Hustler Turf M1 User's Manual
Contents
1. reet apa a 6 13 11006 167 2 iiie sed ao 6 11 3103421 710 NG pete E 6 13 AA DAS 25 E NG es tO i tc te Man d 6 17 910445194 tt Oir A 6 5 11024 150 a 6 5 31056 127 A ea e ceu 6 7 11049 109 cies 6 7 31057 181 6 5 6 7 6 11 6 17 A a maan mumuka 6 11 3105 5197 em tere 6 5 11062 178 6 ds ri ha DANG 6 17 31057220747 Amma toa haa bs 6 15 11083 201 kaa ed of aa es 6 13 31057 2493 anand nn t 6 5 11083 3392 a a Rag 6 7 3105972087 6 5 6 7 11083 387 naba feris 6 11 31097 256 se A E s 6 7 1108621195 a os 6 7 310 7 5 2622 SSE e 6 13 11086 198 na e A 6 5 31057 281 daa una e Re ma ae ra 6 17 110992117 dere ees 6 7 3105831681 pese pa 6 7 11095 172 u 2 aaa a n ar le EE 6 17 31062 109312 2 2 haa se a ELS 6 17 110972100 aaa apa ne ee re ade 6 13 31062316917 2 seers e ID ne 6 5 111022126 se maa en 6 7 31560625 BIGAA NANANA Geeta 6 13 111024151 ua er teen 6 5 3151 0685 a Sia2. TASA 6 7 71906 4592 se ure re en as 6 15 71906 460 6 5 72600 VA4 010 Resen 6 9 72613 VA4 000 666666 666666666666600 022 6 9 7331 1000 d ette eins ie 6 5 7361 0320 eee 6 13 75090 VA4 030 ansehen 6 9 75100 VA4 010 eee 6 9 75110 VA4 000 a 6 9 75130 VA4 000 0 0 eee 6 9 75132 VA4 000 666666666606660 022 6 9 75150 VA3 j01 eee 6 9 108548_0711 i 3 PAGE Safe Servicing Practices 5 1 Safety and Instruction Decals 3 1 SEIVICO Y PN MET ae dpa a toy 5 1 Slope Operation eee 4 2 Throttle lever adjustment 5 4 To the new owner 6666666666666 ee ee 1 1 Torque values ee 5 2 Transporting the mower 0 666666666666606 00 4 11 Troubleshooting ceri ieren este odes eee 5 6 Using this manual 1 1 Warranty registration 6 6666 66606666660000 1 1 Washing the mower nenn 5 2 108548 0711 INDEX Gearshift lever General engine maintenance Hustler M 1 Maintenance Schedule Maintenance amp Adjustments Introduction Model and serial number Mower blade maintenance
3. a dac LANA 6 19 601955 iiie rn 6 19 60 1956 e og tee 6 19 601997 ia ds see ee ee N 6 19 6100221611 e BG GANA 6 13 i 2 PAGE 5182 VA3 00 des P iteniev MORE 6 9 75183 VA3 jOO esses 6 9 76007 1931 e Efe adie 6 17 76007 1891 Re bv etae ers 6 17 760072191 Beto ihe yw eed PERSE 6 17 78001 162 ME NDE RN EN ea Ea 6 13 78003 130 loss nn nnen 6 13 78004 155 60 6 13 18004 1506 siteet Des e eee 6 13 180122107 22 oso S sae 6 13 812V 0800 1 Ue o ae ee 6 17 812V 2000 ee 6 5 6 3 81212200 zi ass ee Gee 6 3 816 0800 soseen 6 5 90014 952 000 nnen 6 9 90021 VA4 000 none nn 6 9 90105 960 003 see eee 6 9 90409 952 000 nnen 6 9 90501 952 010 6 9 91001 3290 Ba RS 6 7 91003212547 vents rare 6 7 91003 169 noon aR 6 7 91003 180 Sha RADE 6 17 91010 169 2 6 17 910142189 eda Dead ned te 6 5 91049 129 ooo nn 6 5 910972101 SE anes en 6 5 6 13 916B 6002 soon enn 6 7 916B 6202 vos Exerc E eek 6 7 929208 ilatag cele tee a t ee ur RISE 6 3 94401 16150 222 onen 6 5 6 9 Assembly sos on cee e
4. New season preparation Operation cee eee Operation Precautions Parts and service Preparation of engine for storage Safe Operating Practices HUSTULER 108548_0711
5. 3 Refill with fresh oil of proper viscosity 3 Fill fuel tank with fresh gasoline Run machine at half 4 Drain fuel tank and run the engine until it stops from lack speed for 5 minutes Stop engine and check for leaks of fuel Gasoline evaporates if left in carburetor for long loose fittings and so forth periods forming gum and varnish deposits in carburetor 4 Tighten any bolts that have loosened and make sure all These deposits will cause engine flooding and loss of hair pins cotter pins and clevis pins are in place power 5 Install all safety shields and review safety precautions 5 Remove and replace fuel filter if not done in previous listed in this manual 100 hours 6 Refer to engine manual for more information 5 7 108548 0711 108548 0711 Parts Manual General Information olosi Service Literature 2 napaasa aaa LGA Jenaer Using this manual 418 IER SERE Standard Torques a2 ure teatri ute rese lies Mower Deck Assembly 02 000 eee eee Wheel Breakdown 2222222 eee eee Brake Assembly eee eee eee Cover UME ae Gi see Gear Case 71008 431 0 nnen BON a os ctr O d qu Handle Levers amp Catcher System Decals a aa Synt Beech alte iat a sd one EU HA wie ue 6 1 108548 0711 6 2 DESCRIPTION OWNER S MANUAL HONDA GXV160 ENGINE MANUAL General Information This Manual cover
6. become familiar with the safe operation of the equip ment operator controls and safety signs before using this machine A 1 Perform the daily inspection and preparation routine found elsewhere in this manual before starting opera tion 2 Start engine per the Engine Operation section 3 Set the throttle lever to the FAST position Fig 4 25 Throttle lever Fig 4 25 4 Push the blade lever forward while pressing on the yellow button This will engage the blade clutch Make sure the lever is pushed forward until it touches the handle Fig 4 26 NOTE The blade will not engage unless the yellow button is depressed Blade lever GA Blade engaged Fig 4 26 5 To drive the mower forward Step toward the han dle while pushing the drive clutch lever forward to engage the transmission Make sure the lever is pushed forward until it touches the handle Fig 4 27 IMPORTANT Do not reguire the machine to pull you forward This will result in premature transmis sion failure NOTE Make sure that the blade lever and the drive clutch lever are disengaged before starting the engine WARNING Make sure there is no person or object in A front of or behind you when pulling on the starter rope 5 Allow the engine to warm up before mowing Set throttle lever to the FAST position when mowing Fig 4 22 NOTE The engine may stall if the blades are engaged with the throttle in the SLOW positio
7. plete Do not use a nozzle lock open device Read and observe safety precautions elsewhere in this manual WARNING Gasoline is harmful or fatal if swal lowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank or fuel con tainer opening Keep gas away from eyes and skin If fuel is spilled on clothing change clothing immedi ately WARNING Never overfill fuel tank Replace gas cap A and tighten securely The fuel tank is located at the left rear of the engine Fig 5 1 Use regular unleaded gasoline with an octane rating of 87 or higher IMPORTANT Dispose of any unused gasoline properly according to the law in each country IMPORTANT Never use methanol gasoline containing methanol or gasohol containing more than 10 ethanol because the fuel system could be damaged Do not mix oil with gasoline END Engine oil and filter IMPORTANT Drain all of the gasoline from the fuel tank before tilting the engine to drain the oil Dispose of used engine oil properly according to the law in each country IMPORTANT All oil drips or spills must be cleaned off of the exhaust system before operating the machine WARNING Do not touch the engine and muffler as A they may be hot Remove the engine oil dipstick Remove the engine oil drain plug Fig 5 2 Tilt the mower onto it s side to drain the oil Fig 5 2 Set the mowe
8. 3 61002 161 1 OIL SEAL 4 61002 162 2 OIL SEAL 5 61002 163 2 OIL SEAL 6 64024 104 1 SHIFTER SHAFT 7 11104 119 1 ARM 8 320L 0525 1 HEXAGON BOLT 9 611L 0500 1 PLAIN WASHER 10 571L 0500 1 FLANGE NUT 11 61003 109 1 THRUST PLATE 12 71902 194 1 PINION 13 91097 101 1 UNIVERSAL JOINT 14 812V 2000 1 C SNAP RING 15 717B 0418 1 PARALLEL PIN 16 11097 106 1 SHIFTER FORK 17 11104 137 1 ARM 18 419U 0630 1 SOCKET SCREW 19 611L 0600 1 PLAIN WASHER 20 661L 0600 1 SPRING LOCK WASHER 21 512L 0600 1 HEXAGON NUT 22 61024 117 1 SPACER 23 78001 162 1 BEVEL GEAR 24 11129 107 1 CLUTCH 25 64014 236 1 SHAFT 26 68013 262 1 SPRING 27 31034 199 1 PIN 28 736U 0320 1 SPRING PIN 29 64014 235 1 SHAFT 30 61024 118 2 SPACER 31 78004 156 1 GEAR 32 78004 155 1 GEAR 33 64014 344 1 SHAFT 34 78012 107 1 GEAR C P 35 31034 150 1 PIN 36 812V 2200 1 C SNAP RING 37 214B 11000 1 O RING 38 11083 201 2 COLLAR 39 31057 262 1 HEXAGON BOLT 40 68001 110 1 FIBER WASHER 41 11006 191 1 STAY C P 42 315L 0625 3 HEXAGON BOLT 43 315L 0635 2 HEXAGON BOLT 44 318L 0612 1 HEXAGON BOLT 45 68007 132 A R SHIM NOTES 108548_0711 6 13 Mulch Kit 6 14 108548 0711 DESCRIPTION PLUG MULCH BLADE SET NOT SHOWN INCLUDES ITEMS 3 amp 4 BLADE NOT SERVICED SEPARATELY BLADE NOT SERVICED SEPARATELY MULCH SPACER KIT INCLUDES ITEMS 6 12 SPACER STAND STOPPER BOLT NUT SET NOT SHOWN INCLUDES ITEM 10 M6 X 10 X 1 0 FLANGE BOLT BOLT NUT SET NOT SHOWN INCLUDES ITEM 12
9. 5 8 2 Set the adjuster to the optimal position and tighten the lock nut Fig 5 8 3 Confirm that the blade stops completely when the blade lever is released 5 4 Gearshift lever Adjust the gearshift lever to 04 51 1 3 mm as shown in Fig 5 11 1 If adjustment is necessary adjust by turning the adjuster and loosening the lock nut on the gearshift cable Fig 5 12 2 Set the adjuster to the optimal position and tighten the lock nut Fig 5 12 3 Start the engine and confirm that the running speed changes when the gearshift lever is operated Gearshift lever Adjuster Lock nut Gearshift cable Fig 5 12 108548 0711 5 5 TROUBLESHOOTING SUGGESTED REMEDIES Fill tank or replace line Add engine oil Set throttle lever to CHOKE or RUN position Reconnect spark plug wire Clean or replace air filter Air cleaner is dirty Clean or replace air filter Clean carburetor Replace fuel cap Replace the fuel filter Contact your Hustler Dealer Adjust throttle wire See engine manual See engine manual Service air cleaner Clean the cooling fan area Add engine oil Clean recoil starter Blade loose Torque blade bolts Balance blade and torque blade bolts Tighten engine mount bolts 108548 0711 PROBABLE CAUSES No fuel or line plugged
10. Engine oil low Throttle lever is set to STOP position Spark plug wire is disconnected Excess gasoline is inhaled into cylinder Air cleaner is dirty Carburetor is clogged Fuel tank cap is removed There is dirt in the fuel filter Dirt water or stale fuel in the fuel system Throttle wire is not adjusted properly Numerous Spark plug gap is incorrect Restrictions in air cleaner Cooling fan is dirty Engine oil low Recoil starter is clogged etc Unbalance blade Engine is loose The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service A consistently applied preventative maintenance program as outlined in the maintenance section of this manual will prevent many problems The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions SYMPTOMS Engine does not start Engine is hard to start Engine power is weak Engine overheating Abnormal vibration Hustler M 1 Maintenance Schedule ANNUALLY OR 40 OR 100 HOURS HOURS Prior to each use SERVICE AT WEEKEY INTERVALS INDICATED Verify safety start interlock system Visually inspect unit for loose hardware and or damaged parts Check oil level engine 1 Clean air intake screen 3 Clean foam element 3 Check fuel level Blade sharpen amp securely fastened Grass catcher mulcher plug securely in
11. any operation or repair of the engine It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls and safety signs Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Using this manual General operation adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual for example RIGHT or LEFT refer to directions when standing behind the mower facing forward unless otherwise stated Photographs and illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Hustler Turf Equipment 108548_0711 1
12. deck to a suitable setting It 108548 0711 4 5 may be necessary to make more than one pass to properly cut 4 Insert the plug and allow the guard to return to the a lawn normal operating position Fig 4 15 and Fig 4 16 1 Turn the mower off and shutoff the fuel cock Discon nect the spark plug wire Turn the mower on its side Fuel tank side must be facing up 2 Remove the normal cutting blade and replace with mulching blades O Use the bolts supplied with the mulching blades The regular bolts will be too short Torque blades to 26 33 ft Ib 35 45 Nm Fig 4 13 Fig 4 15 Torque blade bolt to 26 33 ft Ibs 35 45 Nm ST _ Fig 4 13 3 Lift guard and place the spacer in the discharge chute Install and bolt the two clips and together as shown Fig 4 14 Fig 4 14 4 6 108548 0711 NOTE Illustrations may differ from the actual machine you have purchased Description Grab this handle when using the lawn mower Controls mowing and stoppage Pushed forward Machine starts moving forward Released Machine stops moving forward Engages and disengages the blade clutch Pushed forward with yellow button depressed Engages the blade clutch When pushed forward with the button not depressed the blade does not rotate Released Stops the blade rotation Adjusts the mowing speed Adjusts the engine speed Position Meaning Usage IN Choking Engine start
13. disengage the blade if someone enters the area A Always operate machine in daylight or with adequate working lights A Follow daily and weekly checklists making sure blade is tightly secured and bolts are tightened A Always observe traffic laws while driving machine from one location to another Watch for traffic when operating near or crossing roadways A Always keep engine and machine clean removing accu mulated dirt trash and other material from machine Clean up oil or fuel spillage Allow machine to cool before storing A Inspect area to be mowed for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing Stay behind the handle when the engine is run ning A Always be alert for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Watch out for holes or deep depressions A Always wear adequate ear protection such as earplugs when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing Do not wear radios or music headphones while operating the machinery Safe operation requires your full attention A Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses
14. ear protection and safety shoes when operating this machine A Always inspect machine for damage after striking a for eign object If damage is found repair machine immedi ately Be sure to stop on level ground release blade lever and drive clutch lever and set the throttle lever to the STOP position when leaving operator s position to inspect damage Disconnect the spark plug wire before 108548_0711 4 1 Water i e lake river Cliffs retaining walls Slope Operation 1 2 3 Roads highways 4 5 Slopes are a major factor in slip and fall accidents which can result in severe injury or death All slopes require extra caution If you feel uneasy on a slope do not mow it A Use extreme caution when operating on slopes Be extremely careful changing directions on a slope Slow down Do not operate where the machine could slip or tip A Always be sure of your footing Keep a firm hold on the handle and walk never run A Watch for holes ruts or bumps Uneven terrain could Children overturn the machine Tall grass can hide obstacles A Remove obstacles such as rocks tree limbs etc A Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction A Avoid starting and stopping on a slope If wheels lose traction disengage the blade and using extreme caution proceed slowly off the slope A Do not mow near drop offs ditches or embankments The machine could suddenly turn o
15. grass clippings NOTE Clogging may occur if the grass catcher bag becomes wet Lever 108548_0711 Drive clutch lever Fig 4 27 6 Adjust the mowing speed with the gearshift lever Fig 4 28 NOTE Adjust the mowing speed according to the condi tions of the mowing area and the grass WARNING To mow make sure each the blade lever and clutch lever are pushed down until they touch the handle Continuing to operate without the levers pushed completely down will result in a machine fail ure Slow Fast To shutdown the mower do the following Release the drive clutch lever and pull back on the blade lever to disengage the blade clutch Set the throttle to the STOP position The engine should stop Fig 4 29 Throttle lever Fig 4 29 A E Cutting height adjustment WARNING Hot engine and muffler Do not touch the muffler and the engine when adjusting the cutting height Stop the engine Push the cutting height adjustment lever so that it clears the height setting notches Fig 4 30 and Fig 4 31 4 10 jua A 4 1 Transporting the mower 1 Close the fuel cock 2 If necessary detach the handle Temporarily tighten the screws at the original positions if the handle is detached plug wire before loading the mower onto a truck or trailer 0 WARNING Stop the engine and remove the spark WARNING Do not leave
16. harness Fig 4 8 4 Attach the recoil starter to the mower Remove the Fig 4 11 three existing cap screws on the cover Align recoil starter so that the draw cord is on the dipstick side of the engine Bolt recoil starter and cover to the engine Route the cord through the holders provided on the lower right hand side handle Fig 4 9 and Fig 4 10 Existing hardware Fig 4 12 WARNING When attaching or detaching the catcher A be sure to turn off the engine Open or close the guard slowly Also do not place your finger s between the guard and the mower NOTE Before operating the mower oil and unleaded gaso line need to be added to the engine Add 1 4 pints 65 L of SAE 10W 30 oil and a half gallon 1 8 L of gasoline to the engine B Mulch kit Item P N Description Qty 71906 460 Multi cutting blade set 2 2 91014 183 Blade 1 3 91014 182 Blade 1 Holders 4 11024 150 Clip 1 5 11086 198 Clip stopper 1 6 31044 134 Plug 1 7 60124 220 Spacer 1 5 Place the catcher bag onto the frame Fig 4 11 8 31057 220 M10 x 30 x 1 25 2 Attach the catcher to the mower Lift the guard and set 9 335L 0610 M6 x10 x 1 0 1 the hooks of the catcher on the housing of the mower 7 To remove the catcher reverse the previous procedure NOTE Do not operate in conditions that cause the engine to Fig 4 12 bog down or stall When cutting thick grass or high grass adjust the cutting height of the
17. in Safety and Instruction Decals A Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace the decals if they become non readable The following illustrations show the various decals that are located on the machine A brief explanation is shown to help the operator understand the meanings of these decals Read Owner s Manual and Quick Reference Decal before attempting to operate this machine DANGER Whirling blades Keep hands and feet away 108548 0711 3 1 Gasoline is highly flammable and explosive Turn engine off and let cool before refueling The engine emits toxic carbon monoxide Do not run in an enclosed area Read Owner s Manual before operation WARNING Fire Read owner s manual before operating Do not smoke while refueling Never run the engine in an enclosed area Do not remove the fuel tank cap or fill with engine running or WARNING N unless exhaust is vented to the outside while the engine is hot Carbon monoxide Exhuast gases contain carbon monoxide Allow engine to cool before storing machine inside a building poisoning which is an odorless and deadly poison Store away from open flame or spark if there is fuel in tank Clean up any gasoline spills DANGER WARNING Thrown objects Rotating blades Keep shields and covers in place while ma
18. maintained machine A Never allow persons to operate this machine without proper instruction or allow children to operate machine Allow only responsible adults who are familiar with these instructions to operate this machine A Never put hands or feet under any part of the machine while it is running Keep clear of the discharge opening at all times A Stop the engine before changing the cutting height A Never direct discharge of material from mower deck towards bystanders Do not operate the mower without either the entire mulching system spacer stand stopper and plug or the entire grass collection system in place A Always disengage the blades and wait for them to stop before crossing gravel drives walks or roads A Always keep clear of the mower blades and attachments during their operation A Turn off blades when not mowing A Slow down before turning A Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the discharge chute with the engine running Turn off the engine and be sure the blades have stopped before cleaning Disconnect the spark plug wire before cleaning being careful to not touch the hot engine or muffler Use a stick to clear a plugged discharge area Never use your hand A Do not operate the machine while under the influence of alcohol or drugs A Never operate the mower in wet grass as you may slip and fall Always be sure of your footing walk never run A Nev
19. nor transport this machine A tilted 108548 0711 108548 0711 MAINTENANCE amp ADJUSTMENTS requiring engine power should be performed by trained personnel only A Prior to any servicing stop the engine and disconnect the spark plug wire being careful to not touch the hot engine or muffler A Be careful not to spill fuel or oil when tilting the unit to check or maintain the blade Clean up any spills immedi ately A Do not touch hot parts of machine Allow engine to cool before servicing A Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good working condition A Never tamper with safety devices Check their proper operation regularly A Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the discharge chute with the engine running Turn off the engine and be sure the blade has stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand A Grass collection system components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary A Exercise caution when working under the deck as the mower blade is extremely sharp Wrap the blade s or wear gloves and use extra caution when servicing them A Use only genuine Hustler replacement parts to ensure that original standard
20. o High speed Mowing po Low speed ldling Engine stop Stop Catches the grass clippings Adjusts the cutting height one located at each wheel Pull the starter rope to start the engine Shuts off fuel flow to the engine Attaches the blade to the blade mount Shows the engine oil level Fig 4 17 Name Upper handle Drive clutch lever Blade lever Gearshift lever Throttle lever Grass bag Guard Cutting height adjustment lever Wheel Fuel tank Recoil starter Air cleaner Muffler Housing Spark plug Spark plug wire Fuel cock Blade Blade mounting bolts Engine oil dipstick amp oil fill tube Starter rope Lower handle Fuel filter 108548 0711 E AH PPE 4 Crumple a half sheet of newspaper into a ball small enough to go under the deck approximately 3 or 7 6cm in diameter 5 Place the newspaper ball 5 12 7cm in front of the mower 6 Start the engine Engage the blade lever to start the blade 8 After the blade is spinning disengage the blade lever You should hear a change in the noise the mower is making This will be due to the blade stopping and the engine sound increasing because no load is being applied to it 9 Immediately push the mower over the newspaper ball 10 Stop the engine and wait for all moving parts to stop 11 Walk
21. spilled fuel and oil A Always wear adequate eye protection when servicing the mower or when grinding mower blades and removing accumulated debris A Use extra caution when handling gasoline and other fuels They are flammable and vapors are explosive A Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause A Never remove fuel cap or refuel mower while engine is running or while engine is hot never refuel near an open flame or near devices which can create a spark Refuel outdoors Clean up any gasoline spills A Never run the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison A Never attempt to make any adjustments or repairs to the drive system or mower deck while the engine is running or deck clutch is engaged Mower blades cannot be seen and are located very close to the deck housing Fingers and toes can be cut off instantly Repairs or maintenance 108548 0711 5 1 When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on the truck or trailer using a portable container and not a gasoline dispenser noz zle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com
22. 1 A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation California Public Resources Code Sec tion 4442 6 provides that it is unlawful to use or operate an internal combustion engine on any forest covered brush covered or grass covered land unless the engine is equipped with a spark arrester maintained in effective working order A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0 0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States For est Service Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER Inspect spark arrester daily replace every 500 hours or as needed The Engine Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warr
23. 1090 117 09 2 PROTECTOR 4 342L 0616 5 FLANGE BOLT 5 512L 0600 4 HEX NUT 6 36065 180 1 COVER 7 3421 2 12 FLANGE TAPPING BOLT 8 11006 155 1 STAY C P 9 11113 407 1 STAY 10 11113 292 1 STAY 11 36068 196 49 1 GUARD REAR DOOR 12 36080 149 1 RUBBER SHEET 13 64014 324 1 SHAFT 14 68013 336 1 SPRING 15 71082 111 1 FAN ASSY INCLUDES ITEMS 16 19 16 51125 103 1 FAN 17 11102 151 1 HOLDER 18 31062 169 4 PRE COAT LOCK BOLT 19 5791 0600 4 FLANGE BOLT 20 61024 208 1 SPACER 21 91014 189 1 BLADE STD M 1 22 31057 197 2 HEX BOLT 23 31057 243 4 HEX BOLT 24 61024 142 3 SPACER 25 71067 106 1 BRAKE ASSY 26 91097 101 1 UNIVERSAL JOINT 27 8127 2000 1 C SNAP RING FOR SHAFT 28 717B 0418 1 PARALLEL PIN 29 64014 339 1 SHAFT 30 91049 129 1 CONNECTOR 31 68036 280 2 WASHER 32 8167 0800 1 E SNAP RING 33 36065 438 1 COVER 34 51116 149 1 LEFT HANDLE BRACKET 35 51116 167 1 RIGHT HANDLE BRACKET 36 31057 255 4 HEX BOLT 37 512L 0800 4 HEX NUT 38 11113 429 1 RS STAY 39 11113 428 1 LS STAY 40 31057 181 2 HEX BOLT 41 11113 415 2 STAY 42 71008 431 1 GEAR CASE ASSY 43 711V 0522 2 SPRING PIN 44 733L 1000 1 SNAP PIN 45 94401 16150 1 WOODRUFF KEY NOTES 108548 0711 6 5 Wheel Breakdown 6 6 108548 0711 Wheel Breakdown ITEM SERVICE NO PART NO QTY DESCRIPTION 1 71041 144 2 WHEEL ASSEMBLY INCLUDES ITEMS 2 4 2 N A 2 TIRE NOT SERVICED SEPARATELY 3 N A 2 WHEEL NOT SERVICED SEPARATELY 4 916B 6002 8 BEARING 5 11086 119 2 STOPPER 6 61003 112 2 THRUST
24. 132 2 HANGER BAND 43 31057 181 2 HEX BOLT 44 68028 118 3 WIRE BAND 45 91003 125 1 CONTROL CABLE SPD 46 91003 180 1 CONTROL CABLE DRV 47 91001 329 1 THROTTLE WIRE 48 91003 169 1 CONTROL CABLE BBC 49 11062 178 1 FRAME C P 50 36098 155 1 GRASS BAG C P 51 41003 201 1 TUBE 52 68028 119 2 WIRE BAND 53 36080 156 1 RUBBER SHEET NOTES 108548 0711 6 17 Decals 6 18 108548 0711 QTY DESCRIPTION 1 M 1 SAFE OPERATION DECAL 1 M 1 DANGER DECAL 2 M 1 DECK WARNING DECAL 1 M 1 HUSTLER LOGO DECAL NOTES Decals ITEM SERVICE NO PART NO 1 601956 2 601949 3 601957 4 601955 1 602887 DECAL SET KAAZ DECK includes item numbers 1 4 6 19 2 108548 0711 6 0 108548 0711 INDEX PAGE PAGE 108548 biti iets stave tei aes cada 6 3 11142130005 baie naa LNG ak new ee 6 7 1100615111 basen er ee ir 6 7 111502105 votre m hae a be Te 6 7 110065152 secs E EET 11150 109 09 6 7 a 6 7 1 1006 1937 NA as 6 7 11153 114 102 i 6 7 11006 154 Bab RR EIER 6 7 19512 883 000 nennen 6 9 110063155 a a et 6 5 214B 11000 He a en 6 13 11006 15 ui a ea 6 13 310342137 sta a ee 6 7 1100606 vu te a 6 1 31034 1507
25. 8013 161 68013 262 68013 336 68013 356 68013 371 68013 391 68013 392 68013 393 68028 118 INDEX PAGE 6080 1551 ere he nap fake he 6 11 360802156 aa heil nn ea OP Esa ELS 6 17 36098 1955 raue un A Ria eds 6 17 3610 102 dd eps 6 17 376L 0612 3 ce ee ue S 6 17 41003 20 T ire er tte IA 6 7 4191020630 tio ai kad ah 6 13 423U 0812 92 een 6 11 4 0E 0514 nagi ud LASKE Meck 6 7 51001719574 2 3 st mg NG BAG es 6 13 51001 196 5 Hu ea er 6 13 51027 268 103 a 6 17 51027 280 103 TS A Kusina 6 17 51043 151 107 eco nern 6 5 5109 124 eee ett tack d 6 11 51090 7117 09 2 4 2 2 6 5 HEIST O en nern o etes 6 7 511167149 SSS Len C cer 6 5 51116 167 npa etl CRS ie PA NG Jana um 6 5 51 1257103 at NAA 6 5 512L 0600 sr a telat 6 5 6 13 5125708007 Rae 6 5 5631 0600 Lasa asoita hee e Gb ka 6 7 5696 0400 ee 6 1 5691 0600 magaang SNN Tes 6 7 569L 0800 3 25 SSO 6 7 5691 0800 au nen ee ada 6 7 571 0800 usa a a 6 13 576V 0600 iii a ee 6 17 579L 0600 ceras pa ea Rut 6 5 5831 0800 un in anne en 6 17 5841308007 aa aa 6 7 601825 ana tele 6 3 601949
26. Hustler M1 Owner s Manual HUSTLER P O Box 7000 Hesston Kansas 67062 2097 108548 0711 Table of Contents General MOMO sn dudum guess on be eed One Year Limited Warranty 000 00 eee Safety PEIecalligliS tae LS SEDED EET KEEPS Operation enad ng OR cde eed eek oa OE n Maintenance Adjustments 600606666606606 a Troubleshooting aed lasket ae SOTAA aan code iaa eked eae Saw Parts Mantaln 24e esse neces os pause bas ne hele c 1 108548_0711 108548 0711 c 2 GENERAL INFORMATION reserves the right to redesign and change the machine as deemed necessary without notification If a change has been made to your machine which is not reflected in this owner s manual or the parts list section of this manual see your Hustler dealer for current information and parts Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection As the new equipment owner you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery Be sure to register this mower with Hustler Turf Equipment IMPORTANT Any unauthorized modification alteration or use of non approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipmen
27. M10 X 30 X 1 25 FLANGE BOLT NOTES 6 15 QTY Nas a a a a 2 aa ss SERVICE PART NO 31044 134 71906 460 N A N A 71906 459 61024 220 11024 150 11086 198 71137 276 335L 0610 71137 247 31057 220 ITEM Mulch Kit 108548_0711 Handle Levers amp Catcher System 6 16 108548 0711 Handle Levers amp Catcher System ITEM SERVICE NO PART NO QTY DESCRIPTION 1 51027 268 1 HANDLE LOWER 2 51027 280 1 HANDLE UPPER 3 11095 172 1 LEVER 4 36110 102 1 BUTTON 5 11049 109 1 SLIDE PLATE 6 64014 336 1 SHAFT 7 376L 0612 1 TRUSS SCREW 8 71203 135 1 ARM C P 9 76007 183 1 BUSHING 10 68013 371 1 SPRING 11 31056 127 1 GIB HEADED PIN 12 576V 0600 1 PUSH NUT 13 68013 392 1 SPRING 14 11109 111 1 LINK 15 61023 190 1 SLEEVE 16 64014 337 1 SHAFT 17 812V 0800 1 C SNAP RING 18 613L 0800 2 WASHER 19 71161 120 09 1 LEVER ASSEMBLY 20 N A 1 LEVER INCLUDES ITEMS 21 amp 22 21 76007 1831 1 BUSHING 22 76007 191 1 BUSHING 23 68013 391 1 SPRING 24 91010 169 1 THROTTLE LEVER 25 61003 113 1 THRUST PLATE 26 68013 356 1 SPRING 27 31058 168 1 HEX NUT 28 11095 117 1 LEVER 29 31062 109 1 PRE COAT LOCK BOLT 30 31057 281 1 HEX BOLT 31 68036 125 1 WASHER 32 563L 0600 1 U HEX CAP NUT 33 71285 109 1 HOLDER C P 34 68013 161 1 SPRING 35 71900 796 1 COVER ASSEMBLY 36 470L 0514 2 TAPPING SCREW 37 71900 845 1 BOLT SET 38 569L 0800 4 FLANGE NYLON NUT 39 31057 256 2 HEX BOLT 40 583L 0800 6 FLANGE CAP NUT 41 71900 846 1 BAR SET 42 11012
28. Nm Fig 5 4 to 26 0 33 ft Ibs New blade Fig 5 3 B Replacing the blade 1 Lay the mower on it s side with the carburetor on the upside 2 Loosen the blade mounting bolts and remove the blade 3 Clean the underneath side of the mower housing and around the blade mounting bracket 4 Attach blade using the blade mounting bolts and torque between 26 33 ft Ibs 35 45 Nm Fig 5 4 NOTE Check the blade for balance following grinding A commercial balancing tool is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch Blade should not lean or tilt Spin the blade slowly blade should not wobble If blade is out of bal ance true it up before reinstalling Bolts Torque to 26 33 ft Ibs 35 45 Nm Fig 5 4 WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them manufacturer s recommendation Oil drain plug Engine air filter Perform engine air filter maintenance per the engine s owner s manual General engine maintenance Detailed instructions and recommendations for break in and regular maintenance are specified in the Engine Owner s manual Please refer to this manual for engine servicing lubricating oil levels with quality and viscosity recommendations bolt torques etc The engine warranty is backed by the manufacturer Special attention should be pa
29. PLATE 7 31034 137 2 PIN 8 68036 270 2 WASHER 9 68036 146 2 WASHER 10 71158 104 1 RATCHET ASSEMBLY RIGHT INCLUDES ITEMS 11 13 11 N A 2 HOLDER NOT SERVICED SEPARATELY 12 N A 4 PIN NOT SERVICED SEPARATELY 13 N A 2 SPRING NOT SERVICED SEPARATELY 14 71158 103 1 RATCHET ASSEMBLY LEFT INCLUDES ITEMS 11 13 15 68036 275 2 WASHER 16 31057 181 4 HEXAGON BOLT 17 68036 101 6 WASHER 18 11006 151 1 STAY C P REAR LEFT 19 11006 152 1 STAY C P REAR RIGHT 20 342L 0612 2 SELF TAPPING FLANGE BOLT 21 31057 255 2 HEXAGON BOLT 22 584L 0800 4 U FLANGE NUT 23 71122 110 1 LEFT ADJUSTER ASSY INCLUDES ITEMS 24 26 24 11142 125 1 ADJUSTER REAR LEFT 25 11102 228 2 HOLDER 26 916B 6202 2 BEARING 27 71122 111 1 RIGHT ADJUSTER ASSY INCLUDES ITEMS 25 26 AND 28 28 11142 126 1 ADJUSTER REAR RIGHT 29 11150 105 09 1 ADJUST LEVER 30 36061 121 4 KNOB 31 613L 0800 2 WASHER 32 569L 0800 2 FLANGE NYLON NUT 33 71041 135 2 WHEEL ASSEMBLY A W INCLUDES ITEMS 4 34 AND 35 34 N A 2 TIRE NOT SERVICED SEPARATELY 35 N A 2 WHEEL NOT SERVICED SEPARATELY 36 11083 332 2 COLLAR 37 51113 119 2 RING 38 11006 153 1 STAY C P FRONT LEFT 39 11006 154 1 STAY C P FRONT RIGHT 40 11153 114 102 1 BUMPER FRONT 41 335L 0625 6 FLANGE BOLT 42 569L 0600 6 FLANGE NYLON NUT 43 11142 129 1 ADJUSTER FRONT LEFT 44 11142 130 1 ADJUSTER FRONT RIGHT 45 11150 109 09 2 ADJUST LEVER 46 68013 393 4 SPRING 47 68007 105 A R SHIM 48 11113 418 1 STAY LEFT 49 11113 417 1 STAY RIGHT NOTE
30. S 108548 0711 6 7 Brake Assembly 6 8 108548 0711 DESCRIPTION BRAKE ASSEMBLY FAN COLLAR HOLDER ASSEMBLY BLADE HOLDER BUSHING CONTROL ASSEMBLY BRAKE C P BALL RETAINER C P CLUTCH RETURN SPRING FLANGE BOLT SPECIAL BOLT WASHER THRUST WASHER BRAKE DISK BRAKE HOLDER SPRING CLUTCH SPRING DRIVEN DISK C P WOODRUFF KEY BOLT 10 X 25 NOTES 6 9 QTY saa pa aa O N N sa NINA Brake Assembly SERVICE PART NO 71067 106 19512 883 000 72600 va4 010 72613 va4 000 75090 va4 030 75100 va4 010 75110 VA4 000 75182 VA3 j00 90014 952 000 90021 VA4 000 90409 952 000 90501 952 010 75130 VA4 000 75132 VA4 000 75183 VA3 j00 75150 VA3 j01 94401 16150 90105 960 003 ITEM NO 108548 0711 108548 0711 6 10 Cover Unit DESCRIPTION STAY C P RUBBER SHEET STAY PLAIN WASHER SOCKET SCREW FLANGE SHAFT COLLAR HEXAGON BOLT SHAFT COVER C P RUBBER SHEET FIXING PLATE FLANGE NYLON NUT STAY C P RUBBER SHEET FLANGE TAPPING BOLT NOTES QTY saa lt lt a No a anan SERVICE PART NO 11006 166 36080 154 11113 420 613L 0800 4231 0812 64014 373 11083 387 31057 181 64014 374 51079 124 36080 153 11050 182 569L 0400 11006 167 36080 155 3421 0612 ITEM NO Cover Unit 108548 0711 108548 0711 6 12 Gear Case 71008 431 Gear Case 71008 431 ITEM SERVICE NO PART NO QTY DESCRIPTION 1 51001 195 1 GEAR CASE 2 51001 196 1 GEAR CASE
31. ae 4 3 Blade lever adjustment 5 4 Ghildren os ok PAVESE o od e 25 4 2 Drive clutch lever 5 4 Engine air filter ss 5 3 Engine oil and filter 5 2 Fuel system eS eee 5 2 INDEX PAGE 68028 1109 ke ae K hank nn dene 6 17 68036 1017 o ea ea th ln 6 7 68036 1256 pamana ek ERROR 6 17 68036 146 eee 6 7 68036 2707 an NG 6 7 68036 275 ana u eet 6 7 680367280224 0 Gens Gs Eee da 6 5 710082307 pai ee 6 5 71041 21389 meget vena seat area 6 7 PV OAV TAA ss t Site os ku NG BAG e ha lt 6 7 71067 106 eaten ta 6 5 6 9 121082714 T O ee raten 6 5 711225110 Li S PKA REIHE 6 7 713122 111 Sats tata th dhe tye tes KAKA AMS ince 6 7 TAM 375247 a sa boar 6 15 L NSI 200 a a 6 15 NA58 103 citas lebende nn 6 7 rA ELSI E OL aE Lin Lau cere NANG C NA 6 7 71181 120209 P ae 6 7 PVIM 06b22 na arena 6 5 7112034133 ar ad ee ERES 6 17 71285 109202 020 DATARS er t das 6 7 7178 0416 nu een 6 5 6 13 24900 7961 io ee ee 6 17 71900290457 set ra 6 7 71900 846
32. anty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered per the information found in the Product Information section of the owner s manual 1 2 108548 0711 HUSTLER M 1 21 WALK BEHIND MOWER HUSTLER TURF COMMERCIAL PRODUCT ONE YEAR LIMITED WARRANTY Repairs made by unauthorized persons Damage caused by use of the Hustler Turf Equip ment for purposes other than those for which it was designed Damages caused by disasters such as fire flood wind and lightening Damages caused by neglect abuse abnormal use improper or unreasonable use accident negligence or misuse Repairs or replacement resulting from the use of unauthorized parts accessories or attachments Repairs or replacement as the result if any altera tions or modifications in the determination of Hus tler Turf Equipment which adversely affects the operation performance or durability of the equip ment Hustler Turf Equipment which has the serial num ber removed or made illegible Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow the product s owner s manual operating maintenance and adjustment instructions or other operational instructions provided by Hustler Turf Equipment Normal maintenance parts and service including but not limited to filters fuel lubricants tune up
33. around the mower to check for the newspaper ball If the ball did not go under the mower then repeat steps 5 through 10 12 Move the mower away from the newspaper ball If the newspaper ball has unraveled or is shredded the blade is not stopping properly resulting in unsafe operating conditions Contact your Hustler Turf Dealer before continuing operation C Engine operation 1 Attach the spark plug wire to the spark plug 2 Set the fuel cock to the ON open position Fig 4 20 Fig 4 20 3 Set the throttle to the CHOKE position if starting a cold engine Set the throttle to the FAST position if the engine is warm Fig 4 21 Throttle lever choke position 4 To start the engine Lightly pull on the starter rope handle until you can feel resistance Make sure you have a good grip on the handle and then pull on the starter rope handle with more force After engine has started allow the starter rope to return to the recoil starter handle slowly 108548 0711 Operation A A Preparation and inspection WARNING Before inspection stop the engine and remove the spark plug wire from the spark plug 1 Place the mower on a level surface 2 Check the engine oil level using the engine oil dip stick Do not screw dipstick into tube when checking engine oil Make sure the oil level is between the upper and lower limits on the dipstick Replenish oil if necessary Make sure the dipstick is p
34. chine is in operation Keep hands feet and clothing away from rotating blades Always maintain a safe distance from people and pets when mowing Always stop machine if Someone enters the area Read Operator s Manual before attempt ing to operate this machine Read Opera tor s Manual before attempting to service this manual Wear ear protection eye protection and N safety shoes when operating this eguip Disconnect spark ment plug before servicing WARNING Thrown objects Never operate the mower deck with guard altered removed or in WARNING Falling Before and while backing look behind and down for raised position Always maintaina Inspect area to be Govacrosa small children and obsticles except when the safe distance from mowed for hazards slopes not up entire grass people and pets such as rocks and down 108548_0711 metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing 3 2 when mowing Always stop machine if some one enters the area catcher attach ment or mulching system being used OPERATION checking the blades being careful to not touch the hot engine or muffler A Do not pull machine backward unless absolutely neces sary Always look down and behind before and while moving backward Always be aware of what is behind the machine before backing up A Never operate a poorly
35. djuster and loosening the lock nut on the drive clutch cable Fig 5 10 2 Set the adjuster to the optimal position and tighten the lock nut Fig 5 10 3 Confirm that the machine can be pulled backward when the drive clutch lever is released 2 95 3 94 75 100 mm Adjuster Lock nut ENG Drive clutch cable Fig 5 10 108548_0711 Throttle lever adjustment Adjust the throttle lever so that when it is placed in the CHOKE position the engine choke is engaged Fig 5 5 1 Confirm that the adjustment hole on the engine control panel matches the throttle lever when it is in the FAST position 2 If adjustment is necessary adjust by turning the adjuster and loosening the lock nut on the throttle cable Fig 5 6 3 Set the adjuster to the optimal position and tighten the lock nut Fig 5 6 4 Start the engine and confirm that the engine stops completely when the throttle lever is set at the STOP position Adjuster Lock nut n s IT ja 1 CL Ss Throttle cable Fig 5 6 Blade lever adjustment Adjust so that the blade starts rotating when the distance between the blade lever and the handle is 1 97 2 95 50 75 mm when the yellow button is depressed Fig 5 7 1 If adjustment is necessary adjust by turning the adjuster and loosening the lock nut on the blade cable Fig
36. er lift the machine while the engine is running A Exercise caution when loading or unloading the machine onto a trailer or truck Use two people to lift unit A Always wear safety goggles or safety glasses with side shields when operating the mower A Data indicates that operators age 60 years and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and oth ers from serious injury A Never make sudden starts stops turns or reverse direc tion especially when maneuvering on slopes A Clean flammable material from machine Prevent fires by keeping the mower clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil Safe Operating Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Operation Precautions A Never leave a running machine unattended Always stop on level ground release blade lever and drive clutch lever and set the throttle lever to the STOP position before leaving machine for any reason including emptying the catcher or unclogging the discharge chute A Always keep safety shields and covers in place except for servicing A Do not block the muffler outlet A Always maintain a safe distance from people and pets when mowing Always stop machine and
37. f delivery on all materials and workmanship If the Purchaser discovers within this warranty period a defect in materials or workmanship He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hus tler Turf Equipment or an authorized dealer later than thirteen 13 months from date of delivery Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and b Rental Units 90 days Within 90 days of date of delivery Hustler Turf Equipment provides a limited warranty on all materials and workmanship for units used for rental purposes If the Purchaser discovers within this warranty period a defect in materials or workmanship He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hus tler Turf Equipment or an authorized dealer later than 120 days from date of delivery Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new o
38. id to applicable data which will not be duplicated here A Mower blade maintenance Check the mower blade daily it is the key to power efficiency and well groomed turf Keep it sharp a dull blade will tear rather than cut the grass leaving a brown ragged top on the grass within a few hours A dull blade also requires more power from the engine Replace any blade which is bent cracked or broken A A WARNING Do not change engine governor setting or overspeed the engine WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them WARNING Never attempt to straighten a bent blade by heating or weld a cracked or broken blade as the blade may break and cause serious injury Replace worn or damaged blades DANGER Never work with blades while engine is running Always disconnect the spark plug wire from spark plug when working under the mower Wear gloves when handling blades Always check for blade damage if mower strikes a rock a branch or other foreign objects during mowing A 108548 0711 5 3 Blade lever 1 97 2 95 50 75 mm Adjuster Lock nut Blade cable Fig 5 8 Drive clutch lever Adjust so that the machine runs when the drive clutch is engaged when the distance between the drive clutch lever and the handle is 2 95 3 94 75 100 mm Fig 5 9 1 If adjustment is necessary adjust by turning the a
39. imself with the owner s manual regarding operation and safety of the machine as well as all safety warnings on the machine itself WARRANTY REGISTRATION 1 Register the unit on line at www Hustlerdealer com or by filling out the Warranty registration form provided in the owner s packet If using the Warranty registration form it MUST be completed and signed by the authorized dealer and original purchaser For validation the completed Warranty registration form MUST be forwarded to Hustler Turf Equipment within ten 10 days following date of purchase The date of purchase constitutes delivery 108548 0711 2 2 Loss of use of Hustler Turf Equipment or any asso ciated equipment Cost of capital Cost of any substitute equipment facilities ser vices or downtime The claims of third parties including customers and injury to property Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above limitation or exclusion may not apply to you TIME LIMIT Any action for breach of warranty must be commenced within thirteen 13 months following delivery of the goods NO OTHER WARRANTIES Unless modified in writing signed by both parties and approved by the President of Hustler Turf Equipment this agreement is understood to be the complete and exclusive agreement between the parties superseding all prior agree ments oral or written and all other communications between the parties
40. ing steps should be taken to ensure readiness for the next mowing season 1 Remove all grass dirt and trash from mower Clean 7 Crank engine with starter rope at least a dozen mower and touch up all scrapes with Hustler spray paint revolutions to distribute oil over cylinder walls and valve IMPORTANT Wash the machine with a mild detergent mechanism and water Do not pressure wash the machine Avoid 8 Clean exterior surface of engine Spread a light film of oil excessive use of water over any exposed metal surfaces of engine that are 2 Install new air filter per Engine Owner s Manual subject to corrosion 3 Check thoroughly for any worn or damaged parts that 9 Clean dirt and chaff from cylinders and fins blower need replacing and order them from your dealer housing and muffler 4 Clean the grass catcher bag 10 Check oil filler cap and fuel tank cap to make certain they 5 Perform separate engine preparation as listed below are securely in place 6 Store mower in a clean dry place 11 Refer to engine manual for more information New season preparation Before starting the mower following post season storage the following servicing is required 1 Clean mower removing trash and dirt accumulation Preparation of engine for storage When engine is to be unused for long periods proceed as follows 1 Run engine for a minimum of 15 minutes 2 Drain oil from crankcase while engine is still warm 2 Check engine oil level
41. ir own safety as well as the safety of other persons within the vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment DANGER denotes immediate hazards which WILL result in severe personal injury or death WARNING denotes a hazard or unsafe practice which COULD result in severe personal injury or death This manual uses two other words to highlight information IMPORTANT calls attention to special mechanical information and NOTE emphasizes general information worthy of special attention All operators and mechanics should read this manual and be instructed about safe operating and maintenance procedures If the operators or mechanics cannot read and understand English it is the owner s responsibility to explain this material to them This machine meets or exceeds the CPSC 16 CFR PART 1205 Subpart A in effect at the time of production However improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert A symbol which means DANGER or WARNING personal safety instructions Failure to comply with the instructions may result
42. m open flame or spark and store machine away from open flame or spark or pilot light such as on a water heater or other appliances Use extreme care when handling gasoline and other fuels They are extremely flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Never refuel or drain the fuel from the machine indoors Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed with interior carpets or plastic truck bed liners Always place gasoline containers on the ground away from your vehicle before filling A 5 2 WARNING Always wear adequate eye protection when grinding mower blades WARNING Failure to correctly torque the blade mounting bolts may result in the loss of the blade which can cause serious injury A A A Checking the blade 1 When checking the blade lay the mower on it s side with the carburetor on the upside 2 Confirm that the blade is not chipped bent or worn Fig 5 3 3 If the blade or the blade bolts are damaged replace with Hustler approved parts 4 Torque the blade bolts 35 45
43. moka ea 6 13 111025228 RSE ser teren Pit eek tele 6 7 318L 0612 i Pes are weed ook ce 6 13 11104119 Area nen 6 13 320209285 2 r bs hk eos 6 13 11104 137 soci A Aa 6 13 3386 0610 ii AS nn be uu 6 15 11 09 21 11 Gia ee ae 6 7 339006257 vasta R pb AR cbe a 6 7 11113292 nr nse ae Re RES 6 5 3428206127 u oie een 6 5 6 7 6 11 TANABAOT re a a ee 6 5 342120616 3 0 ga ea en ie 6 5 11113 408 un as ta a aa 6 5 36061 121 ie ee ema Wak tava as v 6 7 TAA AB 4 NS ope RR a ea 6 5 36065 1980 a oS da a 6 5 IERI I r 6 7 36065 438 mia Sanaa a ee 6 5 AS ee AA khan al oe s 6 7 36068419649 kaaa RA Ab oy 6 5 11113 420 oa RARE IE ERG HE 6 11 36068 204 sese pila ere a 6 5 VAADIN OL S raten er 6 13 360807149 nn taht ale erden 6 5 11142 1250 a a ea 6 7 3608021597 nen 6 11 111427129 aha Naba Ses ae tots 360803154 6 7 ke DE Vm pede 6 11 108548_0711 i 1 108548 0711 61002 162 61002 163 61003 109 61003 112 61003 113 61023 190 61024 117 61024 118 61024 142 61024 208 61024 220 6111 0 6111 0 6131 0 6131 0800 64014 235 64014 236 64014 324 64014 336 64014 337 64014 339 64014 344 64014 373 64014 374 64024 104 661L 0600 68001 110 68007 105 68007 132 6
44. n Throttle lever fast position Fig 4 22 6 To stop the engine Release the blade lever and the drive clutch lever Set throttle to the STOP position When engine has stopped rotate the fuel cock to the OFF closed position Fig 4 23 and Fig 4 24 NOTE Do not stop the engine with the throttle set in the CHOKE position Restarting the engine will become harder if this occurs However if the engine will not stop with the throttle set to the STOP position then set the throt tle to the CHOKE position to shutoff the engine If the CHOKE method is necessary to stop the engine check the throttle control for proper adjustment Re adjust if necessary Fig 4 24 D Mowing operation When operating this mower observe the instructions and safety items in this manual Use this mower when the outside air temperature is 108548 0711 4 9 3 Place the cutting height adjustment lever in the desired cutting height notch 4 Set all cutting height adjustment levers at the same position F Grass catcher 1 Attaching the grass catcher Lift the guard and place the catcher hook onto the mower housing Fig 4 32 2 Removing the grass catcher Lift the guard and remove the catcher hook from the mower housing Close the guard slowly NOTE If the grass catcher becomes full or the discharge opening becomes clogged then the mower will begin to leave
45. o avoid serious injury or death Service A Unless specifically required DO NOT have engine run ning when servicing or making adjustments to the mower Park the machine on level ground Disconnect the spark plug wire from the spark plug before doing any maintenance Wait for all movement to stop before adjusting cleaning or repairing Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only To prevent carbon monox ide poisoning be sure proper ventilation is available when engine must be operated in an enclosed area Read and observe safety warnings in this manual A Before working on or under the deck make certain engine cannot be accidentally started Shut engine off and disconnect spark plug wire from the spark plug for maxi mum safety Repairs or maintenance requiring engine power should be performed by trained maintenance per sonnel only A Always keep shields and covers on mower for safety as well as cleanliness A Use a stick or similar instrument to clean under the mower making sure that no part of the body especially arms and hands are under mower A Always keep engine and machine clean removing accu mulated dirt trash and other material from machine Clean up oil or fuel spillage Allow machine to cool before storing A Clean flammable material from machine Prevent fires by keeping the mower clean of accumulated trash grass clippings and other debris Always clean up
46. parts blades blade sharpening bearings brake or throttle adjustments Repairs necessary due to improper fuel contami nates in the fuel system or failure to properly pre pare the fuel system prior to any period of non use over three months DISCLAIMER OF WARRANTY The foregoing warranties are in lieu of all other warran ties expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose However if the Hustler Turf Equip ment is purchased as a consumer product any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment be liable for any spe cial incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability in tort or any other legal theory Such damages include but are not limited to Loss of profits Loss of savings or revenue WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment makes the following warranty to the original purchaser only a Hustler Turf Equipment M 1 WalkBehind units are warranted for one 1 year from date o
47. pe i e sand loose dirt gravel clay 5 6 small children A Never carry children even with the blade off They may fall off and be seriously injured or interfere with safe machine operation A Never allow children to operate the machine A Use care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision or block your view of a child Grass type density and height Extremely dry conditions of grass Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope Extreme caution should be used when there is a hazard located at the bottom of the slope Some examples are 4 2 108548 0711 Assembly NOTE This mower is to be set up in one of two modes either catcher mode or mulching mode A Parts List Listed below are parts included in shipping carton If any parts are missing or damaged please contact Hustler Parts Department 1 Remove the mower from shipping carton and verify that all the accessories not attached to the mower are accounted for as shown on parts list Fig 4 1 8 0 ac 9 0 7 Qty ua O N NN BO hs sa aa Dan Fig 4 1 Description Mower Recoil starter supplied with engine Lower handle Frame Grass bag Nut Nut Cap screw Bolt Handle support clamp Handle support bar Velcro strap Recoil starter Handle Instruction manual Instruction manual Engine Mulch kit
48. place Clean engine and housing Change engine oil amp filter 1 2 Clean cylinder amp head fins a Clean engine exterior a ae air cleaner paper element Prior to each use Prior to each use or every 4 hours Prior to each use or every 4 hours Prior to each use Prior to each use Prior to each use Prior to each use Daily x x x x Clean amp regap spark plug a Check fuel line 4 Change fuel filter Replace spark plug Throttle cable adjust Drive clutch cable adjust Blade cable adjust Gearshift cable adjust NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 40 hours operation Change more often under dusty or dirty conditions and during hot weather periods 2 Change engine oil filter per the engine manufacturer s recommendations Refer to Engine Owner s Manual for recommendations and other maintenance items 3 Service more often under dusty or dirty conditions 4 Check fuel line hose for any cracks or leaks REFERENCES a Refer to Engine Owner s Manual NOTE After completing maintenance cycle 100 hours repeat cycle x x x Xx x x gt lt x 5 6 STORAGE 6 Remove spark plug and pour a tablespoon of engine oil into the spark plug hole Install plug but do not reconnect spark plug wire When storing the unit at the end of the mowing season the follow
49. r right side up and replace the oil drain plug Clean up any oil spill 5 Fill engine with the proper oil and quantity per the engine gt ale 108548 0711 Torque values WARNING Particular attention must be given to A tightening the blade bolts Failure to correctly torque these may result in the loss of a blade which can cause serious damage or personal injury Torque values are given below Ft Ibs Nm Blade spindle bolt top 26 33 35 45 For all other torques refer to the standard torque chart found elsewhere in this manual For engine torque values see engine owner s manual Washing the mower When washing the mower do not use a power washer This will help prevent water intrusion and ensure component performance Wipe with a dry rag after washing and then wipe the metal surface with a rag soaked with oil Clean the grass catcher with water and allow it to dry before using Fuel system DANGER To avoid personal injury or property A damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive DANGER Observe usual fuel handling precautions Do not smoke while refueling Extinguish all ciga rettes cigars pipes and other sources of ignition Do not remove fuel cap or fill tank with engine run ning or while engine is hot Clean up any gasoline spills Allow engine to cool before storing machine inside a building Keep fuel away fro
50. r used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and c The Honda engine is covered by a two 2 year limited warranty by the engine manufacturer to the original owner commercial or residential only and WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transpor tation expense of the product to and from the authorized dealer for warranty work will be paid by the owner of the product For warranty service you can contact an authorized dealer or write Hustler Turf Equipment 200 South Ridge Road Hesston Kansas 67062 or call 1 620 327 4911 WHAT IS NOT COVERED BY THIS WARRANTY Hustler Turf Equipment does not warranty Some product components or parts not manufac tured by Hustler Turf Equipment 108548_0711 recognized by both parties and is reflected in the price of the goods OWNER S RESPONSIBILITY You must maintain your Hustler Turf Consumer Product fol lowing the maintenance procedures described in your owner s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any other powered equipment is poten tially dangerous unless properly operated Any operator must be cautious and keep safety in mind at all times Any operator prior to using the Hustler Turf Equipment should thoroughly familiarize h
51. relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is SAFETY PRECAUTIONS personal injury or death Incorrect usage of this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up operate adjust or service this machine It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls and safety signs Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible accidents or injuries occurring to themselves other people or property The owner should also ensure that the operator mechanic know that they are responsible for the
52. roperly seated when reinstalled in the dipstick housing Fig 4 18 3 Check the fuel level and fill fuel tank if necessary Make sure the fuel cap is screwed on properly and tight before beginning operation Fig 4 19 4 If catching Check the grass bag for any holes or damage Replace if damaged If mulching Check that the spacer stand stopper and plug are in place and the guard is in the lowest position and is resting against the plug 5 Check the machine for loose hardware or parts Make sure all covers and guards are properly installed 6 Check the mower blade for damage and proper blade bolt torque Replace blade if damaged Refer to Mower Blade Maintenance section for more detailed information Dipstick PN NIY Fuel cap frr NI E B Checking the Blade Brake Clutch safety system Check the blade brake clutch safety system daily prior to each use This system is an important mower safety feature It should be repaired immediately if it malfunctions 1 Stop the engine and wait for all moving parts to stop 2 Move the mower onto a paved surface that is located in a non windy area 3 Set the cutting height to 2 1 2 6 4cm at all four wheels 4 8 between 40 and 105 F 5 and 40 C Failure to use this machine within this temperature range may result in a malfunction breakdown or accidents WARNING All operators and mechanics must
53. s are maintained Introduction Regular maintenance is the best prevention for costly downtime or expensive premature repair The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis Remain alert for unusual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is the best insurance Clear away heavy build up of grease oil and dirt especially around the engine minute dust particle are abrasive to close tolerance engine assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up of grass clippings and dirt especially when grass is wet or has high moisture content This build up will harden restricting blade and air movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to scrape the build up from underneath Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel Consult your Hustler service center when assistance is needed Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions t
54. s the Hustler M 1 model 929208 PART NO 108548 601825 Service Literature Note When ordering parts you must use the part number as shown for each part not the index number Always give the model and serial number to your parts and service representative Using this manual Illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Excel Industries Inc reserves the right to redesign and change the machine as deemed neces sary without notification If a change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual Torque all cap screws nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener N M 1 3 3 6 1 10 4 25 50 87 108 5 215 435 750 FT LBS 1 22 4 5 7 7 18 5 37 64 80 160 320 555 SIZE M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 6 3 FT LBS 8 2 17 30 48 73 105 145 260 420 625 SIZE 250 312 375 438 500 562 625 750 875 1 00 108548 0711 108548 0711 See Cover Unit on Mower Deck Assembl Mower Deck Assy ITEM SERVICE NO PART NO QTY DESCRIPTION 1 51043 151 107 1 HOUSING MOWER DECK 2 36068 204 1 GUARD 3 5
55. see page 4 5 for parts listing 4 3 Mower with upper P N 929208 N A 51027 268 103 11062 178 36098 155 569L 0800 583L 0800 31057 181 31057 256 11012 132 71900 846 68028 119 71285 109 601399 601825 handle 108548_0711 3 Remove the lower bolt and attach the bar D to the mower as shown Fig 4 5 Start the bolt in the hole but do not tighten Install the bracket to the lower handle and attach the bar using hardware and O flanged cap nut not shown Tighten all of the hard ware Fig 4 5 and Fig 4 6 m Lower handle Fig 4 6 NOTE When adjusting the height of the handle loosen the bolt on the bar before loosening the handle height adjust ment bolt Fix the cable harness to the handle with velcro straps so that they do not interfere with the opening closing of the guard or operation of the machine The cable harness should be routed under the lower handle Fig 4 7 and Fig 4 8 Loosen bolts to adjust height Fig 4 7 108548 0711 WARNING Mower blades are sharp and can cut A Wrap the blade s or wear gloves and use extra caution when servicing them 1 Attach the lower handle to the mower with flanged nuts Fig 4 2 Fig 4 2 2 Assemble the upper handle to the lower handle Use the holder 3 on the right hand side and the two bolts on the left hand side and the flanged cap nuts O Fig 4 3 and Fig 4 4 Upper handle Upper handle Fig 4 4 Cable
56. t IMPORTANT Contact Hustler Turf Equipment for proper operation and installation of accessories Only use accessories approved by Hustler Turf Equipment Model and serial number Mower model and serial numbers are found on the serial identification plate located on the top right rear of the mower housing These numbers are required on the Warranty Registration form They will also assure you of the correct service parts when replacement becomes necessary Parts and service Use original Hustler replacement parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Correct model number 3 Correct serial number All warranty repair and service must be handled through an authorized Hustler dealer Arrangements should be made through your local service center This manual applies to the following Hustler equipment lines M 1 WalkBehind To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the M 1 WalkBehind mower Please read it carefully information and instructions furnished can help you achieve years of dependable performance A separate Engine Owner s Manual is included with your owner s packet which contains additional engine information that will not be repeated in this manual You are urged to read it before attempting
57. ver if a wheel goes over the edge of a cliff or ditch or if an edge caves in You could lose your footing or balance A Do not mow on wet grass Reduced traction could cause sliding Buildings Rocks These are just a few examples of situations when cau tion must be used when operating on a slope There are many other possibilities too numerous to mention Just remember to always exercise extreme caution when oper ating on any slope Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them A Never leave machine unattended with children present A Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended Always release blade lever and drive clutch lever and set the throttle lever to the STOP position before leaving machine for any reason A Keep children out of the mowing area and under the watchful care of a responsible adult other than the opera A Terrain conditions can affect traction resulting in possible kapa 1 Am A Be alert and turn the machine off if children enter the loss of control of the machine Some of the conditions to NN be aware of are Wet terrain Depressions in the ground i e holes ruts washouts Mounds of dirt 1 A Before and while backing look behind and down for 2 3 4 Soil ty
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