Billy Goat Termite TKD505ICQ User's Manual
Contents
1. aN e AT 000 h 5 Lg ce ro MOUNTING NGIN Form No F010396D Page 10 of 12 Part No 890313 We 29 PAS PARTS Description TURF QUICK DEBRIS BAG service TKD5051 TKD505H QTY 505ICQ QTY Part No Part No 890307 890307 THROTTLE ASSEMBLY INCL 1 eaitems 4 10 810135 810135 WASHER FLAT FENDER 11 32 x 1 1 4 x 0 05 8172020 8172020 NUT LOCK 1 4 20 8160001 8160001 SCREW CAP 1 4 20 x 1 1 2 HEX 8041008 8041008 HANDLE ASS Y incl items 4 5 5 5 11 2 75 2 76 900056 900056 AXLE REAR PUSH 900925 900925 SCREW HANDLE 5 16 18 x 2 1 4 900547 900547 00 N O 01 Go Po CLAMP CABLE 1 I D 900813 900813 SCREW CAP 1 4 20 x 2 HEX 8041010 8041010 BAR BAG SUPPORT 900039 900039 DOOR EXHAUST ASS Y incl item 62 890148 NO NINI oO a a 890148 NO PO PO O1 Q SD SCREW CAP 10 24 x 5 8 8059135 8059135 NUT LOCK 10 NC 8164005 8164005 WASHER 10 FC 8171001 8171001 WASHER LOCK 5 16 EXT TOOTH 8181008 8181008 BRACKET HEIGHT ADJUSTMENT 900932 900932 SCREW CAP 5 16 24 x 1 400164 SPRING 900136 900136 TIRE ONLY PER ASSY 900507 9005072. OPTIONAL ACCESSORIES BiLLY SHREDDER KIT P N 890209 Shreds G OA 3 leaves dramatically reduc INDUSTRIES INC ing total volue HOSE KITS For vacuuming in hard to reach areas Heavy Duty Vacuum Hose Kit P N 900943 4 102mm x10 3 05m Homeowners Vacuum Hose Kit P N 900942 4 102mm x10 3 05m NOZZLE WEAR PLATES P N 900810 Extends nozzle life when used along curbs and hard surfaces STANDARD TURF QUICK DEBRIS BAG P N 890307 Standard on TKD models For use in leaves and grass in non dusty conditions OPTIONAL DEBRIS BAGS QUICK DEBRIS BAG P N 890305 for use in dusty conditions DEBRIS BAG COVER P N 900801 Directs dust downward away fram ooerator REAR CASTER KIT P N 900655 Improves maneuverability on hard The Powerful TKD TERMITEs VACUUM CHIPPER surfaces Thank You for Selecting ZIPPERLESS QUICK BAG P N 890309 For non dusty conditions that are damaging tc Operator Owner s Manual ad TKD505H TKD505ICQ Specifications TKD505H TKD505ICQ ENGINE H P 5 5 4 1 kW 5 3 73 kW ENGINE TYPE HONDA OHV B amp S I C ENGINE FUEL CAP 2 01 qt 1 9 L 1 5 qt 1 4L ENGINE OIL CAP 0 69 qt 0 65 L 0 63 qt 0 6 L WEIGHT UNIT 133 60 3 kg 121 54 9 kg WEIGHT SHIPPING 156 70 8 kg 144 65 3 kg ENGINE WEIGHT 36 16 3 kg 24 38 11 05 kg UNIT SIZE OVERALL LENGTH 62 1 57m OVERALL WIDTH 26 75 0 68m OVERALL HEIGHT 42 1 07m Part No 890313 Page
3. PIN HAIR COTTER 900471 900471 ROD SHORT HEIGHT ADJUSTMENT 890110 890110 BOLT CARRIAGE 5 16 18 x 3 1 2 8024050 8024050 WASHER FLAT 5 16 SAE 8172008 8172008 NUT LOCK 5 16 18 HEX 8160002 8160002 HANDLE LOWER KD505 900041 900041 PLATE HANDLE SUPPORT 900933 900933 LABEL DANGER CUT FINGER 400424 400424 WASHER FLAT CUT 5 16 8171003 8171003 SCREW CAP 5 16 18 x 2 1 2 8041034 WASHER HUB CAP 1 2 I D 900927 900927 AXLE FRONT MECH ASSY INCL 17 37 38 45 900749 900749 WHEEL ASS Y CAST incl items 21 900509 900509 WASHER 0 75 C 900997 Al Ali IPIN N AJ a co P D O 900997 A BR ININ ms Ss NIA Sas I DODO ODI OD SCREW CAP 5 16 18 x 1 8041028 8041028 SPACER 0 340 I D x 0 330 LG 900745 900745 PLATE BRACE REAR 900905 900905 SCREW CAP 1 4 20 x 1 2 8041002 8041002 SPACER 900926 900926 SCREW SELF TAPPING 10 24x 1 2 8123086 8 123086 NOZZLE MAINFRAME ASS Y incl one of items 29 44 42 55 64 900931 900931 PLUG 900146 900146 PLATE QUAD ADJUSTABLE 900746 900746 BLADE CHIPPER 890101 890101 IMPELLER ASS Y incl items 46 49 50 51 59 65 66 67 890146 S 890144 S LABEL CHIPPER 890152 8901
4. as necessary gasoline is present or other explosive conditions exist 8 DO NOT ccerate engi if gasolire is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 20 DO NOT use this engine cm any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the mufler The arrester must be maintained in effective working orcer by the operator In the State of Califa nia the above 1S required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on feceral lands 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO deck fiel lis am fittings fire quently for cracks or leaks Replace if necessary 9 DO NOT transport wit with fiel in tank 10 DO NOT smoke when filling fiel tank 7 Follow engine manufacturer operating 1 DO NOT choke carburetor to stoo and maintenance instructions engine Whenever possible gradually hi k f reduce engine speed before stopping 8 Inspect machine and work area before starting wit SOUND VIBRATION VIBRATION LEVELS 1 5g SOUND TESTS Vibration levels at the qoerators handles were Sound tests conducted were in accordance measured in the vertical lateral and longitudinal with 79 113 EEC and were performed on 05 directions using calibrated vibration test equimrent 22 95 under the conditions listed Tes
5. pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage Pa any f i 3 k t n E F E F 7 rE Form No F010396D OPERATION continued TAMPER Before turning machine off use the Tamper to slowly push remaining pieces of wood through the chipper This can prevent any remaining wood from jamming in the chipper when machine is turned off Do not leave tamper on the ground store tamper in the chipper hopper Tamper Storage Position SP model shown Part No 890313 HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport STORAGE A Never store engine indoors or in enclosed poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel t
6. 1 of 12 Form No F010396D INTHE INTEREST OF SAFETY e BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp EN GINE MANUAL T THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 21 DO NOT touch hot muffle cylirckr 13 DO NOT tamper with governor springs fins because contact may cause burns W ARN I NG DO NOT governor links or other parts which may change the governed engine speed 22 DO NOT mm engine without air cleaner 1 DO NOT run engine in an enclosed area or air cleaner cover Exhaust gases contain carbon monoxide an odorless and deadly poison 14 DO NOT tamer with the engine speed selected by the engine manufacturer 23 DO NOT operate during excessive viloraticn 24 DO NOT leave machine unattended while in cceeratic 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 2 DO NOT place hands or feet near moving or rotating parts 2 DO NOT park machine on a steep grade or slope WARNING DO Ad 1 ALWAYS DO remove the wire fra the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO NOT store ill or use solie rear an open f
7. 2 When feeding forked branches squeeze forks together and feed into chipper entrance DO NOT overload If forks are too large use a pair of loppers to trim forks down to size A lopper storage bracket is provided on every unit loppers are not included CLEARING A CLOGGED CHIPPER HOPPER Under normal circumstances allow time for machine to clear all wood from chipper hopper before stopping engine Otherwise remaining pieces of wood will jam inside of chipper when engine stops See Tamper page 7 Disconnect spark plug wire Remove debris bag quick disconnect from debris outlet on machine _ Wearing durable gloves access impeller through debris outlet on fan housing and rotate impeller counter clock wise to dislodge and remove jam and remove debris from hopper with tongs or equivalent Reconnect debris bag quick disconnect to machine Reconnect spark plug wire Form No F010396D OPERATION continued fig 2 Note Dry wood is harder to chip than green wood SP model shown Wood chips made from branches in your own yard make excellent mulch A thick blanket of wood chips around plants and flowers keeps weeds out and moisture in see fig 3 16 10 COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds see fig 3 Note Allow green chips to dry before sp
8. 52 KEY 3 16 SQ x 1 25 9201080 KEY HI PRO 5 32 x 5 8 900162 WASHER LOCK 3 8 TWISTED TOOTH 400502 400502 SCREW CAP 3 8 24x 1 HARDENED TORQUE 50 FT LBS 68N m 900154 900154 HOUSING ASS Y incl items 12 14 15 16 86 890155 890155 ENGINE HONDA 5 5 H P 900615 ENGINE BRIGGS amp STRATTON 5 H P QUANTUM IC 900273 NUT LOCK 5 16 18 HEX 8160002 8160002 ROD BUMPER 900939 900939 SCREW CAP 5 16 18 x 1 1 4 8041029 SCREW CAP 5 16 18 x 1 1 2 8041030 CAP HUB 900486 900486 WASHER FLAT 1 2 SAE 8172011 8172011 SCREW SOCKET HD 5 16 18 x 3 4 GR 8 890103 890103 HT ADJUST ASSY 890326 890326 PIN COTTER 3 32 x 3 4 8197016 8197016 LABEL DANGER FLYING MATERIAL 810736 810736 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 400268 GUARD FOAM INSERT 900977 900977 NUT KEPS 5 16 18 890104 890104 WASHER SHIM 0 060 1 52mm 890130 890130 WASHER SHIM 0 020 0 51mm 890131 890131 PLATE TOP ASS Y incl items 14 15 29 48 69 70 71 72 890159 890159 GUARD FLAPPER 890119 890119 PLATE FLAPPER ENTRANCE 890127 890127 SCREW CAP 5 16 18 x 1 2 HEX HD GR 5 890149 890149 WASHER LOCK CONICAL 5 16 890150 890150 KNOB WING 5 16 18 890108 890108 NUT LOCK 5 16 18 THI
9. A puller may be required 7 Retain shim washers used at end of crankshaft for use at impeller reinstallation see fig 7 However your unit may or may not have required the use of shim washers 8 If impeller slides off freely proceed to step 11 or step 15 Do not drop impeller 9 If impeller does not slide off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 10 If the impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft Part No 890313 Page 8 of 12 CHIPPER BLADE REMOVAL AND SHARPENING Chipper blades are normal replaceable wear items DANGER Chipper blade is sharp Replace any damaged blade Depending on the type and amount of wood being chipped the chipper blade will eventually get dull losing it s cutting ability Evidence of a dull blade is a noticeably reduced chipping ability or a rough cut on end of branch Note The chipper blade gap is factory set and should be checked each time impeller is removed from engine crankshaft an
10. N HT 8161041 8161041 GRIP HANDLE 830166 830166 BRACKET LOPPER LOOP 890167 INININ OIOI ININ I O IO DO fs BRYA CO Bp sf es fest es ORDO POP 890167 IPIN n oloni o o ro 4 A 4 poloo A frofafooja jajaja jajajajaja ajajalo a polpolp Part No 890313 Page 11 of 12 Denotes standard hardware item that may be purchased locally Form No F010396D PARTS LIST CONTINUED Continued from page 11 TKD505H TKD505ICQ E Part No Part No standard 78 hardware item that may be purchased locally CONNECTOR BAG QUICK 890176 890176 LABEL READ OWNER S MANUAL 890301 890301 TAMPER 890229 890229 LABEL EAR EYE BREATHING 890254 890254 PLATE BRACE ADJ KD TKD 900756 900756 TROUBLESHOOTING Before Requesting Service Review These Suggestions Will not vacum or has poor vacum perfor Dir ty debris bag Nozzle height set too high or t low Clean debris bag Shake bag clean or wash Adjust mance Hose kit cap missing Clogged nozzle or exhaust nozzle height Check for hose kit cap Unclog nozzle or Exoessive quantity of debris exhaust see page 5 Allow air to feed with ceoris Poor chipping performance Extremely hard wood Dull or damaged chipper blade Avoid extremely hard wood Sharpen or replace chipper blade see page 8 Engine stalls or labors when chipping Feeding branches into chipper too rapidly Engine Fe
11. TACH bag hanger strap to bag supports item 11 preassembled to upper handle 4 INSTALL tamper item 85 in chipper hopper see page 7 5 CONNECT spark plug wire PACKING CHECKLIST Part No 890313 These items should be included in your carton If any of these parts are missing contact your dealer Page 3 of 12 Debris Bag 890306 Connector Quick Disconnect 890176 Tamper 890229 Literature Assy Literature Assembly 890322 Per Model Briggs amp Stratto Engine MS9984 Multi Language st Manual Per Model Honda P N 31ZE6030 00X31 ZE6 0300 English Form No F010396D LITERATURE ASSY P N 890322 CONTROLS Owner s j Throttle Manual fist Control Owner s Manual 890313 Briggs engines have i Literature a primer rs aor KD TKD button E i carburetor Accessories Accessories 890317 rather than choke type carburetor Honda Place in fast position to start Warranty Warranty Card Card 400972 Start EU Declaration creck EU Declaration p osition of Conformity of Conformity amp amp EU EU Distributor Distributor List List 890262 INSTRUCTION LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels AIR CLEANER MAINTENANCE EVERY 50 HOURS IUNDER A DANGER ae ie TANNING DANGER Rae aa s H a SSIERELX EXPLOSIVE FUEL Labe
12. TMENT is raised and lowered by pushing slightly downward on handle and pulling height adjust rod item 23 up at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire Part No 890313 Page 5 of 12 Nozzle Height Fine Adjustment For Hard Surface Use Optimum nozzle height is 1 2 12 7mm above ground with engine not running To adjust height loosen screws item 37 on quad plate Prop front of nozzle up 1 0 25 4mm above ground Keeping wheels on ground re tighten screws item 37 Recheck and fine adjust to obtain 1 2 12 7mm at nozzle front see fig 1 Adjustment Item 37 Ref Securely Lowers Tighten postion slots toward Nozzle unit Can be reversed to provide better hole alignment nog In if required First Hole Wearing Eye Protection and Durable Gloves is recommended while operating chipper Use caution when using chipper Your TERMITE chipper is designed to process tree branches and limbs up to 2 50 8mm diameter 2 50 8 mm Maximum Diameter y Several small branches can be grouped together and fed together into the chipper see fig
13. ank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor A Do not store with debris in bag Page 7 of 12 Form No F010396D MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP A Ay s DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT ENGINE See engine manufacturer operator s instructions DEBRIS BAG See page 6 RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE A IMPELLER REMOVAL and CHIPPER ADJUSTMENT IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles 4 Self propelled units only 5 Remove housing top plate by removing bolts around outside of housing 6 Leaving engine fastened to top plate remove impeller bolt and lock washer and slide impeller off crankshaft
14. con nect connected firmly in place to exhaust outlet DO NOT start or operate machine with debris bag zipper open DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop DO NOT operate machine with hose cap bag or hose removed DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment ASSEMBLY Read all safety and operating instructions before assembling or starting this unit 7 PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect 1 ASSEMBLE Lift upper handle item 6 remove items 8 73 74 amp 30 from lower handle item 27 Attach upper and lower handle as shown and securely tighten folding handle knobs item 73 while holding head of screw item 8 firmly against upper handle 2 UNFOLD the debris bag item 1 and fasten bag neck to bag quick disconnect item 83 Attach firmly to housing exhaust item 52 see fig 2 3 AT
15. d reset if required If reassembly requires a different quantity of shim washers Billy Goate shim washer must be used 11 Using a 3 16 Allen wrench and 1 2 open end wrench remove chipper blade from impeller 12 Sharpen blade by lightly grinding the cutting edge of the blade at 40 degrees see fig 5 Itis not necessary to remove all nicks from the cutting edge CAUTION Be careful to avoid heat buildup in the blade during sharpening This will reduce it s heat treated hardness properties and will reduce blade life Evidence of too much heat build up is achange of color along sharpened edge 13 The same chipper blade can be sharpened several times However blade replacement is required when blade no longer overhangs the chip relief hole in impeller back plate or if increased vibration occurs see fig 5 14 Chipper blade installation is in reverse order of removal CORRECT INCORRECT Blade Blade 40 EDGE OF CHIP RELIEF HOLE Fig 5 15 To reinstall impeller use a new impeller bolt and lockwasher and use exactly the same crankshaft impeller shim washers as were removed during disassembly unless they were damaged However your unit may or may not have required the use of shim washers 16 Tighten impeller bolt Torque impeller bolt to 50 Ft Los 68 N m see item 51 on page 11 17 Slowly rotate impeller to insure proper chipper blade clearance Check to see that gap between chipper blade and anvi
16. ed branches at a slower rate Service engine service may be required ieee scrapes ground in lowest height Nozzle height out of adjustment Adjust nozzle height See Nozzle height fine adjustment for hard surface use on page 5 Abnommal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Stgo switch off Honda only Throttle in off positicn Check stoo switches throttle choke position and Engine not in full choke position Honda only Out of gasoline Connect spark plug wire Clean or replace gasoline Bad or old gasoline Spark Plug wire air cleaner Or contact a qualified service person disconnected Dirty air cleaner Engine is locked will not Debris locked in chipper blade hogoer or inside See page 5 Clearing a clogged chipper hopper pull oer impeller Engine problem Contact an engine servicing dealer for engine problems Engine Service and Warranty WARRANTY PROCEDURE Contact your nearest engine manufacturer s autho Please fill in the WARRANTY CARD and send the upper part to Billy Goat rized servicing dealer The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows Serial Plate hig y Gei ee moan serial sei Re ee ee ee eee The Machine should be taken to the dealer from whom it was EOS EER pu
17. is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety S 7 PUT OILIN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions av for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Operated with throttle control Honda only PRIMER Push primer per engine instructions B amp S only THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUS
18. l Danger KEEP HANDS and FEET AWAY a Fee een brLece ALLE 60 STONDEN UNTER STOP ENGINE AND ALLOW TO Keep Hands a i BES ONDGERS STALUBIGEN BEOCINGUAGEN ALLE STUNDEN COOL BEFORE REFUELING and Feet Label Do Not Fill While Away Engine Is Hot Item 29 Part HORN DA G x V 1 6 QO ltem 63 Part No 400268 No 400424 5 5HP co MAX Aloxw 163p DANGER Be sure to fill crankcase with recommended oil before using For detailed explanation see the OVWANER S MANUAL CHIPPER E Remplir le carte avec de huile recommand e avant d marrage FOR WOOD ONLY Pour l explication d taill e voir le manuel d utilisateur KEEP HANDS amp FEET OUT B Vor Anilassen des Motors Olstand pr fen Lesen Sie Bitte die Bedienungsanieitung sorgf ltig durch Label Danger Chipper For Wood HONDA MOTOR CO LTD MADE IN JAPAN Only Item 48 Part No 890152 Label Read Owner s Manual Item 84 Part No 890301 Briggs amp Stratton ay ddd 3x Label Ear Eye Breathing PUSH TO PRIME Label D Flying Material abel Danger Flying Materia Item No 86 Part No 890254 Item 62 Part No 810736 Debris Bag Label item 1 Part No 890313 Page 4 of 12 Form No F010396D Operation INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter and for chipping brush limbs corn and sunflower stalks and palm fronds Debris mixed with cans bottles and small amounts of sand can be vacuumed however it
19. l surface on lower side of housing top plate measures between 0 040 1 02mm and 0 080 2 03mm 18 If gap is less than 0 040 0 51mm add shim washer 890130 0 060 1 52mm thick and or 890131 0 020 1 02mm thick whichever is required If gap is more than 0 080 2 03mm remove one or more shim washers as needed to obtain correct gap see fig 6 amp fig 7 The chipper will function at up to a maximum of 0 125 3 18mm gap Form No F010396D MAINTENANCE continued IMPELLER REMOVAL continued 19 If chipper blade properly clears anvil surface proceed to step 20 If not return to step 14 and add or subtract shim washers as Maintenance Schedule Follow these hourly needed to obtain a correct gap maintenance intervals g Every Every 5 hrs 20 Reinstall engine and impeller onto housing in reverse order of Maintenance Operation or Daily removal Engine See Engine Manual 21 Before connecting spark plug wire slowly pull engine starting Cheke eu bilgi rope to insure that impeller rotates freely l Clean Debris Bag 22 Reinstall spark plug wire Check bag strap tightness Inspect for loose parts Inspect for worn or damaged parts MAINTENANCE HISTORY Date of Service Performed Service Part No 890313 Page 9 of 12 Form No F010396D PARTS DRAWING TKD505H TKD505ICQ
20. lame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 16 DO NOT crank engine with spark plug removed If engine is flooded place trcttle in FAST position and crank until engine starts 4 DO NOT refuel indoors where area is not well ventilated Outcbor refueling is recommended 17 DO NOT strike flywheel with a hard doject or metal tool as this may cause flywheel to shatter in operation Use ro r tools to service engine 5 DO NOT fill fiel tak wile enie is ie ae running Allow engine to cool for 2 minutes before refueling Store fuel in aporoved safety containers 2 D O k p cylincer fins and governor parts free of grass and other cebris which can affect engine speed 18 DO NOT cperate engine without a muffler Inspect periodically and replace necessary If engire is equipged with m uffler deflector inscect periodically and replace if necessary with correct ceflector 3 DO pull starter cord slowly until resis tame is fet Then pull cord ra idly to avoid kickback and prevent hand or am inr y 6 DO NOT remove fuel tank cap while engine is running 19 DO NOT ccerate engine with an accumulation of grass leaves dirt or other canbustible material in the muffler area 7 DO NOT operate engine when smell of 4 D O examine muffler pericdically to ke sure it is fintimirg effectively A w n o leaking muffler should be repaired or replaced
21. rchased or to an authorized Billy Goat dealer Bi LLY aoe The owner should present the remaining half of the Warranty Lee s Summit Lwa GOAT MO 64063 USA Registration Card or if this is not available the invoice or receipt Tel 816 524 9666 0 8 INDUSTRIES INC Fax 816 524 6983 The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters Model Serial No yP y q The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions 3 Loa Unit Weight The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and 108 Jel lv Pw from binding Operator Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate BILLY GOAT INDUSTRIES INC Purchase Purchased P O BOX 308 1803 S JEFFERSON LEE S SUMMIT MO 64063 USA Date ___ Cs from PHONE 816 524 9666 FAX 816 524 6983 Part No 890313 Page 12 of 12 Form No F010396D
22. reading around living plants Part No 890313 Page 6 of 12 Debris bags are normal replaceable wear items A Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run enir at 1 2 throttle for first 1 2 hour to camitio new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves asa filter and must be able to breath to have good vacuum perfamance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions eRun machine at idle to quarter throttle eThe debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup perfor mance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust eMachine or
23. ts were perfarmed on 05 19 95 under the conditions GENERAL CONDI _ Suny sf Liste 12 DO NOT run engine at excessive speeds This may result in inir y amp or damage to unit 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY TION GENERAL CONDI Sunny TION PARTS BAG amp CONTROLS TEMPERATURE A PHU LABELS OPERATION te MAINTENANCE 8 PARTS DRAWING amp LIST 10 WIND SPEED 10 MPH 16 1 kmh WIND DIRECTION oa HUMIDITY TROUBLESHOOTING WARRANTY PROCEDURE Part No 890313 OPERATOR Page 2 of 12 BAROMETRIC PRESSURE 30 02 Hg 763mm Hg TEMPERATURE 62 F 16 7 C WIND SPEED 5 MPH 8 0 kmh WIND DIRECTION sou HUMIDITY BAROMETRIC PRESSURE 30 06 Hg 764mm Hg Form No F010396D 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed Do not operate this machine without first reading owner s manual and engine manufacturer s manual Use of Ear Protection is recommended while Aa ws operating this machine Use of Eye and Breathing protection is recom S mended when using this machine especially in dry and dusty conditions Optional bag cover directs dust toward ground away from the operator DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without debris bag and quick dis
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