CAT GT950 User's Manual
Contents
1. FII e Spark plug r replace if necessary Fill with fresh gasoline oil mix and add fuel stabilizer Run the engine for several minutes to circulate the additive through the carburetor WARNING Over One Drain the carburetor bowl and carburetor Make sure no spilled fuel is near the spark plug when testing Year The fuel may ignite Remove the spark plug pour in 1 spoonful of oil pull the starter cord gently several times engine switch in the off position and reinstall the spark plug 4 Make sure the fuel valve filter fuel line and carburetor are not clogged Pull the starter cord until you feel resistance and stop 5 Check oylinder heads for looseness and tighten the bolts that secure them if necessary 6 Check the cylinder head gasket for damage and replace it if necessary After removal from storage drain the stored gasoline oil mix into a container and fill the fuel tank with fresh gasoline oil mix before starting T Contact AES if the generator still won t start Place the generator in a dust free dry area and cover with a clean cloth No AC Output 1 Make sure the AC protector has not been not tripped Press the reset button if necessary Warning 2 Check for poor connections or defective cords Storage covers can be flammable Do not place a storage cover 3 Test the connected device s for proper operation over a hot generator Generator Falters Under Load 1 The load is too heavy Reduce the number2. CAT COMMERCIAL DUTY POWER SYSTEMS Commercial Duty Power Systems User s Guide Model No 61950 er STOP S Serial Number Date Purchased ECO SYSTEMS INC Since1978 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com Table of Contents Page Safety and Damage Prevention Message Explanation 3 Generator Hazards isse 3 Before Starting sss 4 System GOUNA er eerie pei bee DER ODCNRE been 4 Engine FUCVOll MIX ppt tr err otpa 4 Operation Guidelines iile 5 Starting the Engine 00 eee eee 5 High Altitude Operation 5 Electrical E08d8 4 2c er ebd MER been 5 Wattage Reference Chart 0 0 0 0 cece eee eee 6 Stopping the Engine 0 cece eee ee 6 MANSON Siena iesu tese tort eE nel TED E Ghee 6 Periodic Maintenance 0000 c cece eee 6 Spark Plug Inspection 00 0 c eee eee 6 Air Filter Cleaning sente bre EDIDC tones Rhee oe 7 Fuel Sediment Cup Cleaning 7 Fuel Tank Filter Cleaning 0 00 a 7 Maintenance Chart 8 Miscellaneous i 2 915 RE RRUPPeLPP IPRC Pe 8 Troubleshooting sisse 9 Generator Won t Start 0 cece eens 9 No AC QUIDUE i ire died Pathe bt adnlergaae babes 9 Generator Falters Under Load 1 0 0 eee eee 9 Generator Shuts Down While Running sess 9 Stora go araroa as Ha actin ba Fi bt RR
3. NFORMING OR NONDELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS AES EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS SET FORTH IN THIS WARRANTY notwithstanding any knowledge of AES regarding the use or uses intended to be made of goods proposed changes or additions to goods or any assistance or suggestions that may have been made by AES personnel C Unauthorized extensions of warranties by the customer shall remain the customer s responsibility CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF AES PRODUCTS FOR CUSTOMER S USE OR RESALE OR FOR INCORPORATING THEM INTO OBJECTS OR APPLICATIONS THAT THE CUSTOMER DESIGNS ASSEMBLES CONSTRUCTS OR MANUFACTURES This warranty can be modified only by AES personnel by signing a specific written description of any modifications ECO SYSTEMS INC 6 17 05 dbO1 Since1978 10 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com
4. neglect transit damage or damage resulting from lightning natural or accidental flooding fire or accident Operating use or circumstances outside normal conditions such as high heat or high moisture may also be excluded from this warranty HIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR EPRESENTATIONS EXPRESSED OR IMPLIED BY ANY LITERATURE ATA OR PERSON THE MAXIMUM LIABILITY OF AES UNDER THIS XCLUSIVE REMEDY SHALL NEVER EXCEED THE COST OF THE UBJECT PRODUCT AND AES RESERVES THE RIGHT AT ITS SOLE DISCRETION TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR OR REPLACEMENT AES WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons animals business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding JJ 4 com Fuel Tank Capacity 1 1 gal 4 liters Spark Plug BPR5ES NGK 028 to 031 in 7 to 8 mm Gap any other provision of this warranty BUYER S REMEDY AGAINST AES FOR GOODS SUPPLIED OR FOR NONDELIVERED GOODS OR FAILURE TO FURNISH GOODS W HETHER OR NOT BASED ON NEGLIGENCE STRICT LIABILITY OR BREACH OF EXPRESS OR IMPLIED WARRANTY IS LIMITED SOLELY AT THE OPTION OF AES TO REPLACEMENT OF OR CURE OF SUCH NONCO
5. clogged with snow leaves or any other foreign material ECO SYSTEMS INC Since1978 8 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com Troubleshooting Generator Won t Start Generator Shuts Down While Running 1 Check the fuel oil mix level and add more if necessary 1 Check the fuel oil mix level and add more if necessary 2 Make sure the engine switch and fuel valve are set to the on positions 3 Test the spark plug using the following procedure Storage Remove the spark plug cap and clean any dirt from around the Your generator should be started at least once every seven days and spark plug allowed to run at least 30 minutes If you must store the generator for Remove the spark plug and install the spark plug in the plug cap longer periods of time use the following guidelines Set the plug side electrode on the bolt by the cylinder head Storage Time Fill with fresh gasoline oil mix and add fuel stabilizer One to Two l Months Run the engine for several minutes to circulate the additive through the carburetor Fill with fresh gasoline oil mix and add fuel stabilizer Two Months Run the engine for several minutes to circulate the to One Year additive through the carburetor Drain the carburetor bowl and carburetor Pull the starter cord gently sparks should jump across the gap
6. ignition sources away while adding or storing oil and fuel Do not light a cigarette or smoke when refueling Wipe up any fuel spills ENGINE SWITCH FUEL TANK CAP a SPARK PLUG CAP MUFFLER WARNING Improper connections to a building s electrical system can allow electrical current from the generator to backfeed into utility lines This backfeed may electrocute utility company workers or others who contact the lines during a power outage Consult the utility company or a qualified electrician CAUTION Improper connections to a building s electrical system can allow electrical current from the utility company to backfeed into the generator When utility power is restored the generator may explode burn or cause fires in the building s electrical system Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work Do not touch bare wires or receptacles Do not use the generator with electrical cords that are worn frayed bare or damaged in any way Do not operate the generator in the rain Do not handle the generator or electrical cords while standing in water while barefoot or while hands or feet are wet Do not allow children or unqualified people to operate the generator ECO SYSTEMS INC Since1978 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco co
7. of devices connected see Electrical Loads on page 5 2 A connected device has a short circuit Disconnect the shorted load 3 The generator has a short circuit Contact AES ECO SYSTEMS INC Since1978 9 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com General Specifications 12 5 x 12 5 x 14 in 82 x 32 x 36 cm Weight Empty 44 Ibs 20 kg Engine Type 2 Stroke Fuel Oil Mix Fuel Oil Mix of 50 to 1 Displacement 63 cc Operation Time 8 hrs Noise Level 25 ft 7 m 64 dB Cooling System Forced Air Ignition System Transistor Control Ignition T C 1 12 Month Standard Warranty Aquatic Eco Systems Inc AES products when properly installed and operated under normal conditions of use are warranted by AES to be free from defects in material and workmanship for a period of 12 months from the date of invoice from AES unless otherwise stated In order to obtain performance under this warranty the buyer must promptly give verbal or written notice of the defect by calling the AES Returns Department at 407 886 3939 sending a fax to 407 886 6787 or by e mail to fatcat aquaticeco com The buyer is responsible for freight charges both to and from AES in all cases AES warranties do not extend to any goods or parts which have been subjected to misuse modification lack of maintenance
8. the hazard is what can happen and what you should do to avoid injury This is the safety alert symbol The safety alert symbol and WARNING or CAUTION will precede all safety messages WARNING You can be killed or seriously injured if you don t follow instructions CAUTION You might be injured if you don t follow instructions Damage Prevention Messages A damage prevention message has ATTENTION with an explanation of what the equipment hazard is and what you should do to avoid damaging your generator ATTENTION Your equipment may be damaged if you don t follow instructions Generator Hazards Read and understand the information provided in this manual before operating your generator Operator Responsibility Know how to stop the generator quickly in case of an emergency Understand the use of all generator controls output receptacles and connections Ensure that anyone who operates the generator has proper instruction Do not let children operate the generator Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust may cause a loss of consciousness or even death Maintain adequate ventilation when operating the generator to keep a dangerous amount of exhaust gas from building up Do not operate in a partially confined or enclosed area Electric Shock Hazard A generator is a potential source of electrical shock that could cause electrocution D
9. the same time follow these steps 1 Select the items you will power at the same time 2 Add up the rated running watts of these items The generator must produce this total amount of power to keep your items running 3 Estimate how many surge starting watts you will need in other words the short burst of power needed to start electric tools or appliances Because not all motors start at the same time total surge watts can be estimated by adding only the item with the highest additional surge watts to the total rated watts Example of determining the total output required Tool Appliance Rated Running Watts Surge Starting Watts Refrigerator 800 1 600 Television 500 n a Window AC 1 200 1 800 Total Rated Running Watts 2 500 Highest Surge Watts 1 800 Total Generator Output Required 4 300 ECO SYSTEMS INC Since1978 5 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com Take care when adding electrical loads to the generator Never connect any load to the generator before starting the engine The safe way to manage generator power is to sequentially add loads 1 Start the engine and allow it to warm up 2 Plug in the first load turned off which is preferably the largest load 3 Let the generator output stabilize engine runs smoothly and device operates correctly 4 Plug in and turn on the nex
10. with a scouring pad and brush rinse with water and allow to air dry then reinstall ECO SYSTEMS INC Since1978 7 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com Maintenance Chart Daily Remarks Preoperation First Month Three Months Six Months Twelve Months Check 20 hrs 50 hrs t00hrs 300 hrs Spark Plug Check condition Adjust gap and clean Replace if necessary Air Filter Clean replace if necessary Fuel Filter Clean fuel valve and fuel tank filter Replace if necessary Check fuel hose for cracks or other damage Fuel Line i Replace if necessary Check for leakage Retighten or replace gasket if necessary Exhaust System Check muffler screen Clean or replace if necessary Carburetor Check choke operation Cooling System Check for rain damage Starting System Check recoil starter operation Remove carbon deposits in muffler combustion chamber Decarbonization i Increase frequency if necessary Fittings Fasteners Check Replace if necessary Miscellaneous Do not expose the generator to excessive moisture dust dirt or corrosive vapors Use a soft bristle brush to loosen caked on dirt or oil Use low pressure air less than 25 psi to blow away dirt Do not insert any objects through cooling slots Cooling slots must not become
11. Um ERR ER baee 9 General Specifications ios sss 10 12 Month Standard Warranty 0 0 0 0 0 000s 10 ECO SYSTEMS INC Since1978 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com Dear Customer Thank you for your purchase of a Fat Cat commercial duty power system We believe that the Fat Cat name represents the finest blend of quality performance and price on the market If you need assistance setting up or operating your generator then give Aquatic Eco Systems a call AES has delivered outstanding products and service since 1978 We have the knowledge and experience to help you accomplish your goals Best regards AA Le Robert C Heideman Founder and President AES is open from 8 a m to 7 p m Monday Thursday 8 a m to 5 p m Friday and 10 a m to 2 p m Saturday For technical help call407 886 3939 This manual contains valuable information to help you get the best results from your generator and provides important safety guidelines for generator operation Please read this manual carefully Consider this manual a permanent part of the generator Safety Messages Safety is important to us We have included safety messages throughout this manual and on the generator for your protection Please read and follow all directions A safety message has a safety alert symbol followed by an explanation of what
12. ax 407 886 6787 aes aquaticeco com e aquaticeco com AC RECEPTACLES RESET BUTTON AIR CLEANER CHOKE LEVER Before Starting System Ground You must connect the ground wire to a metal stake spike or screw in the earth before using the generator Follow any federal or state Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas you must register your generator with local utility companies Generators used at construction sites may have additional regulations Fuel Oil Mix Do not operate this generator using gasoline alone or the engine will overheat Use a fuel oil mix of 50 to 1 The oil must be 2 stroke oil Make sure to pour the fuel oil mix through the fuel tank filter to keep solid material out of the fuel tank Do not fill the fuel tank above the fuel filter top Shake the fuel tank before starting Avoid repeated or prolonged contact with skin or breathing of fuel vapor WARNING Gasoline and its vapors are extremely flammable and can be explosive in certain conditions Fire or explosion can cause severe burns or death If the engine has been running allow it to cool before adding any fuel oil mix Refill the tank outdoors Remove the gas cap slowly to relieve any pressure inside the tank Keep sparks flames heat and other
13. m Operation Guidelines CAUTION Exceeding the generator s wattage amperage capacity may damage the generator and electrical devices connected to it Do not connect any electrical loads before starting the engine and allowing it to warm up Make sure electrical devices are off when you do connect them Starting the Engine 1 Place the generator on a level surface 2 Turn the fuel valve to the on position FUEL VALVE LEVER 3 Move the choke lever to the closed position TW 1 C T cuone LEVER X PROTECTOR k y STOP a amp RESET Ilo oF S000000 4 2 4 Pull slowly on the starter cord until it engages then pull sharply CAUTION Do not allow the starter cord to snap back Return it slowly by hand 5 Move the choke lever back to the open position after the engine warms up High Altitude Operation The standard carburetor air fuel mixture will be too rich at high altitude 5 000 feet or 1 500 m and above decreasing performance and increasing fuel consumption Electrical Loads Before connecting an appliance or power cord to the generator make sure the appliance or cord is in good working order Do not overload the generator The GT950 s specifications are Rated Frequency Hz Rated Current A Rated Output VA To make sure that your generator can supply enough rated running and surge starting watts for the items you will power at
14. o not expose the generator to moisture rain or snow Do not operate the generator with wet hands If the generator is stored outdoors and unprotected from weather check all electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which can result in electrocution Do not connect the generator to a building s electrical system unless an isolation switch has been installed by a qualified electrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least three feet one meter away from buildings and other equipment Do not enclose the generator in any structure Keep flammable materials away from the generator The generator s muffler becomes very hot during operation and remains hot for some time after stopping the engine Be careful not to touch the muffler while it s hot Allow the engine to cool before storing it indoors Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks during refueling or where gasoline is stored Refuel in a well ventilated area with the engine stopped Fuel vapors are extremely flammable and may ignite after the engine starts Wipe up any spilled fuel before starting the generator ECO SYSTEMS INC Since1978 3 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e F
15. t load 5 Let the generator stabilize again Repeat steps 4 and 5 for each additional load If an appliance begins to operate abnormally becomes sluggish or stops suddenly then turn it off and disconnect it ATTENTION Heavy overloading will trip the circuit breaker Slight overloading may not trip the circuit breaker but will shorten the life of the generator Wattage Reference Chart Tool Appliance Light Bulb Rated Running Watts Surge Starting Watts Microwave Oven 625 W Battery Charger 15 amps Computer Desktop Computer Monitor AM FM Clock Radio Small Hand Drill Jigsaw Home Security System Small T V Slow Cooker Wattages listed are for reference only Check the appliance or tool for the actual wattage If the load exceeds the rated capacity of the generator then the AC protector will trip stopping the electricity flow to connected devices Reduce the load to within the rated capacity and press the reset button to use the generator again RESET BUTTON Stopping the Engine Turn off all attached appliances and tools and unplug their cords Move the AC switch then the engine switch and finally the fuel lever to off positions Transport Make sure the engine switch and fuel lever are in the off positions Keep the generator level to prevent fuel spillage Fuel vapor or spillage may ignite WARNING Contac
16. t with a hot engine or exhaust system can cause serious burns or fires Let the engine cool before transporting the generator Take care not to drop or strike the generator while transporting Do not place heavy objects on the generator Never operate a damaged or defective motor When adjusting or making repairs to your generator disconnect the spark plug wire from the spark plug and place that wire where it cannot contact the spark plug Do not use a garden hose to clean the generator because water can enter the fuel system and cause problems Periodic Maintenance Spark Plug Inspection 1 Remove the spark plug cap 2 Remove the spark plug 3 Inspect the spark plug it should be a tan color Discard if the insulator is cracked or chipped 4 Clean the spark plug with a wire brush if it will be reused 5 Measure the plug gap with a feeler gauge Make sure the plug gap is between 028 and 031 in 7 and 8 mm 7 8mm 028 031 in 6 Thread the spark plug back in by hand to prevent cross threading The correct torque to use is 14 ft lbs 20 Nm ATTENTION The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine ECO SYSTEMS INC Since1978 6 Fat Cat Products Made Exclusively for Aquatic Eco Systems Inc e Phone 407 886 3939 e Fax 407 886 6787 aes aquaticeco com e aquaticeco com Air Filter Cleaning A dirty air fil
17. ter will restrict airflow to the carburetor Service the air filter regularly to prevent carburetor malfunction service more frequently in extremely dusty areas 1 Unscrew the air filter cover AIR FILTER COVER 2 Remove the filter element and wash well with an inflammable solvent or soap and water UUT 9 TRUTECTOR E RESET Tlo or Z3 t AIR FILTER WARNING Using gasoline or other flammable solvent to clean the filter element can cause a fire or explosion ATTENTION Never run the generator without the air cleaner this will cause rapid engine wear 3 Pour a small amount of oil foam air filter or SAW 20 motor oil recommendeg into the filter element and gently squeeze out excess oil Never wring out the filter element as it may tear The generator will smoke if too much oil remains in the filter element 4 Reinstall the filter element and air filter cover Be sure both projections of the air filter cover fit the control box slots before tightening the mount screws Fuel Sediment Cup Cleaning 1 Remove the cup at the bottom of the fuel valve using a small spanner L TEN A SA FUEL SEDIMENT CUP KEYS WIE SM 2 Clean with a scouring pad and brush rinse with water and allow to air dry then reinstall Fuel Tank Filter Cleaning 1 Remove the filter from below the fuel tank cap using your fingers FUEL TANK FILTER 2 Clean
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