CFM Corporation 7000 User's Manual
Contents
1. no tools needed WARNING Connect the L P cylinder to the grill outdoors only Fill the cylinder before connecting Read and follow all directions on the cylin der and fuel hose safety tags Locate these parts cylinder retainer 1 Working from behind the grill set the wire L P gas cylinder into the large round opening in 1 the grill base cylinder cv 2 Position the cylinder retainer wire around the cylinder collar as shown 3 Insert the left end of the wire into the small opening in the base grease pan 1 Flex the right side so that it fits into the opposite opening on the right side of the base Behind and below the grill bottom To see this better the grill is shown clear 19 Connecting an L P Gas Cylinder Connecting the Regulator to Cylinder 1 The top Knob on the supply cylinder must be closed See that the top cylinder knob is turned clockwise to a full stop 2 Check that all the grill burner Knobs are turned off 3 Remove the protective caps from the cyl inder valve and coupling nut if present 4 Hold the regulator in one hand and insert the nipple into the valve outlet Be sure the nipple is centered in the valve outlet The coupling nut connects to the large outside threads on the valve outlet Use care not to cross thread the connection 5 Hand tighten the coupling nut clockwise until it comes to a full stop Tighten by hand only2. Assembly Step 4 Assemble the Grill Lid use hardware bag D tools needed hairpin 7 16 open end wrench 2 i flat blade screwdriver 1 4 20 x 5 8 bolt 4 i hinge pin in 1 4 x 1 1 8 4 2 Locate these parts handle 1 handle standoff 2 grill lid 1 holes are in line with the hinge struts on standoff gasket 1 Position the back of the lid so that the rear gt a the back of the grill bottom 2 Gently set the grill lid onto the grill bottom 3 Hold the lid to align the hinge holes 4 Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut 5 After the hinge pin is in place insert a hair pin through the hole of the hinge pin to secure it HINT There is an air space between the back of the lid and the grill bottom where you can install the pins 6 Repeat for the opposite side standoff gasket 7 Raise the lid to attach the front handle 8 Attach a handle standoff to the front of the grill lid as shown 9 Insert one end of the handle into the hole of the standoff 10 Place other standoff onto handle and while holding the handle in place assemble the opposite standoff to the lid in the same manner 15 Assembly Step 5 Attach the Side Tables to the Grill tools needed 3 8 open end wrench 7 16 open end wrench Use hardware bag C 1 4 20 1 4
3. 20 x 3 4 Locate these parts hex nut VSS Go side table h Insert 3 4 bolts through holes in the support arms of the side tables Attach each side table to the four holes located in the side of the grill bottom using the locking hex nuts provided NO NOTE Model 7500 has one RIGHT side table Please refer to Model 7500 Assembly Step SB1 on page ___ of this manual Assembly Step 6 Install the Rock Grate and Briquettes No tools are needed Locate these parts rock grate 1 ceramic briquettes 1 box 1 Place the single rock grate into the grill bottom 2 Open the package containing the ceramic briquettes and place them on the rockgrate eef F 3 It is important to properly arrange ae i the ceramic briquettes onto the rock grate to allow for good air flow during use NOTICE THE SPACING The proper amount of briquettes are supplied and there is no need to add more Some space between the briquettes is necessary 17 Assembly Step 7 Install the Cooking Grids No tools are needed Locate these parts cooking grids warming Set the two porcelain coated cooking grids on the front and back ledges formed inside the grill bottom for a level cooking surface 5 Set the warming rack onto the back of the cooking grids Congratulations your barbecue grill is now assembled and ready to connect to a fuel source Installing an L P Gas Cylinder
4. Do not use tools 6 CAUTION In the connection process the grill side of the connection will seal on the back check in the valve resulting in a slight resistance The connection requires about one half to three quarters additional turn to complete the connection NOTE If you cannot complete the final con nection disconnect the regulator and repeat steps 4 through 6 If you are still unable to complete the connection do not use this valve and regulator 7 Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use Never put strain on the hose where it joins a fitting The rubber fuel supply hose must not touch the bottom grill casting during use 8 Before lighting grill check all connections for leaks using a mild soapy water solution 9 Place an aluminum 3 1 2 x 6 loaf pan into the opening in the heat shield located beneath the grill bottom During use the pan will catch hot grease drippings that could damage the fuel sup ply system Under the Grill Bottom L heat shield D Install the Heat Shield and Drip Pan The grease pan is a 3 1 2 x 6 aluminum loaf pan available at most grocery stores Model 7000N Connecting to Natural Gas for specially equipped natural gas grills only DANGER EXPLOSIVE AND FLAMMABLE If the appliance is for connection to natural gas the gas connections should be made by a qualified installer or a licensed plumbe
5. Valve oia E 2 n Dust Cap 22 5 Push the plug into the connector until the sleeve snaps forward to lock the fitting in place Turn on the shut off valve The flow of gas to the appliance will be restricted if the plug is not connected properly 6 Test for gas leaks using an ammonia free soap and water solution TO DISCONNECT THE FUEL SUPPLY 1 Pull connector sleeve back and pull plug out of socket This will automatically shut off gas to the appliance 2 Close the shut off valve and install the dust caps on the socket and plug Always turn off the fuel supply at the shut off valve when the grill is not in use LEAK TEST CONNECTIONS Test all the fuel supply connections using a an ammonia free soap and water solution equally mixed Never use fire to test for leaks Turn on the gas shut off valve 1 Coat all connections of the fuel supply sys tem especially at the quick connect 2 Watch for bubbles to indicate a leak 3 If there is a leak shut off the gas supply and re connect the hose to the socket Re test for leaks Do not use the grill if a leak is detected that cannot be corrected in this manner or if the hose and connections become damaged Replace damaged components with only fac tory authorized parts Do not strain or kink the fuel supply hose See that the hose is kept clear of surfaces that become hot during use Series 7000 Models Use and Care Directions Chapter 3 Leak Testing
6. for recommended installation proce dures and regulations 3 This appliance is not intended to be installed in or on a recreational vehicle and or boat 4 Keep the barbecue grill at least 24 inch es 61 cm away from any combustible con struction e Do not use a grill under a ceiling or cover where the heat or flame could cause damage e Choose a level surface where the grill is not facing directly into the wind e Avoid moving the grill during use 5 The grill area must be clear and free from combustible materials gasoline and any other flammable liquids or vapors e Do not use lighter fluid or charcoal briquettes in a gas grill The flow of combustion and venti lation air is not to be obstructed The ventilation openings of the cylinder enclosure must be kept free and clear from other debris 6 Do Not store a spare L P gas cylinder under or near this appliance 7 NOT FOR USE BY CHILDREN Keep children and pets away from hot grill e Place your barbecue grill in a location away from children and pets e Do not leave grill unattended when in use 8 The outside of the barbecue grill will become hot during use e To avoid burns do not touch any hot grill sur face If necessary use a protective glove when operating control knobs tank shut off valve or lid handle e Do not place combustible material such as cloth or plastic on grill surface during use e Do not lean on side tables or place more than 15
7. pounds of weight on a side table 9 Make sure that the heat shield and drip pan are in place under the grill bottom e Heat and hot drippings from cooking food could damage the fuel supply system Portable L P Gas Barbecue Grills WARNING Do not use natural gas in an appliance designed for L P gas Use only liquid propane L P gas in an appliance designed for L P gas L P Gas Liquid Propane abbreviated L P gas is stored under high pressure inside a cylinder and vaporizes when released It is important that there are no leaky connections on the grill s fuel Supply system The L P FUEL SUPPLY SYSTEM An L P gas grill requires a fuel delivery sys tem made up of an L P gas supply cylinder a fuel regulator with hose and a gas control valve Dual Burner Fuel Control Valve Type 1 Fuel Regulator Valve Orifice Fuel Supply Hose Cylinder Control Valve L P Gas Cylinder The L P Fuel Supply System FUEL REGULATOR AND HOSE The fuel regulator supplied is equipped with a Type 1 coupling nut Do not attempt to connect to any other L P cylinder not equipped with a mating Type 1 cylinder valve This grill is not to be used with any other cylinder connection device The fuel regulator and hose assembly with the Type 1 fitting supplied must be used with the appliance Do not use a hose and regulator assembly other than the one supplied with the grill or a manufacturer s replacement fuel pres s
8. the Fuel Supply System Lighting Instructions Replacement Parts Leak Testing DANGER To prevent fire or explosion hazard Do not smoke while performing a leak test Do not permit any sources of ignition in the area when testing for leaks Perform leak tests outdoors only Never perform a leak test near a fire or flame How to Check the Fuel Supply System for Gas Leaks 1 Mix a solution of equal parts mild detergent or liquid soap and water 2 Turn off the burner control knobs 3 Turn the top knob of the fuel supply cylinder counterclockwise one rotation to open 4 Apply the soap solution to all connections of fuel supply assembly If no soap bubbles appear the grill is fine for use If bubbles form at the connections there is a leak In case of a leak try tightening the joint If necessary replace the faulty part with a replacement part recommended by the manu facturer 5 Turn off the knob on fuel supply cylinder 6 Turn on the burner control Knobs for a mo ment to release pressure in hose then turn the control knobs back off 7 Wash off soapy solution with cold water and towel dry WARNING Do not attempt to repair the cylinder valve If it becomes damaged the cylinder must be replaced If you are unable to stop a leak shut off the gas supply at the cylinder valve Remove the cylinder from the grill Call a gas appliance ser viceman or L P gas dealer Do not use appli a
9. 58 Bolt AM000207 this is a standard 1 Ib aluminum loaf baking pan 4 14 x 20 Hex Keps Nut AM000904 not included with natural gas models 2 Handle Gasket AM000704 30 Breakdown of Preassembled Components Preassembled Components quantity description part number 1 Bottom Burner Assembly consisting of 1 Cast Brass Burner AZ001503 1 Venturi Tube w gasket AZ0O00506 8 8 32 x 12 Screw AMO000603 1 Bottom Grill Casting BIM400 BLK 1 Pillar Assembly consisting of 1 Pillar Casting PILLAR COPPERVN 4 10 24 x 36 Screw AM000203 1 Printed Control Plate Al000103 2 10 x 24 x 12 Bolt AM000103 1 Valve Regulator Hose AL000103 1 Rotary Igniter Unit kit AN000303 2 Control Knobs AZ000703 1 Igniter Knob AZ000603 Natural Gas Model 7000N only 1 Natural Gas Valve Hose Assembly ALO00203 1 Base Assembly consisting of 1 Base Casting BASE BLK 8 1A x 20 x 12 Bolt AM000303 2 Locking Caster AH000103 2 Caster AH000203 NOTE All hardware is stainless steel Base Assembly 31
10. Great Outdoors Grill Company Model 7000 Series Portable Gas Barbecue Grill Owner s Manual and Assembly Guide ASSEMBLER INSTALLER Leave these instructions with the consumer CONSUMER USER Read all of these instructions and keep them in a safe place for future reference FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use gasoline or other flammable vapors and liquids in the vi 1 Shut off gas to the appliance cinity of this or any other appliance 2 Extinguish any open flame 3 Open lid 2 Anunconnected liquid propane cylin 4 lf odor continues immediately call der should not be stored in the vicinity your gas supplier or fire department of this or any other appliance AQ000102 901 Table of Contents Page Number Chapter One INSTALLATION 3 Choosing a Safe Location 4 Portable L P Gas Grills 5 6 L P Gas Dealer Instructions T Chapter Two ASSEMBLY 8 Step 1 Identify Parts 9 Step 2 Assemble Pillar to Base 10 11 Step 3 Attach Grill Bottom 12 13 Step 4 Assemble Grill Lid 14 15 Step 5 Side Tables 16 Step 6 Rock Grate and Briquettes 17 Step 7 Cooking Grids 18 Installing an L P Gas Cylinder 19 Connecting an L P Gas Cylinder 20 Connecting to Natural Gas Model 7000N only 21 22 Formerly Great Outdoors Now CEM CEM Corporation 2695 Meadowvale Boulevard Mississauga Ontario LSN 8A3 Canada 800 668 5323 www cfmcorp com Service Note If yo
11. an cause a leak which could result in explo sion fire severe personal injury or death The cylinder must be arranged for vapor with drawal It must also include a Collar to protect the cylinder valve A safety relief device having direct communication with the vapor space of cylinder must be provided This will expel high pressure gas if the cylinder is overfilled or over heated All L P gas cylinders used with this appliance shall be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Soheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provid ed with a listed overfilling prevention device Read labels on the L P gas supply cylinder The cylinder provided is shipped empty for safety Allow only a qualified L P gas dealer to fill or repair your L P gas supply cylinder Inform the gas dealer if it is a new or used cyl inder to be filled Caution the gas dealer not to overfill the fuel cylinder After filling have the gas dealer check for leaks and to check that the relief valve remains free to function Have the gas dealer weigh cylinder after filling to ensure that the cylinder is not overfilled DANGER a Do not store a spare L P gas cylinder under or near this appliance b Never fill the gas cylinder beyond 80 percent
12. e personal injury or death IMPORTANT Purge new cylinders before fill ing This tank is easily filled with a standard CGA 510 POL filling connection Example A Filling a Type 1 Cylinder Valve Example A shows a CGA 510 POL fitting Example B shows using a Type 1 POL fitting TYPE 1 cut away to see fitting The L P gas cylinder has a Type 1 cylinder valve with a back check module in its outlet that will not permit gas to flow until an evacuation device is installed To purge the L P gas cylin der the back check module must be opened with an evacuation device PURGING AND EVACUATION DEVICES FOR L P GAS CYLINDER WITH TYPE 1 CYLINDER VALVES A Hose end valve with a bleed port Purging can be accomplished using a hose end valve containing a bleed port which also allows for evacuation without the use of an adapter B Hose end valve without a bleed port When a hose end valve does not have a bleed port a separate device must be used for evacuation C Purging using a Type 1 connection L P gas cylinder evacuation can be accomplished during each purging by using a Type 1 connec tion The Type 1 valve outlet has an 1 5 16 external ACME right hand thread that will accept this connection CAUTION After purging or filling an L P gas cylinder do not insert a POL plug into the valve outlet Insertion of this plug will prevent the back check from closing Use ONLY the provid ed cap and strap attached to the o
13. full c If the information in a and b is not followed exactly a fire causing death or serious injury may occur TRANSPORTING A FULL CYLINDER WARNING Handle a full cylinder with care Gas is under high pressure You should transport only one cylinder at a time Transport the cylinder in an upright and secure manner with control valve turned off and the POL plug in place Do not transport cylinder in the passenger compartment of a vehicle Do not leave cylinder in direct sunlight or in a high heat area such as a closed car trunk High heat areas could cause the relief valve to vent gas Do not store cylinder in a building garage or any other enclosed area Store outdoors in a well ventilated area away from people and out of the reach of children Use a cylinder cap on cylinder valve outlet during transport and when the cylinder is not connected to grill Keep cylinder valve closed when not in use Do not store spare cylinders near grill Take These Instructions to the L P Gas Dealer When using a cylinder exchange be sure the exchanged cylinder is a Type 1 cylinder a 510 POL cylinder will not fit a Type 1 regulator FILLING AND PURGING TYPE 1 L P GAS CYLINDERS DANGER Purging and filling of L P Gas cylinders must be performed by personnel who have been thoroughly trained in accept ed L P gas industry procedures Failure to follow this instruction may result in explo sion fire sever
14. g hole is located beneath the lower right corner of the grill bottom casting 26 CAUTION Do not touch any hot grill parts The outside of the grill bottom becomes very hot during use It may be necessary to use pro tective gloves HOW TO SHUT OFF THE GRILL STEP 1 Turn the burner control knob s off The burner flame will go out STEP 2 Turn off the top L P cylinder valve by turning the knob in a clockwise direction until it stops IMPORTANT Always have the gas shut off at the L P cylinder valve when the grill is not in use The L P cylinder has a leak detection fea ture which will restrict the amount of gas flow to the burner if the tank shut off valve has not been turned off prior to the next use iil it WN yi Vil fi P Hit i Ra ATT a 5 Tt Pa Using Your Gas Grill TO BREAK IN A NEW GRILL Before using it for the first time operate the grill with lid closed on a low setting for about 15 minutes This will help burn away oil and the smell of new paint After the oil has burned away check the burner flame BURNER S FLAME Keep the grill lid closed and the grids in place Inspect the burner s flame by carefully looking below and through the air supply openings in the grill bottom A good flame should be blue with some yellow tip coming from the burner holes Some yellow tios on flames up to 1 in length are acceptable as long as no carbon or soot deposits appear If fla
15. here the grill will be in use It is important to observe the safety guidelines for choosing a safe location The gas supply must be shut off prior to installation of the quick con nector socket Use only a matching factory authorized quick connect plug with the quick con nect socket Natural gas units are equipped with a 12 foot long quick connect fuel hose in place of the short er hose regulator attached to the burner valve Dust Cap Shut off Valve Connector Socket Gas Flow lt One Example of an Individual Shut Off Valve with the Quick Connect Socket Prior to inserting turn on gas supply and test all connections with an ammonia free soap and water solution Apply this solution to the stem of the shut off valve and opening of the socket to detect leaks See Leak Testing Natural Gas Connections later in this section Model 7000N Connecting to Natural Gas for specially equipped natural gas grills only OPERATING THE QUICK CONNECT Follow all directions on tags attached to hose 1 To connect the fuel supply hose to the fuel supply the shut off valve must be closed 2 Remove the dust cap from the connector socket by sliding the connector sleeve back to release the plug Remove the dust cap from the plug 3 Position the plug end of the fuel supply hose into the sleeve opening Connector Sleeve 4 Slide the connector sleeve back firmly push the fitting into the connector Shut off
16. mes are excessively yellow and irregular the oil residue may not be completely burned off or the venturi may not be properly posi tioned over the orifice s Allow grill to cool before repositioning venturi over valve After a grill has been in use for a while it may begin to have a more yellow flame A build up of food deposits fats or cooking seasonings can cause yellowing of flames Try cleaning the burner to remove built up residue Check for clogged burner holes or blocked venturi tubes Regular use of your grill will actually help keep it operating more smoothly It is not unusual for similar units to heat a little differently BAD FLAME GOOD FLAME J YELLOW BLUE Holes in burner FLAME CHECK Checking the Burner Flame ZT CONTROL SETTINGS The high flame setting is for quick searing of meat Sear foods then finish cooking on a lower setting A medium setting works best for cooking steaks pork chops and hamburgers The lowest setting works well for all roasts and rotisserie foods Even thick steaks when seared on a high setting first will have a better texture and be more juicy cooked on low DUAL BURNER COOKING SYSTEM The grill s burner may be operated to cook on either side or both sides at once This allows for various styles of cooking 1 Use a direct heat source when browning meat or cooking hot dogs and hamburgers Check the food often 2 Cook large size foods such as roasts
17. n firmly and turn it CLOCKWISE STEP 7 If the burner fails to light properly turn the burn er control knob off Also turn off the L P cylinder knob Wait five minutes before attempting to light the burner again This will allow time for released gas to disperse HINT If the burner does not light after trying again turn off burner control knob the L P cylin der knob and try match lighting the grill once the gas has cleared a T ih meas 1 fe i Eta t HEN HN ae a i he a Right Bumer lgnitor Control Knob Knob J 25 Lighting Instructions MATCH LIGHTING IMPORTANT The match lighting hole is found under the front right corner of the grill bottom When match lighting the grill use the gas control knob on your RIGHT HAND side closest to the match lighting hole Repeat steps 1 to 4 of Lighting Instructions STEP 5 To match light push down and turn the RIGHT burner control Knob counter clock wise to the high setting STEP 6 IMMEDIATELY strike a long wooden match and position the burning match through match light ing hole in the grill bottom Extend the flame near a burner port in the bottom edge of the burner The burner should light To light the other side of the burner press in and turn the opposite control knob The flame will track around the burner Allow grill to preheat with the grill lid closed for five minutes before cooking Locating the Match Lighting Hole The match lightin
18. nce until the leak is fixed Perform a leak test each time the gas supply cylinder is connected to the regulator Leak test any time a part of the gas system is replaced Perform a leak test at least once each year whether the L P gas supply cylinder has been disconnected or not Have a dealer check the cylinder for deteriora tion after 10 years according to DOT regula tions Immediately replace cylinder if any is found IMPORTANT Inspect the gas supply hose regularly If there are cuts excessive abrasion or wear replace the hose prior to operating the appliance Use only the hose replacement spec ified in the parts list for your grill Leak Testing the Fuel Supply System Arrows denotes primary areas 24 Lighting Instructions IGNITER LIGHTING SYSTEM The Igniter System consists of an igniter unit a gas collector box two ceramic electrodes and lead wires Gas is collected in the metal collector box located at the burner When the igniter Knob is turned an electric spark is creat ed at the ceramic electrodes The gas is then ignited by the spark To test Watch the electrode tip s inside the gas collector while activating the igniter To avoid a possible shock do not touch the burner or metal parts on igniter system while perform ing igniter test A visible spark should jump from the electrode The spark gap is set when the electrode is installed lf there isn t a spark check the lead wires and connection
19. our bolts through the holes in the pillar and through the four holes in the base Thread nuts onto bolts Align rear holes and insert bolts Add nuts and use wrenches to tighten Carefully turn the assembly upright Check the preassembled control valve located inside the pillar Remove the plastic film covering the front of the control panel plate Your grill will now look like this gt 11 Assembly Step 3 Attach the Grill Bottom tools needed hinge strut open end wrench As open end wrench f heat Locate these parts shield Use hardware bag B 1 4 20 x 1 Cy ND back grill bottom 1 1 Place the heat shield on the pillar heat shield AQ rA aligning holes as shown fo A td 2 Position the grill bottom onto the pillar so that the rear hinge struts are toward the open side of the pillar as shown 3 Four holes in the grill bottom will align with the four holes in the heat shield and the pillar Grill bottom as shown from below back UM Tih 4 IMPORTANT 6 Locate the two black lead wires Make sure the control valve ends are beneath the grill bottom Press the inside the burner tubes extending loose ends of the lead wires onto the through the grill bottom See detail metal tabs located on the back of the igniter unit 5 Insert four bolts into matching holes in the grill bottom and secure with nuts Your grill will now look like this gt 13
20. r The gas supply line must not be installed by the consumer The valve orifices and fuel supply hose sys tem necessary for use with natural gas is differ ent than the system required for L P gas Modification to the burner valve orifices allow the use of natural gas An L P cylinder is not needed WARNING Do not use liquid propane L P gas in an appliance designed for nat ural gas Use only natural gas in an appli ance designed for natural gas INSTALLATION FOR NATURAL GAS The maximum inlet supply pressure is 11 0 w c for propane gas and 7 0 w c for natural gas The specified supply pressure is 11 0 w c for propane gas and 7 0 wc for natural gas The piping system should be installed by a qualified service technician in accordance with the National Fuel Gas Code NFPA 54 ANSI 2223 1 in the U S A including 1 The appliance and its individual shut off valve must be disconnected from the gas sup ply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individ ual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa 21 A quick connect coupling sleeve with 3 8 female end is provided Install the connector socket at the pipe end after the shut off valve This must be installed w
21. rill e 3 8 open end wrench e flat blade screwdriver e 7 16 open end wrench HINT A socket set or an adjustable wrench may be used instead Identifying the Grill Parts Assembly Step 1 Unpack grill parts 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill is completely assembled and operating to your satisfaction Locate these parts Main bag containg 1 hardware bag A 1 hardware bag B 1 hardware bag C 1 hardware bag D cooking grid 2 grill bottom Model 7000 LP Gas Grills only handle 1 r handle standoff 2 Al fi grill lid 1 side tables 2 warming rack 1 ceramic briquettes 1 package rock grate 1 grease pan N 1 Ty heat shield A A 1 cylinder retainer wire 1 cylinder 1 x_n Assembly Step 2 Assemble the Pillar to Base tools needed 3 8 open end wrench 7 16 open end wrench Use hardware bag A 1 4 20 1 4 20 x 3 4 4 4 Locate these parts 1 Lock the preassembled casters on base by pushing down on the latch 10 as Position the pillar upside down and set the base onto the pillar as shown Working from the open side of pillar 3 Insert f
22. s The igniter wires should be kept away from the grill bottom Also check that the ceramic electrodes in the collector box are not broken Sometimes dirt and rust at and around the electrode s can prevent an igniter spark Clean them with a degreaser or warm soapy water and dry Remove rust from electrode tip s and metal surfaces by lightly sanding with an emery cloth or fine grain sandpaper LIGHTING INSTRUCTIONS Read all the steps before beginning STEP 1 Check the burner venturi tubes for blockage from an insect nest see CLEANING THE BURNER VENTURI TUBES STEP 2 Ensure that both of the burner control knobs are in the OFF position STEP 3 OPEN GRILL LID WARNING Attempting to light the grill with the lid down could cause an explosion STEP 4 Go behind the grill and turn on the fuel supply valve One counter clockwise turn is generally enough to open the valve Left Bumer Control Knob Operating the Control Knobs Gas control knobs PRESS IN and rotate counter clockwise ROTATE THE IGNITER KNOB CLOCKWISE CAUTION Do not stand with head or arms over the grill STEP 5 To light using the igniter Push in and turn the right burner control knob counter clockwise to the high setting STEP 6 Immediately turn the igniter control knob CLOCKWISE until you hear 4 or 5 clicks The burner should light Note Turning the knob in the wrong direction may loosen it If this happens simply press the Knob o
23. stating of reach of children when not in use Suitable for Use with Outdoor Appliances Replacement Parts for Series 7000 Grills Replacement parts are available direct from our warehouse Some components are not available preassembled and may be ordered separately For convenience the following parts list is provid ed along with a representation of the items listed Charges for replacement parts and shipping may apply For warranty replacements proof of ownership and date of purchase is required Please call 888 869 5454 to receive a return authorization number before returning any grill com ponenis To order parts call toll free in the USA 888 869 5454 or write to the Great Outdoors Grill Company 7980 East American Drive Joplin Missouri U S A 64804 Parts Enclosed Parts Enclosed tad i aris pose 5 ae ig quantity description part number vaka Bag A ag Side Table of 2 SDTBL BLK j barnes EA oe package o Briquettes oo 4 20 Hex K Nut AM000904 A AERE 2 piece Cooking Grid AF000105 1 Hardware Bag B 1 Warming Rack AF000303 4 14 x 20 x 1 Bolt AM000106 i A A eas 4 20 Hex K Nut AM 4 Me ee ORE ae Seu 2 Handle Standoffs AZ000802 1 Heat Shield Al000204 1 Hard Bag C 5 iam AE 1 Aluminum Drip Pan AI000302 1 Fuel Cylinder AW000202 20 Hex K Nut AM 4 i ii o ee 1 Wire Cylinder Retainer AF000402 1 Hard Bag D 2 i aa 18 Hinge Pin AMO00908 NOTE All hardware is stainless steel 2 Hairpi AMO00909 4 alee x
24. turkey or duck on a low direct heat Place food and water in foil pan with corrugated bottom adding water as needed 3 If doing skillet or stir fry cooking limit the amount of oil and direct heat used 4 Cook foods that burn easily over an indirect heat Light one side of the burner and place the food on the other side for cooking The food will cook slower but should be more tender This method of cooking also reduces grease flare up Add a small pan of water to help keep meat moist replace the water as needed 5 Casseroles can be cooked in oven proof or foil pans using indirect heat 6 Cook two foods at once using different set tings 7 To add smoked flavor try adding wood chips in apple mesquite and hickory flavors Long detachable power supply cords or extension Keep the connection to an extension cord away cords can also be used with care The marked elec from water and off the ground Arrange the cord so trical rating of the cord set or extension cord should that it will not drape over the counter top or tabletop be at least as great as the electrical rating of the ap where it can be pulled or tripped over pliance If the appliance is of the grounded type the extension cord should be a grounding type 3 wire Do not clean any electrical product with a water cord Use outdoor extension cords with a surface spray or the like Store electrical products indoors out marked with suffix letters W A and with a tag
25. u are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the telephone number listed above prior to returning your grill to the store Series 7000 Models Installation Chapter 1 Important Information Necessary to Safely Use a Gas Grill The L P Gas Fuel Supply System Correct Filling and Handling of the L P Gas Fuel Cylinder Choosing a Safe Location for a Gas Barbecue Grill The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner It is your responsibility to assemble operate and maintain your gas barbecue grill properly If these instructions are ignored there is a possibility of a hazardous fire or explosion which could result in proper ty damage physical injury or death 1 The gas barbecue grill may only be used for cooking out of doors e Do not operate this barbecue in garages breezeways sheds or any enclosed area e Operating this or any gas fired appliance in an enclosed area can produce a build up of carbon monoxide which could result in injury or death 2 Installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI 2223 1 NFPA 54 USA or CAN CGA B 149 2 Propane Installation Code Canada and CAN CGA B 149 1 Natural Gas Installation Code To check local codes contact your local gas dealer or gas company listed in the Yellow Pages
26. ure regulator assembly The Type 1 connection system has the follow ing features 1 The system will not allow gas to flow until a positive connection has been made 2 The system has a thermal element that will shut off the flow of gas between 240 F and 300 F 3 The system has a flow limiting device which when activated will limit the flow of gas to 10 cubic feet per hour 4 The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column 4 Ib per sq inch WARNING Any attempt to adjust the regu lator is dangerous and could create a situa tion causing personal injury or property damage Consult your L P gas dealer if you think the regulator is not working properly FUEL CYLINDER SPECIFICATIONS Any L P gas supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high The maximum fuel capacity must be 20 pounds of propane Full cylinder weight should be approximately 38 pounds 43 7 los nominal water capacity The L P cylinder must have a shut off valve terminating in a Type 1 L P gas cylinder valve outlet A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connec tion that does not permit gas flow until a positive seal has been obtained Portable L P Gas Barbecue Grills DANGER Do not insert any foreign objects into the valve outlet You may damage the back check A damaged back check c
27. utlet Close the cylinder valve knob before returning the cylinder to the customer For proper purging procedures in the U S A refer to Safety Bulletin NPGA 133 Purging L P Gas Cylinders and Safety Bulletin NPGA 130 Recommended Procedures for Filling Cylinders DANGER Do not fill an L P gas cylinder beyond 80 full If this information is not followed exactly a fire causing serious injury or death may occur Series 7000 Models Assembly Instructions Chapter 2 Getting Started 1 Please follow the steps in the order that they are presented 2 Assemble the grill where you plan to use it 3 You may want to place an old towel or cloth at the assembly site to prevent scratches to your deck and or to prevent nuts and bolts from becoming lost 4 Have a friend help Your barbecue grill is made of an aluminum body An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts Liquid Propane Models L P gas grills are provided with an L P gas supply cylinder shipped empty for safety rea sons To be ready to grill immediately please have the fuel cylinder filled with L P gas by an authorized L P gas dealer Model 7000N Natural gas grills require a connection to nat ural gas supply The gas connections should be made only by a qualified installer or a licensed plumber The gas supply line must not be installed by the consumer Tools needed to assemble g
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