Harbor Freight Tools 1000 lb. Capacity 10 in. x 84 in. Steel Loading Ramps, Set of Two Product manual
Contents
1. HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty Part Description Qty Lock Washer 8 8 Bolt M8 8 PS Num 8 6 Flat Washer 8 8 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Haul yiaster Page 10 For technical questions please call 1 800 444 3353 ITEM 60397 Assembly Diagram Bolt 3 gt Ramp 1 lt gt lt washer 6 l l Attach Safety Chain i to one of the holes on Lock the side of the ramp Washer 4 c using an M6 x20 Bolt and M6 Lock Nut l all sold separately lt Nut 5 Haul aster ITEM 60397 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and2. position yourself in front of the ATV Release the brake and push on the ATV to get it started down the ramps Allow the ATV to roll down naturally do not attempt to steer it or apply the brakes If it stops while on the ramps gently give it throttle to back it off the ramps ITEM 60397 Expert Loading Directions Only for individuals certified by the ASI ATV Safety Institute By using directions in this section you are agreeing that you are an ASI trained certified rider and that you understand that your safety in performing this procedure is based on your ability to control the vehicle 1 Have an assistant monitor the Ramp tongues for slippage on the tailgate 2 Confirm that the weight of the ATV and rider combined is still less than the 1000 Ib capacity of these ramps 3 While wearing a safety helmet drive your ATV onto ramps at less than 1 mile per hour using the lowest gear possible Drive up at a slow steady speed while leaning forward on the front pegs to keep proper balance Avoid bouncing or jerking because they will increase stress on the ramps ITEM 60397 For technical questions please call 1 800 444 3353 WARNING Be sure the 4 wheeled ATV is centered on ramps 4 Once the ATV is in truck bed set its brake amp securely tie it down Remove the ramps and secure them with the Safety Chains and Hooks CAUTION Contact between the tongue of the ramps and the tailgate may result in damage to
3. attach each Safety Chain to a secure attachment point on the truck chassis Chain Adjustment 1 Remove the bolt and washer that 3 hold the safety chain to the ramp 2 Reinsert the bolt through a link that will shorten the chain so the loading 4 ramp can not be pulled backwards more than an inch or two OF LOADING THEY MUST ALSO BE TAUT ENOUGH TO PREVENT THE RAMPS FROM COMING OFF THE VEHICLE BEING LOADED Pull the loading ramps back until the chains are tight The entire tongue portion of the ramps must fit onto the tailgate If not adjust the Safety Chains accordingly or shorter chains must be used Make sure the washer prevents the bolt from slipping through the chain link and tighten the bolt securely Adjust the other chain to equal length Haul Master ITEM 60397 For technical questions please call 1 800 444 3353 Page 5 4 Wheel ATV Loading and Unloading AWARNING e These ramps are for use with 2 wheeled dirt bikes and 4 wheeled ATV s only Do not use these ramps to load unload 3 wheeled vehicles Do not use these ramps to load or unload any vehicle that weighs more than 1000 Ib Do not use these ramps to load or unload any vehicle that is wider than the ramp Do not use these ramps to load or unload any vehicle that is carrying gear on its racks Do not use these ramps if the tailgate on the vehicle being loaded or unloaded is higher than half each ramp s length 36 WARNING Be aware
4. missing contact Harbor Freight Tools for a replacement ITEM 60397 11 12 13 14 15 16 17 18 19 20 ITEM 60397 All persons not involved in the loading process must stand clear of the loading ramps Keep children away Children must not be allowed in the work area Do not exceed tailgate capacity Avoid working alone If an accident happens an assistant can bring help Keep work area clean and well lit Cluttered and dark areas invite injuries Store idle equipment When not in use store ramps in a dry location to inhibit rust Dress properly Do not wear loose clothing or jewelry Protective clothes and nonskid footwear are recommended 23 when working Wear restrictive hair covering to contain long hair Wear ANSI approved impact safety goggles a safety helmet and heavy duty work gloves when loading unloading or handling ramps Keep proper footing and balance when loading or unloading Do not modify this product Stay alert Watch what you are doing use common sense Do not use any ramp when you are tired Check for damaged parts Before using any ramp any part that appears damaged should be carefully checked to determine that it will perform its intended function Check for any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technici
5. of dynamic loading Sudden load movement may briefly create excess load causing the Ramps to fail WARNING All persons not involved in the process must stand clear of the Ramps and truck Make sure no pets are nearby Loading Using a Winch not included 1 The winch and mounting connection points must all have appropriate capacity to pull the ATV up the ramps safely ATV Mounted Winch Setup Unwind cable from the winch and attach it to a secure mounting location on the truck at the same height as the winch will be after the ATV has been loaded Unloading WARNING Riding an ATV while unloading is dangerous and should not be attempted 1 Have an assistant monitor the Ramp tongues for slippage on the tailgate Setup the ramps on the truck bed as explained under operation Remove all tie down straps and securing equipment from the ATV WARNING Be sure the 4 wheel ATV is centered on ramps Page 6 For technical questions please call 1 800 444 3353 Truck Mounted Winch Setup Attach the cable to the bottom front part of the frame While operating the winch stand back and to the side of the ATV with the vehicle between you and the winch cable Operate the winch to slowly load the ATV onto the vehicle While staying off the ATV start the engine disengage the parking brake put the transmission into reverse and make sure the wheels are in a straight line with the ramps While holding the brake
6. the vehicle s finish WARNING WHENEVER possible use a winch not included to load the ATV This is the safest way to load an ATV Page 7 2 Wheel Bike Loading 1 Do not attempt to load any dirt bike or other 2 wheel motor bike alone Have a qualified adult assist Line up the 2 wheel bike with one of the Ramps With one person pushing the bike slowly up the Ramp a helper should be in the bed of the hauling vehicle both to guide and to apply the brake if it is necessary to stop the bike while it is on the ramp Have one person with a hand on the bike hand brake for safety 2 Wheel Bike Unloading 1 Page 8 Position the Ramp against the truck tailgate behind the rear tire of the bike and attach the Safety Chain to the truck bed Remove the tie down straps not included Haul 4 Once the person inside the truck bed has hold of the handle bars apply the brake and steady the bike while the other person moves behind the bike but off to one side and pushes it all the way into the truck bed NOTE While most dirt bikes are light enough to safely load with two people a third person can make the job easier and safer 5 Once the bike is safely loaded secure it with four tie down straps not included one on each side of the front and one on each side at the rear of the bike 3 Slowly and carefully while using an assistant push the bike backwards until the back tire is at the top of the
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 60397 Haul Master 4 x 10 Steel Loading p B When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible AWARNING Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications 1 000 Ib combined 500 Ib individually Static Conditions Capacity Max Tailgate Height Dimensions 1 Before use a Read and understand manual b Inspect before every use do not use if parts loose or damaged c Turn vehicle s igni
8. Ramp With one person on the ground behind and to the side of the Ramp slowly push the bike onto the Ramp Someone must always hold the hand brake 4 Slowly work the bike down the Ramp and onto the ground Master For technical questions please call 1 800 444 3353 ITEM 60397 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY Remove the ramps from the vehicle before performing any maintenance or service Do not use damaged equipment If Ramps are damaged have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE 2 Clean the ramps after each use inspect the general condition Make sure any dirt oil grease or of the Ramps Check for debris are not on the Ramps e loose hardware e misalignment or binding of parts e cracked or broken parts and any other condition that may affect its safe operation Haul Master ITEM 60397 For technical questions please call 1 800 444 3353 Page 9 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT
9. an Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with these ramps Do not use ramp if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not use the ramp The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Haul aster For technical questions please call 1 800 444 3353 Page 3 Assembly Instructions at the beginning of this manual including all text under Read the ENTIRE IMPORTANT SAFETY INFORMATION section subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 10 TOP END VIEW Flange AWARNING In the following assembly process the flange pictured above must face down with the Tongue 2 edge fully contacting the tailgate It is designed to keep the Ramps from moving once the weight of the load is riding on the ramps Ed
10. ge Correct Page 4 For technical questions please call 1 800 444 3353 Line up the four holes on the Tongue 2 with the four holes on the Ramp 1 Insert four Bolts 3 from the top as pictured on the Assembly Drawing and secure with Flat Washers 6 Lock Washers 4 and Nuts 5 Attach a 5 32 grade 30 coil chain to one of the side holes of the ramp near the Tongue using a M6 x 20 Bolt and M6 Lock Nut all sold separately Repeat with other ramp REV 03d 07k 10g ITEM 60397 Setup and Operation Instructions at the beginning of this manual including all text under Read the ENTIRE IMPORTANT SAFETY INFORMATION section subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Before loading or unloading turn vehicle s engine off set its transmission in gear or park engage its emergency brake and block its wheels Make sure the Ramps are clean and dry before loading or unloading Setup 1 The tailgate the ramps will sit on WARNING CONNECT SAFETY CHAINS and both of the ramps must be TO SECURE ATTACHMENT POINTS dry and clean Check for and WITHIN THE TRUCK BED ABLE TO tighten any loose hardware WITHSTAND THE PULLING FORCE 2 Sit the tongue angled lip of the Ramps on the tailgate The Tongue Edge must face down see Assembly and fully contact the truck s tailgate Extend the Safety Chain not included on each 3 Ramp up into the inside of the truck bed
11. ost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Haul iaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
12. tion OFF and set parking brake d Clean dirt oil and debris off ramps and allow ramps to dry e Set up only on solid level dry surface f Turn ramps so flange end faces downward Position ramps so that tongues fully contact tailgate g Properly connect safety chains 2 Load vehicle slowly Do not ride vehicle down ramps 3 Do not exceed 500 Ib capacity per ramp or 1 000 Ib capacity evenly distributed across two ramps Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure 4 Use safety chains as intended only Page 2 42 84 L x 10 W x 21 4 H Important Safety Information 5 o For technical questions please call 1 800 444 3353 Use as intended only Do not use a as ladder b to load unload 3 wheeled vehicles c if tailgate on carrying vehicle is higher than 42 or d to load vehicle with wheel width wider than ramp Ground contact Use your Ramps on a solid level flat dry surface Make sure the Tongue edge fully contacts the tailgate of the vehicle Clean Ramps Prior to each use clean dirt oil or any debris off ramps Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure This product is not a toy Do not allow children to play with or near this item Maintain product labels and nameplates These carry important safety information If unreadable or
13. warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the c
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