Hamilton Beach 84242R User's Manual
Contents
1. i i saaya Fig 15 22 KONTET i 21 and GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is an LP Liquefied Petroleum Gas configured grill Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use The installation of this appliance must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or CAN CSA B149 1 Natural Gas and Propane Installation Code or CAN CSA B149 2 Propane Storage and Handling Code LP TANK REQUIREMENTS THE LP TANK USED WITH YOUR GRILL MUST MEET THE FOLLOWING Measurement 12 30 5 cm diameter x 18 45 7 cm tall 2 Maximum capacity 20 Ibs 9 kg 3 Constructed and marked in accordance with the specification for LP gas tanks of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B3339 Tanks Spheres and Tubes for the Transportation of Dangerous Goods See LP tank collar for marking 4 Tank must be oriented to provide proper vapor withdrawal as shown i2. 17 ASSEMBLY ASSEMBLY STEPS STEP 11 Side Burner 1 2 3 4 Unscrew and remove two front screws holding side burner in place as shown in Fig 11a Loosen side burner in side shelf and take it out from the top of side burner hole as shown in Fig 11b Pull the side burner valve with knob through the hole in right side panel as shown in Fig 11c and remove the packing material as shown in Fig 11d Remove knob from side burner valve To remove pull knob straight out from valve stem as shown in Fig 11d Unscrew the two screws at side of valve stem as shown in Fig 11e and Fig 11f Take care not to remove the other two screws or the valve will come apart Insert valve stem through hole in fascia and attach with previously removed 2 screws in previous step as shown in Fig 11g Replace side burner through the side burner hole as shown in Fig 11h and place the side burner tube over the valve making sure that valve is inside side burner tube as shown in Fig 111 ASSEMBLY ASSEMBLY STEPS STEP 11 Side Burner 8 Reattach side burner to side burner shelf with the 2 previously removed screws as shown in Fig 11j 9 Push control
3. ASSEMBLY ASSEMBLY STEPS STEP 8 Doors 1 Attach toolbox bracket to back of right door with four 4 M4 x 10 screws as shown in Fig 8a then attach three 3 M4 x 12 screws to back of right door without fully inserting the screws and hang the toolbox onto the screws as shown in Fig 8b 2 Insert the lower left door pin into the hole on the bottom shelf Push down the upper door pin aligning it beneath the hole in door pin bracket and release pin so that it inserts into the hole as shown in Fig 8c 3 Repeat step 2 for the right door 15 ASSEMBLY ASSEMBLY STEPS STEP 9 Left Side Shelf 1 Attach left side shelf support and left side shelf wall to the left side shelf with five 5 M5 x 10 screws from up to down as shown in Fig 9a Remove two 2 M6 x 13 Screws pre assembled to towel bar ends and use them to attach towel bar to left side shelf wall NOTE This step is Only used in 84244R 2 Hang shelf onto left front and left back legs as shown in Fig 9b 3 Attach shelf to firebox as follows e Open lid Attach left shelf to the left side panel from insi
4. Ij y a Ve a W S CANO gt 1 j J T g e iE Swivel Caster pi vi l Standard Caster a l a i cS lt 3S Li Swivel Caster with Brake Fig 1b ASSEMBLY ASSEMBLY STEPS STEP 2 Left Panel 1 To attach left panel align left leg holes with holes on left panel marked L as shown in Fig 2 2 Attach left front leg marked Left Front and left back leg marked Left Back to left panel with eight 8 M5 x 10 screws as shown in Fig 2 os Fig 2 STEP 3 Right Panel 1 To attach right panel align right leg holes with holes on right panel marked R as shown in Fig 3 2 Attach right front leg marked Right Front and right back leg marked Right Back to right panel with eight 8 M5 x 10 screws as shown in Fig 3 ASSEMBLY ASSEMBLY STEPS STEP 4 Side Panel 1 Align side panel leg holes with holes on each side of the bottom shelf as shown in Fig 4 2 Attach left and right panels to the sides of the bottom shelf with six 6 M6 x 13 screws as shown in Fig 4 LL LY ai NS SAA O Fig 4 11 gt l m Lu T N lt L ASSEMBLY STEPS STEP 5 Back Panel 1 Attach back panel to the bottom shelf with two 2 M6 x 13 screws as
5. a warranty claim This warranty is void if the product is used for other than single family household use such as commercial or rental uses We exclude all claims for special incidental and consequential damages caused by breach of express or implied warranty All liability is limited to the amount of the purchase price Every implied warranty including any statutory warranty or condition of merchantability or fitness for a particular purpose is disclaimed except to the extent prohibited by law in which case such warranty or condition is limited to the duration of this written warranty This warranty gives you specific legal rights You may have other legal rights that vary depending on where you live Some states or provinces do not allow limitations on implied warranties or special incidental or consequential damages so the foregoing limitations may not apply to you To make a warranty claim do not return this grill to the store Please call 1 800 851 8900 in the U S or 1 800 267 2826 in Canada or visit hamiltonbeach com in the U S or hamiltonbeach ca in Canada For faster service locate the model type and series numbers on your grill 35
6. clip Take two doors and two side panels out of protective styrofoam as shown in Fig A but leave grill head in styrofoam until Step 2 Remove all parts from plastic bags pu Manual b __ Bottom Shelf Styrofoam Cardboard Panels Grill Head Grease Cup amp Grease Cup Clip Fig A ASSEMBLY BEFORE THE ASSEMBLY Step 2 With the aid of assistant turn grill head over on its side as shown in Fig B below and remove the top styrofoam piece Lay the styrofoam piece flat on the floor With the aid of an assistant lift the grill head out of the bottom styrofoam piece Place the grill upright on the other styrofoam piece as shown in Fig C NOTICE DO NOT place the grill head directly on the floor or the grease tray could become bent Grill Head Gi TN Styrofoam i Hamilton Beach Fig B Hamilton Beach Fig C ASSEMBLY BEFORE THE ASSEMBLY Step 3 Open grill lid as shown in Fig D and take out the small boxes packed within the grill head Remove all packing materials and remove all remove all parts from boxes as shown in Fig E NOTICE If there is any resistance during the process of opening the lid it is mostly likely due to the styrofoam shown in Figure D While using one hand to open the lid use the other hand to hold the styrofoam in place i e to keep it from wanting to move with the lid This should make the lid easier to open Grill Head Fig D Side Burner
7. een eee seo ee etree ce etree nee eee te etre ee ee eee 34 EEEE le emma ere A oe ne ee ee eet eee eect en eee eee Corer ene 34 ADANGER If you smell gas 1 Shut off gas to the grill 2 Extinguish any open flames immediately 3 Open the grill lid 4 lf the odor persists keep away from the grill and call your gas supplier or your fire department immediately AWARNING e Do not store or use gasoline or other flammable items in the vicinity of this grill or any other appliance Any LP tank that is not connected for use should not be stored in the vicinity of this grill or any other appliance BEFORE YOU BEGIN MESSAGE TO OUR USERS Thank you for your purchase of our Gas Grill We sincerely wish you will enjoy using our fine products e Please read this manual in its entirety before using the grill e Please contact Consumer Affairs if you have any questions e Please read this manual carefully Failure to follow the provided instructions can result in serious bodily injury and or property damage e Some parts of this grill may have sharp edges Please wear suitable protective gloves IMPORTANT This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats NOTE TO INSTALLER Leave this manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this manual in a convenient place for future reference SAFETY SYMBOLS The sy
8. indoors ONLY after the LP tank is turned off and removed The LP tank must be stored outdoors out of the reach of children NEVER store the tank in a building garage or any other enclosed area LIMITED WARRANTY This warranty applies to products purchased in the U S and Canada This is the only express warranty for this product and is in lieu of any other warranty or condition This product is warranted to be free from defects in material and workmanship for a period of five 5 years for the burners and one 1 year for all other parts from the date of original purchase During this period your exclusive remedy is repair or replacement of the part found to be defective at our option however you are responsible for all costs associated with processing a warranty claim made more than thirty 80 days after the purchase date including shipping and handling for returning a part to us and our returning a part under this warranty to you The Original warranty period is not extended or renewed by the repair or replacement of any part This warranty does not cover igniter batteries wear from normal use such as paint loss discoloration or rust of the product or its parts use not in conformity with the printed directions or damage to the product resulting from accident alteration abuse or misuse This warranty extends only to the original consumer purchaser Keep the original sales receipt as proof of purchase is required to make
9. knob onto side burner valve stem as shown in Fig 1 1k 10 Insert the small tip of the side burner wire into the socket of side burner shown in Fig 111 and Fig 11m Secure by pressing on with white cap as shown in Fig 11n Also please note Fig 111 Fig 11m and Fig 11n these three views are of the underside of the right side shelf looking towards the front of the grill from the rear 11 Place side burner grate on side burner as shown in Fig 110 12 The side burner is now fully assembled This step step 12 is only necessary if you find later that you cannot light the side burner by using the side burner knob Often this is caused by poor alignment of the igniter tip with a hole in the side burner To adjust this alignment grab the igniter tip with a pair of needlenose pliers as shown in Fig 11p Using gentle force move the position of the tip so it is about 1 8 from the bottom of one of the holes in the burner as shown in Fig 11a ASSEMBLY ASSEMBLY STEPS STEP 12 Cooking Grates 1 Place heat diffusers over burners by inserting tabs into slots in front as shown in Fig 12b and back of the firebox as shown in Fig 12c 2 Place cooking grates onto grate rests as shown in Fig 12a 3 Insert warming rack at the top of the firebox as shown as shown in Fig 12a J a View from rear of the
10. mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks or immediately check if the smell of gas is detected BEFORE TESTING 1 oe 2 6 Make sure that all packing material is removed from the grill including the burner tie down straps Do not smoke while leak testing Never leak test with an open flame Make a soapy solution with one part liquid detergent or soap and one part water Prepare a spray bottle brush or rag to apply the solution to the connections For the initial leak test make sure the LP tank is full Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances and flammable materials Keep grill away from open flames and or sparks while testing TO TEST N D 26 Make sure all control knobs are in the OFF position Make sure the regulator is connected tightly to the LP tank Completely open LP tank valve by turning counterclockwise If you hear a POP sound turn gas off IMMEDIATELY because it indicates a heavy leak at the connection Call your gas supplier or fire department Check every connection from the LP tank up to and including the connection to the manifold pipe assembly the pipe that goes to the burner by brushing or spraying the soapy solution on the connections If soap bubbles appear there is a leak Turn off LP
11. tank valve IMMEDIATELY and retighten connections Open LP tank valve again and recheck lf leaks cannot be stopped DO NOT ATTEMPT TO REPAIR Call Consumer Affairs for help Always close the LP tank valve after leak testing by turning clockwise Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak KONTET i 21 and FINAL INSTALLATION CHECKLIST O At least 36 91 cm clearance must be maintained from combustible constructions to the sides and back of the grill O There is no combustible construction material over the grill o All internal packaging is removed O Burners are sitting properly on orifices The orifice of the valve must be located in the center of the burner section after removal and cleaning Otherwise it may cause serious bodily injury and property damage Swing the burner slightly after replacing to check whether it has been installed properly Knobs turn freely O The regulator and hose connected to the grill are provided by the manufacturer preset for 11 28 cm water column oO Unit tested and free of leaks O User informed of gas supply shut off valve location GRILL LIGHTING INSTRUCTIONS VERY IMPORTANT ALWAYS INSPECT THE HOSE PRIOR TO EACH USE BEFORE LIGHTING e Inspect the gas supply hose before turning the gas ON If there is evidence of cuts
12. wear or abrasion it must be replaced before use The replacement hose assembly must be that scene by the manufacturer on TO LIGHT MAIN BURNERS OF THE GRILL A Read all instructions before lighting iw 1 Open the lid and make sure all knobs are in the OFF position Fig 17 NE 2 Push and turn the knob slowly counter clockwise to the ignite position as shown i in Fig 17 Keep pushing until the burner lights then release Repeat for additional burners 3 If burner does not light immediately turn the control knob to the OFF position and repeat step 2 4 If burner does not light after step 3 TURN OFF GAS SUPPLY and WAIT 15 MINUTES for the gas to disperse then repeat steps 1 and 2 or light with external flame Shutdown instructions 1 Turn all control knobs to the OFF Position 2 Turn gas supply off at the tank 27 KONIE i 21 TO LIGHT THE MAIN BURNERS BY MATCH If the burner will not light after several attempts the burner can be match lit Tools Match holder hanging under right side shelf Usage 1 Read instructions before lighting 2 Open the lid and remove the cooking grids during lighting 3 Turn a control knob to the ignite position Y as shown in Fig 18 4 Remove match holder from knot on side of base Place a lighted match between the coils on the end of the match holder and hold next to the burner to ignite as shown in Fig 18 If ignition does not occur in 5 seconds tur
13. Assembly Side burner Grid Hardware Pack Cooking Grates Left amp Right side Shelf mee Tool Box Bracket Towel Handle Left side Shelf Left side Shelf Wall Right side Shelf Wall Warming Rack Tool box Fig E ASSEMBLY BEFORE THE ASSEMBLY PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY STEP BY STEP Tools Required e 2 Phillips screwdriver amp needlenose pliers not provided e The following hardware is provided in the blister pack M6 x 13 Screw S S 2 pcs M6 x 13 Screw 28 pcs M5 x 10 Screw 44 pcs M5 x 15 Screw 4 pcs gt M4 x 12 Screw 3 pcs M4 x 10 Screw 6 pcs M6 Compression Washer 4 pcs 1 3x26 Cotter Pin 2 pcs ASSEMBLY ASSEMBLY STEPS STEP 1 Bottom Shelf 1 Attach the tank holder to the bottom shelf with two 2 cotter pins as shown in Fig 1a 2 Attach the casters to the bottom shelf with sixteen 16 M6 x 13 screws as shown in Fig 1b 3 NOTE Use care when installing each caster into the correct position AP _ 4 c l NON z 3 Ae O N N gt H
14. E AND MAINTENANCE CLEANING COOKING AREA CLEANING The easiest way to clean the grill is to clean it immediately after turning off the flame when cooking is completed Wear a barbeque mitt to protect your hand from the heat and steam Dip a brass bristle barbeque brush in tap water and scrub the hot grill Dip the brush frequently in the water Steam created as water contacts the hot grill assists the cleaning process by softening any food particles The food particles will fall and burn Never immerse a hot part in water GRILL BURNER CLEANING e Be sure the tank valve and the control knobs are in the OFF position Make sure the grill is cool e Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick since it may break off and clog the port e Please note that if insects or other obstructions are blocking the flow of gas through the burner you will need to call Consumer Affairs VERY IMPORTANT The orifice of the valve must be located in the center of the burner section after removal and cleaning Otherwise it may cause serious bodily injury and property damage Swing the burner slightly after replacing to check whether it has been installed properly GREASE TRAY CLEANING The grease tray should be emptied wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand ma
15. Make sure tank valve is in its full OFF position turn clockwise to stop 2 Check tank valve to ensure it has proper external male threads type connection per ANSI Z21 81 CSA 6 25 3 Make sure all burner knobs are in their OFF position 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve 5 Inspect valve connection port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or plugged equipment Contact your local LP gas supplier for repair 6 When connecting regulator assembly to the valve hand tighten nut clockwise to a positive stop as shown in Fig 16 Do not use a wrench to tighten Use of a wrench may damage the quick coupling nut and result in a hazardous condition Regulator Assembl Fig 16 7 Open tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light grill If a leak is found turn tank valve OFF and do not use grill until a local LP gas supplier can make repairs 24 KONTET i 21 and GAS CONNECTION AWARNING e Never insert any foreign objects into the valve outlet It may damage the valve and cause a leak Leaking gas may result in fire explosion heavy body injury or even death e Do not connect this grill to the self contained LP gas system of a motor home or camper trailer e Do not use this grill until leak tes
16. STOP TO PREVENT DAMAGING YOUR GRILL READ THIS MANUAL FIRST FOR IMPORTANT UNPACKING AND ASSEMBLY INSTRUCTIONS Hamilton Beach Type OG02 Gas Grill Assembly and Operation Manual Consumer Affairs 1 800 851 8900 FOR OUTDOOR USE ONLY Hamilton Beach Brands Inc Glen Allen Virginia 23060 840232800 TABLE OF CONTENTS BEFORE YOU BEGIN Message To OUr ISOS suet seats tecacet daha ebuce thee tele tln a ee dia eda staat edd 3 DICT OV MIDIS arser dina esau a caGssdes a ace n wi edna cuir coca ele 3 Installation Sately Precautions csoro E nents eevendeeieiileadiieces 4 Propane ANG Gas Waning eriei S 4 ASSEMBLY Berre TIS ASSEIMOIY oriin a cand bate hae te cea tee cet tetas cete tetas 25 PSSEMDNY SIGS A E E E A E E 9 POST ASSEMBLY GaS COMMS ORN sea aE A 23 Leak FESUN rerirsureraar r a a a 26 Fnalmstalatonm GCNeCkIS seriis ia gevedad lade agputiadrmmneneaeiiescnineabaun 27 ral AIG IATIG N STUCION Seas dt ctslasneaetscnctecdeaeaicacee sedan de acnstcndae 5 cat uaticanade bean duteten cas iiedidelt er Operating INSU CU OR iscsi ct reps ci ohare ces isereeuae cxeuedeseceaubeteastecaedeeduntadsvdeeedeashsaest neasesuucotcegayes 29 odev I Beenie ee nf ere et ee eo te ee eae ae ee ce aD 31 Care MC MAIN CMAN E genic uoressrenscutoeteersed se oaa a orae O aTa aee 31 TrouUDIESRKOOUNO ee ereen pects teces sates eonsacdutnds dedetircesie cs eueruded go cursdutasestodseevasecesneeeenetedeieesk 33 FOOSE eee oe eee een eer ear ore
17. and Handling Code e The LP gas supply tank is to be constructed and marked in accordance with the specifications for LP gas tanks of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Tanks Spheres and Tubes for the Transportation of Dangerous Goods e If an external electrical source is utilized the outdoor cooking gas appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Keep the power cord of the motor away from the hot surfaces of the grill while in use Remove and store the motor in a dry place when not in use e This grill is safety certified for use in the United States and Canada only Never modify to use in other places Modification may cause serious bodily injury or property damage Hamilton Beach is not responsible for any modifications and all warranties will be void TOTAL GAS CONSUMPTION Total gas consumption per hour of OGO2 grill with all burners on HI Main burners 40 000 Btu hr Side burner 13 000 Btu hr Total 53 000 Btu hr ASSEMBLY BEFORE THE ASSEMBLY READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX Step 1 Open shipping box by slicing down its edges with a box cutter Take out the four legs and bottom shelf Next remove the door bracket grease cup and grease cup
18. control knobs and LP tank valve when the grill is not in use If the appliance is stored indoors the LP tank must be disconnected and removed from the grill LP tanks must be stored outdoors in a well ventilated area Disconnected LP tanks in storage or being transported must have a safety cap Never leave an LP tank in a recreational vehicle or boat which may become overheated by the sun Do not store LP tank in or near an area where children play 11 For any other problems see Troubleshooting or contact Consumer Affairs CARE AND MAINTENANCE MAINTENANCE 1 Keep the grill area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Keep the holes in the sides of the cart clear and free from debris ensuring the flow of combustion and ventilation air is unobstructed 3 Visually check burner flames as following e Remove cooking grids and flame tamers e Light burners e Turn knobs from the highest to the lowest possible setting and check the flame status The flame in the lowest position should be smaller than in the highest position as figure shown below e Always check flame before each use See Troubleshooting if any abnormal status is found Highest q al F q d Lowest V V Y i 7 j x ariii ee a Se os el 4 Visit our website www hamiltonbeach com or call Consumer Affairs at 1 800 851 8900 31 KONTET i 21 and CAR
19. de to outside of the firebox with one 1 M6 x 13 Stainless Steel screw as shown in Fig 9b e Attach shelf to the left side panel from outside to inside of firebox with four 4 M5 x 10 screws as shown in Fig 9c e Attach shelf from back to left side panel with two 2 M5 x 10 screws Connect left side shelf support and left side shelf wall with one 1 M5 x 10 screw as shown in Fig 9c 16 ASSEMBLY ASSEMBLY STEPS STEP 10 Right Side Shelf 1 Attach right side shelf support and right side shelf wall to the right side shelf with five 5 M5 x 10 screws from up to down as shown in Fig 10a 2 Hang shelf onto right front and right back legs as shown in Fig 10b 3 Attach shelf to firebox as follows e Open lid Attach right shelf to the right side panel from inside to outside of the firebox with one 1 M6 x 13 S S screw as shown in Fig 10b e Attach right shelf to the right side panel from outside to inside of firebox with four 4 M5 x 10 screws as shown in Fig 10c e Attach shelf from back to right side panel with two 2 M5 x 10 screws and connect right side shelf support and right side shelf wall with one 1 M5 x 10 screw as shown in Fig 10c
20. eplace with new igniter assembly with wires Open the LP tank valve or replace LP tank valve Clear burner tubes Incorrect assembly Reassemble between burner and valve Incomplete combustion Gas hose bent or kinked Call Consumer Affairs at 1 800 851 8900 Smooth out the hose Clear blockage Call the gas supplier Preheat the grill for 15 minutes Cut off fat before grilling agus Grease deposit Clean High winds Find a less windy place Gas pressure too high Call the gas supplier Burner port blocked Clean burner port Grease accumulated in food Turn off knobs and LP tank valve Leave lid open and let fire burn out Clean the grill after cooling 33 KONTET i 21 and Ss 34 FOOD SAFETY Always follow the following tips to enjoy safe and healthy outdoor grilling Always use hot soapy water to wash hands surfaces and utensils after processing raw meat Always separate raw meat from cooked foods to avoid cross contamination Always use clean utensils to handle food Always cook meat thoroughly to kill germs Use a thermometer to inspect the inner temperature of the meat if necessary Place cooked foods and leftovers promptly into the refrigerator when done eating GRILL STORAGE Clean the grill Turn the gas off at the supply tank Store the grill in a well ventilated dry outdoor area Keep out of the reach of children when LP tank is connected to the grill Store the grill
21. firebox Fig 12b Fig 12c Front of heat diffusers Rear of heat diffusers 20 ASSEMBLY ASSEMBLY STEPS STEP 13 Grease Cup 1 Take out the grease accumulate panel from the fire box ensure the convex face is down and the drip cup hole is on left side of grease accumulate panel when viewed from the rear to ensure it will hold grease and put it back as shown in Fig 13a 2 Place grease cup into grease cup clip and hang grease cup clip from bottom of firebox as shown in Fig 13b Fig 13b 21 ASSEMBLY ASSEMBLY STEPS STEP 14 Gas Tank Holder 1 Place LP tank into hole in bottom shelf with tank collar opening facing to the front as shown Raise tank holder to hold LP tank securely in place as shown in Fig 14 STEP 15 Lock Casters Fig 14 1 When the grill is in the desired location lock the caster brake This will help the grill stay in place for safe operation as shown in Fig 15 Brake closed Fi iia
22. ll at least 36 91 cm away from any wall or surface and 120 805 cm away from objects that may spark and ignite gas i e live electrical appliances or pilot lights of water heaters e Do not use this grill on or under wood balconies e This grill is designed to use only LP gas DO NOT use lava rock briquettes or charcoal in it e NEVER light the burner with the lid closed Nonignited gas accumulated inside a closed grill may cause explosions e Check the burner flames periodically e Turn off the gas supply when the grill is not in use e Always turn off the LP tank completely and detach from the grill before moving POS T ASSEMBLY OPERATING INSTRUCTIONS GENERAL USE OF THE GRILL The grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris Above the burners are porcelain coated heat diffusers The igniter Knobs are located on the valve panel Follow the lighting instructions printed on the control panel or in this manual USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HI heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This cooks the food through without burning the outside Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near
23. mbols listed here are being used throughout this manual Please pay special attention to them The meaning of each of the symbols is listed here AD AN GER This symbol indicates an imminently hazardous situation which will result in death or serious bodily injury if instructions are not followed A IN T TT This symbol indicates serious bodily injury may W G result if the instructions are not followed This symbol indicates a hazardous situation which may result in minor or moderate bodily injury if the instructions are not properly followed ACAUTION BEFORE YOU BEGIN CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product INSTALLATION SAFETY PRECAUTIONS AWARNING READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL e This grill is designed to use LP gas only The regulator supplied by Hamilton Beach must be used e The installation of this appliance must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or CAN CSA B149 1 Natural Gas and Propane Installation Code or CAN CSA B149 2 Propane Storage
24. n Fig 14 Includes a collar to protect the tank valve Has no dents or rust A dented or rusty LP tank may be hazardous and should be checked by your supplier 7 Provides a shut off valve terminating in an LP gas tank valve outlet specified as applicable for connection type QCC1 in the standard for compressed gas tank valve outlet and inlet connection ANSI CGA V 1 8 Other tanks may be acceptable for use with your grill provided they are compatible with the tank retention means shown in Fig 14 Ss On LP TANK VALVE USED MUST MEET THE FOLLOWING 1 Have type outlet compatible with regulator provided 2 Have safety relief valve 3 UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Only use tanks equipped with this type of valve as the figure shown on the next page FOR YOUR SAFETY Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not come into contact with the heat shield or the grill head 23 KONTET i 21 and GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT e THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140 F 60 C e THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE e THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE CONNECTION OF THE TANK VALVE PER ANSI Z21 81 CSA 6 25 1
25. n the burner control knob OFF and contact Consumer Affairs 5 For lighting the other burners please repeat steps 3 4 Fig 18 28 KONTET i 21 and OPERATING INSTRUCTIONS ACAUTION e Clean the grill often A grease fire that may damage the grill may occur if the grill has not been cleaned frequently See Cleaning in Care and Maintenance section for instructions e NEVER leave the grill unattended while using e Do not use water to extinguish a grease fire because it may cause body injury Turn knobs and LP tank to OFF in case grease fire occurs e Grease fires cannot be put out by closing the lid Turn knobs and LP tank to OFF IMMEDIATELY if any grease fire occurs AWARNING For your safety e Keep grill area clear and free from any flammable material e NEVER let children operate the grill or play near the grill e This grill is for OUTDOOR USE ONLY NEVER use in a enclosed area such as a carport porch covered patio garage or under a surface that can catch fire e Do not block the ventilation holes in the sides of the grill cart since it may affect the combustion performance of the burner due to insufficient air e Use the gri
26. shown in Fig 5a side panels with four 4 M5 x 10 screws as 2 Attach back panel to the left and right shown in Fig 5a 3 Attach tank baffle bar to the back panel and bottom shelf with two 2 M4 x 10 screws as shown in Fig 5a Fig 5b UW SS 7 QF 12 ASSEMBLY ASSEMBLY STEPS STEP 6 Door Bracket 1 Align door bracket holes with holes on front legs Attach bracket to the front legs with four 4 M5 x 15 screws as shown in Fig 6 NOTE Attach the bracket so that the magnets are at the bottom 13 14 ASSEMBLY ASSEMBLY STEPS STEP 7 Grill Head to Cart NOTE This step requires two people to lift and position grill head onto cart 1 Remove the tie wraps securing regulator hose to underside of grill head Pull hose and igniter wire out to side of grill head 2 Carefully lower the grill head onto the cart Open lid and attach head to cart with four 4 M6 x 13 screws and four 4 M6 compression washers as shown in Fig 7a
27. ted e STOP and call the fire department if any leaks are detected e If you cannot stop a gas leak close the LP tank valve IMMEDIATELY and call the LP gas supplier or the fire department Failure to follow these instructions exactly could start a fire causing death or serious injury e NEVER store a spare LP tank under or near grill or in an enclosed area e NEVER fill the tank beyond 80 full An overfilled spare LP tank is dangerous because surplus gas may leak from safety relief valve The safety relief valve on an LP tank could activate to release gas and cause a fire e Place dust cap on tank valve outlet whenever the tank is not in use Only install the type of dust cap on the tank valve outlet that is provided with the tank valve Other types of caps or plugs may result in leakage of propane e f any gas leaks are found on the LP tank IMMEDIATELY step away from the grill and call the fire department VERY IMPORTANT TO DISCONNECT LP GAS TANK 1 Turn all the control Knobs OFF 2 Turn the tank valve off fully turn clockwise to the stop 3 Detach the regulator assembly from tank valve by turning the quick coupling nut counterclockwise 4 Install the protective cap back onto the LP tank valve KONTET i 21 and LEAK TESTING GENERAL e Although all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible
28. the end of the cooking time 1 Make sure the grill has been leak tested and is properly located Remove any packing material Light the grill burners using the instructions in this manual Turn the control Knob to the highest possible setting and preheat the grill to desired temperature The grill lid is to be closed during the preheat period Place food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between the lowest and highest possible settings 7 The grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the porcelain coated heat diffusers under the cast iron cooking grids 8 The hot grill sears the food sealing in the juices The longer the preheat the faster the meat browns Oo of W PP 30 POS T ASSEMBLY SAFETY TIPS SAFETY TIPS 8 9 10 Always check for leaks after every LP tank change 2 Always check for leaks before each use 3 4 Check all gas supply fittings for leaks before each use It is handy to keep a spray bottle of Use long barbeque tools to avoid burns soapy water near the shut off valve of the gas supply line Spray all of the fittings Bubbles indicate leaks Disconnected LP tanks must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed areas Turn off all
29. y be placed in the bottom of the grease tray to absorb the grease SPIDER AND INSECT WARNING Spiders and insects can nest in the burners after storing These nests can cause fires inside the tube or beneath the grill This is a very dangerous condition Always clean the burners before use WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately if any of the following conditions occur 1 Yellow flame with burning smell 2 Temperature will not rise 3 Heats unevenly 4 Burners make popping noises 32 KONIE i 21 TROUBLESHOOTING BEFORE CALLING FOR SERVICE Please check the following problems solutions before contacting our service center PROBLEM Burner will not light after turning and pushing the knobs Burner cannot light by match Yellow or orange flame with gas odor Low heat with knob in HI position Flare up Flameout Flame lifting Flashback Grease fire POSSIBLE CAUSE SOLUTION Propane tank is empty Refill or replace propane tank Igniter deposited with cooking residues Use clean swab and alcohol to clean Igniter damaged Replace Igniter wires are loose or fall off Improper alignment of Igniter with side burner Reconnect or replace with new igniter assembly with wires Use needlenose pliers to adjust the alignment as show in step 11 12 in the manual Orifice blocked Check the orifice for blockage Wire is shorting Gas flow is not smooth R
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