Husqvarna 420 GN User's Manual
Contents
1. 0 eee III 11 Gharging a Balttefy si sisse a bete t4 rege eR oU de ies 12 Cold Weather Operation 0 0 cece cee eee III 12 Don t Overload Generator 0 ccc cece eect eens 14 Maintenance sososeesses EEeR rr rer rr rr rr rr rk ra 15 Generator Maintenance 0 cece cee eee eh 15 Engine Maintenance 6 ccc s 15 ulcer 16 Troubleshooting llle 17 Warraly sseeeesesreeer ee 18 Generator Owner Warranty 0 ccc ccc eee e 18 Specifications llli 20 Product Specifications 25 008 ses bte REOR eH 20 Espafiol e i Mm e e e e AueueM Operator Safety Equipment Description T Read this manual carefully and become familiar LU with your generator Know its applications its limitations and any hazards involved The generator is an engine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliances tools and motor loads The generator s revolving field is driven at about 3 600 rpm by a single cylinder engine NOTICE damage generator and or electrical devices connected to it Don t Overload Generator in the Operation section Every effort has been made to ensure that the information in this manual is both accurate and current However the manufacturer reserves the right to change alter or otherwise improve the gen2. Second year parts only The warranty period begins on the date of purchase by the first retail end user and continues for the period of time stated above Consumer Use means personal residential household use by a retail consumer Commercial Use means all other uses including use for commercial income producing or rental purposes Once equipment has experienced commercial use it shall thereafter be considered as commercial use for purposes of this warranty NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS amp STRATTON PRODUCTS SAVE YOUR PROOF OF PURCHASE RECEIPT IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD ABOUT YOUR WARRANTY We welcome warranty repair and apologize to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate For example warranty service would not apply if equipment damage occurred because of misuse lack of routine maintenance shipping handling warehousing or improper installation Similarly the warranty is void if the manufacturing date or the serial number on the portable generator has been removed or the equipment has been altered or modified During the warranty period the Authorized Service Dealer at its option
3. Revision NN Date Purchased LT LEI CD Briggs amp Stratton Power Products Group LLC 900 North Parkway Jefferson WI 53549 Copyright 2007 Briggs amp Stratton Power Products Group LLC All rights reserved No part of this material may be reproduced or transmitted in any form by any means without Husqvarna is a registered trademark of the express written permission of Briggs amp Stratton Power Husqvarna AB and is used under license to Briggs Products Group LLC amp Stratton Power Products Group LLC 2 www usa husqvarna com Table of Contents Operator Safety 42 xdg eua E seen Chee eee bees UR ene 4 Equipment Description se ss seeds rh RARE ce Ehre ede ba ware 4 Safety RI GS eodd ere ese p ba bcn wd OCURRE RR 4 ASsenbly ua ERREUR frih a BTR ee RON ENARRARE GS 1 Unpack Generator s emere RR RR RR piee ees 7 Install Wheel Kit 7 Add Engine Gil icr RR DRE RR RSEN DROP a 7 AGE ernennen e eke ane bee iste us re Rosita bes 7 System Ground ss ierre seed sebbe bereder RI onr a 8 Connecting to a Building s Electrical System lisse 8 Generator Location 0 ccc cece eee e is NE ERE v 8 Features and Controls sosse som ers reser rr rr ee Race 9 Cord Sets and Receptacles 0 cc cee eee eee eee 10 Operation 0 ce ee ns 11 Starting the ENGIN e Wad ew anion aet Re gw edo 11 Connecting Electrical Loads 0 0 0 ccc cece eee ee eee ee 11 Stopping the Enging
4. HANDLE HANDLE TUBE GRIP HANDLE SCREW MOUNT VIBRATION TANK NUT M6 FLANGE ASSY HEATSHIELD TANK NUT M8 FLANGE BRACKET PANEL BASE ENG MOUNT VIBRATION BOLT M8X35 FLANGE BOLT M8X16 FLANGE ASSY BASE ALT AXLE PIN WASHER FLAT WHEEL HEATSHIELD MUFFLER BOLT M6 12 FLANGE SCREW M3 8 SLFTAP PIPE TAIL SCREW M4X16 ARRSTR SPARK MUFFLER CONDENSER 350V HTSHLD ALT DECAL INSTRUCTION DECAL WARNING FUEL FILL DECAL WARNING CO SCREW SELF TAP M5 20 WASHER ALTERNATOR See page 5 ENGINE MANUAL OPERATOR S BOTTLE OIL Contact Engine Manufacturer www usa husqvarna com Exploded View and Parts List Alternator Item Part 1 CO OO 4 O5 C1 4 CO n2 NSP 197890GS NSP 197892GS NSP 197894GS 197895GS 197896GS 187462GS Description ADPTR ENG ASSY ROTOR BOLT ROTOR ASSY STATOR SCREW M5 X 7 BOLT STATOR SCREW M4 X 18 SCREW M5 X 10 RECTIFIER Part NSP NSP 197899GS 197900GS 197901GS 197864GS NSP 187411GS 197904GS Description BRACKET RECTIFIER RBC CONNECTOR SLEEVE CONNECTOR SCREW M6 X 20 ADPTR MNTNG ALT BEARING SCREW M8 X 20
5. 4 Husqvarna BE 931 30 97 18 420GN 2000 Watt Portable Generator Operator s Manual D LUI O Thank you for purchasing this quality built Husqvarna generator We are pleased that you ve placed your confidence in the Husqvarna brand When operated and maintained according to the instructions in this manual your Husqvarna generator will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting appliances tools and motor loads and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment Save these instructions for future reference This generator requires final assembly before use Refer to the Assembly section of this manual for instructions on final assembly procedures Follow the instructions completely Where to Find Us You never have to look far to find Briggs amp Stratton support and service for your generator Consult your Yellow Pages There are over 30 000 Briggs amp Stratton authorized service dealers worldwide who provide quality service You can also contact Husqvarna Customer Service by phone at 877 224 0458 or on the Internet at www usa husqvarna com Generator
6. burn resulting in death bodily injury and or property damage ONLY use cords rated for your loads Follow all safeties on electrical cords 120 Volt AC 15 Amp Duplex Receptacle The duplex receptacle is protected against overload by a push to reset circuit breaker Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 1 800 watts 1 8 kW at 15 Amps of current Use cord sets that are rated for 125 Volt AC loads at 15 Amps or greater NOTICE Receptacles may be marked with rating value greater than generator output capacity NEVER attempt to power a device requiring more amperage than generator or receptacle can supply DO NOT overload the generator See Don t Overload Generator 12 Volt DC Accessory Jack These receptacles allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cable provided Camping style air pumps lanterns fans or other 12 Volt devices having a cigarette lighter type plug may also be powered by these outlets O FD Q These receptacles can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery See Charging a Battery before attempting to recharge a battery www usa husqvarna com Operation Starting the Engine Disconnect all electrical loads from the generator Use the following start instructions 1 Make sure unit is on a level surface IMPORTA
7. fuel fill cap remove cap 2 Slowly add unleaded gasoline A to fuel tank B Be careful not to overfill Allow about 1 5 of tank space C for fuel expansion as shown lt gt ets Xe RS sen SOS AK OD N N N N y RS N Ko n e RSs e tek xX 3 Install fuel cap and let any spilled fuel evaporate before starting engine System Ground The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles The system ground is connected to the AC neutral wire the neutral is bonded to the generator frame Special Requirements There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction n some areas generators are required to be registered with local utility companies e f the generator is used at a construction site there may be additional regulations which must be observed Connecting to a Building s Electrical System Connections for standby power to a building s electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes A WARNING Gen
8. loads are Generator is overloaded 3 See Don t Overload Generator in connected Operation section Shorted generator circuit 4 Contact authorized service facility Rocker switch set to Off 1 Set switch to On Fuel Valve is in Off position 2 Turn fuel valve to Open position Dirty air cleaner 3 Clean or replace air cleaner Out of fuel 4 Fill fuel tank Stale fuel 5 Drain fuel tank and carburetor fill with fresh fuel Engine will adt start ar statis inr plug wire not connected to spark 6 Connect wire to spark plug and runs rough Bad spark plug 7 Replace spark plug Water in fuel 8 Drain fuel tank and carburetor fill with fresh fuel Hooded 9 Wait 5 minutes and re crank engine Excessively rich fuel mixture 10 Contact authorized service facility Intake valve stuck open or closed 11 Contact authorized service facility Engine has lost compression 12 Contact authorized service facility Engine shuts down when Fill fuel tank running 1 Load is too high 1 See Don t Overload Generator in Engine lacks power Operation section 2 Dirty air filter 2 Replace air filter Engine hunts or falters Carburetor is running too rich or too lean Contact authorized service facility 17 e c eD an z e e m e Warranty HUSQVARNA PORTABLE GENERATOR OWNER WARRANTY POLICY Effective February 1 2006 replaces all undated Warranties and all Warranties dated befor
9. to fit carton over generator as shown 3 4 5 Cut appropriate slots to access receptacles of unit Face exposed end away from wind and elements Locate generator as described in the section Generator Location Keep exhaust gas from entering a confined area through windows doors ventilation intakes or other openings A WARNING Running engine gives off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause headache fatigue dizziness vomiting confusion seizures nausea fainting or death Operate generator ONLY outdoors Install a battery operated carbon monoxide alarm near the bedrooms Keep exhaust gas from entering a confined area through windows doors ventilation intakes or other openings DO NOT start or run engine indoors or in an enclosed area even if windows and doors are open including the generator compartment of a recreational vehicle RV 6 Start generator as described in the section Starting the Engine then place carton over generator Keep at least 5 ft 1 5 m clearance on all sides of generator including overhead with shelter in place ZT Contact with muffler area can result in serious burns f Exhaust heat gases can ignite combustibles 4 structures or damage fuel tank causing a fire e DO NOT touch hot parts and AVOID hot exhaust gases e Allow equipment to cool before touching e Keep at least 5 feet 1 5 m of clearance on all sides of gen
10. 874GS 187423GS 187424GS 197863GS 197854GS 197855GS 187456GS 187436GS 197883GS 187438GS 197864GS 197866GS 197865GS 197832GS 187440GS 187443GS Description BOLT COVER MUFFLER DECAL ON OFF SWITCH ENG ON OFF DECAL CHOKE SPACER NUT M4 FLANGE SCREW M4X12 DECAL FUEL SHUTOFF CCW PANEL END RECOIL HOSE DRAIN PANEL SIDE MUFFLER BOLT M6X16 DECAL FUEL DECAL EXHAUST WARNING PANEL END CONTROL U PACKING DECAL CAUTION OIL DECAL UNIT PANEL SIDE OIL CABLE BTTRY CHARGE ACC PLUG BRKR CRCT 10A 125V DECAL DC OUT CONNECTOR CONNECTOR OUTLET 12V DC ACCSSRY PHMS M5 0 8 X 20 WASHER LOCK INTRNL NUT M5 X 0 8 NUT WING M5 X 0 8 SCREW M4X12 SLFTAP PANEL CONTROL BRKR CRCT 15A 125V RCPTCL 15 A 125 V CAP FUEL PACKING TANK STRAINER FUEL BOLT M6X20 FLANGE WASHER FLAT SLEEVE TANK FUEL FILTER FUEL VALVE FUEL Item Part 43 187579GS 44 197845GS 45 197844GS 46 197834GS 47 197835GS 48 197867GS 49 197862GS 50 197838GS 51 197861GS 52 200231GS 53 187401GS 54 197848GS 55 197846GS 56 197851GS 57 197857GS 58 197858GS 59 200230GS 60 197852GS 61 197869GS 62 197868GS 63 197853GS 64 205090GS 65 205082GS 66 197880GS 67 197878GS 68 197879GS 69 197877GS 70 197842GS 71 205083GS 72 197841GS 73 191775GS 74 197310GS 75 202997GS 76 205087GS 77 205089GS 899 NSP 900 Parts Not Illustrated 203861GS BB3061BGS Description CLIP HOSE CLIP NYLON HOSE FUEL
11. NT Failure to start and operate the unit on a level surface will cause the unit not to start or shut down during operation 2 Turn fuel valve A to Open position fully clockwise Starter cord kickback rapid retraction can result in bodily injury Kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result When starting engine pull cord slowly until resistance is felt and then pull rapidly to avoid kickback NEVER start or stop engine with electrical devices plugged in and turned on NOTE If engine starts after 3 pulls but fails to run for more than 10 seconds check for proper oil level in crankcase This unit may be equipped with a low oil protection device See engine operator s manual Contact with muffler area can result in serious Q0 ok burns yh 7 Exhaust heat gases can ignite combustibles structures or damage fuel tank causing a fire DO NOT touch hot parts and AVOID hot exhaust gases Allow equipment to cool before touching Keep at least 5 feet 1 5 m of clearance on all sides of generator including overhead Code of Federal Regulation CFR Title 36 Parks Forests and Public Property require equipment powered by an internal combustion engine to have a spark arrester maintained in effective working order complying to USDA Forest service standard 5100 1C or later revision In the State of California a sp
12. an accumulated debris from inside and outside the generator Keep the linkage spring and other engine controls clean Inspect cooling air slots and openings on generator These openings must be kept clean and unobstructed Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris Use a damp cloth to wipe exterior surfaces clean NOTICE Improper treatment of generator can damage it and shorten its life DO NOT expose generator to excessive moisture dust dirt or corrosive vapors DO NOT insert any objects through cooling slots Use a soft bristle brush to loosen caked on dirt or oil Use a vacuum cleaner to pick up loose dirt and debris Engine Maintenance See the engine operator s manual for instructions on how to properly maintain the engine A CAUTION Avoid prolonged or repeated skin contact with used motor oil Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS 15 a2ueuajule Maintenance Storage The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the
13. and air currents should be taken into consideration when positioning generator DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents www usa husqvarna com Features and Controls L j Read this Operator s Manual and safety rules before operating your generator Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference A Fuel Tank Capacity of 1 32 U S gallons 5 0 L H Spark Plug Access to engine spark plug B Circuit Breaker AC A push to reset circuit breaker is J Air Cleaner Protects engine by filtering dust and provided to protect the receptacle and generator against debris out of intake air electrical overload K Choke Lever Used when starting a cold engine C 120 Volt AC 15 Amp Duplex Receptacle May be L Recoil Starter Used to start the engine used to supply electrical power for the operation of 120 Volt AC 15 Amp single phase 60 Hz electrical lighting appliance tool and motor loads D Grounding Fastener Consult your local agency having jurisdiction for grounding requirements in your a
14. ark arrester is required under section 4442 of the California Public resources code Other states may have similar laws Connecting Electrical Loads 1 Let engine stabilize and warm up for a few minutes after starting 2 Plug in and turn on the desired 120 Volt AC single phase 60 Hz electrical loads NOTE DO NOT connect 240 Volt loads to the 120 Volt duplex receptacle e DO NOT connect 3 phase loads to the generator DO NOT connect 50 Hz loads to the generator e DO NOT OVERLOAD THE GENERATOR See Don t Overload Generator NOTICE Exceeding generators wattage amperage capacity can damage generator and or electrical devices connected to it DO NOT exceed the generator s wattage amperage capacity See Don t Overload Generator in the Operation section Start generator and let engine stabilize before connecting electrical loads Connect electrical loads in OFF position then turn ON for operation Turn electrical loads OFF and disconnect from generator before stopping generator Stopping the Engine 1 Turn OFF and unplug all electrical loads from generator panel receptacles NEVER start or stop engine with electrical devices plugged in and turned ON 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator 3 Move engine switch to the Off position 4 Turn the fuel valve to the Close position fully counterclockwise 11 uone1adg Operation Chargi
15. cts of God and other force majeure events beyond the manufacturers control 204041E Rev 8 1 2007 BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WI USA 18 www usa husqvarna com H Husqvarna 19 Portable Generator Product Specifications Starting Wattage 00 cea ee 3 000 watts Wattage den nn areas s oe r te een ee 2 000 watts Load Current at 120 Volts AC len ee eee eee 16 6 Amps at 12 Volts DG a ananas Rte 8 3 Amps PHASE P Single phase Rated Frequency 0 ee cece riii 60 Hertz Shipping Weight 08 87 Ib 39 5 kg Fuel Capacity 1 32 U S gallons 5 L Briggs amp Stratton Power Products Group LLC 900 N Parkway Jefferson Wisconsin 53549 U S A 877 224 0458 www usa husqvarna com Exploded View Main Unit Copyright 2007 Briggs amp Stratton Power Products Group LLC All rights reserved No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs amp Stratton Power Products Group LLC 2 www usa husqvarna com Exploded View Main Unit Parts List Main Unit Item Part 4 187757GS 197871GS 187450GS 187766GS 205088GS 187761GS 187760GS 197797GS 205086GS 205092GS 205085GS 197860GS 205097GS 196830GS 204947GS 197881GS 187763GS 203859GS 205084GS 187876GS 187460GS 197873GS 197875GS 197876GS 187873GS 187415GS 197
16. e February 1 2006 LIMITED WARRANTY Husqvarna is a registered trademark of Husqvarna AB and is used under license to Briggs amp Stratton Power Products Briggs amp Stratton Power Products Group LLC will repair or replace free of charge any part s of the portable generator that is defective in material or workmanship or both Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for the time periods and subject to the conditions stated below For warranty service find the nearest Authorized Service Dealer in our dealer locator map at www BRIGGSandSTRATTON com THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM PURCHASE OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some states or countries do not allow limitations on how long an implied warranty lasts and some states or countries do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country WARRANTY PERIOD Consumer Use 2 years Commercial Use 2 years
17. egative NEG or 7 Start generator as described in Starting The Engine Let the engine run while battery recharges 8 When battery has charged shut down engine as described in Stopping The Engine NOTE Use an automotive hydrometer to test battery state of charge and condition Follow the hydrometer manufacturer s instructions carefully Generally a battery is considered to be at 100 state of charge when specific gravity of its fluid as measured by hydrometer is 1 260 or higher Cold Weather Operation Under certain weather conditions temperatures below 40 F 4 C combined with high humidity your generator may experience icing of the carburetor and or the crankcase breather system To reduce this problem you need to perform the following 1 Make sure generator has clean fresh fuel 2 Open fuel valve turn valve to open position 3 Use SAE 5W 30 oil synthetic preferred see engine operator s manual 4 Check oil level daily or after every eight 8 hours of operation 5 Maintain generator following maintenance schedule in engine operators manual 6 Shelter unit from elements www usa husqvarna com Creating a Temporary Shelter In an emergency use the original shipping carton Cut off top carton flaps and one long side of carton to expose muffler side of unit If required tape up other sides of carton to fit over generator as shown 1 2 NOTE If required remove wheel kit
18. end the ends of the cotter pin over the axle with a needle nose pliers to retain wheel 6 Repeat step 3 thru 5 to secure second wheel 7 Tip generator back down onto wheels Add Engine Oil Place generator on a level surface NOTE Verify provided oil bottles are the correct viscosity for current ambient temperature Refer to engine operator s manual and follow oil recommendations and instructions NOTICE Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure Refer to engine manual for oil information Damage to equipment resulting from failure to follow this instruction will void warranty NOTE Check oil often during engine break in Refer to engine operator s manual for recommendations Add Fuel NOTE Refer to engine operator s manual and follow fuel recommendations Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING FUEL Turn generator OFF and let it cool at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Fill fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion If fuel spills wait until it evaporates before starting engine Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke 1 Clean area around
19. entering a confined area through A WARNING windows doors ventilation intakes or other openings Starter cord kickback rapid retraction can result DO NOT start or run engine indoors or in an enclosed area in bodily injury Kickback will pull hand and arm even if windows and doors are open including the generator toward engine faster than you can let go compartment of a recreational vehicle RV Broken bones fractures bruises or sprains could result A WARNING When starting engine pull cord slowly until resistance is felt and The engine exhaust from this product contains then pull rapidly toravoldikickback chemicals known to the State of California to cause e NEVER start or stop engine with electrical devices plugged in cancer birth defects or other reproductive harm and turned on Mayes WARNING Generator produces hazardous voltage Starter and other rotating parts can entangle Failure to isolate generator from power utility can hands hair clothing or accessories result in death or injury to electric utility workers due to backfeed of electrical energy e NEVER operate generator without protective housing or covers When using generator for backup power notify utility company e DO NOT wear loose clothing jewelry or anything that may be Use approved transfer equipment to isolate generator from caught in the starter or other rotating parts electric utility Tie up long hair and remove jewelry Use a gr
20. erator and this documentation at any time without prior notice The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board Safety Rules This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death The safety alert symbol AA is used with a signal word DANGER WARNING CAUTION a pictorial and or a safety message to alert you to hazards DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard The warnings in this manual and the tags and decals affixed to the unit are therefore not all inclusive If you use a procedure work method or operating technique that the manufacturer does not specifically recommend you must satisfy yourself that it is safe for you and others You must also make sure that the procedure work method or operating technique that you choose does not re
21. erator including overhead e Remove shelter when temperatures are above 40 F 4 C 7 Remove shelter when temperatures are above 40 F 4 C 8 Turn engine OFF and let cool two 2 minutes before refueling Let any spilled fuel evaporate before starting engine Creating a Permanent Shelter 1 Build a structure that will enclose three sides and the top of the generator making sure muffler side of generator is exposed NOTE Structure should hold enough heat created by the generator to prevent icing problem 2 DO NOT enclose generator any more than shown NOTE If a wheel kit is installed on the generator enlarge shelter accordingly 3 Follow steps 3 through 8 as described previously in Creating a Temporary Shelter 13 uone1adg Operation Don t Overload Generator Capacity You must make sure your generator can supply enough rated running and surge starting watts for the items you will power at the same time Follow these simple steps 1 Select the items you will power at the same time 2 Total the rated running watts of these items This is the amount of power your generator must produce to keep your items running See Wattage Reference Guide 3 Estimate how many surge starting watts you will need Surge wattage is the short burst of power needed to start electric motor driven tools or appliances such as a circular saw or refrigerator Because not all motors start at the same time total surge
22. erator produces hazardous voltage Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy When using generator for backup power notify utility company Use approved transfer equipment to isolate generator from electric utility Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain or wet weather DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons or children to operate or service generator Generator Location Clearances and Air Movement A WARNING fut Exhaust heat gases can ignite combustibles structures or damage fuel tank causing a fire Keep at least 5 ft 1 5 m clearance on all sides of generator including overhead Place generator outdoors in an area that will not accumulate deadly exhaust gas DO NOT place generator where exhaust gas A could accumulate and enter inside or be drawn into a potentially occupied building Ensure exhaust gas is kept away from any windows doors ventilation intakes or other openings that can allow exhaust gas to collect in a confined area Prevailing winds
23. fuel tank outdoors Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke 16 Storing the Engine See the engine operator s manual for instructions on how to properly prepare the engine for storage Other Storage Tips 1 DO NOT store fuel from one season to another unless it has been treated as described in Long Term Storage Instructions 2 Replace fuel container if it starts to rust Rust and or dirt in fuel can cause problems if it s used with this unit 3 Cover unit with a suitable protective cover that does not retain moisture Ch Storage covers can be flammable e DO NOT place a storage cover over a hot generator e Let equipment cool for a sufficient time before placing the cover on the equipment 4 Store generator in clean dry area www usa husqvarna com Troubleshooting Problem Cause Correction One of the circuit breakers is open 1 Reset circuit breaker 20 Fault in generator Contact authorized service facility Engine is running but no AC output is available 2 Poor connection or defective cord set 3 Check and repair Connected device is bad 4 Connect another device that is in good condition Short circuit in a connected load 1 Disconnect shorted electrical load Engine runs good at no load but 2 Engine speed is too slow 2 Contact authorized service facility bogs down when
24. generator as outlined in Cleaning Check that cooling air slots and openings on generator are open and unobstructed Long Term Storage Instructions Fuel can become stale when stored over 30 days Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts To keep fuel fresh use Briggs amp Stratton FRESH START fuel stabilizer available as a liquid additive or a drip concentrate cartridge There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system The engine and fuel can then be stored up to 24 months If gasoline in the engine has not been treated with a fuel stabilizer it must be drained into an approved container Run the engine until it stops from lack of fuel The use of a fuel stabilizer in the storage container is recommended to maintain freshness WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK Store away from furnaces stoves water heaters clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors WHEN DRAINING FUEL Turn generator OFF and let it cool at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Drain
25. ith spark plug removed Unintentional sparking can result in fire or electric shock 6 www usa husqvarna com Assembly Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended fuel and oil If you have any problems with the assembly of your generator please call the generator helpline at 877 224 0458 If calling for assistance please have the model revision and serial number from the data tag available See Generator Controls and Features for data tag location Unpack Generator 1 Set the carton on a rigid flat surface 2 Remove everything from carton except generator 3 Open carton completely by cutting each corner from top to bottom 4 Leave generator on carton to install wheel kit The generator is supplied with Engine oil bottle Battery charge cables Operator s manual Engine operator s manual Wheel kit Install Wheel Kit The wheel kit is designed to greatly improve the portability of your generator NOTE Wheel kit is not intended for over the road use You will need the following tool to install these components Needle Nose Pliers Install the wheel kit as follows 1 Tip generator up onto handle end 2 Slide axle A through both axle mounting brackets on cradle frame 3 Slide a flat washer B and wheel C over the axle 4 Slide another flat washer B over the axle 5 Insert cotter pin D through hole on axle B
26. nder the generator unsafe Hazard Symbols and Meanings F Hot Surface G Flying Objects H Moving Parts J Read Manual A Explosion B Fire C Electric Shock D Toxic Fumes E Kickback www usa husqvarna com A WARNING Storage batteries give off explosive hydrogen gas during recharging Fuel and its vapors are extremely flammable and Hydrogen gas stays near battery for a long time explosive after battery has been charged Fire or explosion can cause severe burns or Slightest spark will ignite hydrogen and cause death explosion Y P He blinded nei WHEN ADDING OR DRAINING FUEL ou cal Mos or Severe y mune e Turn generator OFF and let it cool at least 2 minutes before Battery electrolyte fluid contains acid and is removing fuel cap Loosen cap slowly to relieve pressure in extremely caustic tank Contact with battery fluid will cause severe Fill or drain fuel tank outdoors chemical burns DO NOT overfill tank Allow space for fuel expansion DO NOT allow any open flame spark heat or lit cigarette during If fuel spills wait until it evaporates before starting engine and for Several Minutes atter charging a gattery Keep fuel away from sparks open flames pilot lights heat and e Wear protective goggles rubber apron and rubber gloves other ignition sources DO NOT light a cigarette or smoke WHEN STARTING EQUIPMENT A DANGER e Ensure spark plug muffler fuel cap and air cleaner are in place Using a ge
27. nerator indoors CAN KILL YOU IN MINUTES DO NOT crank engine with spark plug removed WHEN OPERATING EQUIPMENT DO NOT tip engine or equipment at angle which causes fuel to spill This generator is not for use in mobile equipment or marine applications WHEN TRANSPORTING OR REPAIRING EQUIPMENT Generator exhaust contains carbon monoxide This is a poison you cannot see or smell Transport repair with fuel tank EMPTY or with fuel shutoff valve OFF NEVER use inside a home Only use OUTSIDE and or garage EVEN IF doors far away from windows Disconnect spark plug wire and windows are open doors and vents WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK Store away from furnaces stoves water heaters clothes dryers or other appliances that have pilot light or other ignition source A WARNING because they can ignite fuel vapors Running engine gives off carbon monoxide an odorless colorless poison gas A WARNING Breathing carbon monoxide can cause headache e This generator does not meet U S Coast Guard Regulation fatigue dizziness vomiting confusion seizures 33CFR 183 and should not be used on marine applications nausea fainting or death e Failure to use the appropriate U S Coast Guard approved Operate generator ONLY outdoors generator could result in death or serious injury and or property damage Install a battery operated carbon monoxide alarm near the bedrooms Keep exhaust gas from
28. ng a Battery Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery DO NOT use the unit to charge any 6 Volt batteries DO NOT use the unit to crank an engine having a discharged battery Storage batteries give off explosive hydrogen gas during recharging Hydrogen gas stays near battery for a long time after battery has been charged Slightest spark will ignite hydrogen and cause explosion You can be blinded or severely injured Battery electrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns e DO NOT allow any open flame spark heat or lit cigarette during and for several minutes after charging a battery Wear protective goggles rubber apron and rubber gloves To recharge 12 Volt batteries proceed as follows 1 If necessary clean battery posts or terminals 2 Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells DO NOT use tap water 3 If the battery is equipped with vent caps make sure they are installed and are tight 4 Connect battery charge cable connector plug to the 12 Volt DC panel receptacle 5 Connect battery charge cable clamp with red handle to battery post or terminal indicated by Positive POS or 12 6 Connect battery charge cable clamp with black handle to battery post or terminal indicated by N
29. ons about replacing components on your generator please call 877 224 0458 for assistance Some adjustments will need to be made periodically to properly maintain your generator All maintenance in this manual and the engine operator s manual should be made at least once each season Once a year you should clean or replace the spark plug clean or replace the air filter A new spark plug and clean air filter assure proper fuel air mixture and help your engine run better and last longer Please refer to your engine operator s manual for more details Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE DO NOT use water or other liquids to clean generator Liquids can enter engine fuel system causing poor performance and or failure to occur In addition if liquid enters generator through cooling air slots some of the liquid will be retained in voids and cracks of the rotor and stator winding insulation Liquid and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings Cleaning Daily or before use look around and underneath the generator for signs of oil or fuel leaks Cle
30. ound fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work i CAUTION DO NOT touch bare wires or receptacles ith electrical hich Excessively high operating speeds increase risk of injury DO NOT use generator with electrical cords which are worn and damage to generator frayed bare or otherwise damaged DO NOT operate generator in the rain or wet weather Excessively low speeds impose a heavy load DO NOT handle generator or electrical cords while standing in DO NOT tamper with governed speed Generator supplies water while barefoot or while hands or feet are wet correct rated frequency and voltage when running at governed DO NOT allow unqualified persons or children to operate or speed service generator DO NOT modify generator in any way AM WARNING NOTICE Exceeding generators wattage amperage capacity can gt Contact with mufiler area can result in serious damage generator and or electrical devices connected to it ors burns mm DO NOT exceed the generator s wattage amperage capacity See f Exhaust heat gases can ignite combustibles Don t Overload Generator in the Operation section 4 Structures or damage fuel tank causing a fire e Start generator and let engine stabilize before connecting electrical loads DO NOT touch hot parts and AVOID hot exhaust gases Connect electrical loads in OFF position then turn ON for Allow equipment to cool befo
31. re touching operation Keep at least 5 feet 1 5 m of clearance on all sides of e Turn electrical loads OFF and disconnect from generator before generator including overhead stopping generator Code of Federal Regulation CFR Title 36 Parks Forests and Public Property require equipment powered by an internal NOTICE combustion engine to have a spark arrester maintained in effective working order complying to USDA Forest service Improper treatment of generator can damage it and standard 5100 10 or later revision In the State of California a shorten its life spark arrester is required under section 4442 of the California Public resources code Other states may have similar laws Use generator only for intended uses If you have questions about intended use ask dealer or contact WARNING local service center Operate generator only on level surfaces DO NOT expose generator to excessive moisture dust dirt or corrosive vapors DO NOT insert any objects through cooling slots If connected devices overheat turn them off and disconnect them from generator Shut off generator if WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR electrical output is lost Disconnect the spark plug wire from the spark plug and place equipment sparks smokes or emits flames the wire where it cannot contact spark plug unit vibrates excessively WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark w
32. rea M Fuel Valve Used to turn fuel supply on and off to engine N Engine Switch Set this switch to On before using recoil starter Set switch to Off to stop engine E 12 Volt DC 8 3 Amp Accessory Jacks May be used Items Not Shown to power 12 Volt DC electrical devices or recharge Engine Identification Provides model type and code of 12 Volt DC batteries engine Please have these readily available if calling for F Spark Arrester Muffler Exhaust muffler lowers engine assistance noise and is equipped with a spark arrester screen Oil Drain Plug Drain engine oil here G Data Tag Provides model revision and serial number Oil Fill Cap Check and fill engine with oil here of generator Please have these readily available when calling for assistance Cord Sets and Receptacles Use only high quality well insulated grounded extension cords with the generator s 120 Volt duplex receptacle Inspect extension cords before each use Check the ratings of all extension cords before you use them Extension cord sets used should be rated for 125 Volt AC loads at 15 Amps or greater for most electrical devices Some devices however may not require this type of extension cord Check the operator s manuals of those devices for the manufacturer s recommendations Keep extension cords as short as possible to minimize voltage drop A WARNING Overloaded electrical cords can overheat arc land
33. urge Starting Watts Tool or Appliance Essentials Light Bulb 75 watt Deep Freezer Sump Pump Refrigerator Freezer 18 cf Water Well Pump 1 3 hp Heating Cooling Window AC 10 000 BTU Window Fan Furnace Fan Blower 1 2 hp Kitchen Microwave Oven 1000 Watt Coffee Maker Electric Stove Single Element Hot Plate Family Room DVD CD Player VCR Stereo Receiver Color Television 27 in Personal Computer w 17 in monitor Other Security System AM FM Clock Radio Garage Door Opener 1 2 hp Electric Water Heater 40 gallon DIY Job Site Quartz Halogen Work Light Airless Sprayer 1 3 hp Reciprocating Saw Electric Drill 1 2 hp Circular Saw 7 1 4 in Miter Saw 10 in Table Planer 6 in Table Saw Radial Arm Saw 10 in Air Compressor 1 1 2 hp Wattages listed are approximate only Check tool or appliance for actual wattage www usa husqvarna com Maintenance General Recommendations Regular maintenance will improve the performance and extend the life of the generator See an authorized dealer for service The generator s warranty does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instructed in this manual and the engine operator s manual NOTE Should you have questi
34. watts can be estimated by adding only the item s with the highest additional surge watts to the total rated watts from step 2 Example Rated Running Additional Surge Tool or Appliance Watts Starting Watts Window Fan 300 600 Deep Freezer 500 500 Television 500 Security System 180 Light 75 Watts 75 1555 Total 600 Highest Running Watts Surge Watts Total Rated Running Watts 1555 Highest Additional Surge Watts 600 Total Generator Output Required 2155 Power Management To prolong the life of your generator and attached devices it is important to take care when adding electrical loads to your generator There should be nothing connected to the generator outlets before starting its engine The correct and safe way to manage generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load 14 NEVER add more loads than the generator capacity Take special care to consider surge loads in generator capacity as described above Wattage Reference Guide Rated Running Watts Additional S
35. will repair or replace any part that upon examination is found to be defective under normal use and service This warranty will not cover the following repairs and equipment G Normal Wear Outdoor Power Equipment like all mechanical devices needs periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment Installation and Maintenance This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in our judgment to adversely affect its performance and reliability This warranty also does not cover normal maintenance such as air filters adjustments fuel system cleaning and obstruction due to chemical dirt carbon lime and so forth Other Exclusions This warranty excludes wear items such as o rings filters etc or malfunctions resulting from accidents abuse modifications alterations or improper servicing or freezing or chemical deterioration Accessory parts such as starting batteries generator adapter cord sets and Storage covers are excluded from the product warranty This warranty excludes used reconditioned and demonstration equipment equipment used for prime power in place of utility power equipment used in life support applications and failures due to a
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