in 76mm 043 863 Trailer Specifications Subject to change without notice Track Center Standard Tires Gross Axle Gross Vehicle Net Height Road to center of Standard rating Weight Rating Weight Rating Payload of Bed Clearance tires or P size rating 2000 Ib axle 3000 Ib 2570 Ib 21 1 4in 8in 55 1 4 in B78 13 Length 91 in 2311 mm 430 Ib 907 kg axle 1361 kg 1166 kg 540 mm 203 mm 1403 mm Width 61 1 4 in 1556 mm 195 kg HWY 224 3500 Ib 2960 Ib 2650 Ib 18 1 2 in 7 1 2 in 52 in B78 13B Length 122 1 2 in 83112 mm 355 Ib OFR
4. 07 062 07 1 Automatic Idle Engine Gauges 5 5 kW AC Generator Weld Meters Battery Lockout Tagout Disconnect Switch 12 V Intake Manifold Heater 120 V Oil Pan Heater Vandalism Lockout Kit 20 kW Generator AC DC Battery Charge Jump Start Switch Te 195131 AC DC analog weld outputmeters 2222 o o 043947 Padlock not included o d o Ba Gunne 195 086 120 volt oil pan heater 195117 Removes moisture from air supply 20 o 195118 Lockable front control panel and engine compartment 195120 Allows machine battery to be disconnected and locked 195148 Field o o 043946 Stores up to 200 ft of 2 0 weld cable o o o 195159 Will not fit over machine with cable holder attached o rr eee ee 173 851 2 0 350 A 100 Duty Cycle 50 ft stinger 50 ft work clamp a 043 952 2 0 300 A 100 Duty Cycle 100 ft stinger 50 ft work clamp ee Oo o l oOo O G S 300093 Includes contactor and gas valve See Lit Index No M 6 41 Includes contactor and gas valve See Lit Index No M 6 41 E 194938 See LitIndex No W65 000 o 194940 See LitIndex No M65 109294 See Lit Index No M 6 21 o 130831 Requires WC 24 Control See Lit Index No M 1 73 fo o Seeli index No WiO0ana M34 a ee 042388 High frequency unit for AC TIG welding 0 ooo o See Lit Index No AY7 2 o o a A ee o T ee 129340 Hand control o 194744 Foot control o d o 129337 Momentary and maintained contact switch f o Fingertip control o 122
5. 224 1588 kg 1343 kg 1202 kg 470 mm 191 mm 1321 mm Width HWY 61 in 1549 ay 161 kg OFR 58 1 2 in 1486 mm HWY 430 2200 Ib axle 4280 Ib 3750 Ib 19 1 4 in 8 1 2 in 52 in B78 13B Length 156 1 2 in 3975 mm 530 Ib 998 kg axle 1941 kg 1701 kg 489mm 216mm 1321 mm Width 61 in 1549 mm 240 kg Width at outside of fenders Does not include tongue yO A 20 in 508 mm Height to top of exhaust B 16 1 2 in 419 mm 33 in 838 mm Gas C 1 3 4 in 44 mm 34 1 4 in 870 mm Diesel x B zi D 6 1 16 in 154 mm Width 20 in 508 mm E 32 3 4 in 832 mm Depth 45 7 8 in 1164 mm Gas F 45 3 8 in 1153 mm Gas 92 1 2 in 1334 mm Diesel 52 in 1321 mm Diesel 13 32 in 10 mm diameter ep Q Miler Typical Installations 4 Stick SMAW Basic Equipment Flux Cored FCAW Basic Equipment SuitCase X TREME 8VS 300 093 SuitCase X TREME 12VS 195 500 MIG GMAW Basic Equipment SuitCase 8RC 194 938 SuitCase 12RC 194940 Aluminum MIG GMAW Basic Equipment Spoolmatic 30A 130 831 WC 24 137 549 TIG GTAW Basic Equipment Dynasty 200 Series HF 251D 1 042 388 TIG power cable adapter required y Plasma Basic Equipment Spectrum 375 X TREME 907 303 Spectrum 375 X TREME with X CASE 907 339 Spectrum 625 907 058 Spectrum 2050 903 777 01 2 Stick Electrode X TREME 8VS X TREME 1
6. 2VS gt Feeder Work Aluminum MIG with Spoolmatic 30A Gun Ordering Information Equipment and Factory Options Big Blue Air Pak CC CV Base Model International Model Cold Weather Model Deluxe Model Field Kit Accessories Weld Ammeter and Voltmeter Kit Lockable Fuel Cap Flame Arrestor Cold Weather Starting Aids Desiccant Air Dryer System Vandalism Lockout Kit Battery Lockout Tagout Disconnect Switch AC DC Battery Charge Jump Start Switch Cable Holder Protective Cover Stick Accessories Welding Leads Plasma Cutters Spectrum Plasma Cutter Wire Feeders SuitCase X TREME 8VS SuitCase X TREME 12VS SuitCase 8RC SuitCase 12RC S 32SL Wire Feeder Spoolmatic 30A Spool Gun Guns and Consumables TIG Accessories HF 251D 1 Water Coolant System TIG Torch Consumables Remote Controls RHC 14 RFCS 14 HD RMLS 14 RCC 14 Extension Cords Trailers and Hitches HWY 224 Trailer OFR 224 Trailer HWY 430 Tandem Axle Trailer 4 West Trailer Lunette Eye Ball Hitch Clevis Cable Tree Date Qniilier Litho in USA Stock No Description Qty Price 907 062 Automatic Idle Engine Gauges 5 5 kW AC Generator g 907 062 01 1 50 60 Hz Dry Battery Automatic Idle Engine Gauges 5 5 kW AC Generator 907 062 04 1 Automatic Idle Engine Gauges 5 5 kW AC Generator Weld Meters Battery Lockout Tagout Disconnect Switch 12 V Intake Manifold Heater 120 V Oil Pan Heater 9
7. 750 A 24 V Jump Start 120 240 VAC while not welding Ship 2007 b Jump Start 91 Dko Meets NEMA and IEC output ratings Only available on deluxe model Additional 7 in 178 mm to top of exhaust Additional 190 Ib 86 kg when fuel tank is full CSA approved EPA certified turbocharged direct injected Four cylinder 1850 Run 25 gal 95 L 11 qt Oil pressure A liquid cooled oil engine Right side service industrial liquid 1235 Idle 10 4 L Oil temperature DEUTZ access with 500 hr intervals for oil and filters cooled engine Deutz BF4M MSHA approved with purchase of certificate 2011 Diesel from Deutz dealer Air Compressor Free Air Free Air Working Automatic Compressor Delivery at Delivery at Pressure Oil Compressor Brand 1850 RPM 1235 RPM Constant Capacity Shutdowns GFP Ingersoll Rand Rotary screw with electric clutch for on off 60 cfm 40 cfm 100 Sqt 4 7L Oil temperature Ingersoll Rand Oil change intervals 500 hrs same as engine 1 70 m min 1 13 m min CE55 G1 Life expectancy 30 000 hrs Idle Control Panel AC DC Voltmeter 12 Engine Coolant Temperature Gauge AC DC Ammeter 13 Battery Voltmeter Amperage Range Switch 14 Air Compressor Pressure Gauge Amperage Voltage Adjust Control 15 Air Compressor On Off Switch Amperage Voltage Adjust Switch 16 Engine Control Switch and Remote Amperage Voltage 17 Starting Aid Switch Ol A G N Adjust 14 Pi
8. 973 25 ft 7 6 m _ 122 974 50 ft 15 2 m 122 975 75 ft 22 9 m a ee 043 805 Highway trailer with 2650 Ib 1202 kg capacity 043802 Off road trailer with 2650 Ib 1202 kg capacity 043 806 Highway trailer with 3750 Ib 1701 kg capacity Off road steerable trailer with 2570 1166 kg capacity ee 2 1 2 in 64 mm For 224 trailers only 043 863 3 in 76 mm For 430 trailer only 043864 2in 51 mm For 430traileronly o o o 043823 For 430 trailer ony o d o 043826 Works on 224 and 430 trailers 00O O O O Total Quoted Price Distributed by
9. C 7 0 MIG Flux Cored Welding Millermatic Passport Plus 907 401 Portable all in one MIG package features ultimate arc performance self contained gas bottle and flexibility to plug into 115 or 230 V power with Miller exclusive Multi Voltage Plug See Lit Index No DC 12 53 SuitCase X TREME 8VS Wire Feeder 300 093 SuitCase X TREME 12VS Wire Feeder 195 500 Lightweight portable voltage sensing wire feeders include secondary contactor and gas valve Require drive roll kit see Lit Index No M 6 41 Genuine Miller Accessories continen WC 24 Control 137 549 MIG Flux Cored Welding continued l o Use with Spoolmatic 30A XR Wire Feeders and Guns Push pull system designed to handle difficult to feed soft alloy wires such as aluminum See Lit Index No M 1 7 M 1 71 and M 1 783 TIG GTAW Welding SuitCase 8RC Wire Feeder 194 938 SuitCase 12RC Wire Feeder 194 940 Lightweight modular design and flexible enough to run a variety of wires up to 5 64 in diameter Comes standard with remote voltage control See Lit Index No M 6 5 Dynasty 200 Series For premium portable AC DC TIG arc quality See Lit Index No AD 4 8 S 32SL Wire Feeder 109 294 simple to use but with all the features needed for heavy duty applications up to 7 64 in wire diameter See Lit Index No M 6 21 HF 251 Series 042 388 HF 251D 1 115 VAC see Accessory Lit Index No AY 5 0
10. creases efficiency reduces fuel consumption and saves you money at the pump An automatic belt tensioner provides proper belt tension even after years of service The compressor is protected by a high temperature shutdown switch Toolless Generator Brushes 100 copper wound generator a wN S features quick and easy brush and slip ring inspection Brushes can be removed and or replaced in a matter of seconds circuit boards exposed to harsh elements that can disrupt the machine s electronics and therefore its operation Q Miler 3 Concerns with circuit board reliability have resulted in some operators steering clear of CC CV welder generators even though they and controlling output in heavy industrial applications No other competitor protects their electronics with a sealed vault leaving critical Genuine Miller Accessories Field Kit Accessories Desiccant Air Dryer System 195117 A regenerating inline air dryer system that eliminates moisture in the air stream to prevent air tool freeze ups in cold climates Internal thermostat and heating elements insure good air quality in all climates The system can be mounted on the side of the machine or remotely for truck mount installations AC DC Battery Charge Jump Start Switch 195 148 Field AC TIG welding and 12 24 V battery charge jump starting system a FA 1D Lockable Flame Arrestor Fuel Cap 043 947 Fuel cap can be padlock
11. ed to prevent vandalism A built in flame arrestor prevents flames or sparks from entering the fuel tank Cold Weather Starting Aids 043 959 Field 12 V intake manifold heater 195 086 Field 120 V oil pan heater element Note for extreme cold weather both starting aids can be used in conjunction Weld Ammeter and Voltmeter 195 131 Field Panel mounted AC DC analog meters to monitor weld output Vandalism Lockout Kit 195 118 Field Lockable hinged Steel panels cover and protect name plate gauges and ignition switch padlock included Also includes engine compartment door lock and key Cable Holder 043 946 Saddle bag style cable holder Convenient wrap i around storage of coiled cable for transportation Stores 100 ft of 2 0 cable on each side Note For best results do not weld when cable is coiled Canvas cover cannot be used with cable holder Battery Lockout Tagout Disconnect Switch 195 120 Field Lockable battery disconnect switch for safe routine maintenance Stick SMAW Welding Weld Leads 173 851 2 0 350 A 100 duty cycle 50 ft stinger 50 ft work cable 043 952 2 0 300 A 100 duty cycle 100 ft stinger 50 ft work cable Plasma Cutting Spectrum 375 X TREME 907 303 Spectrum 375 X TREME with X CASE 907 339 not shown See Lit Index No PC 9 2 Spectrum 625 907 058 See Lit Index No PC 9 5 Spectrum 2050 903 777 01 2 See Lit Index No P
12. ide access to engine and 500 hour oil changes for both engine and compressor Quiet at only 70 dB 95 Lwa when idle 79 dB 104 Lwa at maximum output Improves work site communications Q Miller PRUEBE Welder Generator Air Compressor is warranted by Miller for 3 years parts and labor Engine is warranted by Deutz for 3 years Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters Phone 920 735 4505 USA FAX 920 735 4134 Canadian FAX 920 735 4169 International FAX 920 735 4125 AC Generator Air Compressor DEUTZ Issued April 2008 Index No ED 10 5 Engine Driven Welder Weld Output Rated at 104 F 40 C Stick 600 A 44 V 26 4 kW 40 Duty Cycle Stick 550 A 42 V 23 1 kW 60 Duty Cycle MIG FCAW 500 A 40 V 20 kW 100 Duty Cycle AC TIG 400 A 26 V 10 4 kW 100 Duty Cycle Generator Output Rated at 104 F 40 C 5 500 Watts Peak 4 000 Watts Continuous 20 000 Watts 3 Phase 12 000 Watts 1 Phase Air Compressor 100 PSI 60 CFM 100 Duty Cycle Weight Net 1931 Ib 876 kg Ship 1982 Ib 899 kg turbocharged four cylinder diesel engine provides ample power at high altitudes NEW Meter maintenance display e Hour meter function e Oil Change interval e Diesel High coolant temperature and low oil pressure shutdowns e Diesel Low fuel shutdown engine shuts down before system runs out of fuel mak
13. ing restarts easy Hot Start provides positive stick electrode starts to make it easy to Start all types of electrodes Arc Drive makes welding easy Automatically enhances Stick welding especially on pipe by focusing the arc and preventing the electrode from going out Optional AC DC battery charge jump start for AC TIG welding and 12 or 24 volt batteries Simply select the battery voltage and connect cables to the separate battery output studs High frequency unit required for AC TIG MADE IN E ie A APPLETON WI WP aea Web Site www MillerWelds com 130 9001 2000 REGISTERED QUALITY SYSTEM SPECHICATIONS subject to change without notice re Max Open Welding Weld Output Rated at 104 F 40 C NEMA Circuit Generator Output Rated Weight Mode Amperage and Voltage Voltage at 104 F 40 C Dimensions Without Fuel CC DC 20 750A 600A 44 V 26 4 kW 40 Duty Cycle 95 Peak 5500 watts H 43 in Net 1931 Ib 550 A 42 V 23 1 kW 60 Duty Cycle Continuous 4000 watts 1092 mm 876 kg 500 A 40 V 20 kW 100 Duty Cycle 120 240 VAC 34 17 A 60 Hz W 28 1 2 in Ship 1982 Ib while welding 724 mm 899 kg CV DC 14 40 V 500 A 40 V 20 kW 100 Duty Cycle T Optional kW D 67 1 2 in Deluxe Model CC AC 20 5 75A 400 A 36 V 14 4 kW 100 Duty Cycle 3 phase 20 kW 36 A 240 VAC 1715 mm Net 1956 Ib Battery 12 24 V 750 A 12 V Jump Start 14 28 1 phase 12 kW 50 A 887 kg Charge
14. minimize expansion and contraction In contrast our competitor s boards carry high power and high heat making them more vulnerable to failure The Vault Makes Upgrading to Miller CC CV Units Worry Free GENERATOR POWER CURVE OPTION AC VOLTS 0 10 20 30 40 50 60 70 AC AMPERES VOLT AMP CURVE STICK MODE 80 pi DC VOLTS 40 fs 20 0 ANOA Y e 0 100 200 300 400 500 600 700 800 900 1000 DC AMPERES VOLT AMP CURVE DC TIG MODE 60 450 40 330 80 eel 30 220 20 110 2 60 O gt i 3 40 20 ik 0 0 100 200 300 400 500 600 DC AMPERES BATTERY CHARGE OUTPUT DC VOLTS 0 100 200 300 400 500 600 700 800 900 1000 DC AMPS offer a Superior arc and multiple welding processes Miller s circuit board reliability isn t a concern since all PRO 300 and Big Blue multiprocess industrial engine drives feature the Vault Created out of two aluminum halves sealed with silicone as well as watertight harness connections the Vault provides a clean circuit board environment protecting the electronics Ingersoll Rand Rotary Screw Air Compressor This industrial grade compressor has a life expectancy of 30 000 hours is belt driven and utilizes an electric clutch control to allow the compressor to be turned off if not needed This design in
15. n Receptacle 18 20 kW 3 Phase Generator 6 Process Contactor 19 Strain Relief selector Switch 20 50 A 3 Phase Circuit Breaker l la ee 20 A 7 Cl 21 50 A 1 Phase 120 240 V a A pe e sack Receptacle NEMA 14 50 WISTLOC 22 AC DC Battery Charge Receptacle NEMA L6 30 ee Jump Start Switch 9 Air Outlet Valve 3 4 in NPT 23 International Model 240 VAC 10 Engine Oil Pressure Gauge 16 A Pin and Sleeve Receptacle 11 Fuel Gauge displays engine On Select Models hours and oil change intervals International Model US Gal Hr DC VOLTS AC VOLTS Performance Data FUEL CONSUMPTION CURVE 3 00 2 75 2 50 2 25 2 00 1 75 1 50 1 25 1 00 0 75 0 50 0 25 0 00 0 50 100 150 200 250 300 350 400 450 500 550 600 DC WELD AMPERES AT 100 DUTY CYCLE AIR SUPPLY CURVE 140 120 100 80 60 40 20 IDLE Oo MN Oo oe Oo DA o1 Oo op Oo N VOLT AMP CURVE MIG MODE bs ahi 0 0 100 200 300 400 500 600 700 800 900 1000 DC AMPERES VOLT AMP CURVE AC TIG MODE 80 60 40 p 20 0 100 200 300 400 500 600 700 AC AMPERES The Vault Superior Circuit Board Design Miller s critical circuit boards are engineered to carry low power and low heat to reduce thermal stress and
Download Pdf Manuals
Related Search