Hoshizaki C-101BAH-AD User's Manual
Contents
1. 6 Fasten the sheet metal bracket to the bottom of the door with the three T2 screws provided Tighten the screws to the door See Fig 25 Door Snug the screws but do not tighten Overlay Panel Sheet Metal Bracket Fig 24 Fig 25 21 7 Tighten the four 4 25 pan head screws installed in step 5 See Fig 26 8 Replace the door gasket in its proper orientation Reinsert the bushings into hinge C1 and hinge C2 the hinges attached to the door See Fig 27 Bushing Tighten the screws g HB Bushing 26 27 9 Attach the door hinge then continue to maintain a hold on the door Screw the hinge stop pin into hinge B until it is tight See Fig 28 10 Insert the 2 canoe clips included in the accessory bag into the holes on top of the door See Fig 29 Canoe Clips Hinge Stop Pin Fig 28 Fig 29 22 1 Position the appliance in the sel2. fl 7 H Power Cord Louver B Electrical and Refrigerant Data The nameplate provides electrical and refrigerant data The nameplate is located inside the storage bin For certification marks see the nameplate We reserve the right to make changes in specifications and design without prior notice Model Number C 101BAH C 101BAH DS C 101BAH AD C 101BAH ADDS C Dimensions Connections 1 C 101BAH ae ir za Las CM eM om o c D 1 2 Dr Cea La gt 4 lt x c 1 2 LIST ae oe gt c 3 59 27 win ne Ze z wu E hi Ea dl m oo ES Blo DN em pm 699 E 01 15 62 96 81 E 061 001 3 LOL Vr Lu co DE oo lt a H ox ie nl nl a cl 0 SEE 30 1 17 4 2 2 C 101BAH DS GS 6 9 ere ol
3. Routed Area 11 279 mm a U O miu C 101BAH ADDS Overlay Panel Specification Overlay Panel Height 27 9 16 700 mm Overlay Panel Width 14 13 16 376 mm Overlay Panel Thickness 5 8 16 mm minimum 3 4 19 mm maximum Overlay Panel and Door Weight total 2016 9 kg maximum 17 3 Fabrication of Overlay Panel Fabricate the overlay panel as outlined in the specification on the previous page and the instructions below 1 Rout a channel at the bottom of the overlay panel to the proper dimensions See C Routed Area in the specification diagram and Fig 8 2 Drill six 1 4 diameter hardwood may require slightly larger diameter holes 3 8 10 mm deep in the locations designated NOTICE Use care when drilling holes for mounting hardware drilled holes must be straight and drilled to the correct diameter and depth See A Threaded Inserts and B Threaded Inserts in the specification diagram and Fig 9 Holes Holes Routed Channel N Fig 8 Fig 9 3 Screw the 6 threaded wood inserts into the 1 4 holes drilled in the previous step Make sure that the inserts are threaded straight and that the tops of the inserts are flush to the overlay panel surface Otherwise the overlay panel cannot be properly fastened to the door 4 Mount the door handle hardware Hoshizaki recommends that the door handle hardware be mounted on the edg
4. E 92 m 2 7 Lu les u d eo S620 a 8779 m e C ex gt am on ES Lu ou gt cU eo LJ E _ lt L aw a 15 7 o Slo DN ET u XE eS U N m 15 62 __ _ tree z 061 001 S lt ICON E 2 8 gt Ny Fo E N x S ca Y e 9 1 L S s 059 i as 4 2 3 C 101BAH AD 117511 er 007 6901 Idi 27 LUI IL 131110 NIVUG 1270 01 9 0 wlo 0 0 5011 1 ee a cn E E 1 ele f 4 1415100 1 591 2 E 1802 AlddNS 4 S TANVd 8000 8 v1 91 T i EE I J xj He ien d ES ldd 42 10 86 2 99 v1 L3INI Y31YM 961 BLE 15 dd 116 98 INO 31 2 Im 158 611 voc syun 4 C 101BAH ADDS 007 6901 ldd 2 1270 01
5. 12 DOOF een 13 1 C 101BAH 101 aussen 13 aj Door Reversal M 13 2 C 101BAH DS C TOIBAEHEADD GS aaa oc ied 15 a Overlay Panel Fabrication and Attachment 15 D ccc 23 E Electrical 23 F Water Supply and Drain Connections sen 24 G Final IS ee T 26 IIBER E 27 Important NOTES About USE p dag udo Rel ee a 27 B MeN 1 2 Nc PM 29 TESTIS 30 5 6 ae I 31 B Cleaning and Sanitizing deeem EDU 32 SiO eS Bim Drailh eec 34 IBN Ee Ic TED 35 E Optional Drain Pump HS 506 1 36 V Preparing the Appliance for Periods of 37 DIS De 39 Important Safety Information Throughout this manual notices appear to bring your attention to situations which could result in death serious injury damage to the appliance or damage to property A WARNING Indicates a hazardous situation which could result in death or serious injury NOTICE Indicates a situation which could result in damage to the appliance or prop
6. Do not climb stand or hang on the appliance or appliance door or allow children or animals to do so Serious injury could occur or the appliance could be damaged Be careful not to pinch fingers when opening and closing the door Be careful when opening and closing the door when children are in the area Do not use combustible spray or place volatile or flammable substances near the appliance They might catch fire Keep the area around the appliance clean Dirt dust or insects in the appliance could cause harm to individuals or damage to the appliance NOTICE Protect the floor when moving the appliance to prevent damage to the floor Follow the water supply drain connection and maintenance instructions carefully to reduce the risk of costly water damage In areas where water damage is a concern install a contained area with a floor drain Install the appliance in a location that stays above freezing Normal operating ambient temperature must be within 45 F to 100 F 7 C to 38 e f using the optional drain pump HS 5061 test its operation every time the appliance is cleaned and sanitized See IV E Optional Drain Pump HS 5061 for details If the optional drain pump is not operating properly water could back up and overflow leading to costly water damage To help ensure the storage bin drain remains clear follow the instructions in IV C Storage Bin Drain once every 3 months or as often
7. Do not install the appliance in a corner where the door will interfere with other equipment or where the appliance cannot be pulled out for service Installation Space C 101BAH C 101BAH DS C 101BAH AD 5 C 101BAH ADDS 32 814 mm minimum Between Two Cabinets 34 864 mm minimum C 101BAH C 101BAH DS Min 15 Min 34 381 mm 864 mm C 101BAH AD C 101BAH ADDS Min 32 814 mm Between a Cabinet and a Wall or Tall Cabinet Secure Do not let the weight of the counter rest on the appliance 15 381 mm minimum 24 610 mm minimum Between a Cabinet and the End of a Counter C 101BAH Support Do not 381mm Tet ihe weight A of the counter t on the C 101BAH ADDS rest Min 32 appliance 814 mm In a Corner Appliance C Door 1 C 101BAH C 101BAH AD a Door Reversal If you would like to reverse the door swing follow the steps below Otherwise skip to section II D Setup 1 While maintaining a hold on the door remove the hinge stop pin from hinge B Pull out the bottom of the door slightly and gently remove the door from hinge A See Fig 1 Hinge B Hinge A Fig 1 Hinge Stop Pin 2 Remove the 2 bolts securing the top panel then lift it off See Fig 2 Top Panel Pais Fig 2 3 Remove hinge and the bracket from the right side of the appliance and the top
8. 5 Sanitizing Procedure Final 1 Using a clean funnel and hose pour 1 qt 1 1 of sanitizing solution over the extruding head Allow the appliance to sit for 10 minutes before operation 2 Move the control switch to the ICE position 3 Allow the appliance to make ice for 20 minutes then move the control switch to the DRAIN position 4 Allow the water system to drain for 1 minute 5 Move the control switch to the ICE position 6 After the gear motor starts move the control switch to the DRAIN position 7 Allow the water system to drain for 1 minute 8 Move the control switch to the ICE position and allow the appliance to run Check for leaks 9 After 30 minutes move the control switch to the OFF position 10 Pour warm water into the storage bin to melt all of the ice then clean the storage bin liner door liner and door gasket with a neutral cleaner Rinse thoroughly after cleaning 11 Move the control switch to the ICE position to start the automatic icemaking process C Storage Bin Drain In some conditions slime may build up inside the storage bin drain and prevent water from draining properly To prevent this buildup perform the following procedure once every 3 months or as often as necessary for conditions NOTICE If the storage bin drain becomes clogged water could build up in the bin and overflow leading to costly water damage 1 Move the control switch to the OFF position WARN
9. Overlay Panel Fig 18 Fig 19 12 Drill 3 8 diameter holes 1 4 7 mm deep where you marked on the overlay panel to accommodate the hinge C1 and hinge C2 bushings 20 4 Attachment of Overlay Panel to Door 1 Fasten the sheet metal bracket to the overlay panel using the two M4x8 truss head screws provided Snug the screws but do not tighten See Fig 20 2 Temporarily fasten the overlay panel to the door using 2 of the M4x25 pan head screws provided See Fig 21 6 Overlay Panel zn Screws Snug the screws but do not tighten Sheet Metal Bracket Fig 20 Fig 21 3 Adjust the sheet metal bracket so that it is flush with the bottom of the door See Fig 22 4 Remove the overlay panel from the door and tighten the two M4x8 truss head screws securing the sheet metal bracket to the overlay panel See Fig 23 Overlay Panel Tighten the screws Door 8 8 8 gt a Sheet Metal Bracket Sheet Metal Bracket Fig 22 Fig 23 5 Fasten the overlay panel to the door using the four M4x25 pan head screws provided Snug the screws but do not tighten See Fig 24
10. caulk compound in a smooth and easily cleanable manner 4 Move the control switch to the ICE position to start the automatic icemaking process 5 6 7 Remove the ice produced then clean the storage bin liner door liner and door gasket using a neutral cleaner Rinse thoroughly after cleaning Once the appliance starts to produce ice allow it to run for another 30 minutes Move the control switch to the OFF position 8 Move the control switch to the ICE position to start the automatic icemaking process 9 To confirm bin control operation hold ice in contact with the bin control thermostat bulb If the icemaker does not stop within 10 seconds the bin control thermostat must be adjusted Installations at higher altitude locations are more likely to require adjustment 29 IV Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided with the appliance Consult with your local Hoshizaki Certified Service Representative about maintenance service To obtain the name and phone number of your local Hoshizaki Certified Service Representative visit www hoshizaki com WARNING Only qualified service technicians should service the appliance Failure to install operate and maintain the equipment in accordance with this manual will adversely affect safety performance component life and warranty coverage To reduce the risk of electric shock do not touch the control
11. local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations Connect to potable water supply only Do not connect to a hot water supply n areas where water damage is a concern install in a contained area with a floor drain Water line installation to the appliance is not warranted by Hoshizaki Water hammer issues must be resolved by a qualified plumber before installing the appliance Water hammer can cause appliance damage that may lead to water leakage or flooding A minimum of 1 2 nominal ID hard pipe or equivalent is required for the drain line Installing a smaller diameter drain line will reduce water flow and may lead to water leakage or flooding e f using the optional drain pump HS 5061 test its operation every time the appliance is cleaned and sanitized See IV E Optional Drain Pump HS 5061 for details If the optional drain pump is not operating properly water could back up and overflow leading to costly water damage Water Supply Minimum Water Supply Drain Outlet Minimum Drain Inlet Line Size Line Size 1 2 Female Pipe 1 4 Nominal ID 1 2 Female Pipe 1 2 Nominal Thread FPT Copper Water Tubing or Thread FPT ID Hard Pipe or Equivalent Equivalent A plumbing permit and services of a licensed plumber may be required in some areas A water supply line shut off valve and drain valve must be installed Be sure there is sufficient extra water supp
12. 5 0 931 I18YLSNFAY 131100 6 00 5 117511 2791 v6 008 10 SR E 181 1 ey 1582 0 d 1015100 9NOT 1 9702 als 802 114405 8304 RE e 4 13 4 4000 9 P 91 TA oo 141 271 186721717 S 22 Y3LYM 976 oI 188 v1 2 81 eh 9 9 T INO WIV 9 61 70S syun Il Installation Instructions WARNING The appliance must be installed in accordance with applicable national state and local codes and regulations CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place after installation Make sure that none have fallen into the storage bin A Checks Before Installation Visually inspect the exterior of the shipping container and immediately report any damage to the carrier Upon opening the container any concealed damage should also be immediately reported to the carrier Remove the shipping carton tape and packing material If any are left in the appliance it will not work properly Remove the package containing the accessories Remove the protective plastic film from the panels If the appliance is ex
13. 6 770 487 3360 E mail techsupport hoshizaki com HOSHIZAKI AMERICA INC 618 Highway 74 South Peachtree City GA 30269 Attn Hoshizaki Technical Support Department NOTE To expedite assistance all correspondence communication MUST include the following information Model Number Serial Number Complete and detailed explanation of the problem IMPORTANT This manual should be read carefully before the appliance is installed and operated Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance Retain this manual for any further reference that may be necessary CONTENTS Important Safety unen berceau een 4 SD DOCH I T 6 Pe OMS UMN de eo 6 B Electrical and Helrigerant na e aaa a PR a a Rn 6 C Dimensions Connections a n CIAO ORE ERR dux ERA 7 ES RAR CEN MEUM MN I MM DI MM 7 2 C101 BAH DS 8 1 1 ut I PE IE UE Meare 9 1 DS nee 10 10 eemper 11 A Checks Before Installallon ee 11 B ee RETE 11 i General o 11 2 Bull In Installation Sie
14. Hoshizaki America Inc Self Contained Cubelet Models 101 C IOI BAH DS C IOI BAH AD C IOIBAH ADDS INSTRUCTION MANUAL A Superior Degree of Reliability www hoshizaki com Issued 7 25 2013 WARNING Only qualified service technicians should install and service the appliance To obtain the name and phone number of your local Hoshizaki Certified Service Representative visit www hoshizaki com No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual Likewise the owner manager should not proceed to operate the appliance until the installer has instructed them on its proper operation Failure to install operate and maintain the appliance in accordance with this manual will adversely affect safety performance component life and warranty coverage and may result in costly water damage Proper installation is the responsibility of the installer Product failure or property damage due to improper installation is not covered under warranty Hoshizaki provides this manual primarily to assist qualified service technicians in the installation maintenance and service of the appliance Should the reader have any questions or concerns which have not been satisfactorily addressed please call send an e mail message or write to the Hoshizaki Technical Support Department for assistance Phone 1 800 233 1940 770 487 2331 Fax 1 800 843 105
15. ING To reduce the risk of electric shock do not touch the control switch with damp hands 2 Remove all ice from the storage bin 3 Mix a batch of sanitizing solution by diluting 1 25 fl oz 37 ml or 2 5 tbs of a 5 2596 sodium hypochlorite solution chlorine bleach with 2 5 gallons 9 5 1 of warm water Using a chlorine test strip or other method confirm that you have a concentration of about 200 ppm IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution 4 Slowly pour the sanitizing solution into the storage bin 5 After all of the solution has drained clean the storage bin liner with a neutral cleaner Rinse thoroughly with clean water 6 Move the control switch to the ICE position to start the automatic icemaking process 34 D Condenser Check the condenser once a year and clean if required by following the steps below More frequent cleaning may be required depending on location WARNING Condenser fins are sharp Use care when cleaning 1 Move the control switch to the OFF position then unplug the appliance from the electrical outlet WARNING To reduce the risk of electric shock do not touch the control switch or plug with damp hands 2 Remove the screws securing the front panel then remove it See Fig 32 3 Remove the screws securing the louver then remove it 4 Use a brush attachment on a vacuum cleaner to gently clean the condenser fins Do not us
16. as necessary for conditions If the storage bin drain becomes clogged water could build up in the bin and overflow leading to costly water damage f water collects in the bin and will not drain turn off the appliance and close the water supply line shut off valve Call for service e f water seeps from the base of the appliance turn off the appliance and close the water supply line shut off valve Call for service Failure to do so could lead to costly water damage Do not leave the appliance on during extended periods of non use extended absences or in sub freezing temperatures To properly prepare the appliance for these occasions follow the instructions in V Preparing the Appliance for Periods of Non Use Keep ventilation openings in the appliance enclosure or in the built in structure clear of obstruction Do not place objects on top of the appliance The storage bin is for ice use only Do not store anything else in the storage bin l Specifications A Construction Top Panel Ice Discharge a Opening Bin Control _ tt Thermostat Scoop Holder BT Bulb Slope Magnet Catch Front u Control Switch Door
17. ater damage 1 Move the control switch to the OFF position WARNING To reduce the risk of electric shock do not touch the control switch or plug with damp hands 2 Close the water supply line shut off valve then open the water supply line drain valve 3 Allow the line to drain by gravity 4 Move the control switch to the DRAIN position 5 Allow the water system to drain for 1 minute 6 Attach a compressed air or carbon dioxide supply to the water supply line drain valve 7 Move the control switch to the ICE position 8 Blow the water supply line out using the compressed air or carbon dioxide supply 9 Close the water supply line drain valve 10 Move the control switch to the OFF position then unplug the appliance from the electrical outlet 11 Remove the screws securing the upper rear panel then remove it See Fig 34 12 Remove the clamp securing the reservoir outlet hose to the reservoir Disconnect the reservoir outlet hose from the reservoir 13 Attach a compressed air or carbon dioxide supply to the reservoir outlet hose T Upper Rear Panel Fig 34 Reservoir Outlet Hose Overflow Hose 14 Plug the appliance back in then move the control switch to the DRAIN position 15 Blow out the reservoir outlet hose using the compressed air or carbon dioxide supply 16 Move the control switch to the OFF position then unplug the ap
18. brace from the left side Rotate hinge A to position the gasket notch to the inside then fasten hinge A and the bracket to the left side and the top brace to the right side See Fig 3 Bracket __ 5 Hinge A BU Ls pisi Fig 3 XE __ Top Brace y Gasket Notch E 4 Remove hinge B from the right side of the appliance and the 2 filler screws from the left side Attach the 2 filler screws to the right side and attach hinge B to the left side See Fig 4 5 Rotate the top panel 180 from its previous position This brings the notch that was previously in the right rear to the left front See Fig 5 Hook the rear part of the panel on the body then secure the front with the 2 bolts removed in step 2 Screws Hinge B Filler Screws Fig 4 Fig 5 6 Remove the 2 screws attaching the door handle and also remove the other 2 screws indicated in the illustration Use 2 of the screws to attach the handle to the other side of the door and attach the other 2 screws in the remaining 2 holes See Fig 6 7 Attach the door to hinge A then continue to maintain a hold on the door Screw the hinge stop pin into hinge B until it is tight See Fig 7 Door Handle Screws Fig 6 Hinge Stop Pin Fig 7 2 C 101BAH DS C 101BAH ADDS a Overlay Panel Fabrication and Attachment IMPORTANT The overlay panel must be crafted by a pro
19. c icemaking process Appliance Exterior Wipe down with clean soft cloth Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up Clean any chlorine staining rust colored spots using a non abrasive cleanser Storage Bin Drain Maintain as outlined in IV C Storage Bin Drain Months Every 6 Icemaker and Clean and sanitize per the cleaning and sanitizing instructions provided in Months Storage Bin this manual See IV B Cleaning and Sanitizing Instructions Evaporator Wipe down with clean cloth and warm water Condensate Drain ru Pan and Gear AP Motor Drain Pan Evaporator B Condensate Drain Pan Gear Motor Drain Pan Pump HS 5061 External Water Check for proper pressure and change if necessary the water supply inlet screen N Inspect Clean if necessary See IV D Condenser Inspect the water hoses and clean replace if necessary Upper Bearing Check for wear using 02 round stock or pin gauge Replace both upper extruding head bearing and lower bearing if wear exceeds factory recommendations See the Service Manual for details Upper Bearing Inspect Replace both upper bearing and lower bearing if wear exceeds extruding head factory recommendations Replace the mechanical seal if the seal s contact then Yearly Lower Bearing surfaces are worn cracked or scratched and O Ring lower housing Mechanical Seal Evaporator Oylinder Au
20. e careful when opening and closing the door when children are in the area Do not use combustible spray or place volatile or flammable substances near the appliance They might catch fire Keep the area around the appliance clean Dirt dust or insects in the appliance could cause harm to individuals or damage to the appliance 27 NOTICE Protect the floor when moving the appliance to prevent damage to the floor e f using the optional drain pump HS 5061 test its operation every time the appliance is cleaned and sanitized See IV E Optional Drain Pump HS 5061 for details If the optional drain pump is not operating properly water could back up and overflow leading to costly water damage To help ensure the storage bin drain remains clear follow the instructions in IV C Storage Bin Drain once every 3 months or as often as necessary for conditions If the storage bin drain becomes clogged water could build up in the bin and overflow leading to costly water damage f water collects in the bin and will not drain turn off the appliance and close the water supply line shut off valve Call for service f water seeps from the base of the appliance turn off the appliance and close the water supply line shut off valve Call for service Failure to do so could lead to costly water damage Do not leave the appliance on during extended periods of non use extended absences or in sub freezing temperatures To pr
21. e opposite of the door hinge side optional hinge reversal is covered in step 6 Countersunk screw heads are required to ensure that the hardware fasteners do not interfere with the overlay panel fitting flush with the door 5 While maintaining a hold on the door remove the hinge stop pin from hinge B Pull out the bottom of the door slightly and gently remove the door from hinge A See Fig 10 If you are leaving the door right hinged skip to step 7 If you would like to reverse the door hinges proceed to step 6 6 If you would like to reverse the door hinges do the following Contact your local distributor to purchase Hoshizaki Kit HS 0229 The kit contains hinge A left b Remove the 2 bolts securing the top panel then lift it off See Fig 11 c Remove hinge A right and the bracket from the right side of the appliance Set aside hinge A right it is not needed Remove the top brace from the left side Fasten hinge A left and the bracket to the left side and the top brace to the right side See Fig 12 Note When on the proper side the gasket notch for hinge A is to the inside Screw Top Panel E Bracket Screw Top Brace Hinge A Left n t Gasket Notch 4 Hinge A Right Not Needed Fig 11 Fig 12 d Remove hinge B from the right side of the appliance and the 2 filler screws from the left side Attach the 2 fi
22. e too much force otherwise the fins could be damaged 5 Replace the louver and front panel in their correct positions Ensure that the screws are securely in place 6 Plug the appliance back in Move the control switch to the ICE position to start the automatic icemaking process Condenser Front Panel X Screws IN Fig 32 EN 97 9 L T Er ia VA S Screws Louver 35 E Optional Drain Pump HS 5061 If the optional drain pump HS 5061 is installed test its operation at least twice a year as outlined below Note that the pump has power even when the control switch is in the OFF position NOTICE If the optional drain pump is not operating properly it will adversely affect performance component life and warranty coverage and may result in costly water damage 1 Move the control switch to the OFF position then unplug the appliance from the electrical outlet WARNING To reduce the risk of electric shock do not touch the control switch or plug with damp hands 2 Remove all ice from the storage bin 3 Plug the appliance back in 4 Slowly pour 24 to 30 oz 710 to 890 ml of water over the storage bin drain hole in the storage bin 5 If water pumps out properly and the drain pump then de energizes proceed to step 6 If water does not pump out properly and or the drain pump d
23. ected permanent location 2 Level the appliance from side to side and front to rear by adjusting the feet E Electrical Connection WARNING Electrical connection must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage The appliance requires an independent power supply of proper capacity See the nameplate for electrical specifications Failure to use an independent power supply of proper capacity can result in a tripped breaker blown fuse damage to existing wiring or component failure This could lead to heat generation or fire THE APPLIANCE MUST BE GROUNDED The appliance is equipped with a NEMA 5 15 three prong grounding plug to reduce the risk of potential shock hazards It must be plugged into a properly grounded independent 3 prong wall outlet If the outlet is a 2 prong outlet it is your personal responsibility to have a qualified electrician replace it with a properly grounded independent 3 prong wall outlet Do not remove the ground prong from the power cord and do not use an adapter plug Failure to properly ground the appliance could result in death or serious injury Do not use an extension cord To reduce the risk of electric shock do not touch the control switch or plug with damp hands Make sure the control switch is in the OFF position before plugging in or unplugging the applia
24. erty IMPORTANT Indicates important information about the installation use and care of the appliance WARNING The appliance should be destined only to the use for which it has been expressly conceived Any other use should be considered improper and therefore dangerous The manufacturer cannot be held responsible for injury or damage resulting from improper incorrect and unreasonable use Failure to install operate and maintain the appliance in accordance with this manual will adversely affect safety performance component life and warranty coverage and may result in costly water damage To reduce the risk of death electric shock serious injury or fire follow basic precautions including the following Only qualified service technicians should install and service the appliance The appliance must be installed in accordance with applicable national state and local codes and regulations The appliance requires an independent power supply of proper capacity See the nameplate for electrical specifications Failure to use an independent power supply of proper capacity can result in a tripped breaker blown fuse damage to existing wiring or component failure This could lead to heat generation or fire THE APPLIANCE MUST BE GROUNDED The appliance is equipped with a NEMA 5 15 three prong grounding plug reduce the risk of potential shock hazards It must be plugged into a properly grounded independent 3 prong wal
25. fessional cabinet maker to ensure quality results 1 Parts Ensure that all parts required for the overlay panel assembly are contained in the accessories bag No Descipion Part Number 1 Threaded woodinset aaaooa or 6 6 SheetMetalBracket 4a3998 01 1 ANI fw oo gt 3 4 5 1 2 15 2 Overlay Panel Specification Use the specification that applies to your appliance C 101BAH DS or C 101BAH ADDS and the directions that follow to prepare your overlay panel a C 101BAH DS 14 13 16 M 376 mm Oo lt E 13 1 2 342 mm A Threaded Inserts LE SIE mn N em N N E o N B Threaded Inserts 5 lu 9 1 8 M ES OL 230 C Routed Area 11 279 mm CSE de a NM E wie C 101BAH DS Overlay Panel Specification Overlay Panel Height 29 17 32 750 mm Overlay Panel Width 14 13 16 376 mm Overlay Panel Thickness 5 8 16 mm minimum 3 4 19 mm maximum Overlay Panel and Door Weight total 20 Ib 9 kg maximum 16 b C 101BAH ADDS 14 13 16 p 376 mm 13 1 2 gt 3 B 342 mm A Threaded Inserts Y E P n N em s NT E a nl De s gt 5 Threaded Inserts ad Mt 9 1 8 Fa ex E 230
26. ger 31 B Cleaning and Sanitizing Instructions The appliance must be cleaned and sanitized at least twice a year More frequent cleaning and sanitizing may be required in some conditions WARNING To prevent injury to individuals and damage to the appliance do not use ammonia type cleaners Carefully follow any instructions provided with the cleaning and sanitizing solutions Always wear liquid proof gloves and goggles to prevent the cleaning and sanitizing solutions from coming into contact with skin or eyes Do not use ice made from the cleaning and sanitizing solutions After cleaning and sanitizing be careful not to leave any solution in the appliance Do not place fingers or any other objects into the ice discharge opening extruding head 1 Cleaning Solution Dilute 1 6 fl oz 47 ml or 3 2 tbs of Hoshizaki Scale Away or Nu Calgon Liquid Ice Machine Cleaner with 1 qt 1 1 of warm water This is a minimum amount Make more solution if necessary IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution 2 Cleaning Procedure 1 Move the control switch to the OFF position 2 Remove all ice from the storage bin 3 4 5 Move the control switch to the OFF position Move the control switch to the DRAIN position Allow the water system to drain for 1 minute Using a clean funnel and hose not included pour 1 qt 1 1 of cleaning soluti
27. l outlet If the outlet is a 2 prong outlet it is your personal responsibility to have a qualified electrician replace it with a properly grounded independent 3 prong wall outlet Do not remove the ground prong from the power cord and do not use an adapter plug Failure to properly ground the appliance could result in death or serious injury Do not use an extension cord To reduce the risk of electric shock do not touch the control switch or plug with damp hands Make sure the control switch is in the OFF position before plugging in or unplugging the appliance Do not use an appliance with a damaged power cord The power cord should not be altered jerked bundled weighed down pinched or tangled Such actions could result in electric shock or fire To unplug the appliance be sure to pull the plug not the cord and do not jerk the cord Do not make any alterations to the appliance Alterations could result in electric shock injury fire or damage to the appliance Do not place fingers or any other objects into the ice discharge opening WARNING continued The appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Young children should be properly supervised around the appliance
28. liance in a site where the ambient temperature is within 45 F to 100 F 7 C to 38 C and the water temperature within 45 F to 90 F 7 C to 32 C all year around 3 Have the shipping carton tape and packing material been removed from the appliance Has the protective plastic film been removed from the panels 4 Have all electrical and water connections been made Do electrical and water connections meet all national state and local code and regulation requirements 5 Has the power supply voltage been checked or tested against the nameplate rating Is the power supply a properly grounded independent 3 prong wall outlet 6 Are the water supply and drain lines sized as specified Are the water supply line shut off valve and drain valve installed Has the water supply pressure been checked to ensure a minimum of 7 PSIG and a maximum of 113 PSIG 7 Are all components fasteners and thumbscrews securely in place 8 Has the end user been given this instruction manual and instructed on how to operate the appliance and the importance of the recommended periodic maintenance 9 Has the end user been given the name and telephone number of an authorized service agent 10 Has the warranty tag been filled out and forwarded to the factory for warranty registration 26 Operating Instructions A Important Notes About Usage WARNING Only qualified service technicians should install and service the appliance Failure to i
29. ller screws to the right side and attach hinge B to the left side See Fig 13 e Rotate the top panel 180 from its previous position This brings the notch that was previously in the right rear to the left front See Fig 14 Hook the rear part of the panel on the body then secure the front with the 2 bolts removed in step 6a Screws gt NS oe Hinge B Screws Fig 13 Fig 14 f Remove hinge C1 from the top right part of the door flip it and reattach to the bottom left Remove hinge C2 from the bottom right part of the door flip it and reattach to the top left See Fig 15 Proceed to step 7 Screws 4 Hinge C2 Fig 15 Hinge C1 1 Screws 7 Remove the bushings from hinge C1 and hinge C2 the hinges attached to the door See Fig 16 8 Remove the gasket from the door See Fig 17 Bushing Gasket Fig 16 9 Temporarily fasten the overlay panel to the door using 2 of the M4x25 pan head screws provided NOTICE Ensure that the back surface of overlay panel is flat before attaching See Fig 18 10 Mark the centerpoint of the hinge C1 and hinge C2 holes that extend over the overlay panel See Fig 19 11 Remove the overlay panel from the door Mark the center point
30. ly line and drain line for the appliance to be pulled out for service Drain line should not be piped directly to the sewer system An air gap of a minimum of 2 vertical inches 5 cm must be between the end of the drain pipe from the appliance and the floor drain 24 For gravity drain installation drain must have 1 4 fall per foot 2 cm per 1 m on horizontal runs to get good flow A vented tee connection is also required for proper flow Extend the vent at least 12 30 cm above the drain outlet For optional drain pump installation refer to the instructions included with the pump Minimum 1 4 Nominal ID Copper Water Tubing or Equivalent TO EET SLs Be sure there is sufficient extra water supply line and drain line i for the appliance to be pulled out for service Shut Off Valve Piping to approved drain en Leave a 2 inch 5 cm vertical i air gap between the end of the Drain Valve pipe and the drain Drain Outlet 1 2 FPT 2 inch 5 cm Vented Tee Connection air gap Extend the vent at least 12 30 cm above the drain outlet Minimum 1 2 Nominal ID Hard Pipe or Equivalent Fig 30 25 G Final Checklist WARNING CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place after installation Make sure that none have fallen into the storage bin 1 Is the appliance level 2 Is the app
31. nce Do not use an appliance with a damaged power cord The power cord should not be altered jerked bundled weighed down pinched or tangled Such actions could result in electric shock or fire To unplug the appliance be sure to pull the plug not the cord and do not jerk the cord GREEN ground wire in the factory installed power cord is connected to the appliance If it becomes necessary to remove or replace the power cord be sure to connect the power cord s ground wire to this screw upon reattachment Usually an electrical permit and services of a licensed electrician are required maximum allowable voltage variation is x10 percent of the nameplate rating For optional drain pump HS 5061 installation refer to the instructions included with the pump 23 F Water Supply and Drain Connections WARNING Water supply and drain connections must be installed in accordance with applicable national state and local regulations NOTICE Normal operating water temperature must be within 45 F to 90 F 7 C to 32 C Operation of the appliance for extended periods outside of this normal temperature range may affect appliance performance Water supply pressure must be a minimum of 7 PSIG and a maximum of 113 PSIG If the pressure exceeds 113 PSIG the use of a pressure reducing valve is required External filters strainers or softeners may be required depending on water quality Contact your
32. ng Procedure Initial 1 Using a clean funnel and hose pour 1 qt 1 1 of sanitizing solution over the extruding head Allow the appliance to sit for 10 minutes before operation 2 Remove the slope from the storage bin by carefully bending it in the center and releasing it from the 2 slope shafts 3 Remove the scoop Remove the 2 thumbscrews securing the scoop holder then remove it 4 Pour some of the sanitizing solution into a separate clean container Using this sanitizing solution and a clean cloth wipe down the slope scoop scoop holder inside of the spout and bin liner 5 Rinse the parts and areas sanitized in step 4 thoroughly with clean water 6 Replace all removed parts in their original and correct positions WARNING CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place Make sure that none have fallen into the storage bin 7 Make sure at least 10 minutes have elapsed since you poured the sanitizing solution over the extruding head then move the control switch to the ICE position 8 Allow the appliance to make ice for 20 minutes then move the control switch to the DRAIN position 9 Allow the water system to drain for 1 minute 10 Move the control switch to the ICE position 11 After the gear motor starts move the control switch to the DRAIN position 12 13 Move the control switch to the OFF position 33 Allow the water system to drain for 1 minute
33. nstall operate and maintain the equipment in accordance with this manual will adversely affect safety performance component life and warranty coverage To reduce the risk of electric shock do not touch the control switch or plug with damp hands Make sure the control switch is in the OFF position before plugging in or unplugging the appliance The appliance must be maintained in accordance with the instruction manual and labels provided with the appliance Consult with your local Hoshizaki Certified Service Representative about maintenance service The appliance must be cleaned and sanitized at least twice a year More frequent cleaning and sanitizing may be required in some water conditions Wash your hands before removing ice Use the plastic scoop provided Do not place fingers or any other objects into the ice discharge opening The appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety e Young children should be properly supervised around the appliance Do not climb stand or hang on the appliance or appliance door or allow children or animals to do so Serious injury could occur or the appliance could be damaged Be careful not to pinch fingers when opening and closing the door B
34. oes not de energize the appliance must be serviced by a qualified service technician before proceeding 6 Move the control switch to the ICE position 7 Pour another 24 to 30 oz 710 to 890 ml of water into the appliance s ice storage bin then completely restrict the discharge hose while the drain pump is operating See Fig 33 Pour more water into the appliance s ice storage bin until the appliance turns off The drain pump will continue to operate Check for leaks 8 Remove the discharge hose restriction and allow the water to be pumped out normally Power to the appliance will be restored when the water in the drain pump returns to a normal level 9 If the appliance fails to turn off with the discharge hose restricted or the pump fails to pump out the water the appliance must be serviced by a qualified service technician Fig 33 Discharge Hose 36 V Preparing the Appliance for Periods of Non Use During extended periods of non use extended absences or in sub freezing temperatures follow the instructions below When the appliance is not used for two or three days under normal conditions it is sufficient to move the control switch to the OFF position WARNING Only qualified service technicians should service the appliance NOTICE During extended periods of non use extended absences or in sub freezing temperatures follow the instructions below to reduce the risk of costly w
35. on over the extruding head See Fig 31 Allow the appliance to sit for 10 minutes before operation Funnel and Hose Extruding Head not included Scoop Holder Slope Fig 31 7 Make sure at least 10 minutes have elapsed since you poured the cleaning solution over the extruding head then move the control switch to the ICE position 8 Allow the appliance to make ice for 20 minutes then move the control switch to the DRAIN position 9 Allow the water system to drain for 1 minute 10 Move the control switch to the ICE position 11 After the gear motor starts move the control switch to the DRAIN position 12 13 Allow the water system to drain for 1 minute Move the control switch to the OFF position In severe water conditions repeat the cleaning procedure Note If you do not sanitize the appliance go to step 8 in IV B 5 Sanitizing Procedure Final 3 Sanitizing Solution Dilute 1 25 fl oz 37 ml or 2 5 tbs of a 5 2596 sodium hypochlorite solution chlorine bleach with 2 5 gallons 9 5 I of warm water This is a minimum amount Make more solution if necessary Using a chlorine test strip or other method confirm that you have a concentration of about 200 ppm IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution 4 Sanitizi
36. operly prepare the appliance for these occasions follow the instructions in V Preparing the Appliance for Periods of Non Use Keep ventilation openings in the appliance enclosure or in the built in structure clear of obstruction Do not place objects on top of the appliance The storage bin is for ice use only Do not store anything else in the storage bin If ice is not used on a regular basis it may bond together in the storage bin In this case discard the bonded ice and allow the appliance to make fresh ice 28 B Startup WARNING All parts are factory adjusted Improper adjustments may adversely affect safety performance component life and warranty coverage NOTICE e f the appliance is turned off wait for at least minutes before restarting the appliance to prevent damage to the compressor At startup confirm that all internal and external connections are free of leaks 1 Open the water supply line shut off valve 2 Make sure the control switch is in the OFF position Plug the appliance into the electrical outlet WARNING To reduce the risk of electric shock do not touch the control switch or plug with damp hands If you have to slide the appliance back for a built in installation make sure you do not damage or pinch the water supply line drain line or power cord 3 If required by sanitation code in your area seal the perimeter where the appliance touches the floor with approved
37. pliance from the electrical outlet 17 Reconnect the reservoir outlet hose to the reservoir then secure with the clamp Make sure all hoses are connected and secure 18 Replace the rear panel in its correct position 19 Clean the storage bin by using a neutral cleaner Rinse thoroughly after cleaning 38 VI Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national state and local codes and regulations Refrigerant must be recovered by properly certified service personnel 39 HOSHIZAKI AMERICA INC 618 Hwy 74 S Peachtree City GA 30269 USA 770 487 2331 FAX 770 487 3360 www hoshizaki com 1 3094 010
38. posed to the sun or to heat remove the film after the appliance cools See the nameplate inside the storage bin and check that your voltage supplied corresponds with the voltage specified on the nameplate B Location 1 General The appliance is approved for indoor or outdoor use NOTICE Normal operating ambient temperature must be within 45 F to 100 F 7 C to 38 C Normal operating water temperature must be within 45 F to 90 F 7 C to 32 Operation of the appliance for extended periods outside of these normal temperature ranges may affect appliance performance The appliance will not work at sub freezing temperatures To prevent damage to the water supply line drain the appliance if the air temperature is going to go below 32 F 0 C See V Preparing the Appliance for Periods of Non Use The appliance should not be located next to ovens grills or other high heat producing equipment The location must provide a firm and level foundation for the appliance The appliance requires no side or top clearance But allow enough space at rear for water supply and drain connections and at least 15 38 cm clearance at front The appliance must be at floor level on a finished floor even if under a cabinet In areas where water damage is a concern install in a contained area with a floor drain 11 2 Built In Installation Site NOTICE Do not let the weight of the counter rest on the appliance
39. switch or plug with damp hands Make sure the control switch is in the OFF position before plugging in or unplugging the appliance Move the control switch to the OFF position and unplug the appliance from the electrical outlet before servicing CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place after any maintenance is done to the appliance Make sure that none have fallen into the storage bin Do not place fingers or any other objects into the ice discharge opening After service make sure that there are no wires pinched between the panels and appliance Make sure you do not damage or pinch the water supply line drain line or power cord 30 A Maintenance Schedule The maintenance schedule below is a guideline More frequent maintenance may be required depending on water quality the appliance s environment and local sanitation regulations Maintenance Schedule fFrequency Area _ Weekly Clean the scoop using a neutral cleaner Rinse thoroughly after cleaning Monthly Drain the Appliance Move the control switch to the DRAIN position Allow the water system to drain for 1 minute Clear ice away from the thermostatic bin control bulb Move the control switch to the ICE position After the gear motor starts move the control switch to the DRAIN position Allow the water system to drain for 1 minute Move the control switch to the ICE position to start the automati
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