Garland E24-12H User's Manual
Contents
1. sees va keda Jansa ik 4 ELECTRICAL 5 5 INTRODUCTION ni aaa asi Eroika ee 6 Rating Pla E 6 INSTALLATION 6 me aada aa E 7 ee aadi 7 Leg SAN AR eee 7 Electrical CONNGCHONS sie ssa mada aeta 7 E2472H Hot Plate Tim io ae NSA 7 E24 Series GOES mane sundae Ore saved en ka ren oga 7 INITIAL OPERATION 8 Griddle Seasoning Instructions 8 OPERATION FEE eeta a ee a memm 8 Open Wy pe GOMES a rne EEEa ira A Ken 8 E24 Series Griddles ee ank s Se 8 Calibration of the Griddle Thermostat 9 MAINTENANCE AND 10 Exterior Cleaning 10 Cleaning Of Top Surface Heating Elements 10 Griddle CL GAN ERROS EENE RAAE elja 10 Part 1009080 Rev 5 01 25 08 Page 3 DIMENSIONS 29 E24 12H 737mm E24 24G E24 36G E24 48G E24 60G and E24 72G 7 REAR CABLE 178mm a z2. 177 C In order to allow the griddle temperature to stabilize the controls must be allowed to cycle three times before taking a test reading 3 Check the temperature reading when the thermostat cycles off by placing the sensor firmly on the center of each section of the griddle surface Take a second temperature reading when they thermostat cycles back on Make a note of this reading The average of the two readings should be 20 of 350 set temperature the average is more than the 20 tolerance recalibrate as follows Part 1009080 Rev 5 01 25 08 4 Carefully remove the thermostat dial not disturbing the dial setting 5 Hold the dial shaft steady and with a screwdriver turn the calibration screw that is located inside the thermostat shaft clockwise to decrease and counter clockwise to increase the temperature A 1 4 turn 25 F change 6 Replace the thermostat dial and repeat steps 1 through 3 to verify ifthe correct adjustment has been made Dial Shaft Calibration Screw Head Calibration i Screw Head i Increase Decrease 1 4 Turn Page 9 MAINTENANCE AND CLEANING NOTE Disconnect line cord from the power supply or turn the power off at the circuit breaker before cleaning of servicing for your protection against electric shock Exterior Cleaning Establish a regular cleaning schedule Any spills should be wiped off immediately 1 Wipe exposed cleanable surface when cool with
3. Garland INSTALLATION AND OPERATION MANUAL GARLAND COUNTER TOP HOT PLATES amp GRIDDLES MODELS E24 12H E24 24G E24 36G E24 48G E24 60G amp E24 72G 9 D 1 PLEASE READ SECTIONS OF THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EOUIPMENT AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EOUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES IN CANADA THE CANADIAN ELECTRICAL CODE PART 1 AND OR LOCAL CODES IN USA THE NATIONAL ELECTRICAL CODE ANSI CURRENT EDITION ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with th
4. 10 1 220 380 415V 2N 240 415V E24 48G 38OVIN 220 380V 0 2 12 12 12 16 16 16 20 20 20 24 E24 72G 24 4 480 24 16 1 16 1 1 5 5 6 15 415V 2N 33 240 415 E24 60G 380V 2N 220 380V 415V 2N 240 415V E24 72G 380V 2N 2 220 380V Part 1009080 Rev 5 01 25 08 Page 5 3 3 g 4 0 3 4 4 0 3 4 4 0 3 4 0 3 6 7 0 3 EIKI a ELECTRICAL SPECIFICATIONS Continued LOADING CHART E24 H Hot Plate Nominal Amperes Per Line Totalkw 3 Phase ss Single Phase x IZ Export voltage available request Specify wiring required kW loadings are reduced on 220 volt systems Standard wiring 240 volt 220 240 or 208 volt 197 219 single or three phase INTRODUCTION Your new equipment should be given regular care and Rating Plate maintenance Periodic inspections by your dealer or a qualified service agency are recommended When corresponding with the factory or your local authorized factory service center regarding service problems This product has been certified as commercial cooking or replacement parts be sure to refer to the particular unit equipment and must be installed by professional personnel by the correct model number including the prefix and suffix as specified letters and numbers and the warranty serial number The rating plate affixed to the unit contains this information The rating plate is
5. a mild detergent and hot water Stubborn residue spots may be removed with a lightweight non metallic scouring pad Dry thoroughly with a clean cloth 2 Stainless steel should be cleaned using a mild detergent a soft scouring pad and hot water If it necessary to use non metallic scouring pad always rub in the direction of the grain in the metal to prevent scratching Use a water based stainless steel cleaner Dracket Twinkle ifyou want a high shine Never use steel wool on Stainless steel 3 The control panel surface is easily cleaned with hot water soap anda soft cloth Do not use hard abrasives solvent type materials or metallic scouring pads since these will scratch or cloud the surface 4 Never spay the perforated areas or control panel with steam or water this will allow moisture into the control cavity which could damage electrical components Cleaning Of Top Surface Heating Elements Surface elements may be raised to permit removal of the spillover burner bowl located under the surface elements Spillover burner bowls may be cleaned wiped dry and replaced The Cooking top may be wiped with a damp cloth using a mild detergent and warm water Rinse with clear warm water and dry thoroughly Page 10 Griddle Cleaning To produce evenly cooked perfectly browned griddle products keep the griddle free from carbonized grease Carbonized grease on the surface hinders the transfer of heat from the griddle surface to th
6. indicator lamps will come ON and will continue to cycle OFF and ON as the thermostat operates Do not waste electricity or abuse eguipment by leaving thermostat at high temperature settings if not required Throughout all idling periods set the thermostat to low temperature settings to keep the griddle warm Re set thermostat as reguired for periods of heavy use Turn the thermostat to OFF at end of daily operation Part 1009080 Rev 4 01 25 08 OPERATION Continued Calibration of the Griddle Thermostat Equipped with commercial duty snap action electric thermostats these units are designed to open on temperature rise Field re calibration is seldom necessary and should not be resorted to unless experience with cooking results definitely proves that the control is not maintaining the temperature to which the dial is set NOTE NO ATTEMPT TO RECALIBRATE THE GRIDDLE CONTROL SHOULD BE MADE WITHIN THE WARRANTY PERIOD IF THE CONTROL IS OUT 20 F FROM THE DIAL SETTING THE CONTROL WILL BE REPLACES UNDER WARRANTY IF SOMEONE ATTEMPTS RECALIBRATION DURING THE WARRANTY PERIOD THERE WILL BE NO WARRANTY ONTHE CONTROL THAT WAS TAMPERED WITH Calibration Instructions 1 Usea test instrument surface pyrometer with a special disc type thermocouple or reliable surface type thermometer Note A drop of oil on the face of the disc will provide better contact with the griddle plate 2 Turn all griddle thermostats to 350
7. left of the appliance Remove the shield to expose the terminal block Make the necessary connection and replace the shield These appliances have no fusing Page 7 INITIAL OPERATION Before use allow the griddle plate to reach room temperature Clean the griddle surface thoroughly by washing with hot water and mild soap to remove rust preventative Rinse and dry well Griddle Seasoning Instructions 1 Remove all factory applied protective material by washing with hot water mild detergent or soap solution 2 Applya thin coat of cooking oil to the griddle surface about one ounce per sguare foot of griddle surface Spread over the entire griddle surface with a cloth to create a thin film Wipe off any excess oil with a cloth OPERATION Open Type Burners It should be pointed out that the open burners are not designed or intended heavy duty service Use of large stockpots will severely damage the surface elements and is not normally covered under the warranty policy It is recommended that cooking utensils no larger than 10 254 mm in diameter and with a capacity no larger than 1 gallon 3 79 liters be used on the surface elements Infinite switches are used to control the front and rear heating elements Numbers on switch knobs provide the following 5 High Heat 5 3 Medium Heat 3 10 Low Heat Setting the switches between these numbers will give intermediate heats Switches are reversible and may be turned rig
8. a ENTRANCE Va re I 29 1 4 743mm 12 13 16 325mm Add 4 102mm to height if sanitary legs used Page 4 15 381 mm 11 1 4 2 REAR CABLE 51mm 8 1 2 2216 23 1 4 591mm 4 1 8 105mm 1 7 8 48mm 24 610mm Griddle 36 914mm Griddle 48 1219 mm Griddle 60 1524 mm Griddle 72 1829 mm Griddle 15 3 8 28 29 32 391mm 734mm Part 1009080 Rev 4 01 25 08 ELECTRICAL SPECIFICATIONS 24 Grill Loading Chart Delta Domestic Wiring 4 0 8 3 4 0 4 0 4 0 4 0 4 0 24 24 24 36 4 28 20 28 r 240 12 aso n aa E24 48G 16 40 16 28 20 240 480 20 28 24 209 24 208 240 480 208 240 80 208 240 480 208 E24 60G 240 480 208 240 480 2 7 es 83 144 1677 0 0 o 0 eo sos 333 soa 769 eo se7 eo 200 144 220 333 soo sss 962 aan s77 0 AJA ojo 4 4 4 4 4 4 ese ses nsa E24 Grill Loading Chart Export wye li Total kW Load Amps Per Phase oltage ota kWL1 kWL2 KWL3 11 415V 2N 240 415V E24 24G 380V 2N 67 220 380V 415V 2N 240 415V E24 36G 380V 2N
9. e food product This results in uneven browning and loss of cooking efficiency and worst of all carbonized grease tends to cling to griddle foods giving them a highly unsatisfactory and unappetizing appearance To keep the griddle clean and operating at peak performance follow these simple instructions 1 After each use clean the griddle thoroughly with a grill scraper or spatula Wipe off any excess debris left from the cooking process 2 Once a day clean the griddle surface with a grill brick and grill pad Remove the grease container and clean thoroughly in the same manner as any ordinary cooking utensil 3 Once a week clean the griddle surface thoroughly If necessary use a grill stone or grill pad over the griddle surface Rub with the grain of the metal while still warm A detergent may be used on the plate surface to help clean it but care must be taken to be sure it is thoroughly removed After removal of the detergent the surface of the plate should be covered with a thin film of oil to prevent rusting To remove discoloration use a non abrasive cleaner Before re using the griddle must be re seasoned Keep the griddle drain tube to the grease container clear at all times Empty grease trough below the griddle frequently The front grease trough should be washed using a hot mild detergent or soap solution Rinse with clear warm water and dry thoroughly CAUTION This griddle plate is steel but the surface is relat
10. e product or any product that has its serial number defaced obliterated or removed or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES GARLAND COMMERCIAL RANGES LTD 185 East South Street 1177 Kamato Road Mississauga Ontario L4W 1X4 Freeland Pennsylvania 18224 CANADA Phone 570 636 1000 Phone 905 624 0260 Fax 570 636 3903 Fax 905 624 5669 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DO ENGLAND Telephone 081 561 0433 Fax 081 848 0041 Part 1009080 Rev 5 01 25 08 2004 Garland Commercial Industries Inc IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of california to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Page 2 Part i 1009080 Rev 4 01 25 08 TABLE OF CONTENTS IMPORTANT 1 1 2 DIMENSIONS iona vak
11. ht or left Surface heating units should not be left on high heat if not covered by a cooking utensil Turn the switch to number 4 position or lower when units are idling Failure to do this will shorten the life of the surface heating elements Page 8 3 Turn on all thermostats some discoloration will occur when heat is applied to the steel 4 Heat the griddle slowly for 15 to 20 minutes then wipe away the oil Repeat the procedure 2 to 3 times until the griddle has a slick mirror like finish Do this until you have reached the desired cooking temperature IMPORTANT Do not attain 450 2327 on the thermostat control during the break in period The griddle will not require re seasoning if it is used properly ifthe griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again If the griddle is cleaned with soap and water it will be necessary to re season the griddle surface again Two 2 pilot indicator lamps are provided one for each heating unit and these will illuminate when heat is being produced by the elements E24 Series Griddles All E24 series griddles are thermostatically controlled from 125 to 450 F 52 to 232 C To operate turn the thermostats to desired temperature Indicator lamps will come ON and as the griddle areas reach the desired temperature the indicator lamp will OFF As the thermostats call for more heat the
12. ively soft and can be scored or dented by careless use of a spatula Be careful not to dent scratch or gorge the plate surface This will cause food to stick in those areas Also note since this is a steel griddle if a light coat of oil is not always present rust will develop on exposed area Part 1009080 Rev 4 01 25 08 Part 1009080 Rev 5 01 25 08 11 Garland
13. located on the main back panel behind the unit on hot plates For griddles the plate is located on the grease drawer slide remove the grease drawer to access Before attempting the electrical connection the rating pate should be checked to ensure that the unit s electrical characteristics and the supply characteristics agree Page 6 Part 1009080 Rev 4 01 25 08 INSTALLATION Unpacking units carefully and provide the necessary space on counter of back bar All units must be installed following the minimum back and side clearances stated on the tag affixed to each individual unit To insure proper field wiring size check tag attached to the rear of the unit near knockout Leg Installation 1 All units are shipped with N S F approved legs These legs must be installed to provide a minimum clearance of 4 102mm between he counter top and bottom of the appliance in order to meet the National Sanitation Foundation reguirements 2 When using the legs described above raise the front of the appliance and screw the leg into the leg retaining nut provided at each corner of the appliance repeat at each rear 3 The unit may be leveled by adjusting the legs Use a spirit level and level the appliance four 4 ways across the front and back and down left and right edges NOTE Griddles may not rest evenly on the appliance body if the appliances are not leveled Electrical Connections Before attempting the elec
14. trical connection the rating plate should be checked to ensure that the unit s electrical characteristics and the supply characteristics agree Installation of the wiring must be made in accordance with UL 197 Commercial Electric Cooking Appliance Standards Local and or National Electrical Code and ANSI NFPA 70 1990 and include Part 1009080 Rev 5 01 25 08 1 Switch panel size 2 Overload protection 3 Wire type 4 Wire size 5 Temperature limitations of the wires 6 Method of connection Cable Conduit etc The service line enters though the rear of the unit and is to be connected to the terminal block Input voltage and phasing must match the unit s voltage and phasing Visually check all electrical connections Energize the electrical connections NOTE Appliances are not internally fused They must be connected to a suitable disconnect box in accordance with local code E24 12H Hot Plate Electrical connection to the terminal may be made though the knockout on the main back Front access is gained by raising the rear surface element and removing bowl The terminal block shield is located toward the back lower left of the unit E24 Series Griddles The electrical connections may be made though the knockout at the rear of the unit to the terminal block located behind the terminal block shield Front access is gained by raising and propping the griddle plate The terminal block shield is toward the back and
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