Home

Frymaster TB14 User's Manual

1. 1H9IM luo jeng 8 5 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 1 Accessories 7 it HY 7 OX XX 7 C 0 OY YM PE Uy LYLE NIM 202 gt Jj SSS Z ITEM PART COMPONENT 1 803 0022 Basket TB14 2 803 0277 Grid Assembly Frypot 3 810 1403 Basket Hanger Wireform 4 803 0278 Brush Teflon L Shaped 5 106 16375 Vat Cover Frypot Optional 9 1 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 2 Cabinetry and Related Components 9 2 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 2 Cabinetry and Related Components cont ITEM PART COMPONENT 1 823 3248 Support Leg Without Optional SUFF Filter Only 2 200 1148 Channel Base Front amp Rear Without Optional SUFF Filter Only 3 201 3563 Side Cabinet Left Painted 4 202 3563 Side Cabinet Right Painted 5 210 2804 Duct Door Access 6 210 1380 Panel Outer Door 7 200 1379 Panel Inner Door 8 200 1301 Pin Door 9 810 2265 Spacer Nylon i 816 0529 Bumper Rubber Self Adhesive 10 810 0066 Magnetic Catch Door 11 810 2105 Handle Chrome gt 809 0918 Screw 10 24 x gt Slotted Head Use Wi
2. E gt 0866 08 w Sc 3dV1 LV3H 1 HOLMS To 2927908 INO d ATA SSVd A8 108 Nid 8 219191 5 Te gr xp 2440682 9 2 T 3A IVA AVE Sv9 1HM OVA 021 w mA T3A IHM ZECOL8 SVO c CTP Ave 95 20 8 SVO p e 9980 08 Nd M 709 M3INHOJSNVHL S nma 96708 i SEL fee LAL 1HM is L ILLA 7 IU pa 6956208 LIWN IH THM 8696 08 S OEZ m m 2256208 dWV Z A SLL D LINDYID L1 8 y z 1HM LINDYIO A 14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTING 8 4 2 14 Series Interface Board Enlarged View Jeynduio 93 uo L 2 L jeune L qasn LON 1646 7714 1542 2 Ta qasn LON LSdS 2714 1842 Lys pon Ip 5 Anun 1 NER PA RG e LA r a T i Y He I 1 FALAN p m 1V3HH mu mil mu A971 Ave A978 er lv agoud
3. Wait approximately 5 minutes for accumulated gas to disperse E Note Inspect high limit thermostat temperature probe location prior to filling frypot with water or oil Ensure that connecting hardware is intact and bulbs are properly attached Fill the frypot with oil or water to the bottom OIL LEVEL line scribed on the frypot back Ensure that heating tubes are covered in liquid prior to engaging burners Open the manual shut off valve on the incoming service line Apply lighted match or taper to the pilot burner head 87 the gas cock dial on the control valve to Pilot then depress and hold the dial until the pilot stays lit 6 approximately 1 minute If the pilot fails to stay lit depress the dial and re light the pilot depressing the dial longer before releasing When pilot stays lit turn the gas cock dial to ON Turn computer on then ensure the main burners ignite from the pilot OJo 4 2 14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 2 Boil Out Procedure A DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process To lessen the chance of boil over turn the fryer s gas valve knob to the PILOT position occasionally A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtra
4. close the frypot drain valve Fill empty frypot with mixture of cold water and detergent Follow detergent instructions when mixing NOTE Boil Mode will not turn on both sides of computer Each side will have to be turned on separately 6 5 14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION 6 2 1 Boil Feature cont 2 To program computer for boil feature press either 0 switch 3 Press the 7 switch CogE will appear in the left display 4 Enter 1 6 5 3 in that sequence The right display will read o iL The temperature i is automatically set for 195 F 91 C The fryer will attain this temperature and remain there until either 0 switch is pressed which cancels the mode In high altitude locations constantly monitor the fryer for over boil conditions If over boil occurs turn off fryer immediately allow to cool and re enter boil out mode to continue the boil out operation SEE CHAPTER 4 2 FOR ADDITIONAL BOIL OUT PROCEDURES 6 2 2 Temperature Selection Fahrenheit to Celsius 1 To change the computer temperature from Fahrenheit to Celsius or Celsius to Fahrenheit press either 0 switch 2 Press switch CodE will appear in the left display 3 Enter O 1 6 5 8 in that sequence The computer will automatically convert the temperature from Fahrenheit to Celsius or Celsius to Fahrenheit 4 Press the 4 switch to display the temperature in the
5. Equipment Installed at High Altitudes ss 2 3 2 7 Receiving and Unpacking Equipment 2 4 3 INSTALLATION 14 22 4 3 1 3 1 Installing the _____________________________________________ 3 1 3 2 Leveling the Fryer fryers equipped with legs only 3 1 3 3 Installing Casters and Legs 24444 3 2 34 GasCategories 3 3 3 5 Electrical 5 ___________________________ 3 6 4 FRYER OPERATIONS LLLA 4 1 4 1 Initial Start up LLL 4 1 4 2 Boil Out Procedure _________________________________ 4 3 4 3 Final Preparation LLL 4 4 5 1 5 2 5 3 5 4 6 1 6 2 7 1 7 2 7 3 7 4 7 5 8 1 8 2 8 3 8 4 9 1 9 2 9 3 9 4 9 5 9 6 9 7 lt Frymaster 14 Series Gas Fryers Installation amp Operation Manual TABLE OF CONTENTS CONT BUILT IN FILTRATION General ss sss LL COMPUTER ______________ Operating Fryers with Computer Magic 111 5 Computers Programming the Computer Magic III 5 Computer PREVENTATIVE MAINTENANCE ________________________________ TROUBLESHOOTING OZ OoOO K amamamaaaaaaaa 14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 After Purchase In order to improve service have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment Authorized Service Technician FASC Address Telephone Fax M
6. Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE Price 10 00 PRINTED IN THE UNITED STATES 4 800 551 8633 819 5941 OCTOBER 2002
7. container or cut it into small pieces and pack it below the heat tubes between the tubes and on top of the tubes leaving no air spaces around the tubes Do not disturb or bend the sensing bulbs Never set a complete block of solid shortening on top of the heating tubes To do so will damage the heating tubes and frypot and void the warranty C Press the 0 switch to turn fryer on The burners will initially operate in the MELT CYCLE mode until the shortening reaches 180 F 82 C It will then automatically switch to normal operation D When the frypot 15 filled and the shortening is melted carefully replace the frypot crumb screen over the heat tubes Wear oil proof insulated gloves to avoid the potential for burn injury when replacing crumb screen E Before starting operation program the computer to the probable working temperature and wait for the temperature to stabilize 4 4 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION A WARNING Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtration system particularly the aspects of oil filtration draining and cleaning procedures A WARNING When operating the filtration system never leave the filt
8. enue A uoneJedo 9 5 5 Ser 59106 L TB14 Series With Built In Filtration PARTS LIST INCLUDED rymaster Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Coneneraa Food pepret Service 8195941 24 Hour Service Hotline e 1 800 551 8633 819 5941 2002 Please read all sections of this manual and retain for future reference NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 3 of this manual for specifics NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is
9. newly selected mode 6 2 3 Constant Oil Temperature Display Mode 1 To program constant temperature display press the 0 switch 2 Press the switch CogE will appear in the left display 3 Enter O O display constantly in the right display a full pot and in both displays a split pot 1 6 5 L in that sequence The cooking oil shortening temperature will NOTE During the product cooking process the cooking time will not be displayed but timing will be taking place 4 To remove the constant oil temperature display and display the cooking time repeat Step 2 and Step 3 6 6 14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCE 7 1 General DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil shortening If water comes in contact with oil shortening heated to cooking temperature it will cause spattering of the oil shortening which can result in severe burns to nearby personnel Any equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception The TB14 Series gas fryer should be kept clean during the working day and thoroughly cleaned at the end of each day Below are recommendations for daily weekly and periodic preventative maintenance 7 2 Daily WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read
10. of electrical components should be performed by an authorized service agent only The problems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence 8 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve 15 open and gas 15 present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Remove pilot burner gas supply line and check for contamination blow out if necessary then reinstall Pilot burner ignites but will not remain lit when gas valve manual knob 15 released 1 Check that thermocouple lead is properly screwed into thermocouple connection bushing on gas valve 2 Remove end of thermocouple lead from thermocouple connection bushing and clean with fine sandpaper or emery cloth 3 Pilot flame may be too high or too low Adjust pilot flame adjustment screw so that pilot flame extends about 4 inch 19 mm above the top of the pilot burner 8 1 14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTING 8 2 Pilot Burner Malfunction cont 8 3 4 Check all connections for cleanliness and security Pilot flame of proper size but is unstable Flame wavers and does not envelop the thermocouple completely at all times 1 Check for drafts that might be caused by air conditioning equipment or make up air apparatus Turn air m
11. or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 C 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening DANGER Allow oil shortening to cool to 100 F 38 C before draining into an appropriate container for disposal 5 7 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 4 Operating the Filter cont A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil shortening DANGER When draining oil shortening into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container DANGER NEVER attempt to drain cooking oil or shortening from the fryer with the burner lit Doing so will result in a flash fire if the oil or shortening splashes onto the burner Also applying burner heat to an empty frypot will severely damage the frypot and void all applicable warranties A DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil or shortening will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to t
12. switch If display is in use hold time will count down invisibly until display 15 free 6 1 2 Checking Temperature A Check the cooking oil shortening temperature at any time by pressing the 4 switch once Check the setpoint by pressing the 4 switch twice During the idle periods when the fryer is on but not in use should appear on both displays on a single frypot computer will appear on the display of the side that is turned on in a split vat computer If not check actual temperature and setpoint If you suspect a defective probe check the cooking oil shortening temperature with a thermometer Insert the thermometer within 1 inch of the vessel mounted probe Verify that the computer readout is within 5 F 42 C of the thermometer reading NOTE The electronic circuitry can be affected adversely by current fluctuations and electrical storms If for no apparent reason the computer does not function or program properly reset the computer by unplugging the power cord and plugging it back in 6 2 Programming the Computer Magic 111 5 Computer 1 2 Activate computer by pressing either 0 switch To enter the program mode first press the switch CogE will appear in the left display If you have pressed this switch in error and do not wish to program press the switch again Note The computer will flash B 5 if cooking is in progress J 1 6 5 0 in that sequence
13. this restraint must be reconnected after the fryer has been returned to its originally installed position mm After hook up bleed the gas line of air to ensure that the pilot light will 1gnite quickly K CE Standards If the unit is to be installed with flexible coupling use a commercial flexible coupling certified as NF D 36123 or other national standard or a quick disconnect device certified NF D 36124 or other national standard 3 5 Electrical Connections The fryer when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition DANGER This fryer is equipped with a three prong grounding plug for protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG The rating plate and wiring diagram are located inside the front door The fryer is equipped with a 20 single phase 60 hertz system Domestic or 230VAC single phase 50 hertz system International CE Do not cut or remove the ground prong from the power cord plug Do not attempt to use the fryer during a power outage DANGER This appliance requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a powe
14. to NPT BM Valve Drain 1 74 Full Port Includes Washers and Nuts Stop Valve Handle Activator Actuator Drain Handle Arm Push Pull Retainer Valve Handle Nut Nipple 1 74 NPT x Close BM Elbow Bracket Assembly Drain Valve Nipple Toe 1 74 x 6 1 8 Handle Drain Valve Washer Drain Valve Handle Pin Cotter Drain Valve Handle Cap Red Vinyl Drain Valve Handle Burner Pilot Natural Burner Pilot LP Gas Line Pilot x 17 2 Thermocouple Thermopile Not Illustrated 9 9 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 7 Oil Return Components PART 823 3531 809 0843 823 3344 809 0885 202 3538 809 0842 200 1341 809 0818 809 0803 809 0823 807 2104 809 0846 810 2144 807 1420 COMPONENT Handle Oil Return Pin Cotter Oil Return Handle Actuator Handle Oil Return Washer Actuator Bracket Oil Return Microswitch Nut 4 40 Nylock Bracket Microswitch Rod Oil Return Handle Screw 8 x 72 Type B Bolt 74 20 x Hex Head GR5 Nut Nylock 74 20 Microswitch Oil Return ocrew 4 40 x 1 opacer Microswitch otrip Heater 120V 25W 36 L Oil Return System Not Illustrated 9 10 LU Frymaste E nodis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711
15. to enter the program mode 5 P x Setpoint will appear in the left display This is for setting the cooking temperature The temperature previously selected will be displayed in the right display Enter new temperature Press the switch to lock in temperature setting If the setting 1s correct press the switch to cancel the selection SELP Select Product will appear in the left display Press the product button to be programmed SNS will appear in the left display The sensitivity number previously selected will be displayed in the right display Enter the new desired sensitivity number the range is 1 to 9 Enter 0 for no sensitivity Press the switch to lock in the setting 6 4 14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION 6 2 Programming the Computer Magic 111 5 Computer cont Sensitivity adjusts computer cooking time to compensate for the drop in cooking oil shortening temperature when a basket of product is placed into the fryer Sensitivity decreases or increases cooking time to counterbalance variances in product density basket load size and initial temperature A proper sensitivity setting will ensure a high quality product For example 4 ounces of fries can be programmed to cook to the same quality as 2 pounds A good initial setting is 4 or 5 Some experimenting with the range of 1 to 9 may be required to achieve optimum quality 7 COOC will now appear in the left display A pre
16. 0247 813 0173 813 0022 813 0515 823 3800 200 1230 813 0608 810 0697 826 1392 COMPONENT Switch Toggle Mount Inlet Holder Fuse Buss Fuse 2 Amp Slow Blow Cover Inlet Mount Pump Filter 5 GPM Motor Pump 115 230VAC 1 3 HP Transformer 120 24V 40VA Relay MEC GL DPDT 24A Nipple 72 NPT x 3 BM Nipple 72 NPT x 1 72 BM Elbow 2 NPT 90 BM Bushing 72 x 3 8 NPT BM Nipple 3 8 NPT x Close BM Valve Ball 3 8 Tee 2 NPT BM Elbow Street 72 NPT 90 BM Plug Hex 72 NPT BM Nipple 72 NPT x 3 72 BM Union 72 NPT BM Nipple 72 NPT x Close BM Nipple 72 NPT x 12 BM Manifold Assembly Suction Bracket Base Suction Manifold To Base Coupling Full 2 NPT BM Disconnect Male O Ring Suction Manifold Disconnect Qty 5 Not Illustrated 9 6 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 5 Filter Pan Components ITEM 1 Ooh W N CO 10 11 12 PART 106 2257SP 810 0006 809 0822 809 0820 210 2291 809 0805 813 0679 813 0684 823 3736 823 3790 803 0317 803 0002 823 3795 823 3798 823 3797 COMPONENT Pan Assembly Filter SUFF 50 Caster 2 Bolt 74 20 x 7 Steel Nut 74 20 Oval Locking Insert Caster Mount Screw 14 20 x 7 2 Plug 1 8 SS Square Head Female Disconnect Plug 3 8 SS Hex Pan Pick up Tube Basket Crumb Catcher Grid Filter Pan Paper Filter Powder Filter Ring Hold Down Filter Pa
17. 4 Hex Bolt Front Front or Rear Leg with Mounting Plate Fo LL d Adjust as Front Caster 5 Swivel w Brake bee ee eee ee ee ee L ee eee eee eel Caster Leg Installation and Adjustment A WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 3 2 14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration This equipment is manufactured to use the type of gas specified on the rating plate attached to the door Connect equipment stamped NAT only to natural gas and that stamped PRO only to LP Propane gas Installation shall be made with a gas connector that complies with national and local codes Quick disconnect devi
18. 800 1000 427 538 C Check air movement during installation Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer Adequate distance must be maintained from the flue outlet of the fryer s to the lower edge of the filter bank Per NFPA Standards No 96 a minimum of 18 inches 45 cm should be maintained between the flue s and the lower edge of the exhaust hood filter Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 6 Equipment Installed at High Altitudes A The fryer input rating BTU hr 15 for elevations up to 2 000 feet 610 m For elevations above 2 000 feet 610 m the rating should be reduced four percent for each additional 1 000 feet 305 m above sea level The correct orifices are installed at the factory if operating altitude 15 known at time of the customer s order 2 3 14 SERIES GAS FRYERS CHAPTER 2 I
19. Installation If the fryer is installed with legs do not push the fryer to adjust its position Use a pallet or lift jack to lift the fryer slightly then place the fryer where it 1s to be installed Relocating the fryer Remove all weight from each leg before moving a fryer with legs installed Do not slide the fryer on the legs If a leg becomes damaged contact your service agent for immediate repair replacement 3 2 Leveling the Fryer fryers equipped with legs only A B All Installations If the floor 1s uneven or has a definite slope it 15 recommended to place the fryer on an even platform Place a spirit level across the top of the fryer and level the unit both front to back and side to side If it 15 not level the unit may not function efficiently the oil may not drain properly for filtering and in a line up it may not match adjacent units Adjust to the high corner and measure with the spirit level If floor 1s uneven level the unit with the screw adjustments on each leg ensure minimum clearances as discussed in Chapter 2 are maintained during the leveling procedure Re leveling If the fryer is moved re level the fryer following the above instructions The install must be reviewed at the time of installation to ensure 1t meets the intent of these instructions A CAUTION Fryers must be at room temperature empty of oil and if fitted with legs lifted during movement to avoid damage and possible bodily injur
20. MPORTANT INFORMATION 2 7 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed B After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility 1s between the carrier and the dealer If your equipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and 1s signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment 1s unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Frymaster Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Remove all plastic skin from sides front and doors of the fryer s Failure to do this prior to initial fryer operation will make it very difficult to remove later 2 4 14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 1 Installing the Fryer A Initial
21. MULATE IN TRAY DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION 6 1 Operating Fryers with Computer Magic 111 5 Computers Q 2 DESCRIPTION Lighted Display left display of various functions and operations Lighted Display right display of various functions and operations Program Lock and Temperature Check Switch locks program in computer and or displays frypot temperature when depressed Power Switches either switch turns power ON or OFF Product and Coding Switches provides access to computer and programming functions Programming Switch used when reprogramming the computer memory WARNING Before turning on computer ensure the fryer is filled with cooking oil shortening or water NEVER allow water to enter the Filtration System 6 1 14 SERIES GAS FRYERS CHAPTER 6 COM
22. PUTER OPERATION 6 1 1 Equipment Setup and Shutdown Procedures Setup WARNING Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON OFF switch 0 to the ON position Failure to do so could damage the frypot 1 the frypot with vegetable oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat 15 applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil If solid shortening is used pack solid shortening into the cool zone of the frypot Continue to pack shortening in frypot to the bottom OIL LEVEL line 2 Ensure that the power cord s is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 3 Ensure that the vegetable oil level is at the top OIL LEVEL line when the vegetable oil is at its programmed cooking temperature It may be necessary to add vegetable oil to bring the level up to the proper mark after the oil has reached the programmed cooking temperature If solid shortening is used the MELT cycle MUST be used to melt the shortening It may be necessary to add solid shortening to bring the level up to the proper mark after the packed shortening has melted DO NOT DISABLE OR CANCEL THE MELT CYCLE UNTIL ALL SOLID SHORTENING HAS MELTED Shutdown 1 Press the ON OFF switch 0 to the OFF
23. Service Personnel 1 6 1 Definitions A Qualified and or Authorized Operating Personnel 1 Qualified authorized operating personnel are those who have carefully read the Information in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual 1 2 14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 6 1 Definitions cont B Qualified Installation Personnel l Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered this manual C Qualified Service Personnel l Qualified service personnel those who are familiar with Frymaster equipment and have been authorized by Frymaster to perform service on Frymaster equipment authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Service Centers FASCs was included with the fryer when shipped from the factory Failure to use qualified service personnel will void the Frymaster warranty on your equipment 1 3 14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 Product Description Frymaster TB14 Series gas fryers are energy efficient tu
24. UILT IN FILTRATION 5 4 2 Filter Operation cont 9 10 11 After all oil 1s pumped back into the frypot bubbles will form indicating air in the oil return lines Allow the oil to bubble for 10 15 seconds to ensure all shortening oil 15 evacuated from the return lines Push the yellow handle to close the oil return valve and deactivate the filter pump see this section Step 5 for additional reference If the oil level is low add oil until the level is at the top OIL LEVEL line Remember the oil 1s at operating temperature Replace the frypot grid using care not to splash hot oil Turn the fryer on 5 12 5 w Allow the shortening oil to bubble for 10 15 seconds to ensure evacuation of all shortening oil in the return lines m p Esd P i d LT Ee Ae A a 4 ar wr 7 rt i Add oil shortening until the oil level is at the top OIL LEVEL line DO NOT OVERFILL THE FRYPOT Replace the frypot grid using care not to splash hot oil 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 4 2 Filter Operation cont 12 Do not allow crumbs to accumulate in the crumb tray The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH day see DANGER statement below Empty the filter pan crumb tray into a fire proof container at the end of frying operations each day DO NOT ALLOW CRUMBS TO ACCU
25. alth and a safe environment the fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 7 5 Stainless Steel Care A WARNING DO NOT let water splash into the tank of hot oil It will splatter and can cause severe burns All stainless steel fryer cabinet parts should be wiped regularly with hot soapy water during the day and with a liquid cleanser designed for stainless steel at the end of each day A Do not use steel wool abrasive cloths cleansers or powders B Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove C Ifit is necessary to scrape the stainless steel to remove any encrusted materials soak the area first to soften the deposit then use a wood or nylon scraper only 7 3 14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTING 8 1 General A DANGER Hot cooking oil shortening will cause severe burns Never attempt to move this appliance when filled with hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair
26. ations must meet 2 Canadian installations must meet American National Standard Institute CAN 1 B149 Installation Codes ANSI Z83 11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E Pleasant Valley Road Don Mills ONT M3B 2R3 Cleveland OH 44131 National Electrical Code Canadian Electric Code c22 1 part 1 ANSI NFPA 770 Canadian Standards Association American National Standard Institute 178 Rexdale Blvd 1430 Broadway Rexdale ONT M9W R3 New York NY 10018 NFPA Standards 96 and 211 National Fire Protection Association 470 Atlantic Avenue Boston MA 02110 2 2 14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 4 Pre Installation cont 3 CE EXPORT STANDARDS Fryer installation must conform with local codes or in the absence of local codes to the appropriate national or European Community CE standards 2 5 Air Supply and Ventilation Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as well as for service and maintenance A B Do not connect this fryer to an exhaust duct Correct installation and adjustment will ensure adequate airflow to the fryer system A commercial heavy duty fryer must vent its combustion wastes to the outside of the building A deep fat fryer must be installed under a powered exhaust hood or an exhaust fan must be provided in the wall above the unit as exhaust gas temperatures are approximately
27. be style gas fired units design certified by the International Approval Services AGA CGA National Sanitation Foundation NSF and manufactured to their basic performance and application specifications All units are shipped completely assembled with accessories packed inside the frypot All units are adjusted tested and inspected at the factory before shipment Sizes weights and input rates of all models are listed this manual NOTE The on site supervisor is responsible for ensuring that operators are made aware of inherent dangers of operating a deep fat fryer particularly aspects of oil filtration draining and cleaning of the fryer 2 2 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil better 2 3 Rating Plate The rating plate is attached to the inside right hand corner of the front door panel Information provided includes the model and serial number of the fryer BTU hr input of the burners outlet gas pressure in inches W C mbars and whether the unit has natural or propane gas orifices A DANGER Fryers MUST be connected ONLY to the gas type identi
28. by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier NOTICE If during the warranty period the customer uses a part for this Enodis equipment other than an unmodified new or recycled part purchased directly from Frymaster Dean or any of its authorized service centers and or the part being used is modified from its original configuration this warranty will be void Further Frymaster Dean and its affiliates will not be liable for any claims damages expenses incurred by the customer which arise directly or indirectly in whole or in part due to the installation of any modified part and or part received from an unauthorized service center A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproo
29. can be solved no other way G Only qualified service personnel should make adjustments to the regulators H Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment I Flexible Couplings Connectors and Casters 1 Ifthe fryer 15 to be installed with flexible couplings and or quick disconnect fittings the installer must use a heavy duty AGA design certified commercial flexible connector of at least 3 4 NPT with suitable strain reliefs in compliance with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest edition and Addenda Z21 69a latest edition Quick disconnect devices must comply with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 latest edition A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result 2 The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer Clips are located on the back panel of the fryer for the attachment of restraints 3 5 14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 4 Gas Connections cont 3 If disconnection of the restraint is necessary
30. ces if used shall likewise comply with national and local codes A DANGER The fryer MUST be connected to the gas supply specified on the rating and serial number plate located on the back of the fryer door A DANGER If gas odors are detected the gas supply MUST be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem A The gas supply service line must be the same size or greater than the fryer inlet line This fryer is equipped with 3 4 22 mm male inlet The gas supply line must be sized to accommodate all the gas fired equipment that may be connected to that gas supply Consult your contractor gas company supplier or other knowledgeable authorities Recommended Gas Supply Line Sizes Gas Types Number of Fryers 1 23 O 4ormore 9 3 4 22 mm 1 28 mm 1 1 4 35 mm 1 2 15 mm 3 4 22 mm 1 28 mm When exceeding 18 feet 6 meters for a configuration of more than four fryers it 15 necessary to provide a 1 1 4 33 mm rigid gas connection 3 3 14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 4 Gas Connections cont A DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off th
31. e gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing the unit B Rigid Connections Check any installer supplied intake pipe s visually and clean threading chips or any other foreign matter before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure 1s applied Seal pipe Joints with a sealant resistive to LP gas When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve C Manual shut off valve This gas service supplier installed valve must be installed 1n the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency D Regulating Gas Pressure The fryer and shut off valve must be disconnected from the gas supply during any pressure testing of the system 1 External gas regulators are not normally required on this fryer A safety control valve protects the fryer against pr
32. ebris from the cooking medium The filter pan is assembled with the following components see illustration below Filter pan Filter support grid Filter paper Hold down ring Crumb screen Rear pan cover P cu MON ume e Front pan cover 5 3 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 2 1 Assembling the Filter cont Assemble the filter as follows 1 Place the support grid in the bottom of filter pan Support grid properly placed in filter pan 2 Put one filter paper sheet on top of the support grid Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall Ensure filter paper overlaps two inches on all sides and is evenly distributed under the hold down ring 3 Position the hold down ring on top of the filter paper Ensure the hold down ring seals around the support grid This prevents air from getting into the system Hold down ring positioned correctly over filter paper in filter pan 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 2 1 Assembling the Filter cont 4 Sprinkle 8 ounces of filter powder on the filter sheet Ensure the powder covers the filter paper evenly Sprinkle the proper amount of filter powder evenly over the paper 5 Place the crumb screen in the filter pan Allow the crumb screen to rest on the top edges of the hold down ring 6 Place filter pan covers 2 onto the filter pa
33. ect the interference at his own expense 1 1 14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 4 Computer Information cont The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 5 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction 1 6
34. er unattended The action of the oil moving through the hose lines could jolt a flexible return hose where applicable out of the filter pan spraying hot oil and causing severe burns DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material IMPORTANT Cooking oil shortening should be filtered at least daily or more frequently if cooking is heavy This assures the longest life possible for the oil and minimizes flavor transfer 5 1 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 1 General Frymaster TB14 Series gas fryers come equipped with a built in filtration system Photos used in the procedural illustrations may differ slightly from the filter unit that came with the frying system The following procedures apply to all TB14 Series gas fryers equipped with built in filter systems Typical built in filter installed in a 14 fryer unit 5 2 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 2 Filtration Preparation On initial installation and before each use remove all loose parts from the filter wash the filter pan and all accessories in hot soapy water and dry thoroughly 5 2 1 Assembling the Filter The TB14 Series filter system uses filter paper held in place by a hold down ring to filter impurities and d
35. essure fluctuations If the incoming pressure is in excess of 1 2 PSI 3 45 kPa 35 mbar a step down regulator will be required A DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure is 12 PSI 3 45 kPa 14 inches W C or greater to avoid damage to the fryer s gas piping and gas valve s 3 4 14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 4 Gas Connections cont E Manifold Pressure Only qualified personnel should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures Natural gas units normally require 4 W C and propane units normally require 11 W C gas pressure 2 Double check the arrow forged into the bottom of the regulator body which indicates gas flow direction It should point downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 If a vent line from the gas pressure regulator is used it should be installed in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition A WARNING Use a diluted soap solution to find potentially dangerous gas leaks when making new connections F Regulators can be adjusted in the field but it is recommended that they not be tampered with unless the part is known to be out of adjustment or serious pressure fluctuations are found to exist and
36. f container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning lt Frymaster 14 Series Gas Fryers Installation amp Operation Manual TABLE OF CONTENTS Page 1 INTRODUCTION _ LLL 1 1 1 1 After Purchase 1 1 1 2 Ordering Parts 1 LLL 1 1 13 Servicelnformation LLL LLL 1 1 14 ComputerInformation ss 1 1 1 5 Safetylnformation ss 1 2 1 6 C CO Oa 1 2 2 IMPORTANT INFORMATION LLL 2 1 2 1 Product 2 1 2 2 Principles of Operation 22222 2124 9 44 2 1 2 3 Rating Plate ss 222 42 4 LLL 2 1 2 4 Pre Installation a 2 1 25 Supply and Ventilation LLL 2 3 2 6
37. fied on the attached rating plate 2 4 Pre Installation A General Only a licensed gas fitter should install any gas fired equipment l A manual gas shut off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service 2 14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 4 Pre Installation cont 2 Frymaster TB14 Series gas fryers require 120VAC 60 cycle or 230VAC single phase 50 hertz International CE electrical service and are equipped with a 16 3 SJT grounded flexible power cord for a direct connection to the power supply Amperage draw for each unit depends on the accessories supplied with the unit system B Clearances The fryer area must be kept free and clear of all combustibles This unit 1s design certified for the following installations 1 Commercial installation only not for household use 2 Non combustible floor installation equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters 3 Combustible construction with a minimum clearance of 6 inches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters DANGER Local building codes usually prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type whether a broiler or the open burner of a range C Installation Standards U S install
38. fire WARNING When checking for burner ignition or performance do not get too close to the burners Slow ignition can cause possible flashback increasing the potential for facial and body burns 4 1 1 Pilot Lighting Procedures Standing Pilot Only Initial Pilot Lighting All Dean fryers are tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions low gas pressure differences in altitude and variations in gas characteristics These adjustments correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer and or the dealer and are not covered by the Dean Industries warranty 4 1 14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 1 Pilot Lighting Procedures Standing Pilot Only cont The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve then to the pilot and main burners The pilot is located high in the cabinet center at the base of the frypot Light the pilot as follows 1 10 11 Turn off the manual shut off valve on the incoming service line Turn the operating thermostat or the computer off Depress the pilot gas cock dial on the combination control valve and turn to OFF gt
39. fy that burners and associated components 1 gas valves pilot assemblies ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly tightened Verify that the burner manifold pressure 1s accordance with that specified on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guard are present and properly installed Verify that component box components 1 computer controller transformers relays interface boards etc are in good condition and free from oil migration build up and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition Verify that all safety features 1 drain safety switches reset switches etc are present and functioning properly Verify that the frypot cookpot is in good condition and free of leaks and that the frypot cookpot insulation is in serviceable condition Verify that the frypot tube diffusers are present and in good condition 1 no visible deterioration or damage Verify that wiring harnesses and connections are tight and in good condition Built in Filtration Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness Empty crumb
40. he ball inside will result in leaks and will void all applicable warranties 5 4 1 Pan Preparation See Section 5 2 1 Assembling the Filter and Section 5 2 2 Installing the Filter 5 8 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 4 2 Filter Operation A CAUTION NEVER operate the filter unit unless cooking oil shortening is at operating temperature 350 F 177 C 1 Turn the fryer off Ensure the filter pan assembly is prepared as described in Section 5 2 1 Assembling the Filter 2 Remove fry baskets from frypot Prior to filtering skim any large debris from the shortening oil Use extreme caution as shortening oil is at or near operating temperature 350 F 177 C Prior to filtering skim any large debris from oil in frypot 3 Remove the support grid from the frypot using the clean out rod Stir the oil with the L shaped Teflon brush to suspend debris prior to draining f Removing support grid from frypot prior to filtering 5 9 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 4 2 Filter Operation cont 4 After ensuring the filter pan is correctly positioned under the drain tube and the pan disconnect is properly connected pull the red handle to drain the frypot into the filter pan Pull the red handle to open the drain valve 5 After all oil shortening has drained from the frypot into the filter pan pull the yellow handle to open the oil re
41. l to decrease below the bottom OIL LEVEL line in frypot during boil out operation 7 After boil out 1s complete press the 0 switch to turn fryer off and then drain the solution from the frypot Place a metal pan or bucket under the drain port to collect the water from the frypot DO NOT ALLOW BOIL OUT SOLUTION TO DRAIN INTO FILTER PAN 4 3 14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 2 Boil Out Procedure cont 8 Close the drain add fresh water without boil out solution and wash all surfaces of the frypot Drain again 9 Refill the frypot with fresh water and vinegar to neutralize any residual boil out solution Wash all surfaces of the frypot Drain completely and wipe down all surfaces of the frypot to completely eliminate water from the frypot 4 3 Final Preparation A WARNING Do not go near the area directly over the flue outlet while the fryer is operating Always wear oil proof insulated gloves when working with the fryer filled with hot oil Always drain hot oil into a metal container Hot oil can melt plastic buckets and crack glass containers WARNING NEVER set a complete block of solid shortening on top of the heating tubes To do so will damage the heating tubes and frypot and void the warranty A When using a liquid shortening cooking oil fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot B When using a solid shortening first melt it in a suitable
42. mp 9 807 0979 Transformer 208 240V 12V Secondary 10 106 0986SP Probe Temperature 3 210 1386 Clamp Probe Bulb and High Limit Bulb 2 810 2164 opring Spacer Probe Bulb i 809 0448 Clip Tinnerman Sensor Probe and High Limit Probe Clamp 809 0360 Screw Probe H Limit Bulb Clamp 8 x 3 8 Slotted Hex Head Not Illustrated 9 4 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 4 Filter Module Components To Frypot a 3 5 7 Ce To Filter ITEM PART 823 3791 201 3529 823 3792 202 3529 210 3636 823 3788 823 3789 200 3522 200 3524 823 3783 807 3577 807 3538 COMPONENT Support Leg Left Hand Base Channel Left Hand Support Leg Right Hand Base Channel Right Hand Slide Filter Pan Front Slide Filter Pan Rear Left Hand Slide Filter Pan Rear Right Hand Base Filter Lower Frame Cover Access Filter Base Lower Frame Base Filter Upper Frame Breaker Circuit 7 Amp 120V Breaker Circuit 5 Amp 230V Not Illustrated 9 5 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 4 Filter Module Components cont ITEM 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART 807 3620 807 3795 807 1321 807 3592 200 3532 810 2252 810 2100 807 3571 807 3611 813 0460 813 0087 813 0062 813 0006 813 0625 810 2125 813 0003 813 0165 813 0156 813
43. n assembly Ensure the front cover is correctly positioned over the slip fitting Fully assembled pan with proper placement of lid over slip fitting 5 5 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 2 2 Installing the Filter Slide the filter inside the fryer cabinet Ensure the male female slip fitting coupling is fully engaged The filter pan slides under the fryer left connecting with a slip fitting right Note location of filter by pass switch and filter reset breaker arrow 5 3 Daily Filtration Operation DANGER Use caution and wear proper protective clothing The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves Failure to do this can result in severe burns NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures 5 3 1 General Overview The filter pump is turned on only after the shortening oil is brought to operating temperature and drained into the prepared filter pan The filter motor is then engaged and oil is drawn through filter paper and pumped back into the frypot The frypot s drain remains open during the filtering process Allow the oil to cycle through the filter paper for approximately 5 minutes At the end of 5 min
44. odel Number Serial Number Gas Type 1 2 Ordering Parts Customers may order parts directly from their local factory authorized service center For this address and phone number contact your factory authorized service center or call the Frymaster Service Hotline phone number 1 800 551 8633 To speed up your order provide the model number serial number gas type part needed item part number if known and quantity needed 1 3 Service Information Call the Frymaster Service Hotline 1 800 551 8633 for the location of your nearest factory authorized service center To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem 1 4 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment a residential area is likely to cause harmful interference which case the user will be required to corr
45. oving equipment off and recheck the pilot Main Burner Malfunctions Main burner will not come ON gas not detected at main burner l Check that the gas valve is open 2 Check that the pilot is lit and is operating properly 3 Check the high limit thermostat for continuity 4 The combination gas valve may be defective replace 1f necessary Main burner flames are small and appear lazy shortening does not come up to temperature quickly l Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 4 W C 10 mbar for natural gas and 11 W C 27 5 mbar for propane 2 If not remove the pressure regulator adjustment cover Use screwdriver to turn the adjusting screw for proper pressure Replace cover re check pressure and re install pressure tap plug Signs of excessive temperature shortening scorches and quickly becomes discolored 1 Check gas pressure as outlined above 2 Shortening used is of inferior quality and or shortening has been used too long Replace shortening 3 Ensure frypot 1s clean when refilling with new shortening 8 2 14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTING 8 3 Main Burner Malfunctions cont D Fryer will not reach the temperature setting and or runs erratically l Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fr
46. per Lid Filter Pan Rear Lid Filter Pan Front Not Illustrated 9 7 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 6 Frypot Burners and Related Components 9 8 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 6 Frypot Burners and Related Components cont PART 826 1871 200 1329 200 1330 823 3522 810 2150 810 2149 810 2151 200 1615 809 0822 809 0823 813 0154 810 2048 810 2059 810 2130 810 2156 810 2323 813 0109 813 0066 813 0119 813 0168 813 0174 813 0165 813 0793 810 2043 809 0821 813 0031 810 2126 210 2029 200 1940 200 1257 813 0391 823 3801 813 0348 823 3429 809 0885 809 0843 816 0547 810 2032 810 2155 810 0703 807 3550 810 2033 COMPONENT Frypot SS 1 74 Drain System Bracket Burner Mounting Shield Burner Heat Diffuser TB14 Burner Right Burner Center Burner Left Support Manifold Left and Right Bolt 74 20 x 7 Nut Nylock 74 20 Plug Hex 1 8 NPT Orifice 39 2 53 mm Natural Orifice 53 1 51 mm LP Manifold Gas Valve Gas Robertshaw Natural Valve Gas Robertshaw LP Nipple 4 x Close NPT BM Elbow 90 NPT BM Nipple x 4 NPT BM Elbow Street 74 90 NPT BM Union NPT BM Elbow Street 90 7 NPT BM Nipple 72 x 19 72 NPT BM Clamp Pipe 72 BM Pipe screw Pipe Clamp 74 20 x 4 Hex Bushing Hex 7
47. position the display will show OFF 2 Filter vegetable oil 1f applicable and clean fryers See Chapter 7 3 Place the frypot covers on frypots Operating the Fryer A Turn the computer on by pressing the 0 switch 1 One of the following displays will appear a C CL indicating that the burners are operating in the melt cycle mode Fryer will remain the melt cycle mode until it reaches 180 F 82 C or is canceled manually b indicating that the pot temperature is 21 F 12 C or higher than the setpoint c LO indicating that the pot temperature is 21 F 12 C or lower than the setpoint 14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION 6 1 1 Equipment Setup and Shutdown Procedures cont d indicating that the fryer temperature is in the cooking range NOTE For best results do not cook product until the display reads e HELP indicates a heating problem f indicates that the pot temperature is more than 410 F 210 C 395 F 202 C for CE European Community fryers Prob indicates that the computer has detected a problem in the temperature measuring circuits including probe NOTE decimal point between digits 1 and 2 in either display area indicates that the burners are on B Melt Cycle Cancel Feature built in computers only A CAUTION Do not cancel the melt cycle mode if using solid shortening The computer will display L du
48. r outage 3 6 14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 Initial Start up WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system particularly the aspects of system operation oil filtration draining and cleaning procedures A Cleaning New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Before any food preparation wash thoroughly with hot soapy water to remove any film residue and dust or debris then rinse out and wipe dry Also wash any accessories shipped with the unit Close the drain valve completely and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control sensing bulbs into the frypot are tight A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning DANGER Never operate this appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before lighting the burners Failure to do so will damage the frypot and may cause a
49. ring melt cycle operation To cancel melt cycle on a full pot depress the R button To cancel the melt cycle split pot use L button side pot and the R button 0 for right side pot L will be replaced by Lo The decimal point between digits 1 and 2 will illuminate indicating that the burners are on C Cook cycle operation 15 initiated by pressing the product switch 1 The basket lift on fryers so equipped will lower the product into the cooking oil shortening 2 The display will indicate the programmed cook time and begin countdown 3 If shake time is programmed you will be notified to shake the product X seconds after the cook cycle begins X amount of time programmed An alarm will sound and the display will read 5 H and the product number selected If no shake time is programmed 5 H will not appear during the cook cycle 4 At the end of cooking cycle an alarm will sound C QOC will be displayed and the associated product switch indicator will flash To cancel the cook alarm press the flashing product switch 6 3 14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION 6 1 1 Equipment Setup and Shutdown Procedures cont 5 At this time the hold time will be displayed 1f programmed greater than 0 and countdown will begin When the hold time counter reaches 0 an alarm will sound and the product number selected is displayed The hold alarm is canceled by pushing the
50. s in the crumb basket into a fireproof container Clean basket daily Advice owner operator not to allow crumbs to accumulate 1n basket Insist they clean the basket daily Verify that all O rings and seals including those on quick disconnect fittings are present and in good condition Replace O rings and seals 1f worn or damaged 7 2 14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCE 7 4 Periodic Annual cont Built in Filtration cont Check filtration system integrity as follows With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the cooking oil shortening of the associated frypot Close all oil return valves 1 place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot Verify that the filter pan 15 properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all cooking oil shortening to return to the frypot indicated by bubbles the cooking oil shortening Return the oil return handle to the OFF position The frypot should refill in no more than 2 minutes and 30 seconds To ensure good fryer he
51. subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada Z DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured See Chapter 1 of this manual for definition of qualified service personnel NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter A DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized
52. th 810 2105 x 809 0191 Washer Spring Lock Use With 810 2105 s 810 0179 Plug Handle Screw Access 12 200 3565 Box Component Wireway Control 13 824 1103 Top Cap TB14 14 823 4072 Flue Cap TB14 15 200 1350 Rear Flue 16 200 1343 Front Flue 17 200 2872 Shield Flue 18 809 0167 Screw Sheet Metal 10 x 5 8 19 200 3567 Back Cabinet 200 1376 Bracket Restraining Attach To Cabinet Back 20 200 3559 Shield Back SUFF Filter Not Illustrated 9 3 14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 3 Computer and Related Components 2 2 a E E I 5 29 e o A X 225 e o o o o 2 38 E ENS go o 20 EEHEEHE uc IAS Ot 6 ITEM PART COMPONENT 1 210 3562 Panel Control 14 2 106 1188 Computer CMIII 5 TB14 3 823 3806 Bezel Computer TB14 4 806 4549 Board Interface i 806 7179SP Sound Device 5 807 3684 Outlet Filter Power 120V 6 807 3577 Breaker Circuit 7 Amp 120V 807 3538 Breaker Circuit 5 Amp 230V 7 807 3680 Thermostat High Limit 450 F Manual Reset i 810 2046 opring Spacer High Limit Bulb 8 807 1321 Holder Fuse Buss Fuse x 807 3592 Fuse 2 A
53. the directions and precautionary statements for use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive material on stainless steel C Filter the cooking oil See Chapter 5 and replace if necessary The oil should be filtered more frequently when under heavy use 7 3 Weekly A Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold the entire contents of the frypot for disposal Do not use a glass or plastic container B Clean the frypot by following boil out procedures in Chapter 4 2 A WARNING Never allow water to boil down and expose the heating tubes Frypot damage will result 7 1 14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCE 7 4 Periodic Annual This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration Verify that the flue opening is not obstructed by debris or accumulations of solidified oil or shortening Veri
54. tion unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution A DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature and may cause injury to nearby personnel 1 Before switching the fryer s ON close the frypot drain valve s the empty frypot with a mixture of cold water and boil out solution Follow instructions when mixing 2 To program computer for Boil Feature press either switch 3 Press the switch CodE will appear in the left display ga 6 5 3 in that sequence The right display will read 6 o i L The E utes 15 uni l set for 195 F 91 C The fryer will attain this temperature and remain there until either 0 switch is pressed which cancels the boil out mode In high altitude locations constantly monitor the fryer for over boil If over boil occurs turn off fryer immediately allow to cool and re enter boil out mode to continue the boil out operation 5 The burners will heat the boil out solution to a simmer Simmer the solution for approximately 45 minutes Wearing protective gloves scrub the sides of the frypot and the tubes with the L shaped Teflon brush being careful not to disturb the temperature sensing probes and the high limit thermostat 6 Do not allow the water leve
55. turn line and activate the filter pump Note The filter system is equipped with a filrer by pass switch that will activate the filter system in case of return microswitch failure see section 5 3 1 page 5 6 for details Pull the yellow handle to open the oil return valve and activate the filter pump 5 10 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 4 2 Filter Operation cont 6 Oil will begin to pump from the filter pan into the frypot If the frypot tubes sides and bottom have sediment deposits clean the frypot with the cleaning brush included with the fryer Clean beneath and under the burner tubes using care not to disturb the probes arrow Probe location will vary according to fryer system Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate Use care not to disturb the probes arrow on the burner tube 7 Allow the oil to circulate for approximately 5 minutes process known as polishing to remove suspended particles Polishing the oil removes suspended particles which increases the life of the oil 8 After the filter cycle 15 complete close the drain valve push the red handle until it stops and allow the fryer to refill see this section Step 74 for additional reference After filtering is complete close the red drain handle to start refilling the frypot 5 11 14 SERIES GAS FRYERS CHAPTER 5 B
56. utes close the drain valve and allow the pump to fill the frypot to the top OIL LEVEL line Leave the pump running for 10 15 seconds after bubbles appear in the frypot to ensure all shortening oil 1s pumped from the drain pan and the lines If the oil return safety microswitch activated by the oil return handle should fail the filter can be operated with the manual by pass switch located inside the left bottom of the fryer cabinet Ensure the oil return valve 15 open prior to engaging the by pass switch and closed prior to disengaging the by pass switch Use the manual by pass switch only until the microswitch can be repaired 5 6 14 SERIES GAS FRYERS CHAPTER 5 BUILT IN FILTRATION 5 3 2 Filtering Tools Assemble tools to be used for filtering These are supplied with the filter starter kit included with the fryer filter system e Frypot Filter Brush used to clean frypot and filter pan sides and bottom and to dislodge sediment during filtration or shortening oil change e Clean Out Rod design may vary used to dislodge heavy debris the drain tube when needed e Filter Powder e Filter Paper The following tools are not required but are recommended to make the filtering task easier e Measuring Cup used to measure filter powder e Stainless Steel Crumb Scoop for removing large debris from shortening oil prior to filtering 5 4 Operating the Filter DANGER Draining and filtering of cooking oil
57. viously entered cook time will appear in the right display If that time 15 correct press the Iv switch If you wish to change the time enter the desired time in minutes and seconds The new time will be displayed in the left display Press the switch to lock in the setting 8 5 H now appears in the left display The previous shake time if any will appear in the right display If a product requires shaking during the cooking process set the shake time by pressing the number of minutes to cook before shaking Press the switch to lock in the time If no shake time is required press 0 and press the switch Example Total cook time 3 00 minutes shake after cooking 1 00 minute At the end of 1 00 minute a beeper will sound and the product button indicator will flash for three seconds 9 HO will now appear in the left display Set the time to hold the cooked product from 13 seconds to 60 minutes Press the switch If you do not wish to use the hold time enter 0 and press the switch 10 SELP will appear in the left display If you desire to program more products return to Step 5 If no more programming is required lock in program by pressing the 4 switch 6 2 1 Boil Feature A CAUTION Do not drain water boil out solution into the filtration system if applicable Irreparable damage to the filter system will result and all applicable warranties will be voided 1 Before switching the fryer ON
58. y DANGER Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur This fryer may tip and cause personal injury if not secured in a stationary position 3 1 14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3 3 Installing Casters and Legs A Install casters and or legs near where the fryer is to be used as neither is secure for long transit TB14 Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided B After unpacking use a pallet or lift jack to raise the unit before installing the casters C Align the caster or leg base holes with the leg support assembly and insert bolt Install the washers and nut hand tight and repeat for all four holes caster leg base assembly D Tighten the caster leg against the leg support assembly by using appropriate tools Ensure that all four bolts are evenly tightened E For fryers with casters there are no built in leveling devices The floor where the fryers are installed must be level Front View Rear Side View Optional Caster x Optional Caster Rear Only Front Only 1 1 4 20 x 3 4 Hex Bolt la Front Channel gt S Rear Channel m F Leg Support Assembly D es i A Washer i i 1 4 20 Hex Head Locknut 1 4 20 x 3
59. yer shortening temperature cannot be controlled fryer runs at high limit temperature 1 Defective temperature probe 2 Call Service Technician 8 3 TROUBLESHOOTING 14 SERIES GAS FRYERS CHAPTER 8 iagrams D iring 8 4 1 TB14 Series With Built In Filtration 8 4 W 8 4 vOlLCLO8 HOLIMS OMOIIN _ _ _ JHL NO 81 ANY SL 50781 _ BSNVHOMWZLNI NOILVLOY 30 ADNVHO ON 9860901 ASSY 2602018 YOLOW ayog AOVAYSLNI YALNdNOD OL HJTIOHINOO OL m 9 vlvivivivivivivlviviviviviviv ATATATATATATATATATATATATATATA i eerererujoe e z e s v e e t 2 2 9 2 2 x 8666 08 S 062 VIV 2 2256208 dNV Z ASLL M NE LS9 Z08 J ex er fnm OVA 021 0992108 E AOVAYALNIYSLNdNOOD z SP

Frymaster TB14 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents