Lopi Yankee Bay Pellet Insert User's Manual
Contents
1. ccccecceeeeeees 25 ClO alan CS sv acitaacntiweccteaas dadubawondeenane i a sense 10 Opening the DOO ccccceccseeeeeeeseeeeeeeeeeees 26 Mantel Requirements c2 cee seeeeeee eee 10 Check Ashbox and Ashpan Dispose 27 Hearth Requirement eeeeeeeeeeeeeeeeeeeees 10 Clean the Glass ccccccccecececececececececececeees 27 Facing Requirements ceseeeseee eee eee ee 10 Sweep Ash Into Ashpan 0 cceeeeeeeee eee ees 28 Placing the Insert 2 ce sees seen ee eee eee eee 10 Yearly Maintenance or every two tons 29 Venting the Pellet Stove ccceeeeeeeeeeeeeeeeee ees 11 Clean the Exhaust DuCt ccccseceeeeceeeeeeees 29 Maximum Venting Distance ccceeeeeeeeees 11 Clean the Exhaust Blower cccecceeeeee scene 30 Pellet Vent Type 2 2 2e sees eee tener eens 11 Clean the Vent ccccccceccseceseeeseeeeeceeeceaeenes 30 Installing the Pellet Vent ee 11 Borolo E E E AE 31 Pellet Vent Termination ccccceeeseeeeeeees 11 Door Alignment 0 ececeeeeeeeeeneeeeeeeaeeeeeeea 31 Mobile Home Requirements 0 cceeeeeeeeeeee 12 Adjusting the Door Hinge and Latch 0 32 Outside AT a 25 s5 Ta a gee EE aE EE Aa ETENEE poiat 12 Check for Air Leaks Door Glass and Ashpan 33 Restrictor Adjustment2. eee 13 Replacement Parts eee 33 Baffle STAN akeses ee re epi 13 Normal Operating Sounds Surround Panel amp Circuit Board Installation 14 norma _Vperating sounds Pane i Normal Operating SoundS eeeseeeeeeeeeee eeen 34 Installation into a Masonry Fireplace 15 Installation into a Factory Built Metal Fireplace 16 Safety Label Op eration Safety Label ca ea eles hdente tele is 35 Safety Notice Acris er ieena a 17 Warranty Location of Controls cccececeeeeeeeneee een eeeeeneees 17 Warranty eiiiai ena e fetes oes atte aa ede tates 36 Starting the Heater for the First Time 17 Optional Equipment Sound MG paT egene Hi MNSKMOStals 2 E E TE TT 37 peng NS NGI eerste agate a z Remote Therm stat sirieni eniak 38 Loading Pellets tg a pet aieiaiei 18 A E a 38 The TWO Modes OF Ope aur e meriti tearkes 1 Optional Door and Grill cece ee ennenen 38 ZO Kbhi earen ie e EE 39 Index ING OX atv Sidd cen ganlstcoiaee aa A een eoiaae ects 40 Travis Industries 4050509 100 01145 A Travis Industries Do not operate the heater if you smell smoke coming from the heater Turn the POWER switch to OFF monitor your heater and call your dealer Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids we
3. ASH DUMP PLATE LARGE PS PI 91002022 GASKET DOOR 7 8 x 85 WHITE ROPE 99900431 ASHTRAP DOORS 93005054 GASKET GLASS 5 8 x137 BLACK 99900398 AUGER BEARING PLT LOWER LRG 91002024 GLASS FRONT P12 14 P13 91002004 AUGER BUSHING PLATE UPPER 93005093 GLASS SIDE P12 14 P13 91002005 AUGER DRIVE COLLAR 1997 amp UP 91002021 GROMMET IGNITOR WIRE BLACK RUBBER 100 0281 1 AUGER FLIGHT INSPECTION COVER 210 02702 GSKT CLEAN OUT CVR 3 250 x 2 750 100 03235 AUGER FLIGHT 2000 LRG PEL 91002013 GSKT COMB BLOWER BODY 100 03206 AUGER MOTOR STOP P11 P15 93005096 GSKT COMB BLOWER MOTOR 7 dia 100 03231 AUGER MOTOR ALL PS PI 90 0191 GSKT EXHAUST PLATE 5 00 x 5 00 100 03239 AUGER SUB ASS Y LARGE PEL 91002020 HANDLE HOPPER LID 100 04312 BLOWER COMB PELLET 93005535 HANDLE PEL CNTRL BOARD 97 99300094 BLOWER CONV P2 8 11 15 G1 98900755 HINGE PLATE ASS Y 91002017 BRUSH BROOM STYLE PELLET 100 04301 HOSE NIPPLE BARBED 100 04307 BURNPOT ASSY FIREPOT 99300171 IGNITER LG PS PI 99300149 CABLE HANGER CLIP 100 04310 KNOB PHENOLIC 3 4 dia 100 0424 CNTRL BRD LG PEL P13 15 100 00203 LBL EXHAUST DAMPER 112 00505 CORD RESTRAINER 100 00112 MAGNET w OUT SHEATH 1x 75 1 4 THICK 100 0280 DAMPER PLATE S ASS Y LRG PS 221 22089 OIL PAN COMB BLOWER LG PEL 210 03216 DRAFT FLOW SWITCH 93005060 POWER CORD PS PI 93005015 DRAFT FLOW TUBING 99300164 REFRACTORY SIDE CLIP LEFT 210 03831L FIRE BACK CAST IRON 93005059 REFRACTORY SIDE CLIP RIGHT 210
4. 5 yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks see Maintenance section of this manual Too Much Air If the flames are too active small flickering flames or if burning pellets are expelled from the firepot move the restrictor rod inwards until the flame slows down and no burning pellets are expelled Another symptom of too much air is the heater blowing the fire out a condition in which the pellets burn faster than they are fed this is most common on low A a Adjusting the Fan Speed AUTO fA ue rore E MANUAL A T A DOowNn MANUAL A up F A Y J DOWN vy Press the GER up or down button to i adjust the fan speed TRAVIS INDUSTRIES HOUSE OF FIRE Travis Industries 4050509 100 01145 21 22 Operation Start Up Sequence This stove utilizes a start up sequence whenever the mode switch is changed or the heater is started when cold This is to ensure proper operation through all possible settings and operational states hot or cold pellets burning or not burning etc This sequence over rides all user settings except the OFF position to set the auger feed rate to medium the exhaust blower to high and the igniter on During this period the lowest HEAT OUTPUT light will flash MANUAL AUGER Button This button turns the auger on It is used to prime the auger after the hopper has ru
5. Masonry Fireplace e Factory Built Metal Fireplace e Mobile Home Approved Tested and Listed by ial ial Omni Test Laboratories Inc Beaverton Oregon Report 028 S 51 2 ASTME 1509 1995 ULCC 1482 Yankee Bay Pellet Insert Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Save these instructions Installer After installation give this manual to the home S owner and explain operation of this stove om 10 00 Copyright 2007 T I Part 100 01145 TRAVIS IND STRIES 4051228 HOUSE OF FIRE 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of a Yankee Bay pellet heater In purchasing a Yankee Bay you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Yankee Bay is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this pellet burning heater Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions which will ma
6. N WMA MN NOTE When replacing the ash pan make sure it is pushed all the way in Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Clean the Glass Open the door and clean the glass with a non abrasive glass cleaner and rag This will increase the amount of light and heat given off by the heater Travis Industries 4050509 100 01145 28 Travis Industries 4050509 100 01145 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Continued Sweep Ash Into Ashpan HINT NOTE HINT The more often you clean out the flyash the more efficient your heater will burn Remove the ashbox prior to conducting the service below WARNING The firebox becomes very hot during operation Let the stove cool completely before conducting service Lift it up and away from the firebox Repeat for the opposite side Swing the side ash trap door up Ash Trap Door Slide the ash pan trap door forward to expose the ash Lift the firepot out of its holder dumps the door can be removed and cleaned
7. Center the log on the log shelf and push it back so it rests against hese two tabs NOTE On inserts the ash box must be installed before placing the log shelf assembly When in place the log should appear as shown in the photograph to the right Optional Equipment ZC Kit 99200149 The optional zc kit allows this insert to be directly into the framing of a house or mobile home See the kit for installation details SQ f used only on inserts Vent Clearances make sure venting directly to the rear note how it is all vent maintains 3 clearance slid back until it contacts the wall thimble p to any combustible pi Moar j Minimum Enclosure Height measure from top of floor protection House Shield prevents soot discoloration HIGHLY RECOMMENDED Floor Protection Outside Air ee Connection Wall Thimble note 3 clearance between Vent Latch used to connect and recommended vent and combustibles disconnect the vent 39 Travis Industries 4050509 100 01145 40 Index Adjusting the Fan Speed 0cceeeeeeeeeneeeeaeeeees 21 Gold cleaning skeane n iiai 25 AirLeakS sorteen iae a a e S 31 Hearth Requirements 10 Ashpan Opening and Disposing Ashes 27 Heat Exchange Tubes cleaning 008 25 AUGER ON Light secs vsdeis ce iine ania 21 Heating
8. 4ap gt pm z lt DK gt AUTO UP OFF UP START MANUAL DOWN AUGER a TRAVIS INDUSTRIES HOUSE OF FIRE A up START MANUAL Y Down AUGER TRAVIS INDUSTRIES HOUSE OF FIRE AcvaAcO APmMs 2 00000 amI DISCONNECT POWER BEFORE SERVICE REMOTEO AUTOO MANUALS HIGH AUGER FAULTO AUTO UP OFF MANUAL MANUAL TRAVIS INDUSTRIES HOUSE OF FIRE 4050509 MANUAL DOWN r Z N These lights indicate the heat output setting NOTE the lights may be difficult to see from an angle Press the up or down button to adjust the heat output 100 01145 LE 20 Operation Auto Mode Auto mode allows you to use a thermostat to control room temperature The stove automatically turns on when the temperature drops below the thermostat setting Once the stove reaches operating temperature the stove then runs at the heat output setting selected To Adjust Room Temperature or Start the Stove Move the thermostat to the heat setting desired If the room is cooler than the setting the stove will go through the start up sequence for approximately 10 minutes During this period the lowest HEAT OUTPUT light will flash Once up to temperature the stove will then run at the heat output setting selected on the control panel If the room is too hot move the thermostat to a lesser setting DISCONNECT POWER BEFORE SERVICE REMOTEQ
9. Do not route the electrical cord underneath in front of or over the heater When installed in a mobile home the heater must have outside air and NOT BE INSTALLED IN THE BEDROOM The exhaust system should be checked twice a year minimum for any build up of soot or creosote Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s 100 01145 Heating Specifications Approximate Maximum Heating Capacity in square feet ecceeeeeeeeeeeeeeeeeeeeeeeee 800 to 2 250 Burn Rate Pounds per HOur ccceeeeeeeeeee eee eeceee eee eee esse eseeseeseeseeeeeeeeeeeeees 1 7 to 5 5 Maximum Burn Time on Low Burn 0cccceceececeecee eens eceeeeaeeeeeeseeneeeseeeeeneaeeeees 28 to 52 Hours Hopper Capacity based upon hopper extension position eceeceeeeeeeneeeeeeeeees 48 to 89 Pounds A Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature Itis also affected by the fuel size quality and moisture level Small pellets will increase or decrease the stated burn rates and burn times Differences of plus or minus 20 depe
10. Specifications ceeeeeeeeeeeeeeeeeeeees 6 AUtO MOG ie tccb sexs ceed satu a a a eden 20 Hopper Cleaning Vacuum Hopper 2 eeeeee 25 Bi Weekly Maintenance or every 10 bags pellets 25 Important Information erenneren 2 Blower Exhaust Blower Cleaning 0 eeeeeee 30 IND OX sus ove catia Mai E E 40 Blower Speed Adjustment 0 eseeeeeeeneeeeeaeees 21 Installation Options ceeeeeeeeeee eee eeeeeeeeen ees 7 Cap Pellet Vent Termination cceeeeeeeeee es 11 Installation Warnings Before you Begjin 7 Check for Air Leaks Door Glass and Ashpan 31 Introduction 0 cece ccc c ec ee eee e ceca teens eeeeteneaeeeeees 2 Clean the Exhaust BIOWE r cccceeeeeeeeeneee tenes 30 Listing Lapel arianen i aara a 35 Clean the Exhaust DUCt cceeeeeeeneeeeen eee eenes 29 Loading Pellets ceceeeeceeeeceeeeseeeeeenseerenens 18 Clean the GlaSS cecceceeee nee ee eneee erreneren 27 Mantel Requirements scceeeeeeeeeeeeneeeeeeees 10 Clean the Heat Exchange Tubes eeeeeeeeee 25 Manual M dem ropisee tauia ei nh 19 Clean the Vent cccececeeeee nee een eee eea eee eeaeeaeeaes 30 Masonry Fireplace Requirements 15 Cleaning Ashpan Opening and Disposing Ashes 27 Metal Factory Built Fireplace Requirements 16 Cleaning the Firebox Sweep Ash Into Ashpan 28 Mob
11. lead to smoke spillage in your home Allow the heater to cool before carrying out any maintenance or cleaning Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure This heater is designed and approved for pelletized wood fuel only Any other type of fuel burned in this heater will void the warranty and safety listing see page 6 for details 100 01145 Travis Industries Safet e The heater will not operate during a power outage If a power outage does occur check the heater for smoke spillage and open a window if any smoke spills into the room Keep foreign objects out of the hopper Disconnect the power cord before performing any maintenance NOTE Turning the Mode Switch to OFF does not disconnect all power to the heater Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it Precautions W 2 Q 4050509 This heater must be connected to a standard 115 V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug
12. the start up sequence for a minimum of 20 minutes Travis Industries 4050509 DISCONNECT POWER BEFORE SERVICE H EO A 7 4 O uO T TO uO FAULT O T ul A E A T Y Down MANUAL ZA up START F A MANUAL N Y DOWN AUGER 8 TRAVIS INDUSTRIES HOUSE OF FIRE NOTE if using a modulating remote this light will come on to indicate the remote is controlling the heater These indicator lights are used to determine which mode you are in Use the mode switch to determine the mode 100 01145 Travis Industries Operation Manual Mode Manual mode requires the user to turn the heater on and off manually To Start Press the Manual Start button That s it The stove automatically goes to a medium burn rate and high fan while the igniter starts the fire burning within 10 minutes During this period the lowest HEAT OUTPUT light will flash If the stove does not start in 30 minutes the stove turns off Once up to temperature the stove will then run at the heat output setting selected on the control panel see To Adjust the Heat below To Shut Down Move the mode switch to OFF The exhaust blower will still run until the heater cools down To Adjust the Heat Press the Heat buttons to adjust the heat output NOTE During start up you may adjust the heat setting This heat setting will take affect once the start up sequence is complete
13. to remove all plate over the flyash from the exhaust duct if the gasket on exhaust duct the cover plate is damaged replace Clean the Vent make sure the heater and vent is cool Make sure the cap is free of debris especially if it has a screen that could become blocked 7 ____ Check the vent sections for creosote accumulation indicating a poorly burning stove Accumulation over 1 4 must be a N removed Warning Whenever any portion of the pellet vent is disconnected the joints must be sealed with RTV 500 F silicone sealant Maintenance Yearly Maintenance or every two tons Continued Door Seal Air leaks into the firebox will decrease the stove s performance greatly leading to excessive sooting inefficient burning and perhaps a malfunction e The door gasket must contact the entire perimeter of the door and create an air tight seal To verify this open the door hold a dollar bill against the body of the heater close the door and secure the latch The dollar bill should be held firmly in place check the entire perimeter of the door If it is loose or falls out the door must be adjusted see the following page Door Alignment Because the door is three sided it is crucial the door is aligned correctly We recommend that you open the hopper lid and look down upon the door and body of the heater Use the illustration to the right to determine the correct door alignment Travis Indu
14. 03831R FIREBOX BAFFLE LEFT 210 05199 SCRAPER ROD P12 13 14 211 01660 FIREBOX BAFFLE RIGHT 210 05198 SNAP DISC 120deg CERAMIC NO 100 00232 FUSE HOLDER IN LINE 100 00210 SNAP DISC 120deg NO NO 100 0023 FUSE 5AMP 5 FOR INLINE 93 0695 SNAP DISC 200deg NC NC 100 00233 FUSE 6AMP 5 CONTROL BOARD 93005019 TOOL GLASS LATCH RESTRICTOR 100 02302 GASKET CEMENT WHITE 40z 99900409 WIRE HRNS PEL JUMPER LRGPELLET 100 00390 GASKET ASHPAN 70 BLK 1 2 x1 8 ADH 99900428 WIRE HRNS PEL PS PI 97 amp UPLARGE OR SMALL 100 00391 33 Travis Industries 4050509 100 01145 34 Travis Industries 4050509 100 01145 Normal Operating Sounds Whar feodne Il en feeding pellets you Exhaust Blower may hear the intermitient The blower may buzz of this motor running create a low pitched hum This sound will change as the FEED RATE is altered YY Heat Exchanger Tubes You may hear the heated air being forced through these tubes by the convection fan Firepot As pellets are fed into the firepot a light clicking sound may be heard Convection Fan The modern high efficiency fan may produce a low hun particularly on HIGH This sound will change as the FAN dial is turned Safety Label INSERT CLEARANCE DIAGRAM WARNING DO NOT REMOVE OR COVER THIS LABEL Listed Pelletized Solid Fuel Burning Appliance For use in masonry or factory built ZC fireplaces Tested amp Beaverton inl Lis
15. O AUTOX MANUALO To Adjust the Heat Press the Heat buttons to adjust the heat output HINT These lights indicate the heat output setting FAULTO If you find that the stove turns on and off repeatedly you may wish to turn the heat ant D lone may output to a lesser setting The lower setting be difficult to will provide a more consistent heat output over awe time eliminating the need for the thermostat to repeatedly turn the stove off NOTE n Press the If the thermostat calls for heat while the stove is up or down button to adjust the heat output still cooling down the stove will go through the start up sequence for a minimum of 20 minutes TRAVIS INDUSTRIES HOUSE OF FIRE To Shut Down e Move the mode switch to OFF The exhaust u RE blower will still run until the heater cools down zom TRAVIS INDUSTRIES HOUSE OF FIRE Travis Industries 4050509 100 01145 Operation Restrictor Adjustment The exhaust restrictor fine tunes your appliance adjusting the amount of air flowing to the flame NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system Not Enough Air If clinkers develop or the flame appears lazy and slow to blow the ash out of the firepot pull the restrictor outward until the flame becomes active and the firepot holes remain clean NOTE If the restrictor is fully out
16. WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Accessories l l Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Panels Legs Pedestal Gold Trim Ceramic Log with Log Shelf Dump Cast Fireback Heat Exchanger Tubes Exhaust Glass breakage from thermal shock Gold Door See 9 below Manifold Exhaust Box Igniter System Re Installation Allowance Door Assembly lgniter Igniter Leads paral cost of reinstallation is covered pe authorbation tegdired Door Frame Latch Assembly Glass Retainers j k eae Electrical S stem RE RE One Way Freight Allowance Auger Assembly Uger MOON Vonvection DOWEN Exnaust Dower ircu One way freight allowance on pre authorized repair done at factory Auger Flight Auger Tube Auger Bushings Board Snap Disks Wiring Harness Vacuum Switch is covered Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembl Shed ee One Way Freight Allowance Firepot Firepot Holder Ash Cleanout Doors As
17. aler distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number Bog Be ON 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appli
18. ance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 4050509 100 01145 Travis Industries Optional Equipment Thermostat Part 99300650 Do not connect 120 VAC to the thermostat circuit of this heater do not use a household thermostat used for a wall board or other electical heater Attach the thermostat wire to the circuit board see the illustration to the right Route the wire through the back of the heater away from any hot or moving components Determine a location for the thermostat that is within range of the 20 length of thermostat wire It should be centralized in Attach the quick connects to the two posts near the molex connector on the circuit board orientation does not mater Pull the cover off the thermostat the room and away from the h
19. ce This heater is EPA exempt from Phase II requirements but has been tested for emissions using EPA test methods by OMNI Test Labs Travis Industries 4050509 100 01145 Tacueiela 7 Before You Begin READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation Packing List Thermostat amp Wire e Scraper Rod Tool e Fuses 2 Fireplace Installation Sticker Brush e Leveling Bolts 2 Control Board Screws e Hopper Screws Double Back Tape for panels Installation Options e Masonry Fireplace Factory Built Metal Fireplace Outside Air Compatible Planning The Installation e Have an authorized Travis Industries dealer install this heater If you install the heater yourself have your dealer review your installation plans e Place the heater outside and load 10 pounds of pellets inside the hopper Plug the heater in and let it run on HIGH until the pellets run out This will cure the paint and burn off any oil on the steel eliminating any smell inside the home e Inspect the chimney and clean as necessary before installing the heater NOTE The convection blower is open to the fireplace cavity and may circulate odors from the fireplace You ma
20. de standards set by Association of Pellet Fuel Industries Replace glass only with 5 mm ceramic glass available from your dealer DANGER Risk of electric shock Disconnect power before servicing unit Do not route power cord beneath heater The space beneath the heater must not be obstructed Do not obstruct combustion air openings Operate only with viewing door closed and with ashbox and ashpan in place Keep all furnishings well away from heater Do Not Overfire If Heater or Chimney Connector Glows You Are Overfiring Inspect And Clean Chimney Frequently Under Certain Conditions of Use Creosote Buildup May Occur Rapidly CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN DATE OF MANUFACTURE CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN gg 2003 Mf Jan May lf Sep BURNS SEE THE NAMEPLATE AND INSTRUCTIONS OPERATE THIS UNIT ONLY WITHTHE W 2004 W Feb Jun W Oct FUEL HOPPER LID CLOSED FAILURE TO DO SO MAY RESULT IN EMISSION OF PRODUCTS 2005 EE Mar Jul W Nov OF COMBUSTION FROM THE HOPPER UNDER CERTAIN CONDITIONS MAINTAIN HOPPER gj 2006 ff Apr Wi Aug W Dec SEAL IN GOOD CONDITION DO NOT OVERFILL HOPPER Travis Industries 4050509 0467 IGN 100 01145 35 36 Limited 7 Year Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo
21. e Burn When burning on high the flames should be bright orange with embers jumping from the firepot NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system See Restrictor Adjustment for details Make Sure Pellets are Not Piling Up If the pellets pile up over the burn pot turn the mode switch to OFF The most likely causes are e Restrictor needs adjustment see Restrictor Adjustment in the installation section of this manual e The door glass or ashpan is open or has an air leak e The firepot requires cleaning e The exhaust system requires cleaning Travis Industries 4050509 100 01145 23 24 Maintenance Daily Maintenance whenever using the heater Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides or are orange black turn the heater off and check for clinkers The most likely causes are e Restrictor needs adjustment see Restrictor Adjustment in the installation section of this manual e Poor pellet quality The door or glass has an air leak e The exhaust system requires cleaning Cleaning the Firepot WARNING Make sure the heater has fully cooled approximately 25 minutes before opening the door and conducting service To clean the firepot open the door see page 26 and knock away any debris on the firepot with a screwdriver If severely clog
22. eater The wire may be routed externally on the wall or behind the wall preferred Follow the directions to the right to attach the thermostat and thermostat wires 50 60 70 80 90 Run the thermostat wires through the wall cut oo wire leaving 6 of slack Expose 1 2 of wire and attach to these two posts c Standard Screwdriver Attach the thermostat to the wall through these two holes 4050509 100 01145 37 38 Travis Industries 4050509 100 01145 Optional Equipment Remote Thermostat Part 99300653 Follow the instructions included with the remote thermostat for installation and operation Optional Log Part 98900126 Make sure the heater has fully Left Log Shelf Leg y cooled before installation i 1 Open the door see the instructions a included with the owner s manual 2 Attach the two log shelf legs to the 2 bo suis cross brace with the four included N nuts Make sure to use the correct leg for each side Right Log Shelf Leg e install the log shelf assembly and log Log Shelf Cross Brace following the directions below 3 8 Nutdriver Place the log shelf assembly so the back nee contacts the cast firebrick in the rear of the firebox Note how the taper on the assembly matches the taper on the cast firebrick
23. eeeeeeeeeceeeeeeeeseeeeees 22 EPA Compliance cccececeeeeeneeeeee eee eeneeaeeneeas 6 Priming the Auger cceeeeeeeeeeeeeee teeta eeeea teens 17 Exhaust Blower Cleaning 0 eseeeeeeeneeeeeeeees 30 Remote Thermostat 38 Exhaust Duct Cleaning cceceeeneeeeeneee een eees 29 Restrictor Adjustment 21 Factory Built Metal Fireplace Requirements 16 Safety kabelii2 202 sscaceisdshedecs ee SEA EE ESES 34 Fan Adjusting the Fan Speed 21 Safety Precautions cceceeeeeeeeeeeeeeeeeeeeeeeees 4 5 FAULT LIJN perirat io r niie R ENANTA 22 Serial Number Label eeeeeceeeeeeeeeeeeeeeeees 34 Firebox Cleaning ccececeeeeeeeneeeeee eee een eee eeneees 25 Smell in Home Starting Heater for the First Time 17 Fireplace SiZing ccecececeseeeneeeeeaeeaeeneeaeeneees 7 Start Up SEQUENCE eee eee eee eee eeeeeeeeeeeeeeeeeeee 21 Fireplace Preparation ceceeeeeneeeeeeeeeeeaeees 7 Thermostat Operation Auto Mode 6 08ee 20 Firepot Cleaning ccececeeeeeeeneeeeeaeeaeeneeaeeaeeas 24 Vent Cleaning cceeeeeeeeeeeeeeeeeeeeeeeeee een eeeee 30 Firepot Inspection Inspect the Burn 23 Vent Type deno os ont eae ee es eR aed ae 11 Flames Inspect the Burn 23 Venting Distance 2 0ceseeeeeceeeeeeteeceeeeeeeeeeers 11 Floor Protection Requirements Hearth 7 Ventin
24. g the Pellet Stove cccceeeeseeeeeeeeees 11 BUC E P E A E dsb etapa huddled gaan 10 WalMINGS Sssieieivghieuhieitoutie Mblolehdhiade re aheepnieabeeed 4 5 Gasket door glass inspection amp removal 33 Wearrantyee PEE EET EE ETE 36 Glass Cleaning ccececeee eee eee eee eeneeaeeaeeaeeaes 27 Yearly Maintenance or every two tons 0 5 29 Glass Removal einan eae dheaa 33 Zero Clearance Metal Fireplaces 0eieeeeena 16 Travis Industries 4050509 1000 01145
25. ged remove the firepot to gain better access Travis Industries 4050509 100 01145 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Clean the Heat Exchange Tubes WARNING The front of the heater becomes very hot during operation Wait until the heater has cooled before cleaning the heat exchange tubes With the door closed insert the included tool into the hole on the heat exchanger cleaning rod Move the heat exchange cleaner up and down several times Heat Exchanger Cleaning Rod Keep the door closed so the flyash does not enter the room Vacuum Hopper Run the heater until the pellets run out Open the hopper and vacuum out the entire hopper The dust and any other debris near the bottom should be removed to prevent excessive build up Cleaning the Optional Plated Surfaces Fingerprints or other marks left on the plated surfaces may become etched in place if they are not wiped clean prior to turning the stove on Clean the surface with denatured alcohol and a soft cloth make sure the heater is cool Other cleaners may leave a film that may dull the finish 25 Travis Industries 4050509 100 01145 26 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Continued Opening The Door Swing open this panel to access the door latch use the tool if necessary With the pawl free of the bracket the door
26. hbox or Ash Cor Frame Laten Assembly Glass nelalners Ohaaway Tak J i 4 y freight allowance on pre authorized repair done at pump Gast Fireback Heat Exchanger Tubes Exhaust Auger Assembly factory is covered Auger Flight Auger Tube Auger Bushings Exclusions Paint Gasketing Ceramic Glass Igniter System Electrical System Accessories panels legs pedestal gold trim ceramic log gold door Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Dump Cast Door Frame Latch Assembly Glass Retainers Fireback Heat Exchanger Tubes Exhaust Manifold Exhaust Box Exclusions Paint Gasketing Ceramic Glass Igniter System Electrical System Accessories panels legs pedestal gold trim ceramic log gold door Auger Assembly Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 1 This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulti
27. he fireplace Run the power cord to the side along the front of the fireplace do not route it under the insert 100 01145 Facueiela Venting the Pellet Stove PELLET VENT MUST MAINTAIN A MINIMUM 3 CLEARANCE TO ANY COMBUSTIBLE INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT Maximum Venting Distance Maximum venting height is 33 maximum horizontal offset is 10 Use no more than 180 of elbows two 90 elbows or two 45 amp one 90 elbow etc Pellet Vent Type Must be Type L vent and or Type L chimney liner d Use 4 diameter vent Seal each vent section including adapters elbows etc by Installing the Pellet Vent Des n EA A injecting a liberal amount of 500 e sealed airtight wi a RTV silicone and screwed K Bak silicone Miihe gap together with at least three S between sections sheet metal screws The exhaust quick connect can be removed to allow for installation and cleaning Pellet Vent Termination Termination must be a minimum 6 above the top of the chimney NOTE the chimney must meet local codes for height above the roof or other obstructions Must have an approved cap to prevent water from entering Must not be located where it will become plugged by sn
28. if necessary Firepot Ash Pan Trap Door Brush all flyash into the ash dumps including Replace the ash trap doors and firepot the flyash inside the firepot holder Slide the ash pan trap door forward To empty the ashpan see the instructions on the previous page Maintenance Yearly Maintenance or every two tons WARNING Disconnect the power cord prior to conducting service The following section details extensive maintenance procedures We strongly suggest these items be carried out by a trained service technician possibly by a service agreement set up with your dealer Soot and Flyash Formation and Need for Removal The products of combustion will contain small particles of flyash The flyash will collect in the exhaust venting system and restrict the flow of the flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary Clean the Vertical Exhaust Duct the stove must be cool and unplugged Clean the refractory and the entire area a Remove both both sides refractory clips j gl z call Remove these doors to remove fallen flyash and soot see Bi Weekly Clean the Exhaust Duct make su
29. ile Home Requirements sceeeeeeeees 12 Cleaning the Firepot ececeseeeeeeeeeee een eeeeeaes 24 Modes of Operation ccceeeeeeeeeeeeeeeeeeeeeeeees 18 Cleaning the Hopper Vacuum Hopper 25 Noise Normal Operating Sounds 2 200se0 34 ClO ALAN CES enn nenea o ceed anche a A Sonn oe 10 Normal Operating Sounds ceeeeeeeeeeeeeeeees 34 Clinkers Check Firepot for Clinkers 0 0 24 Opening the Door cceceeeeeeeeeneeeeen eee eeneeees 26 COMMONS heroina eines Site E aleewatns 17 Outside Alt yone a o ghead e 12 Curing the Paint i iriiria india s aain 17 Parts Listigi ana eide r AOAI EEs 33 Daily Maintenance whenever using the heater 23 Pellet Vent Termination c cceeeeeeeeeeeeeeees 11 DIMOENSIONS eeaeee n ii eaea etadeteen anata 6 Pellets Fuel 2 3 cece eeets ieesenncdgedsegcheepenteniesieaass 6 Door cleaning the gold 25 Pellets loading c cececceeeeeee esses eeeeeeneeeeneene 18 Door OPENING i s ereere eigai 26 Pellets Piling Up cecseceeeeeeeeseeeeeeeeeseeeeeeees 23 Door Gasket inspection removal 0 eeeeeeee 31 Placing the Stove cceeeeeeeceeeeeeeeeeeeeeeeeeeees 7 Electrical Specifications cceceeeeeeeeeneeeeen eens 6 Planning the Installation 7 Emissions EPA Compliance ceeeeeeeeeeeeee 6 Power Outages cccceeeeecee
30. ke the installation and operation of your new heater an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other Yankee Bay heater has the same serial Mail your Warranty Card number as yours On the Yankee Bay the serial Today and Save Your Bill of number is on the hopper cover Sale This serial number will be needed in case you require service of any type To receive full warranty coverage you will need to show evidence of Model Yankee Bay __ the date you purchased your heater Do not mail your Bill of Serial Number Sale to us PUN ase ace We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur Purchased From NATIONAL We suggest that our pellet hearth FIREPLACE A INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI H as NFI Pellet Specialists or who are Techn certified in Canada by 0 CERTIFIED Wood Energy Technical Wood Energy www nficertified org Training WETT Travis Industries 4050509 100 01145 Table of Contents 3 Introduction Operation continued INthODUCTION 24 veces tect eetiots tae ct eni 2 Manual Mode esrccc 02 avice i etter eevee 19 Important Informa
31. ll away from the heater while it is in use Do not unplug the heater if you suspect a malfunction Turn the MODE SWITCH to OFF and monitor the heater see the Maintenance section for details Never try to repair or replace any part of the heater unless instructions are given in this manual All other work should be done by a trained technician The viewing door and ashpan must be closed and latched during operation Never block free airflow through the open vents of the unit Do not operate the heater if the flame becomes dark amp sooty of if the firepot overfills with pellets Turn the MODE SWITCH to OFF and and monitor the heater see the Maintenance section for details 4050509 Safety Precautions e Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as well The exhaust system must be completely airtight and properly installed The pellet vent joints must be sealed with RTV 500 F 260 C silicone sealant This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Your heater requires periodic maintenance and cleaning see Maintaining Your Heater Failure to maintain your heater may
32. may be swung open Travis Industries 4050509 Bracket attached to side of heater Ch GAE Sw ai Lock Nut When securing the door make sure the pawl fits over the bracket before tightening NOTE Do not overtighten the pawl This can permanently damage the latch and prematurely wear out the door gasket 100 01145 B Maintenance i Weekly Maintenance or every 10 bags of pellets Continued 27 Check Baffles Ashbox Ashpan Dispose Ash If Necessary NOTE The left baffle is larger than the right baffle BAFFLE INSTALLATION WARNING See The inte the heater 3 PN The firebox baffles install on ledges at the top of becomes very hot durin pen Ww the firebox The two tabs at the outside back operation the Aa n corners insert into notches at the right and left cool completely before rear corners of the firebox walls conducting service Air Tubes Cleaning the Baffles Use both hands to lift each baffle up and forward Then tilt the baffle downwards to remove any flyash that may have accumulated on top of the baffle NOTE you do not need to remove the baffle from the firebox LUMA UM The baffles install on ledges above the firebrick Ashbox a Removing the Ashbox Use both hands to lift the ashbox up and away from the insert Firebrick Removing the Ashpan The ashpan slides out from under the firebox
33. moved AQ e Remove the hopper walls Travis Industries 4050509 100 01145 Installation e Remove the correct knock outs in the hopper walls following the directions below If you are using hopper extension position F remove the top knock out If using position E remove the second knock out etc The second to bottom knock out is position B Position F Knock Out Position E Knock Out Use a center punch or other suitable tool to remove the appropriate knock outs in the hopper walls punch the holes out from the inside Make sure to support the hopper walls while removing the knock outs There are 11 knock outs for each position Position D Knock Out Position C Knock Out Position B Knock Out Position A Knock Out e Re install the hopper walls following the directions below HINT Attach one screw to each side to align the hopper walls Then J y install the remaining screws AAN N UZA e Attach the hopper top following the directions below Before installing the hopper top use a center punch or other suitable tool to remove the appropriate knock outs on the hopper top AN y N Re attach the hopper top to the hopper walls using the screws included with the insert VLLL UUU Travis Industries 4050509 100 01145 10 Installation Clearances 36 of the front of the heater Insert must be placed a minimum 8 3 4 from a side wall or c
34. n out of pellets AUGER ON Light This light comes on when the auger is turning This allows the operator to determine when the auger is turning FAULT Light This light comes on when an error occurs DISCONNECT POWER BEFORE SERVICE The stove runs out of pellets During initial start up for a split H second or for improper electrical EO i REMOTEO frequency A A start e that does not T2 aga e start up sequence that does no result in the heater coming up to o O M MANUALO temperature u O To reset the fault light turn the mode switch to T O AUGERO off and re start the stove P LOW an uO FAULTS T Fault Codes for qualified service personnel only Fault and 2 LOW Light Flash Flow Switch Fault Fault and 4 MID Light Flash System Snap Disk Fault pellets run out amp stove goes cold Fault and 6 HIGH Light Flash Safety Snap Disk Fault Power Outages If a sustained power outage occurs while in Manual the heater will go to a cool down mode to vacate smoke once power returns If the power outage was short the heater will go to the start up sequence If in Auto the heater will re start if the room is cool Because this heater relies upon a blower to evacuate the smoke some smoke may enter the home during a power outage To keep to a minimum leave the door closed QO Travis Industries 4050509 100 01145 Maintenance Daily Maintenance whenever using the heater Inspect th
35. nding on fuel quality may occur Dimensions Pe Center of 4 diameter Flue is 16 7 8 above the baseplate and 7 1 2 left of center 26 1 2 GZ UMM MMW 25 1 2 allow 36 width for control board installation SWS a 25 3 4 to 20 See Hopper Extension Set up for details oe 13 1 4 allow 14 depth in the Fireplace Le 12 Di Fireplace Opening Door Opening Electrical Specifications Electrical Rating ancicicasiadinaiecssnaaiadutantieipicaneeiicadins Mea E ROE 115 Volts 3 6 Amps 60 Hz Watts During Start Up SEQUeNCe cc eee cece eect eee ee eee eee tenes eee eeeeseeeeeeeeeeeees 400 approximately Watts During Operation csc2cthectsiasiscongnaniets iene AANE EPEE ETE EAE Ea 180 approximately Fuel The unit is designed for wood pellets that comply with the standards set by the Association of Pellet Fuel Industry density of at least 40 lbs per cubic foot 1 4 to 5 16 diameter length no greater than 1 1 2 8200 BTU s lb moisture under 8 by weight ash under 1 by weight and salt under 300 parts per million If the fuel does not comply to this standard the unit may not operate as designed NOTE This heater may use alternative fuel if equipped with the multi fuel fire pot and properly maintained See the publication Multi Fuel Pellet Fire Pot for requirements available from your Travis Industries Inc dealer EPA Complian
36. ng noise is normal and not a defect and therefore not covered under warranty The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused b
37. ombustible protruding more than 3 4 Mantel Requirements The mantel must meet the requirements shown in the illustration to the right Hearth Requirements The non combustible hearth must extend 6 to the front and sides of the firebox opening you must open the door to measure Facing Requirements The non combustible facing must extend 7 to the side and 6 above the hopper lid Placing the Insert The insert must be placed within an undamaged masonry or factory built metal fireplace Loose bricks or other damage must be fixed Clean the fireplace before installing Side Wall Travis Industries 4050509 Insert must be placed so that no combustibles are within or can swing within e g drapes doors The mantel must fall within this shaded area or above Maximum mantel depth is 12 a ie Sen SS 38 Apply the This fireplace has been altered sticker to the fireplace You may wish to place it in a location where it the insert See the section Vent Installation for details on vent location will be covered by the surround panels The vent should be routed to gt the fireplace prior to installing Use the leveling bolts for fireplaces with recessed floors included with the insert Screw them into the baseplate from below T Place the insert so the back Se edge of the baseplete extends 13 1 4 13 1 4 into t
38. ow or other material 11 Travis Industries 4050509 100 01145 12 Travis Industries 4050509 100 01145 Installation Mobile Home Requirements Outside air is required used for combustion see the directions below WARNING DO NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Outside Air used for combustion Outside air is optional except in mobile homes or when required by local building codes Must not be drawn from an enclosed space garage unventilated crawl space Must not be over 15 long Must be made with 1 3 4 diameter or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents P V C or other combustible materials may not be used Use the Travis Industries Outside Air Kit part 99200136 Must not terminate above or within 1 of the chimney termination e Must have a rain cap or down turned elbow to prevent water from entering Must be located so that it will not become plugged by snow or other material Vent Termination Outside air may be drawn through the chimney 15 a maximum length Outside air may be drawn from the ash cleanout Installation 13 Baffle Installation Install the baffles included with the insert see page 27 for details Restrictor Adjustment The exhaust restrictor fine tunes your appliance ensuring it pulls
39. r of the firebox may Use the telescoping legs to structural components of the factory built be removed leaving the fireplace support the insert on raised fireplace may not be removed or altered floor outer wrap fireplaces Operation Safety Notice e Read this entire manual especially the Safety Precautions on pages 4 and 5 before using this heater Failure to follow the instructions may result in property damage bodily injury or even death e Do not unplug the heater to turn it off This heater relies upon electricity to push the flue gases out the pellet vent unplugging it may lead to smoke entering your room e Failure to maintain your heater will lead to a restricted combustion air system leading to poor performance and in some cases smoke spillage into the room See the Maintenance section for details Location of Controls o Restrictor The restrictor adjusts the amount of air flowing to the flame Control Panel Thermostat required for Auto Operation Uy Pull on this knob to access the control panel Starting the Heater for the First Time Start the Heater Let it Burn for 1 Hour THEN OPEN THE DOOR The stove paint is cured through heat To prevent it from bonding to the door gasket you must burn the heater for approximately 1 hour then open and close the door to break any bonding Curing the Paint 2 to 4 hours This stove uses a heat activated paint that will emi
40. re the heater is cool and unplugged Use a vacuum or bottle R hi ESen ermovsithe brush to remove all a aie cover plales over flyash from the exhaust the exhaust duct duct if the gasket is both sides damage replace Swing open this panel to access the door latch use the tool if necessary SS q 7 16 Nutdriver Cover Plate 29 Travis Industries 4050509 100 01145 30 Travis Industries 4050509 100 01145 Maintenance Yearly Maintenance or every two tons Continued Clean the Exhaust Blower make sure the heater is cool and unplugged Remove the six screws holding the Remove the surround panels and access exhaust blower motor in place the left side of the heater Remove the shroud covering the blower motor 11 32 Socket WN UM Pull the motor out be careful not to damage the wiring or blades Exhaust Box Exhaust Blower Motor Housing Blower Blades VA P A Clean the blower blades blower housing and exhaust box You may wish to use a vacuum to pull ash out of the vent system When replacing the motor take care to align the gasket if it is damaged replace Plate Cover A 7 B 7 16 Nutdriver Clean the 1 2 air space beneath the unit use a vacuum cleaner or brush Remove the cover Use a vacuum or bottle brush
41. rt Slot NOTE When in place the panels maintain a 3 8 gap around the fireplace Phillips Screwdriver Remove the circuit board from the rear hopper support Disconnect the wiring harness from the circuit board see step d below for a detailed view Attach the circuit board with the four screws shipped with the insert Bend these block off plates as shown both sides When in position they block the view through the slots in the surround panels Back of Side Panel Phillips Screwdriver Place the right side surround panel near the insert and attach the wiring harness to the circuit board Back Side of Circuit Board Pinch these tabs to remove the wiring harness If using a thermostat attach the thermostat wires at this time v Wiring Harness disconnected in step a Travis Industries Run the power cord to the side along the front of the fireplace behind the side panel do not route it under the insert Install the top panel so the joggle clips slide over O the tabs on top of the side panels and insert Tighten the set screws from the back side with a small standard screwdriver N lt Right Side Surround Panel oS Top Trim Es o S L Bracket NL Right Side Trim Optional Trim Installation Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tigh
42. stries 4050509 Correctly Aligned Door When properly adjusted the door should be evenly spaced from the front of the stove and shut tight compressing the gasket Hinge Latch _ Top of Stove maa Note how both corners are evenly spaced Door Latch Too Tight In the illustration below the latch is too tight this is the most common mis alignment Loosen the latch and tighten the hinge Note how the gasket separates from the body Hinge Too Tight In the illustration below the hinge is too tight Loosen the hinge and tighten the latch z Note how the gasket separates from the body 100 01145 31 32 Maintenance Adjusting the Door Hinge and Latch The door hinge and door latches may be adjusted to pull the door closer to the body The illustration below details how to adjust these components NOTE Make sure to read the section Door Alignment on the previous page before adjusting the door Latch Adjustment Loosen the lock nut and twist the pawl clockwise to tighten counter clockwise to loosen Tighten the lock nut to secure in place Bracket attached to side of heater Door Lock Nut Dimple used to monitor hinge Door Hinge Bracket f bracket position N Hinge Adjustment S 1 With the door closed loosen the p two bolts going through the door Fi hinge bracket Door 2 Loosen the four nuts used
43. t some fumes while starting the first fire Open doors and windows to the room to vent these fumes You may also notice oil burning off of the interior of the stove This rust stopping agent will soon dissipate Priming the Auger Because of its electronic control panel this stove does not require priming If you run out of pellets you may notice it will take approximately 5 minutes longer for the stove to start 17 Travis Industries 4050509 100 01145 LK Operation Loading Pellets The front edge of the hopper lid becomes very hot do not touch the area below the handle Th Lift the hopper lid to its vertical position Pour pellets into the hopper until full NOTE The hopper holds approximately 48 to 88 pounds of pellets depending upon hopper set up No Ny Make sure pellets are not left on this heat shield e Two Modes of Operation Ma nual Manual mode requires the user to turn the heater on and off manually Auto requires a thermostat Sw Op Auto mode allows you to use a thermostat to control room temperature The stove automatically turns on when the temperature drops below the thermostat setting Once the stove reaches operating temperature the stove then runs at the heat output setting selected itching Modes While in eration Whenever the stove is switched from one mode to another while in operation the stove will enter
44. ted By Oregon USA E ry OMNI Test Laboratories Inc Travis Industries Inc 10850 117th PI NE Kirkland WA 98033 Model Yankee Bay PI Heritage Bay PI Electrical Rating 115 V 60 Hz Report No 028 S 51 2 Start 3 Amps Tested to ASTM E1509 95 Run 1 5 Amps Maximum Input Rating 5 5 Ibs 2 50 kg hr This pellet appliance has been tested and listed for use in manufactured homes in accordance with Oregon Administrative Rules 814 23 900 through 814 23 909 Install and use only in accordance with the installation and operating instructions Contact local building or fire officials about restrictions and installation inspection in your area Do not remove bricks or mortar from masonry fireplace or alter factory built fireplace See SIDEWALL RRR ACIA OR TRIM HEARTH Ee EXTENSION Minimum Clearance to Combustible Materials Measured from insert top Adjacent Sidewall A 8 75 in Mantel B 11 5 in Top Facing c 6 25 in Side Facing D 7in Combustible floor beyond hearth extension must be protected by a non combustible material extending 6 in 150 mm E to the front and 6 in 150 mm F to the sides of door opening Do Not Connect This Unit to a Chimney Flue Serving Another Appliance Components Required for Masonry Fireplace and Factory Built Fireplace Installation Listed 4 in diameter flue liner For use with 1 4 in 6 mm to 5 16 in 7 mm diameter pelletized wood fuels that comply with premium gra
45. ten the two set screws with a small standard screwdriver Slide the trim over the panels Attach the double back tape between the trim and panels at the bottom corners This keeps the trim tight against the panel and prevents rattles Double Back Tape 4050509 100 01145 Installation Installation into a Masonry Fireplace Vertical Cap L Vent La Cover Plate non combustible Storm Collar ee we Seal the cover lt A plate with silicone L Vent Flex Section HINT Paint the interior of the fireplace with latex paint to prevent fireplace odors rom entering the home Outside air may be drawn from the ash cleanout 15 Travis Industries 4050509 100 01145 16 Travis Industries 4050509 100 01145 with mechanical fasteners Installation Installation into a Factory Built Metal Fireplace Vertical Cap 7 E Cover Plate non combustible Seal the cover ZA plate with silicone Storm Collar ae The log grate screen and rails and doors if present must be removed L Vent Flex Section The smoke shelf shields damper and baffles may be removed if attached The firebrick refractory may be removed HINT Paint the interior of the fireplace with latex paint to prevent fireplace odors from entering the home NOTE The fixed spacers under the appliance may not be removed SS The metal sides frame members or other The metal floo
46. the correct amount of air through the firebox Altitude vent configuration and other factors make restrictor adjustment necessary for every installation NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system make sure the homeowner knows how to visually inspect the flame and adjust the restrictor Not Enough Air If clinkers develop or the flame appears lazy and slow to blow the ash out of the firepot pull the restrictor outward until the flame becomes active and the firepot holes remain clean NOTE If the restrictor is fully out 5 yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks see Maintenance section of this manual Too Much Air If the flames are too active small flickering flames or if burning pellets are expelled from the firepot move the restrictor rod inwards until the flame slows down and no burning pellets are expelled Another symptom of too much air is the heater blowing the fire out a condition in which the pellets burn faster than they are fed this is most common on low Travis Industries 4050509 100 01145 14 Installation Surround Panel amp Circuit Board Installation NOTE Attach the vent prior to installing the surround panels amp circuit board Attach the surround panels to the insert by sliding the slots on each panel over the tabs on the side of the inse
47. tion s e 2 Auto Mode aini ra aA E e O di Rae atu 20 Safety Precautions KE eran a ra ip a unis A r N justing the Fan Speed Safety Precautions 0c eee e eee ees 4 Siamp Saauenesecan tein diseiosemdcameea tank 54 Specifications AUGER ON Light c c ceccscececeececeeseseceesececseseees 21 Heating Specifications c cc cceeccccccceeeeetneeeees 6 PAUL T Lights staxiccoitaes conpibiied shadd desibauiedounei eee 22 Dimensions 2 0 ccccee cece eeeeeeeceeeeeeteeeeaeesaeeees 6 Power OUtage ccceeeeceeee seers ee eeee ea eeeeeeeeenes 22 Electrical Specifications eee 6 Maintenance EPA Compliance ng PalyMaintenance whenever using the heate 2 Inspect the Burn ceceeeeeee eee eteeeee eee eeee 23 Installation Make Sure Pellets are not Piling Up 0 23 Before you Begin ececeeeeeeeeeeeeeeeeeceeeeeeeeenes 7 Check Firepot for Clinkers ccceeeeeeeeneees 24 Packing HiSticate sensi cwisiake both leet aa otede 7 Cleaning the Firepot ccccccceeceeeeeeeeeeeeees 24 Installation Options 0 eee eens 7 Bi Weekly Maintenance or every 10 bags pellets 25 Planning the Installation eee 7 Clean the Heat Exchange Tubes 00c0000 25 Minimum Fireplace Size ce scene 7 VACUUM HOpper cccsecececeseeeeeeeaeceeeeeaeeees 25 Hopper Extension Set Up eieiei 8 Clean the Plated Surfaces
48. to move the hinge adjusting plate NN Tighten or loosen these nuts to adjust the door hinge bracket Adjust K the upper and lower nuts equally to insure the door remains level Tighten the four nuts Hinge Adjusting Plate 3 Tighten the two bolts loosened in step 1 Travis Industries 4050509 100 01145 Maintenance Check for Air Leaks Around the Door Glass and Ashpan Air leaks into the firebox will decrease the stove s performance greatly leading to excessive sooting inefficient burning and perhaps a malfunction e Inspect the door gasket to make sure it is fully attached Use stove gasket cement to re attach if necessary If the door gasket is worn or flattened replace e Ifthe glass is cracked replace The glass is held in place by glass clips that are underneath the airwash brackets See the illustration below for details e Remove the ashpan and inspect the gasket around the perimeter of the ashpan Re attach or replace the gasket if necessary Door Trim Door Frame Door Gasket FPS LPL CAA heen EAS Attachment Nuts Sis 5 16 Nutdriver sarah ararararad Dr arararareg IP ORR yaaran w e wy Glass Clip Airwash Bracket IV Glass with Glass Clips channel gasket Airwash Brackets Gasket Replacement Parts
49. y normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured 9 Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No de
50. y wish to paint the interior of the fireplace with latex paint to prevent odors from entering the home Minimum Fireplace Size i Mantel See Mantel combustible or non combustible Requirements for details gt Min 42 7 from hopper Min 32 3 4 lid 6 1 4 from hopper lid 25 3 4 20 See Hopper Extension ON Set up Pa Non Combustible A Facing Min 36 includes circuit board we Min 36 6 from door opening Non Combustible Hearth a Travis Industries 4050509 100 01145 8 Installation Hopper Extension Set u This pellet heater has a variable height hopper This allows the hopper to be lowered for smaller fireplaces Follow the instructions below to set the correct hopper extension position e Determine the correct hopper extension position following the directions below The unit will extend 14 into the fireplace For setting the hopper the maximum fireplace opening measurements have to be taken at 14 into the fireplace Hopper Extension Position A highest position 25 3 4 B next highest 24 1 2 C etc 23 3 8 D etc 22 1 4 E etc 21 1 8 F lowest position 20 e Remove the hopper top following the directions below Remove the hopper top by removing the screws holding it in place D 1 4 Nutdriver E N NOTE with the hopper top removed the hopper walls may be re
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