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Graco 312394V User's Manual

1. Pneumatic Agitator Assembly 255730 804 811 E 807 8 A Apply thread sealant tape to male npt threads prior to installation A Shown for reference only 34 t112457a 312394V Ref 801 802 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 821 822 823 824 Part 82 0216 11 94 0838 96 01 1189 98 5 01 0510 84 2215 A 11 84 2215 B 11 94 0702 96 95 0842 11 95 0864 00 96 0029 99 96 081 7 99 120904 120905 120907 120928 120930 121173 255724 15K884 15K886 15R363 15R364 312394V Description MOTOR motor pneumatic agitator 0 32 hp VALVE needle 1 8 npt x 1 8 npt male female ADAPTER coupling air motor agitator SCREW socket head cap 10 32 x 5 8 in COUPLING alignment 1 in OD hub 3 8 in ID COUPLING alignment 1 in OD disk nylon FITTING 1 4 tube x 1 8 npt male brass SEAL posipak 3 8ID x 7 80D P fluoroelas tomer O RING fluoroelastomer ADA SCREW socket head 5 16 24 x 0 25 cup point RING retaining external 0 375 mild steel SCREW socket head cap M5 x 0 8 x 18 mm NUT hex lock M5 x 0 8 WASHER plain 10 SCREW button head cap screw M5 x 0 8 x 25 mm WASHER seal fluoroelastomer BEARING ball 3 8 in ID x 7 8 in OD x 9 32 in AGITATOR shaft and blade assy HOUSING Bearing DISK bearing ADAPTER plate pneumatic agitator SPACER standoff pneumatic agitator MH NNOR
2. 10A 1 T Partnot shown 62 312394V Parts Pneumatic Agitator Motor Assembly 02 1116 50 2605 2604 y 2606 2603 X95 Ref Part Description Qty 2601 82 0216 11 MOTOR pneumatic agitator 0 32 hp 1 2602 01 1189 98 ADAPTER coupling air motor agitator 1 2603 01 1168 98 SHAFT mount pneumatic gear agitator 3 stainless steel 2604 94 0838 96 VALVE needle 1 8 npt x 1 8 npt 1 male female 2605 94 0702 96 FITTING 1 4 tube x 1 8 npt male brass 1 2606 01 1179 98 ADAPTER shaft mounting air motor 3 312394V ti12585a 63 Parts Pneumatic Agitator Motor 255670 NOTE This agitator assembly is no longer available Piece parts from the assembly can be ordered but if the entire assembly is needed then agitator kit 24J182 must be ordered i M ey ar 1908 9 1607 1808 a 1811 ti12466a i E Ref Part Description Qty 1801 MOTOR pneumatic agitator 1 0 5 hp 15 1 1802 15Y355 NUT agitator 1 75 16 7 8 1 shaft 1803 01 1487 01 GASKET mating agitator 1 housing asme buna 1804 01 1492 98 SHAFT extension air motor 1 coupler 1805 15Y358 HOUSING agitator pneumatic 1 1806 5 06 0706 SCREW shs 5 16 18 x 0 38 1 cup point 1807 84 1480 11 COUPLING alignment 1 2 11 OD disk TPE 1808 84 1481 11 COUPLING alignment 2 2 11 in OD hub 3 4 ID 1809 96 0038 99 SCREW hex head cap 3 8 16 2 x 1 00 mild steel grade 5 1810 96 0046 99 WASHER lock sp
3. 15 9 in Maximum Stroke Length o 38 1 mm 1 50 in Minimum Stroke Length 5 8 mm 0 23 in Volume Der Cycle srta reads 2 to 70 cc 0 12 to 4 3 in Pump Cycles per 1 L 0 26 gal 14 3 to 500 cycles varies by piston size Ftallos XEAN retail e Re p ede es 1 1 to 12 1 depending upon cylinders selected Maximum Fluid Working Pressure 3000 psi 20 7 MPa 207 bar Maximum Air Input Pressure o oooooo 100 psi 0 7 MPa 7 bar Maximum Cycle Rate 30 cpm Maximum Operating Temperature 70 C 160 F nylon pistons 50 C 120 F UHMWPE pis tons or PE Tanks AIP WAC SIZE 224 he sera Re Ee sc 1 4 NPT female Pump Fluid Outlet Size o ooooo o 03 04 06 08 or 12 JIC fittings for 3 16 in 4 8 mm 1 4 in 6 4 mm 3 8 in 9 5 mm 1 2 in 12 7 mm 3 4 in 19 1 mm hoses Wetted Parlo 3 5 Sato dicen a Shoes ie Oei dan ttu ed dos 303 304 17 4 PH hard chrome Chromex carbide Chemical Resistant O rings PTFE nylon UHMWPE WEI a icis icd id aaa da 55 kg 120 Ib typical with two 7 5 L tanks 150 kg 330 Ib typical with two 60 L tanks Sound Pressure Level at typical operator station for machine mounted Dispense Valve 82 dBA COMPIESSEdAIN a pa e RR Eit Do od C La Less than 10 scfm typical varies with cycle times Electrical POWGLE oue acies iow aia ba a doxes ha
4. 1901c ti12474a Ref Part Description Qty 1901 257604 BLADE assy electric agitator 2 1901a 15Y362 BLOCK blade coupler 1 in diameter 1 1901b 15Y361 BLADE agitator 2 1901c 551903 FASTENER socket head cap screw 4 1 4 20 x 0 50 stainless steel 1901d 122778 FASTENER square head 1 4 20 x 1 0 75 stainless steel 1902 15M624 SHAFT blade assy 1 assembly 257607 only 15M625 SHAFT blade assy 1 assembly 257608 only 312394V 65 Parts Level Sensors Polyethylene Tanks Level Sensors Assembly LC0278 2001 t112470b 2003 Ref Part Description Qty 2001 123549 SENSOR level quick disconnect 2 2002 121686 CABLE M8 x M8 4P female male 2 straight right angle 2 m 2003 96 1000 99 FASTENER screw socket head cap 4 M3 x 8 mild steel 66 312394V Parts Stainless Steel Tanks Level Sensors 2103 2104 Tm x ti12469a Reference Number Description Quantity 121511 01 0025 EF 87 15U978 121684 121694 Description Level Sensor Level Sensor Well Sensor Well Cap CABLE 2 m CABLE 3 m L00279 _ Lowlevel sensortor wo7 5ttanke 2 2 2 2 1 LC0280 Low level sensor for one 7 5 L tank _ Low level sensor for one 7 5 L tank and one low level sensor for one 30 L or 60 L tank LC0282 Low level sensor for two 30 or 60 L tanks su i LC0283 ow level sensor for one 30 or 60 L tank B H Hd 2 tim L PO E 1 __ 1 UM ue E o pas pa po tanks a a a2 tank N WIN AN 2 60
5. 2 me O RING 2 2 2 2 2 2 2 2 2 2 2 2 2 2 15K840 15K882 RETAINER slide clamp 8L PE tank 222 5K663 CLAMP dual 8L PE tant m pee I I OS O O TANK assembly ff fT hf Hh MM EN AF MEN NM m MC EC i LC0129 Tank with Ball Valves LC0158 Tank with Ball Valves and One Pneumatic Agitator LC0159 Tank with Ball Valves and Two Pneumatic Agitators and Two 240V Agitators LC0128 Tank with Ball Valves LC0156 Tank with 255283 Tank with Ball Valves and One 240V Agitator and Two 120V Agitators 255282 Tank with Ball Valves 255250 Tank with 255281 Tank with Ball Valves and One 120V Agitator One Pneumatic Agitator Two Pneumatic Agitators One 120V Agitator 255251 Tank with Two 120V Agitators LC0126 Tank with One 240V Agitator LC0127 Tank with Two 240V Agitators LC0157 Tank with m 255241 Tank Dm Dm Dm m NM vl N N N N N 224 M15M226 BALLAST _ 1 1 1 11 iste sas ET 225 20915 _ CAP plug square l 2 j 2 IMA O O O O E O NNNM Parts included in kit 255481 f Parts included in kit 255479 Parts included in kit 255480 Part not shown 312394V 31 Parts Polyethylene Tank Agitators Electric Agitator Assemblies 255246 and 255503 A Shown for reference only Assembly 255246 Shown ia ti12456a 32 312394V Ref 701 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 723
6. 3 0 HA 8g e 6 O z J BE O al co 008 96 0820 98 1009 96 0176 1 98 NUT lock 8 32 nylock stainless steel 1010 15M320 LID 7L 2 npt 1 9 16 32 5M321 5M322 011 94 0752 D 97 LID 7L 2 npt 1 9 16 32 agitator LID 7L 2 npt 9 16 32 agitator fill port VALVE relief 9 16 32 5 psi 12 VALVE drain cock 1 4 npt male brass 013 4 0370 98 X PLUG socket head 1 4 npt stainless steel 014 121090 FITTING 1 4 npt expander li E N O N W O xN co O h 025 96 0005 98 55342 1016 9470209738 55337 p55938 02 1116 50 AGITATOR assembly pneumatic TFM 0 32 HP 15 1 5 0849 11 G 0738 87 772215708 470120708 1022 255399 670817199 1 2212 70 WASHER lock 10 stainless steel WASHER lock 10 stainless steel 1026 96 0125 98 FASTENER screw socket head cap 10 24X0 50 stainless steel 11027 B4 2215 B 11 COUPLING alignment 1 in OD disk nylon 11028 B4 2215 A 11 COUPLING alignment 1 in OD hub 3 8 ID 1029 95 0117 00 O RING fluoroelastomer jai ULKHEAD 1 4 npt tank lid thin tfm 1031 96 0056 98 UT hex jam 3 4 16 stainless steel 3 NM ojo C2 A 4 0300 1 98A FITTING elbow STRT 90 1 4 npt male female 33 94 0320 1 99 ITTING nipple hex 1 4npt 5K mild steel 034 94 0900 R2 98 VALVE ball 2W 1 4npt female 2000 psi 035 87 0220 2 98 LATE slinger tfm 3 8ID
7. 5 1 20D 1036 95 0524 01 ASKET lid tfm nit co d AUU AAT ee E Hele e fel AU FH fehl He H A ele e fol AL e A el A pole fol AL F ferl He L pele e fol PULL LLL EET Semen e e L pole e fol HHHH e Peer EES HA ele e fel HHH fell e A ele e fel AL F fehl el A pele e fel ALO e ed GE E pole e fol CEE e felh A HA ele e el T Part not shown F Spare clamps will be provided with all clamp down lid assemblies 312394V 43 Parts Tanks for Use with Dust Covers LC0012 LC0235 7 5 L stainless steel 7 5 L stainless steel with high level port Tanks for Use with Clampdown Covers 24U714 24U713 7 5 L stainless steel 7 5 L stainless steel with clamps with high level port and clamps Ball valve shutoff assemblies and mounting hard ware must be ordered separately 44 LC0013 3 L stainless steel 240715 3 L stainless steel with clamps 312394V Lid Assembly LC0018 1303 1304 i i i 1302 0 ti12461a A Apply thread sealant tape to male npt threads prior to installation Ref Part Description Qty 1301 15M956 LID mod 7 5L amp 3L stainless steel 1 1302 96 0127 98 FASTENER socket head cap screw 1 4 20x 1 0 37 stainless steel 1303 96 0148 11 KNOB 1 4 20 female plastic 1 1304 96 0311 98 WASHER lock 1 4 hc stainless steel 1 312394V Parts 45 Parts Off Board Stainless Steel Tanks Tank Assemblies LC0054 and LC0055 N Apply thread s
8. 724 725 726 t Part not shown Part 01 2218 97 01 2219 97 81 2218 1 11 256613 81 1040 11 81 1040 1 11 81 1053 1 6 1 1 84 2215 A 11 84 2215 B 11 95 0842 1 1 95 0864 00 96 0271 99 96 0817 99 120905 120907 120928 120930 120960 120961 121173 255724 15K884 15K885 15K886 T 121599 312394V Description ENCLOSURE agitator electric prmv f hd PLATE adapter electric agitator hd prm MOTOR 50 rpm 60 in Ib 120V 1 2A assembly 255246 only MOTOR 50 rpm 60 in Ib 230V assembly 255503 only MODULE ac 2p 250V 10a double pull sin gle throw w fuse MODULE ac connector 2P 250V 10A with bar FUSE 5 x 20 mm 1 6A time delay COUPLING alignment 1 in OD hub 3 8 ID COUPLING alignment 1 in OD disk nylon SEAL posipak 3 8lD x 7 8OD P fluoroelas tomer O RING fluoroelastomer ada FASTENER button head cap screw 8 32 x 0 31 mild steel RING retaining external 0 375 mild steel NUT hex lock M5 x 0 8 WASHER plain 10 SCREW button head cap screw M5 x 0 8 x 25 mm WASHER seal fluoroelastomer SCREW button head cap screw M5 x 0 8 x 20 mm stainless steel SCREW button head cap screw 10 32 x 1 25 in stainless steel BEARING ball 3 8 in ID x 7 8 in OD x 9 82 in AGITATOR shaft and blade assy HOUSING bearing SPACER agitator standoff DISK bearing CORD power v lock C14 C13 10A Qty 1 1 1 1 L A bo Aa Parts 33 Parts
9. Fill Port Slinger 60 L 312394V U LC0132 On Board Pneumatic Agitate De gas Fill Port LC0142 Off Board Pneumatic Agitator 30 L LCO143 Off Board Pneumatic Agitator 60 L Z LCO146 Off Board Vacuum De gas Pneu matic Agitator Fill Port Slinger 30 L Code T Part Tank Level Sensors 2 LCO278 Polyethylene Tanks Low Level Sen sors Only 3 LCO279 Two 7 5 L Stainless Steel Tanks Low Level Sensors Only 4 LCO282 Two 30 L or 60 L Stainless Steel Tanks Low Level Sensors Only 5 LC0281 7 5 L Stainless Steel Low Level Sen sors Only and 30 L or 60 L Stainless Steel Low Level Sensors Only LCO280 Accumulator Sensors and 7 5 L Low Level Sensors 7 LCO283 Accumulator Sensors and 30 L or 60 L Low Level Sensors LCO284 Two7 5L Stainless Steel Tanks High and Low Level Sensors with Refill Logic A LCO287 Two 30 L or 60 L Stainless Steel Tanks High and Low Level Sensors with Refill Logic LC0286 7 5 L Stainless Steel Low Level Sen SOrs and 30 L or 60 L Stainless Steel High and Low Level Sensors with Refill Logic LC0289 7 5 L Stainless Steel High and Low Level Sensors with Refill Logic and 30 L or 60 L Stainless Steel High and Low Level Sensors with Refill Oye and Low Level Sensors E e 60 L High and Low Level Sensors Code U Part Heat Zone Controller LC0250 1 Tank or 1 Hose LCO251 2 Tanks 1 Tank and 1 Hose or 2 Hoses E LCO252 2 Tanks and 1 Hose or 1 Tank and 2 Hoses LC025
10. 60 Hz De gas El ner prat LC0026 On Board 240 VAC 50 60 Hz De gas Bul o onere matic Agitator Fill Port Slinger 60 L Agitator Fill Port Slinger 30 L Agitator Fill Port Slinger 60 L LC0132 On Board Pneumatic Agitate De gas Fill Port matic Agitator Fill Port Slinger 30 L Part Low Volume Side Tank N A 256896 No Tanks 1 1 2 in npt flange LC0235 7 5 L Stainless Steel High Level Sen sors LC0236 7 5 L Stainless Steel High Level Sen sors with Shut Off Valve OB Code R LC0013 3 L Stainless Steel MA LC0012 7 5 L Stainless Steel C 2552850 3 L Stainless Steel with Shut Off AAA F 2552840 7 5L Stainless Steel with Shut Off Valve LC0254 7 5 L Stainless Steel 240V Heat with Shut Off Valve LC0238 7 5 L Stainless Steel High Level Sen sors 240V Heat with Shut Off Valve LC0160 Accumulator Fluoroelastomer LC0297 Accumulator EP LC0237 7 5 L Stainless Steel High Level Sen sors 240V Heat When ordering tanks for spare or replacement parts refer to Parts page 27 Code S Part Low Volume Side Tank Covers N A LC0019 LCO020 LC0021 LC0022 LC0023 On Board Agitate 120 VAC 50 60 Hz and De gas LC0024 On Board Agitate 240 VAC 50 60 Hz and De gas LC0025 On Board 120VAC 50 60 Hz De gas 08 o r tera pron LC0026 On Board 240 VAC 50 60 Hz De gas Bud ai matic Agitator Fill Port Slinger 60 L Agitator Fill Port Slinger 30 L Agitator
11. 94 0360 2 98 94 0348 11 95 0223 02 95 0223 00 120904 15M849 96 0304 4 98 94 3201 96 94 0545 98 01 1453 99 01 1455 98 01 1451 98 94 0702 96 01 1456 97 312394V Description COVER front accumulator mild steel PR7O COVER back accumulator mild steel FASTENER screw button head cap screw 8 32 x 0 38 stainless steel LABEL accumulator air pressure GAUGE 0 30psi 2 in 1 8 npt back REGULATOR air 1 8 npt 3 30 psig 10 scfm FITTING nipple 1 8 npt x 1 50 brass FITTING elbow 1 8 npt female 90deg brass VALVE ball 2w 1 8 npt male lp brass LABEL accumulator plant air in FLANGE pump accumula tor 1 5 stainless steel FITTING nipple 1 2 npt x 3 00 male male 304 FITTING tee 1 2 npt female 3000 psi 316 ss VALVE check 1 2 npt male fluoroelastomer stain less steel adj CAP valve check 1 2 O RING assembly LC0297 only O RING fluoroelastomer assembly LC0160 only SCREW socket head cap M5 x 0 8 x 18 mm ADAPTER accumulator NUT hex lock 10 24 stain less steel FITTING union bulkhead 1 4 tube PLUG socket head 1 8npt 18 8 stainless steel ROD tie accumulator 1 5 CYLINDER accumulator 1 5 stainless steel TUBE vent accumulator 1 5 stainless steel FITTING 1 4tube x 1 8 npt male brass CAP end cylinder accumu lator 1 5 Qty N Ref 127 128 129 130 131 132 133 134 135 136 137 138
12. Activate teach mode by holding the button down for at least two seconds but no more than six seconds 4 The LED will flash once and then go out This sig nals that the sensor is now in standard operating mode 5 Using appropriate protective wear check the sensor for proper operation by reaching inside the tank and placing hand in the area of the sensor If the LED lights up with your hand next to the sensor it is func tioning properly 312394V Setup Stainless Steel Tanks DA dl T M 2103 XL e 2104 Sy a 1 Locatethe calibration button on the sensor 2101 closest to the electrical connector through one of the four holes of the sensor well 2102 If the calibration button cannot be seen through one of the four holes in the sensor well rotate the sen sor a Loosen the sensor well cap 2103 b Rotate sensor until the calibration button can be seen through one of the four holes in the sensor well c Tighten sensor well cap 2103 d Press and hold the button down with the ball end of an allen wrench for two seconds The light will flash slowly and then go out ps Test for proper sensor function a Loosen the sensor well cap 2103 b Backthe sensor out of the well The sensor should sense the tank wall Accumulators The accumulator low level sensors cannot be calibrated To ensure proper accumulator sensor operation ensure the sensor is located in the correct location a
13. L Low level sensors for one 7 5 L tank LC0287 High and low level sensors for two 30 or O orane oo et LC0288 High and low level sensors for one 30 or unB L tank LC0289 High and low level sensors for one 30 or 60 L tank high and low level sensors for one 7 5 L tank AIJ OOJ N 312394V 67 Kits Kits Mixer and Shroud Options Part LC0063 LC0057 LC0058 LC0059 LC0060 LC0061 LC0062 LC0077 LC0078 LC0079 LC0080 LC0081 LC0083 LC0082 LC0084 LC0085 LC0086 LC0087 LC0088 LC0089 LC0090 Description Mixer 3 16 in 6 5 mm x 32 10 Mixers with shroud Mixer 1 4 in 6 5 mm x 24 10 Mixers with shroud Mixer 3 8 in 9 8 mm x 24 10 Mixers with shroud Mixer 3 8 in 9 8 mm x 36 10 Mixers with shroud Mixer 3 8 in 9 8 mm Combo 10 Mixers with shroud Mixer 3 16 in 4 8 mm x 32 Luer Lock 10 Mixers with shroud Mixer 1 4 in 6 5 mm x 24 Luer Lock 10 Mixers with shroud Mixer 3 16 in 4 8 mm x 32 50 Mixers Mixer 1 4 in 6 5 mm x 24 50 Mixers Mixer 3 8 in 9 8 mm x 24 50 Mixers Mixer 3 8 in 9 8 mm x 36 50 Mixers Mixer 3 8 in 9 8 mm combo 50 Mixers Mixer 1 4 in 6 5 mm x 24 Luer Lock 50 Mixers Mixer 3 16 in 4 8 mm x 32 Luer Lock 50 Mixers Mixer 3 16 in 4 8 mm x 32 250 Mixers Mixer 1 4 in 6 5 mm x 24 250 Mixers Mixer 3 8 in 9 8 mm x 24 250 Mixers Mixer 3 8 in 9 8 mm x 36 250 Mixers Mixer 3 8 in 9 8 mm combo 250 Mixers Mixer 3 1
14. e 100 240 V 50 60Hz 1 phase for machine 80 Watts e 208 240V 50 60Hz 1 phase for heat 11 kW max e 120 or 240 VAC 50 60Hz 1 phase for on board agita tors 80 Watts e 240 VAC 50 60Hz 1 phase for off board agitators 600 Watts 312394V 73 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessorie
15. 0 39 9 1013 18 5 470 18 5 470 15 5 394 15 5 394 15 5 394 394 30 6 778 30 6 778 30 6 778 30 6 778 30 6 778 340 13 4 340 13 4 340 T Assembly Dimensions in mm Polyethylene Tanks 4 Stainless Steel Tanks 3 L No 7 5 L No 7 5 L with 30 0 762 39 4 1001 29 0 737 39 0 991 40 6 1031 20 9 531 20 9 531 20 9 531 20 9 531 20 9 531 531 531 38 6 980 38 6 980 38 6 980 38 6 980 38 6 980 D 14 3 363 14 3 363 14 3 363 14 3 363 14 3 363 t X Assembly dimensions listed are maximum for all assemblies under the given title On board stainless steel tank dimensions include ball valves and vacuum de gas in maximum height calculation 70 312394V Dimensions Machine with Off Board Tanks ti12623c A E D 16 0 406 160 40 160 40 16 0 406 T Assembly Dimensions in mm 30 L Tank 60 L Tank A B C A C D _17 0 432 170832 170 432 17 0 432 1 Assembly dimensions listed are maximum for all assemblies under the given title T Assembly Dimensions in mm 30 L Tank 60 L Tank A B C 312394V 71 Technical Data Technical Data Metering Pump Effective Area 80 to 960 mm 0 124 to 1 49 in per side Small Air Cylinder Effective Area 4560 mm 7 07 in Large Air Cylinder Effective Area 10260 mm
16. 0179 Recirculating Off Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m LC0180 Recirculating Off Board Tanks ial 1 4 in 6 5 mm 15 ft 4 6 m D7 LC0181 Recirculating Off Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m LC0182 Recirculating Off Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m LC0183 Recirculating Off Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m DA LC0184 Recirculating Off Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m LC0185 Recirculating Off Board Tanks au 1 2 in 13 mm 10 ft 3 0 m DC LC0186 Recirculating Off Board Tanks p 1 2 in 13 mm 15 ft 4 6 m LC0187 Recirculating Off Board Tanks 3 4 in 19 mm 10 ft 3 0 m Product Configurator Di LC0406 High Pressure 3 4 in 19 mm 10 ft 3 0 m LC0407 High Pressure 3 4 in 19 mm 15 ft 4 6 m LC0432 High Pressure Recirculating On Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m LC0433 High Pressure Recirculating On Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m GM LC0434 High Pressure Recirculating On Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m GQ LC0435 High Pressure Recirculating On Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m GR LC0436 High Pressure Recirculating On Board Tanks 1 2 in 13 mm 10 ft 3 0 m GS LC0437 High Pressure Recirculating On Board Tanks 1 2 in 13 mm 15 ft 4 6 m GT LC0438 High Pressure Recirculating On Board Tanks 3 4 in 19 mm 10 ft 3 0 m GU LCO
17. 139 140 141 142 143 144 145 146 147 148 84 0130 27 1 1 149 Part 95 0913 02 95 0913 00 95 0605 01 96 0611 08 98 96 0556 08 99 95 0601 02 95 0601 00 16M909 16M880 94 0527 96 94 0705 1 96 96 0514 98 94 0463 96 82 0171 11 82 0241 11 94 0102 96 94 0301 1 98 94 0568 98 256179 LC0310 121684 121686 94 1063 11 23526 01 Not shown Parts Description Qty O RING ep jbh 2 assembly LC0297 only O RING fluoroelastomer 2 jbh assembly LC0160 only SEAL u cup 1 2 ID x 3 4 1 OD NIT NUT jam 1 2 20 stainless 1 steel WASHER Sealing 1 2 mild 1 steel SEAL u cup 1 3 16 ID x 1 1 1 20D EP assembly LC0297 only SEAL u cup 1 3 16 ID x 1 1 1 2 OD fluoroelastomer assembly LC0160 only MAGNET accumulator 1 5 1 PISTON accumulator 1 5 1 FITTING elbow str 1 8 npt 1 90 deg brass FITTING elbow swivel 1 4 3 tube x 1 8 npt WASHER flat 1 2 0 53 x 1 1 06 x 0 097 stainless steel FITTING bushing 1 8 nptx 1 10 32 brass FITTING elbow street 1 10 32 adjustable brass VALVE ack exh 10 32 mini 1 CONNECTOR 1 1 4tubex10 32 brass FITTING elbow strt 90 1 1 2 npt stainless steel BUSHING 1 2x1 4npt 1 male female stainless steel 6K 316 VALVE assy on board tank 1 refill HARNESS reed sw QC 2 assy CABLE M12 x M8 4P 2 female male straight right angle 2 m CABLE M8 x M8 4P 1 female ma
18. 22 Shutdown cseeh ren hn 23 METRE TEE RE sor eee POIL EE 24 Tank Removal o ooooooooo oo 24 Ball Valve Removal from Tank 24 Ball Valve Repair sels 25 Agitator Fuse Replacement 26 dog mp cores corras ae 27 Accumulators Assemblies LC0160 and LC0297 27 8 Liter Polyethylene Tanks 30 Polyethylene Tank Agitators 32 On Board Stainless Steel Tanks 37 Ball Valve Assembly 255280 40 Flange Assembly 256896 41 On Board Stainless Steel TankLids 42 Tanks for Use with Dust Covers 44 Tanks for Use with Clampdown Covers 44 Off Board Stainless Steel Tanks 46 Off Board Stainless Steel TankLids 49 Vacuum Tree Manifold 255342 58 Vacuum Tree Manifold 257746 58 Stainless Steel Tank Agitators 60 Level Sensors lees 66 2 A DT 68 DIMENSIONS res n RI m nnn 70 Machine with On Board Tanks 70 Machine with Off Board Tanks 71 Technical Data 0 000 c ee 73 Graco Standard Warranty 74 Graco Information LL eee ees 74 Related Manuals PR70 and PR70v Operation and Parts Manuals Description PR7O with Standard Display Module Oper ation and Maintenance Manual PR7O and PR7Ov with Advanced Display Module O
19. 3 2 Tanks and 2 Hoses Code V Part Off Board Tank Stands LCO103 PR70 Tank Stand LCO247 PR70v Tank Stand 312394V Product Configurator Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable WARNING ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point dispense valve at anyone or at any part of the body e Do not put your hand over the end of the dispense nozzle e Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment TOXIC FLUID OR FUMES H
20. 6 in 4 8 mm x 32 Luer Lock 250 Mixers Mixer 1 4 in 6 5 mm x 24 Luer Lock 250 Mixers TA n A MD2 Valve Kits See MD2 Dispense Valve instruction manual refer enced at the beginning of this manual for installa tion instructions or for more information Part 255217 255218 255219 255220 68 Description MD2 kit rebuild air cylinder MD2 kit rebuild back end of wet section no needle or seat MD2 Soft Seat rebuild needle and nose MD2 convert Soft Seat nose to Hard Seat Hard Seat rebuild needle and nose Machine Rebuild Kits See the PR70 and PR7Ov Repair Parts manual referenced at the beginning of this manual for parts included in each kit Part LC0091 LC0092 LC0093 LC0318 LC0094 Description 3 0 in Air Cylinder rebuild kit 4 5 in Air Cylinder rebuild kit Check Valve rebuild kit Stainless Steel Ball Check Valve rebuild kit Carbide Ball Rear Pump Seal rebuild kit Tank Accessories Part LC0097 LC0098 9 LC0095 9 LC0096 TLC0099 7TLC0100 Description Desiccant Dryer 3 8 in NPT with adapter and cartridge Desiccant Dryer refill cartridge Nitrogen Harness Kit for 30 L and 60 L tank 1 tank Nitrogen Harness Kit for 30 L and 60 L tank 2 tanks Vacuum Transfer Pump 120V down to 25 Torr Vacuum Transfer Pump 240V down to 25 Torr Item includes only the pump A vacuum kit must be pur chased to install the pump onto the tank Kit includes all parts needed t
21. 8 Recirculating Heated On Board mer e 1 2 in 13 mm 15 ft 4 6 m EA LC0199 Recirculating Heated On Board Tanks 3 4 in 19 mm 10 ft 3 0 m EB LCO200 Recirculating Heated On Board p 3 4 in 19 mm 15 ft 4 6 m F1 LC0O201 Recirculating Heated Off Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m F2 LC0202 Recirculating Heated Off Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m F3 LCO2038 Recirculating Heated Off Board e 1 4 in 6 5 mm 15 ft 4 6 m F4 LC0204 Recirculating Heated Off Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m F5 LC0205 Recirculating Heated Off Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m F6 LC0206 Recirculating Heated Off Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m F7 LC0207 Recirculating Heated Off Board S 1 2 in 13 mm 2 5 ft 0 6 m F8 LC0208 Recirculating Heated Off Board A 1 2 in 13 mm 10 ft 3 0 m F9 LC0209 Recirculating Heated Off Board p eee 1 2 in 13 mm 15 ft 4 6 m FA LC0210 Recirculating Heated Off Board Tanks 3 4 in 19 mm 10 ft 3 0 m FB LCO211 Recirculating Heated Off Board bud gt 3 4 in 19 mm 15 ft 4 6 m GA LCO400 High Pressure 3 8 in 9 5 mm 2 5 ft 0 6 m GB LC0401 High Pressure 3 8 in 9 5 mm 10 ft 3 0 m GC LCO402 High Pressure 3 8 in 9 5 mm 15 ft 4 6 m GD LCO403 High Pressure 1 2 in 13 mm 2 5 ft 0 6 m DE LC0188 Recirculating Off Board Tanks GE LC0404 High Pres
22. 822 60 1701a 1701k 1701f 1701b 1701z 1701af 1701z 17018 t 1701t Ba l Pj 1701v i we o 1701w S iu ee 1701ab 1701 1701ac c 1701ad 17010 1701ae 1702 1703 1701x 1704 1701y 1701aa 1701u 1701ag ti17646a 312394V Ref 1701 1701a 1701b 1701c 1701d 1701e 1701f 1701g 1701h 17011 1701 1701k 17011 1701m 1701n 17010 1701p 1701q 312394V Part 257605 124741 16K267 158223 108803 100021 122775 15Y358 151746 122760 122761 101885 122774 15Y360 122772 15Y357 15Y363 15Y355 Description HOUSING agitator MOTOR agitator ADAPTER plate agitator motor WASHER SCREW hex SCREW cap NUT eye 1 4 20 HOUSING upper agitator SPACER agitator COUPLING alignment HOSE alignment SCREW cap BEARING ball SPACER seal shaft SEAL HOUSING lower GASKET NUT shaft ok bh AqA d da ANANA Po NM AS A Parts Ref Part Description Qty 1701r 105510 WASHER lock 4 1701s 112222 SCREW cap 4 1701t 100985 WASHER lock 2 1701u 15R328 JUNCTION BOX motor 1 switch 1701v 111307 WASHER lock 2 1701 Ww 102598 SCREW cap 2 1701x 120910 SOCKET electrical 1 1701y 120916 SCREW 2 1701z 121172 GRIP cord 2 1701aa 115142 FUSE 5 0 amp time lag 2 1701abA 125008 LABEL earth ground 1 1701ac 121013 SCREW socket head 1 1701ad 120993 NUT hex 3 170lae 24
23. AS39 High Pressure Recirculating On Board Tanks 3 4 in 19 mm 15 ft 4 6 m GW LCO440 High Pressure Recirculating On Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m GX LC0441 High Pressure Recirculating On Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m GY LC0442 High Pressure Recirculating On Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m G1 LC0443 High Pressure Recirculating On Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m G2 LC0444 High Pressure Recirculating On Board Tanks 1 2 in 13 mm 10 ft 3 0 m G3 LCO445 High Pressure Recirculating On Board Tanks 1 2 in 13 mm 15 ft 4 6 m G4 LCO446 High Pressure Recirculating On Board Tanks 3 4 in 19 mm 10 ft 3 0 m G5 LC0447 High Pressure Recirculating On Board Tanks 3 4 in 19 mm 15 ft 4 6 m HA LC0472 m Pressure Heated 3 8 in 9 5 2 5 ft 0 6 m LC0473 ves Pressure Heated 3 8 in mm 10 ft 3 0 m LCOA74 High Pressure Heated 3 8 in 9 5 mm 15 ft 4 6 m LC0475 m Pressure Heated 1 2 in 13 2 5 ft 0 6 m LC0476 Pressure Heated 1 2 in 13 mm 10 ft 3 0 m LC0477 High Pressure Heated 1 2 in 13 mm 15 ft 4 6 m LC0478 High Pressure Heated 3 4 in mm 10 ft 3 0 m LC0479 High Pressure Heated 3 4 in 19 mm 15 ft 4 6 m HQ LC0480 High Pressure Heated 3 8 in 9 5 mm 2 5 ft 0 6 m HR LC0481 High Pressure Heated 3 8 in 9 5 mm 10 ft 3 0 m HS LCOA82 High P
24. AZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 10 312394V Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions If there is static sparking or you feel a shock s
25. E ND O 257607 BLADE assy agiator 3e ll Cc O 1604 VALVE assy ball fill lid 3 4 ss EE 125009 PLUG pipe _ EM 1605 124400 GAUGE pressure O A 94 0736 96 VALVE drain cock 1 4npt m brs _ MM 1606 257608 PLATE singe 38 75 IM ii O SO a A i e o EM BILLET OO A cars Mc JI 1610 257747 FITTING innerfilpotessy A Je A AA ene ra 1619 070408 SEALANT pipe 8 1 SlCr 1614 070445 SEALANT thread 1 i N 312394V 57 Parts Vacuum Tree Manifold 255342 Ref 2901 2902 2903 2904 2905 58 ti12575a A Apply thread sealant tape to male npt threads prior to installation Part 82 0220 1 11 94 0900 R2 99 121087 121088 121089 Description Qty GAUGE 30 in hg 30 psi 1 liquid filled VALVE ball 2 way 1 4 npt 2 female 2K mild steel FITTING tee 1 male male male 1 4 in NPT FITTING tee 1 male male female 1 4 in npt FITTING nipple hex 1 female female 1 4 in npt Vacuum Tree Manifold 257746 3004 Ref 3001 3002 3003 3004 Part 1228444 122770 122769 121116 Description FITTING tee 3 4 npt male 3k VALVE ball 3 4 npt female COUPLING 3 4 npt FITTING elbow 3 4 npt male male right angle t112576a Qty 1 312394V 312394V Parts 59 Parts Stainless Steel Tank Agitators Electric Agitator Motor Assembly 256
26. E ball 1 1 2 NPT full port 1 2806 121136 BUSHING hex 2 in NPT x 1 1 1 2 in NPT 2807 15M237 FLANGE 1 1 2 in NPT 1 2808 15R536 FITTING nipple 1 5 NPTx8in 1 stainless steel 312394V Parts Off Board Stainless Steel Tank Lids Lid Assembly LC0101 1101 ti14656a 1104 A Apply thread sealant tape to all pipe threads Ref Part Description Qty 1101 111384 PLUG pipe 1102 122767 BUSHING 1 2 npt x 1 4 npt stainless steel 1103 94 0736 96 VALVE drain cock 1 4 npt male brass 1104 15M578 LID stainless steel 1105 15R145 VALVE relief 1 4 npt male 40 psi sil MN N 312394V 49 Parts Lid Assembly LC0102 1204 1207 1203 1205 1206 a 1202 AN Apply thread sealant tape to male npt threads prior to installation Ref Part Description Qty 1201 187875 GAUGE pressure fluid 1 1202 122767 BUSHING 1 2 npt x 1 4 npt stainless steel 2 1203 15M861 FITTING reducer pipe 3 4 x 1 4 stainless 1 steel 1204 94 0736 96 VALVE drain cock 1 4 npt male brass 1205 257746 FITTING vacuum tree 1206 15M578 LID 1207 15R145 VALVE relief 1 4 npt male 40 psi sil nl i bh 50 312394V Parts 312394V 51 Parts Lid Assemblies LC0050 LC0144 LC0145 LC0146 LC0147 CAUTION The electric agitators used with off board tanks will fail prematurely when material viscosity exceeds 48 000 cps Use pneumatic agitators if material vis cosity exceeds 48 000 cps Assembly LC0147
27. H375 HARNESS ground 1 1701af 24H376 HARNESS power 1 1701agA 15X092 LABEL 240 volts 1 1702 124442 TERMINAL ring 1 1703 124437 CAP splice 4 1704 124436 CONNECTOR splice 4 1705 24K356 COVER motor 1 1706 116876 WASHER 4 1707 102598 SCREW cap 4 A Heplacement Danger and Warning labels tags and cards are available at no cost 61 Parts Electric Agitator Motor Assemblies 255337 and 255338 2507 ui 2511 2501 2513 2509 pan F P 2 t112584a Assembly 255337 Shown Ref Part Description Qty 2501 01 1198 2 97 FASTENER standoff agitator hd elec alu 4 2502 01 2218 97 ENCLOSURE agitator electric prmv f hd 2504 01 2219 97 PLATE adapter electric agitator hd prm 2505 81 2218 1 11 MOTOR 50 rpm 60 in Ib 120V 1 24 assembly 255337 only 256613 MOTOR assembly 50 rpm 60 in Ib 230V 1 assembly 255338 only 2506 81 1040 11 MODULE AC 2P 250V 10A double pull sin 1 gle throw with fuse 2507 81 1040 1 11 MODULE AC conn 2p 250V 10A with bar 1 nl bh 2508 81 1053 1 6 11 FUSE 5 x 20 mm 1 6A time delay 1 2509 84 2215 A 11 COUPLING alignment 1 in OD HUB 1 3 8 in ID 2510 96 0212 99 FASTENER button head cap screw 4 10 24 x 0 50 mild steel 2511 96 0271 99 FASTENER button head cap screw 8 32 x 8 0 31 mild steel 2512 120907 WASHER plain 10 4 2513 120961 SCHEW button head cap screw 10 32 x 4 1 25 in stainless steel 2514 T 121599 CORD power v lock C14 C13
28. Instructions Parts gt y GRACO PR70 andPR70v Feed Systems SIRO Fixed or variable ratio systems For accurate metering mixing and dispensing of two component materials For professional use only Not approved for use in European explosive atmosphere locations 3000 psi 21 MPa 207 bar Maximum Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure Important Safety Instructions e Read all warnings and instructions in all sup plied manuals Save these instructions ti12580b PR7Ov shown with Polyethylene Tanks and Advanced Display Module CE PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 2 Product Configurator 3 WarningS uud x ice Run con cm RR m a cai 10 Grounding eC 12 Installation esrrn nnn nnm m Re 13 Polyethylene Tank Lid with Agitator 13 Pneumatic Agitator Motor 14 Level Sensors sissi i 14 Auto Refill Installation 16 Pressure Transducer and Flow Meter Installation 16 nig o 17 Pressure Relief Procedure 18 Models with Advanced Display Module 18 Models with Standard Display Module 18 1141 PPM te ate weet eae ee eae aw eee 19 Level Sensor Calibration 19 Vacuum De gas lees 20 Vacuum De gas and Vacuum Auto Fill 21 Accumulator Filing
29. L2 D S S Parts 35 Parts Agitator Shaft 255724 Ref 901 902 903 904 905 906 907 36 Part 01 2230 1 98 01 2230 2 98 96 0097 98 96 0125 98 96 0129 98 96 0304 4 98 15R307 Da F 903 904 P MGE n o mn m Rn mn d m i m md mm mn mn m nl m ee Description PADDLE agitator tfm tank stainless steel SUPPORT mount paddle agitator FASTENER screw socket head cap 10 24 X 1 25 stainless steel FASTENER screw socket head cap 10 24 x 0 50 stainless steel WASHER flat SAE 10 stainless steel 1 2 in OD 0 049 NUT hex lock 10 24 stainless steel SHAFT agitator 8L polyethylene tanks Qty 2 906 905 901 ti12458a 312394V Parts On Board Stainless Steel Tanks Tank Assemblies LC0237 LC0238 LC0254 and LC0255 N Right hand tank shown left hand tank is mirror image A 304 304a 306 y A i N O Assembly LC0237 Shown 307 308 ti12451a 303 N 305 AA A Use glass cloth tape to secure ground strap thermal switch and RTD to tank wall before adding heat blanket A Secure heat blanket to tank with string laced through eyelets A Insulation blanket should cover heat blanket completely Secure insulation blanket to tank with 2 in wide velcro strap A The RTD sensor assembly 308 should always be connected to side one of the M8 splitter harness 306 Side one is on the female female end of connector and is
30. Navigate to the Manual screen 1 Ifthe machine pistons are not fully retracted retract n 3 Press the Open Dispense Valve button on the Man the pistons by pressing in the M1 screen See ual screen to relieve chemical pressure manual 3A0429 for more information 2 Manually open the dispense valve by pressing the 4 Press the Machine Disable Mode button D third M1 soft key until the 4 ICON is shown in the Current DV field See manual 3A0429 for more infor 5 Press the system air pressure relief switch down to mation stop air supply and to vent air pressure in the machine It is the yellow tab at the left rear of the 3 Press the system air pressure relief switch down to machine The hole in the tab should be visible stop air supply and to vent air pressure in the machine It is the yellow tab at the left rear of the 6 If necessary run a lock through the hole to lock the machine The hole in the tab should be visible tab in place This prevents the system air pressure from being inadvertently enabled 4 If necessary run a lock through the hole to lock the tab in place This prevents the system air pressure from being inadvertently enabled 18 312394V Setup Level Sensor Calibration Polyethylene Tanks Teach 2003 Element t112493b 1 Empty tanks by executing multiple shots 2 Relieve pressure See Pressure Relief Procedure page 18 3 With the level sensor installed locate the OUT OFF button
31. Shown P abile ulli d i i 1409 i 1404 EN 1402 dhe d 1411 m id 1410 ti12460b AM Apply thread sealant tape to male npt threads prior to installation 52 312394V Parts LC0050 LC0145 LC0146 LC0147 60 L LC0144 Pneumatic Pneumatic Pneumatic Agitator Pneumatic Agitator Agitator Agitator Vacuum Agitator De gas De gas Fill De gas Fill Description De gas De gas 60 L Port 30 L Port 60 L 1401 24J183 AGITATOR Em S 256822 MOTOR single phase ii IN 1403 422776 RING retaining external A oso ma see o a A AGITATOR blade assem bly 257608 AGITATOR blade assem bly 1405 122767 BUSHING 1 2 x 1 4 npt male female stainless 2 steel 6K 316 male 40 psi sil 1409 257602 VALVE assembly ball fill UU m E 3 4 stainless steel NEL rris84 PLUG pipe 1 1410 festi 1 FA p 1410 255747 FITTING 1411 257606 PLATE slinger Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available Agitator kit 244182 is the replacement for 255670 EE NEN pa pops HA Lo 1 LO _ iF C A o C 312394V 53 Parts Lid Assemblies LC0042 LC0043 LC0142 and LC0143 CAUTION The electric agitators used with off board tanks will fail prematurely when material viscosity exceeds 48 000 cps Use pneumatic agitators if
32. ard Stainless Steel Tank Lids Lid Assemblies LC0019 to LC0026 and LC0130 to LC0132 CAUTION The electric agitators used with on board tanks will fail pre maturely when material viscosity exceeds 24 000 cps Use pneumatic agitators if material viscosity exceeds 24 000 cps Assembly LC0025 Shown 1021 1006 S 0 A 1007 l a ka PF Cx MES W i 3 1005 Tank shown for reference only Tanks sold sepa rately Atur o e o o rr o m rs cm oum oum 1 rr es m m m ss ms eee ow ommo ee ti12459a A Secure screw inside tank with hex wrench and turn until secure Do pr not over tighten o ring will extrude mee ec 42 312394V Parts Description Reference Only Tank sold separately t 006 95 0518 00 O RING fluoroelastomer JJF 007 96 0282 98 FASTENER screw button head cap screw 8 32 x 0 38 stainless steel CLAMP over the center stainless steel Pneumatic Agitator Fill Port LC0024 Lid assembly LC0025 Lid assembly Agitator De gas Fill Port LC0026 Lid assembly Agitator De gas Fill Port LC0130 Lid Assembly Pneumatic Agitator LC0131 Clamp Down Lid Pneumatic Agitator De gas LC0132 Clamp Down Lid LC0023 Lid assembly Agitator De gas LC0022 Lid assembly Agitator De gas LC0021 Lid assembly 240 V Agitator 120 V Agitator gt 2 E o Y Y Li o gt o e O br gt a E O N 0
33. ation Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 312394 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2007 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised February 2014 74 312394V
34. counter clockwise and On models with ball valves close the ball valves lift the tanks off of the base 2 Relieve pressure See Pressure Relief Procedure e For stainless steel tank models rotate the page 18 tank counter clockwise and lift the tank off of the base 3 For polyethylene tank models remove the two screws 211 that attach the tank T beam support to the pump sub assembly Ball Valve Removal from Tank CAUTION Disassembly of the ball valve is not recommended Ensure the ball valve does not accidentally disassem ble when detaching the ball valve from the tank Polyethylene Tanks A Br 4 pr mms A s 215 LI A ti12566a SS rupi 4 On models without ball valves loosen but do not remove the six socket head cap screws 204 that E AC hold the tank to the pump housing Eb Aad On models with ball valves remove the six socket amp P 2 head cap screws 204 that hold the ball valve to the Usa Ic M pump housing The tanks can now be pulled off of ec XA Due a the pump housing ti12566a 1 Remove polyethylene tank assembly from the base 2 Remove the six M5 screws 215 holding the two ball valves to the polyethylene tank assembly 218 204 t112567a 24 312394V Stainless Steel Tanks Assembly 255284 Shown t112453a 1 Remove the stainless steel tanks from the base 2 Remove four long screws 506d holding the ball valve assembly together 3 Remove three screws 505
35. cription Qty 401 LC0054 TANK assy 30 L stainless steel 1 assembly LC0259 only LC0055 TANK assembly 60 L stainless steel assembly LC0260 only 402 LC0257 BLANKET assy heat 30L 240V 1 GCA assembly LC0259 only LCO258 BLANKET assy heat 60L 240V GCA assembly LC0260 only 403 257757 INSULATOR blanket assy 38 L 1 assembly LC0259 only 257758 INSULATOR blanket assy 75 L assembly LC0260 only 403a 4121208 LABEL hot surface 1 404 257759 SENSOR thermowell assy RID 1 405 256611 SENSOR assy 1 5 in rtd 4 pin 1 M8 406 256558 SWITCH assy thermal 125C 1 3P M8 407 121615 HARNESS splitter M8 4 pin 1 female female male 3M 408 121682 CABLE M8 3 pin male female 1 3 meter molded CIRCUIT breaker 2 pole 13A C 1 type 410 7121635 1 Notshown See Integrated Heat manual referenced at the beginning of this manual A Heplacement Danger and Warning labels tags and cards are available at no cost 48 Pipe and Tube System 255391 2806 2808 yO y A 2804 A 2802 A 2803 ar La Pa ti12574a A Apply thread sealant tape to all male npt threads Ref Part Description Qty 2801 61 0056 88 HOSE chemical polyethyl 1 ene 1 1 2 in 2802 94 0910 98 FITTING barb 1 1 2 x 1 1 2 2 NPT male stainless steel 2803 94 1081 98 FITTING elbow 1 1 2 in 1 female 45 deg stainless steel 2804 94 0414 99 CLAMP hose 2 1 4 in 1 5 16 2 in mild steel 2805 121135 VALV
36. d 1 4 in 6 5 mm 10 ft 3 0 m 3 5 6 7 8 9 5 6 7 8 9 0 eo 6 5 mm 2 5 ft 0 6 m dA dA L L Heated 3 8 in 9 5 mm 10 ft 3 0 m Heated 3 8 in 9 5 mm 15 ft 4 6 m Heated 1 2 in 13 mm 2 5 ft 0 6 m LCO889 Heated 1 2 in 13 mm 15 ft 4 6 m Heated 3 4 in 19 mm 15 ft 4 6 m Recirculating On Board Tanks 3 16 in 4 8 mm 2 5 ft 0 6 m Recirculating On Board Tanks 3 16 in 4 8 mm 10 ft 3 0 m 312394V nn rr M gt 7 M o A x N a AN A A A A A A B B B B G H l J OAM NN AS OM AS AG LT Ag Ag AA AB AC AG AH B4 BS Be B7 B8 B9 BA BB BC BG BH A1 A2 A3 A4 A5 A6 A7 A8 A9 A B C G H B4 B5 B7 B8 A BB C G H C1 C2 Product Configurator E2 LC0191 Recirculating Heated On Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m E3 LC0192 Recirculating Heated On Board al Tanks 1 4 in 6 5 mm 15 ft 4 6 m E4 LC0193 Recirculating Heated On Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m E5 LC0194 Recirculating Heated On Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m E6 LC0195 Recirculating Heated On Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m E7 LC0196 Recirculating Heated On Board A 1 2 in 13 mm 2 5 ft 0 6 m E8 LC0197 Recirculating Heated On Board p 1 2 in 13 mm 10 ft 3 0 m E9 LC019
37. d Control Modules each labeled as 1 or 2 Fluid Control Module 1 is always used for the low level sensors Fluid Control Module 2 is always used for the high level sensors See FIG 3 15 Installation Auto Refill Installation The Auto Refill assembly is shipped uninstalled The Auto Refill assembly can be installed in multiple places on the tanks See FIG 5 t112393a A Possible locations for Auto Refill installation FIG 5 Auto Refill Installation Locations Pressure Transducer and Flow Meter Installation See manual 312760 16 312394V Startup 1 Locate power switch at rear of machine and turn power on The display module will automatically turn on and begin to load 2 Slide the system air pressure relief switch up It is the yellow tab located at the rear left of the machine The hole in the tab should not be showing 3 For systems with an Advanced Display Module if the machine is in Disabled Mode press the Select Operating Mode button repeatedly to exit Disabled mode and to select a new operating mode Press the Enter button Eam to accept the new operating mode ss DA rem FIG 6 Advanced Display Module Disabled Mode 312394V Startup 17 Pressure Relief Procedure Pressure Relief Procedure Models with Advanced Display Models with Standard Display Module Module 1 Place a waste container below the dispense valve With the machine in an idle state 2
38. each labeled as 1 or 2 Fluid Control Module 1 is always used for the low level sensors Fluid Control Module 2 is always used for the high level sensors See FIG 3 6 Calibrate the sensor See Level Sensor Calibra tion page 19 312394V Installation Accumulators The accumulator level sensors 144 can be installed on any side of the main cylinder 123 However the sensor must be the specified distance from the pump flange CAUTION To prevent machine damage if the material being cycled through the accumulator is moisture sensitive a dryer must be installed in the air supply line before the accumulator 1 Place the main sensor body 144a against the side of the main cylinder 123 wall gt 1 J 1 ti12592a FIG 4 2 Line up the bolt holes of the clamp 144b and the main sensor body 144a Lightly clamp the two together around the nearest tie rod by finger tighten ing the socket head cap screw 144c provided 3 For accumulator low level sensors once the screw 144c is finger tight slide the sensor 144 so it is located 1 2 in 13 mm above the bottom pump flange 111 For accumulator high level sensors once the screw 144c is finger tight slide the sensor 144 so it is located 1 1 2 in 38 mm below the top pump flange 111 4 Plug the sensor connector into the connector on the Fluid Control Module as shown in FIG 3 Each machine will have either one or two Flui
39. ealant tape to male npt threads prior to installation 605 N 603 MT 604 CA 5 ti12454a Assembly LC0054 Shown Ref Part Description Qty 601 111384 PLUG pipe 5 602 103778 PLUG pipe headless 1 603 108832 O RING 1 604 120904 SCHEW socket head cap M5 x 0 8x 18mm 3 605 255391 SYSTEM pipe and tube 1 1 2 in 1 606 f TANK 30 L stainless steel 1 assembly LC0054 only TANK 60 L stainless steel 1 assembly LC0055 only 1 Parts can be purchased in Tank Kit 255389 which includes the tank body a basic tank lid with clamps and a tank lid gasket Parts can be purchased in Tank Kit 256633 which includes the tank body a basic tank lid with clamps and a tank lid gasket 46 Parts Tank Assemblies LC0259 and LC0260 401 r oe 404 Assembly LC0259 Shown ti12452a A Use glass cloth tape to secure ground strap thermal switch and RTD to tank wall before adding heat blanket IX Secure heat blanket to tank with string laced through eyelets IX Insulation blanket should cover heat blanket completely Secure insulation blanket to tank with 2 in wide velcro strap A Apply thread sealant tape to male npt threads prior to installation A The RTD sensor assembly 404 should always be connected to side one of the M8 splitter harness 407 Side one is on the female female end of connector and is marked with a molded imprint of the number 1 312394V 47 Parts Ref Part Des
40. factured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 or Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of public
41. hat include electric agitators heated hoses or heated tanks must be grounded In the event of an elec trical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric cur rent This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replace ment of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician Only connect the product to an outlet having the same config uration as the plug Do not use an adapter with this product 12 312394V Installation Polyethylene Tank Lid with Agitator The polyethylene tank lid o ring is installed with Kry tox Contact with Krytox can lead to flu like symp toms The MSDS for this material is available upon request 224 214 ti12558a 1 Remove tethered quick release pin 213 from both sides of tank support beam 224 2 Slide the clamp 222 out of each side of the sup port beam 224 until i
42. he ground connector B on the agitator mounting bracket Connect the other end of the wire to a true earth ground For a replacement ground wire and clamp order Part 237569 FIG 2 Ground Agitator Motor 14 Level Sensors Polyethylene Tanks 1 Install sensor 2001 using two screws 2003 The cable 2002 for the sensor should be pointing towards the center of the machine base 2003 t112493b 2 Plug the sensor cable 2002 into the connector on the Fluid Control Module as shown in FIG 3 Each machine will have either one or two Fluid Control Modules each labeled as 1 or 2 Fluid Control Module 1 is always used for the low level sensors Fluid Control Module 2 is always used for the high level sensors See FIG 3 High Volume Side Low Volume Side ti12337a Fic 3 Fluid Control Module 3 Calibrate the sensors See Level Sensor Calibra tion page 19 312394V Stainless Steel Tanks C 2102 A 2401 SS TA 2103 ti12494a A K 2104 1 Empty the tank 2 Insert the PTFE proximity sensor well 2102 into the tank and turn until flush with the flat face of the tank 3 Insert the proximity sensor 2101 into the proximity sensor well 2102 4 Hand tighten the well cap 2103 into the proximity sensor well 5 Plugthe sensor connector 2104 into the connector on the Fluid Control Module as shown in FIG 3 Each machine will have either one or two Fluid Control Modules
43. holding the tank to the top plate of the ball valve assembly Ball Valve Repair CAUTION Disassembly of the ball valve is not recommended 1 Remove ball valve from tank When the ball valve is removed from the tank it is disassembled 2 Check o rings and replace as necessary T 2204 ZZ 2202 ti12564a 2205 312394V Repair 3 Reassemble and install the four screws that hold the ball valve assembly together Follow ball valve removal from tank procedure in reverse order 25 Repair Agitator Fuse Replacement x his j na is 4 JP 7 1055098 AA 1 Slide open the fuse drawer 706 2 Remove old fuse 707 and replace with new fuse 26 312394V Parts Parts Accumulators Assemblies LC0160 and LC0297 126 TUS am y E N A Apply thread sealant tape to male npt threads prior to installation 144 t112449a 312394V 27 Parts Accumulators continued 135 135 PIT amp f 102 ti12472a A Apply thread sealant tape to male npt threads prior to installation 28 312394V Ref 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 Part 151679 01 1449 99 96 0282 98 84 1460 1 11 82 0053 11 82 0052 11 94 0070 96 94 0642 96 94 0809 96 151686 01 1454 98 121307 94 0616 98A
44. ing part number fields apply for the PR70 and PR7Ov part numbering configurator fields Shaded items listed in the configurator table below are Super Standard items that are typically stocked and provide the best deliv ery dates Code A Part Air Motor High Volume Side Piston and LCO262 PR7O with 3 0 in 4 56 mm Air Motor seine veleno as Material B LCO264 PR70 with 4 5 in 10 26 mm Air Moto A LC1 Nylon Piston Stainless Steel Metering C LC0263 PR7O with 3 0 in 4 56 mm Air Motor pe ee P eh para and Hydracheck is the mm piston size LC0265 PR70 with 4 5 in 10 26 mm Air Motor UHMWPE Piston Stainless Steel and Hydracheck Metering Tube last three digits of part LCO242 PR70v with 3 0 in 4 56 mm Air Moto number is the mm piston size G LCO244 PR70v with 4 5 in 10 26 mm Air UHMWPE Piston Ceramic Metering e Motor Tube last three digits of part number PR70v with 3 0 in 4 56 mm Air Motor is the mm piston size and Hydracheck Code C Part High Volume Piston Size mm PR7Ov with 4 5 in 10 26 mm Air 1 T80 Available in Nylon Only Motor and tHyeracheok 2 100 Available in Nylon Only 38 120 AvailableinNylonOnly 312394V 3 Product Configurator 4 140 Available in Nylon Only 5 ES AAA 6 E O7 200 0 0 0 00 8 po ZO E ES A 200 W CO O Custom High Volume side consult fac tory stainless steel only Low Volume Side Piston a
45. le straight right angle 2 m FITTING tee union 1 4 1 tube LABEL hand crush 1 WASHER nylon 1 29 Parts 8 Liter Polyethylene Tanks CAUTION The electric agitators used with on board tanks will fail prematurely when material viscosity exceeds 24 000 cps Use pneumatic agitators if material vis cosity exceeds 24 000 cps 216 209 220 270 0 0 00 203 207 223 Assembly 255282 Shown ti12450a A Apply thread sealant tape to male npt threads prior to installation A Do not attempt to remove from tank Disassembling will damage tank 30 312394V Parts Quantity Description 201 fe O RING fluoroelastomer bbc i 95 0223 00 202 f ORNG aganadacadanDa x 0 8 x 40 mm 04 f0 SCREW socket head cap ERO ELLE 120905 NUT HEX lock M5 X 0 8 Eee UNER ME ACORDE MENU EOA 120906 NUT HEX lock M8 X 1 25 Z 120907 WASHER plain 10 AAA A a E ajajajaja jajajajajajajaja zo fe SEE 2 2 2 2 2 2 2 2 2 2 2 2 2 l2 PI 120918 fonw 00 snw 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 212 120025 RETANER anymdwihib 2 e 2 2 2 2 2 2 2 2 2 2 o SRG ROE SE SEAN SERE Se 214 120929 SCREW shoulder M5x 0 8x6mm __ ae n e M5 x 0 8 x 25 mm Pi EIU ott hoa cap stanless ste POCO DO ee sesos AGITATOR 240v assemibiy AAA SS i 0o 2 2 2 i i 2 2 AN i i RNG ber A l e Tere BS fe FITTING flange a az ae az a ae e ae a ae 2 2 2
46. lit 3 8 mild 2 steel 1811 96 0455 1 99 SCREW socket head cap 2 5 16 18 x 0 75 cup point Not available for sale 64 Pneumatic Agitator Motor 24J183 2202 2203 2204 2205 2206 2207 2208 2209 2210 2211 2212 2213 2214 2215 2216 2217 2218 2219 2220 2221 2222 2223 2224 2225 Part 121953 106115 C19837 15V745 112600 125012 100021 122775 121963 15Y358 15V746 122760 122761 101885 122774 15Y360 122772 15Y357 15Y363 15Y355 105510 112222 100985 24J181 070269 2224 N N N l ev y Description GEAR REDUCER 56c 27 8 ratio 2 stage WASHER lock hi collar SCREW cap socket head ADAPTER plate agitator motor WASHER lock spring hi collar SCREW socket head 7 16 14 x 1 25 SCREW hex head cap NUT eye 1 4 20 mild steel COUPLER agitator motor 1 in HOUSING upper agitator electric SPACER agitator motor COUPLING alignment disk TPE HOSE alignment hub SCREW cap sch BEARING ball 3 4 bore x 1 3 4 dia x 1 2 SPACER seal shaft agitator SEAL 0 875 x 1 125 ptfe HOUSING lower agitator electric GASKET mating agitator housing NUT agitator shaft 1 75 16 WASHER lock spring hi collar SCREW cap sch WASHER lock MOTOR air SEALANT anaerobic ti15109a Qty ARAS po A PO py AND oa ss Aa 312394V Parts Agitator Blade Assemblies 257607 and 257608 1902 1901 ti12468a 1901b
47. lves 121055 120VAC North American Cord Set 295282 da A o Lids 121054 10A 250V US Cord Set ae M 121050 10 2301 continente CUORE 255283 8L Twin Polyethylene Tanks and Lids 121057 10A 250V U K Ireland Two 120V Agitators with Shut Off 121058 10A 250V Israel Valves 6 124864 10A 250V Australia LC0235 7 5 L Stainless Steel High Level Sen 124861 10A 250V Italy sors 8 124863 10A 250V Switzerland LC0236 7 5 L Stainless Steel High Level Sen sors with Shut Off Valve 124862 10A 250V Denmark A 121060 10A 250V India LC0013 3 L Stainless Steel B N A Heat Controller Option LC0012 7 5 L Stainless Steel Code O Part Flow Monitoring 2552850 oes Steel with Shut Off N LC0041 LCO156 8 L Twin Polyethylene Tanks and Lids 1 257433 One Pneumatic Agitator 2 LC0302 Two 0 5 gpm Flow Meters No Pres E LCO157 8L Twin Polyethylene Tanks and Lids sure Transducers Two Pneumatic Agitator 3 LC0305 Two 1 0 gpm Flow Meters No Pres F 2552840 7 5 L Stainless Steel with Shut Off sure Transducers Valve 4 LC0303 One 1 0 gpm Flow Meter One LC0254 7 5 L Stainless Steel 240V Heat 0 5 gpm Flow Meter No Pressure H LC0255 7 5 L Stainless Steel 240V Heat Transducers with Shut Off Valve LC0307 Two 2 0 gpm Flow Meters No Pres LC0054 130 L Stainless Steel AE K LC0158 8 L Twin Polyethylene Tanks and Lids LC0306 One 2 0 gpm Flow Meter One One Pneumatic Agitator with Shut Off 1 0 gom Flow Meter No Pres
48. marked with a molded imprint of the number 1 The RTD sensor assembly 305 should always be connected to side two of the M8 splitter harness 306 312394V 37 Parts Ref 301 302 303 304 304a 305 306 307 308 309 310 1 Not shown See Integrated Heat manual referenced at beginning of this manual A Replacement Danger and Warning labels tags and cards are available at no cost 38 Part LC0861 256558 LC0056 A 121208 256611 121615 121478 256612 121682 T 121633 Description Qty Hefer to Tanks for Use with Dust Covers and 1 Tanks for Use with Clampdown Covers page 44 for replacement or spare parts BLANKET heat 7 5L tank 220V 1 SWITCH assy thermal 125C 3P M8 1 BLANKET insulation LABEL hot surface SENSOR assy 1 5 in rtd 4 pin M8 HARNESS splitter M8 4 pin female male 3 m FITTING compression 3 16 x 1 4 npt SENSOR assy 4 25 in rtd 4 pin M8 CABLE M8 3 pin male female 3 meter molded CIRCUIT breaker 2 pole 4A C type 1 n n ni 312394V Parts Tank Assemblies 255284 255285 LC0235 LC0236 LC0012 and LC0013 It is recommended that the flat face of the tank faces the back of the base machine Right hand tank shown left hand tank is mirror image 503 506a 507 gt 505 a 5b 506c la 506d 503 li a 504 Assembly 255284 Shown I D ti12453a Ref Part Description Qty Ref Part Description Qty 501 94 0370 98 PLUG socket head 1 4 npt
49. material vis cosity exceeds 48 000 cps 1504 1501 ti12464b Assembly LC0143 Shown lcs J A Apply thread sealant tape to male npt threads prior to installation 54 312394V Parts LC0142 LC0143 30 L Lid 60 L Lid LC0043 Assembly Assembly LC0042 30 L Lid with with 30 L Lid Assembly Pneumatic Pneumatic Description Assembly with De gas Agitator Agitator BLADE assy agitator BLADE assy agitator 506 122767 BUSHING 1 2 x 1 4 npt male female stainless steel 6K 316 507 94 0736 96 VALVE drain cock 1 4 npt male o bass sil 508 15H145 VALVE relief 1 4 npt male 40 psi 1 509 T Partnot shown Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available Agitator kit 244182 is the replacement for 255670 312394V 55 Parts Lid Assemblies LC0047 LC0048 LC0051 LC0052 CAUTION The electric agitators used with off board tanks will fail prematurely when material viscosity exceeds 48 000 cps Use pneumatic agitators if material vis cosity exceeds 48 000 cps 1608 1606 1604 1603 Assembly LC0051 Shown ti17647a A Apply thread sealant tape to male npt threads prior to installation 56 312394V Parts LC0051 LC0052 LC0047 LID assy LID assy LID assy LC0048 7 5 gal 15 gal 7 5 gal LID assy agit vac agit vac Description agit 15 gal agit fill fill bee NR 1603 BLADE assy agitator 75l W
50. mes out the software will not initiate a new auto refill until a manually initi ated auto refill has completed To complete a man ually initiated auto refill after an aborted or timed out auto refill restart at step 2 CAUTION If an auto refill is stopped and not restarted as described in the previous note the pumps may be run dry and chemical crossover at the valve may occur 13 Continue to de gas for sufficient time to de gas the material 14 Close bottom ball valve of the vacuum tree manifold 1015 15 Turn off the vacuum pump 16 Open the top ball valve of the vacuum tree manifold 1015 CAUTION Operating the tank after the vacuum de gas proce dure without the top ball valve open will result in pump cavitation off ratio conditions and possible collapse of the tank 17 Open the shutoff valves at the base of the tanks 21 Setup Accumulator Filling ti12561a 1 Relieve accumulator air pressure to zero using accumulator air pressure regulator 106 2 Install material feed line to accumulator material inlet 143a on refill valve 143 CAUTION The refill valve has an open port on one side and a closed port on the other Do not remove the plug opposite the material inlet 143a The valve will not function properly if the plugged side of the valve is changed 143a 4 ti12629a 3 Place a waste container below the ball valve 109 4 Open the ball valve 109 5 Sl
51. nd Part Metering Tube Material Nylon Piston Stainless Steel Metering Tube last three digits of part number is the mm piston size UHMWPE Piston Stainless Steel Metering Tube last three digits of part number is the mm piston size LC3 UHMWPE Piston Ceramic Metering Tube last three digits of part number is the mm piston size Part eo H D Low Volume Side Piston Size mm Code E 1 QOO O O 7 A 80 00 20 40 60 80 00 20 60 00 a C NNI A O A ii M 520 4 R J50 G3 HC Ec Custom Low Volume side consult fac tory stainless steel only Code F Part Controls Control Module LCO274 Advanced Display Module with 1 Fluid Control Module E LC0275 Advanced Display Module with 2 Fluid Control Modules High Volume Hose Low Volume Hose Part LCO801 3 16 in 4 8 mm 2 5 ft 0 6 m LC0802 13 16 in 4 8 mm 10 ft 3 0 m LC080 3 16 in 4 8 mm 15 ft 4 6 m LC0804 1 4 in 6 5 mm 2 5 ft 0 6 m L 2 4 AMA C080 1 4 in 6 5 mm 10 ft 3 0 m C080 1 4 in 6 5 mm 15 ft 4 6 m 2 2 2 rulos L 15ft gt oN 9 5 mm 15 ft 5 4 6 m LCO809 3 8 i LC0810 1 2 in 13 mm 2 5 ft 0 6 m 5 M AS C0811 1 2i 2 13 mm 10 ft 3 0 m PN C0812 1 2 in 13 mm 15 ft 4 6 m PN L L 3 4 in 19 mm 15 ft 4 6 m Heated 1 4 in LCO882 Heate
52. o 506 1255280 VALVE ball shutoff assemblies 1 stainless steel 255284 255285 LC0235 and 502 94 0372 98 PLUG socket head 3 4 npt 1 LC0236 only stainless steel 507 Hefer to Tanks for Use with 1 503 95 0223 00 O RING fluoroelastomer bbc 2 Dust Covers and Tanks for Use 504 120904 SCREW socket head cap Mbx 3 with Clampdown Covers page 0 8 x 18mm 44 for replacement or spare 505 121011 SCREW M5 x 0 8 x 14mm 3 parts Socket head cap stainless steel assemblies 255284 255285 LC0235 and LC0236 only 1 See Ball Valve Assembly 255280 page 40 for parts information 312394V 39 Parts Ball Valve Assembly 255280 t112564a Ref Part Description Qty 2201 96 0075 1 99 WASHER flat sae 7 16 mild steel n series 1 2202 96 0075 99 WASHER lock split 7 16 mild steel 1 2203 121012 SCREW M8 x 1 25 65 mm socket head cap 4 screw stainless steel 2204 121111 VALVE ball 3 piece 1 1 4 in fp 1 2205 15M224 FLANGE plate top 1 2206 15M225 FLANGE plate bottom 1 40 312394V Parts Flange Assembly 256896 The flange assembly can be installed if no tanks or accumulators are installed It allows for other feed sys tem options to be installed onto the pump subassembly 2701 t112455a Ref Part Description Qty 2701 15M237 Flange 1 1 2 in npt 1 2702 95 0223 00 O RING fluoroelastomer bbc 1 2703 120904 SCREW socket head cap Mb 3 x 0 8 x 18 mm Part not shown 312394V 41 Parts On Bo
53. o connect a nitrogen tank to the material tank 312394V Vacuum Kits These vacuum kits contain the parts necessary to attach a vacuum pump to the tanks ti12588a Part 256205 256206 256207 256209 312394V On Board Off Board Vacuum Kits Vacuum Kits ti12589a Assembly 256206 Assembly 256207 Shown Shown Description Vacuum Kit Single On Board Tank Vacuum Kit Two On Board Tanks Vacuum Kit Single Off Board Tank Vacuum Kit Two Off Board Tanks Kits Refill Kits Refill Kits 256659 and 256660 are designed to turn on and off a transfer pump as needed to keep the tanks at the proper fluid level Tank Refill Kit 256577 is designed to open and close a valve to allow fluid to flow into the tank from an always on transfer pump Tank Refill Kit 256577 includes the parts necessary to install on the base or lid of a 7 5 L 30 L or 60 L tank Assembly 256659 iosota es Shown Assembly 256577 shown installed on tank for reference Part Description 256659 Refill Kit 1 4 npt solenoid 24V 256660 Refill Kit 1 2 npt solenoid 24V 256577 Tank Refill Kit External Control Interface Connection Kit Part Description LCOO08 Cord I O interface and splitter 69 Dimensions Dimensions Machine with On Board Tanks t112621b ti12622b T Assembly Dimensions in mm Polyethylene Tanks Stainless Steel Tanks 7 5 L No 7 5 L with 26 4 670 38 6 980 28 2 716 38 2 97
54. owly increase air pressure until the accumulator begins filling slowly 6 Close the ball valve 109 when material begins to spill into the waste container The vent tube is now full The accumulator will fin ish filling and it will stop when the fluid level reaches the high level sensor 22 7 Use accumulator air pressure regulator 106 to adjust to desired accumulator air pressure Accumulator air pressure should be set to the low est possible setting to adequately run the accumu lator 8 See the PR70 and PR70v Operation manual refer enced at the beginning of this manual to adjust dis play module run settings for the accumulator 312394V Shutdown If the machine is to remain idle for an extended period of time perform the following steps 1 2 Place a waste container below the dispense valve If installed remove static mixer from the end of the dispense valve Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve Relieve pressure See Pressure Relief Procedure on page 18 With a clean rag and cotton swabs clean the end of the dispense valve Install nightcap on the dispense valve 312394V Shutdown 23 Repair Tank Removal 5 On models without ball valves remove the tanks 1 On models without ball valves empty tanks by For polyethylene tank models rotate the lock executing multiple shots ring 218 for each tank
55. peration and Maintenance Man ual PR7O and PR7Ov Repair and Parts Manual PR70 and PR70v Feed Systems Manual 3A0429 312759 312760 312394 312761 PR7Ov Integrated Heat Instructions Parts Manual MD2 Dispense Valve Manual Pat Description 312185 MD2 Dispense Valve Instructions and Parts Manual 312394V Product Configurator Product Configurator PR7F Code A BC DE F G H IJ K L M N O P Q R S T U V E U mn E A I gt Ee 2 FS F FFF 33 3 E 5 BF Q 5 z 3 gt _ E o Z S 3 a R m gt 2 SF 3 5 co ES 8 S 5 B 8 c E c E D O 5 c E E c lt a 3 3 3 3 lt GS 3 3 gt 3 2 y D D D D d lt 2 D D D D N Q o o Y o Oo lt e gt o o QD Q Q I gt Si oi S oi D 5 S a o o T a n I 4H A A 5 o 9E 3 8 o p s v v sp Q 3 i O m D x A x 3 x O O O O lt lt 2 T An example of the product configurator would be the following configurator code PR7F J A5 A5 E A6 A6 3 1 2 A N 3 N H N 6 N N Code A BC DE F G H IJ K L M N O P Q R S T U V E U n E I gt 3 9a E FS 53 3 3 FEE 5 5 F Q _ 3 o o 2 2 3 _ gt 2 m O O i O lt O gt 2 3 co 58 S S h B 8 3 3 3 lt zi 3 3 3 D D E D D D D d I 9 D D D D N Q o 2 o V E 2 2 o o o0 o 9 S 2 o E o og 3 e amp amp S a R nm H 4 3 o 9E T a I dg a gt p v p 9 5 O O D D A A N 3 O O O O lt lt S T The follow
56. ressure Heated 3 8 in 9 5 mm 15 ft 4 6 m HT LC0483 High Pressure Heated 1 2 in 13 mm 2 5 ft 0 6 m HU LC0484 High Pressure Heated 1 2 in 13 mm 10 ft 3 0 m HX LC0485 High Pressure Heated 1 2 in 13 mm 15 ft 4 6 m HY LC0486 High Pressure Heated 3 4 in 19 mm 10 ft 3 0 m H2 LC0487 High Pressure Heated 3 4 in 19 mm 15 ft 4 6 m ENN Notrequired Code K Part Dispense Valve NNNM 2 255179 MD2 Valve Only with 1 1 Nose 3 25518 MD2 Valve Only with 10 1 Nose 4 LCO120 MD2 Handheldwih 1 1 Nose Code L Part Mixer Type 3 16 in 4 8 mm x 32 6 LCO02 1 4 in 6 4 mm x 24 Luer Lock 3 16 in 4 8 mm x 32 Luer Lock 8 LC0295 1 2in 12 7 mm x 24 9 LC0296 1 2 in 12 7 mm x 36 312394V Product Configurator Code M Part Applicator Mounting Code P Part High Volume Side Tank LC0294 None Customer Mount Controls and N A Applicator 256896 No Tanks 1 1 2 in npt flange LCO292 Mast Mount Controls amp MD2 Applica 255241 8 L Twin Polyethylene Tanks and Lids tor Machine Mounted 255250 8L Twin Polyethylene Tanks and Lids LC0293 Mast Mount Controls Only One 120V Agitator 3 256439 Tank Stand Mount Controls amp MD2 255251 8L Twin Polyethylene Tanks and Lids Applicator Machine Mounted Two 120V Agitators 256438 Tank Stand Mount Controls Only 255281 8L Twin Polyethylene Tanks and Lids Code N Part Power Cord Option with Shut Off Va
57. s equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manu
58. s at the base of the tanks 312394V Vacuum De gas and Vacuum Auto Fill This procedure is for assemblies with a Vacuum Tree Manifold Agitator and Auto Refill See FIG 7 on page 20 for part references 1 Press the Select Operating Mode button P repeatedly to select Shot Sequence or Operator Manual mode 2 Close the shut off ball valves at the base of the tanks 3 If the tank lid requires a desiccant dryer or nitrogen pump installed install one into the top ball valve of the vacuum tree manifold 1015 4 Close the top ball valve of the vacuum tree manifold 1015 5 Attach vacuum pump to the bottom ball valve of the vacuum tree manifold 1015 then open the ball valve 6 Turn on the vacuum pump 7 Turn on agitator 8 Select Manual Auto Refill mode See operation manual referenced at the beginning of this manual for more information 9 Press the Initiate Auto Refill button Il The Active Shot Sequence button a and Select Operating Mode button l I will each change to the Auto Refill Tank Select button i or E if a valid Auto Refill mode is enabled for both tanks 10 Press the appropriate Auto Refill Tank Select button or buttons Da and or E to select the tanks to refill 11 Press the Initiate Auto Refill button or the Enter button Y to confirm 312394V 12 If necessary press the Abort Cancel button to cancel auto refill If an auto refill is aborted or ti
59. s described in the Level Sensors installation section page 14 19 Setup Vacuum De gas DA This procedure is for assemblies with Vacuum Tree Manifold and No Agitator or Auto Refill See FIG 7 1015 ti12560a FiG 7 1 Models with ADM To prevent machine movement press the Machine Disable Mode key O y Models with SDM To prevent machine movement press the Red button O 2 Close the shut off ball valves at the base of the tanks 3 Ifthe tank lid has a fill port turn off any systems that might refill the tank during the vacuum de gas pro cedure 4 Close the fill port ball valve 1034 5 If the tank lid requires a desiccant dryer or nitrogen pump installed install one into the top ball valve of the vacuum tree manifold 1015 6 Close the top ball valve of the vacuum tree manifold 1015 7 Attach vacuum pump to the bottom ball valve of the vacuum tree manifold 1015 then open the ball valve 8 Turn on the vacuum pump 9 Continue to de gas for sufficient time to de gas the material 20 10 Close bottom ball valve of the vacuum tree manifold 1015 11 Turn off the vacuum pump 12 Open the top ball valve of the vacuum tree manifold 1015 CAUTION Operating the tank after the vacuum de gas proce dure without the top ball valve open will result in pump cavitation off ratio conditions and possible collapse of the tank 13 Open the shutoff valve
60. sure 1 2 in 13 mm 10 ft 3 4 in 19 mm 15 ft 4 6 m 3 0 m E1 LCO190 Recirculating Heated On Board GF LC0405 High Pressure 1 2 in 13 mm 15 ft Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m 4 6 m 312394V 5 C3 LC0163 Recirculating On Board Tanks 3 16 in 4 8 mm 15 ft 4 6 m C4 LC0164 Recirculating On Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m C5 LC0165 Recirculating On Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m C6 LC0166 Recirculating On Board Tanks pem 1 4 in 6 5 mm 15 ft 4 6 m C7 LC0O167 Recirculating On Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m C8 LC0168 Recirculating On Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m C9 LC0169 Recirculating On Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m CA LCO170 Recirculating On Board Tanks PNE 1 2 in 13 mm 2 5 ft 0 6 m CB LC0171 Recirculating On Board Tanks 1 2 in 13 mm 10 ft 3 0 m CC LCO172 Recirculating On Board Tanks a 1 2 in 13 mm 15 ft 4 6 m CD LC0173 Recirculating On Board Tanks 3 4 in 19 mm 10 ft 3 0 m CE LCO174 Recirculating On Board Tanks 3 4 in 19 mm 15 ft 4 6 m D1 LC0175 Recirculating Off Board Tanks 3 16 in 4 8 mm 2 5 ft 0 6 m D2 LC0176 Recirculating Off Board Tanks 3 16 in 4 8 mm 10 ft 3 0 m D3 LCO177 Recirculating Off Board Tanks 3 16 in 4 8 mm 15 ft 4 6 m D4 LC0178 Recirculating Off Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m D5 LC
61. sure Valves Tn IMS OMS NEUE LC0259 30 L Stainless Steel 240V Heat ips M EAD Mr ith d M LC0055 60 L Stainless Steel Flow Meter No Pressure Transducers A LC0312 Two 0 5 gpm Flow Meters With Pres s RA cl m sure Transducers Shut Off Valves 9 i ll LCO315 Two 1 0 gpm Flow Meters With Pres LR 100260 LCO260 60 L Stainless Steel 240V Heat sure Transducers C LC0313 One 1 0 gpm Flow Meter One HOOP A pea Tanke ena 0 5 gom Flow Meter With Pressure a T LC0127 8L Twin Polyethylene Tanks and Lids LC0317 Two 2 0 gpm Flow Meters With Pres TWO ZOV AS ee Ee eee LC0128 8 L Twin Polyethylene Tanks and Lids One 240V Agitator with Shut Off Valves E LCO316 One 2 0 gpm Flow Meter One 1 0 gpm Flow Meter With Pressure Transducers LC0238 7 5 L Stainless Steel High Level Sen F LCO314 One 2 0 gpm Flow Meter One 0 5 gpm sors 240V Heat with Shut Off Valve Flow Meter With Pressure Transduc ers 312394V 7 Product Configurator LC0129 8L Twin Polyethylene Tanks and Lids Two 240V Agitators with Shut Off Valves LC0160 Accumulator Fluoroelastomer LC0297 Accumulator EP Z LC0237 7 5 L Stainless Steel High Level Sen sors 240V Heat When ordering tanks for spare or replacement parts refer to Parts page 27 Code Q Part High Volume Side Tank Cover N A LC0023 On Board Agitate 120 VAC 50 60 Hz and De gas LC0024 On Board Agitate 240 VAC 50 60 Hz and De gas LC0025 On Board 120VAC 50
62. t hits the stop 3 Rotate the clamp 222 180 degrees about the shoulder screw 214 so it is hanging freely 4 The tank lid assembly can now be removed or installed as required Install tank lid assembly onto tank body 5 Rotate the clamp 222 180 degrees about the shoulder screw 214 so it is in position to secure the tank lids 6 With the clamps in position slide the tethered quick release pin 213 into place 312394V Installation 7 Attach appropriate hoses and cables BA LL e For electric agitator models plug the agitator power cable into one of the outlets in the incom ing power bracket then turn on the power switch located on the agitator Power Outlets to Electric Agi tator ti12583a 13 Installation Pneumatic Agitator Motor Always maintain a minimum of one inch clearance between rotating agitator parts and container to pre vent sparks caused by contact Air Line Lubricator Agitator Motor Air Line Filter reference only Air Regulator and Gauge Do not use an air regulator and gauge with pneumatic air motor 01 0368 1 11 FIG 1 Typical Installation Ground Pneumatic Agitator Motor The equipment must be grounded Grounding reduces the risk of static and electric shock by pro viding an escape wire for the electrical current due to static build up or in the event of a short circuit To ground the agitator connect one end of the ground wire A to t
63. top operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Houte hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely 312394V 11 Grounding Grounding Products t

Graco 312394V User's Manual

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