Avalon Stoves DVS Insert EF II User's Manual
Contents
1. 13 Safety Label Gas Line Location 13 Safety Label c IRR 35 Gas Inlet Pressure 13 Vent ennen nrnna 14 Warranty Altitude Considerations 14 ECL 36 Verit Restrictor iiie tte ettet 15 Vent Installation sess 15 Optional Equipment Vent 16 LP Conversion INStruCtionS cccccccccecccececceece 37 Vent 16 Firebacks cessssssee ener 40 Vent Connector Removal and Installation 17 Surround Panel Installation 19 Index Installation of the On Off Switch and Rheostat 20 TP IS ANCHO CR MERO ERE 42 Installation Without Surround Panels 20 Electrical 20 Travis Industries 4060111 100 01175 Safety Precautions IF YOU SMELL GAS Travis Industries Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor s house if not reached call fire department This unit must be installed by a qualified installer to prevent the possibi2. 34 Electrical Connection 20 Safety Label 35 FACE SIZING 11 Safety Precautions 4 Factory Built Metal Wood Burning Fireplace Service Yearly Service 31 Requirements 9 Smells see Normal Operating Odors 30 Fan Operation ere pnr c ee ence E ETHER 30 SUA A et tee SED reatu n Redi oc lle 30 lap EE 6 Specifications csse 6 Firebacks 15 e c reine rex es 40 Starting the Heater for the First Time 29 Fireplace 8 Starting The Pilot 28 Flame Height Ec ener te 29 Steps for Finalizing the Installation 25 Gas Inlet Pressure 13 Surround Panel 19 Gas Line Location eer ee 13 Troubleshooting 32 Gas Line 13 Turning the Heater On and 29 Glass Frame Removal and Installation 21 Vent Configurations 16 Hearth 9 Vent Connector Removal
3. Rheostat Blowers Snap Disk ol Hot l Black pe Black Black TT Le White black White Power In Common Molex White were Connector Black Ground green m umm Ground attached to stove Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Replacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials Warning not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person BLOWER S ASS Y LEFT DVL DVS 228 10085 PAINT METALLIC BLACK 402 100 02401 BLOWER S ASS Y RIGHT DVL DVS 228 10086 PILT BRKT S ASS Y DVS INS 06 226 44020 CNTRL VLV BRKT ASS Y DVL DVS 226 42027 PIPE ADAPTER 3 8 FLARE x3 8M 100 05113 CONV PARTS LP G18 22 G24 93006503 POWER CORD w MOLEX CONNECTOR 100 00260 CORD RESTRAINER 100 00112 PREASSURE RELIEF DOOR ASSY 250 00022 FACE SCRW PHP 1 BLK NKL 220 00064 RHEOSTAT RECTANGULAR w OFF 100 00122 FLEX PIPE 3 8od x 12 BLK 100 05115 SHUTTER ASS Y DVS INS 2006 226 41044 FLEX PIPE 3 80d x8 BLK NO 100 05129 SNAP DISC 110deg 2 PR 98500789 GLASS SPRING PIN ASSY 2004 221 22220 SWITCH ON OFF SMALL GAS 98900747 GSKT WIRE PLATE DVL DVS INS 100 03260 THERMO COUPLE S I T 93006518 INJECTOR PILOT LP 35
4. q See the instructions USE is included with the turn the main burner remote for changing on and off manually the battery e Do not place any combustible items on top of or directly in front of the heater even temporarily The optional thermostat may start the heater causing a combustible item to ignite e f the heater turns on and off frequently while using the thermostat you may want to adjust the flame height down until it produces just enough heat needed Adjusting the Flame Height e Your heater has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the middle dial on the gas control valve Index Mark Flame Height Adjustment Knob Turn counter clockwise to adjust the flame higher clockwise to lower Travis Industries 4060111 100 01175 30 Operation Adjusting the Blower Speed The blower helps transfer heat from the heater into the room It will not turn on until the heater is up to temperature approximately 10 minutes after starting See the illustration below for instructions on adjusting the blower speed OFF HIGH LOW Turn the dial all the Turn the dial all the The high position is all the way counter clockwise way counter clockwise way clockwise until it clicks off without clicking off lt Normal Operating Sounds Blower Pilot Flame This heater uses a blower to push heated air The pilot flame into the room
5. 100 05217 TOOL KEY DIE CAST ZINC 100 02314 INJECTOR PILOT NG 62 93006508 VALVE REGULATOR LP SIT 100 05504 KNOB PLASTIC RHEOSTATS 100 04111 VALVE REGULATOR NG SIT 93006500 LOG EMBERS E4 SMALL BAG 90006820 VALVE LP DV 96 00 DEXEN 100 05520 MAGNET w OUT SHEATH 250 00002 VALVE NG S I T 1 6 3 5 100 05508 MAGNET w SHEATH 100 02802 WIRE HRNS EXT DUAL BLOWER 100 00306 ORIFICE BURNER 0625 100 05206 WIRE HRNS MAIN DV 96 amp UP 100 00364 ORIFICE BURNER No 37 100 05204 Travis Industries 4060111 100 01175 t c gt 2 1 o The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown below Safety Label Usted By USA DVS Insert us OMN T st Laboratories Inc Vented Gas Fireplace Heater Report No 028 S 73 5 Certified for USA Tested to ANSI Z21 88b 2003 Vented Gas Fireplace Heater and UL 307b 1995 Gas Burning Heating Appliances for Manufactured Homes This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 Installation in Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 This vented gas fireplace heater is equipped at the factory for use with natural gas If conversion to propane LP is desired the optional factory conversion kit
6. 27 DIM NSIONS eee ees 6 Starting The Pilot 28 Installation Starting the Heater for the First Time 29 EE VELLE Turning the Heater On and 29 Installation Warnings 7 Adjusting the Flame 29 Packing List o jeu DEUM MEUM 7 Adjusting the Blower 30 Additional Items Requ ired c iem 7 Normal Operating 5 30 Items Packed with the 7 Normal Operating 30 Order of 7 Top Convection 8 Maintenance Fireplace Requirements 8 Maintaining Your Heater s 31 E uico o ET NC 9 Yearly Service 31 Hearth 9 Troubleshooting Tablez iis a 32 Clearances ete et ERE 10 How this Heater WOOTKS 33 Mantel 10 Wiring Diagram ss LP a IT EAM S 34 Face Sizing iier eni 11 Replacement Parts List cseteris d Gas Line
7. Screws from the back side with a small standard screwdriver VN o Bracket Slot for on off switch and hole for rheostat L Bracket M 4p Right Side Trim Right Side Trim D WO 4060111 100 01175 20 Installation for qualified installers only Installation of the On Off Switch and Rheostat The on off switch and rheostat may be installed in either the surround panels or control panel See the illustration below for installation details WARNING Upper Right of Trim Control Panel Make sure the heater preferred next to gas control valve is unpluged before installing the rheostat Disconnect the red and brown wires leading to the on off switch Remove the knob and nut from the rheostat Insert the Insert the wires through the rectangular mounting hole on the shaft on the rheostat through the circular hole on the surround panel or control panel and attach to the on off switch surround panel or control panel Secure with the nut Replace the knob Make sure the wires do not contact the burner or The wires must attach to the top and bottom posts on one side of the switch it does not matter which wire is on top Press the Switch into the rectangular hole until it locks into place other hot surfaces secure With lock ties if necessary Installation Without Surround Panels The insert may be installed without surround panels Mount the o
8. The flame height may be turned too low Flames Are Too 8 Short Under 6 The logs or coals are placed incorrectly Thin Layer of Soot Improper air shutter adjustment Covers the Glass Travis Industries 4060111 Don t Call for Service Until You Check all gas shut off valves See Starting the Pilot Light Step C See Starting the Pilot Light Step C See Starting the Pilot Light Step C Check Tank Level See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See the remote control instructions See Thermostat Operation See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remote control instructions See the remote control instructions See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See Thermostat Operation Check the breaker switch See Operating Your Heater Keep the gas supply turned on This is normal see Starting the Heater for the First Time Adjust Air Shutter contact your dealer Turn the flame height to HI See Adjusting the Flame Height See Log Set Installation Adjust Air Shutter contact your dealer 100 01175 Maintenance 33 How this Heater Works This heater was designed with safety as the primary concern Many of the components inside this heater are for safety purposes Therefore only certified gas
9. Combustibles Side of Insert to Adjacent Wall 45 115mm Base of Insert to Mantel 34 to 35 863 to 889mm Hearth Extension in Front 0 Base of Insert to Top Facing 35 889mm Hearth Extension to Sides of Insert 0 Flue Vent eese See Owner s Manual See the Owner s Manual for complete details and additional installation options FAN TYPE VENTED CIRCULATOR Blower Electrical Rating 115 V 1 5 Amps 60 Hz 150 watts 31 000 31 000 Minimum Inlet Pressure inches W C Input Rate on LO BTU Hr 23 000 25 000 Maximum Inlet Pressure inches W C Main Burner Orifice DMS 40625 37 Manifold Pressure on HI inches W C This appliance is equipped for installation at 0 2000 ft In USA for altitudes above 2 000 feet the vent configuration orifice or combination of both may need to be changed See the owner s manual for information on making these changes Input Rate on HI BTU Hr Manufactured by MANUFACTURE DATE 82007 W Jan Mi Apr W Jul Oct 2008 M Feb M May NE Aug BE Nov TRAVIS INDUSTRIES 2009 W Mi Jun Mi Sep Dec 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 0574 IGN 100 01175 4060111 Travis Industries 36 Limted ear Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed Warranty card and mail it within ten 10 day
10. OF THE APPLIANCE ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN 979 IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by th
11. Travis Industries 4060111 100 01175 Additional Items 7 Mantel 10 Adjusting the Blower Speed 30 Normal Operating 30 Adjusting the Flame 29 Normal Operating 30 Air Shutter Adjustment sse 25 Odors see Normal Operating Odors 30 Altitude 14 On Off 29 Before You 27 Order of Installation 7 Blower 30 Packing List 208 reet aes 7 Cap Termination Requirements 14 etitm t e date UR ERO 19 Clearances iure HIN Bagi ei dank 10 Pilot Flame Starting 28 Condensation on Glass see Starting Heater 29 Pilot Flame 25 Controls Aides Poe eigen 27 Propane Conversion LP Conversion Instructions 37 Dimensions gie M REIP hed cements 6 Replacement Parts
12. You will hear the sound of air which remains on movement that increases as the speed is makes a very slight increased whisper sound The appliance will creak SO with change of temperature Extinction Pops It is not unusual especially on Propane LP appliances to experience a pop when the burner is shut off Gas Control Valve As the gas control valve is turned on s Blower Snap Disk ane elt will Heats a clicking This part can produce a clicking sound This is the valve opening up sound as it turns the Blgweron and shutting down and off Normal Operating Odors This appliance has several areas that reach high temperatures Dust or other particles on these areas may burn and create an odor This is normal during start up You may notice the smell is more acute if the appliance was left idle for a long period Travis Industries 4060111 100 01175 Maintenance Maintaining Your Heater s Appearance 31 Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on Clean the plated surfaces with denatured alcohol and a soft cloth with the heater cool Other cleaners may leave a film that may become etched into the surface Yearly Service Procedure Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation We recommend the following procedures be done by a
13. and Installation 17 Heating 6 Vent Installatiori 4 1 nt tent 15 How this Heater 33 Vent Location ees 16 Installation of the On Off Switch and Rheostat 20 Vent 14 Installation 6 Vent 15 Installation Warnings 7 Warnings siete 4 IntrodUctiOri us cioe Ih RETREAT 2 Warranty RRC Ree moe 36 Items Packed with the Face 7 Window Glass Removal and Installation 21 Safety Label sss 35 Wiring 34 Location of 27 Yearly Service 31 Log Set 23 LP Conversion 37 Maintaining Your Heater s Appearance 31 Travis Industries 4060111 100 01175
14. must be used This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not pronibited by local codes See owner s manual for details This appliance is not convertible for use with other gases unless a cei This vented gas fireplace heater is not for use with ai Keep burner and control compartment clean See installation and operating instructions accompanying appliance This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions Use only approved coaxial direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL CA U Tl 0 N Hot while in operation Do not touch Severe burns may result Keep children clothing furniture gasoline and other liquids having flammable vapors away Do not operate this appliance with glass removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person Minimum Clearances to
15. qualified technician Check the pilot flame It should touch approximately 3 8 of the top of the thermopile and touch the top of the thermocouple see illustration below If it does not contact your dealer for service Shut off gas to the heater by turning the gas control knob to OFF see step A under Starting the Pilot on page 28 Let the heater cool for 15 minutes Remove the face see the instructions included with the face and glass see page 21 Remove the log set NOTE the logs are very fragile see page 23 If severely deteriorated replace Check the logs for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the heater will require adjustment Contact your dealer Clean the burner especially the burner holes and inspect the following e Make sure the burner is not warped cracked or damaged e Check the firebox and area around the pilot to make sure there is no warping or damage e f any problem is found discontinue use and contact your dealer for service Check the walls and ceiling of the firebox for deterioration Make sure the burner is not warped or damaged Before Disassembly Check the pilot flame It should touch the thermocouple and thermopile Thermopile Thermocouple Check the burner holes Replace the log set Clean and replace the glass use non abrasive cleaner if damaged replace Make sure the gasket along the perimeter o
16. shutter shut down or move air shutter to a higher the air control other venting error position Warning f the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the heater and contact the dealer for information on remedying the problem 8 Replace the glass 9 Attach the face following the directions included with the face NOTE If using a Rosario or Discovery face you may wish to modify the face connector see page 11 for details NOTE If using the Arched Artisan Metropolitan or Victorian Lace Face you must use the face mounting brackets included with the heater see page 12 for details 10 Turn the flame adjust knob to its highest position the flames should not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your dealer for a remedy 11 Give this manual to the home owner and fully explain the operation of this heater Travis Industries 4060111 100 01175 Operation Before You Begin Read this entire manual before you use your new heater especially the section Safety Precautions on pages 4 amp 5 Failure to follow the instructions may result in
17. the brick pattern to line up with the side firebacks Slide the top of the rear fireback behind the baffle on top of the firebox and pivot it back into place It rests on the shelf at the back of the firebox Remove this clip attached to the firebox ceiling both sides Hold the side firebacks at a slight angle and place them into position both sides 4 Replace the clip to secure the side fireback both sides Travis Industries 4060111 100 01175 Optional Equipment for qualified installers only 41 Lower Surround Panel The older lower surround panel sku 98500619 and 985006298 are installed in a different fashion than illustrated in the instruction sheet included with the panel Follow the directions below 1 Prepare the panel following the directions below Use the larger DVL Insert Bracket o9 Secure the lower panel to the bracket with the nuts included with the panel Discard the smaller Wess Bracket T Top Clip Use tape to secure the clips to the Lower Panel Discard the bottom clips bracket you may also wedge the clips into place This holds the clips in place during installation 2 Attach the panel to the insert following the directions below Attach the lower surround panel to the inset with the nuts included with the panel
18. the gas control knob If the pilot goes out repeat step C If the pilot refuses to stay lit call your dealer for service With the pilot lit proceed to step f Replace the glass g Turn the gas control knob counter clockwise to ON The pilot is now lit and the heater can be turned on and off Travis Industries 4060111 10 Ao SU m g S 2 100 01175 Operation 29 Starting the Heater for the First Time e Burn the heater at a high setting with the blower off for an extended period up to 48 hours This will cure the painted surfaces Fumes from the paint curing and oil burning off the steel will occur This is normal We recommend opening a window to vent the room e Condensation may appear on the glass each time you start the heater this is normal e Blue Flames will occur on the heater when it first comes on After fifteen minutes the flames will turn a more realistic yellow and orange color e Certain installations use a remote wall switch to turn the heater on and off If this is the case leave the ON OFF switch ON Turning the Heater On and Off After the pilot has been started For systems with wall thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off Switch to be on See the instructions included with the remote for details on x operation
19. 060111 100 01175 Optional Equipment for qualified installers only 3 Follow the directions below to replace the orifices Slide the air shutter all the way to the left Orifice Use a 1 2 open end wrench Apply thread sealant to the LP orifices prior to installation Use Orifice the chart below to identify the Manifold correct orifices Screw the LP orifice in so the orifice shoulder protrudes 5 16 indicating full insertion 7 5 16 gt gt Look here for the orifice identification E Y A PNG SX 1 2 Wrench 0625 37 4 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice Lift the pilot hood Remove the orifice and replace with the LP orifice Screw the off the pilot orifice all the way in and replace the pilot hood assembly Orifice Identification LP Propane Orifice 35 Use a hex wrench to unscrew the orifice 5 32 Natural Gas Orifice 62 NOTE when re attaching this pin lines up with the notch in the pilot hood Travis Industries 4060111 100 01175 WARNING Optional Equipment for qualified installers only 39 Install the logs and embers Replace glass and face Remove the regulator from the front of the gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak test this area after t
20. 4060111 100 01175 22 Finalizing the Installation Glass Frame Removal and Installation continued The spring pin can come loose from the latch assembly This occurs when it is turned 1 4 turn when it is disengaged Follow the directions below to re install the spring pin if it becomes loose To re install the spring pin first NOTE The spring pins can be installed with the glass frame in place or removed Insert the spring pin into this bracket with the pins aligned horizontally Push in slightly and twist 1 4 turn With this pin vertical the spring pin will remain in place Travis Industries 4060111 100 01175 Finalizing the Installation 23 Log Set Installation When in place the logs look like this Travis Industries 4060111 100 01175 Finalizing the Installation The right twig installs over this pin When in place the log set should look like the pictures above Use a kibble to cover any exposed screws You Place other kibbles around the burner may wish to flatten the kibble to provide better as needed do not cover any burner coverage holes Travis Industries 4060111 100 01175 Finalizing the Installation 25 Steps for Finalizing the Installation 1 Remove the glass see page 21 NOTE If using propane LP convert the appliance prior to installing the logs 2 We recommend you purge the gas line at this time with the glass removed This allows gas to be detec
21. DVS Insert EF Il Owner s Manual TM TRAVIS INDUSTRIES Featuring the HOUSE OF FIRE 2 Burner GAS GETS REAL Tested and Listed by PP OMNI Test Laboratories Inc Beaverton Oregon Report 028 F 73 5 ANSI Z21 88 e Direct Vent Fireplace Insert e Masonry or Factory Built Metal Wood Burning Fireplace e Residential or Mobile Home WARNING Ifthe information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance Installer After installation give this manu
22. The Pilot Flame The pilot flame is required to ignite the main burners it also plays a safety role It should be left on once lit It will stay lit unless the gas control valve is turned to OFF However the pilot will go out if the gas is shut off the propane tank runs out or low or if the stove malfunctions If the pilot turns off frequently call your dealer for information To start the pilot follow the directions below WARNING When lighting or re lighting the pilot the glass must be removed see page 21 a Remove the glass see page 21 for details b Push the gas control knob in slightly and turn it to the OFF position The knob will not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has been performed NOTE You may wish to remove the log set to gain a better view of the pilot see page 23 d Keep the gas control knob depressed for 30 seconds once it is lit e Release
23. ace Slide the vent connector rod in to conceal it Travis Industries 4060111 100 01175 Installation fo Surround Panel Installation r qualified installers only PANEL SIZE WIDTH HEIGHT PART 8 x 10 Rectangular 40 3 8 28 7 8 98500610 Arched 8 x 10 40 3 8 28 7 8 98500622 10 x 13 Rectangular 44 3 8 31 7 8 98500611 1 Follow the directions below to install the side panels Pre thread the holes on the surround panels with the screws included in the surround panel kit Se 5 16 Nutdriver NOTE These 3 8 stand offs are not required and may be flattened both sides Line up each side surround T li Run the rheostat wires p panel and insert two screws from on off switch wires and the outside to secure in place power cord through the gt access hole on the insert 2 Follow the directions below to install the top panel Top Trim NOTE These 3 8 stand offs are not required and may be flattened Install the top panel so the two tabs insert into the slots on the side panels Travis Industries The insulation included with the panels may be discarded b Construct the panel trim Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the panels Tighten the set n Top Trim
24. al to the home owner and Travis Industries Inc explain operation of this heater 4800 Harbour Pointe Blvd SW Copyright 2007 T I 10 00 100 01175 4060111 Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of a DVS Insert In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics It is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this heater Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions that will make the operation and maintenance of your new heater an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVS Insert has the same serial number as Register your warranty online at yours The serial number is below and to the left of the gas control valve traviswarranty com Or mail your warranty card to This serial number will be needed in case you 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 Save Your Bill of Sale Model DVS Insert EF II To receive full warranty coverage you will need to show evidence of the date you purchased yo
25. alified installers only Vent Requirements e The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system e Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap The illustrations below show how the flex liners should be attached e The exhaust vent must reline the entire length of the chimney and terminate above the chimney top e Be careful not to crimp or rupture the liner when bending it into chimney offsets e When installed the vent must meet all of the vent manufacturer s requirements e Make sure to order the following 3 UL 441 Gas Liner for Exhaust and Air Inlet 6 5 8 to 3 amp 3 Co Linear Adapter amp Flashing Simpson Duravent Part 923GK Vertical Termination Cap Dura Vent pt 991 Inlet 3 dia ph zi eh jh z ha Ni e he EE VS eed ze z Max Ht 40 Min Ht 8 Et eh zi z Eee zi Dopod otto Lemire tae E EE EE Mii rete eh et HR ER EU EEUU E EU jh ed EE ES T a JE jh a gt Ed A TAR kuk m SER Altitude Considerations e This heater has been tested at altitudes ranging from sea level to 8 000
26. e and draperies Minimum Clearances k Sidewall to Insert 4 1 2 Side Facing 4 1 2 m Facing 35 Side Wall n Mantel 35 Extension onto Hearth 1 1 4 Measured from the base of the insert Mantel Clearances The maximum mantel depth is 12 NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual Travis Industries 4060111 100 01175 Installation for qualified installers only 11 Face Sizing 224m az 0 0 0 0 0 00000000 0 Victorian zuz Jaz Rosaio aine Jaz Cambridge auz Craftsman auz Jaz Side begins arch 3 1 2 below top 34 radius 22 Architectural Series 22 3 4 29 718 Discover 21 916 32 Bedford 22 3 4 34 1 8 Requires the Bedford DVS EF Il Face Upgrade Kit This lowers the face 1 1 4 see Mounting the Bedford Face on the following page 2 1 4 Deep requires 5 8 above for installation Modifying the Face Connector for Rosario Discovery and Artisan Faces The Rosario and Discovery face attach with screws that insert near the glass frame To better access these screws we recommend you re position the face connector following the directions below NOTE The connector can be left in the stock position but this makes face installation difficult Rem
27. e temperature Efficiency rating is a product of thermal efficiency rating determined under continuous See the section Vent Requirements 19 1 2 26 1 2 15 1 8 100 01175 Installation for qualified installers only 7 Installation Warnings Failure to follow all of the requirements may result in property damage bodily injury or even death This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances This appliance must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 e n Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 This appliance may be installed in Manufactured Housing only after the home is site located The heater is designed to operate on natural gas or propane LP All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure e Notify your insurance company before hooking up this heater e The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure be
28. en altered and is no longer suitable for burning solid fuel wood The insulation and any structured rigid frame members must not be removed or altered side and top of door frame side and top of the face of the fireplace metal sides etc The metal floor J may be removed to allow additional room for installation of the insert If the floor is removed the insert must be placed directly on the metal base of the metal fireplace aa aa EE Ir plo ED IE EL ree cm Hearth Requirements The heater and face must not contact combustible surfaces A non combustible hearth extension is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater Leveling Bolts To access the rear leveling bolts remove these access plates replace access plate and gasket after adjustment This heater includes front and rear leveling bolts to accommodate fireplaces with a step down firebox NOTE To access the rear leveling bolts remove the burner adi see page 40 Use a 1 2 socket wrench with extension to adjust the leveling bolts Rear Leveling Bolt Front Leveling Bolts Travis Industries 4060111 100 01175 Installation for qualified installers only Clearances Due to the high temperature of the heater it should be located out of traffic and away from furnitur
29. etal Wood Masonry Fireplace Burning Fireplace NOTE You may use either re line configuration with a masonry or zero clearance fireplace Travis Industries 4060111 100 01175 17 Installation for qualified installers only Vent Connector Removal and Installation The vent connector is shipped attached to the insert but may be removed to facilitate tight installations See the directions below for installation Make sure Route the flex vent through the chimney from above leave an extra 3 at the top the flex is thoroughly stretched 1 2 Remove the vent connector and attach it to the flex vent see the instructions on the following NOTE be careful of the anti seize on the connector it will stain clothing etc page 3 Pull on the flex vent until the vent connector is at the same height as the insert Temporarily attach the flex vent to the top of the chimney leave extra slack 4 Slide the insert into place guiding the vent connector into the guides on top of the insert 5 Attach the vent connector to the appliance see the following page for details 6 Remove any excess slack in the flex line and attach the vent termination UM N P tte m ur e SO NN D ERA HER an PN TL equ ELTT Pet
30. f the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal Replace the faceplate Inspect the area behind the access door Check the gas control valve and the gas lines If damage is found discontinue use and contact your dealer for service Clean the air channels ducts and the area around the blower Start the pilot and turn on the main burner The flames should be orange yellow and not touch the top of the firebox If the pilot or main burners do not burn correctly contact your dealer for service Monitor the blower operation Remove any debris or vegetation near the vent termination Contact your dealer if any sooting or deterioration is found near the vent termination Travis Industries 4060111 100 01175 32 Maintenance Troubleshooting Table Problem Possible Cause Pilot Will Not Light Main Burners Will The gas control valve is turned to PILOT or OFF Not Start The ON OFF switch is turned to OFF Remote Control The gas control valve is turned to PILOT or OFF Does Not Work The ON OFF switch is turned to OFF Thermostat Does The gas control valve is turned to PILOT or OFF Not Work The ON OFF switch is turned to OFF The thermostat is set too low Heater Will Not Distribute Heat Pilot Goes Out Intermittently The heater has just been started Flames Are Too Blue Improper air shutter adjustment
31. feet 2 400 M In this testing we have found that the heater with its standard orifice burns correctly with just an air shutter adjustment e Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Travis Industries 4060111 100 01175 Installation for qualified installers only Vent Restrictor WARNING Restrictor adjustment should only be done by a qualified installer Only those installations determined to be over drafting require this adjustment The best indication of over drafting is a hyper active flame pattern flames that move too quickly If the air shutter is constricted the flames become short and yellow yet still very active Over drafting may affect the pilot but this is not the best way to determine over drafting Over drafting is most likely in tall venting configurations especially if using an Exhaust Only Re Line Do not over restrict the vent this leads to ghosting or lifting flames reduce restrictor setting To Access the Restrictor WARNING Use a glove to protect Remove the face your hand from burns To Adjust the Restrictor 1 Determine a restrictor position Start low move the restrictor a maximum two positions at a time and thoroughly test the heater before adjusting further 2 Lift up the adjustment plate and move it so the correct notch falls int
32. he heater is installed gas is connected and the main burner is lit Remove and discard the three Screws using a slotted screwdriver of Torx T 20 Slotted crewdriver or T 20 Torx Remove and discard the regulator diaphram spring and center post Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque Se inj lotted crewdriver or T 20 Torx NOTE Make sure the regulator gasket is correctly aligned before installation Place the LP gt label on the base near the gas ye control valve lt gt y 8 Make the gas line connection bleed the gas line if applicable start the heater and thoroughly leak test all gas connections and the gas control valve Check the pilot Adjust if necessary To adjust the pilot flame turn this screw NOTE if totally lowers the flame while counter clockwise raises it When lighting or re lighting the pilot the glass must be removed see page 21 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port Clockwise a thermopile see the illustration below Adjust the pilot up or Standard down as necessary Screwdriver Travis Industries 4060111 100 01175 40 Optional Equipment for qualified installers only Firebacks NOTE The rear fireback must be installed as shown below for
33. is warranty This charge can vary from store to store Travis Industries 4060111 100 01175 Optional Equipment for qualified installers only 37 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 21 Remove the logs and coals if installed page 23 2 Remove the burner see illustration below WARNING Do not disassemble the burner screws on the burner must be left in place Lift the left side of the burner slightly then slide it to Lift the pilot hood off ww the left and lift it upwards lift the burner from below ihe pilot assembly you may need to pull hard to remove WARNING A The burner is fragile 2 handle it with care lt v Remove the firebox floor Pull the burner forward out of the firebox Burner Replacement Make sure the burner is fully seated When in place the pilot flame must align directly above the burner holes Make sure the bolt head on Replace the pilot hood the bottom of the burner after replacing the burner inserts into this hole Slide the air shutter all the way to the right before installing the burner NOTE Make sure the burner is fully seated When in place the pilot flame must align directly above the burner holes Make sure the mixing tube slides onto the orifice Mixing Tube n g Travis Industries 4
34. it m RRR eens MEL L SAULA Nea np Ro EEE Eo h es 77 See mL REE CoE EU D ndm eed cele UU EET EH eae UU UU dU V UU Den iA MUT hee eee eee eee ecko deste QR EL E Du SEE EEE RRR UII H A aaa EEEE SOT aa E EE e eere enr met ee cae rop EET EE F auti HE EE Cth ERROR oe ce uu EHE ee et por 100 01175 4060111 Travis Industries 18 Installation for qualified installers only Vent Connector Removal and Installation continued Vent Connector Removal Pull the vent connector rod forward c Slide the connector to the WARNING The anti seize on rear It will the vent connector can stain snap out clothing carpets or other items up Vent Connector Installation um E OU Attach the flex vent to the vent connector EZEZ e Slide the insert into place lining up these guides with the edges of the vent connector Push the vent connector rod in lift slightly and line it up so the tabs on the end of the rod engage the 20 hooks the vent connector Pull on the vent connector rod until the vent connector snaps into pl
35. ither included with the face or I available through your dealer SKU 250 00029 The kit lowers the face and surround panels 1 1 4 This means you must install this with a raised fireplace or raise the insert 1 1 4 above the hearth To do this you may extend the leveling bolts or place bricks or other non combustible under the insert 1 1 4 Travis Industries 4060111 100 01175 Installation for qualified installers only Gas Line Requirements MASSACHUSETTS INSTALLATIONS WARNING THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS OTHER MASSACHUSETTS CODE REQUIREMENTS Flexible connector must not be longer than 36 inches Shutoff valve must be a T handle gas cock Only direct vent sealed combustion products are approved for bedrooms or bathrooms Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log A carbon monoxide CO detector is required in the same room as the appliance e The gas line must be installed in accordance with all local codes if any if not follow ANSI 223 1 and the requirements listed below e A manual shutoff valve is required within 3 of the heater It should be placed upstream of the flex line if used and may be installed behind the access door inside the heater e The heater and gas cont
36. lity of an explosion Your dealer will know the requirements in your area and can inform you of those people considered qualified The room heater should be inspected and cleaned before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing Look for this label This heater is either approved for natural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme If the label is present the safety hazard Direct questions about the heater is equipped for LP type of fuel used to your dealer Check the propane If the label is label and flame adjust knob on the gas absent the heater is equipped for NG natural gas control valve Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper Notify your insurance servicing company of this heater as well It is imperative that control Do not operate the heater if it is compartments screens or not o
37. n off switch and rheostat to the control panel under the burner pan see Installation of the On Off Switch and Rheostat on page 20 Electrical Connection e Route the power cord out of the access hole on the right side of the appliance e Plug the power cord into a grounded 120 Volt outlet do not remove the grounding pin e The electrical connection may also be made using the optional Wiring Kit SKU 97200315 Travis Industries 4060111 100 01175 Finalizing the Installation 21 Glass Frame Removal and Installation Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Spring Pin Insert the 1 4 key into the spring Open the four latches holding the glass frame in place start with the two below the glass follow the directions shown to the right UK Twist 1 4 turn NOTE Use the included cove covers for those faces Lift the glass frame up requiring them and pull it forward to remove NOTE You may need to lift the glass frame while re Glass Frame attaching Latch Bracket The spring pin will disengage from the latch bracket opening the latch Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower latches Travis Industries
38. ncluded fiber logs If the fiber logs become damaged replace with Travis Industries log set Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be supervised when they are in the same room as the heater Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off 4060111 Light the heater using the built in piezo igniter Do not use matches or any other external device to light your heater Allow the heater to cool before carrying out any maintenance or cleaning Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Plug the heater into a 120V grounded electrical outlet Do not remove the grounding plug Don t route the electrical cord in front of
39. nd contact a qualified gas Service technician e installed correctly to adjusting the air shutter Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are over 14 tall or sooty on If the flames are all blue and base yellow orange on the top the ends open the air shutter short close the air shutter Travis Industries 4060111 100 01175 26 Finalizing the Installation FINE TUNING THE EMBER FYRE BURNER Each installation is affected by altitude vent configuration and fuel quality Because of this the restrictor and air shutter may need to be fine tuned to each installation Follow the hints below to fine tune the burner for optimum performance and aesthetics Restrictor Adjustment Only those installations determined to be over drafting require this adjustment See the instructions on page 15 for details Air Shutter Hints e For more glow open the air shutter however this will make the flames more blue e For yellow flames close the air shutter however this may create less glow Correct Flames Lifting Flames Ghosting Flames Flickering Flames l Burner Ports Burner holes The flames should burn right Lifting flames indicate Ghosting flames indicate Flickering short flames off the top of the burner ports insufficient draft restrictor insufficient air restrictor set too indicate excessive draft if they are too blue adjust is set too high high air
40. nstalled operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized TRAVIS dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The installer must ensure the appliance is burning as per the rating tag at the time of installation Over firing operation above the listed BTU rate of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized TRAVIS retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals The
41. nvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES INC THE MANUFACTURER
42. o the slot on the adjustment bracket 7 Adjustment Plate Adjustment A Bracket lt This restrictor is in position 1 To adjust lift up on the This restrictor is in factory setting adjustment plate and push it back position 2 use pliers if necessary Vent Installation Exhaust 3 Use hose clamps to secure the vent Inlet 3 3 dia Gas Liner Termination Ca 1 Simpson Part 991 Aee native emod use silicone and secure with screws 6 5 8 to 3 amp 3 Co Linear Adapter Pd Simpson uravent BB art 923GK Inlet Use hose clamps to secure the vent Alternative Method use high temperature silicone and secure with screws Travis Industries 4060111 100 01175 Installation for qualified installers only Vent Location e A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases This ensures proper combustion for all vent configurations Depending upon the vent configuration you may be required to adjust the restrictor position The charts for acceptable vent configurations detail the correct vent restrictor position Center Line Exhaust 3 Dia Inlet 3 Dia NOTE Vent location changes based ES gt upon restrictor position Position 1 is ee fas 8 shown to the right Each restrictor position moves the vent location forward toward the fireplace opening approximatel
43. ol Mechanism for models with Remote Heat Glass breakage from thermal shock Ducts Glass Attachment Mechanism Electrical Assembly within heater One way freight allowance on pre authorized repair done at Face amp Door see Conditions and Exclusions 9 factory is covered Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS amp LABOR Convection Heat Exchanger Firebox Assembly One Way Freight Allowance Adjustable Air Restrictor Pressure Relief Mechanisms One way freight allowance on pre authorized repair done at Barometric Control Mechanism for models with factory is covered Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Control Mechanism for models with Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Convection Heat Exchanger Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new gas appliance must be installed by a qualified gas appliance technician It must be i
44. ove the face connector bracket Re attach the face connector to the from the heater on both sides heater using the forward mounting holes Face Connector Bracket EM s ES ES Travis Industries 4060111 100 01175 12 Installation for qualified installers only Face Mounting Brackets Arched Metropolitan Artisan Vict Lace Faces Some Arched Artisan Metropolitan and Victorian Lace Faces include old brackets that will not mount to the heater see illustration below For these faces make sure to use the new mounting brackets either included with the heater or available through your dealer SKU 225 20055 WARNING When attaching the Victorian Lace Face do not over tighten the screws Over tightening the screws may damage the face simply tighten the screws until they contact the face Old Arched Old Victorian New Metropolitan or Lace Bracket Artisan Bracket Bracket I ah B NOTE The brackets install with this pair of closely spaced flanges at the top Q 9 Install the face mounting brackets to the heater with the included nuts NOTE The face attaches to the brackets with the screws included with the face see the instructions included with the face Mounting the Bedford Face Some Bedford Faces include old brackets that will not mount to the heater For these faces make sure to use the new DVS Insert EF II Face Upgrade Kit e
45. over or under the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s 100 01175 6 Features Specifications Features e Works During Power Outages millivolt system e High Efficiency e Optional Thermostat or Remote Control Ember Fyre Burner for Wood Fire Look Quiet Blower for Effective Heat Distribution Convenient Operating Controls Variable Rate Heat Output Low Maintenance Heating Specifications Approximate Heating Capacity in square feet Maximum BTU Input Per Hour Minimum BTU Output on Low Steady State Efficiency with blowers on AFUE Annual Fuel Utilization Efficiency operation independent of installed system Dimensions Y for vent location 25 4x6 Panels 28 7 8 8x10 Panels 31 7 8 10x13 Panels Te P di Weight 115 Lbs 37 1 8 4x6 Panels 40 3 8 8x10 Panels 44 3 8 10x13 Panels Includes trim NOTE on older style panels the 3 8 standoffs are no longer required and may be bent back Travis Industries 4060111 Installation Options Residential or Mobile Home Fireplace Insert Masonry or Factory Built Metal Wood Burning Fireplace Natural Gas Propane 500 to 1 500 500 to 1 500 31 000 31 000 18 600 16 000 80 80 5 72 1 96 73 9 96 Heating capacity will vary with floor plan insulation and outsid
46. perating properly in any circulating air passageways of fashion or if you are uncertain the heater be kept clean and Call your dealer for a full free of obstructions These explanation of your heater and areas provide the air necessary what to expect for safe operation Do not operate if any portion of the heater was submerged in water or if any corrosion occurs Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system that has been under water Do not store or use gasoline or other flammable liquids in the vicinity of this heater 4060111 100 01175 5 Travis Industries Safety Precautions Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it The viewing glass should be opened only for lighting the pilot or conducting service Do not operate with cracked broken or removed glass Any safety screen or guard removed for servicing must be replaced prior to operating the heater Operate the heater according to the instructions included in this manual If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service This unit is not for use with solid fuel Do not place anything inside the firebox except the i
47. property damage bodily injury or even death Location of Controls The Pilot Flame can be found below the back log An instruction card for operating the fireplace is Open the attached to the inside of the access door 6 to view the fireplace here Replace it for controls easy reference Gas Control Valve located either on the upper right of PILOT OFF HI or behind the LO access panel Blower Knob is located either on the upper right of the surround panels or behind the Gas Control Knob Flame Adjust Knob access panel Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the heater on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame Gas Control Knob This knob is used to control gas to the heater and for starting the pilot There are three positions ON OFF amp PILOT The pointer to the left of the knob indicates the position this knob is in Flame Adjust Knob This knob controls the flame height from low LO to high HI The pointer above the knob points to the position this knob is in Travis Industries 4060111 100 01175 ON OFF Switch is IGNITER the surround panels 28 Operation Starting
48. rmocouple next to the pilot senses when the pilot flame is lit If the pilot flame goes out this thermocouple no longer generates electricity causing the gas valve to automatically shut off all gas to the heater preventing the pilot from spilling gas into the firebox 8 Pilot Flame m yo The pilot flame is a time proven 44 T component that eliminates the possibility S o 0 6 of gas buildup inside the firebox Gas Valve This high technology valve automatically shuts off all gas if it does not receive a signal External Shut Off Valve from the thermocouple If any component is This valve is placed on the gas line damaged or sensing a malfunction or if the shut off gas to the appliance wiring is damaged it will shut off all gas during maintenance procedures Ceramic Glass The glass in your heater is the most durable glass available It has been tested to be extremely resistant to breakage from temperature changes Thermocouple The thermocouple generates a small amount of electricity If the pilot flame goes out the gas valve automatically shuts off all gas Travis Industries 4060111 100 01175 34 Maintenance Wiring Diagram Thermocouple Thermopile Piezo Igniter Red ng 7 Brown On Off Switch Copper Co Axial Wire MOT Spark Electrode Pilot Hood A
49. rol valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve e Leak test all gas line joints and the gas control valve prior to and after starting the heater e This heater is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used see illustration on page 4 e Installation must be performed by a qualified installer service agency or the gas supplier In Massachusetts a licensed plumber gasfitter Gas Line Location The gas inlet accepts a 1 2 MPT Fireplace Opening 23 4 Shutoff Valve secured to the fireplace insert Gas Inlet Pressure Standard Input Pressure Natural Gas 7T W C 1 74 kPA WC 273 KPA e Ifthe pressure is not sufficient make sure the piping used is large enough the supply regulator is adequately adjusted and the total gas load for the residence does not exceed the amount supplied The supply regulator the regulator that attaches directly to the residence inlet or to the propane tank should supply gas at the suggested input pressure listed above Contact the local gas supplier if the regulator is at an improper pressure Travis Industries 4060111 100 01175 14 Installation for qu
50. s of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Burner Assembly Gas Control Assembly Accessories Burner Burner Pan Air Shutter Assembly Main Burner Adjustable control valve millivolt wiring and connectors located within Orifice the metal heater structure thermopile thermocouple pilot hood Cast Brick Cast Firebacks Power Heat Ducts Andirons orifices pilot gas line piezo ignitor i Firebox Assembly Ceramic Glass Convection Heat Exchanger Re Installation Allowance In cases where heater must be removed from home for i repairs a partial cost of re installation is covered pre Ceramic Logs authorization required Log Set Coals Ember Strip Steel Fiber One Way Freight Allowance structure Gold Nickel amp Copper Plating Blower wiring harness snap discs rheostat speed control Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Contr
51. service technicians should service this heater What Turns the Main Burners On and Off This heater uses a millivolt system to control its operation a millivolt is a very small amount of electricity The thermopile and thermocouple generate electricity when heated by the pilot flame This electricity is used to operate the gas valve Without enough electricity the gas valve will not turn on That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity The thermopile provides power for the ON OFF switch remote control or thermostat see the illustration below Because the thermopile generates the electricity needed to turn the heater on and off this heater can be operated when the power is out although the blower will not run When heated the thermopile This electricity is generates electricity a very small used to operate the amount measured in Millivolts main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control o z the circuit to the main burner g z What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The the
52. st suited for the installation Packing List e Propane Conversion Kit e Glass Latch Key to un latch glass frame e Log Set e Fireplace Altered tag attach to the fireplace e Cove Covers e Arched Artisan Metropolitan Vict Lace Face Brackets Additional Items Required Faceplate 6 5 8 to 3 amp 3 Co Linear Adapter with flashing Simpson Duravent part 923GK 3 Diameter Gas Liner 2 Direct Vent Cap Simpson Duravent Part 991 Gas Line Equipment shutoff valve pipe etc Items Packed with the Face e Face with attachment hardware Note use the cove covers included with the heater e Face Installation Instructions Order of Installation If the heater is to use propane install the propane conversion kit see page 37 Install gas line into the fireplace do not connect to unit Position the heater Connect the gas line and gas vent to the appliance Install the optional surround panels and trim Attach the on off switch Follow the instructions under Finalizing the Installation on page 25 ORAON Travis Industries 4060111 100 01175 8 Installation for qualified installers only Top Convection Deflector Install the top convection deflector as shown to the right The deflector is shipped on top of the insert The screws are shipped inside the owner s pack Fireplace Requirements e Insert must be placed within a code conforming masonry fireplace or tested and listed factory built me
53. tal wood burning fireplace Repair any fireplace damage prior to installation e Because the insert uses a circulation blower clean the fireplace smoke shelf and chimney prior to installation e This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Min 26 1 2 additional space may be required for gas line installation Attach the This fireplace has been altered plate to the fireplace use two screws or other suitable method You may wish to place it in a location where it will be covered by the surround panels The DVS inserts 15 1 8 into the For tight fits under 24 see the section Removing the 4 Vent Connector A Min 19 1 2 fireplace See Leveling Bolts for details E on leveling the heater AM A Travis Industries 4060111 100 01175 The gas line and shutoff valve should be installed prior to insert placement Installation for qualified installers only Factory Built Metal Wood Burning Fireplace Requirements The damper A and grate with log set B must be removed see the illustration below The smoke shelf C internal baffles D screen E masonry lining or refractory G amp I and metal or glass doors F may be removed if applicable NOTE If any internal baffle is cut bent or removed the fireplace must be permanently marked to indicate that it has be
54. ted once it enters the firebox ensuring gas does not build up 3 Turn on gas to the heater Leak test all gas joints prior to starting the appliance Start the pilot Start the main burner Leak test all gas joints again 4 Check the pilot flame following the directions below Pilot Flame Inspection The pilot flame should look like the illustration below Adjust the pilot flame if necessary The pilot flame must contact the thermocouple and To adjust the pilot flame turn this screw Clockwise lowers the flame while counter clockwise raises it B Standard down as necessary Screwdriver thermopile see the illustration below Adjust the pilot up or 5 Install the logs see page 23 6 Replace the glass 7 Check the air shutter following the directions below Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should look like the illustration below Adjust the air shutter if necessary to achieve the correct looking flame Air Shutter Move the controls left or right until the flame looks correct Pushing to the right gives the flame more air making it more blue Pushing to the left gives the flame less air making it more orange NOTE f the air control is all the way en yet the flames remain sooty shut o S t he fireplace a
55. unit is subject to submersion in water or prolonged periods of dampness or condensation Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that for which the unit is configured Units are shipped for natural gas and must be converted to propane using the included conversion kit Confirm fuel configuration with your installer 9 Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inco
56. ur heater Do not mail your Serial Number Bill of Sale to us We suggest that you attach your Bill of Purchase Date Sale to this page so that you will have all the information you need in one place should the need for service or information occur Purchased From NATIONAL FIREPLACE We suggest that our gas INSTITUTE hearth products be installed wizdl and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org Travis Industries 4060111 100 01175 Table of Contents 3 Introduction and Important Information Finalizing the Installation Introduction azs 2 Glass Frame Removal and Installation 21 Log Set 23 Safety Precautions Steps for Finalizing the Installation 25 Safety Precauti nS 4 Pilot Flame Inspection 25 Features amp Specifications Air Shutter 25 Feat t8s n rte rendent xr 6 Operation Installation 6 Before You Begin 27 Heating Specifications 6 Location of
57. y 1 4 Fireplace Opening Vent Configurations Inlet amp Exhaust Re Line Exhaust Only Re Line Direct Vent Cap part 991 Ma Exhaust 3 dia Gas Liner 6 5 8 to 3 amp 3 Colinear y C 7 Adapter amp Flashing an Simpson Duravent Exhaust 3 dia Gas Liner uu ey 923GK 5 a t x BARSI 4 Eg rj Ed p Any cracks or EE Es i Ub Ej damage inside the Inlet E 3 dia Gas Liner T t a z 7 y Hi Z chimney must be repaired eh ze ts is E UE Ede RETE TDI SE ET dabit hd E She hit 560950099 n ui i teh chet 2 1 A block off plate must seal the intake to the chimney space This way air is drawn down the chimney for combustion air jh ph E ph Ho d gt cy ck 8 Hh x Recommended Block Off Plate non combustible metal and or insulation Prevents odors from Pa chimney entering room m mem iem n 52 TT tee mE Ei 5 an 5 7 2 chy e y vates Block Off Plate non combustible materials Inlet Factory Built M
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