Hellenbrand TNT Series User's Manual
Contents
1. 49 C Industry Approved Tanks designed and tested to meet industry standards ensuring top field performance NSF Standard 44 Warranty Allcommercial light industrial tanks are backed by an exclusive limited manufacturer s warranty Sizes 24 through 48 5 year limited warranty TNT Physical Specifications Mineral tank sizes shown are with composit FRP tanks PIPE SIZE MINERAL TANK SIZE SALT STORAGE __ GRAVEL UNDERBEDDING SHIPPING WEIGHT LBS 1 xt 20 SINGLE TWIN TNT 300 24 24 X 72 30 X 50 1110 oO 150 1085 2145 TNT 300 30 30 X 72 30 X 50 1 110 1160 2295 TNT 450 30 30 X 72 39 X 48 2 030 1600 3120 TNT Capacity Ratings aee BEN GENSAT T T menear MODEL CU FT GRAINS LBS GRAINS LBS GRAINS LBS TNT 750 40 1 Steel tank design configurations available up through 60 tank diameters Consult factory for details OPERATING CONDITIONS 1 Water Pressure 30 100 psi 2 Water temperature is not to exceed 110 F and the unit cannot be subject to freezing conditions Consult factory for higher water temperature applications 3 Limit of 2 ppm of Ferrous lron Add 3 grains per gallon of hardness for each ppm of iron present 4 Flex connectors and vacuum breakers are required when using the PolyGlass Composite mineral tanks 5 Backwash flow rates are calculated at 4 gpm per sq ft of bed area and rounded off based on 50 F water temperature TNT Series Fiberglass D2. or microprocessor controlled meter demand systems with two inch or three inch meter turbines All systems are fac tory wired and tested electrically to assure easy installation and correct operation FRONT VIEW BACK VIEW Optional Inlet amp Outlet Pressure Gauges amp Soft Water Test Port Optional Factory Installed Vacuum Breaker Controller Optional 2 Meter Outlet TNT Series Control Valve Three Inch Inlet Outlet 1 Stainless Steel Backplate will not rust or corrode 8 Heavy duty Drive Motor receives signal from timer 2 Factory provided Drain Line Flow Control maintains to efficiently direct water flow during regeneration accurate backwash rates Piston shifts smoothly and quietly regardless of water 3 Three Inch NPT Inlet amp Outlet Connections pressure 4 Solid Brass Valve discs durability and long life 9 Lower Heavy duty Drive Motor receives signal from 9 Hydraulically balanced Piston Seal and Spacers upper drive motor to direct the service piston into posi Lower service piston is available with or without hard tion Pist hift thi FT dl f water by pass Non sticking Teflon coated Piston al Mise a AT Rr lows foreign particles to passthrough without damaging water pressure the unit 10 TNT Series Timer provides fully automatic depend 6 Upper Piston pilots the regeneration steps of backwash able timing for regeneration The Cycle Programmer brine and slow rinse fast rinse and brine tank refill re
3. 15 psi __ n CR 1 4 HALA th n H EE Iz IEEE 2 c AJ HM H MEE n GENET HEINE DL METTE 20 235 30 50 70 80 90 100 150 200 300 0 100 150 UO 300 EIN me G P M TON BTE diede 600 Service Rates NT 750 Service Rates amp Pressure Drop Chart 11 92 amp Pressure Drop Chart 11 92 212 gpm 15 psi 280 gpm 25 psi 50 60 70 80801 RATE G P M FLOW RATE G P M FLO Pressure Drop Charts TNT 900 48 3 Service Rates TNT 1200 3 Service Rates amp Pressure Drop Chart 11 92 amp Pressure Drop Chart 11 92 g A oT MEE gpm amp 15 psi n3 er m f EE 40 20 25 30 90 25 30 15 5 B 8410 5 B 8410 d4 4 PRESSURE DROP P S I PRESSURE DROP FS 2h 3 2h 3 1 5 ES 11111 FLOW RATE G P M FLOW RATE G P M Commercial Industrial Tanks High Grade Polyethylene Tank Liner Fiber free inner surface suitable for all standard water treatment applications Offers wide chemical resistance not adversely affected by regenerating chemicals Strong Filament Wound Outer Laminate Continuous strands of fiberglass reinforced with high strength epoxy resin Rustproof and corrosion resistant Operating Parameters Maximum operating pressure 150 PSI 10 2 Maximum operating temperature 120 F
4. TNT SERIES WATER CONDITIONERS For Commercial amp Industrial Applications Apartment Buildings Laundries Boiler Water Treatment Mobile Home Parks Car Washes Motels and Hotels Commercial Buildings Nursing and Rest Homes Condominiums Office Buildings Factories Restaurants Hospitals Schools Hellenbrand Hellenbrand Means Quality and Reliability Since 1967 Hellenbrand Water Conditioners Inc has provided water solutions to the water treatment industry in the U S and around the world We have developed a complete line of high quality products An excellent example of this is the Hellenbrand TNT Series Conditioners TNT Series Conditioners use a flanged top mounted or optional side mounted adapter three inch NPT inlet and outlet solid brass control valve with a motor driven time tested hydraulically balanced piston with a seal and spacer concept to pilot service flow not dependent on water pressure No diaphragms to rupture or false transfer It will provide up to 170 gpm hard water by pass during regeneration or you may have the optional no hard water by pass piston for twin or multiple systems These high service flow rates the simplified alternating and multiple lockout systems eliminate the need for diaphragms solenoids and stagers The five cycle TNT controller is available with either downflow co current or upflow counter current brining with easy adjustable cycle times The TNT Series offers you a choice of mechanical
5. gulates all regeneration cycles which are easily 7 Separate Time fill Brining with accurate flow controls adjustable For manual regeneration start simply turn allows automatic brine tank refill Brine Tank Refill the service indicator clockwise Rates are easily adjustable on the cycle program mer No need to worry about adjusting float valves or repositioning brine plugs for salt measurements TN2 Standard System Design Options for more specific information on the various system designs contact your local Hellenbrand representative or go to www hellenbrand com 1 Single Tank Systems XT Controller Time Clock XT Controller Electronic Meter Demand 2 Twin Tri Plex amp Four Plex Systems 3200NXT Controller Parallel Operation 2 4 Units Individual Meters Single or Individual Brine Systems Alternating Operation 2 4 Units Twin Systems One Meter or Two Meters Tri Plex amp Four Plex Systems Individual Meters Single or Individual Brine Systems 3200NXT Electronic Controller The 3200NXT Network Controller uses on board communica tions capabilities to link multiple valves via off the shelf CAT5 or better cables for a variety of multiple system types as described above Program Features 2x16 character backlit LCD display Networks up to four units Auxiliary inputs and outputs Remote signal start input Remote lockout input Programmable relay output chemical pump output Easy instal
6. imensions with Six Inch Flange Opening SUGG WIDTH TOP MOUNT SIDE MOUNT TOP MOUNT SIDE MOUNT SINGLE TWIN HT HS a SIDE MOUNT TNT 300 30 101 875 80 TNT 450 30 112 965 80 TNT 750 42 113 1045 92 TNT 900 173 1045 92 CO 00 00 O MINI NO h d A gt dc l co IS 51 51 IT 92 92 TNT 1200 48 6 103 93 51 106 ALT ANK All dimensions 1 and are subject to change without notice Use as reference only Allow additional 12 for resin filling on HT dimension SINGLE wT Allow additional 18 for resin filling on HS dimension TWIN WIDTH Call factory for optional tank amp dimensional configurations 164 P sp m TOP n IT MOUNT MEE HS 5 m m IS Product Improvement designs are subject to change without notice DEALER NAME MEMBER HELLENBRAND INC WM Quality Hellenbrand 2 www hellenbrand com 9 08 LBRY
7. ining adjustable Valve addresses Three programming levels User mode Master programming Diagnostics mode Mechanical or Electronic Meter Turbine Options Size Flow Ranges Accuracy 1 5 CC Meter 0 5 60 GPM 5 2 CC Meter 1 5 150 GPM 5 TNT Series MINERALTANK Poly Glass Composite tank with Poly ethylene Inner Shell and Fiberglass Roving Manufactured to Operate at 150 psi NSF Approved B DISTRIBUTOR SYSTEM Three Inch Hub amp Lateral Distribution for Maximum Service Flow and Minimal Pressure Loss C MINERAL High Capacity lon Exchange Resin Uniform and stable beads assure long life high salt efficiency and maximum hardness removal D UNDERBEDDING Multi Layered Gravel Underbedding assures full usage of mineral bed and allows for a smooth and constant water flow for service and regeneration E BRINE TANK Rotationally Molded Polyethylene with Dust tight cover F GRIDPLATE Grid plate allows for dry salt storage Avail able in various sizes and heights G OPTIONAL SAFETY BRINE VALVE Acts as a Second ary Shut Off for Timed Brine and may be used as a Primary Shut Off without Timed Brine Typical Single Tank Installation 3 INLET VIEW i i ISOLATION VALVES Twin Alternating Tank Installation Note Steel tanks optional BY PASS VALVE OUT 0 Note 1 Optional stainless steel flex connectors are available for inlet and outlet co
8. lation with plug in wiring harnesses Front panel diagnostics button Flow rate Peak flow rate Totalizer Hours between last two regenerations Hours since last regeneration Adjustable volume remaining Valve position 3 Twin Tri Plex amp Four Plex Demand Recall Progressive Systems 3214NXT Controller 2 4 Units Individual Meters Single or Individual Brine Systems Three programming levels User mode Master programming e Diagnostics mode Note The 3214NXT Demand Flow Network Controller is used for demand recall applications 3214NXT Demand Flow Network Controller The 3214NXT Demand Flow Network Controller can be pro grammed to bring multiple units to the service position and back to standby based on system demand flow The 3214NXZT De mand Flow Network Controller used on board communication capabilities to link multiple valves via standard CAT3 CAT5 or better communication cables Program Features Network two to four valves Simple on site network programming Easy installation with plug in wiring harnesses Shift key allows digit selecting in programming 2x16 character LCD backlit display letter or digit codes not needed Valve piston and cam type default storage User and master programming modes Diagnostic mode Current flow rate Peak flow rate can be reset Totalizer can be reset Hours between last two regenerations Hours since last regeneration Volume rema
9. nnections These are recommended on systems utilizing Polyl glass composite tanks with rigid piping such as copper galvanized ect 2 Union type connections are recommended on the inlet and outlet connections OPTIONAL CONNECTOR Available with individual brine tanks as shown or with one twin brine tank OPTIONAL METER up ILI my EE FLEX CONNECTOR LE Note L LL 3d 91 BY PASS VALVE OUT HE pret Li aen cs OPTIONAL RES optiona e REMOTE T NI FLEX CONNECTOR 1 Optional stainless steel flex connectors are available for the inlet and outlet connection with each system and must be installed on systems utilizing Polyglass composite tanks with rigid piping in copper galvanized etc 2 Union type connections are recommended on the inlet and outlet connections SideMount Where ceiling heights may pose a restriction or a side mounted configuration is preferred TNT Series systems are available in this design configuration Factory pre piped and pressure tested these system designs must be shipped either skid mounted or have face piping dis assembled for shipment and re assembled at the job site Available with non corrosive polyglass composite tanks or steel Consult factory for details BY PASS VALVE n SSS ee ISOLATION VALVES Skid mounted and factory pre piped 4 SERVICE UNIONS n Op
10. tional skid mounted system design configurations with or METER without factory interconnecting piping for twin or tri plex system in 71 00 me Em designs are available in both top mountor side mount design configurations FLEX CONNECTOR 2 Meter 2 Meter and Flow Pressure Loss Data p E 12 NET BOTH ENES Pressure Drop P S l 80 50 GO 70 80 100 150 290 300 Flow Rate 1 37 2 Brass Meter Standard Range 1 250 Gal Min to 21 250 Gal Max Flow accuracy 5 from 3 to 150 GPM Extended Range 6 250 Gal Min to 106 250 Gal Dimensions amp Flow Data are the same with NT Microprocessor 3 Meter 3 Meter and Flow Pressure Loss Data ss E E z d i dd qt Fressure Drop ESI C 135 A Flow Rate in Standard Range 3 750 Gal Min to 63 750 Gal Max Flow accuracy 5 from 7 to 300 GPM Extended Range 18 750 Gal Min to 318 750 Gal Max Dimensions amp Flow Data are the same with NT Microprocessor Other meters available consult factory TNT Service Rates amp Pressure Drop Charts 300 Service Rates TNT 450 Service Rates 8 Pressure Drop Chart 11 92 5 Pressure Drop Chart 11 92 TNT 300 24 120 2 5 1 TNT 450 301 ne dn 2 Us D psi TNT 300 30 175 gpm
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