GE SERIES B 480 User's Manual
Contents
1. p a if kek F YT E 21B 40 0 T OUTPUT INVERTER TIT FILTER INPUT Al 4 l FILTER INPUT CONNECTION 4 B1 CONNECTION FOR 8 L L C1 FOR 5 THREE PHASE AC INPUT TOP VIEW See Figure 26 for Interconnection Diagram GEH 7252 37 May 2003 GE Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 32 320 786 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations THREE PHASE AC INPUT FILTER INPUT Al 777779 A1 FILTER INPUT CONNECTION Bi 4 4 B1 CONNECTION FOR 85 C1 4 4 4 C1 FOR 5 L a J 9 ffel iD el 1 1 EN o 1 a OUTPUT ps INVERTER qo fol C2 C dd L2. 25 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 20 Cabinet 002 20 41 We 14 50 ih 22 5 21 56 Figure 21 Cabinet 003 0 41 21 MAX 4 PLCS 14 MAX 18 50 M 21 56 aX oS Io L GEH 7252 26 May 2003 Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 22 Cabinet 004 90 41 4 PLCS 31 28 50 Mae i 38 5 37 56 __ __ oJ Figure 23 Cabinet 005 5 20 41 18 MAX 4 PLCS 34 50 GEH 7252 27 May 2003 Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 24 Cabinet 006 F 36 06 22 L 20 06 s l 90 06 gt RN KE EN C Ji Note For 5 filters rated 320 to 482 separately mounted input reactor is required Refer to Figure 16 for mounting dimensions GEH 7252 28 May 2003 GE amp Power Quality Products INSTALLATION INSTRUCTIONS continued Power Wiring Connection WARNING Input
3. x D D wanan wada nah awai r 0000000000002000 0002 0000 DOO TOVO LOO I 000 0000000000900000 1 00000000000 00001700 00000000 DOO TOJA COO I DOC 0000002000000000 1 1 an Nn aa POE RO RS DO BP 1 1 000000000000000000000000000000000060000000000000000000000 10000000000 DD DO D D D aa TA DA rayu D 10000002 000001000 00020000 2002009 200 0 000 0000009000000000 1 1 00000000000 0 000000 00000000 0000000000000 0000002000000000 1 1 0000 000 0000000000 00020000 0000060 0000 002 000 0002000000000 I 1 1 1 2 65 00 el REF 4 72 00 a 4 Le 9 29 4 41 X 88 SLOT PES 4 PLACES RIGHT SIDE VIEW GEH 7252 24 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Mounting dimensions and outline drawings for wall and floor mounted NEMA 1 cabinets follow Floor Mounted GEH 7252 Table 7 NEMA 1 Industrial Style Enclosures Filter Output Cabinet Rating Amps Part Number 6 Cabinet 002 8 Cabinet 002 11 Cabinet 002 14 Cabinet 002 21 Cabinet 002 27 Cabinet 003 34 Cabinet 003 44 Cabinet 003 52 Cabinet 004 66 Cabinet 004 83 Cabinet 004 103 Cabinet 004 128 Cabinet 004 165 Cabinet 005 208 Cabinet 005 240 Cabinet 005 320 Cabinet 006 403 Cabinet 006 482 Cabinet 006 636 N A 786 N A
4. 0 40 0 30 0 20 40 60 80 100 120 0 20 Percent Filter Load Typical Worst Case NEP s Performance With Unbalanced Line Voltage Typical Table 4 All Components at Nominal Values and Worse Case Service Conditions 8 Filter 100 Load 5 Filter 100 Load Nominal THID 5 12 3 93 1 Unbalance 5 28 4 06 2 Unbalance 5 82 4 47 3 Unbalance 6 62 5 10 8 Filter 30 Load 5 Filter 30 Load Nominal THID 10 13 7 06 1 Unbalance 10 61 7 45 2 Unbalance 12 11 8 21 3 Unbalance 14 30 10 46 GEH 7252 May 2003 Capacitor amp Power Quality Products SPECIFICATIONS continued Figure 6 Altitude Derating Curve 0 95 0 90 0 85 0 80 0 75 0 70 CURRENT DERATING FACTOR 0 3300 6600 9900 13200 16500 ALTITUDE FEET GEH 7252 11 May 2003 5 INSTALLATION INSTRUCTIONS Filter Installation Matrix Filters are supplied in the following mechanical configurations Panel mounted assemblies Floor mounted general purpose NEMA 1 2 amp 3R cabinets Industrial style NEMA 1 cabinets with hinged doors Panel mounted filters are designed for mounting in the vertical plane in the customer s enclosure Include the power dissipation of the filer along wit
5. 100 May 2003 Table 3 480 VAC Matrix Filters Capacitor Current at Full Load Filter Capacitor Filter Capacitor Filter Capacitor Current Current Current Current Current Current Rating Typical Rating Typical Rating Typical Amps Amps Amps Amps Amps Amps Rms RMS Rms RMS Rms RMS 6 2 0 44 145 208 79 7 8 2 7 52 20 7 240 93 1 11 3 9 66 21 5 320 124 8 14 5 4 83 31 5 403 156 0 21 7 1 103 33 6 482 188 9 22 10 7 128 39 3 636 246 4 34 13 1 165 56 4 786 303 4 Figure 1 SPECIFICATIONS continued GE Capacitor amp Power Quality Products Figure 3 8 Matrix Filter Harmonic Spectrum 100 Load 4 5 4 0 59 35 3 0 5 25 9 20 15 n x s I 10 0 5 0 0 1 3 5 7 9 11 13 15 17 19 2l 23 25 Harmonic order Typical m Worst Case Figure 4 5 Matrix Filter Harmonic Spectrum 10096 Load 3 5 3 0 5 25 c 7 5 20 o 15 0 5 T 11 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmonic order Typical Worst Case GEH 7252 May 2003 SPECIFICATIONS continued Figure 5 GE Capacitor amp Power Quality Products Power Factor 596 and 896 Filter Power Factor vs Load 1 10 Leading PF For All Load 1 00 0 90 0 80 0 70 0 60 0 50
6. o L ema Bem rs dmm deny g oP q b FRONT VIEW See Figure 26 for Interconnection Diagram GEH 7252 38 May 2003 INSTALLATION INSTRUCTIONS continued GE Capacitor amp Power Ouality Products Figure 33 6 21 Amps 480 60 2 Industrial Enclosures Terminal Locations FILTER INPUT CONNECTION FOR 82 THREE PHASE AC INPUT L OUTPUT TO INVERTER tod 1 ar EZ O A1 B1 C1 2TB FILTER INPUT s m CONNECTION D FOR 5 EN FRONT VIEW See Figure 27 for Interconnection Diagram GEH 7252 39 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 34 27 44 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations FILTER INPUT CONNECTION FOR 8 B1 C1 THREE PHASE AC INPUT n OUTPUT 82 40 INVERTER Es n ai A1 B1 C1 p 3p DR FILTER INPUT i 220 FOR 5 Ss B FRONT VIEW See Figure 27 for Interconnection Diagram GEH 7252 40 May 2003 GE amp Power O
7. Possible cause Power to the filter is turned off Solution Turn power on Possible cause One or more external line fuses are blown Solution Verify the continuity of line fuses in all phases Replace as necessary GEH 7252 48 May 2003 GE Capacitor amp Power Quality Products TROUBLESHOOTING continued PROBLEM Harmonic current distortion exceeds 8 on one or more phases at full load Possible cause Solution On filters rated 52 amps and above the capacitor assembly has not been connected Check interconnection of capacitor assembly with reactor panel Figure 26 Possible cause Solution A capacitor has failed Inspect the tops of all capacitors for bowing Replace failed capacitors Possible cause Solution Source impedance is less than 1 5 Add a minimum 1 5 impedance line reactor to the filter input Possible cause Solution Input source voltage harmonic distortion Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 196 or less PROBLEM Harmonic current distortion exceeds 596 on one or more phases at full load Possible cause Solution The input reactor required for a 596 filter was not installed See Figure 38 Install the required input reactor
8. Possible cause Solution On filters rated 52 amps and above the capacitor assembly has not been connected Check interconnection of capacitor assembly with reactor panel Figure 26 Possible cause A capacitor has failed Solution Inspect the tops of all capacitors for bowing Replace failed capacitors GEH 7252 49 May 2003 GE Capacitor amp Power Quality Products TROUBLESHOOTING continued PROBLEM Harmonic current distortion exceeds 596 on one or more phases at full load Possible cause Solution Source impedance is less than 1 5 Add a minimum 1 5 impedance line reactor to the filter input Possible cause Solution Input source voltage harmonic distortion Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 196 or less PROBLEM Filter output voltage is not within specification Possible cause Solution Filter input voltage is not within specification Check the AC input line voltage and verify that it is within tolerance Refer to the filter service conditions and performance specifications in Chapter 3 for tolerances Possible cause Source impedance is out of tolerance Solution Verify that the source impedance is within tolerance Refer to the filter service cond
9. 0 3 47 3 63 0 38 x 0 75 51 240 10 8 8 5 10 0 5 91 3 63 0 38 x 0 75 100 320 15 0 11 4 10 3 5 16 4 60 0 56 x 1 0 106 403 14 8 11 3 11 0 5 88 4 60 0 56 x 1 0 125 482 15 5 11 3 12 1 6 76 4 60 0 56 x 1 0 155 636 15 5 11 5 12 5 6 76 4 60 0 56 x 1 0 180 786 15 5 11 3 12 5 8 0 4 60 0 56 x 1 0 250 GEH 7252 21 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Mounting Dimensions and outline drawings for floor mounted general purpose NEMA 1 2 amp 3R cabinets follow Table 6 General Purpose Cabinets NEMA 1 2 amp 3R Filter Output Cabinet Rating Amps Part Number 6 CAB 17B 8 CAB 17B 11 CAB 17B 14 CAB 17B 21 CAB 20B 27 CAB 20B 34 CAB 20B 44 CAB 20B 52 CAB 20B 66 CAB 30B 83 CAB 30B 103 CAB 30B 128 CAB 30B 165 CAB 30B 208 CAB 30B 240 CAB 30B 320 CAB 42B 403 CAB 42B 482 CAB 42B 636 CAB 42B 786 CAB 42B GEH 7252 22 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 16 CAB 17B 23 00 WITH OPTIONAL 3R WEATHERSHIELDS 17 85 000000000000000000 o o 000000000000000000 000000000000000000 f 00000
10. 24 1 d 9 4 n sl 4 Pl SHUNT 0 Ez 4 76 00 4 8 2 50 9 0 4 55 50 4 58 00 o M ine b H DUE H 5015 P a L B 9 d 9 f 1 H ST 22 38 BASE SLOTS 1 F 1 a x 0 0 de 8 SLOTS GEH 7252 19 May 2003 D GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 14 320 482 Amps 480 VAC 60Hz Horizontal Mounting Outline Drawing All dimensions are in inches 24 00 22 38 REAR MTG 51015 ry Bo 0 s 58 00 9 8 8 8 9 9 8 8 L 22 38 BASE MTG 480 VAC Matrix Filters rated 320 amps through 786 amps are constructed from a reactor assembly and a capacitor assembly These assemblies are designed to be mounted vertically The reac
11. Because the filter supplies harmonic currents required by the drive linear loads such as space heaters incandescent lighting and AC motors operated across the line should not be connected to the output of the filter May 2003 GE amp Power Quality Products FILTER DESCRIPTION continued Figure 38 480 VAC 60Hz Block Diagram 8 MATRIX FILTER OPTIONAL On PO DLL M MM MI a ES USED ON INPUT OUTPUT 5 FILTER SECTION SECTION 4 al A1 x B2 Be B2 L2 I I I p Ed DRIVE L3 Cl HE poor pen a AANE ie al Euseb I vd CAPACITOR SECTION A et bor eno 4 NGC BAN Y 24 7252 45 2003 GE Capacitor amp Power Quality Products 7 START UP Safety Precautions Before startup observe the following warnings and instructions WARNING Internal components of the filter are at line potential when the filter is connected to the utility This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it WARNING After disconnecting the utility power wait at least 5 minutes before doing any work on the filter connections After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe
12. Table 2 480 Volt 60 Hz Series B Matrix Filter Weights Open Panel ica Output THID THID THID Amps RMS 8 5 8 5 8 5 Weight Lbs Weight Lbs Weight Lbs Weight Lbs Weight Lbs Weight Lbs 6 27 38 83 94 62 73 8 30 40 85 96 65 75 11 35 45 95 105 70 80 14 35 45 95 105 80 90 21 45 60 105 120 85 100 27 50 65 135 150 100 115 34 70 85 160 175 125 140 44 70 85 160 175 125 140 52 105 135 170 200 235 265 66 125 155 300 330 270 300 83 200 250 355 405 325 375 103 200 250 355 405 325 375 128 225 275 385 435 350 400 165 265 325 420 480 475 535 208 275 325 425 475 485 535 240 300 400 500 600 525 625 320 650 750 740 840 1175 403 700 825 830 955 1250 482 775 930 890 1045 1350 636 m 1200 1450 786 1400 1700 GEH 7252 7 May 2003 SPECIFICATIONS continued GE Capacitor amp Power Quality Products GEH 7252 8 Filter THID vs Load Percent THID o 20 40 60 80 Percent Load Typical Worst Case 100 Figure 2 596 Filter THID vs Load Percent THID N cio o 20 40 60 80 nt Load Worst Case Typical
13. 0000000000000 5 17 00 hes REF 24 00 9 Q a 9 7 00 Li 1 sess 14 31 d san erus L 14 75 4 PLACES FRONT VIEW RIGHT SIDE VIEW Figure 17 CAB 20B 26 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS 20 47 20 83 0000000000000500000000 0000000000000000000000 0000000000000000000000 o o 24 00 REF q b 31 00 lo p 5 o 9 7 00 1 L 4 L 17 31 E 17 75 4 FRONT 41 X 88 SLOT RIGHT SIDE VIEW 4 PLACES GEH 7252 23 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 18 CAB 30B 30 00 WITH OPTIONAL NEMA 3R WEATHERSHIELS 24 85 9 30 47 T k 000000000000000000000000000000000000 000000000000000000000000000000000000 00000000 000000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000000000000000 40 00 REF 4700 4 t 7 00 27 31 NC L 21 75 4 41 X 88 SLOT FRONT VIEW 4 PLACES RIGHT SIDE VIEW Figure 19 CAB 42B 30 00 WITH OPTIONAL NEMA SR WEATHERSHIELS F 42 47 5 r1 n sj U XTHIDORIUTYRIDODDLYRIDITIIDYKIDITHIIYKIITYRIDITTITYRERIDOUIDUUU WA k DO 00000000N 0000 D RO
14. 40 50Hz 380 415 50 2 D 480V 60Hz 600 60Hz Output Current Rating i e 0044 is 44 amps Enclosure Size CAB 17B or CAB 002 CAB 20B or CAB 003 CAB 30B or CAB 004 CAB 42B or CAB 005 CAB 006 H rm g o Mechanical Configuration General Purpose NEMA 1 amp 2 W General Purpose NEMA 3R N Industrial Style NEMA 1 Total Harmonic Current Distortion THID 596 or 8 THID Matrix Filter Designator GEH 7252 4 May 2003 GE Capacitor amp Power Quality Products 4 SPECIFICATIONS Ratings Table 1 480 VAC 60 Hz SERIES B Filter Ratings THID Rating 5 Power Dissipation Efficiency Power Dissipation Rated Current Typical Rated Current RMS Typical Typical Watts Watts __6 972 139 J 974 12 __8 975 164 976 11 66 989 66 989 621 103 990 850 990 84 Service Conditions Maximum Efficiency Load 6 pulse variable torque rectifier only Input voltage 480 VAC 10 60 0 75 Hz 3 phase Input voltage line unbalance 1 maximum Maximum source impedance 6 00 Minimum source impedance 1 5 Service Factor 1 00 GEH 7252 5 May 2003 amp Power Quality Products SPECIFICATIONS continued Ambient Temperature Operating Enclosed Filters 40 to 40 degrees C Open Panel Filters 40 to 50 degrees G Storage Temperature 40 to 90 degrees C Altitude 0 to 3300 Feet above sea level Refer to Figure
15. 6 for altitude derating Relative Humidity 0 to 95 non condensing Agency Approvals UL 508C File E191686 Component Recognized 8 1000 HP 120 VAC through 600 VAC 50 50 60 60 Hz Three Phases CAN CSA C22 2 No 14 95 Performance Total Harmonic Current Distortion Eight Percent Filter 8 typical at full load 1296 maximum no load to full load Five Percent Filter 596 typical at full load 896 maximum no load to full load Standby Current Without Optional Capacitor Contactor 70 of the full load capacitor current listed in Table 3 With Optional Capacitor Contactor Refer to Drive Users Manual 8 Filter Voltage Regulation with nominal 480 volts RMS source Maximum output voltage at no load 502 volts RMS 710 volts peak Maximum PCC voltage with 6 0096 source impedance at no load 490 volts RMS 693 volts peak Minimum output voltage at full load 460 volts RMS 600 volts peak 5 Filter Voltage Regulation with nominal 480 volts RMS source Maximum output voltage at no load 502 volts RMS 710 volts peak Maximum voltage with 6 0096 source impedance at no load 490 volts RMS 693 volts peak Minimum output voltage at full load 460 volts RMS 600 volts peak Note PCC is the point of common coupling with the power distribution system GEH 7252 6 May 2003 SPECIFICATIONS continued GE Capacitor amp Power Quality Products
16. 7 Filters Mounted in General Purpose 1 2 amp Cabinets 6 786 Amps 480 60Hz Interconnection Diagram TEMP DISCONNECT SWICH NTERLOCK FILTER SUPPLIED BY GENERAL ELECTRIC MOTOR DISCONNECT F BY CODE DRIVE SEE DRIVE USER MANLAL FOR TERMINAL DESIGNATIONS 72 75 MOTOR GEH 7252 33 May 2003 GE amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 28 Filters Mounted in Industrial Style Cabinets 6 482 Amps 480 VAC 60Hz Interconnection Diagram TEMP DISCDNNECT LINE SWATCH INTERLOCK FILTER PANEL GROUND SUPPLIED BY GENERAL ELECTRIC MOTOR DISCONNECT IF REQUIRED CODE DRIVE SEE USER MANUAL FOR TEPMINAL DESIGNATIONS 13 AC MOTOR INPUT REACTOR REQUIRED FOR 5 FILTERS RATED 320 TO 482 AMPS GEH 7252 34 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 29 6 14 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations THREE PHASE AC INPUT FILTER INPUT FILTER INPUT CONNECTION CONNECTION FOR 8 FOR 52 OUTPUT INVERIER FRONT VIEW See Figure 26 for Interconnection Diagr
17. C1 AC INPUT FILTER INPUT 4 CONNECTION B1 4 4 A1 B1 CI FOR 5 cic FILTER INPUT AT CONNECTION B1 FOR 8 eut isle Bs OUTPUT INVERTER 2 ew CONNECT TO 8 FILTER INPUT 218 1 B1 C1 NOTE 5 FILTER REQUIRES SEPARATELY MOUNTED INPUT REACTOR 2 FRONT VIEW See Figure 27 for Interconnection Diagram GEH 7252 43 May 2003 6 FILTER DESCRIPTION The GE Matrix Filter is a low pass filter containing proprietary technology which makes it particularly useful for harmonic mitigation of adjustable speed drives Figure 38 shows a block diagram the filter Three phase power is connected to the input section which contains a three phase AC reactor and circuitry which inhibits oscillation of the filter with the AC power system The center leg consists of a series reactor and capacitor bank Because of the capacitor bank the filter operates with leading power factor at all loads but unlike trap filters the GE Matrix Filter does not produce significant voltage rise at the point of common coupling with the power system The standard 8 filter output section consists of an AC output reactor The 5 filter is comprised of a standard 8 filter plus an additional input reactor Matrix filters are suitable for use with AC and DC drives and they can be used in both regenerative and non regenerative applications when properl
18. GE Capacitor amp Power Quality Products MATRIX FILTER SERIES B 480 Volts 60 1 USER MANUAL YrY Capacitor amp Power Quality Products IMPORTANT USER INFORMATION NOTICE The GE Corporation Matrix Filter is designed for harmonic mitigation of six pulse inverter drives supplying variable torque loads in a wide variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will GE assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter Nor will GE assume patent liability with respect to the use of information circuits or equipment described in this instruction manual Capacitor amp Power Ouality Products TABLE OF CONTENTS 1 Safely gunun aga 1 2 5 oy s SS apa Sa a uD cl nu cent 3 3 Model Number Codes 4 4 Specifications ons 5 curd 5 Service Conditions M LA IL ML b ius ciae ac lal uta M Manis p ps 6 Altitude Derating Curve dc teu i eec ads 11 5 Installation Instructions en en er 12 Filter Installation 12 Outline Drawings and Mounting Dimensions 13 Power Wir
19. HER PLANE Figure 11 83 128 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY F 17 00 10 50 em 1 50 9 00 MIRE RES I lt NAMEPLATE J jr E PR C2 e B2 B1 d 15 25 a yj B C1 ffs 2 8 1 4 20 P 0 ES TELL 0 50 DIA L m CAPACITOR ASSEMBLY d o N CACC g 11 25 12 0011 000 OO 1 1 fl 0 281 DIA 1 ae n HOLES 4 PLC ih GND ST 2 SLOTTED GND STUD B 4 0 281 DIA 1 00 10 65 HOLES 4 PLC WIRE 2 SLOTTED ALLOW 11 65 7252 17 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 12 165 240 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY 21 00 11 00 2 00 F 9 00 WIRE S
20. PACE i ot ALLOW 1 1 d ES 19 25 5 d 21 00 aj 0 50 DIA MTG HOLES 4 PLC 1 4 20 GND STUD s CAPACITOR PANELS a 11 25 12 0011 6 4 fi Ps E 0 281 DIA L312 HOLES 4 PLC n 2 SLOTTED GND STUD dee xj 0 281 DIA MTG 1 00 10 65 HOLES 4 PLC us 2 SLOTTED ALLOW 7 11 65 GEH 7252 18 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 13 320 482 Amps 480 VAC 60Hz Vertical Mounting Outline Drawing All dimensions are in inches 24 00 0 38 x 0 50 16 00 zi SLOTS 22 38 REAR MTG 51015 8 pics m qc S W eo e d al 4 gt U n E hl E Fi F m o IT E 35 50 eL REAR OUTPUT iz A2 B C2 Bos
21. UPTED TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK CURRENT CARRYING PARTS AND OTHER COMPONENTS OF THE FILTER SHOULD BE EXAMINED AND REPLACED IF DAMAGED WARNING AN UPSTREAM DISCONNECT PROTECTION DEVICE MUST BE USED AS REQUIRED BY THE NATIONAL ELECTRICAL CODE NEC WARNING EVEN IF THE UPSTREAM DISCONNECT PROTECTION DEVICE IS OPEN THE DRIVE DOWN STREAM OF THE FILTER MAY FEED BACK HIGH VOLTAGE TO THE FILTER THE DRIVE SAFETY INSTRUCTIONS MUST BE FOLLOWED INJURY DEATH AND OR PROPERTY DAMAGE MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED WARNING THE FILTER MUST BE GROUNDED WITH A GROUNDING CONDUCTOR CONNECTED TO ALL GROUNDING TERMINALS GEH 7252 1 May 2003 GE Capacitor amp Power Quality Products WARNING ONLY SPARE PARTS OBTAINED FROM GE OR AN AUTHORIZED GE DISTRIBUTOR CAN BE USED GEH 7252 2 May 2003 2 INTRODUCTION This manual was specifically developed to assist in the installation interconnection and operation of the GE Matrix Filter This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives Because of the high voltages required by the filter and drive and the potential dangers presented by rotating machinery it is essential that all personnel involved in the operation and maintenance of this filter know and practice the necessary safety precautions for this type of equipment Personnel should read and understand the instructions containe
22. Y DEATH AND OR PROPERTY DAMAGE MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED CAUTION DAMAGE TO EQUIPMENT MAY OCCUR IF THE DRIVE STARTUP PROCEDURES ARE NOT OBSERVED GEH 7252 47 May 2003 TROUBLESHOOTING WARNING When properly installed this equipment has been designed to provide maximum safety for operating personnel However hazardous voltages exist within the confines of the enclosure Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations To aid in troubleshooting a block diagram is shown in Figure 38 and a list of potential problems and solutions are listed below GE Capacitor amp Power Quality Products WARNING HIGH VOLTAGE IS USED IN THE OPERATION OF THIS FILTER USE EXTREME CAUTION TO AVOID CONTACT WITH HIGH VOLTAGE WHEN OPERATING INSTALLING OR REPAIRING THIS FILTER INJURY DEATH AND OR PROPERTY DAMAGE MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used PROBLEM Line voltage is not present at the filter output terminals
23. am GEH 7252 35 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 30 21 52 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Hy oes cr 0 218 i oS ZZ RPM ee B2 OUTPUT INVERTER Hl FILTER INPUT FILTER INPUT CONNECTION CONNECTION FOR 8 FOR 5 THREE PHASE Figure 26 for Interconnection Diagram GEH 7252 36 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 31 66 240 Amps 480 VAC 60Hz General Purpose Cabinet Terminal Locations
24. and output power wiring to the filter should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations Verify that the power source to which the filter is to be connected is in agreement with the nameplate data on the filter A fused disconnect switch or circuit breaker should be installed between the filter and its source of power in accordance with the requirements of the NEC and all local electrical codes and regulations Refer to the drive user manual for selection of the correct fuse rating and class The filter is suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes at 480 volts when protected by Bussman type JJS KTK KTK R SPP or T class fuses For panel mounted filter applications rated 44 amperes and below interconnection between the filter its power source and the drive is shown in Figure 25 Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive The filter is designed for use with copper conductors with a minimum temperature rating of 75 degrees C Table 8 lists the wire range and terminal torque requirements for the power input and output connections by horsepower rating For panel mounted filters rated 52 amperes or more the filter reactors are supplied on a sub panel and the filter capacitors are supplied on GEH 7252 29 on
25. d in this manual before installing operating or servicing the filter and the drive to which the filter is connected Upon Receipt this Filter The GE Matrix Filter has been subjected to demanding factory tests before shipment inspect the shipping container for that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately GEH 7252 3 GE Capacitor amp Power Quality Products If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After storage ensure that the equipment is dry and that no condensation has accumulated on the internal components of the filter before applying power Repair Exchange Procedure GE requires a Returned Material Authorization Number before it can accept any filters that qualify for return or repair If problems or questions arise during installation setup or operation of the filter please call us for assistance at Phone 518 746 5793 FAX 518 746 5524 May 2003 GE Capacitor amp Power Quality Products 3 MODEL NUMBER CODES 7 50 8 X X X X X gt lt gt lt gt lt gt lt gt lt gt lt Options Voltage and Frequency A 208 240V 60Hz 2
26. e or more assembles Refer to Figure 26 for the interconnection diagram The capacitor assembly should be located in the lowest temperature regions of the enclosure generally toward the bottom and the reactor assembly may be located in any region where the ambient temperature does not exceed 50 degrees C Size the conductors interconnecting the reactor and capacitor assemblies to carry the current shown in Table 3 For terminal specifications on the capacitor assembly refer to Table 9 For filters supplied in general purpose NEMA 1 2 amp 3R cabinets interconnection between the filter its power source and the drive is shown in Figure 27 Refer to Figures 29 to 32 for the location of input output ground and over temperature switch terminals Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive For filters supplied in industrial style NEMA 1 cabinets interconnection between the filter its power source and the drive is shown in Figure 28 Refer to Figures 33 to 37 for the location of input output ground and over temperature switch terminals Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive Grounding and Ground Fault Protection The filter must always be grounded with a grounding conductor connected to all ground terminals Due to high leakage cur
27. h all the other components located in the panel to determine the internal temperature rise and cooling requirements of the enclosure Allow a minimum side clearance of four 4 inches and a vertical clearance of six 6 inches for proper heat dissipation and access Figure 7 through Figure 15 contain outline drawings for the various ratings and show proper mounting orientation For 596 filters Model numbers beginning with 37GM5 refer to Figure 15 and Table 5 for the dimensions of the separately mounted input reactor Select a well ventilated dust free area away from direct sunlight rain or moisture Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations General purpose NEMA 1 2 and 3R enclosed filters are designed for floor mounting in the vertical plane in an environment suitable for the enclosure type Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum side and back clearance of eight 8 inches and front clearance of thirty six 36 inches for proper heat dissipation and access Table 6 will direct you to the appropriate outline drawings shown in Figure 16 through Figure 19 GEH 7252 12 GE Capacitor amp Power Quality Products Industrial style NEMA 1 enclosed filters are designed for wall and floor mounting in the vertical plane Do not install in or near a c
28. ing Connection aa 29 Ground and Ground Fault Protection 29 Input and Output Terminal Specifications 30 Interconnection Diagrams 31 6 Filter Desc pHOEl Ts 44 7 Start DD Lu 46 8 Troubleshooting aaa anne o ee pta eue 48 GE Capacitor amp Power Quality Products 1 IMPORTANT SAFETY INFORMATION WARNING ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL INSTALLATION OF THIS FILTER WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY DEATH AND OR PROPERTY DAMAGE MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals or terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used WARNING THE OPENING OF THE BRANCH CIRCUIT PROTECTIVE DEVICE MAY BE AN INDICATION THAT A FAULT CURRENT HAS BEEN INTERR
29. itions and performance specifications in Chapter 4 for tolerances GEH 7252 50 May 2003
30. level before contacting internal components Connect a DC voltmeter across the capacitor terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Sequence of Operation 1 Read and follow safety precautions 2 After installation ensure that All filter ground terminals are connected to ground Power wiring to the utility drive and motor is in accordance with the installation and connection instructions in Chapter 5 GEH 7252 46 May 2003 GE Capacitor amp Power Quality Products 3 Check that moisture has not condensed on the filter components If moisture is present do not proceed with startup until the moisture has been removed 4 Disconnect the filter output from the drive 5 filter to the utility WARNING Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED 6 Confirm that line voltage is present at the input terminals A1 B1 C1 of the filter 7 Confirm that line voltage is present at the output terminals A2 B2 C2 of the filter 8 Disconnect the filter from the utility 9 Connect the filter output to the drive 10 Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the drive user manual WARNING INJUR
31. orrosive environment Avoid locations where the filter would be subjected to excessive vibrations For wall mounted enclosures allow a minimum side clearance of eight 8 inches and front clearance of forty eight 48 inches for proper heat dissipation and access For floor mounted enclosures allow a minimum side and back clearance of eight 8 inches and front clearance of forty eight 48 inches for proper heat dissipation and access Table 7 will direct you to the appropriate outline drawings shown in Figure 20 through Figure 24 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 21 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches 17 00 15 25 1 4 20 GND STUD GEH 7252 13 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 8 27 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches 13 00 11 25 0 75 WIRE ALLOW 1 NAMEPLATI 0 d b d E GND STUD 17 00 15 25 isis ed 0 0 50 DIA MTG HOLES pe 4 PLC Y May 2003 GEH 7252 14 Capacitor amp Power Ouality Prod
32. rents associated with variable frequency drives ground fault protective devices do not necessarily operate correctly when placed ahead of a matrix filter feeding a drive When using this type of device its function should be tested in the actual installation May 2003 GE Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Table 8 Input and Output Terminal Specifications wni sm Input Terminals Output Terminals Wire Range Terminal Torque Wire Range Terminal Torque AWG in Ibs AWG in Ibs 6 22 14 4 5 22 14 4 5 8 11 22 14 4 5 22 14 4 5 14 22 14 4 5 22 5 16 21 22 5 16 22 5 16 27 22 5 16 22 5 16 34 22 5 16 18 4 20 44 22 5 16 18 4 20 52 18 4 20 18 4 20 6 4 45 66 18 4 20 2 0 50 83 6 4 45 6 4 45 2 0 50 2 0 50 6 4 45 6 4 45 bee 2 0 50 2 0 50 6 4 45 6 4 45 129 2 0 50 2 0 50 6 4 45 165 2 0 50 2 0000 150 208 2 0000 150 2 0000 150 240 2 0000 150 2 0000 150 00 180 000 0000 250 san 9000 150 250 350 MCM 325 500 MCM 375 00 180 00 180 403 000 0000 250 000 0000 250 250 350 MCM 325 250 350 MCM 325 500 MCM 375 500 MCM 375 00 180 00 180 482 000 0000 250 000 0000 250 250 350 MCM 325 250 350 MCM 325 500 MCM 375 500 MCM 375 636 NA NA NA NA 786 NA NA NA NA GEH 7252 30 May 2003 GE amp Power Ouality Products INSTALLATION INSTRUCTIONS con
33. tinued Figure 25 Panel Mounted Filters 6 44 Amps 480 VAC 60Hz Interconnection Diagram DISCONNECT LNE SWITCH OVER TEMP INTERLOCK FILTER PANEL OROUND SUPPLIED BY GENERAL ELECTRIC MOTOR DISCONNECT REQURED BY CODE DRIVE SEE USER MANLAL FOR TERMNAL DESIGNATIONS TIL 12 T3 AC MOTOR INPUT REACTOR FOR 5 FILTERS GEH 7252 31 May 2003 GE amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 26 Panel Mounted Filters 52 482 Amps 480 VAC 60Hz Interconnection Diagram OVER TEMP DSCONNE CT LINE NIF RL 11 FUSES REACTOR 2s PANEL 12 5 m s 31 NOTE ONE OR MORE CAPACITOR SSEMBLIES MAY CAPACITOR ASSEMBLY BE USED DEPENDING CURRENT RATING GROUND n 11B FILTER PANEL AND CAPACITOR ASSEMBLIES SUPPLIED BY GENERAL ELECTRIC GROUND MOTOR DISCONNECT REQUIRED BY CODE DRIVE SEE DRNE AC MOTOR INPUT REACTOR REQUIRED FOR 5 FALTERS GEH 7252 32 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Table 9 Capacitor Assembly Terminal Specifications Capacitor Terminals Filter Rating Amps NOTE Two terminals per phase Wire Range AWG Terminal Torque in Ibs 14 10 35 8 40 52 240 4 6 45 1 0 3 50 320 482 6 00 120 Figure 2
34. tor assembly may be mounted above the capacitor assembly as shown in Figure 10 or the assemblies may be mounted separately as shown in Figure 11 The capacitor assembly should be located in the lowest temperature regions of the enclosure generally toward the bottom The reactor and capacitor assemblies are shipped vertically oriented bolted and banded front to back to a common pallet GEH 7252 20 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 15 5 PANEL MOUNTED FILTER INPUT REACTOR MOUNTING DIMENSIONS EIS E C D LABEL TT Eu TABLE 5 S A B C D E F WEIGHT AMPS Inches Inches Inches Inches Inches Inches LBS 6 6 0 5 0 3 4 2 62 2 0 0 281 11 8 6 0 5 0 3 4 2 62 2 0 0 281 11 11 6 0 4 8 3 0 2 10 2 0 0 281 8 14 6 0 5 0 3 3 2 10 2 0 0 281 10 21 6 0 5 3 3 5 2 48 2 0 0 281 12 27 7 3 6 0 3 5 2 35 3 0 0 390 14 34 7 3 5 8 4 0 2 75 3 0 0 390 16 44 7 3 5 8 4 0 2 75 3 0 0 390 16 52 9 0 7 4 4 8 3 16 3 0 0 38 x 0 75 28 66 9 0 7 0 5 3 3 16 3 0 0 38 x 0 75 27 83 10 8 8 5 6 5 3 47 3 63 0 38 x 0 75 51 103 10 8 8 5 6 5 3 47 3 63 0 38 x 0 75 51 128 11 0 8 5 6 7 3 66 3 63 0 38 x 0 75 51 165 10 8 8 5 6 8 3 66 3 63 0 38 x 0 75 62 208 11 0 8 5 7
35. uality Products INSTALLATION INSTRUCTIONS continued Figure 35 52 128 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations THREE PHASE AC INPUT FILTER INPUT A1 1 FILTER INPUT CONNECTION B1 B1 CONNECTION FOR 5 C1 FOR 8 IL g o eal ELS a us 218 C2 3 LE OUTPUT EM 82 TO INVERTER R T A2 FRONT VIEW See Figure 27 for Interconnection Diagram GEH 7252 41 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 36 165 240 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations OPTIONAL INPUT REACTOR FOR 5X MATRIX FILTER OUTPUT A1B1C1 INVERTER THREE PHASE INPUT FRONT VIEW See Figure 27 for Interconnection Diagram GEH 7252 42 May 2003 GE Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued Figure 37 320 482 Amps 480 VAC 60Hz Industrial Enclosures Terminal Locations THREE PHASE AT Bi
36. ucts INSTALLATION INSTRUCTIONS continued Figure 9 34 44 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches 20 00 18 25 0 TN 9 SA 9 ES GEH 7252 15 May 2003 Capacitor amp Power Ouality Products INSTALLATION INSTRUCTIONS continued Figure 10 52 66 Amps 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY 13 00 1 50 EET c o ALLOW sip n C2 A1 oO K B1 H h W B2 C1 a 17 00 1 15 25 e Bl EISE umm 0 50 DIA El 0 is dus E UE 4 PLC Y I ASSEMBLY 11 25 12 0011 25 0 281 DIA MTG HOLES 4 PLC 2 SLOTTED 1 4 20 GND STUD 1 00 0 281 DIA 5 HOLES 4 PLC re 2 SLOTTED ALLOW 11 65 GEH 7252 16 May 2003 Capacitor amp Power Quality Products INSTALLATION INSTRUCTIONS continued NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EIT
37. y selected Filters for variable torque AC drives rated 7 5 Hp and above should be selected for a filter output current rating greater than or equal to the motor current rating If the motor current rating is not available use the NEC motor current rating Filters for variable torque AC drives rated 2 5 Hp should be selected for a filter output current GEH 7252 44 GE Capacitor amp Power Quality Products rating greater than or equal to 105 of the motor current rating If the motor current rating is not available select on the basis of 10596 of the NEC motor current rating Filters for variable torque AC drives rated less than 1 5 Hp should be selected for an output current rating greater than or equal to 110 of the motor current rating or 11096 OF the NEC motor current rating For constant torque AC and DC drive applications operating from six pulse rectifier front ends selected a filter current rating according to application engineering note Matrix Filter Operation in Constant Torque Applications with Six Pulse Rectifiers or consult GE engineering For phase controlled DC drive applications select filter current rating per application note Matrix Filter with Phase Controlled DC Drivers Where a single filter is used to feed multiple drives the output current rating of the filter should be selected to equal the total current rating of the individual drives when calculated according to the instructions above
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