Harbor Freight Tools 46225 User's Manual
Contents
1. are available through Harbor Freight Tools PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIA GRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO REV 08 06 SKU 46225 For technical questions please call 1 800 444 3353 Page 9 Item Description 1 Water tank 2 Plastic block 3 Bolt 4 Flat washer 5 Teeth washer 6 Machine frame 7 Bolt 8 Elastic washer 9 Big flat washer 10 Screw 11 Locking knob 12 Supporting frame 13 Shaft 14 Tension adjust plate 15 Flat washer 16 Bolt 17 Motor wheel 18 Screw 19 Motor 20 Blade guard Fig 1 Parts List QTY 1 1 2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 5 1 1 Item 20a 21 21a 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 SKU 46225 For technical questions please call 1 800 444 3353 Des2. outlet SKU 46225 For technical questions please call 1 800 444 3353 Page 4 NAMEPLATE AMPERES At Full Load 12 1 16 0 16 1 20 0 Based on limiting the line voltage drop to five volts at 150 of the rated amperes Extension Cords Your tool has a three prong plug therefore you must use a three prong extension cord Only use rounded jacket extension cords listed by the UL Improper use of extension cords may cause inefficient operation of your tool which can result in overheating Be sure your extension cord is rated to allow sufficient current flow to the Motor If you are using the tool outdoors use an extension cord rated for out door use signified by WA on the jacket Unpacking When unpacking check to make all parts listed on Pages 10 11 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual Note Table Stand SKU 46310 is specifically designed for use with this 10 Tile Saw and is not included Stand is available for purchase from Harbor Freight Tools See Fig 1 on Page 9 for a view of the Table Saw and Stand assembly If the Stand is not to be used with the Tile Saw the Saw must be securely mounted onto a flat level surface capable of supporting the weight of the Tile Saw in addition to the weight of all work pieces Assembly 1 Slide the Water Tank 1 through the slots in the Machine Frame 6 so that the entire Tank r
3. CHICAGO a Yeriitey POWwer Tools 10 TILE SAW 2 5 HP WITH PVC TRAY MG 46225 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http Awww harborfreight com Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications DESCRIPTION 39 3 4 L x 21 W x 48 3 4 H 16 3 8 x 11 1 8 35 1 4 x 18 1 2 x 3 D outside er Rips 18 Diag 12 Depth 3 3 4 Gh usreo Blade Specs 10 Continuous Rim Blade not Blade not included included 0 050 Thick Metal E180772 Bonded Diamonds 3340 RPM 2 1 2 HP 115 V 120V 60 HZ 15 Amps 1800 Watts Single Phase Low Carbon Steel and Cast Aluminum 3 Prong Plug Double Insulated 6 L 14 AWG UL Approved Pump Max Flow 10 12 liters per minute Net Weight 107 Lbs Save This Manual You will need the manual for the safety warnings and precautions assembly in structions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When u
4. Parallel Guide may save you a significant amount of time 1 Mark the first tile to the correct dimensions allowing space for grout 2 With the Motor turned off place the marked tile on the Table against the Fence Align the cut mark with the Blade 3 Loosen the Locking Knob 23 on the Parallel Guide 57 Place the hooked portion of the Guide over the upturned edge of the Table on the side of the cutting groove where you have placed the part of the marked tile that you intend to keep and use after cutting The Parallel Guide will be parallel to the tile and perpendicular to the Fence 4 Slide the Parallel Guide along the Fence until it abuts the tile keeping sure that the mark on your tile remains in line with the Blade Tighten the Locking Knob on the Parallel Guide When you are satisfied that the tile is aligned with the Blade and the Guide is in place and itis safe to do so turn on the Power Switch Cut the tile as described in previous instructions 7 Check to be sure that the tile has been cut to the proper dimensions before using the Parallel Guide to cut your other tiles Periodically test the fit of each tile as you continue cutting to be sure the Parallel Guide has not moved Using the Angle Guide Use the Angle Guide for cutting angled edges on your tiles 1 Attach the Angle Guide 58 to the Fence as you did the Parallel Guide using the two Locking Knobs 23 to hold the Guide in place 2 Use the Cutting G
5. ater always rinse out the intake of the pump in clean water to help prevent silt buildup When finished flip the power switch to the off position unplug the unit dispose of the dirty water in an appropriate manner rinse the pump s inlet and clean any silt out of the bottom of the tank Cutting Tile 1 Place your marked tile on the Table and brace it against the upturned edge Fence on the back of the Table Align the cut mark with the Blade Once the Tile Saw has been turned on allow the Blade to spin up to full speed Watch to be sure that the Pump is supplying a continuous flow of water to the Blade Keeping your hands clear of the Blade move the Table and the tile underneath the Blade Feed the tile underneath the Blade very slowly Do not force it If the rotational speed of the Blade slows down significantly then you are forcing the tile No spectators should be allowed in the working area While cutting watch to be sure that the Blade remains wet If it runs dry check the action of the Pump and the Water level of the Tub REV 08 04 SKU 46225 For technical questions please call 1 800 444 3353 Page 7 5 If the Motor stops suddenly flip the Power Switch to the off position Wait approximately 15 minutes remove the Circuit Breaker Cap located directly above the Power Switch and push the Reset Button Using the Parallel Guide If you have to cut a number of tiles to the same dimension using the
6. cription Brass tube Water baffle Screw Water Connector Locking knob Flat washer Brake holder Brake shaft E ring Spring Nut Outer flange Blade shipment w o blade Inner flange Rubber block Machine bed Bolt Wheel cover Screw Belt Screw Tile Saw with Table Stand U A TE RS OS SN ah I EON RE AEN ie AO Aa Ss A SKU 46310 available for purchase from Harbor Freight Tool Company REV 03 05 08 06 Page 10 Parts List Cont Item Description QTY 40 Pullley cover 1 41 Driven pulley 1 42 Key 2 43 Bearing 2 44 Spindle 1 45 Insert 2 46 Rail 1 47 Rail cover 1 48 Insert 2 49 Bolt 2 50 Elastic washer 2 51 Table holder 1 52 Table 1 53 Nut 5 54 Wheel 1 55 Flat washer 6 56 Bolt 1 57 Parallel guide 1 58 Angle guide 1 59 Pump 1 Circuit Breaker Cap Power Switch Brake Shaft Angle Guide Button Pump Parallel Fig 2 REV 03 05 SKU 46225 For technical questions please call 1 800 444 3353 Page 11 Assembly Drawing NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 03 05 SKU 46225 For technical questions please call 1 800 444 3353 Page 12
7. ctions discussed in this instruc tion manual cannot cover all possible conditions and situations that may oc cur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Grounding Voltage Warning Warning Before using this tool make sure that the power cord will be plugged into an outlet which has a three prong ground is 120V AC is protected by a 30 Amp circuit breaker and has a Ground Fault Interrupter Common household current is 110 120V As long as the outlet used with the Tile Saw is rated from 110 120V there will be no complications using it with house hold receptacles Plug the tool into a 110 120V properly grounded outlet pro tected by a 15 Amp dual element time delay or circuit breaker NEVER try to plug a 110 120V tool into a 220 240V circuit or serious complica tions and possible injury to the operator may occur The plugs have different shapes to prevent this This tool has a three prong plug The third round prong is the ground Cutting off the ground will result in a safety hazard and void the warranty If the outlet you are planning to use is the two prong type do not remove or alter the grounding prong in any way Use an adaptor and always connect the ground ing lug to a known grounding source It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded three prong
8. ed to remain dry and free from water at all times Severe personal injury or death can occur if the Power Cord or the operator of this tool should become wet at any time while this tool is in use Care and common sense must be used in planning a safe work area SKU 46225 For technical questions please call 1 800 444 3353 Page 6 Operation Preparing to Cut 1 2 3 Mark the tile you wish to cut and place it aside for a moment Fill the Tank with water as described in Installing the Water Supply above Plug the Pump s Power Cord into the Power Unit Make sure the Pump Power Cord is positioned so it will remain in a dry location once the machine is in use If an extension cord is used make sure it is of appropriate size and length see Recommended Minimum Wire Gauge for Extension Cords page 5 When it is safe to do so plug the Power Unit Cord into an appropriate outlet Put on your ANSI approved eye protection Flip the Power Switch located on the front of the Motor see Fig 2 on Page 11 to the on position Before operating the Tile Saw let the Motor run for approximately one minute Make sure the Blade is rotating at full speed and there are no unusual noises If you feel the unit is not operating properly do not use this tool To keep the pump working properly the water in the tub may need to be changed in the middle of a long project Never allow the water to become muddy or full of silt When changing the w
9. ests inside the Machine Frame 2 Mount the Motor 19 to the Machine Frame by connecting the Supporting Frame 12 to the Machine Frame at the point shown in the Assembly Diagram on Page 12 Secure using two Bolts 7 Elastic Washers 8 and Big Flat Washers 9 as shown 3 Next attach the Blade Guard 20 to the Motor using the Locking Knob 23 and Flat Washer 24 provided Please note this product does not include a Blade Please see the following section Changing Installing the Blade for instructions on how to pr rly install a new BI structions on how to properly install a ne ade Revues SKU 46225 For technical questions please call 1 800 444 3353 Page 5 4 Plug the Pump 59 into the back of the Motor and attach the Pump to the Water Tank using the four suction feet on the bottom of the Pump See Fig 2 on Page 11 5 Slide the Table Holder 51 through the middle of the Rail Cover 47 and fit the two Inserts 45 over the ends of the Cover to prevent the Table Holder from slipping out 6 Attach the Rail and Table 52 Assembly you created in Step 5 to the Frame using two sets of the Bolts 3 Flat Washers 4 and Teeth Washers 5 as shown in the Assembly Diagram 7 Before operating this tool mount the Table Saw to the Table Stand SKU 46310 sold separately by following the steps outlined in the Assembly and Operating Instructions for the Table Stand If the Stand is not to be used with the Tile Saw the Sa
10. if any switch does not turn On and Off properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools SKU 46225 For technical questions please call 1 800 444 3353 Page 3 18 Donot operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool 19 Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool If you are using the tool outdoors use an extension cord rated for outdoor use signified by WA on the jacket 20 Maintenance For your safety service and maintenance should be performed regularly by a qualified technician Note Performance of this tool if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool perfor mance Warning The warnings cautions and instru
11. nskid footwear are recommended when working Wear restrictive hair covering to contain long hair Use eye and ear protection Always wear ANSI approved impact safety goggles Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Disconnect power Unplug tool when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in Avoid unintentional starting Be sure the switch is in the Off position when not in use and before plugging in Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool
12. roove in the middle of the Table to brace the edge of your tile as you slide the tile and the Table underneath the Blade Maintenance Always unplug the Power Cord before servicing and before performing any maintenance General Maintenance 1 Regularly inspect the Diamond Saw Blade Using a dull Blade will cause excessive wear on the Motor and will not produce a satisfactory cut Replace with a new one when needed SKU 46225 For technical questions please call 1 800 444 3353 Page 8 11 Inspect the Mounting Screws on all safety covers and the Arbor Nut on the Cutting Wheel Shaft Tighten any that appear loose Protect the Motor and electrical components from prolonged or excessive exposure to water or wet conditions Wipe the unit dry as needed Periodically apply a light lubricant to the Rail Cover Note The Pump is non serviceable If it should fail first try clearing the intake of debris and be sure the hole is not plugged To clean the Pump Filter remove the front cover and impeller See Figure A Ue a small brush or stream of water to remove any debris If the Pump is used on a dirty surface raise it slightly to reduce the amount of debris entering the intake Adjust the Flow Control on the end of the Pump to restrict flow Do not let the Pump run when it is not submerged in water Running the Pump out of the water will damage the Pump If the Pump still does not work it must be replaced Replacement Pumps
13. sing tool basic safety precautions should always be fol lowed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Do not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity REV 02 06 08 06 SKU 46225 For technical questions please call 1 800 444 3353 Page 2 11 12 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and no
14. w must be securely mounted onto a flat level surface capable of supporting the weight of the Tile Saw in addition to the weight of all work pieces Changing Installing the Blade 1 Be sure the Power Cord is unplugged from its power source 2 Loosen the Locking Knob located on the side of the Blade Guard 20 and raise Guard Tighten the Knob to lock the Guard in an up position 3 Depress the Brake Shaft Button 26 See Fig 1 on Page 10 while turning the Blade or Spindle 44 if you have not yet installed a Blade with your hand until the Shaft button depresses fully This will prevent the Spindle from spinning and allow you to unscrew the Nut 29 and Outer Flange 30 4 Slide the new Blade over the Spindle and refasten the Outer Flange and Nut Be sure to tighten the Nut fully before use 5 Lower the Blade Guard and tighten the Locking Knob Installing the Water Supply To prevent excessive wear on the Blade be sure to maintain a continuous flow of water over the Blade while cutting Never cut anything if the water flow is not con tinuous 1 Attach the Pump as described in Step 4 Assembly Position the Pump so it will not interfere with the motion of the Table while cutting 2 Fill the Water Tank with enough water so that the Pump is completely submerged but not so much water that the Tank overflows Note When using the Tile Saw extreme care must be taken to insure that the Saw s Power Cord is position
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