Chicago Electric 44006 User's Manual
Contents
1. For technical questions please call 1 800 444 3353 Double Line Configuration MAINTENANCE 1 Lubricate the cable occasionally with a light oil Check that it is in good condition 2 Check to be sure the hoist is properly attached to its mounting pole Make sure the bolts are tight 3 Periodically check the condition of the electrical cords plugs and controls PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NETHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE MENT PARTS THERETO Page 6 PARTS LIST NO PARTS NAME 2 la FIXINGRACK O Z O O O la 2 HEX SOCKET CAP HEAD SCREWS 3 FIXING RING 4 5 NN ING DOWN 6 FIXUP NUT HEX eee oe 1 49 FOUR CORR CABLE dC Pa wena o PLACES TERMINAL Bp dL 9 Rope Tuse gt fa en cLAMP PLATE 3 rao ROURING Ferc2. CHICAGO Electric 440 Ib 880 Ib Electric Hoist oX 31 44006 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Cover Revised 09c SPECIFICATIONS 880 Ib Double Cable Power Supply 120 V 850 W 7 1 A Single Phase 60 Hz This Hoist has a 25 duty cycle This means that the hoist may only be run up to 2 minutes 30 seconds at a time and then it must be allowed to rest for at least 7 min utes 30 seconds before further use CAUTION To reduce the risk of electric shock or injury use indoors only Included Accessories 1 Mounting clamps for attaching hoist to fixed overhead or rotating support 2 Remote Switch with water sealed power switch for safe ope
3. D INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Rev 08d SKU 44006 For technical questions please call 1 800 444 3353 Page 10
4. HT 1 52 CROSS RECESSED PAN HEAD SCREW ST2 4X14 1 ri FASTENING SLEEVE OF ROPE 1 53 cross RECESSED PAN HEAD SCREW ST3 5X12 6 C12 FASTENING SLEEVE OF ROPE 1 54 CROSS RECESSED PAN HEAD SCREW M4 10 4 fig roe 1 55 PLAIN WASHER f4 s 14 SHRINK RING OF ROPE f2 565 BUARD RING SAMLI 2 ras trer noot fa 57 GUARD RING LARGE 58 GROUNDING SHEET 17 WASHER a 69 CROSS RECESSED PAN HEAD SCREW M4 8 fig SQUARE DXY M512 f2 60 mRee core PLUG rig circurp Por SHAFT pi 2 ex SPLIT PIN 25 30 2 20 BEARING 60203 la 62 CLAMP CONNECI R 1 HEX SOCKET SCREW a es CYLINDER PIN 1239 O 222 2 SPACING RACK 1 64 PULLEY CLAMP CROSS RECESSED PAN HEAD SCREWS PULLEY CCCidC GEAR BOX PLAIN WHSHER 10 HEX SOCKET SCREW M5 16 CROSS RECESSED PAN HEAD M4 20 M le O 3 5 an i g i SPRING WASHER 5 10 68 SPRING LAMINATION LARGE 27 BEARING 60201 2 69 SICROSWITCH COVER INTERMEDIATE SHAFT 1 70 CROSS PAN HEAD TAPHING SCREW ST3 5114 71 SPRING LAMINATION SMALL GRADE 2 cea Ja 72 waos 2 OA SPACER la 73 PLUG IN SHEET 3 32 FRONT cover Ja 74 SLFEVE OF PLUGIN SHEET las eearinc s02o a Z O Promo fa 76 POSITIVE AND NEGTIVE SWITCHES fas emassis Ja rr manote cover L o S O O SPRING 1 38 BRAKE HOOP 3 1 B0 RANDLE BASE 39 cear cover la a SHEATH ES 40 nex screw 4 82 CROSS PAN HEAD TAPPING SCREW ST3 5X20 Par PLAIN WASMER d
5. e job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool s ca pacities 6 USE THE RIGHT TOOL FOR THE JOB There are certain applications for which this product was designed Do not use a tool for a purpose for which it was not intended 7 DRESS PROPERLY Do not wear loose clothing or jewelry as they can V 05k 08i 081 09b Page 2 SKU 44006 be caught in moving parts Nonskid footwear is recommended Wear re strictive hair covering to contain long hair Wear appropriate work clothing USE EYE EAR AND BREATHING PROTECTION Wear ANSI ap proved impact safety goggles if you are producing metal filings or wood chips Wear a NIOSH approved dust mask or respirator when working around metal wood and chemical dusts and mists Use hearing protec tion when working in a loud or noisy environment DO NOT ABUSE THE POWER CORD Protect the power cord from damage either from impacts pulling or corrosive materials Do not yank machine s cord to disconnect it from the receptacle DO NOT OVERREACH Keep proper footing and balance at all times Do not reach over or across running machines MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for bet ter and safer performance Follow instructions for lubricating and chang ing accessories Inspect power cord periodically and if damaged have it repaired by an authorized technician Inspec
6. ke particular care to safeguard yourself and those around you Page 3 SKU 44006 The Cable Be sure the cable is in good condi tion and is attached properly Do not use the Hoist if the cable is frayed kinked or wrapped improperly on the reel Do not replace the cable with a cable of lesser strength Power Supply Be sure the power cord and control handle are in good condition Avoid use in wet conditions or exposing the electrical components of this hoist to moisture Route the power cord so that it is out of the way of other tools and equip ment Take care to prevent damage to the power cord or control handle cord If the cord becomes damaged repair or replace it before using the hoist Stand Back Stay out of the direct line that the cable is pulling If it slips or breaks it will whiplash along this line Never stand underneath a weight be ing lifted Always wear ANSI approved eye protection when working around tools and equipment Do not hold the cable while using the hoist as your hand can become caught Keep hands clothing hair and jew elry clear of the hoist while in use Use a spotter to assist you in assur ing that it is safe to operate the hoist Power Limits Do not attempt to exceed the pulling limits of this hoist Assure that the mount to which the hoist is attached will hold the weight you will apply using this hoist WARNING Handling the cord on this product will e
7. may be mounted on a fixed overhead pipe or attached to a pole on a rotating pillar OPERATION The cable spool will not turn freely To pull out or wind up cable you must operate the power switch To operate the power switch take the Handle Base in your hand Press the upper part of the rocker Switch to reel in the cable Press the lower part of the rocker cable to reel out cable Check to be sure it is safe to lift or pull the item To pull out the cable grasp the lift hook and pull it away from the hoist while pressing the lower part of the power Switch Always leave at least three turns of cable on the spool to prevent pulling the cable out of the Hoist Attach the cable firmly to the item using the lift hook or pulley lift hook Never wrap the cable around the object and hook onto the cable itself This can cause damage to the ob REV 02a Page 5 Maximum Capacity 440 Ib Single Line Configuration ject being pulled and kink or fray the cable 6 Stand clear and when it is safe to do so use the power Switch in the Handle Base to retract the cable and hoist the item as desired Figure 6 7 Wind the cable properly around the spool 8 Leave at least 3 turns of the cable around the reel to prevent the cable from coming unattached to the reel 9 Ifyou are unable to lift a load do not continue to operate the power switch This can result in damage to the mo tor SKU 44006
8. ration 3 38 steel wire cable with sheaved pul ley lift hook and weighted lift hook 4 Stabilizing weight on primary lift hook 5 Built in cable guide SAVE THIS MANUAL You will need this manual for the safety warnings and cautions assembly instructions operating procedures mainte nance procedures trouble shooting parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep both this manual and your invoice in a safe dry place for future reference SKU 44006 For technical questions please call 1 800 444 3353 SAFETY WARNING amp CAUTIONS WARNING When using powered equip ment basic safety precautions should always be followed to reduce the risk of personal injury and hazards READ ALL INSTRUCTIONS BEFORE USING THIS TOOL 1 KEEP WORK AREA CLEAN Clut tered areas invite injuries 2 OBSERVE WORK AREA CONDI TIONS Do not use tools in damp wet or poorly lit locations Don t expose to rain Keep work area well lit Do not use electrically powered equipment in the presence of flam mable gases or liquids 3 KEEP CHILDREN AWAY Children must never be allowed in the work area Do not let them handle ma chines tools or equipment 4 STORE IDLE EQUIPMENT When not in use tools must be locked up in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 DO NOT FORCE THE TOOL It will do th
9. s Ja es CAPACITOR PR PLAIN WASHER p3 CM AS eee UE Rev 00k 05g SKU 44006 For technical questions please call 1 800 444 3353 Page 7 ASSEMBLY DIAGRAM o a g aj 2 E SE 58 ES e o D CIN 3 E SA es LESS AS AS io F o VEGE r Rev 00k 05g SKU 44006 For technical questions please call 1 800 444 3353 Page 8 WIRING DIAGRAM S1 Pendant Switch S3 Micro Switch Cc Capacitor Sth Overheat Protector Rev 02h 08d SKU 44006 For technical questions please call 1 800 444 3353 Page 9 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIE
10. t all moving parts and mount ing bolts prior to use Control handle and power switch must be kept clean dry and free from oil and grease at all times REMOVE ADJUSTING KEYS AND WRENCHES Be sure that keys and adjusting wrenches are removed from the tool or machine work surface be fore operation 13 AVOID UNINTENTIONAL START ING Be sure that you are prepared to begin work before turning the start switch on STAY ALERT Watch what you are doing Do not operate this machine when you are tired DO NOT OPERATE THIS MACHINE WHILE UNDER THE INFLUENCE OF ALCOHOL DRUGS OR PRE SCRIPTION MEDICINES CHECK FOR DAMAGED PARTS Before using any tool any part that appears damaged should be carefully checked to determine that it will oper ate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or re placed by a qualified technician REPLACEMENT PARTS AND AC CESSORIES When servicing use only identical replacement parts which are available from Harbor Freight Tools NOT TO BE USED FOR AIRCRAFT PURPOSES NEVER LIFT PEOPLE AND ANI MALS OR HOIST LOADS OVER PEOPLE Special Warnings when using this For technical questions please call 1 800 444 3353 Electric Hoist Using this powerful tool may cre ate special hazards Ta
11. xpose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure The Warnings Cautions and Instruc tions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator REV 04d 06k 09c For technical questions please call 1 800 444 3353 Page 4 MOUNTING Note Before use attach your hoist to 1 SKU 44006 an overhead pipe using the included brackets as follows Find the 2 Fixing Rings 3 and the Hex Head Bolts 4 Figure 1 Mounting the Hoist Place the Fixing Rings over a suitable pipe in the position you wish to mount the hoist Have an assistant hold the hoist in place while you install the Bolts through the Fixing Rings into the threaded holes in the Fixing Rack 1 of the hoist With the hoist in the correct position firmly tighten the bolts N For technical questions please call 1 800 444 3353 Figure 2 Optional Pole Mount Note Your hoist
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