Makita 3621 User's Manual
Contents
1. 8 Tn kita Router MODEL 3621 003251 DOUBLE INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Model Collet capacity Plunge capacity No load speed RPM Overall length Net weight For All Tools A WARNING Read and understand all 3621 1 4 35 mm 1 3 8 29 000 min 211 mm 8 5 16 2 4 kg 5 3 Ibs Manufacturer reserves the right to change specifications without notice USA002 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 4 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet r2. AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 883901B067
3. 3 Templet guide 003264 Y BE UW 1 Bit 2 Templet guide 3 Base 4 Templet 5 Workpiece When cutting move the tool with the straight guide flush with the side of the workpiece If the distance A between the side of the workpiece and the cutting position is too wide for the straight guide or if the side of the workpiece is not straight the straight guide cannot be used In this case firmly clamp a straight board to the workpiece and use itas a guide against the router base Feed the tool in the direction of the arrow Templet guide optional accessory The templet guide provides a sleeve through which the bit passes allowing use of the router with templet patterns To install the templet guide loosen the screws on the tool base insert the templet guide and then tighten the screws Secure the templet to the workpiece Place the tool on the templet and move the tool with the templet guide sliding along the side of the templet MAINTENANCE ACCESSORIES A CAUTION Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs car bon brush inspection and replacement any other mainte nance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts A CAUTION These accessories or attachments are recommended for use with your Makit
4. risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1
5. tool Adjusting the lock lever The locked position of the lock lever is adjustable To adjust it loosen the lock lever 3 4 turn and press the center of the lock lever The hex nut will come out Set the hex nut to the desired position and tighten the lock lever 003256 1 Switch trigger ASSEMBLY 003257 1 Dust nozzle 2 Hose of vacuum cleaner 3 Screws OPERATION Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Release the switch trigger to stop A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing or removing router bit Insert the bit all the way into the collet cone and tighten the collet nut securely with the two wrenches To remove the bit follow the installation procedure in reverse A CAUTION e Do not tighten the collet nut without inserting a bit or the collet cone will break Dust nozzle optional accessory When you wish to perform clean cutting operation use the dust nozzle Install the dust nozzle on the router base using the two screws and connect a vacuum cleaner to the dust nozzle Set the tool base on the workpiece to be cut without the bit making any contact Then turn the tool on and wait until the bit attains full soeed Lower t
6. a tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center Straight amp groove forming bits Edge forming bits Laminate trimming bits Straight guide Trimmer guide assembly Templet guides Templet guide adapter Lock nut Collet cone 1 4 Dust nozzle Wrench 8 Wrench 13 Wrench 22 Memo 12 eed A etat A EU etrarsa Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 SE Fod AA ge er MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are mM Construction Trade Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH ae EE MR STATUS INTL LAST NAME COMPANY NAME Married Si
7. an be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the
8. ed lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE
9. er bit settings Stopper block The stopper block has three adjusting hex bolts which raise or lower 0 8 mm about 1 32 per turn You can easily obtain three different depths of cut using these adjusting hex bolts without readjusting the stopper pole Adjust the lowest hex bolt to obtain the deepest depth of cut following the method of Adjusting depth of cut Adjust the two remaining hex bolts to obtain shallower depths of cut The differences in height of these hex bolts are equal to the differences in depths of cut To adjust the hex bolts first loosen the hex nuts on the hex bolts with the wrench and then turn the hex bolts After obtaining the desired position tighten the hex nuts while holding the hex bolts in that desired position The stopper block is also convenient for making three passes with pro gressively deeper bit settings when cutting deep grooves A CAUTION e When using a bit having total length of 60 mm 2 3 8 or more or edge length of 35 mm 1 3 8 or more the depth of cut cannot be adjusted as_ previously mentioned To adjust proceed as follows Loosen the lock lever and carefully adjust bit protrusion below the tool base to the desired depth of cut by moving the tool body up or down Then re tighten the lock lever to lock the tool body at that depth of cut Keep the tool body locked at this position during use Since the bit always protrudes from the tool base be careful when handling the
10. everse the plug If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion El eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair c
11. he tool body and move the tool forward over the workpiece surface keeping the tool base flush and advancing smoothly until the cutting is complete When doing edge cutting the workpiece surface should be on the left side of the bit in the feed direction 003259 003260 1 Straight guide 2 Guide bar 3 Wing bolt 001984 1 Workpiece 2 Bit revolving direction 3 View from the top of the tool 4 Feed direction NOTE Moving the tool forward too fast may cause a poor quality of cut or damage to the bit or motor Moving the tool forward too slowly may burn and mar the cut The proper feed rate will depend on the bit size the kind of workpiece and depth of cut Before beginning the cut on the actual workpiece it is advisable to make a sample cut on a piece of scrap lumber This will show exactly how the cut will look as well as enable you to check dimensions When using the straight guide be sure to install it on the right side in the feed direction This will help to keep it flush with the side of the workpiece Straight guide The straight guide is effectively used for straight cuts when chamfering or grooving To install the straight guide insert the guide bars into the holes in the tool base Adjust the distance between the bit and the straight guide At the desired distance tighten the wing bolts to secure the straight guide in place 003261 003262 003263 1 Screw 2 Base plate
12. hfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name amp Address Model No 15 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treat
13. l i 15 Do not smear the tool base carelessly with improperly installed bit thinner gasoline oil or the like They may 10 Be careful of the bit rotating direction and cause cracks in the tool base the feed direction 16 Draw attention to the need to use cutters 11 Do not leave the tool running Operate the of the correct shank diameter and suitable tool only when hand held for the speed of the tool 12 Always switch off and wait for the bit to 17 Some material contains chemicals which come to a complete stop before removing may be toxic Take caution to prevent dust the tool from workpiece inhalation and skin contact Follow mate 13 Do not touch the bit immediately after rial supplier safety data operation it may be extremely hot and could burn your skin SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYM BOLS USD201 2 The followings show the symbols used for tool EENE volts IE a mem no load speed AA amperes A Class Il Construction HZ ee hertz a AMIN revolutions or reciprocation per minute AA alternating current FUNCTIONAL DESCRIPTION 003252 Stopper pole Screw NO 003253 E O el Q OD lt o 2 Depth pointer Screw Stopper pole Adjusting hex bolt Stopper block oR ON A CAUTION e Always be sure that the tool i
14. ngle ra STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 nn FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Ric
15. s switched off and unplugged before adjusting or checking function on the tool Adjusting the depth of cut Place the tool on a flat surface Loosen the screw securing the stopper pole Loosen the lock lever and lower the tool body until the bit just touches the flat surface Tighten the lock lever to lock the tool body Next lower the stopper pole until it makes contact with the adjusting hex bolt Align the depth pointer with the 0 gradu ation Raise the stopper pole until the desired depth of cut is obtained The depth of cut is indicated on the scale 1 mm or 1 16 per graduation by the depth pointer Then tighten the screw to secure the stopper pole Now your predetermined depth of cut can be obtained by loosening the lock lever and then lowering the tool body until the stopper pole makes contact with the adjusting hex bolt A CAUTION e Since excessive cutting may cause overload of the motor or difficulty in controlling the tool the depth of cut should not be more than 15 mm 9 16 at a pass when cutting grooves with an 8 mm 5 16 diameter bit Note When cutting grooves with a 20 mm 13 16 diameter bit the depth of cut should not be more than 5 mm 3 16 at a pass When you wish to cut grooves more than 15 mm 9 16 1 Hex nut 003255 deep with an 8 mm 5 16 diameter bit or more than 5 mm 3 16 deep with a 20 mm 13 16 diameter bit make several passes with progressively deep
16. shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Ampere Rating CT 16 16 14 CAPTA EE 1 16 14 1 14 12 1 4 2 18 6 18 6 SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to router safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury USB013 3 1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Check the bit carefully for cracks or dam age before operation Replace cracked or damaged bit immediately Avoid cutting nails Inspect for and remove all nails from the workpiece before operation 2 Wear hearing protection during extended Hold the tool firmly with both hands period of operation 3 Handle the bits very carefully BEEP nance AWAY rom rotatng parts Make sure the bit is not contacting the workpiece before the switch is turned on 9 Before using the tool on an actual work 14 Always lead the power supply cord away piece let it run for a while Watch for from the tool towards the rear vibration or wobbling that could indicate
Download Pdf Manuals
Related Search