IPSO DR50 User's Manual
Contents
1. 10 11 Electric Connections eee esie esses esee enean anna tn nna narra hann rasan na 12 Gas Connections a 13 Gas Piping Installation 14 15 Gas service Installation Instructions 16 Gas Pipe Size Chart ise 17 Dryer Installation with Multiple Exhaust 18 19 Dryer Make Up Air Requirements 20 Dryer Installation with Seperate Exhaust 21 22 Rules for Safe Operation of Dryer 23 Direct Spark Ignition Operation 24 25 General Maintenancoe 26 27 Operating Instruction for Double Timer 28 PARTS tie 29 43 Front View 29 Control Door Assembly 30 Front Panel Assembly 31 Thermostat Assembly 32 Wire Box Assembly 33 Door Assembly 34 Lint Door Assembly 35 Basket amp Spider Assembly 36 Rear View 37 Air Switch Assembly 38 Basket Bearings Sheave Assy 39 Motor a2. Appelez immediatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies _ installation et l entretien doivent etre assures par un installateur ou un service d entretien qualifie ou par le fournisseur de gaz ATTENTION L ACHETEUR DOIT PLACER L AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE POUR VOTRE SECURITE Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil Page 3 WARNING To avoid fire hazard do not dry articles containing foam rubber or similar texture materials Do not put into this dryer flammable items such as baby bed mattresses throw rugs undergarments brassieres etc and other items which use rubber as padding or backing Rubber easily oxidizes causing excessive heat and possible fire These items should be air dried WARNING Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer These fumes cause rusting of painted parts pitting of bright or plated parts and completely removes the zinc from galvanized parts such as the tumbler basket If drycleaning machines are in the same area as the tumbler the tumbler s make up air must come from a source free of solvent fumes WARNING Do not operate without guards in place WARNING
3. 2 Enclosure plenum with service door This separates the dryer air from the room comfort air If dryers use room air instead of outside air additional heat loss can be another 25 Btu h 6 3 kcal h for each cubic foot per minute cfm 03m3 min used 3 Zero inches mm clearance to combustible material allowed on sides and at points within 4 inches 102 mm of front on top 4 Heat loss into laundry room from dryer front panels is about 60 Btu h per square foot 15 kcal h per 0 12 Page 21 Exhaust and Venting DRYER AIR FLOW INSTALLATION EXHAUST DUCT MAKE UP AIR OTHER RECOMMENDATIONS TROUBLESHOOTING Nothing is more important than air flow for the proper operation of a clothes dryer A dryer is a pump which draws make up air from the out of doors through the heater through the clothes and then forces the air through the exhaust duct back to the out of doors Just as in a fluid water pump there must be a fluid air flow to the inlet of the dryer if there is to be the proper fluid air flow out of the exhaust duct In summary there must be the proper size out of doors inlet air opening 4 6 times the combined areas of the air outlet and an exhaust duct size and length of which allows flow through the dryer with no more than 0 3 inches water column 8 mbar static pressure in the exhaust duct In some instances special fans are required to supply make up air and or boost exhaust fans are required for bot
4. IMPORTANT Provide adequate clearance for air opening into the combustion chamber Page 8 Unpacking General Installation All Dryers GENERAL The dryer is so designed that when an operator opens the INFORMATION dryer door the basket and exhaust fan stop You can expect fast drying from the laundry dryer Hot dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere The dryer comes equipped with an inclined self cleaning lint screen In this system lint accumulates on the underside of the screen until a blanket of lint will fall from the screen to the bottom of the dryer cabinet and should be removed daily or as required to prevent an over accumulation IMPORTANT KE Provide adequate clearance for air openings into the combustion chamber DRYER Permanent press durable press and other modern day COOL DOWN fabrics require the care that your laundry dryers now CYCLE provide At the end of the drying cycle a timed Cool Down control automatically takes over and continues the rotation of the fan and basket without heat until the garment load reaches a safe cool temperature This function is performed at the end of each drying cycle REPLACEMENT Replacement parts for this dryer are available from your PARTS distributor or by contracting the factory at the address or phone number printed on the cover page of this manual Page 9 50 Ib Dryer Di
5. Wie IPSO s OWNER S MANUAL 50 Ib DR LAUNDRY DRYER Shown with manual double timer control system Technical specifications Installation instructions Operating instructions Maintenance IPSO USA 3101 South Haven Highway 77 Suite A Panama City FL 32405 Phone 850 271 8486 DR50 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER MAN DR2050 ECN 9 99 D0567 IMPORTANT NOTICES PLEASE READ For optimum efficiency and safety we recommend that you read the manual before operating the equipment Store this manual in a file or binder and keep for future reference WARNING Purchaser must post the following notice in a prominent location WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage personal injury or death Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Clear the room building or area of all occupants Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the g
6. to the outdoors Page 16 Gas Pipe Size Chart TOTAL BTU HR GAS PIPE SIZE FOR 1000 BTU 250 KCAL NATURAL GAS for LP Gas correct TOTAL AT 7 17 5 MM W C PRESSURE total BTU HR below by KCAL multiplying by 6 In figuring total length of pipe make allowance for tees and elbows 25 ft 50 ft 75 ft 100 ft 125 ft 150 ft 7 62 m 15 24 m 22 86 m 30 48 m 38 1 m 45 72 m HOUR 176400 3 4 3 LA 4 95 3 4 LA 4 3 4 LA pa LA 1 1 4 1 1 4 1 1 4 1 1 2 1 1 2 1 1 4 1 1 4 1 1 2 1 1 2 1 1 4 1 1 4 1 1 2 1 1 2 1 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 LA LA M N LA N Page 17 Dryer Installation With Multiple Exhaust For Exhaust Duct less than 14 feet 5 m and 2 elbows equivalent and less than 0 3 inches 8 mm static pressure Air Flow to Outside Building DRYER EXHAUSTS Area of section A A must be equal to the sum of dryer exhaust pipes entering multiple exhaust pipe See chart below DR50 1 2 s 4 5 e v 8 9 wo 11 12 re 17 18 r9 po 21 22 ps 24 No of Dryers D nen s fiafia e po pe ps e per spo in CM 20 30 25 41 46 51 56 58 61 66 68 71 73
7. 76 78 81 84 86 89 91 194 97 99100 Exhaust Booster Fan Power Supply to Fan RACE Relay Coils Start and Stop Switches on Dryers Page 18 Dryer Installation with Multiple Exhaust EVENT CAP ROOF LINE ALTERNATE YPE PROVIDE CLEAN OUT AS NEEDED DRYER INSTALLATION For Exhaust Duct more than 14 feet 5 m and 2 elbows equivalent WITH MULTIPLE and more than 0 3 inches 8 mm static pressure EXHAUST See illustration on page 21 1 Make up air from outside building may enter enclosure from top or side walls See Dryer Make Up Air Chart 2 Use constant diameter duct with area equal to the sum of dryer duct areas EXAMPLE Six 8 inch 204 mm diameter duct one 19 6 inch 498 mm diameter duct in area Use 20 inch 508 mm diameter duct or diameter to match tube axial fan 3 Enclosure plenum with service door This separates the dryer air from room comfort air If dryers use room air instead of outside air the heat loss can be another 25 Btu h 6 3 kcal h for each cubic foot per minute cfm used 4 Zero inches clearance to combustible material allowed on sides and at points within 4 inches 102 mm of front on top 5 Heat loss into laundry room from dryer fronts only is about 60 Btu h per square foot 15 kcal h per 0 1m2 6 Flange mounted belt driven tube axial fan Fan must run when one or more dryers are running See suggested Automatic Electrical Control Wiring Diagram on p
8. L Be sure your dryer is installed properly in accordance with the recommended instructions CAUTION Be safe shut main electrical power supply and gas supply off externally before attempting service CAUTION Never use drycleaning solvents gasoline kerosene or other flammable liquids in the dryer Fire and explosion will occur Never put fabrics treated with these liquids into the dryer Never use these liquids near the dryer Always keep the lint screen clean Never use heat to dry items that contain plastic foam or sponge rubber or rags coated with oils waxes or paints The heat may damage the material or create a fire hazard Rubber easily oxidizes causing excessive heat and possible fire Never dry the above items in the dryer Never let children play near or operate the dryer Serious injury will occur if a child should crawl inside and the dryer is turned on Never use dryer door opening and top as a step stool Read and follow manufacturer s instructions on packages of laundry and cleaning aids Heed any warnings or precautions Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable Glass fibers break and can remain in the dryer and could cause skin irritation if they become mixed into other fabrics Reference Lighting and shut down instructions and wiring diagrams are located on the rear wall of the dryer cabinet The dryer must not be installed or stored in an area where it
9. caused by IPSO s negligence or otherwise shall be limited to IPSO USA repairing or replacing at its option any defective equipment or part returned f o b IPSO s factory transportation prepaid within the applicable warranty period and found by IPSO to have been defective and in no event shall IPSO be liable for damages of any kind whether for any injury to persons or property or for any special or consequential damages The liability of IPSO does not include furnishing or paying for any labor such as that required to service remove or install to diagnose troubles to adjust remove or replace defective equipment or a part nor does it include any responsibility for transportation expense which is involved therein The warranty of IPSO is contingent upon installation and use of its equipment under normal operating conditions The warranty is void on equipment or parts that have been subjected to misuse accident or negligent damage operated under loads pressures speeds electrical connections plumbing or conditions other than those specified by IPSO operated or repaired with other than genuine IPSO replacement parts damaged by fire flood vandalism or such other causes beyond the control of IPSO altered or repaired in any way that effects the reliability or detracts from its performance or which have had the identification plate or serial number altered defaced or removed No defective equipment or part may be returned to IPSO
10. equipment See outline clearance diagrams for correct dimensions Remove all packing material such as tape manuals skid etc Leveling Use spirit level on top of dryer Adjust leveling bolts on dryer see adjustable leveling bolts in maintenance section Check voltage and amperes on rating plate before installing the dryer GENERAL INSTALLATION The construction of the dryers permits installation side by side to save space or to provide a wall arrangement ALL DRYERS Position dryer for the least amount of exhaust piping and elbows and allow free access to the rear of dryer for future servicing of belts pulleys and motors Installation clearance from all combustable material is 0 ceiling clearance 0 rear clearance and 0 side clearance Before operating dryer open basket door and remove blocking between front panel and basket Read the instruction tags owner s manual warnings etc IMPORTANT Opening the clothes loading door deactivates the door switch to shut off the motors fan gas steam or electric element To restart the dryer close the door and press in the push to start button IMPORTANT This dryer is designed for a capacity maximum load Overloading it will result in long drying times and damp spots on some clothes IMPORTANT Maximum operating efficiency is dependent upon proper air circulation The lint screen must be kept cleaned daily to insure proper air circulation throughout the dryer
11. per Pocket sq inch cm2 135 77 87 154 87 192 103 192 282 422 163 384 432 534 576 87 120 135 144 871 497 561 994 561 1239 665 1239 1819 2723 1052 2477 2787 3445 3716 561 774 871 929 1 The Model C 30 ST has 2 pockets per dryer each pocket has the above listed characteristics each pocket is exhausted separately with a 6 153mm duct 2 The Model C 75 ST has 2 pockets per dryer each pocket has the above listed characteristics both pockets have one 8 203mm exhaust manifolded into one 12 305mm exhaust duct for exhaust connection 3 For the 30 ST and the C 75 ST Models the Required Make up Air Area shown in the table should be doubled since it is shown per pocket only 4 E S indicates an Energy Saving Model Page 20 Dryer Installation With Separate Exhaust Preferred AIR FLOW TO OUT OF DOORS SERVICE DOORS 2 DRYER INSTALLATION WITH SEPARATE EXHAUST PREFERRED KE IS JE For ductwork less than 14 feet 5 m and 2 elbows equivalent and less than 0 3 inches 8 mm static pressure NEVER exhaust the dryer into a chimney NEVER install wire mesh screen over the exhaust or make up air area NEVER exhaust into a wall ceiling or concealed space 1 Make up air opening from outside the building may enter the enclosure from the top or side walls See Dryer Make Up Air Chart
12. will be exposed to water and or weather Install dryer so that you can use short straight venting Turned elbows and long vent tubing tend to increase drying time Longer drying time means the use of more energy and higher operating costs Operate dryer using full size loads Very large loads use extra energy Very small loads waste energy Dry light weight fabrics separately from heavy fabrics You will use less energy and get more even drying results by drying fabrics of similar weight together Clean the lint screen area daily A clean lint screen helps give faster more economical drying Do not open the dryer door while drying You let warm air escape from the dryer into the room Unload the dryer as soon as it stops This saves having to re start your dryer to remove wrinkles Page 23 Direct Spark Ignition Operation DIRECT SPARK IGNITION OPERATION NOTE All dryers manufactured are equipped with the DSI direct spark ignition modules These are designed to increase dryer efficiency and to reduce dryer operating costs The main burner is directly ignited from a spark electrode A burning flame provides an electrical path for a small amount of sensing current to allow gas valve operation If the main burner flame extinguishes for any reason aside from the thermostatic control sensing current will shut down the gas valve and the spark ignition circuit 1 Once flame is established the spark shuts off an
13. with eight safety interlocks piele ry is gt Timer switching device 1 Main door and lint door switches 2 Sail switch 1 Under basket and burner housing thermal safety switches 2 Variable thermostat 1 Push to start switch 1 THERMOSTAT CALLS FOR HEAT IGNITION CYCLE BEGINS GAS VALVE ON MAIN BURNER CONTROL LOC OUT FLAME DETECTED RESET POWER REQUIRES A MANUAL RESET Opening closing door power switch ON OFF SPARK IGNITION OFF FLAME MONI TOR ON GAS VALVE ON FLAME IS LOST DU TO POWER OUTAGE DOOR OPEN FLAME IS ON UNTIL THERMOSTAT OR TIMER IS SATISFIED Page 25 GENERAL MAINTENANCE General Maintenance Clean lint trap daily Remove lint before or after each day of operation A clean lint trap will increase the efficiency of the dryer and the moisture laden air will be exhausted outside more quickly Keep basket and sweep sheets clean Clean as often as needed The basket and sweep sheets are accessible by removing the front panel of the dryer Gas burners steam coils electric coils Check and clean often Pulleys and belts Keep clean as oil and dirt will shorten the life of a belt Check periodically for alignment Pulley shafts must be parallel and the grooves must be aligned Check belt tension periodically Adjust tension by movement of idler bracket Lubricate idler pulley once every two months using six grams of high temperature grease D
14. 233 8 5 11003 0 G signitimelectrode 26 10457 0 2 197733 Screwselfdrilling8 18X1 2 43
15. 80 C exhaust temperature heavy fabrics and hard to dry such as cottons towels denim etc PERMANENT PRESS medium 155 F 69 C exhaust temperature synthetic blends including a mixed wash load LOW HEAT 135 F 58 C exhaust temperature delicate sheer fabrics Press the push to start button to start the drying cycle The heat or drying light will stay on until the drying cycle is completed At the end of the drying cycle the cool down cycle will automatically count down until all time runs out The cool down light will stay on until the end of the cycle Drying cycle will not start unless a few minutes of the cool down cycle are set on the cool down timer To shut the dryer off at any time during the cycles by opening the door Page 28 E Rf Part Description CSA50037WH Jecketfas electric white 1 CSA 50050WH Jacket steam white 2 TU7733 Screwsel fdr ing8 18Xx1 2 3 12073 0 Topal 4 CSA 11546 0 Coverplate nan coi 5 TU7733 Screwselfdrilling8 18X1 2 6 CSA 01435 0 Coinchutew a 7 00650 0 Microswitchdoar 8 12070 0 Right swegosheet 9 12070 0 Left sweeosheet gas amp elec 9 13083 0 Left swegoshset steam Page FRONT VIEW Rf Descrictio 10 CB36 lt 1 4 20 1 2 11 TU2846 Lockwasher 1 4 medium 12 TU2847 Washer 1 4 B CA 10567 0 Lint fare B CA 13033 LintScren 14 TU3211 TLevel
16. Check the lint trap often and clean as needed but at least a minimum of once per day WARNING Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician Only Manufacture s parts may be used WARNING Remove clothes from dryer as soon as it stops This keeps wrinkles from setting in and reduces the possibility of spontaneous combustion WARNING Be safe shut main electrical power and gas supply off externally before attempting service WARNING Never use drycleaning solvents gasoline kerosene or other flammable liquids in the dryer FIRE AND EXPLOSION WILL OCCUR NEVER PUT FABRICS TREATED WITH THESE LIQUIDS INTO THE DRYER NEVER USE THESE LIQUIDS NEAR THE DRYER WARNING Do not place items exposed to cooking oils in your dryer Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire WARNING Never let children play near or operate the dryer Serious injury could occur if a child should crawl inside and the dryer is turned on WARNING Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable Glass fibers break and can remain in the dryer These fibers cause skin irritation if they become mixed with other fabrics WARNING Before operating gas ignition system purge air from natural gas or propane gas lines per manufacturer s instructions WARNING
17. To reduce the risk of electric shock disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap Turning the controls to the OFF position does not disconnect this appliance from the power supply Page 4 IPSO DRYER WARRANTY IPSO warrants all new equipment and the original parts thereof to be free from defects in material or workmanship for a period of two 2 years from the date of sale thereof to an original purchaser for use except as hereinafter provided With respect to non durable parts normally requiring replacement in less than two 2 years due to normal wear and tear and with respect to all new repair or replacement parts for IPSO equipment for which the two 2 year warranty period has expired or for all new repair or replacement parts for equipment other than IPSO equipment the warranty period is limited to ninety 90 days from date of sale The warranty period on each new replacement part furnished by IPSO in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced With respect to electric motors coin meters and other accessories furnished with the new equipment but not manufactured by IPSO the warranty is limited to that provided by the respective manufacturer IPSO s total liability arising out of the manufacture and sale of new equipment and parts whether under the warranty or
18. as supplier WARNING In the event the user smells gas odor instructions on what to do must be posted in a prominent location This information can be obtained from the local gas supplier WARNING Wear safety shoes to prevent injuries WARNING Purchaser must post the following notice in a prominent location FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING A clothes dryer produces combustible lint and should be exhausted outside the building The dryer and the area around the dryer should be kept free of lint WARNING Be safe before servicing machine the main power should be shut off Page 2 ATTENTION L ACHETEUR DOUT PLACER L AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE AVERTISSEMENT Assurez vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d incendie ou d explosion ou pour eviter tuot dommage materiel toute blessure ou la mort __ Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell __ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ e Ne pas tenter d allumer d apparell Ne touchez a aucun interrupteur Ne pas vous servir des telephones se trouvant dans le batiment ou vous vous trouvez Evacuez la piece le batiment ou la zone
19. ck3 8 Hemut3 8 16 Seal acoustical Washer 1 O D X 505I D Zeene 60cycle 1 2 bare Sheave 50cycle 1 2 bore Gasket curved 2req d Gsket straight Zreg d Page 40 IDLER ASSEMBLY Rf Farthb Description N 1 TA 11904 0 Tdlerpilley11 2 DA 00917 0 Basketbel t non reversing AX70 2 DA 00497 0 Basketbelt reversing 2X71 3 FB124 Screw 5 16 18 1 4 VSB130 Washer 5 16 5 CA 12059 0 Tdlerachustingplate 6 DA 00518 0 Bearing 7 DA 00517 0 Housing idlerbearing 8 TU2814 Lock washer 5 16 9 C249 HexNut 5 16 18 10 DA 00518 0 Bearing Page 41 x A Meum PARES n mE ed Rf FartNo Description ND Ti C249 HexNut 5 16 18 12 TU2814 LockWasher 5 16 B VSB130 Washer 5 16 14 lt 00935 0 Screw 5 16 18X3 5 VSB130 Washer 5 16 16 VSB130 Washer 5 16 17 105439 Screw5 16 18 1 18 11711 0 left 19 TUD0187 Key3 16 square 2 1 2 2 DA 11901 0 Viteltpilley 2 DA 00494 0 Belt motartoidlerpulley2AX50 21 DA 00523 0 Belt motartoidlerpulleyAX66 Reversirg REAR CONTROL PANEL ASSEMBLY ESA 00966 0 Wireboxassy rear gas 115V 2 timer ESA 00974 0 Wireboxassy rear gas 208 240V 2 timer 1 CA 11935 0 Rearwiringbox 2 SB 00868 0 Bhim insulating7 8 3 lt 00867 0 Dro ingulatcirg1 2 A TU7733 Sc
20. d the main burner flame is then electronically monitored by means of a sensing spark probe which is located over the burner The gas valve remains energized open 2 If no flame is detected within the first 11 seconds the DSI will go into a safety lock out The gas valve is de energized 3 Recovery from a safety lockout requires one of the following A Opening the main door thus interrupting power to the DSI module and allowing dryer diagnostic trouble shooting B Disconnecting the entire dryer from a power source using a circuit breaker or a switch 4 By closing the main door the ignition circuit will be restored for another trial of the ignition circuit 5 Once the thermostatic control has been satisfied by reaching a pre set temperature or the drying timer has been timed out the ignition circuit will be de energized thus extinguishing the flames 6 The dryer will continue to run in a cool down mode without heat This process will cool the load to the touch and help to eliminate wrinkling 7 cool down time is pre set on some models and manually set on other dryer models The cool down cycle prevents fabric wrinkles by allowing clothes to reach room ambient temperature while still in a continuous levitation state until clothes are ready to be folded or pressed Page 24 DIRECT SPARK IGNITION OPERATION FLOW CHART The DSI module is powered by a 24 volts AC suppled by a step down trans former in series
21. e gas tap in the dryer should beturned on clockwise Page 13 Gas Piping Installation GAS PIPING INSTALLATION 1 The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code as ANSI Z223 1 or the CAN CGA B149 Installation Codes 2 Check identification nameplate for type of gas for dryer 3 Check the altitude of dryer 4 Check with utilities company for proper gas pressure and gas supply line 5 Natural gas only check the gas pressure inlet supply to dryer 11 water column 27 4 mbar maximum Manifold pressure 3 5 water column 8 8 mbar pressure 6 L P gas only manifold pressure 13 water column 32 4 mbar maximum CAUTION Low gas pressure and intermittent gas will cause gas ignition problems inadequate drying of laundry Page 14 Gas Piping Installation Illustrations GAS SUPPLY PIPING SYSTEM T Fitting Gas Line to i Dryer Controls 1 8 N PT plugged tapping accessible for pressure testing Gage connection minimum located upstream from dryer Main Manual main manual shut off Gas Valve Shutoff 6 inches The Dirt amp Water vapor pipe trap must be furnished and installed by Customer Gas Pipe Cap The dryer and it s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pr
22. es white L L CSA 01429WH ntcoarw lockholes white Coin 2 CSA 00838 0 Kidplate 3 SB 00949 0 Festererplescickidolate 4 12029 0 TnsulatianlowerfroantpanelWWwc50 5 SB 00915 0 Screwselfdrillingtt10 16X5 8 6 TU2853 Gasket 7 00647 0 Hrdlelint or 8 00841 0 Label notpartofassy 9 CA 00655 0 Tema gpeci fy35 lay 10 11359 0 Camlock 11 00121 0 Lock D 00119 0 D CA 00123 0 Tatch trigger BASKET amp SPIDER ASSEMBLY Rf FartNb Description N CSA 01541 0 Basket amp Spyder Asm WMC50 S S CSA 01632 0 Basket amp Spyder Asm WMC50 Galv 1 CSA 01540 0 StainlesssteelLesketassy 1 CSA 01631 0 Galvanizedbesketassy 2 CSA 00822 0 Spicerassy 3 TU5439 Scraw cap5 16 18X3 4 4 TU2814 Lockwasher 5 16 5 S 00843 0 Washer fender3 8 X11 2 6 5 00906 0 Nut5 16 18stover 7 TU2814 Lockwasher 5 16 9 TU7006 Shim 10 CA 13208 Basketribsugpart Il 11249 0 Tierod 12 SB 009650 0 ScrewHouttoncap5 16 18 Page 36 REAR VIEW FartNo Description ND 1 12073 0 Toppanel 2 TU7733 Screwselfdrillirg8 18 1 3 CA 11936 0 Coverplate 4 12016 0 Backpanel 5 TU7733 Scrawsalfdrillirg8 18 Page 37 AIR SWITCH ASSEMBLY CSA 01334 0 Sailswitchassy complete 1 CA 11854 0 Bracket sailswitch 2 SB 00955 0 Screwrhillips 4X3 4 3 107733 Screwselfdrlling8 18 1 2 4 CSA 01669 0 Sailswitchplateardrodassy 5 SB 00954 0 Cli
23. essures in excess of 1 2 psi 04 bar The dryer must be isolated from the gas supply piping system by closing it s individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 04 bar Page 15 Gas Service Installation Instructions GAS SERVICE The size of the gas service pipe is dependant upon many INSTALLATION variables such as tees lengths etc Specific pipe size INSTRUCTIONS should be obtained from the gas supplier Refer to the Gas Pipe Size chart in this manual for general gas pipe size information CAUTION Gas loop piping must be installed as illustrated to maintain equal gas pressure for all dryers connected to a single gas service Other gas using appliances should be connected upstream from the loop METER 4 GAS SERVICE PIPE INDIVIDUAL DRYER iL x LE IIL 477 SHUTOFF VALVES GAS TAP SERVICE GAS WIRE DRYERS WATER HEATER S WARNING LIQUIFIED PETROLEUM GASES ONLY GAS PRESSURE A gas pressure regulator for liquified petroleum gases is not furnished on the gas heated clothes dryers This REGULATOR FOR regulator is normally furnished by the installer In LIQUIFIED accordance with American Gas Association AGA PETROLEUM GASES standards gas pressure regulator when installed indoors must be equipped with a vent limiter or a vent line must be installed from the gas pressure regulator vent
24. for repair or replacement without prior written authorization from IPSO Charges for unauthorized repairs will not be accepted or paid by IPSO IPSO MAKES NO OTHER EXPRESSED OR IMPLIED WARRANTY STATUTORY OR OTHERWISE CONCERNING THE EQUIPMENT OR PARTS INCLUDING WITHOUT LIMITATION A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR A WARRANTY OF MERCHANTABILITY THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED IPSO NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE USE OR SALE OF ITS EQUIPMENT OR PARTS For warranty service contact the distributor from whom the IPSO equipment or part was purchased If the distributor cannot be reached contact IPSO IDENTIFICATION NAMEPLATE The identification nameplate is located on the rear wall of the dryer It contains the dryer serial number product number model number electrical specifications and other important data that may be needed when servicing and ordering parts wiring diagrams etc Do not remove this nameplate Page 5 Contents Safety Instructions 600000000000 2 4 Cissell Dryer Warranty 5 Table of e 6 SY MDOIS BA EE E E E 7 Unpacking General Installation 8 9 Technical Data and Dimensions
25. h regular and energy saving models FOR BEST DRYING 1 Exhaust duct maximum length 14 feet 5 mm of straight duct and maximum of two 90 bends 2 Use 45 and 30 elbows wherever possible 3 Exhaust each dryer separately 4 Use 2 feet 0 7 m of straight duct on dryer before installing an elbow on energy saver models only 5 Do not install wire mesh or other restrictions in the exhaust duct 6 Use clean outs in the exhaust duct and clean periodically when needed 7 Never exceed 0 3 inches water column 8 mbar static pressure in the exhaust duct 8 Inside surface of the duct must be smooth 9 Recommend pop rivets for duct assembly FOR BEST DRYING 1 Provide opening to the out of doors in accordance with the following For each dryer 6 inches 2 m diameter exhaust requires a 1 square feet 0 1 m opening for make up air 8 inches 3 mm diameter exhaust requires a 2 square feet 0 2 m opening for make up air 12 inches 4 mm diameter exhaust requires a 4 square feet 0 4 m opening for make up air 2 Use barometric shutters in the inlet air opening to control air when dryers are not running Other Recommendations To assure compliance consult local building code requirements Troubleshooting Hot dryer surfaces scorched clothes slow drying lint accumulations or air switch malfunction are indicators of exhaust duct and or make up air problems Page 22 Rules for Safe Operation of Dryer
26. ins wires L1 L2 and L3 should be connected to the 3 left clamps the blue neutral N should be connected to the right clamp and the yellow green grounding wire PE should be connected to the grounding clamp Attention Lors des op rations d entretien des commandes tiqueter tous les fils avant de les d connecter Toute erreur de c blage peut tre une source de danger et de panne Page 12 Gas connection The gas supply pipe should be connected fo the gas tap I which is on the right next to the wiring box on the back It is very important to have the connections done by a qualified technician in order to make sure that the installation is effected in accordance with the prevailing standards and instructions The dryer should be connected to the type of gas which is indicated on the serial plate The use of too small gas pipes can result in unsufficient gas supply which can lead to a bad heating up and a poor drying quality When the dryer is used in combination with a weighing platform the gas supply pipe has to be made of flexible material to allow the weighing system to keep moving freely Test all connections for possible leaks by means of a soap solution but never with a flame It is important to work with the right gas pressure see technical remarks in order to obtain a good ignition heating and consequently a good operation in general After the gas supply has been connected th
27. irgbolt 15 TU7733 Screwselfdrilling8 18X1 2 16 CSA 01528 0 gpotfilter 17 CSA 01425 0 InsulationsidnMcaplete usedmaasmdelsonly CONTROL DOOR ASSEMBLY CSA 01423WH Cmpletecntroldoorassy Note Doorrodassy isnotpartofabovecampleteassy Rf PartNo Description No 1 CSA 01424WH Control cbarassy 2 CA 00857 0 Trim Control doar 3 CA 11941 0 Camlock Control doar 4 00121 0 Lock Cntrol door 5 CA 00119 0 Key Control doar 6 CA 13098 0 Gasket 7 10085 0 Drot 8 SB 00951 0 Screw Fhillips 8X7 16 flathd 9 SB 00971 0 Tinnernmanpush on fastener 10 TU7733 Screwselfandilling8 18 1 2 Page 30 FRONT PANEL ASSEMBLY 1 SB 00915 0 Screwsel fdriling 10 16X5 8 2 CSA 01566WH Frontpanel weldedassy Coin 2 CSA 01565WH Frontpanel weldedassy OPL 3 TU3213 EopRivetEVDdoorlockesr 4 TU2876 Laetchstrap 5 CA 00676 Talaim 6 SB 00924 0 Scraw4 40 3 8taccite 7 SB 00938 0 Washer 4extemal tooth 8 CA 00699 0 Bezel Coinbox 9 ESA 00862 0 Reedswitchassy 10 SB 009775 0 Scraw6 32 1 4phi ips 11 EA 00827 0 Mountingplate Reedswitch Page 31 THERMOSTAT ASSEMBLY Um Chi L 1 D 1 il I s ai P F 7 E 2 rd Ka r d T Da E tens 1 thru6 Trountedin frontwiirelbox Description Ttems 7 thrul2aremunted unoerthekcaskst d FA 00607 0 Themostat knob 2 CA 13213 0 Themrostatloracke
28. mensions Standard Gas Steam and Electric Heated Specifications U S Measure Capacity Dry Linen Diameter 33 inches Depth 32 inches Volume 15 8 ft Cabinet Height 75 25 inches Width 34 87 inches ig Maximum 185 F Depth 50 39 inches 890 mm 1280 mm 800 mm 38 C Motor Non reversing 1 2 H P 240 V 50 60 3PH 380 415 V 50 3PH 480 V 60 3PH 195 200 mm Electric Conn Steam Gas Dryers 120 208 240 V 50 60 1 PH 208 240 V 50 60 3 PH 480 V 60 3 PH 380 415 V 50 3 PH Inlet 3 4 Outlet 1 2 42 43 1 A Non Reversing Reversing _ Gas Connection Gas Connection 172 Gas Pressure 5 12 Shipping Dimensions 81 5 X 37 X 52 37 inches 630 Ibs H xW x D Gross 12 30 mb Page 10 50 Dryer Dimensions Gas Illustration I 34 87 880 mm 4 Lj 34 87 890 mm 33 07 840 mm 49 3212680 mn Steam Ret 9 25 235 mm Steam Conn 26 mm m LECTRIC BOX CON 4 5 114 mm 4 5 Bisa 9 84 250 11 4 290 mm Electric Inlet Gas Conn 6 3 160 mm EXHAUST 12 1 307 mm Page 11 Electric connection Dryers must be electrically grounded by a separate 14 or larger green wire from the grounding terminal withi
29. mp Fan Assembly 40 Idler Assembly 41 Rear Control Panel Assembly 42 Gas Heating Unit Assembly 43 Page 6 SYMBOLS The following symbols are used in this manual and or on the machine Symbol Description Symbol NOTE Hot Do Not Touch Heif Nicht Beruhren Haute temperature Ne pas toucher Caliente no tocar Rotation in two directions Rotation dans les deux sens Drehbewigung in zwei Richtungen Movimiento rotativo en los dos sentidos dangerous voltage tension dangereuse Gef hrliche elektrische Spannung tension peligrosa Direction of rotation Sens de mouvement continu De rotation Drehbewegung in Pfeilrichtung movimiento Giratorio o rotatorio en el sentido de la flecha On Marche Ein Conectado End of Cycle off Arr t Aus Desconectado Caution Attention Achtung Atencion precaucion gt 60 Start Demarrage Start Arranque de un movimiento Emission of heat in general Emission de chaleur en general Warmeabgabe allgemein Emisi n de calor O O P B Cooling Refroidissement K hlen Enfriamiento Page 7 Unpacking General Installation All Dryers UNPACKING Upon arrival of the equipment any damage in shipment should be reported to the carrier immediately 2 locating permanent location of unit care should be taken in movement and placement of
30. n the Service Connection Box to a cold water pipe In all cases the grounding method must comply with local electrical code requirements or in the absence of local codes with the National Electrical Code ANSI NF PA 70 or the Canadian Electrical Code CA C22 1 See wiring diagram furnished with dryer Do not change wiring without consulting the factory as you may void the factory warranty DO NOT CONNECT THE DRYER TO ANY VOLTAGE OR CURRENT OTHER THAN THAT SPECIFIED ON THE DRYER RATING PLATE Wiring diagram is located on rear wall of dryer All panels must be in position before operation of dryer LIL2L3 N 115 and 208 240 V 1 ph 208 240 and 480 3 ph Wf 380 415V 3 ph PE The connection needs to be made the wiring box at the back Remove the coverplate G in order to reach the connection clamps The connection cable needs to be brought in through the swivel H on the side of the wiring box It is necessary to ground the dryer for your personal safety and to ensure a good operation 115 and 208 240 V 1 ph The mains wires LI and L2 should be connected to the 2 left clamps and the yellow green grounding wire PE should be connected to the grounding clamp 208 240 and 480 V 3 ph The 3 mains wires L1 L2 and L3 should be connected to the 3 left clamps and the yellow green grounding wire PE should be connected to the grounding clamp 380 415V 3 ph The 3 ma
31. o not over grease Electric motor Keep motor clean and dry Motors are packed with sufficient grease for 10 years normal service After that bearings and housing should be cleaned and repacked one third full with Chevron grease No SR1 2 See label on motor for further information If motor overheats check voltage and wiring Low voltage inadequate wiring and loose connections are the main cause of motor failures Adjustable leveling bolts One at each corner permits accurate alignment of dryer To adjust Block one corner of dryer up off the floor loosen hex nut With wrench turn bolt clockwise to raise dryer opposite to lower Rear bolts are outside of dryer and front bolts are inside lint trap compartment Page 26 General Maintenance GENERAL 7 Periodically clean and examine exhaust system MAINTENANCE continued 8 Keep dryer area clean and free of gasoline combustible materials and other flammable liquids or vapors 9 Do not obstruct the flow of combustion make up air and ventilating air 10 Check gas pressure periodically Page 27 OPERATING INSTRUCTION DOUBLE TIMER OPERATING INSTRUCTIONS DOUBLE TIMER MODELS After loading the dryer with water washed clothes close the loading door Turn the 60 minute drying heat timer to the desired time Turn the 60 minute cooling air to the desired time Select the temperature desired Low Medium or High HIGH HEAT 175 F
32. p owir Timemen 6 EA 00618 0 Microswitch Page 38 BASKET BEARINGS SUPPORT Incl with Bearing DA 11912 0 DA 11914 0 C249 SB 00876 0 DSA 00728 0 TU4787 VSB134 18140 18140 18139 249 SB 00935 0 00421 0 Pulley besket Partofpulley Key Hexnut 5 16 18 Stud 5 16 18 Bearinghoxassy Hexrnut3 8 16 LockWasher 3 8 Washer 3 8 Washer 3 8 Scraw3 8 16 1 1 4 Hexnut 5 16 18 Screwcap5 16 18X 3 Bearirgflange13 8 Page AND SHEAVE 39 ND 15 0 Washer 3 8 16 18139 Scrow3 8 16 1 1 4 T 18139 Screw3 8 16 1 1 4 18 18140 Washer 3 8 19 18140 Washer 3 8 20 VSB134 LockWasher 3 8 2 704787 Hexnut 3 8 16 2 VSB134 LockWasher 3 8 2 TU4787 Hemut 3 8 16 24 DA 00421 0 Bearirg flange13 8 gt Partofhesring MOTOR amp FAN ASSEMBLY NON REVERSING Ag O 0 1 O FPF WD I DA 00494 0 DA 00447 0 TU2814 TU5439 DSA 00782 0 SB 00842 0 SB 00836 0 DSA 00773 0 SB 00813 0 lt 00847 0 18140 VSB134 bb b E G K E RS q 104787 00460 0 lt 00847 0 00510 0 00511 0 TU2473 TU2474 Fenmotor1 2HP115 208 230 60 50 1 Fanmotor1 2HP220 380 60 50 3 Lockwasher 5 16 Screw cap 5 16 18X3 4 Motormountw a non rev Nt grip Timemen Screw hil Lips pancakehead Fen 12 Nut1 2 20 Lefthand thread Washer 1 O D X 505I D Washercut3 8 Washer lo
33. revious page Must meet local electrical codes Fan air flow cfm m min is equal to sum of dryer air flows but static pressure SP is dependent on length of pipe and number of elbows 7 Barometric bypass damper adjust to closed flutter position with all dryers and exhaust fan running Must be located within enclosure lt CAUTION Never install hot water heaters or other gas appliances in the same room as dryers Never install cooling exhaust fans in the same room as dryers lt CAUTION Never exhaust dryers with other types of equipment Page 19 Dryer Model C 30 C 30 E S C 30 ST C 50 C 50 E S C 75 C 75 E S C 75 ST HD80 C 110 C 110 E S C 125 C 150 HD175 HD190 WMC HD20 WMC HD30 WMC HD50 WMC HD75 Notes Suggested Minimum Dryer Make up Air Requirements Dryer Pocket Capacity Ib 30 30 30 50 50 75 75 75 80 110 110 125 150 175 190 20 30 50 75 kg 13 6 13 6 13 6 22 7 22 7 34 34 34 36 3 50 50 56 7 68 79 4 86 2 9 1 13 6 22 7 34 Maximum Air Flow Duct Size For Rate per Pocket cfm 700 400 450 800 450 1000 536 1000 1465 2200 850 2000 2250 2780 3000 450 625 700 750 m3 h 1190 680 765 1360 765 1700 911 1700 2490 3740 1445 3400 3825 4726 5100 765 1063 1190 1275 Service Connection inch mm 203 153 153 203 153 203 153 305 254 305 203 305 305 305 305 153 203 203 203 Required Make up Air Area
34. rewselfdrilling8 18x1 2 5 00765 0 JonitcrramLTDET 6 FA 00651 0 Varistor x lay rctor 7 GA 00803 0 Highvoltagelead ram 8 TU2490 Plugbuttan 9 FA 00680 0 Knock outplug 10 11618 0 Motorrelay 3pole 30amp 24V Page 42 Rf Description N 1 EA 00467 0 Terminalblock 12 TU7733 Scrawselfdailling8 18X1 2 13 1U7738 Ground lug 14 TU7733 Screwselfdrilling8 18X1 2 15 SB 00865 0 Screwselfdrilling 6 20X1 2 16 00210 0 Temiralblock 7 FA 00646 0 Transformer 24V 18 TU7733 Scrawselfdailling8 18X1 2 I GSA 0778 0 Camp assy Nat gas 1 GSA 00255 0 Housinggasbumer 2 TU11613 0 Lockwasher 10extemal tooth 3 SB 00831 0 Screw10 32 3 8 4 GSA 00756 0 Gasbumer 5 OP308 Nipple 1 2 X4 6 CA11878 0 Brecket pipe 7 CA 00770 0 Gasvalve24V1 2 Nat gas 8 TU7733 Screwselfdriling8 18x1 2 9 TU7358 Gaspipe1 2X341 2 10 TU5439 Screwcap5 16 18x3 4 TL VSB130 Washer 5 16 12 390501053 Elbow1 2 19 OP308 Nixple1 2 x4 Page GAS HEATING UNIT Rf Part Description N 14 OP314 Unicn gaspipe 15 GSA 00508 0 Veni foldassy 16 107733 Screwsel fd Triro8 18x1 2 17 707733 Screwsel fd 1Tiro8 18x1 2 18 EA 00245 0 Thermostat HI LIMIT 330 19 ru7733 Sorewsel fail ing8 18x1 2 20 11028 0 Bracket thermostat 2L 00761 0 Gasarifce soscifysize 2 266 Heaut bress8 32 AT368 Lockwasher 8 A M262 Screwrech trusshead8 3
35. t 3 EA 00606 0 Themcstat 4 13215 0 Themostat bracket adapter 5 TU3624 Screw6 32X1 4 6 107733 Screw selfdrilling8 18X1 2 7 EA 00434 0 Clip 3 8 gaxing 8 EA 00608 0 Grommet rubber 9 CA 13214 0 Plate 10 FA 00594 0 Thermostat HI Limit 1 lt 00928 0 Screw8 32X1 2 12 12266 Nub orass8 32 Page 32 WIRE BOX ASSEMBLY Rf Description CSA 01608WH Wireboxdoorassycarplete i TUI316 Light LED24V 2 FA 11614 0 Timer manual 24V 60min carplete 3 FA 00619 0 Swittch start 4 CA 13170 0 OQverlay dual tirer nn rev 5 CSA 01608WH Wireboxdoorassy 6 lt 00865 0 Scraw selfarillirgite20X12 7 00210 0 Temiralhlok 8 ESA 00967 0 Wirehamess not shown 9 SB 00868 0 Bushing7 8 Page 33 DOOR ASSEMBLY R Part Description ND MSD 00864WH Canpletedborassy cansistsofiters1thu9cnly T MD 00362 0 DoorGlass clear 2 MD 00354 0 Gasket coarglass straight 3 103163 CatchPin 4 TU4840 Crowanut 5 MD 00337 0 Met reedswitch 6 MD 00338 0 Gasket doorrim 7 TU2874 Basket doorhandle 8 MSD 00858 WH Basketcbor 9 103215 Screw 10 32X3 8 10 lt 00852 0 Washer 1 4 external starluck Tl SB 00921 0 Screw 1 4 20 romdhead 12 MD 00348 0 Hinge spacer Page 34 LINT DOOR ASSEMBLY For OPL models only Rf Part Description CSA 01430WH Complete Asm WMC50 OPL CSA 01428WH Complete Asm WMC50 Coin L CSA 01099WH Lint coorw latchhol
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