Harrington Hoists MR2 User's Manual
Contents
1. 18 2 2 Dimensions Table 2 3 PTS2 Trolley Dimensions rJh t L 4 PTS2005 to PTS2020 Cap Product a a b e h i j k m n r s t v Tons Code am im Cin ft in in in in in n n Gin n in 1 2 PTS2005 FG 6 8 8 0 7 2 18 32 236 0 7 3 0 27 3 3 1 5 B 1 8 0 87 3 7 1 PTS2010 FG 8 5 98 93 22 42 280 1 1 3 7 34 44 20 B 1 9 0 98 4 2 2 PTS2020 FG 10 4 11 8 11 0 27 50 335 13 44 38 52 24 B 23 1 26 54 Table 2 4 GTS2 Trolley Dimensions a l a Be b hl J t l a f vi 1 GTS2010 to GTS2020 Cap Product Cod pie a b e f h i j k k m n r s t u v Tons ove vode in in in in ft in in in in in in in in in in Gin in 1 2 1 GTS2010 FG 10 8 13 6 9 3 6 0 ine 42 280 1 1 3 7 42 22 44 2 0 B 1 8 0 98 E 4 2 2 GTS2020 FG 13 7 15 2 11 0 6 1 1501335 1 3 4 4 4 3 28 5 2 24 B 19 126 5 1 6 1 Lubrication 6 1 1 6 1 2 Lubricate the following trolley components with only Nevastane HT AW 2 White Drum food grade lubricating grease Track Wheel Gear Clean and re grease the Track Wheel gears and Hand Wheel output pinion every three months more freque2. Figure No Part Name Parts Per Trolley 1 Ton 2 Ton 21901 De 37FG0105112 37FG0205112 4 Standard Wheels a SASSEMIY E 37FG0105812 37FG0205812 Stainless Steel Wheels 2 Name plate B 1 T6G800010G T6G800020G 3 Track wheel S Assembly Standard 2 T6G5102010 T6G5102020 Track wheel S Assembly Stainless Steel 37TW0105102 37FG0205812 4 Track wheel washer 4 MS104010 MS104020 5 Snap ring 4 J1SS10000015 J1SS10000020 6 Track wheel G Assembly Standard 2 T6G5101010 T6G5101020 Track wheel G Assembly Stainless Steel 37TW0105101 37TW0205101 Side Plate G Assembly 37FG0105111 37FG0205111 7 ore G Assembly Stainless Steel 1 37FG0105811 37FG0205811 8 Hand chain guide Assembly 1 37FG0105125 9 Hand wheel Standard 1 T6G123010 Hand Wheel White Epoxy Paint 37FG0109123 10 Washer 1 J1WB07410120 11 Split pin 1 J1PW06030018 12 Lever nut 1 J1NU00920120 13 Pinion 1 T7GC121010 T7GB121020 14 Hand chain 1 K7RA0500000 Suspension Shaft Assembly ia Standard Shaft 36FG0101115 36FG0201115 ae 37FGO101115 37FG0201115 15 Suspension Shaft Standard 4 T7G115010 T7G115020 Suspension Shaft Nickel Plated 37FG0109115 37FG0209115 16 Shaft stopper pin 2 T6G156010 T6G156020 17 Split pin 2 T6GA0109117 9 T6GA02091 17 8 18 Thick spacer qty X T7G116010 6 T7G116020 6 19 Thin spacer qty X T7G117010 9 T7G117020 8 23 Suspender E White Epoxy Paint 4 36FG0109004 36FG0209004 Suspender E Nickel Plated 37FG0109004
3. Figure Parts No Part Name Per 020L Hoist 1 Top Hook Assembly 2ASF020S5101 2 Hook Latch 2ASF020S1103 Suspender E For Manual Trolley 36FG0209004 3 ane poy aan Fale uspender or Manual Trolley Nickel Plated 37FG0209004 Connection Yoke P For Push Trolley E 4 White Epoxy Paint i il 2AFG02059027 Connection Yoke G For Geared Trolley E 5 White Epoxy Paint y PAP 002039029 6 Yoke Bolt 2AFG02059032 7 Slotted Nut J 1NL00920160 8 Split Pin J 1PW06040030 Suspender Gi For Motorized Trolley 2AFG02059031 9 anne poy E ETT uspender or Motorized Trolley 2 Nickel Plated 2AFG02059831 0 Top Pin 2 2AFG020S9121 1 Plate A ER2ES9123 2 Socket Bolt J 1BEE0601414 3 Shaft Clip ER2ES9186 4 Chain Guide A ER2ES9331 5 Chain Guide B 1 ER2ES9332 6 Socket Bolt 4 J 1BEE0803030 7 Spring Lock Washer 4 J 1WS07420080 8 Machine Screw With Spring Washer 4 J 1AP46001212 9 Guide Roller ER1DL9333 20 Roller Pin ER1DL9334 21 Limit Lever ER2ES9337 22 Limit Lever Pin ER2EL9338 23 Limit Lever Spring WR2CS9357 24 Limiting Plate Standard ER1ES9054 Limiting Plate Stainless Steel 275F02059118 25 Chain Spring Standard ER1DL9051 Chain Spring Stainless Steel 2AFG020L9112 27 Cushion Rubber Standard ER1ES9053 Cushion Rubber Stainless Steel 275F02059117 28 Stopper Assembly Standard ER1ES1041 Stopper Assembly Nickel Plated 2AFG02051041 Bottom Hook Complete Assembly 2AFGO20S1011 29 White Epoxy Paint Bottom Hook Complete Assemb
4. Note A R As required one every 5 ft of Power Supply Cable 41 This Page Intentionally Left Blank 42 2 0 MR2 Parts List When ordering parts please provide the trolley code number lot number and serial number located on the hoist nameplate see fig below Reminder To aid in ordering parts and product support record the trolley code number lot number and serial number in the space provided on the cover of this manual MR2 Series Name Plate The parts list is arranged into the following sections Section 1 4 to 2 Ton Page 2 1 Electric Parts 1 4 t02 Toca iia as 44 2 2 Pendant Parts 1 4 to 2 TOM siii ns a ia ii 48 2 3 Power Supply Parts 1 4 to 2 TOn ooooooccncncoconcnconconcnncnnncnnnnnonnnnnnnnconenanconcnncnnncnancines 50 2 4 Side Plates and Suspension Parts 1 4 to 2 TON cecceceeeeee ee eee eee ceeeee eee eeeeaeeeeeeeaees 52 2 5 Motor Parts 1 4 to 2 TOn 20 ccc cece cece eee e ence ence eee ences eaten teat ee eat esbeaE eae ea EEE EES 54 In the column Parts Per Trolley a designator is used for parts that apply only to a particular model or option Refer to Chapter 3 Section 2 for MR2 trolley model numbers and additional descriptions The designators are S Single Speed W SS SS Single Speed Hoist Single Speed Trolley D Dual Speed X SS DS Single Speed Hoist Dual Speed Trolley PC Plug Connection Y DS SS Dual Speed Hoist Single Spe
5. 1 ECP5924AA 28 Holder B 1 ECP5924AB 29 Packing 1 ECP5924AC 30 Holder Nut 1 ECP5924AD 31 Cable Packing 1 ECP6912AA ECP6916AA 32 S O Cord 4C 1 16 4 14 4 33 Plug 4P 1 ECP2304AD ECP2304AF 34 Control Cable Assembly 1 MR2DS1768 MR2ES1768 35 Holder A T ECP5924AA 36 Holder B 1 ECP5924AB 37 Packing 1 ECP5924AC 38 Holder Nut 1 ECP5924AD 39 Cable Packing 1 ECP6916AA 40 S O Cord 6C 1 16 6P 41 Plug 8P 1 ECP2108AC 42 Socket 8P Assembly 1 MR2DS2811 43 Plate P 1 ECP5924AH 44 Cord Cover Packing 2 MS527010 45 Warning Seal E Electric Shock 1 ER2CS9936 46 Wiring Diagram 1 EWG3110H01 47 Name Plate B 1 MR25HM1059A8 48 Name Plate C 1 MR2SHM10S9A7 MR2SHM20S9A7 Name Plates for 1 8 1 4 1 2 amp 1 1 2 Ton Capacities Figure parts No Part Name Per 1 8 Ton 1 4 Ton 1 2 Ton 1 1 2 Ton Trolley 48 Name Plate C 1 MR2SHM0159A7 MR2SHM03S9A7 MR2SHM05S9A7 MR2SHM15S9A7 45 2 1 Electric Parts 1 4 to 2 Ton Dual Speed Plug Connection Dual Speed Figure 1 2 Electric Parts 46 2 1 Electric Parts 1 4 to 2 Ton Dual Speed Figure No Part Name Farts Per 1 Ton 2 Ton Trolley 2V 7038201 7038202 1 Connection Box Assembly av 1 7038203 7038204 2 Holder A 1 ECP5924AA 3 Hold
6. 1 NER2010LD FG 16 9 21 3 241 148 124 117 12 15 51 46 2 NER2020LD FG 22 6 23 4 27 9 16 8 14 6 13 3 1 6 1 7 6 3 5 4 Table 2 3 Hook Dimensions z b c d e f g h Capacity Code Hook A g 3 A seal ka in in in Gn n im ir qn Stainless Bottom 1 5 0 9 1 2 0 9 1 7 1 8 1 2 4 3 003L OO5L ileal Epoxy Painted Top amp Bottom 1 1 0 7 09 0 7 1 4 1 5 1 1 3 7 Stainless Bottom 1 9 1 1 1 6 1 1 2 0 2 2 1 5 5 4 010L 010LD Epoxy Painted Top amp Bottom 1 5 0 9 1 2 0 9 1 7 1 8 1 2 4 3 di Stainless Bottom 2 2 14 19 14 24 25 17 63 020L 020LD Epoxy Painted Top amp Bottom 2 0 1 3 1 7 1 3 2 1 2 2 1 5 5 7 6 2 6 3 6 2 1 6 2 2 Lubrication Load Chain Hooks and Suspension Load Chain For longer life the load chain should be lubricated The load chain lubrication should be accomplished after cleaning the load chain with an acid free cleaning solution Apply only Harrington Hoist Inc food grade lubricant Part No 2AFG003S1951 to the bearing surfaces of the load chain links as indicated by the shaded areas in Figure 6 2 Also apply the lubricant to the areas of the load chain shaded areas in Figure 6 2 that contact the load sheave Ensure that the lubricant is applied to the contact areas in the load sheave pockets Load applying direction Figure 6 2 Chain Grease Application The load chain should be lubricated every 3 mont
7. 31 1 3 Hook and Chain Parts 1 3 Hook and Chain Parts 010L LD E For manual 7 For electric trolley connection trolley connection Canvas Chain Container Figure 3 2 Hook and Chain Parts Optional stainless steel chain container assembly not shown See Figure No 45 on part number chart for ordering information 32 Figure Parts No Part Name Per O1OL Hoist 1 Top Hook Assembly 2ASF010S5101 2 Hook Latch 2ASF010S1103 Suspender E For Manual Trolley 36FG0109004 3 ute oe a THIS uspender or Manual Trolley Nickel Plated 37FG0109004 Connection Yoke P For Push Trolley 4 ea y 2AFG005S9027 Connection Yoke G For Geared Trolley 5 Wee eat y 2AFG005S9029 6 Yoke Bolt 2AFG00559032 7 Slotted Nut J 1NL00910100 8 Split Pin J 1PW06025018 Suspender T For Motorized Trolley 2AFGO10S9031 9 White Epoxy Paint Suspender T For Motorized Trolley 2AFGO10S9831 Nickel Plated 0 Top Pin 2 WR2CS9121 1 Plate A ER2CS9123 2 Socket Bolt J 1BEE0601414 3 Shaft Clip ER2CS9186 4 Chain Guide A ER2DS9331 5 Chain Guide B ER2DS9332 6 Socket Bolt 4 J 1BEE0802525 7 Spring Lock Washer 4 J 1WS07420080 8 Machine Screw With Spring Washer 4 J 1AP45001212 9 Guide Roller ER2DS9333 20 Roller Pin ER1CS9334 21 Limit Lever ER2DS9337 22 Limit Lever Pin ER2DS9338 23 Limit Lev
8. ECP6912AA 30 Trolley Cable 6C 1 16 6 A R As Required one for every 5 ft of power Supply Cable 51 2 4 Side Plates and Suspension Parts 1 4 to 2 Ton Figure 4 1 Side Plates and Suspension Parts 52 2 4 Side Plates and Suspension Parts 1 4 to 2 Ton Figure Parts g Part Name Per 1 Ton 2 Ton No Trolley Side Plate G Assembly Standard Wheels 3AFG010S5201 3AFG020S5201 2 aerate G Assembly Stainless Steel 1 3AFG01055801 3AFG02055801 3 Track Wheel G Assembly Standard 2 MS1101010 MS1101020 Track Wheel G Assembly Stainless Steel 35MW0105101 35MW0205101 4 Washer 2 MS104010 MS104020 5 Snap Ring Standard 2 9047115 9047120 Snap Ring Stainless Steel J1SS10000015 J1SS10000020 6 Side Roller Assembly Standard 4 MR1DS1211 MR1ES1211 Side Roller Assembly Stainless Steel 3AFG010S2211 3AFG02052211 8 Bolt 4 J 1BAE0803030 J1BAE1003535 9 Spring Lock Washer 4 J 1WS07420080 J 1WS07420100 10 Nut 4 J 1NA00920080 J 1NA00920100 Side Plate S Assembly Standard Wheels 3AFG010S5202 3AFG020S5202 12 ms S Assembly Stainless Steel 1 3AFGO10S5802 3AFG020S5802 13 Track Wheel S Assembly Standard 2 MS1102010 MS1102020 Track Wheel S Assembly Stainless Steel 35MW0105102 35MW0205102 14 Washer 2 J 1WB07410080 J 1WB07410100 15 Snap Ring Standard gt 9047115 9047120 Snap Ring
9. Wave Washer 1 ER1DS9234 16 Nut Cover 1 ER1DS9235 Name Plate FP Adjustment Of 17 Friction Clutch 1 FR1B39932 Prohibited 18 Gear B Assembly 1 ER2EL5262 Gear Holder 19 Plate Assembly 1 ER2EL6261 zgi Sear Molder 1 ER2EL9261 Plate 21 Ball Bearing 1 9000202 22 Ball Bearing 1 9000201 23 Set Pin S 2 ES120010S 24 Socket Bolt 3 9091275 Spring Lock 25 Washer 3 9012711 29 1 2 Gearing Parts 1 3 Hook and Chain Parts 003L LD 005L LD For manual trolley connection For electric trolley connection Canvas Chain Container Figure 3 1 Hook and Chain Parts Optional stainless steel chain container assembly not shown See Figure No 45 on part number chart for ordering information 30 Figure Parts g Part Name Per 003L LD 005L LD No Hoist 1 Top Hook Assembly 1 2ASF005S5101 2 Hook Latch 1 2ASF005S1103 Suspender E For Push Trolley 36FG0059004 White Epoxy Pain Suspender E For Push Trolley 37FG0059004 3 Nickel Plated 1 Suspender E For Geared Trolley 36FG0109004 White Epoxy Pain Suspender E For Geared Trolley Nickel Plated 37760109004 5 Connection Yo e P For Push Trolley 2AFG005S9027 White Epoxy Pain 6 Connection Yol e G For Geared Trolley 2AFG005S9029 White Epoxy Pain 7 Yoke Bolt 2AFG005S9032 8 Slotted Nut J 1NL00
10. suspenders e ASME H4 classification e Stainless steel and nickel plated components Optional Product Features and Benefits e Nickel Diffused Load Chain e Stainless Steel Trolley Wheels e Nickel Plated shafts and suspenders e NEMA 4 pendant e Pendant Cover e Stainless Steel bottom hook e Stainless Steel chain spring and limiting plate e Stainless Steel chain container Il NER2 Electric Chain Hoist Section Page Number 1 0 Important Information and Warming Susi tes a ete arses Berbas MER a ene ER20M 1 1 Terms and Summary 1 2 Warning Tags and Labels AN o nn ceaeesesdesuaadesaadedaaeeetidatcs 6 2 1 Specifications 2 2 Dimensions 3 0 Preoper ational Procedures usscscdccecssncucesaceccesesetegunse iatagdeewatgepetac aie ada pc senetededsceanyees ER20M 3 1 Gearbox 3 2 Chain 3 3 Mounting Location 3 4 Mounting the Hoist 3 5 Electrical Connections 3 6 VFD Setup Dual Speed Only 3 7 Preoperational Checks and Trial Operation A eos acces acne saread ota uaet we see edo e seca A EEA news ies eel cou edema etna ER20M 4 1 Introduction 4 2 Shall s and Shall Not s for Operation 4 3 Hoist Controls 5 0 INSPOCHON o dida ER20M 5 1 General 5 2 Inspection Classification 5 3 Frequent Inspection 5 4 Periodic Inspection 5 5 Occasionally Used Hoists 5 6 Inspection Records 5 7 Inspection Methods and Criteria Section Page Number 6 0 Maintenance amp Handling 200000 dt cea ER20M 6 1 Count Hour Meter 6 2 Lubrication Load Cha
11. 060 39 1 6 Power Supply and Pendant Parts e Pendant With Cord Complete Set Figure 6 1 Power Supply and Pendant Parts Plug Connection 40 1 6 Power Supply and Pendant Parts Figure Parts g Part Name Per 005L LD 010L LD 020L LD No Hoist Cord Support 1 Wire Stop 1 ER1BS9534 Mach Screw 2 W Spring 2 J1AP45001212 Washer Socket Frame S 2AFG005S4511 2AFG020S4511 3 Complete 1 Assembly D 2AFG00514511 2AFGO1014511 2AFG02014511 4 Socket Frame 1 2AFG005S9511 5 Socket 4P S 1 ER2CS2523 ER2ES2523 Assembly D ER2C1 2523 ER2CS2523 ER2E1 2523 Tapping Flat 6 Head Mach 8 ES558003 Screw j Socket 8P S 1 ER2CS2564 Assembly D ER2C12564 ER2E12564 Mach Screw 8 W Spring 2 ES6500055 Washer Mach Screw 9 W Spring 6 J1AP45002020 Washer me Socket Frame 1 ER2CS9512 Packing Power Supply 11 Cable 4C 1 ZBZA12CH1000 Assembly Power Supply 12 Cable 4C ft 16 4 13 Plug 4P 1 ECP2304AD Cable 14 Support Arm 1 ER1BS9541 Cable 15 Support 12 1 ES822003 Assembly Cable Hanger 17 14 Assembly A R ES1527003 Pendant T W Cord S ZB10025H1000 Complete Assembly D ZB2002511000 S 16 4P 19 Pendant Cord D ft 16 6P 20 Pendent S 1 SWD1100AAH Assembly D SWD2200AAH S ECP2108AA ll p t ECP2108AB 22 pe PUB Tag 1 WTAG7 23 Tag Holder 1 E3S787003 24 Machine 1 J 1AP24002608 crew 25 Nut 1 9093414
12. 0S9103 3AFG020S9103 20 Slotted Nut 1 J 1NL00910100 21 Split Pin 1 J 1PW06025018 22 Thick Spacer L 2 MR1DS9110 MR1ES9110 23 Fixing Spacer 2 M7SE010S9182 M7SE020S9182 24 Thin Spacer 8 MSF117010 MSF117020 7 Fixing Shaft Standard 1 MR1DS9141 MR1ES9141 Fixing Shaft Nickel Plated 3AFG010S9141 3AFG02059141 28 Split Pin 2 J 1Pw06050040 54 This Page Intentionally Left Blank 55 2 5 Motor Parts 1 4 to 2 Ton Figure 5 1 Motor Parts 56 Fi Parts gure Part Name Per 1 Ton 2 Ton No Trolley 2 Gear Box Packing 1 MR1DS9248 3 Set Pin 2 MR1DS9249 Bolt 4 J 1BAE0802525 5 Spring Lock Washer 4 J 1WS07420080 6 Washer 4 J 1WB07400080 7 Motor Assembly 1 3AFG010S1321 8 Ball Bearing 1 9001004 9 Brake Drum Assembly 1 MR1DS5261 10 Brake Spring 1 MS304010 11 Bumper 1 MR1DS9265 12 Guard 1 MR1DS9281 13 Motor Shaft With Rotor 1 MR1DS5291 14 Oil Seal 1 MR1DS9293 15 Motor Cover Assembly 1 3AFG010S1301 16 Socket Bolt 4 J 1BEE0802222 17 Motor Frame With Stator 1 3AFG010S5321 18 Terminal Cover 1 MR1DS9324 19 Terminal Cover Packing 1 MR1DS9325 20 Coil Cover 1 MR1DS9326 21 Machine Screw With Spring Washer 4 J 1AP45001010 22 Machine Screw With Spring Washer 2 MS556010 23 Machine Screw With Spring Washer 1 MS555010 24 Terminal 6P 1 ECP1306AB 25 Terminal Plate Holder 1 MR1D
13. 1BEE1003535 21 Body B Assembly 1 3AFG005S6101 3AFGO10S6101 22 Oil Plug 1 E35111003 23 Plug Packing 1 E35112003 24 Snap Ring 1 9047262 9047268 25 Gear Case 1 3AFG005S6103 3AFG010S6103 26 Oil Plug 1 E35111003 27 Plug Packing 1 E35112003 28 Spring Pin 1 E351290055 29 Packing G 1 ER2CS9116 ER2DS9116 30 Set Pin S 2 ES120003 31 Socket Bolt 4 9091262 32 Toothed Lock Washer 4 9679709 33 Oil Fill Plug 1 ER1BS9135 34 Eyebolt Packing 1 ES127005S Name Plate 35 oed Side E 1 ER1BS9960 36 Oil Full Tag 1 ER1BS9953 37 Warning Sticker E 1 ER2CS9936 Disconnect Power 38 Name Plate OF SS 1 2AFG00359845 Oil Required 40 Name Plate AD Speed 1 ER1BL9868 ER1BL9868 Letter Warning Sticker HW 41 tee D 1 ER2C19806 a ECP99NVVB ECP9ONVVA 43 Check Voltage Label D2 1 4 ECP99NVWB le ECP9ONVWA 23 1 1 Housing and Motor Parts 020L LD Parts for Friction Clutch with Mechanical Brake Specification 29 Figure 1 2 Housing and Motor Parts 24 Figure Parts Per No Part Name Hoist 020L LD 1 Fan Cover 1 2AFG020L9107 2 Fan 1 ER2DS9108 3 Snap Ring 1 9047116 4 Brake Cover 1 ER2DS9115 5 Packing B 1 ER2DS9119 6 Set Pin S 2 ES120003 7 Socket Bolt 4 J 1BEE0504522 8 Electromagnetic Brake 1 MBABBISNA Assembly 9 Key B 1 ER2DS9360 10 Snap Ring 2 9047124 11 Socket Bolt 3 9091254 12 Spring Lock Washer 3 J
14. 1WB07420120 13 V Ring 1 ER2DS9210 14 Motor Shaft With Rotor 1 ER2EL5502 15 Ball Bearing 1 9000905 16 Ball Bearing 1 9000906 iz otr Frame with 1 3AFG020L5501 Stator 18 Packing M 1 ER2ES9118 19 Set Pin S 2 ER2ES9138 20 Socket Bolt 4 J 1BEE1204040 21 Body B Assembly 4 3AFG020S6101 24 Snap Ring 1 9047280 25 Gear Case 1 3AFG020L6103 26 Oil Plug 1 E3S111003 27 Plug Packing 1 E35112003 28 Spring Pin 1 E3S129005S 29 Packing G 1 ER2ES9116 30 Set Pin S 2 ES120010S 31 Socket Bolt 4 9091286 32 Toothed Lock Washer 4 9679711 33 Oil Fill Plug 1 ER1BS9135 34 Eyebolt Packing 1 ES127005S 35 Name Plate Load Side E 1 ER1BS9960 36 Oil Full Tag 1 ER1BS9953 37 Warning Sticker E 1 ER2CS9936 Disconnect Power se Name Flate OF correct 1 2AFG00359845 Oil Required 40 Name Plate AD Speed 1 ER1BL9868 Letter Warning Sticker HW 41 Hot Surface D 1 ER2C19806 S 2V ECP99NVVB S 4V ECP9ONVVA 43 Check Voltage Label D 2V 1 ECPOONVWB D 4V ECP99NVWA 25 1 1 Housing and Motor Parts 1 2 Gearing Parts 003L LD 005L LD 010L LD Parts for Friction Clutch Specification with Mechanical Brake Sy Figure 2 1 Gearing Parts 26 Figure Fans Ni Part Name Per O03L LD OO5L LD 010L LD o Hoist 1 road sheave 1 ER2CS6241 ER2DS6241 Assembly 2 Load Sheave 1 ER2DS9241 ER2DS9241 3 Oil Seal 1 ES221010S ES2
15. 21010S 4 Ball Bearing 1 9000508 5 Ball Bearing 1 9000302 9000304 6 Load Gear 1 ER2CL9240 ER2DS9240 7 Snap Ring 1 9047135 8 Ball Bearing 1 9000107 9 Oil Seal 1 ES232005S 10 Ball Bearing 1 9000201 11 Oil Seal 1 E6F235003S 12 Pinion Assembly 1 ER2CS5220 ER2DS5220 13 Socket Bolt 3 90912149 Friction Clutch 14 Complete 1 ER2CL1223 ER2DL1223 Assembly 15 Wave Washer 1 E1DBX20S9311 16 Nut Cover 1 ER1CS9235 Name Plate FP Adjustment Of 17 Friction Clutch 1 ER1B59892 Prohibited 18 Gear B Assembly 1 ER2DL5262 Gear Holder 13 Plate Assembly l ERADLOZSI z0 Sear Holder 1 ER2DL9261 Plate 21 Ball Bearing 1 9000101 22 Ball Bearing 1 9000100 23 Set Pin S 2 ES120003 24 Socket Bolt 3 9091252 Spring Lock 25 Washer 3 9012709 27 1 2 Gearing Parts 1 2 Gearing Parts 020L LD Parts for Friction Clutch with Mechanical Brake Specification O_o A 4 4 Figure 2 2 Gearing Parts 28 Figure Farts g Part Name Per 020L LD No S Hoist 1 road sheave 1 ER2ES6241 Assembly 2 Load Sheave 1 ER2ES9241 3 Oil Seal 1 ER2ES9221 4 Ball Bearing 1 9000609 5 Ball Bearing 1 9000405 6 Load Gear 1 ER2EL9240 7 Snap Ring 1 9047150 8 Ball Bearing 1 9000110 9 Oil Seal 1 ER2ES9244 10 Ball Bearing 1 9000303 11 Oil Seal 22 1 ER1DS9233 12 Pinion Assembly 1 ER2EL5220 13 Socket Bolt 3 90912149 Friction Clutch 14 Complete i ER2EL1223 Assembly 15
16. 28 16 Spring Washer 2 J 1WS07420100 49 2 3 Power Supply Parts 1 4 to 2 Ton SONDA Cable Support Bar Complete Set Power Supply Cable Assembly y 99 Wire Guide Assembly Trolley Cable Assembly Figure 3 1 Power Supply Parts 50 2 3 Power Supply Parts 1 4 to 2 Ton Parts Figure No Part Name Per 1 Ton 2 Ton Trolley 1 Power Supply Cable 4C Assembly 1 ZBZC12AH1100 ZBZC12BH1100 2 Cable Packing 1 ECP6914AA ECP6916AA 3 Cable Support 14 Assembly 1 M3ES0101724 5 Power Supply Cable 4C 1 14 4 12 4 6 Cable Hanger 14 Assembly A R ES1527003 MS1733020 7 Cable Support Bar Assembly 1 MR1DS1491 8 Cable Support Bar 1 MR1DS9491 9 Cable Support Arm 1 MR1DS9492 10 Bolt 1 9093328 11 Spring Lock Washer 1 9012711 12 Nut 1 9093424 13 Wire Guide Assembly 1 MR1DS1493 14 Wire Guide 1 MR1DS9493 15 Wire Stopper 1 MR1DS9496 16 Machine Screw With Spring Washer 2 M6F554010 17 Bolt 1 9093328 18 Spring Lock Washer 1 9012711 19 Nut 1 9093424 20 Support Bar Holder Plate 1 MR1DS9501 21 Bolt 2 9093329 22 Spring Lock Washer 2 9012711 Cable Hanger Pusher Beam 75mm 1 3AFG01059511 23 canal Pusher Beam 100 1 3AFGO10S9512 24 Socket Bolt With Spring Washer 2 J 1BGE1002828 25 Trolley Cable 6C Assembly 1 MR2DS1793 26 Holder A 2 ECP5924AA 27 Holder B 2 ECP5924AB 28 Packing 2 ECP5924AC 29 Cable Packing 2
17. 2LHE05J 5A2 ER2LHE10J 5A2 ER2LHE20 5A2 F 2V 1 ER2BHE05 5A2 ER2BHE10J 5A2 ER2BHE20 5A2 5 Plate Assembly M 4V 1 ER2LHNO5 5A2 ER2LHN10J 5A2 ER2LHN20J 5A2 F 4V 1 ER2BHNO5 5A2 ER2BHN10J 5A2 ER2BHN20J 5A2 6 Plate 1 ER2C19441 ER2D19441 ER2E19441 7 Plate Screw 3 ER1BS9445 8 Bushing 1 ECP99 BAC M 2V INV60FH24 INV615H24 INV622H24 9 inverter Assembly F 2V 1 INV60FH21 INV615H21 INV622H21 M 4V INV60FM24 INV615M24 INV622M24 F 4V INV60FM21 INV615M21 INV622M21 10 Interface Board 1 ECP91KB02 11 Board Support 1 ECP99BKAA 2V TRF32C612 12 Transformer av 1 TRF32N612 13 Rectifier 1 ECP93DIAA 14 Terminal Block 6P 1 ECP1306AD 17 Machine Screw 2 9798512 18 Fulcrum Pin 1 ER2CS9449 19 Cover Suspender 1 ER2CS9456 20 Cover Belt 1 ER2CS9457 21 Socket Bolt 1 9091249 22 Plain Washer 1 ER1BS9436 Spring Lock 23 eee 1 9012709 24 Packing C 1 ER2CS9117 ER2DS9117 ER2ES9117 25 Controller Cover 2V 1 2AFG00512104 2AFG01012104 2AFG02012104 Assembly 4V 2AFG00511104 2AFG01011104 2AFG02011104 26 Controller Cover 1 2AFG00519104 2AFG01019104 2AFG02019104 27 Resistor Cover 1 2AFG00519185 2AFG01019185 2AFG02019185 28 Braking Resistor 2V 1 INV70EE16 INV718E16 INV718E16 4V INV70EY16 INV718Y16 INV718Y16 Mach Screw 34 w Spring Washer 4 JAW44001212 29 Name Plate B 1 ER2BHM0519A5 ER2BHM1019A5 ER2BHM2019A5 Pan Head 30 Machine Screw i 2128334 31 Socket Bolt 4 J 1BEE0504022 J 1BEE0604024 a9 ODE Lock 4 J 1WS07420050 J 1WS07420060 Washer 33 Washer 4 J 1WB07420050 J 1WB07420
18. 37FG0209004 36FG0101136 Suspension Shaft Assembly 4 01 to 8 00 36FG0201181 Extended Standard Shaft 36FG0101181 6 03 to 12 00 8 01 to 12 00 27 1 37FG0101136 Suspension Shaft Assembly 4 01 to 8 00 37FG0201181 Extended Nickel Plated Shaft 37FG0101181 6 03 to 12 00 8 01 to 12 00 T7PA0109136 Suspension Shaft Standard sn ad A ea e 8 01 to 12 00 28 1 37FG0109136 Suspension Shaft Nickel Plated pa es pa oe a 8 01 to 12 00 T7GA0109137 Kz 5 01 to 8 00 32 Fixing Spacer 2 T7GA0109182 T7GA0209182 8 01 to 12 00 33 Shaft Stopper pin 2 T6G156010 T6G 156020 34 Split Pin 2 J1PW06032020 J1PW06040020 35 Thin Spacer X T7G117010 10 T7G117020 10 T7G116010 36 Thick Spacer X 5 01 to 8 00 5 T7G116020 11 8 01 to 12 00 7 37 Hand Chain Master Link 1 C1FA0159843N Quantity is 1 for 2 Ton For 1 4 and 1 2 Ton capacities Name Plate B will be relabeled at the factory 63 HOISTS AND CRANES www harringtonhoists com Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 1703 Phone 717 665 2000 Toll Free 800 233 3010 Fax 717 665 2861 64 Harrington Hoists Western Division 2341 Pomona Rd No 103 Corona CA 92880 6973 Phone 951 279 7100 Toll Free 800 317 7111 Fax 951 279 7500 ER2FGSUP
19. 43 12 2 0 Specifications 2 1 1 Product Code for MR2 Trolley Alone MR2 020 SD FG Type Capacity Code Traversing Speed Model MR2 Motorized Trolley 010 1 Ton L Low 40 fpm FG Food Grade 020 2 Ton S Standard 80 fpm SD Standard Dual 80 13 fpm 2 1 2 Operating Conditions and Environment Temperature Range Humidity Noise Level Enclosure Rating Supply Voltage Intermittent Duty Rating Trolley Duty Rating 4 to 104 F 20 to 40 C 85 or less no condensation 85 dB or less A scale measured 1 meter away from the electric chain hoist Trolley Meets IP55 Pendant Meets IP 65 Standard 208 230 460V 3 60 Optional 575V 3 60 Special Voltages Available Single Speed 40 ED 240 starts per hour Dual Speed 27 13 ED with 78 162 starts per hour ISO M4 5 ASME H4 Table 2 1 Trolley Specifications Min Motor Standard Approx Capacity Product Code Beam Flange os ds Current Draw Net Ton Range in for Curve Output amps Weight in Hp 208V or Ibs in 230V 460V 5 01 to 6 02 OR ou 1 MR2010L S FG 2 28 to 5 00 o 31 5 0 54 3 0 1 5 68 ae 6 03 to 12 00 co D 6 03 to 7 02 OR nw a e 2 MR202 F 2 02 Ls 54 y 1 4 020L S FG 3 23 to 6 0 7 03 to 12 00 31 5 0 5 3 0 5 8 5 01 to 6 02 OR 1 MR2010SD F 2 2 A E E 54 y 1 7 a3 010SD FG 8 to 5 00 6 03 to 12 00 31 5 0 5 3 0 5 5 3 a2 6 03 to 7 02 OR 7p E 2 MR2020SD F 2 02 Ls 54 y 1 020S
20. 6AA 45 S O Cord 6C 1 16 6P 46 8P Plug 1 ECP2108AC 2V MR2D11811 47 Socket 8P Assembly Tay 1 MR2DI2811 48 Plate P 1 ECP5924AH 49 Cord Cover Packing 2 MS527010 50 Warning Seal E Electric Shock pl ER2CS9936 51 Wiring Diagram 1 EWG3DDO0H01 52 Name Plate B 1 MR2SHM10S9A8 53 Name Plate C 1 MR2SHM10S9A7 MR2SHM20S9A7 Name Plates for 1 8 1 4 1 2 amp 1 1 2 Ton Capacities Figure Parts No Part Name Per 1 8 Ton 1 4 Ton 1 2 Ton 1 1 2 Ton Trolley 53 Name Plate C 1 MR2SHM0159A7 MR25HM0359A7 MR2SHM05S9A7 MR2SHM15S9A7 47 2 2 Pendant Parts 1 4 to 2 Ton Comnection Figure 2 1 Pendant Parts 48 2 2 Pendant Parts 1 4 to 2 Ton Figure Part Name Pare Rer 1 Ton 2 Ton No Trolley WwW ZB1102A11000 1 Push Button Cord 6C 7C 8C X ZB1202Al11000 Complete Assembly Y Z82102A11000 Z ZB2202A11000 4 Push Button Cord 6C Ww 16 6P Push Button Cord 8C X Y Z 16 8P 5 Warning Tag PB 1 WTAG7 6 Tag Holder 1 E3S787003 j Machine Screw With Spring 1 J1AP24002608 Washer 8 Nut 1 9093414 W PC ECP2108AB 3 F lager X Y Z ECP2108AD PC W SWD2110ABH 10 5 Push Button Switch X SWD2120ABH Assembly Y SWD2210ABH Z SWD2220ABH 11 Bar Holder Assembly 1 MR1DS1481 12 Bar Holder 1 MR1DS9481 13 Cord Strain Relief Stopper 1 E6L614010S 14 Machine Screw w Spring 2 E6F151003 Washer 15 Socket Bolt 2 J 1BEE10028
21. 910100 9 Split Pin J 1PW06025018 Suspender T For Motorized Trolley 0 White Epoxy Paint 2AFGO1059031 Suspender T For Motorized Trolley 2AFG010S9831 Nickel Plated 1 Top Pin 2 WR2CS9121 2 Plate A ER2CS9123 3 Socket Bolt J 1BEE0601414 4 Shaft Clip ER2CS9186 5 Chain Guide A ER2CS9331 6 Chain Guide B ER2CS9332 7 Socket Bolt 4 J 1BEE0602525 8 Spring Lock Washer 4 J 1WS07420060 9 Limit Lever ER2CS9337 20 Limit Lever Pin ER2CS9338 21 Limit Lever Spring WR2CS9357 22 Cushion Rubber Standard 2 ER1CS9053 Cushion Rubber Stainless Steel 2 275F00559117 23 Stopper Assembly Standard ER1CS1041 Stopper Assembly Nickel Plated 2AFG005S1041 Bottom Hook Complete Assembly 2AFG005S1011 24 White Epoxy Paint Bottom Hook Complete Assembly 2ASF00555211 Stainless Steel 25 Hook Latch 2ASF005S1103 Plastic Chain Container Assembly 26 Max Lifting Height 20ft POS 27 Plastic Chain Container ER2C51401 28 Plastic Container Spring Assembly 2AFG005S1416 Canvas Chain Container Assembly 29 Max Lift Height 50ft cli 30 Canvas Chain Container ER2CS5405 31 Socket Bolt J 1BEB0807528 32 Lever Nut J 1NU00920080 33 Socket Bolt J 1BEB0604508 34 Lever Nut J 1NU00920080 35 NP Load Chain LCER2005NP FG 35 ND Load Chain LCER2005ND FG 43 Washer J 1WB07420060 44 Spring Lock Washer J 1WS07420060 Stainless Steel Chain Container Assembly 7042201 maximum 23 ft lift 19 Stainless Steel Chain Container Assembly 7042202 maximum 49 ft lift
22. D FG 3 23 to 6 0 7 03 to 12 00 31 5 0 5 3 0 5 93 13 2 2 Dimensions Table 2 2 Trolley Dimensions b b e e fey d n m E tsi hat Th For NER2003L FG to Hi NER2020L FG AE ik El i jax A ae Fay T H i t J Product Code b b d e e i j k m n r t o 3 MR2010L S FG 12 4 15 6 8 7 20 3 7 1 3 74 0 9 5 1 8 1 43 20 1 22 o oo OM MR2020L S FG 12 8 16 4 8 9 20 5 7 2 4 33 1 1 4 9 8 4 47 24 1 42 g MR2010SD FG 12 4 15 6 8 7 20 3 7 1 3 74 0 9 5 1 8 1 43 20 1 22 EN E SS A PE PS PE ES E E E E eee A B MR20208D FG 128 16 4 8 9 20 5 7 2 4 33 1 1 4 9 8 4 47 24 1 42 6 2 Lubrication 6 1 1 Lubricate the following trolley components with only Nevastane HT AW 2 White Drum food grade lubricating grease 6 1 2 Track Wheel Gear Clean and re grease the Track Wheel gears and motor output pinion every three months more frequently for heavier usage or severe conditions Do not use an excessive amount of grease and avoid getting any grease on the running surfaces of the Track Wheels or the beam 6 1 3 Gear Box The reduction gearing in the motor should be cleaned and lubricated at least once per year for normal usage Clean and lubricate the reduction gear assembly more frequent
23. EFFECTIVE March 11 2013 OWNER S MANUAL SUPPLEMENT ELECTRIC CHAIN HOIST NER2 MR2 T52 FOOD GRADE MODEL 1 4 Ton through 2 Ton Capacities Code Lot and Serial Number A WARNING This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the contents of this manual can result in serious bodily injury or death and or property damage HARRINGION HOISTS AND CRANES IMPORTANT INFORMATION ON HOWTO USE THIS MANUAL This OWNER S MANUAL SUPPLEMENT for Food Grade Hoists is intended for use in combination with Owners Manual for Electric Chain Hoist ER2 and NER2 Series 1 8 through 5 Ton Capacity Owner s Manual for Motorized Trolley MR2 Series 1 Ton through 20 Ton Capacity Owner s Manual for Manual Trolley TS2 TF2 Series 12 Ton through 5 Ton Capacity Refer to the Main Table of Contents below to determine the location s of information pertaining to your hoist References to the Owner s Manuals listed above will be designated by the use of the acronym ER20M MR20M TF2TS20M Main Table of Contents Chapters Page Number l Conformance Clarification Statement ccccseseceseseseseseseseseeeeeesenens 3 lI NER2 Electric Chain Hoist ATT ATT TTT TTE 4 IHI MR2 Motorized Trolley comocoocococononenconononencoranononcnranononcnrarannnas daiis 11 IV TS2 Manual T
24. GC14306C oe 1 ECP1303AB ECP1303AB 10 A oo Block ECP1309AB 11 Lead Wire 1 ER2GHMO5L9A2 ER2GHM0559A2 ER2GHM2059A2 12 CH Meter 1 ECP91CHAE bal 1 ECP99BKBA Support 14 Rectifier 1 ECP93DIAA ECP94DIAA 15 Fuse 1 9006275 16 Fuse Holder 1 ECP92FZAA 17 Name Plate CH 1 ECP99CHAA ias ee minar alok 1 ECP1306AD ECP1306AD 22 Fulcrum Pin 1 ER2CS9449 23 Cover 1 ER2CS9456 Suspender 24 Cover Belt 1 ER2CS9457 25 Socket Bolt y 9091249 26 Plain Washer 1 ER1BS9436 Spring Lock 27 Washer 1 9012709 28 Packing C 1 ER2CS9117 ER2DS9117 ER2ES9117 32 Controller Cover F 1 2AFG005S9104 2AFG010S9104 2AFG020S9104 33 Name Plate B 1 ER2BHM05S9A5 ER2BHM10S9A5 ER2BHM20S9A5 34 Pan Head Mach 2 9798534 Screw 35 Socket Bolt 4 J 1BEE0504022 J 1BEE0604024 36 Washer 1 J1WB07420050 J 1WB07420060 Refer to the alpha numeric code on contactor The code S U12 corresponds to MGD13306F The code S N11 corresponds to MGC13306H The code CLK 25J3 corresponds to MGC14306C 37 1 5 Electric Parts Dual Speed 003LD 005LD 010LD 020LD Figure 5 1 Electric Parts Dual Speed 38 1 5 Electric Parts Dual Speed dea Part Name Pags Per OO5LD 010LD 020LD Limit Switch 1 Complete 1 ER2CI11060 Assembly 2 Socket Bolt 3 9091247 Spring Lock 3 nOs 3 9012709 4 LS Harness 1 ER2C19554 M 2V 1 ER
25. S9855 26 Flat Head Tapping Screw 2 9096529 27 Motor Data Plate 1 IMNBHO4VT 38 Washer 1 J1WD07420050 Figure Part pedi 1 Ton 1 Ton 2 Ton 2 Ton No Name Trolley S SD L LD S SD L LD Gear 28 1 MR1DS1241 MR1DL1241 MR1ES1241 MR1EL1241 Assembly 29 Gear 2 1 MR1DS9241 MR1DL9241 MR1DS9241 MR1DL9241 30 Gear 3 1 MR1DS9242 MR1ES9242 31 O Ring 1 9013316 32 Spacer 1 MR1DS9244 ss eel 1 9001211 Bearing 34 20ap 2 9047120 Ring 35 O Ring 1 MR1DS9254 36 Snap 1 9047120 Ring a7 eek 1 E2D238125 Bearing 57 2 5 Motor Parts 1 4 to 2 Ton This Page Intentionally Left Blank 58 3 0 TS2 Parts List When ordering parts please provide the hoist code number lot number and serial number located on the hoist nameplate see fig below Reminder To aid in ordering parts and product support record the hoist code number lot number and serial number in the space provided on the cover of this manual HARRINGTON Model No PTO10 Serial No TON CAPACITY Harrington Hoists Inc Manheim PA 17545 PEERLESS HOIST PRODUCTS MADE IN JAPAN TS2 Series Nameplate The parts list is arranged into the following sections Section Y to 2 Ton Page 3 1 TS2 Push Trolley Parts 1 4 to 2 TOn cccccece eee e eee eee eee e eee tenet eee ee esta eee eee ee cee a ea eeeaeeseeeeaeees 60 3 2 TS2 Geared Trolley Parts 1 4 to 2 TOM 0 cc cccee cece cece eee eee eee eee e eee eens dete ae aeeaeseeeeae
26. Stainless Steel 15510000015 15510000020 Paco Shaft Assembly Standard 3AFGO10S2101 3AFG02052101 he o Shaft Assembly Nickel Plated 3AFG01053101 3AFG02053101 17 Suspension Shaft Standard 1 MSF115010 MSF115020 Suspension Shaft Nickel Plated 3AFG010S9115 3AFG020S9115 18 Thick Spacer 3 MSF116010 T7G116030 19 Bolt 1 3AFG010S9103 3AFG020S9103 20 Slotted Nut 1 J1NL00910100 21 Split Pin 1 J 1PW06025018 22 Thick Spacer L 2 MR1DS9110 MR1ES9110 24 Thin Spacer 8 MSF117010 MSF117020 25 Shaft Stopper 1 T6G156020 MS164020 26 Split Pin 1 J 1PW06040020 27 Fixing Shaft Standard 1 MR1DS9131 MR1ES9131 Fixing Shaft Nickel Plated 3AFG010S9131 3AFG020S9131 28 Split Pin 2 J 1PW06050040 30 Spring Washer 8 J 1WS07420080 31 Nut 8 J 1NA00920080 J 1NA00920100 32 Bumper 4 MR1DS9631 33 Bumper Lug 4 3AFG010S9361 3AFG020S9361 34 Spring Washer 4 J 1WS07420080 35 Nut 4 J 1NA00920080 36 Bolt 8 J 1BEB0803535 J 1BEB1004526 37 Square Spacer 4 MS006010 MS006020 53 Extended Suspension Shaft Assemblies Figure Part Name Parts Per 1 Ton 2 Ton No Trolley Extended Suspension Shaft Assembly Standard Shaft 1 37FG010S1121 37FG020S1121 16 Extended Suspension Shaft Assembly Nickel Plated 1 37FG010S3121 37FG02053121 Shaft Exe nded uspension Shaft MSF181010 MSF181020 y Extended S ion Shaft A iret estore chal 3AFGO10S9181 3AFG020S9181 Nickel Plated 18 Thick Spacer 9 MSF116010 T7G116030 19 Bolt 1 3AFG01
27. ed Trolley 2V 208 230 Volt Models Z DS DS Dual Speed Hoist Dual Speed Trolley 4V 460 Volt Models 43 2 1 Electric Parts 1 4 to 2 Ton Single Speed Connection Single Speed Figure 1 1 Electric Parts 44 2 1 Electric Parts 1 4 to 2 Ton Single Speed Parts Figure No Part Name Per 1 Ton 2 Ton Trolley 1 Connection Box Assembly 1 7038101 7038102 2 Holder A 1 ECP5924AA 3 Holder B 2 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Cord Cover 1 E6F630010S 7 Machine Screw With Spring Washer 8 J1AP45001010 9 Connection Box 1 3AFG010S9401 10 Connection Box Cover 1 3AFG010S9411 11 Connection Box Packing 1 MR1DS9421 12 Machine Screw With Spring Washer 4 J1AP45001010 13 Spacer 4 MS517010 14 Machine Screw With Spring Washer 4 J 1AP48002020 15 Complete Plate Assembly 1 MR2RHM10M1A5 16 Plate 1 MR2DS5445 17 Machine Screw With Spring Washer 3 MS555010 18 Machine Screw With Spring Washer 2 MS556010 19 Machine Screw With Spring Washer 2 MS556010 20 Machine Screw With Spring Washer 2 MS556010 21 Terminal 16P 1 ECP1416AA 23 Electromagnetic Contactor 1 MGC22306B 24 E Stop Contactor 1 MGC12306B 25 Machine Screw With Spring Washer 4 MS554010 26 Power Supply Cable Assembly 1 MR2DS1759 MR2ES1759 27 Holder A
28. eeeeeeeeaeees 62 59 3 1 TS2 Push Trolley Parts 1 4 to 2 Ton Ke WIDE FLANGE gt OPTION e TS2 Push Trolley 1 4 to 2 Ton 60 3 1 TS2 Push Trolley Parts 1 4 to 2 Ton Figure Part Name de 1 2 Ton 1 Ton 2Ton No Trolley Sige Flate S Assembly 37FG0055112 37FG0105112 37FG0205112 1 Standard Wheels 5 cda 37FG0055812 37FG0105812 37FG0205812 Stainless Steel Wheels gt Name plate B T6G800005P T6G800010P T6G800020P Name plate B 1 4 Ton 80434 Mea wheel Assembly T6G5102005 T6G5102010 T6G5102020 3 Se S Assembl t SE y 37TW0055102 37TW0105102 37TW0205102 4 Slotted nut 4 J1NLO0910100 5 Splitpin 4 J1PW06020016 6 Track wheel washer 4 MS104010 MS104020 7 Snap ring 4 315810000015 315510000020 Suspension Shaft Assembly m RAA y i 36FG0051115 36FG0101115 36FG0201115 Suspension Shaft Assembly ese y 37FG0051115 37FG0101115 37FG0201115 8 Suspension Shaft Standard 1 T7G115005 T7G115010 T7G115020 Suspension Shaft Nickel Plated 37FG0059115 37FG0109115 37FG0209115 9 Thick spacer aty x T7G116005 4 T7G116010 6 T7G116020 6 10 Thin spacer qty x T7G117005 10 T7G117010 9 T7G117020 8 12 Shaft stopper pin 2 T6G156005 T6G156010 T6G156020 13 Split pin 2 J1PW06032020 J1PWw06040020 ESOS 36F G0059004 36FG0109004 36FGO209004 14 White Epoxy Paint 1 ER 37FG0059004 37FG0109004 37FG0209004 Nickel P
29. er B 2 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Cord Cover 1 E6F630010S Machine Screw With Spring Washer 8 J1AP45001010 9 Connection Box 1 3AFG010S9401 10 Connection Box Cover 1 3AFG010S9411 11 Connection Box Packing 1 MR1DS9421 12 Machine Screw With Spring Washer 4 J 1AP45001010 13 Spacer 4 MS517010 14 Machine Screw With Spring Washer 4 J 1AP48002020 2V MR2IHE10R1A5 MR2IHE20RIA5 13 Vac epee ae Assembly 4V MR2IHN1OR1AS MR2IHN20R1A5 16 Plate 1 MR2D19441 17 Plate B 1 MR2D19443 18 Machine Screw With Spring Washer 3 MS555010 19 Machine Screw With Washers 2 J 1AW24000808 20 Machine Screw With Spring Washer 4 MS555010 2V INV604E31 21 VFD Assembly 4V 1 INV604N31 F 2V INV904E34 22 Braking Resistor 4V 1 INV904Y34 23 Board Support 1 ECP99BKAB 24 Machine Screw With Spring Washer 2 MS555010 25 Machine Screw With Washers 2 J 1AW24000808 26 Machine Screw With Spring Washer 2 MS556010 27 Interface Board 1 ECP91KB12 29 Terminal 3P 1 ECP1403AA 30 Machine Screw With Spring Washer 4 MS554010 31 Power Supply Cable Assembly 1 MR2DS1759 MR2ES1759 32 Holder A 1 ECP5924AA 33 Holder B 1 ECP5924AB 34 Packing 1 ECP5924AC 35 Holder Nut 1 ECP5924AD 36 Cable Packing 1 ECP6912AA ECP6916AA 37 S O Cord 4C 1 16 4 14 4 38 4P Plug 1 ECP2304AD ECP2304AF 39 Control Cable Assembly 1 MR2DI1768 MR2E11768 40 Holder A 1 ECP5924AA 41 Holder B 1 ECP5924AB 42 Packing 1 ECP5924AC 43 Holder Nut 1 ECP5924AD 44 Cable Packing 1 ECP691
30. er Spring WR2CS9357 24 Cushion Rubber Standard 2 ER1DS9053 Cushion Rubber Stainless Steel 2 27SF010S9117 25 Stopper Assembly Standard ER1DS1041 Stopper Assembly Nickel Plated 2AFG010S1041 Bottom Hook Complete Assembly 2AFGO10S1011 6 White Epoxy Paint Bottom Hook Complete Assembly 2ASFO10S5211 Stainless Steel 27 Hook Latch 2ASF010S1103 Plastic Chain Container Assembly Se Max Lifting Height 20ft id 29 Plastic Chain Container ER2DS1401 30 Plastic Container Spring Assembly 2AFG010S1416 Canvas Chain Container Assembly a Max Lifting Height 50ft BRED 2 TG 32 Canvas Chain Container ER2DS5405 33 Socket Bolt J 1BEB0809028 34 Lever Nut J 1NU00920080 35 Socket Bolt J 1BEB0604508 36 Lever Nut J 1NU00920060 37 NP Load Chain LCER2010NP FG 37 ND Load Chain LCER2010ND FG 43 Washer J 1WB07420060 44 Spring Lock Washer J 1WS07420060 Stainless Steel Chain Container Assembly 7042203 45 maximum 26 ft itt Stainless Steel Chain Container Assembly 7042205 maximum 49 ft lift 33 1 3 Hook and Chain Parts 1 3 Hook and Chain Parts 020L LD Plastic Chain Container Canvas Chain Container Figure 3 3 Hook and Chain Parts Optional stainless steel chain container assembly not shown See Figure No 45 on part number chart for ordering information 34
31. hs more frequently for heavier usage or severe conditions Hooks and Suspension Components Hooks Bearings should be cleaned and lubricated at least once per year for normal usage Use only Nevastane HT AW 2 White Drum food grade lubricating grease Clean and lubricate more frequently for heavier usage or severe conditions Suspension Pins Lubricate at least twice per year for normal usage more frequently for heavier usage or severe conditions Lubrication Gearbox DETERMINING OIL LIFE Refer to Section 6 1 3 in the ER20M when estimating gear oil life based on operations NER2 OIL LEVEL The oil level is checked by removing the oil plug on the side of the hoist as shown in Figure 6 3 for NER2 hoists The oil level should be just below the hole when the hoist is 6 3 2 6 3 3 level _ Oil Plug GS for oil fill Oil Plug 2 for NER2 oil check Oil Drain Plug on bottom of hoist NER2 Hoists Figure 6 3 Oil Plug Locations 8 6 3 5 REPLACING OIL Change gear oil at least once every 5 years The oil should be changed more frequently depending on the hoist s usage and operating environment Refer to Section 6 1 3 Follow the procedure below for replacing the gearbox oil for your hoist e To drain the current oil from the hoist remove Oil Plug on top of the hoist and the Oil Drain plug on the bottom of the hoist Allow the old oil to drain completely Refer to Figu
32. in Hooks and SUSPensSiON ooooccccccccccccncncococinino 8 and ER20M 6 3 Lubrication Gearbox iii o dis 8 and ER20M 6 4 Motor Brake 6 5 E E 10 and ER20M 6 6 Friction Clutch and Mechanical Load Brake with Friction Clutch 6 7 Storage 6 8 Outdoor Installation 6 9 Operational Environment 7 0 Troubleshooting sestren dimos circos lesa ER20M 8 0 Waranty oei eae ae is la di ER20M Or Pants IS A ens id 21 2 1 Specifications 2 1 1 Product Code NER2M 005 LD SD FG Model FG Food Grade Type Capacity Code Lifting Speed Traversing Speed For NER2 Hook Mounted Hoist 003 4 Ton L Low Motorized Trolley NER2P Hoist with Push Trolley 005 2 Ton LD Low Dual L Low 40 fpm NER2G Hoist with Geared Trolley 010 1 Ton Standard 80 fpm NER2M Hoist with Motorized Trolley 020 2 Ton SD Standard Dual 80 13 fpm 2 1 2 Operating Conditions and Environment Temperature range 4 to 104 F 20 to 40 C Humidity 85 or less Noise Level 85 dB or less A scale measured 1 meter away from electric chain hoist Enclosure Rating Hoist Meets IP 55 Supply Voltage Single Speed Standard Reconnectable 208 230 3 60 amp 460V 3 60 Dual Speed Standard 208 230V 3 60 or 460V 3 60 Single Speed Dual Speed Hoist Duty Rating ISO M4 M5 ASME H4 Intermittent Duty 60 ED 40 20 ED Rating 360 starts per hour 120 240 starts per hour Short Time Duty 60 min 30 10 min Rati
33. lated 36FG0051136 36FG0101136 Suspension Shaft Assembly 4 01 to 8 00 5 01 to 8 00 36FG0201181 Extended Standard Shaft 36FG0051181 36FGO0101181 6 03 to 12 00 a 8 01 to 12 00 8 01 to 12 00 37FG0051136 37FG0101136 Suspension Shaft Assembly 4 01 to 8 007 5 01 to 8 007 37FG0201181 Extended Nickel Plated Shaft 37FG0051181 37FG0101181 6 03 to 12 00 8 01 to 12 00 8 01 to 12 00 T7PA0059136 T7GA0109136 4 01 to 8 00 5 01 to 8 00 T7GA0209181 Suspension Shaft Standard E Pata 6 03 to 12 00 8 01 to 12 00 8 01 to 12 00 37FG0059136 37FG0109136 4 01 to 8 007 5 01 to 8 00 37FG0209181 Suspension haft Nickel aed 37FG0059181 37FG0109181 6 03 to 12 00 8 01 to 12 00 8 01 to 12 00 T7PA0059137 T7GA0109137 T 4 01 to 8 00 5 01 to 8 00 26 Fixing Spacer 2 ee Ra GA01091 y T7GA0209182 8 01 to 12 00 8 01 to 12 00 27 Shaft Stopper Pin 2 T6G156005 T6G156010 T6G156020 28 Split Pin 2 J1PW06032020 J1PW06040020 29 Thin Spacer X T7G117005 10 T7G117010 10 T7G117020 10 T7G116010 30 Thick Spacer x T7G116005 7 5 01 to 8 00 5 T7G116020 11 8 01 to 12 00 7 Quantity is 1 for 2 Ton 61 3 2 TS2 Geared Trolley Parts 1 4 to 2 Ton WIDE FLANGE OPTION _ TS2 Geared Trolley 1 4 to 2 Ton 62 3 2 TS2 Geared Trolley Parts 1 4 to 2 Ton
34. ly 2ASFO20S5211 Stainless Steel 30 Hook Latch 2ASF020S1103 Plastic Chain Container Assembly 31 Max Lifting Height 13ft EEK ELS 32 Plastic Chain Container ER2ES1401 33 Plastic Container Spring Assembly 2AFG02051416 Canvas Chain Container Assembly 34 Max Lifting Height 60ft BKZE2 FG 35 Canvas Chain Container ER2ES5405 36 Socket Bolt J 1BEB1010032 37 Lever Nut 2 J 1NU00920100 38 Socket Bolt J 1BEB1007532 39 NP Load Chain LCER2020NP FG 39 ND Load Chain LCER2020ND FG Stainless Steel Chain Container Assembly 7042204 45 maximum 20 ft lift Stainless Steel Chain Container Assembly maximum 39 ft lift 7042206 46 Washer J 1WB07420060 47 Spring Lock Washer J 1WS07420060 35 1 3 Hook and Chain Parts 1 4 Electric Parts Single Speed 003L 005L 010L 020L Y AO SLES a s For 020S 030C Plate Assembly Figure 4 1 Electric Parts Single Speed 36 1 4 Electric Parts Single Speed Fi Parts que Part Name Per 003L OO5L O1OL 020L No A Hoist Limit Switch 1 Complete 1 ER2C11060 Assembly 2 Socket Bolt 3 9091247 Spring Lock 3 Washer 3 9012709 4 Plate Assembly 1 ER2GHMO5L5A2 ER2GHM10S5A2 ER2GHM20L5A2 5 Plate 1 ER2CS9441 ER2DS9441 ER2ES9441 6 Plate Screw 3 ER1BS9445 7 Transformer 1 TRF72V611 TRF73V611 8 Electromagnetic 1 MGC23406C Contactor 9 E Stop 1 MGC13306F Contactor M
35. ly for heavier usage or severe conditions Gain access to the gears by removing the four bolts that mount the motor assembly to the trolley Side Plate Make sure to properly orient and reuse the neoprene gasket between the motor and Side Plate 6 1 4 Suspension Pins Bolts and Shafts Grease at least twice per year for normal usage more frequently for heavier usage or severe conditions 14 IV TS2 Manual Trolley Section Page Number 1 0 Important Information and WarningS cceceeeeeeeeeeeeeeeeeenenees 1 1 Terms and Summary 1 2 Warning Tags and Labels 2 0 Technical Information ooooooccccocccccnncccnnccncnncnonnnnnn narra rnnnnnnnes 2 1 Specifications 2 2 Dimensions 2 3 Optional Equipment 3 0 Pre operational ProCedures ooocococococcccococononoconinnnnnnorinenannnnenenes 3 1 Manual Hoist Adjustment for Trolley 3 2 Electric Hoist Adjustment for Trolley 3 3 Air Power Hoist Adjustment for Trolley 3 4 Trolley Assembly 3 5 Mounting Location 3 6 Installation of Trolley onto Beam 3 7 Electrical Air Connections 3 8 Pre operational Checks and Trial Operation 4 0 SOREANOM s A Avaiid ded oat AOTEA ES 4 1 Introduction 4 2 Shall s and Shall Not s for Operation 4 3 Trolley Controls A O O O 5 1 General 52 Inspection Classification 5 3 Frequent Inspection 15 Section Page Number 6 0 7 0 8 0 5 4 Periodic Inspection 5 5 Occasionally Used Trolleys 5 6 Inspection Record
36. ng Table 2 1 Hoist Specifications Lifting Motor 3 Phase 60 Hz Load Push Chain Weight for Ca Standard Button Lifting Rated Current Diameter Net Additional Tons Product Code Lift Cord Speed Output amps mm Weight One Foot ft L ft min Hp x Ibs of Lift ft 208 460V Chain Fall Ibs 230V Lines 1 4 NER2003L F os k ee 15 0 75 3 4 1 7 6 0x1 71 0 54 2 1 2 NER2005L FG 5 5 1 NER2010L FG i 1 2 4 8 2 5 77x1 104 0 89 2 NER2020L FG 5 e 2 4 8 6 4 2 10 2x1 161 1 6 1 4 NER2003LD F f o 993 G 15 2 5 0 75 3 6 1 8 6 0x1 68 0 54 32 1 2 NER2005LD FG a 1 NER2010LD FG dales 1 2 5 1 2 7 7 7x1 99 0 89 2 NER2020LD FG 2 4 9 1 45 10 2x1 161 1 6 2 2 Dimensions Table 2 2 Hoist Dimensions Figure 2 1 Single Speed Hoist Dimensions Figure 2 2 Dual Speed Hoist Dimensions Head Headroom g f Capacity Product Code ca aay w Stainless a b d e g wStainless h i Tons Hook C in in in in in Hook in in in in in pee 14 6 17 7 20 2 13 7 95 10 6 11 12 4 4 4 2 Single 1 2 NER 2005L FG Speed 1 NER2010L FG 16 9 21 2 23 2 148 114 117 12 15 51 46 2 NER2020L FG 22 6 23 4 25 4 16 8 12 1 13 3 1 6 1 7 6 3 5 4 1 4 NER2003LD FG 14 6 17 7 224 137 118 106 11 1 2 44 42 Dual 1 2 NER2005LD FG Speed
37. nonincininncnccninanss 40 In the column Parts Per Hoist a designator is used for parts that apply only to a particular model or option Refer to Chapter 2 Section 2 for hoist model numbers and additional descriptions The designators are S Single Speed D Dual Speed 2V 208 230 Volt Models 4V 460 Volt Models 1 1 Housing and Motor Parts 003L LD 005L LD 010L LD Parts for Friction Clutch with Mechanical Brake 010L LD Figure 1 1 Housing and Motor Parts 22 1 1 Housing and Motor Parts Figure Parts Per Na Part Name Hobe 003L LD 005L LD 010L LD 1 Fan Cover 1 2AFG005L9107 2AFGO10L9107 2 Fan 1 ER2CL9108 ER2CS9108 3 Snap Ring 1 9047113 9047113 4 Brake Cover 1 ER2CL9115 ER2CS9115 5 Packing B 1 ER2CL9119 ER2CS9119 6 Set Pin S 2 ES120003 7 Socket Bolt 4 J 1BEE0504522 8 Electromagnetic Brake 1 MBABBOENA MBABBO9NA Assembly 9 Key B 1 ER2CL9360 ER2CS9360 10 Snap Ring 2 9047116 9047124 11 Socket Bolt 3 9091254 12 Spring Lock Washer 3 J1WB07420080 J1WB07420100 13 V Ring 1 ER2CS9210 ER2CS9210 14 Motor Shaft With Rotor 1 ER2CL5502 ER2DL5502 15 Ball Bearing 1 9000904 9000905 16 Ball Bearing 1 9000904 9000922 17 Motor Frame With 1 3AFG005L5501 3AFG010L5501 Stator 18 Packing M 1 ER2CS9118 ER2DS9118 19 Set Pin S 2 ES120010S ER1DS9138 20 Socket Bolt 4 J1BEE0803535 J
38. ntly for heavier use Do not use an excessive amount of grease and avoid getting any grease on the running surfaces of the Track Wheels or the beam Trolley Wheel Bearings do not need to be lubricated and must be replaced if worn or damaged Suspension Pins Bolts and Shafts Grease at least twice per year for normal usage more frequently for heavier usage or severe conditions 19 This Page Intentionally Left Blank 20 V Parts List 1 0 NER2 Parts List When ordering parts please provide the hoist code number lot number and serial number located on the hoist nameplate see fig below Reminder To aid in ordering parts and product support record the hoist code number lot number and serial number in the space provided on the cover of this manual NER2 Series Nameplate The parts list is arranged into the following sections Section Page 1 1 Housing and Motor PartS oooococcooccncccncccoconcnnoncncnonnnconononcnennnannnnnncnnnnacnnncnanancnncenininns 22 1 2 Gearing Pans eanne a ab deeded ad oa ag ene Addie Den clea Mab bahia a ANEA 26 1 3 Hook and Chain Parts as seccsaceca ia dada 30 1 4 Electric Parts Single Speed ocococcoccccccoccococcncononconcnnonnnconcnncnnnnonnncononanconcnnnnninnancnss 36 1 5 Electric Parts Dual Speed ooocoococcccocccccconcononnncononcononcononccnonannnnconannnnnncnncreninanccninns 38 1 6 Power Supply and Pendant PartS ocoococcccnccncncoccncccnncnnnnconcnnnnnnnnnnconcn
39. re 6 4 for oil plug locations NOTICE Dispose of the used oil in accordance with local regulations Oil Plug f F for oil fill and ER2 oil check Main body p Packing Packing g Oil Plug Packing for NER2 oil check Oil Drain Plug on bottom of hoist Figure 6 4 Oil Filling Diagram e Ensure that the oil plugs for the oil level check holes and the drain hole are reinstalled and secured into the hoist body e Refill the gear case with the correct quantity and type of new oil or until the oil level is within the range shown in Table 6 6 Refer to Figure 6 4 Table 6 6 Amount of Gear Oil Quarts Liters Capacity Code NER2 NER2 003L 005L 0 57 0 54 010L 0 66 0 62 020L 1 37 1 30 PUENTE Using an incorrect type grade of gearbox oil or the wrong quantity of oil may prevent the friction clutch from working properly and may affect the ability of the hoist to hold the load Only lubricants with NSF H1 compliance may be used in food grade hoists Refer to the following for the correct type of gearbox oil NER Gear Oil Harrington standard Nevastane SL 320 Total Lubricants 6 5 Load Chain 6 5 2 After chaining a unit be sure to clean any exposed portions of bottom yoke bolts that have been treated with thread locking compound Conduct a thorough inspection of these bolts after torquing to ensure there is no excess thread locking compound on the exposed portions Failure
40. rolley sssssnsnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nna 15 V Parts Lista isois dre dauen cs onatandata subcansiadananseateadaanswswansaasananssataadenuan vanes 21 L O NER Zocor a 21 2 0 2 wi aiatisvancacs ncn udavannsaueduunacdussuesauaneeusaneciunseesessenueunscusaastueaancucanane 43 A A 59 Il Conformance Clarification Statement 1 1 Food Grade Options NOTICE Harrington ER2 Food Grade hoists are designed for applications which require food grade hoists All products should be tested for suitability on a particular application prior to actual use The occupational Safety and Health Act of 1970 places the burden of compliance with the owner employer not the manufacturer Many OSHA requirements are not concerned or connected with the manufactured product but are associated with the final installation It is the owner s and user s responsibility to determine the suitability of a product for any particular use It is recommended that all applicable industry trade association federal state and local regulations be checked Read all operating instructions and warnings before operation 1 2 Corrosion Resistance Standard Product Features and Benefits e Nickel plated load chain e The formulation of NEVASTANE HT AW WHITE greases complies with the FDA chapter 21 CFR 178 3570 e The formulation of NEVASTANE SL oils complies with the FDA chapter 21 CFR 178 3570 e White epoxy painted hoist body hooks and
41. s 5 7 Inspection Methods and Criteria Maintenance amp HandliINd om coin dede DAS nne TS20M 6 1 A C Oe Se ON ick a eed BOG es ee ee OES Oe 19 and TS20M 6 2 Storage 6 3 Outdoor Installation A tthe A leah Aah a toad AE i He da TS20M A a a e eE a a a E atadiecem cate Seuvalat cetensddlete guecespecet ate 59 8 1 TS2 Push Trolley Parts 1 4 to 2 Ton 8 2 TS2 Geared Trolley Parts 1 4 to 2 Ton 16 2 1 Specifications Product Code for TS2 Trolley Alone Type PTS2 020 FG PTS2 Plain Trolley GTS2 Geared Trolley Operating Conditions and Environment Temperature Range Capacity Code 005 2 Ton 010 1 Ton 020 2 Ton 4 to 104 F 20 to 40 C Mod FG el Food Grade Humidity 85 or less Table 2 1 PTS2 Trolley Specifications Min Flange Width Adjustability Ca Radius B Approx Net Tons Product Code for in Weight Curve Ibs in Standard Option 4 01 to 8 00 1 2 PTS2005 FG 43 3 2 28 to 4 00 or 10 8 01 to 12 00 5 01 to 8 00 1 PTS2010 FG 51 2 2 28 to 5 00 or 18 8 01 to 12 00 2 PTS2020 FG 59 1 3 23 to 6 02 6 03 to 12 00 31 Table 2 2 GTS2 Trolley Specifications Min Flange Width Adjustability Cap Radius B awe i Tons Product Code Sn in Weight urve in Standard Option lbs 5 01 to 8 00 1 GTS2010 FG 51 2 2 28 to 5 00 or 27 8 01 to 12 00 2 GTS2020 FG 59 1 3 23 to 6 02 6 03 to 12 00 42 17
42. to do so could affect the hoist s compliance with the application s food grade requirements 10 II MR2 Motorized Trolley Section Page Number 1 0 Important 1 1 1 2 2 0 Technical 2 1 2 2 3 0 Pre operational Procedures oooocococcccconcococccnncnencnnonenennnnonenenininen 3 1 3 2 3 3 3 4 3 5 3 6 4 0 Operation 4 1 4 2 4 3 5 0 Inspection 5 1 5 2 5 3 5 4 5 5 5 6 5 7 Information and WarningS ocoococccccoccnnccccncnoninoncnconeninininnos Terms and Summary Warning Tag and Labels NOM io headend Specifications Dimensions Assembly and Adjustment Mounting Location Installation of Trolley onto Beam Electrical Connections VFD Setup Dual Speed Only Pre operational Checks and Trial Operation Introduction Shall s and Shall Not s for Operation Trolley and Hoist Controls General Inspection Classification Frequent Inspection Periodic Inspection Occasionally Used Trolleys Inspection Records Inspection Methods and Criteria 11 Section Page Number 6 0 Maintenance amp Mang hing i 2oss ito cita Lotto Lia lia a 28 ido MR20M 6 1 Count Hour Meter Dual Speed Only 6 2 o E waded Nita ih ele OEE 14 and MR20M 6 3 Brake 6 4 Storage 6 5 Outdoor Installation 6 6 Operational Environment 70 Tr bl shooting tessere lr acacia MR20M 8 0 Warranty saci cdicts bicctecdnis cad cabo ede E a ae EA A AEE EERE morse aaa MR20M 0 0 PAliS WIS A Guaeangeaasuoanecaeseeentestecesngetededecestemdeacaene
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