Graco Reactor IP Series User's Manual
Contents
1. GRACO Reactor IP In Plant Polyurethane Foam Processing Systems PROVEN QUALITY LEADING TECHNOLOGY Reactor IP Series Entry level unit designed for rigid and flexible in plant foam applications Depend on the Reactor IP for outstanding performance accuracy and repeatability Take total control of your in plant foam applications with the new Reactor IP proportioner from Graco The Reactor IP is engineered for accuracy in pouring with advanced controls and technologies for unparalleled performance e ets you program up to 25 different shot settings and five shot sequences e Accurately measures volume of the material poured providing repeatable shot sizes part after part e Available in two models the Reactor IP offers flow rates of 25 or 50 Ib min 11 3 and 22 6 kg min e Easy clean up no gun purging no solvent flush e Easy start up and shutdown Digital User Interface Separate temperature and motor controls allow you to quickly set maintain and New Local Control Module monitor machine performance e For total control over temperature and pressure volume settings and five shot sequences e Cycle counter e Pressure readout e Allows you to control material temperature e ISO rod park feature lengthens in three heating zones ISO resin hose pump seal life by preventing for improved yield ISO reaction Circulation Valves Designed to reduce isocyanate crystallization User De2. Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives along with power application equipment for the contractor industry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS P 0 Box 1441 Minneapolis MN 55440 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco N V Industrieterrein Oude Bunders Slakweidestraat 31 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9468 8500 Fax 61 3 9468 8599 CHINA Graco Hong Kong Ltd Shanghai Representative Office Room 118 1st Floor No 2 Xin Yuan Building No 509 Cao Bao Road Shanghai 200233 The People s Republic of China Tel 86 21 649 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 432 Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon Haryana India 122001 Tel 91 124 435 4208 Fax 91 124 435 4
3. 10 ft x 3 4 in 3 m x 19 mm supply hose Supply Pump Accessories 246419 246477 246483 246640 246978 15 381 Manuals 309815 309827 309852 55 gal 208 feed pump tube with inlet ball check 3 4 in 19 mm bung return tube with air dryer port Air distribution kit 120 psi 8 bar 0 8 MPa for two feed pumps and a Fusion gun Desiccant dryer kit Reactor manifold circulation kit with return tubes return fluid lines and dryers Desiccant replacement Supply pump Air supply kit Circulation and return tube Agitator 224854 235534 236629 248824 Twistork CS air operated 1 1 2 HP 37 3 in 0 9 m length Twistork SST air operated 1 1 2 HP 37 3 in 0 9 m length Twistork SST air operated with built in return tube 3 4 HP 47 5 in 1 2 m in length Twistork CS air operated 224854 1 1 2 HP 37 3 in 0 9 m with air connection hose GRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service
4. See Throat Seal Liquid MSDS part 307765 Kit Description 24C823 Package of 6 cartridges 246369 246375 246376 247955 246081 Complete Husky 515 246481 supply pump system Complete Husky 716 246482 supply pump system Complete Husky 1040 246676 supply pump system Complete T1 247956 supply pump system Complete T2 246898 supply pump system Supply Pumps with Drum Riser Tube 246366 246367 246368 295616 248825 Husky 515 diaphragm pump acetal bolted design 100 psi 7 bar 0 7 MPa max air inlet 7 5 gpm 60 cpm 3 cfm per gpm Husky 716 diaphragm pump aluminum clamped design 100 psi 7 bar 0 7 MPa max air inlet 7 5 gpm 60 cpm 3 cfm per gpm Husky 1040 diaphragm pump for trailer mounts aluminum bolted wall mount 120 psi 8 bar 0 8 MPa max air inlet 7 5 gom 60cpm 1 cfm per gom T2 2 1 ratio piston pump for higher viscosity materials 405 psi 28 bar 2 8 MPa max fluid psi 5 0 gom 100 com 5 1 Monark drum pump for high viscosity materials 900 psi 62 bar 6 2 MPa max fluid psi 10 ft 3 m hose 3 4 npt m air regulator manual 310863 Double Supply Pumps with Fluid Plumbing 246481 246482 246676 246898 Husky 515 246366 10 ft x 3 4 in 3 m x 19 mm supply hose Husky 716 246367 10 ft x 3 4 in 3 m x 19 mm supply hose Husky 1040 246368 10 ft x 3 4 in 3 m x 19 mm supply hose 6 ft x 3 4 in 1 8 m x 19 mm suction hose T2 2 1 ratio piston pump 295616
5. the gun to the Reactor IP s electrical control box Gun cable extension 25 ft 7 5 m Can be combined with 24D679 Connects the gun to the Reactor IP s electrical control box Gun cable extension 50 ft 15 m Can be combined with 24D679 Connects the gun to the Reactor IP s electrical control box Local control module Reactor IPH 40 has 140 as standard pumps Reactor IPH 25 has 120 as standard pumps Order a different pump size for different flow rates or different ratios Pumps must be purchased and installed separately 247371 247372 247373 247374 247375 247577 247376 247377 2475 6 Proportioner pump kit size 30 Proportioner pump kit size 40 Proportioner pump kit size 48 Proportioner pump kit size 60 Proportioner pump kit size 80 Proportioner pump kit size 88 Proportioner pump kit size 96 Proportioner pump kit size 120 Proportioner pump kit size 140 Hoses 2000 psi 138 bar 13 8 MPa 246051 3 8 in x 10 ft 9 5 mm x 3 m 246049 3 8 in x 25 ft 9 5 mm x 7 6 m with scuffguard 246046 3 8 in x 50 ft 9 5 mm x 15 m with scuffguard 246075 3 8 in x 50 ft 9 5 mm x 15 m no thermocouple wire 246678 3 8 in x 50 ft 9 5 mm x 15 m with scuffguard 246047 1 2 in x 50 ft 12 7 mm x 15 m 246076 1 2 in x 50 ft 12 7 mm x 15 m no thermocouple wire Hose Accessories 246077 10 ft 3 m braided polyester mesh scuffguard 246078 50 ft 15 m braided polyester mesh scuffguard 246456 50 ft 15 m polye
6. 001 JAPAN CEWE S 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building 4th Floor 1599 Gwanyang Dong Dongan Ku Anyang si Korea 431 060 Tel 82 31 476 9400 Fax 82 31 476 9801 Call today for product information or to request a demonstration 8 77 84GRACO 1 877 844 7226 or visit us at www graco com Graco Inc is registered to I S EN ISO 9001 2008 2015 Graco Inc 339221 Rev C 2 15 All written and visual data contained in this document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
7. 24D680 Fluid Housing Kit 0 250 in 6 35 mm Graco EP375 Pour Gun 240933 Handheld gun with 0 375 in 9 53 mm purge rod diameter and 0 047 in 1 2 mm orifice size 240933 Auto gun with 0 375 in 9 53 mm purge rod diameter and 0 047 in 1 2 mm orifice size 24D681 Fluid Housing Kit 0 375 in 9 53 mm Orifice Kits In the following table shaded rows indicate Super Standard items that are typically stocked and provide the best delivery dates Kit Type and Kit Number 250 Model 250 Model 375 Model 375 Model Polyol Iso Polyol Iso Orifice Kit Orifice Kit Orifice Kit Orifice Kit od B6 2 1 Throat Seal Liquid Cartridges Impingement Port Size 24D229 24D223 24D230 240231 24D224 24D232 24D233 24D234 24D225 24D235 24D236 24D226 24D237 24D227 24D238 24D228 O O N O oO O ou A eek O OOOO oOo oO Oo OO O Co WW DD PO oO o1 Cc A O O O O amp O CO NNO o io oO Oo gt gt A N N eek om O O OIl O1 O1 PO eek A N O h Sg NO O O Q Oo O N eek N O O y oo h oe Sz 0 Standard Orifices All 375 Super Standard Orifices i NOTICE Use only Throat Seal Liquid on the o rings seals and threads of the Throat Seal Liquid cartridge Fusion grease or other petroleum based or vegetable based lubricants will cause cartridge o rings and seals to swell and stick
8. Bare Operation manual 312062 312878 312062 312878 Repair manual 312063 312063 Tested in oil at 1 1 ratio Package includes 25 ft 7 6 m heated hose 10 ft 3 m heated whip hose and EP Pour Gun Ordering Information To get genuine Graco accessories see your nearest Graco Distributor or call Graco at 1 877 844 7226 241827 247828 247838 259149 299150 290148 24A024 151859 151961 121002 151960 24D679 24E898 24E897 255817 Pumps Heater control module A B hose heater power module Modular heater control to retrofit electric hydraulic units Circulation valve ISO only Circulation valve resin only Circulation valve kit includes ISO and resin circulation valves Fusion grease and grease gun Conversion kit local control module for Reactor H 40 and H 25 Includes local control module linear transducer electrical control box brackets data cable power cable gun cable and miscellaneous hardware Data cable 10 ft 3 m Connects local control module to the Reactor IP s electrical control box Data cable extension 25 ft 7 5 m Can be combined with 151859 Connects local control module to the Reactor IP s electrical control box Power cable 5 ft 1 5 m Connects local control module to the Reactor IP s electrical control box Power cable 35 ft 10 m Connects local control module to the Reactor IP s electrical control box Gun cable 10 ft 3 m Connects
9. fined Controls e Pressure imbalance control prevents off ratio conditions offers imbalance detection between 100 to 999 psi 7 to 69 bar in 100 psi 7 bar increments e Programmable standby mode shuts the motor and hydraulic pump down after a period of inactivity reducing system wear and protecting the unit from overheating Horizontal Pumpline Robust pump design provides extended seal life Different ratios can be achieved by combining different rod pump sizes Ratio range is from 4 6 1 to 1 4 6 81 pump combinations are available New Linear Transducer Provides accurate volume repeatability from part to part Hybrid Heater Design Heats material quickly and maintains temperature set points even when pouring at maximum flow rates Optional Data Recorder Records and compares material temperatures and pressures for critical applications Electrical Control Box Provides an easy connection between the local control module pour gun and Reactor IP Local Control Module e Accurately controls the amount of material you want to dispense e Lets you program up to 25 different shot sizes and five sequences e Precision dispensing means no wasted material e Results in consistent parts production For easy screen navigation and numerical entry For setup and programming For remote dispensing capabilities Choose between three modes shot size Sequence
10. hing 2 select heated hose Pressure rating of 2000 psi 138 bar 13 8 MPa Choose 1 4 in 6 4 mm 1 2 in 12 7 mm or 3 8 in 9 5 mm IDS 5 SUPPLY PUMP 3 Select heated whip hose Pressure rating of 2000 psi 138 bar 13 8 MPa Choose 1 4 in 6 4 mm 1 2 in 12 7 mm or 3 8 in 9 5 mm IDS 4 select a pour gun EP Pour Gun e Flow rates of 1 to 50 Ib min 0 45 to 22 7 kg min i ry j a TATORKITS ras HEATED WHIP a HOSE an a a a Ig POUR GUN a F HEATED HOSE 2 Technical Specifications Ordering Information REACTOR IP FOR IN PLANT FOAM APPLICATIONS Hydraulic H Series O O O Hydraulic H Series Model REACTOR IPH 25 REACTOR IPH 40 Max Working Pressure 0128 working pressure depends 2000 psi 140 bar 14 MPa 2000 psi 140 bar 14 MPa Dimensions H x W x D 55 x 40 x 22 in 55 x 40 x 22 in 140 x 101 x 56 cm 140 x 101 x 56 cm With 8 0 kW heater With 12 0 kW heater 69A 230V 1 ph 100A 230V 1 ph 255824 Package w EP Pour Gun 255821 Package w EP Pour Gun 255814 Bare 255811 Bare 1 Ordering Information 46A 230V 3 ph 255825 Package w EP Pour Gun 255815 Bare With 15 3 kW heater 71A 230V 3 ph 255822 Package w EP Pour Gun 255812 Bare 35A 400V 3 ph 255826 Package w EP Pour Gun 255816 Bare 41A 400V 3 ph 255823 Package w EP Pour Gun 255813
11. or manual mode Optional Data Recorder e Records actual temperatures and pressures e Tracks material usage for accurate job tracking and record keeping e Records diagnostic codes to simplify troubleshooting e User can output data in spreadsheet format to quickly graph application temperatures and pressures e Provides data to validate job accuracy Reactor Data Reporting kit Insulation for coolers and containers Pre formed foam block for housing Picture frames Cabinets Solar panels Insulation for doors and windows Refrigerator panels Shutters Wall and floor panels Heater tanks Pipe insulation Reactor System Components How to select system components for your Reactor IP Use this selection tool in conjunction with the part numbers listed on pages 5 7 A Select a Reactor IP Select supply processing equipment Choose from the Reactor IPH 40 SUPPLY PUMP or the Reactor IPH 25 both hydraulic motors Choose from diaphragm or piston pumps for standard KEY FEATURES materials in drum mount or wall mount Select a 2 1 e Quick knock down fluid sections piston pump for materials with higher viscosities e Optional data reporting capabilities 6 AGITATOR KITS e Foam models rated at 2000 psi 138 bar 13 8 MPa Choose a kit to agitate your resin for a consistent coating e Optional pump sizes available for different ratios Graco s patented Twistork agitators are very low shear to minimize material frot
12. thylene scuffguard 246805 25 ft 7 6 m braided polyester mesh scuffguard 248921 Heated hose controller 2700 watt Allows Reactor heated hose extended past 300 ft 91 m Requires 200 230 volts at 15 amps 15B296 FTS cable 50 ft 15 m 261821 Heated hose jumper required when not using heated whip 15C626 Fluid temperature sensor FTS cable 25 ft 7 6 m 261669 Fluid temperature sensor 15F028 Band heater 1000 watt for 55 gal 208 I drum 230 volt 261821 Power lock splice kit 15M312 Power lock splice kit 20 pk enough for 10 hoses 246050 1 4 in x 10 ft 6 3 mm x 3 m Ratio Possibilities KLIJ 1 333 1 600 2 000 2 667 2 933 3 200 4 000 4 667 KKJ 1 200 1 500 2 000 2 200 2 400 3 000 3 500 0 626 0 833 EIU 1 250 1 667 1 833 2 000 2 500 2 917 0 500 0 667 0 800 RI 1 333 1 467 1600 2 000 2 333 0375 0500 0500 0750 REM 110012001500 1750 oer 04850545 0552 o 900 ETY 1001 1304 1801 0825 oa aso oa osr IN a a 0 250 0 333 0 400 0 500 0 667 0 733 0 800 RU 1 167 0 214 0 286 0 343 0 429 0 571 0 629 0 686 0 857 EKN Ratios are approximate 4 PourGuns amp Complete Supply Pump Systems Includes all air and fluid fittings and hoses for two pumps Graco EP250 Pour Gun 251999 Handheld gun with 0 250 in 6 35 mm purge rod diameter and 0 031 in 0 79 mm orifice size 240932 Auto gun with 0 250 in 6 35 mm purge rod diameter and 0 031 in 0 79 mm orifice size
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