Datalogic Scanning DS4800 User's Manual
Contents
1. EN 60825 1 CDRH READING FEATURES Scan Rate software programmable Aperture Angle Maximum Reading Distance Maximum Resolution ENVIRONMENTAL FEATURES 600 to 900 scans sec See reading diagrams Operating Temperature 0 to 50 32 to 122 F Storage Temperature 20 to 70 C 4 to 158 F Humidity max 90 non condensing Vibration Resistance EN 60068 2 6 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz 2 g 70 to 200 Hz 2 hours on each axis Shock Resistance EN 60068 2 27 30 g 11 ms 3 shocks on each axis Protection Class PHYSICAL FEATURES Dimensions Weight USER INTERFACE LED Indicators IP65 85 x 101 x 42 mm 3 3 x A x 1 7 in 570 g 20 1 oz Ready Good Trigger Com Status Power On Multi function Key X PRESS button Display 2 lines x 16 characters menu and diagnostic messages configurable in various languages If the reader is used in high temperature environments over 40 C use of the Beam Shutter is advised see the Genius configuration program and or a thermally conductive support such as the metal bracket provided 16 DS4800 QUICK GUIDE MECHANICAL INSTALLATION 101 81 2121 3 98 3 19 0 48 Figure 11 DS4800 Overall Dimensions 3 0 12 1 oe 94 2 4 2 20 17 4 0 17 4 2 oN 0 17 70 2 76 eo 30 98 1 EM 7 1802. default to Figure 7 X PRESS Interface Focus Lock Unlock Function display only The scanner will restart at the end of the process If your application has been configured using X PRESS go to STEP 6 RESET SCANNER TO FACTORY DEFAULT OPTIONAL If it ever becomes necessary to reset the scanner to the factory default values you can perform this procedure by holding the X PRESS push button pressed while powering up the scanner At the end of the procedure about 5 6 seconds the Configuration and Environmental parameters are reset all LEDs blink simultaneously 3 times and the message Default Set is shown on the display DS4800 QUICK GUIDE STEP 5 INSTALL GENIUS CONFIGURATION PROGRAM Genius is a Datalogic scanner configuration tool providing several important advantages e Wizard approach for new users e Multi language version e Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored To install Genius turn on the PC that will be used for the configuration running Windows 98 2000 NT or XP then insert the Genius CD ROM wait for the CD to autorun and follow the installation procedure This configuration procedure assumes scanner connection to a CBX100 500 Genius running on a laptop computer is connected to the scanner auxiliary port through the CBX100
3. 40 50 60 70 80 90 100 cm 20 50 30 CONDITIONS gt 0 50 mm 10 20 mils Code Code 128 20 0 90 Pitch angle 0 5 10 Skew angle 15 Tilt angle 0 Scan Speed 800 scans sec 0 0 Reading Conditions Standard Reading Mode Linear di Parameter selectable in Genius 20 10 30 0 20 mm 0 30 mm 0 38 mm 8 mils 12 mils 15 mils 15 40 20 950 14 DS4800 QUICK GUIDE DS4800 1000 Focus Distance 40 cm Medium 0 5 10 15 20 25 30 35 40 in 0 10 20 30 40 50 60 70 80 90 100 cm 20 50 30 gt 0 50 mm CONDITIONS 40 20 mils Code Code 128 20 PCS 0 90 Pitch angle 0 5 40 Skew angle 15 Tilt angle 0 Scan Speed 800 scans sec 0 0 Reading Conditions Standard Reading Mode Linear m Parameter selectable in Genius 5 20 10 30 0 30 0 38 mm 12 mils 15 mil 45 40 15 mils 20 50 DS4800 1000 Focus Distance 60 cm Far 5 10 15 20 25 30 35 40 45 in 0 10 20 30 40 50 60 70 80 290 100 110 120 cm 60 20 50 15 40 gt 0 50 mm CO
4. 500 9 pin connector WIZARD FOR QUICK READER SETUP After installing the Genius software program the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode 5 Recommended for new users Wizard E Intended for barcode technology experts Advanced Figure 8 Genius Wizard Opening Window The Wizard option is advised for rapid configuration or for new users since it shows a step by step scanner configuration 1 Select the Create a new configuration button Configuration Wizard Action Selection Select action for connected device gt Send an existing configuration to the connected device 2 Create new configuration gt Create New Cancel lt Back You will be guided through the configuration being asked to define the following parameters DS4800 QUICK GUIDE a Barcode selection and definition b Operating mode selection and definition Configuration Wizard Code selection E Configuration Wizard Operating Modes Select barcode Select one of the following operating modes NA AM ITF 2 5 39 CODE CODE EANI2S enn CODABAR ALL AN UPC Drag and drop the upper codes into the slot s below Slots must be filled from left to right Code 39 Interleaved 2 of 5 5 Automatic Cancel lt Back c Digital Outputs configur
5. indicates the device is ready to operate STATUS GOOD green This LED confirms successful reading TRIGGER yellow This LED indicates the status of the reading phase 28 XI RSS COM yellow This LED indicates active communication on main serial port E STATUS red This LED indicates a NO READ result During the reader startup reset or restart phase all the LEDs blink for one second On the back of the reader near the cable the POWER ON LED indicates the laser scanner is correctly powered AUTO LEARN If you are configuring your scanner using X PRESS you must start with the Auto Learn procedure 1 Enter the Auto Learn function by holding the X PRESS push button pressed until the LEARN LED is on 2 Release the button to enter the Auto Learn function Once entered the reader starts a procedure to automatically detect and recognize barcodes by type and length which are presented to it The laser turns on and the LEARN LED blinks to indicate the ongoing process READY The procedure is as follows green A place the desired barcode on the scanline green B wait until the LEARN LED stays steady on TRIGGER Tearn_ yellow indicating the reader has detected the barcode COM C repeat if needed the above two steps to 9 7 yellow program up to 10 different barcodes either by STATUS 8 C length by symbology If more than one barcode is detected the Multi Label mode is enabled r
6. the pinout of the 25 pin male D sub connector for connection to the power supply and input output signals Use this pinout when the DS4800 reader is connected by means of the 25 pin connector 1 13 14 25 Figure 2 25 pin Male D sub Connector 25 pin D sub male connector pinout Power supply input voltage Power supply input voltage Cable shield connected to chassis External Trigger A polarity insensitive External Trigger B polarity insensitive Input 2 A polarity insensitive Input 2 B polarity insensitive Output 1 Output 1 Output 2 Output 2 ID NET network ID NET network 14 15 16 17 Not Connected Full plex Half Duplex RTX MAIN INTERFACE SW SELECTABLE RTX Do not leave floating see Reference Manual for connection details DS4800 QUICK GUIDE STEP 2 MOUNT AND POSITION THE SCANNER 1 To mount the DS4800 use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below 45 15 0 15 45 Figure 3 Positioning with Mounting Bracket 2 When mounting the DS4800 take into consideration these three ideal label position angles Skew 15 to 30 Tilt 0 and Pitch 0 Assure at least 15 Minimize Minimize Figure 4 Skew Tilt and Pitch Angles 3 Refer to the Reading Diagrams in the Appendix of this Quick Reference Guide to decide the distance your scanner should be positione
7. 32 N 2 i mm 8 1 0 32 8 N T 94 2 P 70 20 17 N 4 2 76 80 _ 3 15 Figure 12 Mounting Bracket Overall Dimensions 17 DS4800 QUICK GUIDE PATENTS This product is covered by one or more of the following patents U S patents 5 992 740 6 394 352 B1 6 742 710 B2 6 688 524 B1 European patents 789 315 B1 959 426 B9 Additional patents pending COMPLIANCE LASER SAFETY The scanner is classified as a Class 2 laser product according to EN 60825 1 regulations and as a Class II laser product according to CDRH regulations Disconnect the power supply when opening the device during This product conforms to the maintenance or installation to avoid exposure to hazardous laser applicable requirements light of 21CFR1040 at the date of manufacture There is a safety device which allows the laser to be switched on N2468 only if the motor is rotating above the threshold for its correct scanning speed The laser beam can be switched off through a software command see also the Genius Help On Line The laser diode used in this device is classified as a class 3B laser product according to EN 60825 1 regulations and as a Class laser product according to CDRH regulations LASER LIGHT Any violation of the optic parts in particular can cause radiation up DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT to the maximum level of the laser diode 40 mW at 630 to 680 nm OUTPUT
8. A 3010 E Definition amp Code Definition Operating modes Operating modes H E Reading System Layout O Reading Parameters Data Communication setting Digital 1 0 Setting Diagnostics Statistics Reading System Layout Reading Parameters Data Communication settings Digital 1 0 Setting Diagnostics Statistics Related parameters Figure 10 Genius Parameter Explorer Window ALTERNATIVE LAYOUTS e ID NET network is a built in high speed interface dedicated for high speed scanner interconnection ID NET is in addition to the Main and Auxiliary serial interfaces If you need to install an ID NET network refer to the DS4800 Reference Manual The scanner can also be configured by reading programming barcodes See the ID NET Setup Procedure Using Programming Barcodes printable from the CD ROM If you need to install a Pass Through network refer to the 054800 Reference Manual If you need to install a Multiplexer network refer to the DS4800 Reference Manual If you need to install an RS232 Master Slave for backward compatibility refer to the DS4800 Reference Manual 13 DS4800 QUICK GUIDE APPENDIX READING DIAGRAMS DS4800 1000 Focus Distance 30 cm Near 0 5 10 15 20 25 30 35 40 in 0 10 20 30
9. DATALOGIC DS4800 QUICK REFERENCE GUIDE Figure A 1 POWER ON LED 4 Display 2 Focus Adjustment 5 Laser Beam Output Window This manual illustrates a Stand Alone application For other types of installations such as ID NET Pass Through Multiplexer Layout etc and for a complete scanner configuration using Genius configuration program refer to the DS4800 Reference Manual available on the CD This manual is also downloadable from the Web at www automation datalogic com ds4800 DS4800 QUICK GUIDE UPDATES AND LANGUAGE AVAILABILITY UK US The latest drivers and documentation updates for this product are available on Internet Log on to www automation datalogic com Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo prodotto Questo manuale disponibile anche nella versione italiana Collegarsi a www automation datalogic com F Les versions mises jour de drivers et documentation de ce produit sont disponibles sur Internet Ce manuel est aussi disponible en version francaise Cliquez sur www automation datalogic com D Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem Produkt Die deutschsprachige Version dieses Handbuches ist auch verf gbar Adresse www automation datalogic com E En Internet est n disponibles las versiones actualizadas de los drivers y documentaci n de este producto Tambi n est disp
10. NDITIONS 50 20 mils Code Code 128 10 PCS 0 90 20 Pitch angle 0 5 Skew angle 15 10 Tilt angle 0 Scan Speed 800 scans sec 0 0 Reading Conditions Standard Reading Mode Linear 5 10 Parameter selectable in Genius 20 10 30 15 40 20 50 in 60 cm 15 DS4800 QUICK GUIDE READING PERFORMANCE Version Reading Distance Max Code Resolution Speed 25 cm 9 8 in 68 cm 26 8 in on 0 50 mm 20 mils codes 40 cm 16 7 in 100 cm 39 4 in on 0 50 mm 20 mils codes 20 cm 7 9 in 47 cm 18 5 in on 0 50 mm 20 mils codes TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply 10 to 30 Vdc Max Consumption 0 6 to 0 2 A 6W Main Serial Interfaces Baud Rate Programmable RS232 5485 FD and HD 1200 to 115200 Auxiliary Interface Baud Rate RS232 1200 to 115200 ID NET Interface Baud Rate RS485 Half Duplex Up to 1Mbaud Inputs Input 1 External Trigger Input 2 Voltage Current Consumption Minimum Pulse Duration Optocoupled polarity insensitive 10 to 30 12 mA max 5 ms Outputs Output 1 Output 2 Collector Current Saturation Power Dissipation OPTICAL FEATURES Optocoupled 30 Vdc max 40 mA continuous max 130 mA pulsed max 1V at 10 mA max 80 mW max at 45 ambient temperature Light Source Semiconductor laser diode Wavelength In the range 630 to 680 nm Safety Class Class 2
11. RADIATION mW EMITTED WAVE LENGTH 630 680 nm TO EN 60825 1 2001 AVOID EXPOSURE LASER LIGHT IS EMITTED FROM THIS APERTURE U S pat 5 992 740 6 394 352B1 6 742 710B2 6 688 524B1 EP pat 789 315B1 959 426B9 DATALOGIC AUTOMATION S r l Via S Vitalino 13 40012 Calderara di Reno MADE IN ITALY www datalogic com CAUTION CLASS 3B LASER LIGHT WHEN OPEN AVOID EXPOSURE TO BEAM Figure 13 Warning and Device Class Labels POWER SUPPLY This product is intended to be installed by Qualified Personnel only This accessory device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Class 2 or LPS power source which supplies power directly to the scanner via the 25 pin connector CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 821001470 Rev A 18
12. READY end S READY S READY gt TRIGGER 9 COM _ _ _ STATUS C STATUS O STATUS O C gt gt less than 30 cm 30 cm 32 38 cm READY C READY READY j TRIGGER e TRIGGER COM Ges Ges rest STATUS O STATUS O lt D STATUS O gt gt gt 40 cm 42 58 cm 60 cm RAN c eM o STATUS O E more than 60 cm o DS4800 QUICK GUIDE STEP 4 X PRESS CONFIGURATION X PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance Status and diagnostic information are clearly presented on the display which can be configured in various languages and by means of the five colored LEDs whereas the single push button gives immediate access to the following relevant functions AutoSetup to self optimize and auto configure reading performance in demanding applications e AutoLearn to self detect and auto configure for reading unknown barcodes by type and length Focus Lock to memorize the mechanical focus position Test Mode with bar graph visualization to check static reading performance READY 5 GOOD The colors and meaning of the five LEDs are illustrated in the following TRIGGER table TRIGGER CM READY green This LED
13. ation d Hardware interface selection Configuration Wizard Digital Outputs X E Configuration Wizard Interface Type selection Digital output 1 configuration Select the hardware interface type Activation Event No Read 4 Deactivation E vent Timeout si R RS 485 5485 full duplex Deactivation Timeout ms 7500 Cancel lt Back Finish e Configuration Wizard Output Data Format Output data format configuration Header String 128 characters max Termination String 128 characters max gt DATA DATA ecr gt lt nE gt Data Packet Separators 128 characters gt lt gt Special characters drag amp drop to insert the upper text boxes mur 5 srx xor BEL BS vr FF so sx pce pc4 zrB suB 5 FS cs Rs US Cancel lt Back Einish The On Line operating Mode requires the reader to be connected to an External Trigger Presence Sensor using 11 and 11B inputs The Automatic operating mode does not require connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case
14. ble below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS4800 reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors _ Outputs Power Supply Input Voltage V Power Source Outputs Power Supply Input Voltage V Power Reference Outputs Protection Earth Ground O1 Output 1 O1 Output 1 02 Output 2 Power Source External Trigger O2 Output 2 External Trigger A polarity insensitive External Trigger B polarity insensitive TX Auxiliary Interface TX Power Reference External Trigger RX Auxiliary Interface RX Power Source Inputs SGND Auxiliary Interface Reference Input 2 A polarity insensitive ID NET Input 2 B polarity insensitive REF Network Reference Power Reference Inputs ID NET network ID NET network Network Cable Shield Main Interface _ 5852 7 RS485Ful Duplex RS485Half Duplex o TX 15 RIS RTH o RK 1 Oo OS Po SGND 5 2 SGND U Do not leave floating see Reference Manual for connection details Do not connect GND SGND and REF to different external ground references GND SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0 8 Vdc CAUTION DS4800 QUICK GUIDE 25 pin Connector Pinout for DS4800 The table below gives
15. d at DS4800 QUICK GUIDE STEP 3 FOCUS THE SCANNER The reading distance depends on the focus distance of the scanner and should be set according to the application requirements The Focus Position is set directly through the focus adjustment screw on the front panel of the scanner This screw moves the internal lens of the scanner to change the focal length of the scanner The setting is continuous but should not be set beyond the limits Too Far or Too Near which appear on the display at the extremes of the focus range Although the scanner reads across the entire focus range there are three guaranteed positions which correspond to the reading diagrams in the Appendix of this Quick Reference Guide 1 Power up the scanner and wait for the power up sequence to finish The alternating message on the display shows the mechanical Focus Position DS4800 2 Using a screwdriver turn the focus adjustment screw in the desired direction clockwise focus nearer to the scanner or counterclockwise focus farther from the scanner The focus position in centimeters and inches is shown on the scanner display The value of the Focus Position can be stored in memory If the mechanical position changes with respect to the value in memory an alarm will be sent See the Focus Lock function step 4 X PRESS Configuration As an additional visual aid during focusing the indicator LEDs show the relative focus position as follows
16. efer to the 2K 4K Family Software Figure 5 X PRESS Interface Auto Learn Function Configuration Parameter Guide Help file 3 Exit the process by pressing the X PRESS push button once The scanner will restart at the end of the process and then the detected barcodes are automatically configured in scanner memory If the barcode cannot be read because of low contrast or excessive ambient light you can perform the AutoSetup function to optimize the optical parameters Then you can perform AutoLearn to recognize the barcode symbology NOTE n case of Programming Barcodes refer to the ID NET Programming Barcodes And Setup Procedure document in the product CD DS4800 QUICK GUIDE AUTO SETUP OPTIONAL At the end of the Auto Learn procedure you can perform the Auto Setup procedure to set up the reading parameters 1 Enter the Auto Setup function by holding the X PRESS push button pressed until the SETUP LED is on 2 Release the button to enter the Auto Setup function Once entered if a barcode label is positioned in front of the scanline the scanner automatically performs the optimal setup of the reading parameters for that specific barcode READY The procedure is as follows reen GOOD 3 A place the desired barcode on the scanline green B enter the AutoSetup function the laser turns on TRIGGER LEARN yellow and the SETUP LED blinks to indicate the ongoing process COM 9 yellow C wa
17. it until the SETUP LED stays steady on STATUS indicating the reader has detected the Fed barcode Figure 6 X PRESS Interface Auto Setup Function This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 seven seconds The scanner will restart at the end of the process and then the optimized reading parameters for that barcode are automatically configured in scanner memory FOCUS LOCK UNLOCK OPTIONAL You can perform the Focus Lock procedure to save the mechanical focus position to memory If the mechanical focus position is changed with respect to the memorized value by more than the Max Focus Displacement value a diagnostic alarm will be sent to the display 1 Enterthe Focus Lock function by holding the X PRESS push button pressed until the FOCUS LOCK LED is on 2 Release the button to enter the Focus Lock function Once entered the scanner automatically performs the Lock saving or Unlock procedure depending on the previous state of the Locked Position parameter READY The procedure is as follows green GOOD A enter the Focus Lock function B wait until the Focus locked at message yellow appears on the display indicating the focus position has been saved to memory The 4 yellow following parameters are set STATUS e Locked Position your mechanical setting BIA red e Max Displacement 2 cm default Focus Displacement Alarm set
18. of a failed reading phase no message is sent to the host computer 10 DS4800 QUICK GUIDE After defining the parameter values the following window appears allowing to complete the reader configuration as follows Saving the configuration to disk e Switching to Advanced mode Sending the configuration to the scanner Configuration Wizard Final choices What do you want to do with the newly created configuration m Save it to disk TI Save to Disk i Switch to Advanced Mode to refine it Switch to Advanced Mode gt Send it to connected device e Send After sending the configuration to the scanner you have completed the configuration process Configuration Wizard Completed Configuration Wizard completed successfully By clicking Finish the System Information window will be displayed with specific information concerning the scanner y System information Detected Model 1 Serial Number 08 00000 Decoder Board Program APL 2K4K STD 2 0 0 0 0 0052 Base Package Name BaseDL2K4K 001 11 DS4800 QUICK GUIDE STEP 6 TEST MODE Use a code suitable to your application to test the system Alternatively you can use the Datalogic Test Chart Code 128 1 Enter the Test mode function by holding the X PRESS push button pressed until the TEST LED is on 2 Release the button to enter the Test mode function Once entered the Bar Graph on the five LEDs is activated and if the scanner
19. onible la versi n en espa ol de este manual Direcci n Internet www automation datalogic com SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities including Genius a utility program which allows device configuration using a PC It provides RS232 interface configuration e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres CONTACT US E mail form and listing of Datalogic Subsidiaries DS4800 QUICK GUIDE STEP 1 CONNECT THE SYSTEM To connect the system in a Stand Alone configuration you need the hardware indicated in Figure 1 In this layout the data is transmitted to the Host on the main serial interface In Local Echo communication mode the RS232 auxiliary interface can be used to transmit data independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone PG 6000 DS4800 I Presence Sensor P S VO AUX for On Line mode Figure 1 054800 in Stand Alone Layout CBX100 500 Pinout for DS4800 The ta
20. starts reading barcodes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks READY green green ville yellow STATUS 9 C 4 Figure 9 X PRESS Interface Test Mode Function red 3 To exit the Test Mode press the X PRESS push button once 0 By default the Test Mode exits automatically after two minutes NOTE 12 DS4800 QUICK GUIDE ADVANCED SCANNER CONFIGURATION For further details on advanced product configuration refer to the complete Reference Manual on the installation CD ROM or downloadable from the web site through this link www automation datalogic com ds4800 The following are alternative or advanced scanner configuration methods HOST MODE PROGRAMMING The scanner can also be configured from a host computer using the Host Mode programming procedure by commands via the serial interface See the Host Mode Programming file on the CD ROM ADVANCED GENIUS CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer File Device Edit View Tools Window Help neg s xos x 95 8 T9 Ws the 5 EI D58100
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