Magnetek Network Hardware Series 3 User's Manual
Contents
1. U2 07 000 0 VAC U2 07 Output Voltage U2 08 000 0 VDC U2 08 DC Bus Voltage U2 09 000 KW U2 09 Output Kw U2 10 000 bA U2 10 Torque Reference FAULT HISTORY A acne TE T U2 11 Input terminal status U2 11 00000000 U2 12 Output terminal status U2 12 00000000 U2 13 Inverter status U2 13 00000000 FAULT AND ALARM FILTERS To turn off the recording of any faults or alarms go to Settings Fault Filters or Alarm Filters and press enter Scroll up or down through the listing of faults alarms If you would like to filter out a fault from being recorded then press the enter key when the cursor is next to the desired fault A check mark on the left hand side will indicate that the fault has been selected to be filtered out Alarms would be selected in the same manner Impulse DataLogger Series 3 Instruction Manual 2 1 05 8 of 16 The Alarm History provides the data for reviewing recorded alarms and information on each alarm occurrence Run where Alarm Alm 1 occured Run T Alarm Description OF 1369 Upper Limit1 Err 01 16 04 15 14 ALARM HISTORY ar 01 28 04 08 44 13 20 es v Date and time of Alarm ALARM HISTORY A 01 28 04 08 44 13 U1 01 000 00 Hz U1 02 000 00 Hz U1 03 000 00 A U1 04 0000 v ALARM HISTORY A 01 28 04 08 44 13 U1 05 000 00 Hz U1 06 000 0 VAC U1 07 000 VDC U1 08 000 0 Hp v ALARM HISTOR2. Datalogger Sa U ja O Y KL A X a O U Nn O O O o a U C U C O pran O Nn jem Y Cc UNCOMMON POWER MAGNETEK Electromotive Systems Copyright 2005 Magnetek Febuary 2005 2005 ELECTROMOTIVE SYSTEMS All rights reserved This notice applies to all copyrighted materials included with this product including but not limited to this manual and software embodied within the product This manual is intended for the sole use of the persons to whom it was provided and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of Magnetek s Electromotive Systems DANGER WARNING CAUTION and NOTE Statements DANGER WARNING CAUTION and Note statements maybe used in this manual to emphasize important and critical information You must read these statements to help ensure safety and to prevent product damage NOTE A NOTE statement is used to notify installation operation programming or maintenance information that is important but not hazard related Impulse DataLogger Series 3 Instruction Manual 2 1 05 1 of 16 Section 1 Overview The DataLogger Series 3 was designed to simplify troubleshooting and provide for detailed operational histories that are necessary for g
3. U1 12 Elapsed Time U1 13 Inverter Model 02 04 Control Method 41 02 Flash ID U1 14 al 4 Cancel Ok Select the data that you want to display by selecting in the check box Impulse DataLogger Series 3 Instruction Manual 2 1 05 15 of 16 PRINTING It is best to print only the desired information from the thousands of pieces of data stored in the logger To edit and print this information you would save the file as a CSV file which is a comma separated variable file The file type can be easily imported into a spreadsheet program for editing and printing To save this file as a CSV file select Save as Save as type and select Comma Separated Variable csv in the drop down menu Be sure to rename your file Save in lt lt DATALOGGER PRINT FILES File name East Bay crane 2 Hoist drive csv Sae Save as type Comma Seperated Variable csv Cancel 4A DataLooaer Image ds3 Comma Seperated Variable csv Open the CSV file in a soreadsheet program such as Microsoft Excel and print the desired data Impulse DataLogger Series 3 Instruction Manual 2 1 05 16 of 16
4. Impulse DataLogger Series 3 Instruction Manual 2 1 05 12 of 16 Viewing parameter sets Selecting the H logger Impulse G Series 3 Model 20P4 Control Method IF Control Motion Standard Hoist FlashID 8001 0 Saved 01 03 2005 13 54 36 Impulse G Series 2 Model 20P4 Control Method Open Loop vector Motion Traverse FlashID 14912 17 Saved 12 29 2004 10 34 05 Impulse G Series Z Model 20P4 Control Method Open Loop Yeckor Motion Traverse FlashID 14912 17 Saved 12 29 2004 13 29 11 kd Double click on the parameter set of interest and the parameter information is displayed E Parameter Set 1 Flash ID 14912 17 Open Loop Yector Traverse we eee SOO b2 02 Ref Lower Limit b2 03 Upper Lim Gain 100 b3 01 Reference Source 63 06 Crtl Input Scans b3 07 LOCYREM AUN Sel 10 b4 02 Trim Control Lvl Impulse DataLogger Series 3 Instruction Manual 2 1 05 13 of 16 Displaying Drive History Data selecting the E button will display the fault history window Selecting the button will display the alarm history and selecting the E button will display the run history window The example below shows a typical display of the history data J DataPulse Series 3 test Run History 1 kii File View DataLogger Window Help e x Sl SIM Run Date Time Direction Duration Sec Avg VDC
5. Peak VDC Peak Amps Alarms Run Alarm Description Fault Fault Description Control Method Flash ID 1 01 25 2005 08 47 21 Forward 2 310 315 0 8 0 No Alarms None No Faults Open Loop vector 14912 17 2 01 25 2005 08 47 35 Reverse 1 308 311 0 7 0 No Alarms None No Faults Open Loop vector 14912 17 3 01 25 2005 08 47 36 Reverse 0 310 310 0 3 0 No Alarms None No Faults Open Loop Vector 14912 17 4 01 25 2005 08 52 49 Forward 5 308 312 0 7 0 No Alarms None No Faults Open Loop Vector 14912 17 5 01 25 2005 08 52 56 Reverse 1 317 319 0 0 0 No Alarms None No Faults Open Loop Vector 14912 17 6 01 25 2005 08 52 57 Reverse 1 316 318 0 0 0 No Alarms None No Faults Open Loop vector 14912 17 7 01 25 2005 08 52 59 Reverse 4 310 317 0 7 0 No Alarms 1 EFS External Fault Open Loop vector 14912 17 8 01 25 2005 08 53 10 Reverse 6 310 316 0 7 0 No Alarms 2 EF8 External Fault Open Loop vector 14912 17 DataPulse Series 3 1 26 05 2 56 PM Data columns can be moved by selecting the column header and dragging the column to a new location Columns can be deleted by selecting VIEW and OPTIONS from the toolbar menu DataPulse Senes 3 New Uploaded File File View DataLogger Window Help w Toolbar Status Bar Options Fault History Ctrl F Alarm History Ciri Bun History Chrl F Parameters Ctrl P Impulse DataLogger Series 3 Instruction M
6. 500 MHz or higher processor recommended e 64MB RAM e 20 MB hard disk storage e Microsoft Windows 98se ME 2000 or XP Microsoft Internet Explorer 5 5 or higher e USB 1 1 or 2 0 compatible port Software Installation The DataPulse software is designed to auto install after CD insertion if the installation guide does not display then in the START menu choose RUN and type D setup exe where D is your CD drive and click OK or select BROWSE and select setup exe and Ok After DataPulse software has finished installing connect your DataLogger to the computers USB port Your PC will require you to install the driver for this new hardware The driver is located on the DataPulse CD Impulse DataLogger Series 3 Instruction Manual 2 1 05 11 of 16 Navigating DATAPULSE Series 3 MENU J2 DataPulse Seres 3 New Uploaded File JOK File Wjew DataLogger Window Help SH 8 Noa l Status ee KA DA 1305 JAH PM oO H Upload data from Datalogger View parameter data View Run data View Alarm data View Fault data Uploading data stored in the DataLogger is done through the S2 on the toolbar or by selecting DataLogger and Upload from the DataLogger from the Menu The file must be uploaded before viewing any data A status bar will indicate the progress of the upload and the history buttons will be highlighted after the upload is complete Reading Parameter D ata DRANGE
7. Y A 01 28 04 08 44 13 U1 09 000 0 Torque U1 10 00000000 U1 11 00000000 U1 12 00000000 v ALARM HISTORY 01 28 04 08 44 13 U1 13 0000 H v 11 10 Input Terminal Status o fo foto o jo fo o FWD Run Terminal 1 is on REY Run Terminal 2 is on Mukti notion input Terminal 3 is on Muki notion input Terminal 4is on Mukti indian input Terminal Sis an Mukti imedion input Terminal Gis on Muki imedion input Terminal 7 is on hdukti inion input Terminal amp is on 11 11 Output Terminal Status TITTI Output Relay 1 isan Output Relay ison Output Relays ison Mot Used Faut Relayis on Impulse DataLogger Series 3 Instruction Manual Date amp Time Used to time stamp all history and trace data Alarm number U1 01 Frequency Reference U1 02 Output Frequency U1 03 Output Amps U1 04 Control Method U1 05 Motor speed U1 06 Motor Voltage U1 07 DC bus voltage U1 08 Output Hp U1 09 Torque Output U1 10 Input terminal status U1 11 Output terminal status U1 12 Operation status U1 13 Run timer hours 1 12 Operation Status jo fo fo o o e fo fo Orive munning Drive at zero speed Drwe in rere re Reset input is on Drive in speed agree Oniwe ready Orive has minor fault Orive has major fault 2 1 05 9 of 16 The Run History provides the data for reviewing information on each time the drive receives a run command or a chan
8. anual 2 1 05 14 of 16 Er History Display Preferences Run History Selection lf Run Cross Reference I Date W Time W Direction a Run Duration IY Avg OC M Peak YOC W Avg Amps W Peak Amps W Avg Speed W Peak Speed lif Alarms Run M Last Alam Cross Reference W Alam Description W Fault Cross Reference lv Fault Description W Inverter Model O0 2 04 W Control Method 41 02 W Flash ID U1 14 x Fault History Selection Fault Cross Reference al xl Fault Description Aun Cross Reference xl Date 4 Time al lt l Frequency Reference 2 03 x utput Frequency U 2 04 Output Current U 2 05 Motor Speed U2 06 Output Voltage 2 07 DC Bus Voltage U2 08 Power Out Hp Kw U2 09 x 4 im Torque Reference 2 10 Input Terminal Status U 11 Output Terminal Status U2 12 HN R N E Inverter Status U 2 13 Elapsed Time U1 13 Inverter Model 02 04 Control Method 41 02 Flash ID U1 14 x Al xl x lt l a m a fe of aX Alarm History Selection lf Alarm Cross Reference W Alam Description Run Cross Reference Date Time 4 4 Frequency Reference 1 0 4 Output Frequency U1 02 Output Current L1 03 Motor Speed LU 05 Output Voltage LU DF DC Bus Voltage U1 07 Power Out Hp Kw 01 08 al xl lt I Torque Reference 09 Input Terminal Status 1 10 Output Terminal Status 1 11 Inverter Status
9. ction Manual 2 1 05 2 of 16 How data logging works The DataLogger is a device which polls the Drive via the RS232 CN1 port Once connected the logger will read the Inverter Status and U1 parameters From the Inverter Status the logger can detect when the drive is running or when a fault or alarm occurs Note the logger must be in Monitor mode to log any data When a run occurs When the logger detects a run it increments the run counter and begins to take averages and store peak values of the U1 parameters being read It also records how long the run remains active When the run is ended this information is written to memory for storage If it ended due to a fault or alarm the reference to that fault alarm is also associated to the run When a fault occurs When the logger detects a fault it reads an additional set of registers from the drive named the fault content registers These registers identify which fault s are present Once read each register is checked to filter out specific faults such as DC Bus undervoltage which would be logged every time the drive power is cycled if not filtered Once the check is done if a valid fault still exists the U2 parameters are read from the drive Once read the fault data is written to memory for storage In addition the U1 parameters are written to memory as trace data This gives the past five scans of data just before the fault occurs in addition to the drive stored fault data If a
10. dicates the last alarm 01 29 04 02 37 recorded w time and date MONITOR MODE A 01 28 04 08 44 13 U1 01 000 00 Hz U1 01 Frequency Reference U1 02 000 00 Hz U1 02 Output Frequency U1 03 000 00 A U1 03 Output Amps U1 04 0000 Y U1 04 Control Method MONITOR MODE A 01 28 04 08 44 13 U1 05 000 00 Hz U1 05 Motor speed U1 06 000 0 VAC U1 06 Motor Voltage U1 07 000 VDC U1 07 DC bus voltage U1 08 000 0 Hp v U1 08 Output Hp MONITOR MODE A 01 28 04 08 44 13 U1 09 000 0 Torque U1 09 Torque Output U1 10 00000000 U1 10 Input terminal status U1 11 00000000 U1 11 Output terminal status U1 12 00000000 v U1 12 Operation status MONITOR MODE 4 01 28 04 08 44 13 U1 13 0000 H U1 13 Run timer hours U1 14 0000 U1 14 Software ID v Impulse DataLogger Series 3 Instruction Manual 2 1 05 7 of 16 The Fault History provides the data for reviewing recorded faults and information on each fault occurrence Date amp Time pai Used to time stamp all pan PA Ik A history and trace data 01 28 04 08 44 13 Run where fault Flt 1 OF 6 Ss occured Doa u E Fault number es Ext Fault S7 Fault Description 01 16 04 02 37 v Date and time of fault FAULT HISTORY A 01 28 04 08 44 13 U2 03 030 00 Hz U2 03 Frequency Reference U2 04 017 60 Hz U2 04 Output Frequency U2 05 002 56 A U2 05 Output Amps U2 06 0000 VY U2 06 Motor Speed FAULT HISTORY A 01 28 04 08 44 13
11. e press any of the four keys on the logger to display the menu USB connection to PC Connection J to Series 3 drives i kem Jai Eg Connection to Series drives Impulse DataLogger Series 3 Instruction Manual 2 1 05 5 of 16 Main Menu Monitor gt Monitor Mode DATALOGGER MENU NAVIGATION Datalogging is automatic in monitor mode Fault History Displays last Hold Enter jand a or fault data to scroll through faults Alarm History Displays last Hold Enter and a or v Alarm data to scroll through Alarms Run History Displays last Hold Enter and a or Run data to scroll through Runs Drive 1 8001 4011 a ENTER gt Uploading 12 03 04 4 24 56 Upload from p Drive 2 Empty Drive 1 slot has a parameter set in memory with VFD Drive 3 Empty software 8001 model 4011 uploaded on 12 03 Drive 4 Empty E l e other 4 slots are empty Scroll to the desired Drive 5 Empty memory location and select ENTER to upload i Downloading Download from JJ Desane of enten gt VFD Drive 2 Empty Drive 3 Empty Select a slot that has a parameter D
12. easily create duplicate drives during manufacturing or to create a duplicate drive in the case of inverter failure and or replacement The parameter data can also be viewed and saved to the PC using the DataPulse Series 3 PC software included with each logger or available as a download at electromotive com website A drive parameter set can be downloaded into a drive of same software version model control method flux vector open loop vector or V F and motion Caution should be taken when downloading parameters into a flux vector drive An autotune should be performed even if the motors seemingly are identical to ensure peak performance GETTING CONNECTED The Datalogger supports all software versions for Series 3 drives and the following software versions for Series 2 drives 14906 14908 14909 14911 Impulse DataLogger Series 3 Instruction Manual 2 1 05 4 of 16 14912 14920 14940 14960 14961 14962 14964 14965 and 14980 For connection to Series 3 drives simply replace the keypad with the data logger The DataLogger will automatically begin logging after a 2 second boot up For connection to a Series 2 drive remove the existing keypad Use the ribbon cable p n 140 10274 supplied and connect the 12 pin connector end to the Series 2 keypad port Connect the 8 pin connector end to port on the rear of the DataLogger Note After a short time without a keyed input the logger displays a screen save mode When in the screen save mod
13. enuine preventive maintenance The DataLogger is a nonvolatile solid state flash memory recording device that allows the operator to easily and logically access the Fault History Alarm History Run History Upload from VFD Run Alarm amp Fault histories of the IMPULSE G VG Series 2 and IMPULSE G VG Series 3 drives It will also store 5 parameter s sets The DataLogger was Sers 3 designed to be a fit and form replacement to the Series 3 keypad An additional cable is required for use with Series 2 drives The DataLogger System consists of three 3 components the DataLogger the USB cable Ly SARCOMA LOWER for PC communication and jarang DataPulse Series 3 software DataLogger The DataLogger was designed to include sufficient memory to log the last 1400 Run Events the last 200 Alarm Events and the last 200 Fault Events In addition to the Alarm and Fault history a Trace function is provided for viewing drive data that lead to the Alarm Fault condition The user friendly DataLogger can be effectively applied by those with little or no knowledge of inverters All data acquisition is automatic and data viewing and analysis is available via the LCD display or by uploading and viewing on your PC The logger is powered by the inverters 5 VDC internal supply when logging or by the USB when connected to the PC The internal clock is powered by a replaceable Lithium coin type battery Impulse DataLogger Series 3 Instru
14. ge in direction Run number Duration of run Fault number if a fault occured during this run TK Fault description _ RUN HISTORY pai 01 28 04 08 44 13 Run 220 OF 260 Date amp Time Used to time stamp all history and trace data Direction of motion Forward T Date and time of run s_ 9 16 04 15 14 Duration 40 Secs pe sai 7 RUN HISTORY A 01 28 04 08 44 13 Avg Amps 46 80 A Peak Amps 49 90 A Avg Spd 7 5 Hz Peak Spd 29 4Hz VY RUN HISTORY A 01 28 04 08 44 13 Avg Bus 314 VDC Peak Bus 320 VDC Fault None v Run information Number of alarms RUN HISTORY A 01 28 04 08 44 13 In this run Alarm Count 1 Alarm number if a alarm ee Last Alm 4 occured during this run APSE et Alarm description Impulse DataLogger Series 3 Instruction Manual 2 1 05 10 of 16 Introduction to DataPulse Series 3 software DataPulse is a user friendly Windows based DataLogger communication software that will allow the viewing of logger data in a spreadsheet format The DataPulse software functions include e Uploading Run Fault and Alarm histories and the corresponding trace data e Uploading 5 sets of parameters stored in the DataLogger e Displaying and saving the above data Computer Requirements The hardware requirements for DataPulse software e IBM compatible PC with a Pentium 233 MHz or higher processor Pentium
15. rive 4 Emot set in memory and select ENTER to ING ply download into VFD Drive 5 Empty Clear Clear Logger Data Clear Drive 1 Clear Drive 2 Clear Data Clear Drive 3 Sin 00 Disabled Clear Drive 4 Save Mode gt 01 Enabled Clear Drive 5 Clear ey Initialize gt 01 Restore Default Settings Time 02 Reset Alarm Filters Date yr 03 Reset Fault Filters Initalize gt Language o English Fault Filters Selects faults that you do not want to record Alarm Filters Selects alarms that you do not want to record Version gt Displays logger software version Impulse DataLogger Series 3 Instruction Manual 2 1 05 6 of 16 The Monitor Mode provides for Real Time display of Inverter operation It also indicates the total number of Run events Alarm and Fault events Accum Runs Indicates the number of run commands given Accum Faults eee Accum Alarms Indicates the number of faults recorded Accum Alarms Indicates the number of Alarms recorded MONITOR MOD 01 28 04 08 44 13 Run Status Accum Runs 0001 Accum Faults 0001 Stopped 0000 w Date amp Time Used to time stamp all history and trace data Run Status Indicates Running Forward Running Reverse or Stopped MONITOR MODE A 01 28 04 08 44 13 Last Fit Indicates the last fault Last Flt DC Bus UV recorded w time and date 01 28 04 08 35 Last Alm Last Alm UL1 an ii In
16. run event was present when the fault occurred the reference to that run is also saved with the fault data If the logger is connected and monitoring the ENTER button will reset the fault When an alarm occurs When the logger detects an alarm it reads an additional set of registers from the drive named the alarm content registers These registers identify which alarm s are present Once read each register is checked to filter out specific alarms such as DC Bus undervoltage which would be logged every time the drive power is cycled if not filtered Once the check is done if any alarms still exist the current U1 parameters are saved to memory for storage In addition the U1 parameters are written to memory as trace data This gives the past five scans of data leading up to the alarm If a run event was present when the alarm occurred the reference to that run is also saved with the alarm data Impulse DataLogger Series 3 Instruction Manual 2 1 05 3 of 16 Logging of Run Fault Alarm and Trace Data All Data collection is automatic viewing data is per the various screens and the roadmap of functions per the diagram on the Menu Navigation on page 6 The Monitor Mode of the DataLogger permits Real Time monitoring of Inverter activity Uploading and downloading parameter data The drive parameters can be uploaded stored into the DataLogger for use at a later time This data after uploading into the DataLogger can then be used to
Download Pdf Manuals
Related Search