Billy Goat SV50H User's Manual
Contents
1. 900615 __ ENGINE B amp S 6 0 HP INTEK EDGE 890387 1 T ERMINAL PIGGYBACK 3 16 89000 55 oh oo OO D CASTER KIT incl items 26 36 37 38 39 POOP ecl amr um o Md desti WASHER FLAT 1 2 SAE 8172011 4 81720 1 4 59 nnl L L L I HEIGHT ADJUST ASSY incl items 18 20 22 23 25 890013 890013 1 2 13 CAP NUT NP W PATCH 890530 4 890530 LABEL DANGER FLYING DEBRIS 810736 810736 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 400268 co co oo MPELLER ASS Y incl items 49 50 51 3 ENGINE PLATE MOUNT 890337 890337 L T L SCREW CAP 1 4 20 x 1 2 AWH 890359 890359 6 L1 LL LJ L N ERES 00570 400570 2 90005 890005 7 8122082 4 30413 890011 890011 ABEL READ OWNERS MANUAL 890301 890301 EALBAG 890018 890018 ABEL EAR EYE BREATHING 890254 890254 RIP HANDLE LATE UPPER HEIGHT ADJUST Dl T eo CREW SM 1 4 x 3 4 TYPE A LATE SKID incl items 78 oo LATE DEFLECTOR SV a Oo CO Co Co oo SIS NENT TU 4 TUE NT NTN 9 e gt Ker Ke A OP Py CO N OD o1 BY Co ro 2 o NI a N Part No 890379 Page 7 of 8 Form No F081398A MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT A e ENGINE See engine manufacturer ope2. Page 6 of 8 Form No F081398A PARTS SV50 QTY SV50H QTY jo 09 ig EE 4 NUTLOCK W4 20 8180001 17 78160001 7 78041008 HANDLE UPPER ASSY incl items 4 4 5 2 45 2 11 2 75 2 AXLE HEIGHT ADJUST Denotes SCREW CAP 5 16 18 x 1 3 4 standard LAMP CABLE TID hardware Y WRAP item that AR BAG SUPPORT may be ATCH BAG purchased AG PLATE locally E l en v uu IR e i9 SCREWCAPSHe 24 x1 400164 4 400164 4 24 BOLT CARRIAGES 6 18x41 22 E a 4 78024054 4 Dres ucro rar eo e cele cepere LABEL DANGER CUT FINGER 400424 WASHER FLAT CUT 5 16 78171003 78171003 CREW CARRAIGE 1 4 20 x 3 4 78024021 78024021 7 ie wo STRAIN RELIEF HAYCO 1244 WHEEL ASSY incl items 21 4 900509 4 WASHER 0 75 C 900997 BOLT CARRAIGE 5 16 18 x 1 ZP 8024040 8 8024040 8 BRACKET CASTER RH BRACKET CASTER LH ASTER 4x2 SWIVEL SCREW CAP 1 4 20 x i 1 4 8041007 4 78041007 4 HARNESS ASSY 890443 SCREW SELF TAPPING 10 24x 1 2 8123086 78123086 NOZZLE MAINFRAME ASSY incl one of items 29 44 42 890391 890391 PLUG HOUSING 900146 900146 CREW CAP 1 4 20x 1 3 4 78041009 78041009 LL ee 90384 890382 e m KEY 00162 WASHER LOCK 3 8 TWISTED TOOTH 400502 400502 SCREW CAP 3 8 24x 1 HARDENED TORG 50 FT LBS 68N m 900154 900154 HOUSING ASS Y incl items 29 62 84 86 890388 890388 ENGINE HONDA 5 5 H P GXV160 KN12
3. servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table above If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach American Honda 770 497 6000 Briggs amp Stratton 800 233 3723 Fax 770 497 6011 Fax 414 259 5249 Form No F081398A ASS E M B LY Your Billy Goat is shipped from the factory in one carton completely assembled except for the upper handlq and accessories Included with machine are caster kit 890447 felt filter bag 1 each lawn liner y 3 eac and litter liner 3 each Oy Read all safety and operating instructions a before assembling or starting this unit 1 REMOVE items 8 locknut amp 74 screws from lower handle item 27 Attach and securely tighten upper handle item 6 to lower handle as shown i SEE ENGINE MANUFACTURER S 2 REMOVE deflector item 83 Wi MANUAL some engine manufac from box Discard packing PUT OIL IN ENGINE tures have different oil checking material Remove carriage BEFORE STARTING procedures bolts item 31 and nut item 4 from deflector Install to bag plate item 13 as
4. KLIST Check Literature Assy Honda Engine 890381 Manual Check Che DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop DO NOT operate machine with hose cap bag or hose removed DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment These items should be included in your carton If any of these parts are missing contact your dealer Check Check Lawn Liner 890431 3 EACH Check Felt Filter Bag 890435 Litter Liner 890008 3 EACH ck Caster Kit 890447 LITERATURE ASSY P N 890381 Check E Check Owner s Manual 890379 Literature Accesso ries 890380 Inst Litter LIner instructions EU Declaration of Conformity amp EU Distributor List 890378 Check Lawn Liner Check Installation Instructions LI 890432 LI Check Warranty Card 400972 allation IN U S A USE UNLEADED GASOLINE ONLY These labels should be included on your Vacuum If any of these labels are damaged replace them before putting
5. Operator Owner s Manual 1 Thank You for Selecting C SV50 50H __ Quiet Vaco CHAT INDUSTHRIES INC 3 SPECIFICATION S SV50 SV50H ENGINE H P 6 0 4 47 Kw 5 5 4 TkW ENGINE TYPE B amp S INTEK HONDA OHV ENGINE FUEL CAP 1 6qt 1 5L 12gt 1 1L ENGINE OIL CAP 0 69qt 0 65L 0 63qt 0 60L WEIGHT UNIT 145 65 8kg 153 69 4kg WEIGHT SHIPPING 168 76 2kg 176 79 8kg ENGINE WEIGHT 288 12 7kg 36 16 3kg UNIT LENGTH 62 1 57m 62 1 57m UNIT WIDTH 26 75 0 68m 26 75 0 68m UNIT HEIGHT 42 1 07m 42 1 07m 2 ACCESSORIES HOSE KITS NOZZLE WEAR GUARD CASTER KIT STANDARD STANDARD For vacuuming in hard to reach areas P N 890413 Extends nozzle life P N 890447 For use on hard Heavy Duty Vacuum Hose Kit P N 900943 when used along curbs and hard 4 102mm x 10 3 05m surfaces BAG LINER OPTIONS Samples supplied with unit Felt Filter P N 890435 Litter Liner P N 890006 Lawn Liner P N 890009 For use in all dusty conditions Can be For use on hard surface where a variety of Used to collect leaves thatch amp grass used with other liners debris is present PACKAGED SINGLY QTY 5 PER PACKAGE QTY 5 PER PACKAGE Part No 890379 Page 1 of 8 Form No F081398A s IN THE INTEREST OF SAFETY 9 GINE MANUAL BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp EN THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPER
6. TY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARN N G The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recommended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 13 DO NOT tamper with governor springs governor links or other parts which may change the governed e
7. d while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep oylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings fre quently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit speeds This may result in injury amp or damage to unit 6 SAFETY INSTRUCTIONS GENERAL SAFETY PARTS BAG CONTROLS amp LABELS ASSEMBLY OPERATION PARTS DRAWING amp LIST 96 MAINTENANCE TROUBLESHOOTING WARRANTY PROCEDURE SOUND TESTS Sound tests conducted were in accordance VIBRATION LEVELS 2 5g Vibration levels at the operators handles were e VIBRATION with 79 113 EEC and were performed on 04 measured in the vertical lateral and long
8. g section on page 7 Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety S277 PUT OILIN ENGINE BEFORE STARTING STARTING 04 ENGINE See engine manufacturer s instructions v for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position Honda only CHOKE Operated with throttle control Honda Post to prime Briggs amp Stratton NOTE Outer bag and rod items 1 and 3 MUST depress the bag presence switch item 17 for the unit to start See fig 1 IF YOUR UNIT FAILS TO START See Troubleshooting on page 8 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT The vacuum nozzle is raised and lowered by pulling slightly upward on handle and pulling height adjust T Handle item 23 at operators left hand Lift handle up or down to desired height then release T handle FOR MAXIMUM PICKUP Adjust nozzle height as close to debris as possible but without blocking airflow into the nozzle NOTE Never bury nozzle into debris A CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller p to stop completely and disconnect spark plug wire Wearing durable glo
9. itudinal m directions using calibrated vibration test equipment 02 98 unden the conditions listed Tests were performed on 04 02 98 under the conditions GENERAL CONDI Sunny listed TION GENERAL CONDI Sunny TION TEMPERATURE 67 F 19 4 C TEMPERATURE 67 F 19 4 C WIND SPEED 5 MPH 8 0 kmh WIND SPEED 5 MPH 8 0 kmh WIND DIRECTION E WIND DIRECTION E HUMIDITY ER HUMIDITY 41 OPERATOR BAROMETRIC PRESSURE 29 1 Hg 739mm Hg M BAROMETRIC PRESSURE 29 1 Hg 739mm Hg A Part No 890379 Page 2 of 12 Form No F081398A s GENERAL SAFETY For your safety and the safety of others these directions should be followed Oy v rite ry Use of Eye and Breathing protection is recom mended when using this machine especially in dry and dusty conditions Debris bag directs dust toward ground away from the operator and the optional Felt Filter reduces the amount of dust reintroduced into the environment Do not operate this machine without first reading owner s manual and engine manufacturer s manual Use of Ear Protection is recommended while operating this machine DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without debris bag connected firmly in place to exhaust outlet DO NOT start or operate machine with debris bag zipper open o Check Debris Bag 890351 PACKING CHEC
10. ler and support engine above ground to prevent recoil damage Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft T To reinstall impeller use a new impeller bolt and lockwasher 8 Tighten impeller bolt Torque impeller bolt to 50 Ft Lbs 68 N m 9 Reinstall engine impeller and mounting plate onto housing in reverse order of removal 10 Before connecting spark plug wire slowly pull engine starting rope to insure that impeller rotates freely 11 Reinstall spark plug wire IMPELLER REMOVAL TR OUBLESHOOTIN G Before Requesting Service Review These Suggestions Possible Cause Dirty or full debris bag or filter Solution Clean debris bag and filter Shake bag clean or wash Adjust nozzle height Check for hose kit cap Unclog nozzle or exhaust see page 5 Allow air to feed w ith debris Check impel Check Engin er and replace if required e Engine w ill not start Throttle in off position Engine not in full choke position Out of gasoline or bad or old gasoline Spark Plug wire disconnect Gas Valve off Dirty air cleaner Safety Interlock disengaged on bag plate Engine Service and Warranty Contact your nearest engine manufacturer s autho rized servicing dealer 21 Serial Plate BILLY INDUSTRIES INC Record you
11. ngine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattende
12. onclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate um BILLY GOAT INDUSTRIES INC P O BOX 308 1803 S JEFFERSON LEE S SUMMIT MO 64063 USA PHONE 816 524 9666 FAX 816 524 6983 Form No F081398A ILLY Page 8 of 8
13. r machine model serial number and date of purchase and where purchased 1803 S Jefferson P O Box 308 Lee s Summit MO 64063 USA Tel 816 524 9666 Fax 816 524 6983 Serial No Unit Weight kw Ibs Operator Purchased B from Part No 890379 Purchase Date GOAT INDUSTRIES INC Check thrott Check throttle choke position Check throttle choke position and gasoline Connect spark plug wire Turn on gas valve Clean or replace air cleaner Contact a qualified service person Bag not fully engaged or Rod in bag is bent e ed WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their c
14. rator s instructions RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE Follow these hourly maintenance intervals Maintenance Schedule Every Use Every 5 hrs Maintenance Operation or Daily Engine See Engine Manual Check for excessive vibration Clean Debris Bag Inspect for loose parts Inspect for worn or damaged parts Problem Will not vacuum or has poor vacuum performance Nozzle height set too high or too low Hose kit cap missing Clogged nozzle or exhaust Excessive quantity of debris Abnormal vibration Loose engine Loose or out of balance impeller For damaged or imbalanced impeller 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove engine impeller and mounting plate by removing nuts item 26 around outside of housing 4 Leaving engine fastened to plate remove impeller bolt item 50 and lock washer and slide impeller off crankshaft A puller may be required CAUTION Do not drop impeller 5 If impeller does not slide off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 6 If the impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impel
15. shown reusing parts removed nut should be on side shown T Failure to attach deflector may result in premature wear to bag 3 UNFOLD the debris bag item 1 and fasten bag FUEL VALVE 5 CONNECT spark plug wire 6 VERIFY fuel valve on 4 ATTACH bag hanger strap to bag supports item 11 preassembled to upper handle Q 4a Bag hanger straps are designed iN lt l for adjustment when more clearance is required between bag and i U ground Typically the bottom loop of the strap is used when operating on turf When using machine make sure to clean out channel before re installing bag Part No 890379 Page 4 of 8 Form No F081398A Operation INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter as well as debris mixed with cans bottles and small amounts of sand however vacuuming cans bottles and sand will affect the longevity of your machine A Like all mechanical tools reasonable care must be used when operating machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shootin
16. this equipment into operation Ite and part numbers are given to help in ordering replacement labels Throttle Control Ja WARNING EXPLOSIVE FUEL E STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING DANGER KEEP HANDS and FEET AWAY Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 Label Danger Keep Hands and Feet Away Item 29 Part No 400424 Label Danger Flying Material Item 62 Part No 810736 woe Label Ear Eye Breathing Item No 86 Part No Honda Place in fast position to start Label Read Owner s Manual Item 84 Part No 890301 890254 Part No 890379 Page 3 of 8 IMPORTANT ENGINE INFORMATION BRIGGS amp STRATTON CORPORATION FAMILY EMEC REDEMMODEL 12VOHV THIS ENGINE CONFORMS TO 1995 1998 CALIFORNIA EMISSION REGULATIONS FOR ULGE ENGINES AND U S EPA PHASE 1 REGULATIONS FOR SMALL NON ROAD ENGINES REFERS TO OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS AND Briggs amp REUS Stratton ty PUSH T PRI WE Honda HONDA GXV 160 5 5HP cc MAX z okw 63cm Be sure to fill crankcase with recommended oil before using For detailed explanation see the OWNER S MANUAL Remplir le carter avec de l huile recommand e avant d marrage Pour l explication d taill e voir le manuel d utilisateur B Vor Anlassen des Motors Olstand pr fen Lesen Sie Bitte die Bedienungsanleitung sorgf ltig durch HONDA MOTOR CO LTD MADE IN JAPAN When
17. ves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds Note Allow green chips to dry before spreading around living plants Part No 890379 Page 5 of 8 DEBRIS BAG Debris bags are normal replaceable wear items A Note Frequently empty debris to prevent bag overloading with more weight than you can lift Bag liners are included and available for use in various conditions where debris will be vacuumed see Bag Liner Options shown on page 1 DO NOT place bag on or near hot surface such as engine Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 Many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle Machine or pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare Felt Filter 890435 is a good way to reduce down time while dirty bags are being cleaned Do not store
18. with debris in bag Organic debris generates heat during decomposi tion and could damage the bag or start a fire HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport STORAGE A Never store engine indoors or in enclosed poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor E THROTILE SPARK STOP PLUG BAG PRESENCE z SWITCH fig 1 Form No F081398A PARTS DRAWING SV50 SV50H Part No 890379
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