Harbor Freight Tools 60238 User's Manual
Contents
1. Setup Before Use A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Mounting Secure the tool to a supporting structure before use Verify that installation surface has no hidden Before assembly bolt the Base to a flat level utility lines before drilling or driving screws solid workbench capable of supporting the weight of the drill press and any workpieces Assembly Column to Base 1 Place Column 8 on the Base 1 and align Column 8 holes in the Column with holes in the Base Bolt 5 2 Attach using Bolt 5 Spring Washer 4 and Washer 3 in each hole through the Column and into the Base Base 1 Figure A Column to Base Connection Page 6 For technical questions please call 1 800 444 3353 Item 60238 Table Support 1 Loosen the Pivot Lever 51 2 Slide the Table Support 52 over the Column 8 3 Tighten the Pivot Lever to secure the Table Support in place Pivot Lever 51 Figure B Installing Table Support2. 3 TO ENSURE THAT THE DRILL IS ENTIRELY PERPENDICULAR TO THE TABLE insert a straight round bar not included in the Chuck 72 place a square on the Table 54 and bring it up to the round bar Angle Bolt 56 Adjust the angle as needed under Table Figure D Table Adjustment Pivot Lever 51 CAUTION To prevent injury from unexpected Table movement tighten Angle Bolt 56 and Pivot Lever 51 after adjustment Setting a Drilling Depth Located around the Spindle Feed Shaft is a A Depth Stop Collar A with a scale The collar is capable of turning about the shaft and may be C locked in place by a Locking Screw B 1 Lower the drill with the power OFF so that it contacts the material and hold in that position 2 Loosen the locking screw and turn the collar so that the measurement for the depth of the hole required is in line with the pointer C Figure E Drill Depth Adjustment 3 Lock the collar in this position using the locking screw Page 8 For technical questions please call 1 800 444 3353 Item 60238 Changing Drill Speed Before changing the speeds make sure the 3 Consult the chart below and position machine is switched OFF and UNPLUGGED the Belt 59 on the Pulleys 16 60 according to the desired drill speed 1 Open the pulley cover 4 When the Belt has been correctly positioned tighten 2 Loosen the Motor Tension Knob 10 on the it by pushing the Motor away from the Heads
3. WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 60238 For technical questions please call 1 800 444 3353 Page 5 SAFETY Specifications Electrical Rating 120V 60Hz 2 4A 760 1150 1630 2180 3070 RPM Spindle Speeds 5 Speeds Table Tilt 45 left and right Swing es Gs Spindle Stroke 2 Chuck Capacity 1 16 1 2 13mm Worklight Bulb Size E14 base 120V 15W
4. SETUP Headstock and Feed Handles Headstock 42 1 Loosen the two Set Screws 9 on the right side of the Headstock 42 so they will stay clear while installing it 2 With the help of an assistant lift the Headstock above the Column 8 and gently slide it down the Column as far as it will go 3 Tighten the two Set Screws to secure the Headstock in place 4 Thread the Feed Handles 6 into the Feed Seat 7 and tighten them Handle 6 Seat 7 Figure C Installing Headstock and Feed Handles CENTRAL CS MACHINERY Item 60238 For technical questions please call 1 800 444 3353 Page 7 NOILVasadO Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Table Adjustment 1 Adjust the Table 54 by loosening the Pivot Lever 51 moving the Table and tightening the Pivot Lever 2 Tilt the Table by loosening the Angle Bolt 56 and tilting to the required angle The angle can be read using the Angle Scale 53
5. 10 1 Slide Bar 1 Rubber Pad 1 UJ o o D 1 5 3 7A 1 Part Em 9 5 6 EE m 8 9 10 1 12 13 14 15 16 17 18 19 22 23 26 27 28 29 30 Rubber Pad 2 Washer6 1 1 1 5 26 27 28 29 30 1 1 1 1 ev o z D MA O 12 13 14 15 16 17 18 19 0 1 22 23 2 2 Record Products Serial Number Here Part Description 1 4 1 1 1 45 2 46 47 2 48 49 1 50 1 51 1 52 1 53 1 54 1 55 1 56 1 57 1 58 59 6 Retaining Ring 22 62 63 64 65 67 1 BEN TN Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 800 444 3353 Item 60238 Assembly Diagram CARNEM Item 60238 For technical questions please call 1 800 444 3353 Page 15 MAINTENANCE Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alte
6. frees both hands to operate tool TURN POWER OFF Don t leave tool until it comes to a complete stop Item 60238 For technical questions please call 1 800 444 3353 Page 3 ALAAVS Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 V Grounded Tools Tools with Three Prong Plugs 1 In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is pro
7. the Feed Knob and slowly store the tool indoors out of children s reach drill the hole into the workpiece Z Q lt nc Lu n Oo CENTRAL CS MACHINERY Item 60238 For technical questions please call 1 800 444 3353 Page 11 AONVNALNIVIN Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth pose fiera 3 AMWARNING If the supply cord of this misalignment or binding of moving parts power tool is damaged it must be replaced cracked or broken parts only by a qualified service technician damaged electrical wiring and any other condition that may affect its safe operation Belt Inspection and Tensioning 1 Examine belt for cracks tears in the backing and other damage 2 Replace belt if damaged following the instructions under Changing Drill Speed on page 9 Page 12 For technical que
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference C ENT RAL MACHINERY 9 SPEED BENCH DRILL PRESS a WITH WORK LIGHT Visit our website at http www harborfreight com Email our technical support at tech harborfreight com ITEM 60238 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents SIRE 2 Maintenance eseseeee 12 Sp6eGIfICatlOns avid tree reris 6 Parts List an
9. d Diagram 14 fug 6 Warranty recie 16 Op ratiO mernata naaa 8 CENTRAL CS MACHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Addresses practices not related to personal injury 1 KEEP GUARDS IN PLACE and in working order 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting 6 MAKE WORKSHOP KID PROOF with padlocks wrenches are removed from tool before turning it on master switches or by removing starter keys 3 KEEP WORK AREA CLEAN 7 DON T FORCE TOOL It will do the job better Clutt
10. ered areas and benches invite accidents and safer at the rate for which it was designed 4 DON T USE IN DANGEROUS ENVIRONMENT 8 USE RIGHT TOOL Don t force tool or attachment Don t use power tools in damp or wet locations to do a job for which it was not designed or expose them to rain Keep work area well lighted Page 2 For technical questions please call 1 800 444 3353 Item 60238 General Tool Safety Warnings cont Table A RECOMMENDED MINIMUM WIRE GAUGE 13 DON T OVERREACH Keep proper FOR EXTENSION CORDS footing and balance at all times 120 VOLT 14 MAINTAIN TOOLS WITH CARE Keep tools sharp NAMEPLATE EXTENSION CORD and clean for best and safest performance Follow AMPERES LENGTH instructions for lubricating and changing accessories at full load 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like SAFETY 16 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in 10 1 12 12 1 16 9 USE PROPER EXTENSION CORD Make sure your 17 USE RECOMMENDED ACCESSORIES 50 10 150 oe we extension cord is in good condition When using Consult the owner s manual for recommended an extension cord be sure to use one heavy accessories The use of improper accessories enough to carry the current your product will may cause risk of injury to persons draw An undersized cord will cause a drop i
11. flutes of the drill bit 3 Tighten the Chuck securely with the included Chuck Key Item 60238 For technical questions please call 1 800 444 3353 Page 9 NOILVasAdO Workpiece and Work Area Set Up 1 Page 10 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Secure loose workpieces using a vise or clamps not included to prevent movement while working There must not be objects such as utility lines nearby that will present a hazard while working Make sure the table height and position is set so that the drill travel range is sufficient for the material to be drilled Make sure the work is securely clamped That is held in a drill vise or bolted to the table Never hold the material with your bare hands while drilling Severe personal injury may be caused if the material is flung out of the operator s hand IF THE MATERIAL IS IRREGULARLY SHAPED and cannot be laid flat on the table it should be securely blocked and clamped Any tilting twisting or shifting will result not only in a roughly drilled hole but also increases the chances of damage to the drill FOR FLAT WORK la
12. lt in a risk of injury to persons When servicing use only identical replacement parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Item 60238 Drill Press Safety Warnings cont 11 Industrial applications must follow OSHA guidelines 12 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 13 Avoid unintentional starting Prepare to begin work before turning on the tool 14 To prevent FIRE do not install a larger bulb in this item s bulb holder than listed in the specifications chart 15 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure 16 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known t
13. motor housing vents 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or 4 Eliminate use of extension cord If an extension cord small diameter extension cord is needed use one with the proper diameter for its length and load See Table A on page 3 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service MAINTENANCE Item 60238 For technical questions please call 1 800 444 3353 Page 13 AONVNALNIVIN Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Pat Description 1 Base 3 5 3 eed Handle 7 2
14. n line voltage resulting in loss of power and overheating 18 NEVER STAND ON TOOL Serious injury Table A shows the correct size to use depending could occur if the tool is tipped or if the on cord length and nameplate ampere rating cutting tool is unintentionally contacted If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged 10 WEAR PROPER APPAREL Do not wear should be carefully checked to determine that loose clothing gloves neckties rings bracelets it will operate properly and perform its intended or other jewelry which may get caught in moving function check for alignment of moving parts parts Nonslip footwear is recommended binding of moving parts breakage of parts Wear protective hair covering to contain long hair mounting and any other conditions that may affect its operation A guard or other part that is 11 ALWAYS USE SAFETY GLASSES Also use damaged should be properly repaired or replaced face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant 20 DIRECTION OF FEED Feed work into lenses they are NOT safety glasses a blade or cutter against the direction of rotation of the blade or cutter only 12 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your 21 NEVER LEAVE TOOL RUNNING UNATTENDED hand and it
15. o the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 17 18 QW uim Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq
16. perly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Drill Press Safety Warnings Page 4 For Your Own Safety Read Instruction Manual Before Operating Drill Press Wear eye protection Do not wear gloves necktie or loose clothing Clamp workpiece or brace against column to prevent rotation Use recommended speed for drill accessory and workpiece material The included chuck key is specially designed to be self ejecting reducing the risk of ejecting at high speed Only use the included chuck key or an identical replacement key DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly 6 10 For technical questions please call 1 800 444 3353 Repair or replace damaged or worn cord immediately MER A Grounding 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet The use of accessories or attachments not recommended by the manufacturer may resu
17. rations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
18. stions please call 1 800 444 3353 Item 60238 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker 3 Turn off tool and allow to cool tripped if equipped Press reset button on tool Internal damage or wear Carbon 4 Have technician service tool brushes or switch for example Tool operates Extension cord too long or Eliminate use of extension cord If an extension cord slowly wire size too small is needed use one with the proper diameter for its length and load See Table A on page 3 Performance 1 Accessory dull or damage 1 Keep cutting accessories sharp Replace as needed Carbon brushes worn or d 1 decreases 2 2 Have qualified technician replace brushes over time d amaged Excessive noise 1 Internal damage or wear Carbon 1 Have technician service tool or rattling brushes or bearings for example Belt if equipped too loose slipping 2 Properly tension belt or too tight bearing damage Overheating Forcing machine to work too fast 1 Allow machine to work at its own rate Accessory dull or damaged 2 Keep cutting accessories sharp Replace as needed Blocked
19. tock until Headstock 42 and move the Motor 14 towards the belt deflects by approximately 1 2 at its center the Headstock to relieve tension on the Belt 59 when using reasonable thumb pressure Lock this position in with the Motor Tension Knob 10 Deflection Distance Lamp E UE 34 4 m Note If either belt is too long to be properly Motor Tension tensioned it must be replaced Knob 10 Figure G Belt Deflection Light Bulb 73 Figure F Motor Tension Knob location 760 RPM 1150 RPM 1630 RPM 2180 RPM 3070 RPM TZ Spindle Motor Spindle Motor Spindle Motor Spindle Motor Spindle Motor Figure H Drill Speed Table za The table above shows the belt arrangements for given drill speeds O A full chart is also located on the inside of the pulley cover c Light Bulb Installation n o 1 To prevent injury allow the old 3 Install a new Light Bulb of the same type and rating Light Bulb 73 to cool completely first E14 base 120V 15W 2 Remove the old Light Bulb 73 from the WARNING TO PREVENT SERIOUS INJURY Lamp 34 and dispose of it properly FROM FIRE Do not install a different style Light Bulb or a Light Bulb with a higher wattage rating Drill Bit Installation 1 Insert the drill bit into the jaws of the Chuck 2 Before tightening the Chuck ensure that approximately 1 ensuring that the jaws the drill bit is centered within the jaws do not touch the
20. y the piece on to a wooden base and clamp it down firmly against the table to prevent it from turning 10 FOR SMALL MATERIALS that cannot be clamped to the table use a drill press vise Make sure the vise is clamped or bolted to the table WHEN DRILLING COMPLETELY THROUGH WOOD position a piece of scrap wood between the material and the table to prevent splintering on the underside of the material as the drill breaks through The scrap piece of wood must make contact with the left side of the column Securely clamp the other end of the scrap wood to the table Also set the depth of the drill so that the drill will not come in contact with the table or align the table so that the hole in its center is in line with the drill bit Figure I Bracing workpiece against column CENTRAL CS MACHINERY For technical questions please call 1 800 444 3353 Item 60238 General Operating Instructions 1 Bring the drill bit down with the Feed Knob to where WARNING If the drill bit grabs and spins the workpiece the hole is to be drilled do not attempt to stop the spinning with your hands Make minor workpiece alignment adjustments Step back and turn the drill press off Wait for the spindle to stop turning before dislodging the workpiece 2 Plug the Power Cord into an electrical outlet 5 To prevent accidents turn off the tool and 3 Turn the Drill Press on disconnect its power supply after use Clean then 4 Pull down on
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