Holland BH421-AG4 User's Manual
Contents
1. READ THIS 14 1 0 m i tT The Holland Grill Instruction Manual oe Epic BH421 AG4 L P Tank A not included L P NOTICE This grill shall be connected only to a 20 Ib L P cylinder that is equipped with a Sherwood Valve PV3349 AND an overfill protection device OPD The only Grill GUARANTEED not to flare up a BARBECUE INDUSTRY ASSOCIATION MEMBER The Holland Grill Co Inc V2007 PN SG5 002 ANSI Z21 58b 2006 CSA 1 6b 2006 DANGER IF YOU SMELL GAS 1 SHUT OFF GAS TO APPLIANCE 2 EXTINGUISH ANY OPEN FLAME 3 OPEN LID 4 IF ODOR CONTINUES KEEP AWAY FROM THE APPLIANCE AND IMMEDIATELY CALL YOUR GAS SUPPLIER OR YOUR FIRE DEPARTMENT WARNING 1 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 2 AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Cutaway Side View of your patented Holland Grill No Flare up System m Vent Stacks They provide just the right amount of ventilation to circulate the heat Your foods cook evenly on all sides Stainless Steel Cooking Grid Stainless steel grid cleans easily and prevents small foods from falling through A j Aluminim Drip Pan Catches all the drippings and prevents them from catching fire Flame Deflector Stainless Steel shield distrubutes the heat evenly Cast iron B2. DRY SMOKING Place Flav O Buds or chunks of your favorite dry wood in the alu minum bud tray provided Place it in one of the rear corners in the space between the top edge of the drip pan and the bottom edge of the flange under the cooking grid see picture at right If addi tional wood is preferred you can use throw away aluminum tart h pans in the rear corners of the dry c drip pan Each bud tray or tart pan can be placed in one or both corners in the space between the top edge of the drip pan and the flange and the bottom of grill Refer to picture at right Each pan will smoke up to an hour depending on how many chips or chunks you use in each pan When finished grilling throw away wood and use fresh each time you grill STEAMING To steam foods such as oysters clams shrimp crab legs etc follow these procedures 1 Move the grill to location you plan to use it for steaming The grill should be level 2 Close the drain valve 3 Following lighting instructions light the grill and preheat it for 30 minutes then add 1 gallon hot water to the drip pan 4 Close lid In 20 30 minutes you should see and feel steam coming from the stack You are ready to begin the steaming process 5 Put food you wish to steam on grill and close lid Most shellfish Will cook in 15 to 25 minutes You may want to cook yours less or more time after checking NOTE Liquid smoke beer or seasonings such as Brad s Privat
3. e IMPORTANT FIRST TIME USE It is important that the grill be lit and allowed to operate at least 30 minutes before any food is placed on the grill grid Some smoke may appear during this period This is the preservative used during manufacturing After initial heating the grill is ready for use After burning off the grill spray the food grid drip pan and the inside of the lid with PAM or similar spray so food does not stick to the grid and the inside is easier to clean MOVING INSTRUCTIONS CAUTION NEVER MOVE GRILL WITH BURNER LIT OR WITH WATER IN DRIP PAN Moving in your yard or deck Make sure gas is turned off at burner valve and tank valve Be sure lid is closed Unlock casters and push to desired location first checking for holes or obstacles that may cause tripping or falling Re lock casters after moving Moving on trailer or truck Follow all steps above Before load ing secure lid closed After loading be sure to tie down securely to prevent damage NEVER transport your grill with propane tank connected CAUTION Always secure propane tank tightly to truck or trailer COOKING INSTRUCTIONS ALLOW GRILL TO WARM UP WITH LID CLOSED FOR 20 30 MINUTES PRIOR TO COOKING e It is important to realize cooking on a Holland Grill uses a different process in order for the grill to perform correctly It is essential that the lid remain closed while grilling NOTE Check drip pan valve to make sure it is completely
4. sae Step 8 Refer to Figure 8 Select the following items 1 drip pan 4 cooking grid O 2 drain pipe 5 drip bucket 3 drain valve Install the drain pipe into the female threaded coupling in the right end of the drip pan Tighten with pliers or pipe wrench O Carefully set the drip pan into grill bottom using the lift tabs at each end Line up the drain pipe with the hole in the grill bottom making sure pipe extends out bottom and drip pan is setting level in its brackets Install the brass drain valve onto the drain pipe Hand tight only is suffi cient DO NOT TIGHTEN WITH WRENCH OR PLIERS During the course of maintenance of the grill you will need to remove the drain valve Now place your cooking grid into the grill Step 9 Refer to Figure 8 Select the following items 1 condiment tray 2 utensil hooks 3 ea Open cabinet door and insert utensil hook in upper hole of door liner and rotate downward to allow peg on back side of hook to engage lower hole Repeat for other 2 hooks Then insert tab hooks on condiment tray into slots in door liner Allow to drop down to lock into position Tank Installation Place your 20 lb propane tank into the cabinet base Make sure P that it is setting securely in the L T i a notches on the tank support Am Um Un il Tank Hold down Bracket brackets in 4 See ga Connect the regulator and hose UL assembly to the propane tank i I valve This connection is ma
5. open while grilling IF YOU RE LOOKING YOU RE NOT COOKING Since this grill uses a combination of direct and indirect heat the lid must be closed at all times e The Holland Grill has no temperature controls This means the temperature remains constant its simply a matter of timing Refer to most any cookbook for the cooking time of an item cooked at the recommended 400 degree temperature Remember you will probably want to turn the food over once at approximately half the cooking time on short cooking time items e The cooking times we suggest are only that suggestions You may want to vary the times as you become familiar with your Holland Grill e You may cook on the grill in any weather If the temperature is extremely hot or cold it will slightly shorten or increase your cooking time GRILLING Steak T Bone 1 thick Medium doneness Grill 10 minutes on each side Chicken Quarters average size fryer Cook skin side up for 30 minutes and skin side down for 30 minutes Check for doneness If chicken is completely done only then dip or brush on the sauce of your choice Put back on the grill for approximately 10 minutes longer NOTE You may want to repeat this process one or two more times Pork ribs and chops 3 4 thick Grill 10 to 20 minutes on each side When done either dip or brush on sauce Put back on the grill for 5 to 10 minutes longer Repeat if desired SEE PAGE E 11 FOR MORE COOKING IDEAS
6. 5b Place the lid onto grill bottom assembly Fasten the body hinges to the lid assembly using 1 4 20 x 5 8 hex head bolts and lock washers Tighten all 8 hinge bolts completely C Insert a 10 24 x 1 2 carriage bolt into the square hole in the lid end panel Then while holding the carriage bolt in place open the lid just enough to insert the lid stop through the slot in the lid end panel Place the single hole in the lid stop over the carriage bolt Secure with flat washer and Top Lock nut Repeat for the opposite side Note the Top Lock nut will be very tight on the screw when installing This is normal Tighten the lock nut completely and then loosen it just enough to allow O movement of the lid stop on the screw Repeat for the opposite side Step 6 Refer to Figure 6 Select the following items 1 shelf brackets 2 It 2 rt 2 shelves 2 ea O Select one of the shelf brackets and bolt it to the grill bottom end panel using 1 4 20 x 5 8 hex head bolts and lock washers Tighten completely Repeat for each of the 3 remaining brackets Em 1 4 20 Hex Bolt and Lock Washer e s i F S u 20 x 1 Round head Phillips Screw and Lock Washer 10 24 x 1 2 Carriage Bolt 10 24 Hex Nut and Lock Washer FIGURE 7 Thermometer Hole i cutaways for clarity only 10 24 Fi i Hex Nut F ml and Lock l i Washer 10 24 x 1 2 Phillips Head Screw 8 plcs Position the
7. a question about the warranty or want to order parts or accessories please contact your local Holland Grill 2 dealer or call 800 880 9766 or visit us on the web at hollandgrill com E 10 HOLLAND GRILLING TIME CHART The Holland Grill ila Grilling xy Chicken 3 Ib quartered or halves 40 60 minutes total grilling time Chicken legs or thighs 45 minutes Pork Chops 1 inch thick 15 minutes each side Steak 3 4 1 inch thick 9 minutes each side italian Sausage 40 minutes Pork Sausage Patty 8 minutes each side Pork Ribs 45 minutes Hamburger Patty 9 minutes each side Prime Rib 2 2 1 2 hours use meat thermometer Pork Roast Use meat thermometer Vegetables 30 45 minutes total cooking time best in covered dish Biscuits 9 minutes one side amp 5 minutes other side Smoking Turkey 15 minutes per pound Fish 20 minutes total Steaming Oysters clams Approximately 20 minutes crab legs etc NOTE Remember the Holland Grill needs to warm up completely Temperature will remain about 400 degrees F All grilling times are approximate depending on size weight and individual taste preference Grill needs to remain closed at all times during grilling to be accurate with this time chart Each time grill is opened during the grilling process increase grilling time by approximately 10 minutes A time chart in any cookbook may be of some assistance GRILLING INSTRUCTIONS Fish Grilling Allow grill to warm up for 15 minutes Place fish on gril
8. fish Grill 15 minutes per pound and use meat thermometer to test for doneness COMMI The Holland Grill N E 11 EPIC GRILL GAS CONVERSION KIT INSTRUCTIONS Orifice l screws into valve ends SG4 102 MOX Burner Angled Gas B Valve B G2 104 it Insect amp n62 g811 Insect Screen Aie Shutter Jam Nut bas Valve Inlet hase connection SG5 LABEL LP GAS CONVERSION KIT INSTRUCTIONS EPIC MODELS Natural Gas to LP propane Gas Apply included sticker to unit after converting STEP 1 Close valve at gas supply STEP 2 At the grill remove on off knob from gas valve STEP S3 Remove the control panel by removing the Phillips head screws STEP 4 Using 2 wrenches loosen and remove the supply line from the gas valve inlet STEP 5 Using a wrench loosen air shutter jam nut by turning counter clockwise STEP 6 Remove gas valve from burner by turning counter clockwise STEP 7 Remove the No 48 orifice from gas valve It is the hex shaped fitting located in the end that was screwed into the burner STEP 8 Replace the No 48 Natural gas orifice with the No 55 LP propane gas orifice Installation is the reverse STEP 9 Use only a Holland Grill factory authorized LP propane hose and regulator assembly STEP 10 Attach the regulator hose to the gas valve inlet and then attach big black plastic nut to LP tank NOTE Be sure to properly adjust the air shutter before tightening the jam nut WAR
9. shelf onto the brackets as shown Using 10 24 x 1 carriage bolts lock washers and nuts fasten securely to brackets Repeat for opposite side Step 7 Refer to Figure 7 Select the following items 1 smoke stacks 2 handle and brackets 3 thermometer Open the lid fully Using the 10 24 x 1 2 round head Phillips screws lock washers and hex nuts fasten the smoke stacks to the grill lid as shown Tighten securely Q Install the thermometer through the small hole in the center of the lid near the smoke stacks Using a 1 2 wrench VERY GENTLY snug thermometer securing nut VERY IMPORTANT DO NOT OVER TIGHTEN Select the two handle brackets and handle First attach the brackets to the lid using 10 24 X 1 2 carriage bolts lock washers and hex nuts DO NOT FULLY TIGHTEN AT THIS TIME Now place tube handle between handle brackets and secure with 1 4 20 X 1 round head Phillips screw and lock washer as shown Tighten completely Now go back and tighten completely the handle brackets to lid FIGURE 6 10 24 x 1 Carriage bolt 10 24 Hex Nut and Lock Washer Shelf Bracket Cooking g Grid e m a u p F Drip Pan FIGURE 8 Drain Valve Screws onto drain pipe Hand tighten only Drip Bucket Hangs on Bucket Bracket Tai Cutaway to show inside detail only L F1 m i M oe k a
10. should more than 15 pounds be placed on it at any time General This grill like all equipment will look better and last longer if kept out of weather when not in use CAUTION Do not store gas tank in closed areas See instructions or local gas ordinances for care and storage of propane tanks When using a cover never place it on the grill until the entire unit has cooled at least 30 minutes e Check to be sure all openings into the grill body are free of blockages or debris Make sure there are no objects or materials blocking the flow of combustion and ventilation air e Turn off LP supply at cylinder when appliance is not in use e For outdoor use only If stored indoors detach cylinder and leave it outdoors e Cylinders must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area e Check burner venturi behind air shutter screen for insect nests or blockages Make sure the passage through the burner venturi is not obstructed A clogged tube can lead to a fire beneath the grill e Keep the ventilation opening s of the cylinder enclosure free and clear from debris Location of the valve to the Burner If the burner valve is ever removed for cleaning or replacement it should be re installed to the dimension shown below Measure from the center of the valve inlet to the face of the burner air shutter This assures correct positioning of the orifice in the burner venturi
11. that system at test pressures in excess of 1 2 psig The Holland Grill must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig FIGURE 6 CUTAWAY VIEW Air Shutter Insect Screen Air shutter amp lock nut Cast iron Gas valve Burner Red j Gas Gas control knob supply hose Open Light ON Gas Valve amp Hose Connection Detail Complete Gas System regulator hose on off valve and cast iron burner LIGHTING INSTRUCTIONS Refer to Figure 6 1 10 Make sure the propane tank valve and the burner valve are both fully off Open the grill lid and allow five full minutes to air out BEFORE EACH USE inspect the gas system of the outdoor cooking device for damaged hose or loose fittings Check the hose for wear abrasions cuts or kinks If any damage is found replace hose and regulator using only factory approved replacement hose and regulator Never attempt to light this or any gas grill with a cracked split braided or severely kinked hose or with any broken or leaking fittings SPARK IGNITER LIGHTING With the grill lid opened slowly open valve at propane tank or natural gas supply Turn the red knob on the gas valve 90 degrees counter clockwise to the ON position IMMEDIA
12. EAT DISTRIBUTION YOUR GRILL IS MADE FOR OUTDOOR USE ONLY THE VENT STACKS AND THE AIR INTAKE OPENINGS SHOULD NEVER BE BLOCKED OR CLOSED DURING GRILL OPERATION MINIMUM CLEARANCE FROM SIDES AND BACK TO COMBUSTIBLE CONSTRUCTION 18 INCHES 50CM FROM SIDES AND 18 INCHES 50CM FROM BACK IT IS VERY IMPORTANT TO OBSERVE AND MAINTAIN THE PROPER CLEARANCES FROM COMBUSTIBLE CONSTRUCTION DO NOT USE THIS OUTDOOR APPLIANCE UNDER OVERHEAD COMBUSTIBLE SURFACES DO NOT STORE A SPARE LP GAS CYLINDER UNDER OR NEAR THIS APPLIANCE WARNING FOLLOW LOCAL CODES THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH EITHER THE NATIONAL FUEL GAS CODE ANSI STANDARD REFERENCED WITH THE FOLLOWING ANSI Z223 1 NFPA 54 NATURAL GAS AND PROPANE INSTALLATION CODE CSA B149 1 OR PROPANE STORAGE AND HANDLING CODE B149 2 OR THE STANDARD FOR RECREATIONAL VEHICLES ANSI A 119 2 NFPA 1192 AND CSA Z240 RV SERIES RECREATIONAL VEHICLE CODE AS APPLICABLE INSTALLATION SHALL BE IN ACCORDANCE WITH CAN CGAB149 1 NATURAL GAS AND PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE The Fuel System Gas grills are used SAFELY by millions of people when following sim ple SAFETY precautions The items in the fuel system are designed for operation with the Holland Grill They must not be replaced with any other brand See parts list for replacement items GAS BURNER The gas burner is constructed of heavy cast iron and should not require maintenance oth
13. LL YOUR GAS SUPPLIER OR FIRE DEPARTMENT FOR YOUR SAFETY 1 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 2 AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A DO NOT STORE A SPARE LP GAS CYLINDER UNDER OR NEAR THIS APPLIANCE B NEVER FILL THE CYLINDER BEYOND 80 PERCENT FULL AND C IF THE INFORMATION IN A AND B IS NOT FOLLOWED EXACTLY A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR THIS GRILL IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND OR BOATS KEEP OUTDOOR COOKING GAS APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS THIS GRILL SHALL ONLY BE CONNECTED TO AN LP CYLINDER WITH AN OVERFILL PROTECTION DEVICE OPD THE GRILL SHOULD BE LIT AND ALLOWED TO OPERATE FOR AT LEAST 30 MINUTES BEFORE USING FOR THE FIRST TIME TO ALLOW PRESERVATIVE TO BURN OFF AFTER SMOKE STOPS COMING OUT OF STACKS GRILL IS READY FOR YOUR USE AND ENJOYMENT THIS GRILL IS NOT FOR COMMERCIAL USE THIS COOKING APPLIANCE IS FOR OUTDOOR USE ONLY AND SHALL NOT BE USED IN A BUILDING GARAGE OR ANY OTHER ENCLOSED AREA EXCESSIVELY WINDY OR COLD CONDITIONS MAY AFFECT GRILL COOKING PERFORMANCE CHOOSE ONLY A LEVEL LOCATION FOR GRILL OPERATION THE HOLLAND GRILL MUST BE SITTING SECURELY ON A LEVEL SURFACE FOR PROPER OPERATION AND EVEN H
14. NING After installation is complete check for leaks using a soapy water solution Tighten fittings as necessary to correct NEVER OPERATE THIS APPLIANCE OR ANY OTHER APPLIANCE WITH A GAS LEAK SERIOUS INJURY OR DEATH MAY OCCUR SG5 LABEL NAT GAS CONVERSION KIT INSTRUCTIONS EPIC MODELS LP propane Gas to Natural Gas Apply included sticker to unit after converting STEP 1 Close valve on LP propane tank STEP 2 Disconnect and remove the regulator and hose assembly from the LP propane tank by unscrewing counter clockwise the large black plastic nut STEPS At the grill remove on off knob from gas valve STEP 4 Remove the control panel by removing the Phillips head screws STEP 5 Using 2 wrenches loosen and remove the regulator hose from the gas valve inlet Save for possible future use STEP 6 Using a wrench loosen air shutter jam nut by turning counter clockwise STEP 7 Remove gas valve from burner by turning counter clockwise STEP 8 Remove the No 55 LP propane gas orifice from gas valve It is the hex shaped fitting located in the end that was screwed into the burner STEP 9 Replace the No 55 LP propane gas orifice with the No 48 Natural gas orifice Installation is the reverse NOTE Be sure to properly adjust the air shutter before tightening the jam nut Place conversion sticker in highly visible location WARNING After installation is complete check for leaks using a soapy water solution Tighten fittings as necessary to
15. TELY TURN THE SPARK IGNITER KNOB CLOCKWISE RAPIDLY UP TO 5 TIMES If ignition does not occur in 5 seconds turn the burner control s off wait 5 minutes and repeat the lighting procedure MANUAL MATCH LIGHTING With the grill lid opened slowly open valve at propane tank or natu ral gas supply Insert lit match or lighter into left side of burner hole opening next to burner up under control panel with flame next to burner head Turn the red knob on the gas valve 90 degrees counter clockwise to the ON position If ignition does not occur in 5 seconds turn the burner control s off wait 5 minutes and repeat lighting procedure When the burner lights remove the match or lighter ADJUSTING AIR SHUTTER 11 Loosen the lock nut with an 5 8 open end wrench so you can turn Adjust the flame by turning the air shutter on the face of the burner valve slowly When most of the orange color has left the flame and it has become uniformly pale yellow to blue the flame is properly set There should be no need for re adjustment for the life of your Holland Grill but it is wise to check the flame color each time you light your grill When proper setting is obtained be sure to re tighten the lock nut against the valve Make sure while looking to adjust or check flame to use the peep hole Just above valve See below The flame should be blue in color NOTE Some yellow tipping may occur It s not unusual and will not affect the pe
16. VALVE ANGLED 9 10 External Tooth Lock Washer S S AG4 251L HANDLE BRACKET LEFT SG2 811 GAS VALVE JAM NUT 10 10 Flat Washer S S AG4 250 HANDLE TUBE ASSEMBLY ALUM SG2 103 AIR SHUTTER 11 1 4 20 x 5 8 Hex Head Bolt S S AG4 300C WELD CABINET SIDE PANEL RIGHT SG2 104 INSECT SCREEN 12 1 4 20 x 1 Hex Head Bolt S S AG4 301C WELD CABINET SIDE PANEL LEFT SG2 111 55 PROPANE GAS ORIFICE 55 13 1 4 20 x 1 Round Head Phillips Screw S S AG4 307C MAGNETIC CATCH SG2 111 48 NATURAL GAS ORIFICE 48 14 1 4 20 Hex Nut S S 562 301 SMOKE STACK BLACK 962 109 HOSE AND REGULATOR ASSEMBLY 15 1 4 External Tooth Lock Washer S S AG2 600 DRIP PAN WELD ASSEMBLY AG4 160C TANK HEAT SHIELD 16 1 4 20 x 1 2 Wing Bolt S S 564 910 DRAIN PIPE 3 4 AG4 308C UTENSIL HOOK 17 3 8 Flat Washer S S SG4 909 DRAIN VALVE LEVER HANDLE 3 4 AG4 304C CONDIMENT TRAY 18 Nylon Washer Door Pivot AG2 120 DRIP PAN BRACKET AG4 305C ASSY DOOR PANEL ASSEMBLY AG2 106 AIR BAFFLE WELD ASSEMBLY AG4 310C DOOR KNOB AG2 300 COOKING GRID AG4 309C DOOR PIVOT BRACKET AG4 511 CASTER SWIVEL LOCKING LWP 001BL CAUTION PLATE LID AG4 512 CASTER SWIVEL NON LOCKING SG4 002A CLEARANCES INFO STICKER 562 531 LIGHTING CLIP AND CHAIN AG4 1014 HARDWARE BAG 562 1000 DRIP BUCKET AG4 312C NYLON WASHER BLACK 1 8 THICK SS5 303C BUCKET HANGER BRACKET AG4 MAN OWNER S MANUAL AG4 801C WELD TANK RETAINER WARRANTY CARD AG4 555C TANK SUPPORT SS5 914C LID STOP 6 t 9 t If you have
17. Washer 1 4 20 Hex Bolt and Lock Washer typ 8 plcs 1 4 20 Hex Bolt and Lock Washer typ 4 plcs Lower Valance 3 8 Flat Washer Heavy Duty Caster FIGURE 3 m C i si inn J Insert and fasten Bucket Bracket into slot as shown E E F rA eu aia gt ML s ar 10 24 Phillips head screw E and lock washer Loosen these 2 bolts f DO NOT REMOVE COMPLETELY i Electrode 4 l z de inm Pa B i I LI 8 32 Phillips head screw and lock washer J i J ASSEMBLY INSTRUCTIONS INSTRUCTIONS Fasteners Guide 8 32 Hex Nut 2 ERE 38 32 x 3 8 Round Head Phillips 18 32 Lock Washer a t ge 10 Lock washer 10 24 Hex Nut 10 24 x 3 8 10 24 x 1 2 Round Head Phillips 10 24x1 Carriage Bolt 10 24x1 2 Carriage Bolt 10 24 Top Lock Hex Nut pis Mariri et ins 1 4 Hex nut 1 4 Lock washer a L E gt gt 1 4 20 x 5 8 1 4 20 x 1 Hex Head Bolt aah a j el diahald e 1 4 20 x 1 2 Wing Bolt For Tank Hold Down Bracket 1 4 20 x 1 Round Head Phillips Note Use one lock washer per bolt either under the hex nut or under the bolt head if a hex nut is not used Step 1 On a flat surface table or carport floor OPEN AND EMPTY BOTH BOXES REFER TO THE CONTENTS LIST TO BE SURE NO PARTS ARE MISSING Tighten all factory installed fasteners that may have loosened during shipping Step 2 Re
18. connection Keep any electrical supply cord and fuel supply hose away from any heated surface NATURAL GAS If natural gas is used contact your local supplier to set it up properly The N G Holland Grill is set to operate at 7 inches water column pressure using an orifice with a 48 drill size If your grill seems too hot first call your local gas company to deter mine what pressure you have Never allow anyone to change orifice size without authorization from factory SPARK IGNITER This grill is equipped with a rotary Piezo igniter system A simple Clockwise rotation of the igniter knob produces a spark at the burner head lighting the burner To check that the spark igniter is working properly leave gas supply turned OFF and observe the spark by looking through the peep hole above the con trol panel or from below the control panel to the left side of the burn er in the burner opening A small blue spark should be visible at the left side of the burner head every time the igniter fires A loud hammer like sound is produced by the mechanism when sparking HANDWHEEL CYLINDER FIGURE 1 NDE COUPLING NUT CONNECT X Clockwise DISCONNECT Counter Clockwise CAP amp STRAP 20 LBS REGULATOR LP GAS CYLINDER Magnetic Catch FIGURE 2b Cabinet side RIGHT Cabinet side LEFT FIGURE 2a 8 32 x 3 8 Screw s Ti E T T s nn T P XX me T a E uu run nde 8 32 x 3 8 Hex Nut and Lock
19. correct NEVER OPERATE THIS APPLIANCE OR ANY OTHER APPLIANCE WITH A GAS LEAK SERIOUS INJURY OR DEATH MAY OCCUR The Holland Grill NIY The Holland Grill Company Inc 121 Thomas Mill Road Holly Springs NC 27540 Call 1 800 880 9766 or visit www hollandgrill com for a dealer near you The Holland Grill Co Inc V2007
20. ction should include leak testing the entire length of hose and fittings See final assembly instructions for more information If the hose shows signs of damage or leakage it must be replaced prior to the operation of the grill Only a factory authorized replace ment part can be used See the parts list for replacement items Failure to properly inspect or replace hose with an authorized replace ment may result in accident or injury LP GAS REGULATOR CAUTION Use only the gas pressure regula tor and hose supplied with this appliance This regulator and hose is set for an outlet pressure of 11 inches water column Substitution of regulator and hose by any other device or any other manufacturer s regulator and hose is dangerous and could result in serious injury See the parts list for replacement items IMPORTANT LP CYLINDER INFORMATION Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury The Holland Co Inc recommends the use of cylinder manufacturers Manchester and Worthington Wolfdale with a 47 6 Ib water capacity Other cylinders may be acceptable for use with the appliance GRILL INSTALLER LEAVE THIS INSTRUCTION BOOKLET FOR THE GRILL OWNER GRILL OWNER SAVE THIS INSTRUCTION BOOKLET FOR FUTURE REFERENCE provided they are compatible with the appliance retention means See figure 9 on page E6 for retention means point of contact PROPANE FUEL Warning propane is a
21. d and transported in the upright position The Holland Grill may be stored indoors if the LP gas cylinder is removed and stored outdoors NEVER turn the cylinder upside down or on its side Always transport store and use your cylinder in the upright position Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area The cylinder must be provided with a Sherwood valve part PV3349 which will connect with quick connect the QCC 1 Fitting provided on each of our LP propane grills Must also have a safety relief device hav ing a direct communication with the vapor space of the cylinder The cylinder supply system must be mounted vertically for proper vapor with drawal The cylinder shall include a collar to protect the cylinder valve The grill must be connected to the gas supply by a hose Turn off LP supply at cylinder when appliance is not in use DO NOT transport a full or empty gas cylinder in a closed automobile trunk or in a closed passenger area Filling the gas cylinder requires removing it from the grill The cylinder is attached to the grill by connecting the regulator assembly to the outlet portion of the gas cylinder valve This connection is made by the QCC 1 fitting pictured in Figure 1 The large plastic nut fits on the outside of the threads and turns right or clockwise to tighten No tools are necessary Hand tight is sufficient If a good connecti
22. de by 1 4 20 Wing Bolt the QCC 1 fitting The large black plastic nut fits over the outside of the tank valve threads and turns right or clockwise to tighten No tools are needed Hand tight is sufficient FIGURE 9 Be sure that LP tank sets in notches in If a good connection is not tank supports achieved the safety valve inside P will not permit the proper amount m of gas to flow 2 Rear Vi Next attach and adjust downward oop ee the Tank Hold Down bracket see Figure 9 to secure the tank Secure with 1 4 20 x 1 2 wing bolt ae Check all bolts and nuts for tightness and then proceed to leak testing Manual Match Lighting Hole SOAPY WATER TEST In a small bowl mix half liquid detergent and half water Turn on propane tank valve Using a small brush soap all connections from tank to grill and look for bubbles Correct all leaks before proceeding Turn off propane tank valve NOTE The Holland Grill uses a 2 position gas valve on the burner control The left picture under Figure 6 shows the han dle in the OFF position To turn ON push the handle down and rotate it counter clockwise to its full travel about 90 degrees See right picture under Figure 6 NEVER operate the Holland Grill with the handle in any intermediate position FOR NATURAL GAS SUPPLY The Holland Grill including the gas off on valve must be dis connected from the gas supply during any pressure testing of
23. dy as shown Now fasten both sides securely with 1 4 20 x 5 8 hex head bolts and lock washers 1 4 20 Hex Bolt 1 4 Lock Washer Washer Spacers O O FIGURE 4b ZI Door Pivot Bracket 10 24 x 3 8 1 4 20 x 1 2 Phillips Screw and Lock Washer E Hex Bolt and Upper Door Lock Washer pivot bracket both sides mounting location Door Assembly Cabinet Assembly Now bolt upper rear flange of cabinet sides to rear of grill bottom assembly as shown Use 1 4 20 x 1 2 hex head bolts and lock wash ers Tighten completely Repeat for opposite side Figure 4b Using a Phillips screwdriver remove the control panel Attach door knob to door panel using 10 24 x 3 8 Phillips screw and lock washer as shown Select the door pivot bracket washer spacers and door panel assem bly Slide 2 washer spacers onto the lower pivot pin of the door assem bly Now insert lower pivot pin with the washer spacers on it into the hole in the top surface of the lower valance Make sure the washer spacers do not fall off the pin Place the door pivot bracket onto the upper door pivot pin Now bolt the door pivot bracket to the control panel bracket as shown using 1 4 20 x 5 8 hex head bolt and lock washers Fasten opposite side of control panel to cabinet side using 1 4 20 x 5 8 hex head bolt and lock washers Tighten both sides securely Re attach the control panel and plug electrode wire into rotary igni
24. e Stock Seasoning Mix can be added to the hot water to get some seasoning effect CAUTION Do not drain water from the grill until it has cooled for at least 30 minutes Drain water from pan by placing a large bucket directly under the drain pipe Open the valve being careful to keep hands away from the water flow Your grill is now ready to resume regular grilling procedures HOLLAND EPIC GRILL REPLACEMENT PARTS Model BH421 AG4 The Holland Epic parts are made from quality stainless steel aluminum and aluminized metal with a quality powder coat finish MEI er trip RTT EE i An j REPLACEMENTS PARTS LIST Stock No Description Stock No Description Fasteners AG4 100W WELD BODY BOTTOM ASSEMBLY SG2 101 HINGE BLACK 1 8 32 X 3 8 Round Head Phillips Screw S S AG4 200W WELD BODY TOP ASSEMBLY SG4 280 THERMOMETER 2 8 32 Hex Nut S S AG4 702 SHELF BRACKET LF RR SG2 105 CAST IRON BURNER 3 8 External Tooth Lock Washer S S AG4 703 SHELF BRACKET LR RF AG2 107 FLAME DEFLECTOR 4 10 24 x 1 2 Round Head Phillips Screw S S SG4 701 SHELF GRAY GRANITE SG4 750 ROTARY PIEZO IGNITER 5 10 24 x 1 2 Carriage Bolt S S AG4 170C WELD CONTROL PANEL MTG BRKT SG4 751 ELECTRODE 6 10 24 x 1 Carriage Bolt S S AG4 155C CONTROL PANEL SG4 752 IGNITER KNOB 7 10 24 Hex Nut S S AG4 302C WELD LOWER VALANCE WELD ASSEMBLY SG4 150 KNOB GAS VALVE HOLLAND 8 10 24 Top Lock Hex Nut S S AG4 251R HANDLE BRACKET RIGHT SG4 102 GAS
25. er than inspection for insect nests inside the venturi If you remove the burner for cleaning it must be reinstalled exactly as removed AIR SHUTTER See item 11 in lighting instructions see figure 6 for details BURNER VALVE The burner valve is operated in only two positions The Off position is when the handle is across perpendicular to the burner which stops the flow of gas When the valve has been set in the Off position it is important to close the valve at the LP gas cylinder The LP gas cylinder is the primary valve and must be closed when the grill is not in use The On position is when the handle is in line with the burner see figure 6 for details See lighting instructions for more information The burner valve controls the heat allowed in the grill by means of a plug orifice This device is set at the factory and must not be tampered with or replaced Turn off LP supply at cylinder when appliance is not in use ONLY A FACTORY SUPPLIED VALVE SHOULD BE USED See the parts list for replacement items LP GAS HOSE The LP gas hose is designed for use with LP gas only Use with any other gas is dangerous The hose is made of a flex ible material to make it easy to install This material is subject to con siderable twisting and turning during installation It is very important that the hose be inspected for cracks cuts abrasions wear and loose fittings before each use of the outdoor cooking gas appliance The visual inspe
26. fer to Figure 2 Select the following parts for assembly 1 cabinet side panels 2 ea 4 tank support brackets 2 ea 2 lower valance 2 ea 5 magnetic door catch 16a 3 casters 4 ea Attach magnetic catch to right cabinet side panel as shown in Figure 2a using 2 each 8 32 x 3 8 Phillips screws nuts and lock washers Bolt the lower valance 2 ea to the bottom front rear of the cabinet side panels using the 1 4 20 x 5 8 hex head bolts and lock washers as shown in Figure 2b Do not fully tighten them at this time Select the tank supports Place the tank supports inside the cabinet and attach them to the backside of the lower valance as shown in Figure 2B NOTE They will attach toward the left side of the cabinet Be sure the notches in the tank support bracket are up Secure with 1 4 20 x 5 8 hex head bolts and lock washers Check to make sure that the cabinet is square by measuring diagonally before tightening any bolts NOTE Cabinet must be held square in order for the door to open and close properly Tighten tank support bolts completely Now go back and tighten lower valance bolts completely Place one each 3 8 flat washer onto the caster stud Now screw caster into the lower valance corners Tighten securely Repeat for other 3 corners NOTE Locking casters go on the front Lock the casters to prevent cabinet from moving around during assembly FIGURE 4a Bottom Assembly both sides Route electrode wire
27. flammable gas Improper han dling may result in an explosion and or fire and serious accident or injury Your grill is designed to operate on Propane LP gas ONLY and is equipped with the proper orifice for this gas Caution Do not connect this grill to any gas supply except propane or natural gas Propane gas is heavier than air and will settle in low areas Make certain adequate venti lation is available when using your grill and that the gas cylinder is stored outside in a well ventilated area out of the reach of children when the grill is not in use LP GAS CYLINDER This grill is designed and intended to be used with an LP gas cylinder with a nominal LP gas capacity of 20 pounds Such a cylinder is approximately 12 3 8 in diameter with an overall height of 18 1 16 The Holland Grill does not come with an LP gas cylinder This must be purchased separately and is available at most hardware stores The cylinder used must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT 4BA 240 and the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the transportation of dangerous goods Only a cylinder equipped with an overfill protection device OPD should be used The LP gas cylinder shall be used only outdoors in a well ventilated space and not in a building garage or any other enclosed area The LP gas cylinder is designed to be used store
28. l Chicken Halves or Quarters Place on grill for 60 minutes and season to taste Allow 20 30 minutes total grilling time turning at Turn at 30 minutes if desired half the grilling time if desired turning is not necessary Steak 3 4 1 thick Allow grill to warm for 15 minutes then Fish Smoking Make sure grill is where you intend to use it Close place steaks on grill Allow 6 10 minutes per side Ten minutes on valve on drip pan and fill with 1 gallon water hot water speeds up each side will produce medium well to well done steaks process Add liquid smoke to water and sprinkle small amount on fish Light grill You will feel steam on top of stacks in about 15 minutes then Hamburger Same as steak place fish on grill for approximately 20 minutes Add seasonings at any time Ribs Allow grill to warm for 15 minutes place ribs on grill Allow 40 60 minutes grilling time Turn at half the grilling time if desired Shellfish oysters clams crab legs etc Same as fish smoking not necessary Baste or dip in sauce at any time allow 15 30 minutes grilling time Roast pork beef lamb etc Place in center of grill Pans or Turkey Bar B Que Allow 15 minutes warm up time Place turkey aluminum foil are not necessary Allow 20 minutes per pound grilling on its back in center of grill Allow 15 minutes grilling time per pound time Use meat thermometer Not necessary to turn Turkey Smoked Follow same procedure as smoking
29. nstructions will improve the longevity and quality of cooking To assure safe operation of your Holland Grill the area for cooking should always be kept free of combustible materials of any type such as gasoline or other flammable vapors or liquids Outside of body This is aluminum metal It can be cleaned easily with warm soapy water or mild cleaner If paint gets scratched remove grease and repaint with a heat resistant paint The metal surface will last longer Do not use wire brushes scrapers or abrasive cleaners for normal cleaning Grid and Drip Pan The grid is made of high quality stainless steel The grid should be brushed with a brass copper or stainless steel brush immediately after removing food while grill is still warm The drip pan is aluminum and can be cleaned with a flat scraper such as a putty knife CAUTION The drip pan must be kept clean and free of heavy build up for grill to perform properly and to eliminate flare ups Do not wash drip pan Inside Grill Use warm soapy water to clean this area Do not allow grease to build up Drain Pipe and Valve Both must be kept clear of grease and food particles to allow grease to drain properly from drip pan This must be done to maintain proper operation of your grill Food Boards These are made from high density polyethylene approved by the FDA for direct food contact Warm soapy water can be used for cleaning CAUTION It should not be used as a chopping block nor
30. on is not achieved the safety valve inside will not permit the proper amount of gas to flow When con necting the regulator to the cylinder valve be sure the pressure relief valve is directed away from the front and away from the grill If the relief valve should open the propane will be directed where it is likely to do the least harm To disconnect regulator assembly turn large plastic nut left or counter clockwise When disconnecting and connecting the gas cylinder be careful that the regulator assembly does not strike the grill the ground or any other surface If any difficulty at all is had in connecting or dis connecting the regulator assembly to the cylinder valve contact your local gas supplier for assistance When disconnected from the cylinder a valve cap must be installed See figure 1 Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylin der valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane Failure to install a valve cap when the cylinder is disconnected from the fuel system is dangerous and may result in accident or injury When re connecting the LP gas cylinder be sure to tighten the fit ting until snug This connection as well as all other fittings and con nections between the cylinder and burner valve should be inspect ed for damage and leak tested after every filling or re
31. rformance of the grill PROPER AIR SHUTTER SETTING 12 After air shutter adjustment your grill is ready for use proceed to COOKING INSTRUCTIONS 13 If the burner did not light properly wait 5 minutes before attempting to relight then repeat steps 1 9 14 If the grill fails to light after the second attempt call your local LP gas dealer for professional assistance 15 With the burner lit gently close the lid and allow the grill to warm for 20 30 minutes NOTE If for any reason the burner should go out shut off gas at the burner and the LP cylinder DO NOT attempt to re light without repeating steps 2 10 TURNING GRILL OFF 1 Open lid 2 Turn burner valve OFF 3 Turn off LP supply at cylinder when appliance is not in use 4 CAUTION Do not attempt to relight without following all lighting instructions IMPORTANT Always shut off the burner valve before closing the tank gas supply valve This grill is equipped with a QCC 1 flow limiting connector which will not reset to allow full gas flow if the supply valve is closed before the burner valve is shut off If you experience trouble with the grill not heating properly shut off burner valve then tank or supply valve Open lid wait 5 minutes and follow lighting instructions CARE AND MAINTENANCE There is very little care and maintenance needed The Holland Grill is designed and made of materials that will last many years with normal use Following these i
32. ter Step 5 Refer to Figure 5a and Figure 5b Select the following items 1 grill lid assembly 2 hinges 3 lid stops 2 Figure 5a Select one of the lid stops Insert the end of the lid stop with the slot in it into the slot in the body bottom end panel Insert a 10 24 x 1 2 carriage bolt into the square hole in the bottom end panel Make sure the bolt goes inside the slot of lid stop Secure with flat FIGURE 5a Shelf 10 24 Carriage Bolt Fu amp bolt must be inserted EE d n slot of Lid Stop Lid Stop ea 2 1 4 20 x 5 8 p a Hex Bolt and a n Lock Washer 5 I A _ L M Ts L b a n NE E ue Er a i r n n ee Flat Washer and Top Lock Nut FIGURE 5b i T i 10 24x1 2 __ Carriage Bolt i 10 24 Top Lock Nut 4 and flat Washer L i 1 i im i F E 3 r i J i i i x 2 Insert Lid Stop M uc into slot in Lid e m m o NN T Lid Stop e i ag L gt E 2 washer and Top Lock nut Tighten the lock nut completely and then loosen it just enough to allow movement of the lid stop on the screw Note the Top Lock nut will be very tight on the screw when installing This is normal Repeat for the opposite side O Bolt the 2 hinges to the grill bottom assembly using the 1 4 20 x 5 8 hex head bolts and lock washers Do not fully tighten the hinges at this time C Figure
33. through obround hole 11 4 20 Hex Nut e 1 4 Lock Washer b t both sides l Secure right side first 1 4 20 x 5 8 Hex bolt both sides E J pa li Cabinet Assembly Step 3 Refer to Figure 3 Select the following items 1 grill bottom assembly 2 bucket bracket 3 electrode With the grill bottom assembly sitting upright on one end locate the 1 4 inch diameter hole and slot close to the drain pipe hole Insert the buck et hanger bracket in the slot as shown in Figure 3 and secure with 10 24 x 1 2 Phillips head screw and lock washer Tighten completely Now insert electrode into hole and secure tightly with 8 32 screw and lock washer Next loosen the two 1 4 20 hex bolts shown to prepare for the next step DO NOT REMOVE THEM Step 4 Refer to Figure 4a and Figure 4b Select the following items 1 grill bottom assembly 5 door pivot bracket 2 cabinet assembly 6 door knob 3 tank heat shield 7 washer spacer 2 4 door assembly Figure 4a Place the grill bottom assembly onto the cabinet base assembly Secure the right side only at this time with 1 4 20 x 5 8 hex head bolts and lock washers as shown Do not tighten at this time Select the tank heat shield and slide it under the two bolts that you loosened in the previous step Be sure the obround cutout aligns with the electrode and route the electrode wire through it Lift the other end of the tank heat shield up to the flange under the grill bo
34. urner Guaranteed for life Simply close the lid and cook by time Its guaranteed not to flare up Thank you for purchasing a Holland Grill This is truly a grill that you your family and friends will use and enjoy for many years to come Many years of research and new technology have gone into the entire line of Holland grills ensuring they are safe easy to use and grill to perfection Its important that you are aware that the Holland Grill is unlike any other grill on the market today By design it allows you to grill steam or smoke without the worry of flare ups associated with competitive brands Now you can relax while preparing food without the worry and nuisance of trying to control flames that will ruin your food Not only will you be able to enjoy time with friends and family while you grill worry free you ll be able to do so for years to come All Holland grills are made of top quality materials which give them a sturdiness that will last for years We use only the best materials to ensure your new grill will look like new and cook like new well into the future This grill was designed and made for trouble free outdoor cooking Please read and follow all the instructions in this manual HOLLAND EPIC GRILL OWNERS MANUAL Safety Information Please read carefully FOR YOUR SAFETY e IF YOU SMELL GAS 1 SHUT OFF GAS TO THE APPLIANCE 2 EXTINGUISH ANY OPEN FLAME 3 OPEN LID 4 IF ODOR CONTINUES IMMEDIATELY CA
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