American Standard Champion 4 2023 User's Manual
Contents
1. Recommended fitting type for back to back installations RECOMMENDED TOOLS AND MATERIALS Putty Knife Regular Screwdriver Adjustable Wrench Sealant Hacksaw Wax Ring Gasket Flexible Supply Tube 1 2 Deep Well Nut Driver or Closet Bolts Tape Measure Carpenters Level Deep Well Socket Wrench REMOVE OLD TOILET Close toilet supply valve and flush tank completely Towel or sponge remaining water from tank and bowl Disconnect and remove supply line NOTE f replacing valve first shut off main water supply Remove old mounting hardware remove toilet and plug floor waste opening to prevent escaping sewer gases Remove closet bolts from flange and clean away old wax putty etc from base area NOTE Mounting surface must be clean and level before new toilet is installed Product names listed herein are trademarks of AS America Inc 730529 100 Rev U AS America Inc 2011 730529 100U PA NOTE DRAWINGS ARE FOR DIMENSIONAL PURPOSES ONLY THEY ARE NOT EXACT REPRESENTATIONS ROUGHING IN DIMENSIONS Right Height Elongated Two Piece Toilet ROUGHING IN DIMENSIONS Normal Height Elongated Two Piece Toilet 7 FINISHED WALL Right Height Round Front Two Piece Toilet FINISHED WALL Normal Height Round Front Two Piece Toilet goaie 721mm I 28 3 8 772mm 30 3 8 721mm 28 3 8 lt 19mm 6mm 1 1 4 lt lt 19mm 6mm 1 1 4 e a 470mm lt 18 1 22. 419mm 16 1 2 1 470mm 18 1 2 419mm 16 1 2 SUPPLY AS SUPPLY a E REQ D REQ 387mm 419mm 15 4 4 16 1 2 254mm T 152mm_ 6 254mm 10 FINISHED FINISHED FLOOR FLOOR 12 ROUND FRONT MODEL 2002 2414 2586 2793 3186 3404 2018 2023 2585 2792 825mm 32 1 2 797mm 31 3 8 362mm 14 1 4 362mm 14 1 4 254mm 10 254mm 10 235mm 9 1 4 264mm 10 3 8 235mm 9 1 4 264mm 10 3 8 464mm 18 1 4 464mm 18 1 4 2058 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 479mm 18 7 8 873mm 34 3 8 254mm 10 2074 2076 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 479mm 18 7 8 851mm 33 1 2 2367 216mm 8 1 2 362mm 14 1 4 492mm 19 3 8 2368 2369 844mm 33 1 4 254mm 10 254mm 10 216mm 8 1 2 273mm 10 3 4 492mm 19 3 8 844mm 33 1 4 286mm 11 1 4 2625 2627 381mm 15 872mm 34 5 16 2738 216mm 8 1 2 275mm 10 13 16 384mm 15 1 8 492mm 19 3 8 872mm 34 5 16 295mm 11 5 8 216mm 8 1 2 267mm 10 1 2 8 1 2 10 3 8 8 1 2 10 3 8 264mm 10 3 8 216mm 8 1 2 264mm 10 3 8 362mm 14 1 4 8 1 2 10 3 4 8 1 2 10 13 1 8 1 2 10 1 2 2733 2735 379mm 14 7 8 CLOSET FLANGE CLOSET BOLTS 284mm
3. 11 3 16 254mm 10 492mm 19 3 8 19 3 8 479mm 18 7 8 1873mm 34 3 8 OW RING VY SEALANT INSTALL WAX SEAL INSTALL CLOSET BOLTS Install closet bolts in flange channel turn 90 and slide into place 6 152 mm apart and parallel to wall MANIFOLD INSIDE WATERWAY DO NOT REMOVE NUT TAPERED WASHER CLOSET Invert toilet on floor cushion to prevent damage and install wax ring evenly around waste flange with tapered end of ring facing toilet Apply a thin bead of sealant around toilet base POSITION TOILET ON FLANGE a Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes b Loosely install retainer washers and nuts Side of washers marked THIS SIDE UP must face up 730529 100 Rev U INSTALL TOILET a Position toilet squarely to wall and with a rocking motion press bowl down fully on wax ring and flange Alternately tighten nuts until toilet is firmly seated on floor BOLT CAP A CAUTION DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED b Install caps on washers If necessary cut bolt height to size before installing caps c Smooth off the bead of sealant around base Remove excess sealant WASHER CLOSET BOLT INSTALL TANK NASHER NUT ll RUBBER lt GASKET Recommended tool Deep socket tool included in tank kit S BOLTS PRE INSTALLED a Install large rubber gasket over
4. 800 442 1902 www americanstandard com In Canada AS Canada ULC 5900 Avebury Rd Mississauga Ontario Canada L5R 3M3 Toll Free 800 387 0369 www americanstandard ca Clean debris from seal surface Replace flush valve seal as needed see Step 13 Shut off water supply Remove cap and clean as per Step 14 In Mexico American Standard B amp K Mexico S de R L de C V Via Morelos 330 Col Santa Clara Ecatepec 55540 Edo Mexico Toll Free 01 800 839 1200 www americanstandard com mx 730529 100 Rev U
5. gasket with new gasket Reverse procedure turn thumbscrew until 2 clicks are felt THUMBSCREW PISTON TOP GASKET PISTON BOTTOM ARM NIPPLE REFILL TUBE WATER LEVEL ADJUSTMENT H ROD PARTS FOR WATER CONNECTION SEE STEP 9 CONE WASHER fy COUPLING NUT un HAND TIGHT ONLY Diagram 1 ADJUSTMENTS a Adjust water level Water level should be adjusted to level indicated in tank by adjusting float cup See Step 11 for water level adjustment method IMPORTANT b If bowl fails to siphon an adjustment may be required with the lift chain Simply remove the bead chain from the retainment clip see Fig 10A and take up slack on the chain and reinsert on lift rod Make sure the chain is not too taught IPA CARE AND CLEANING When cleaning your toilet wash it with mild soapy water rinse thoroughly with clear water and dry with a soft cloth WARNING Do not use in tank cleaners These products can seriously damage fittings in the tank This damage can cause leakage and property damage American Standard shall not be responsible or liable for any damage caused by the use of in tank cleaners REFILL TUBE REPLACEMENT Locate bottom portion of hose clip to vent tube at location as shown 730529 100 Rev U g LIFT ARM FIRST IMPORTANT Always clear sand and rust from system e Make sure water supply is off Remove valve TOP by li
6. INSTALLATION INSTRUCTIONS American Standard CARE AND MAINTENANCE Style That Works Better Champion 4 2 piece Toilets Models 2002 2018 2023 2414 2585 CHAMPION 2792 2586 2793 3186 3404 PEE Doral Classic Champion 4 2 piece Toilets Models 2058 2074 2076 2473 Doral Classic Champion 4 2 piece Toilets Models 2367 2368 2369 2443 Oakmont Champion 4 2 piece Toilets Models 2625 2627 2738 Townsend Champion 4 2 piece Toilets Models 2733 2735 Thank you for selecting American Standard the benchmark of fine quality for over 100 years To ensure this product is installed properly please read these instructions carefully before you begin Certain installations may require professional help Also be sure your installation conforms to local codes A CAUTION PRODUCT IS FRAGILE TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE NOTE Pictures may not exactly define contour of china and components NOTE BACK TO BACK INSTALLATION Depending upon your plumbing and venting conditions the flow from the Champion in a back to back installation may create a vacuum on the system and draw water from the opposing bowl The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible The code does approve a directional Y style fitting with proper venting to direct the water downward and away from the other toilet SAVE FOR FUTURE USE
7. e and to insure water tight connection Use of coupling nut washer Fluidmaster washers already existing coupling nut may result in water and washer cone washer may not included No potential flooding leakage Water supply tube or pipe seal completely on additional washers must extend at least 1 2 inside spiral type supply line needed threaded shank of valve does not apply to flanged tubing A WARNING Do not use plumber s putty pipe dope or any other sealant on the water supply connection to this tank If the connection leaks after hand tightening replace the supply line If the connection continues to leak with the new supply line replace the fill valve Warranty is void if any type of sealant is used on the water supply connection a B s 730529 100 Rev U HAIR PIN With correct washers in place see Step 9a tighten COUPLING NUT 1 4 turn beyond hand tight DO NOT OVERTIGHTEN Turn on water supply Submerge the FLOAT CUP under the water for 30 seconds Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down TROUBLE SHOOTING FLUSH VALVE SEAL REPLACEMENT Turn off water supply and flush toilet to empty tank Disconnect chain from trip lever by removing hair pin cotter and clevis pin Parially lift and support piston bottom with one hand x Remove thumbscrew by turning counter clockwise Remove piston top and gasket Replace
8. er control Open valve and allow water to fill tank Shut off water supply disconnect supply line and inspect all gaskets and washers Reassemble Also see Fluidmaster maintenance see Step 14 Readjust chain length as required Shut off water supply Remove cap and clean as per Step 14 Bowl water level too low Poor or sluggish flush Supply valve partly closed Partially clogged trapway and or drain pipe and or vent Supply pressure too low Flush valve chain too tight holding flush valve open Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged see Step 13a Open supply valve fully Be sure that proper supply tube size is used Remove obstruction Consult a plumber if necessary Normal supply pressure must be at least 20 psi Readjust chain length as needed Review Step 10 Poor supply line connection Toilet leaks Poor bowl to tank floor connection Review Step 9 of installation procedure Review Step 4 through 7 of installation procedure Flush valve seal leaking or deformed Toilet does not shut off Sand or debris lodged in water control In the United States American Standard Brands P O Box 6820 Piscataway New Jersey 08855 Attention Director of Customer Care For residents of the United States warranty information may also be obtained by calling the following toll free number
9. fting arm and rotating top and arm 1 8 turn counterclockwise pressing down slightly on cap e While holding a container over the uncapped VALVE to prevent splashing turn water supply on and off a few times Leave water supply off e Replace TOP by engaging lugs and rotating 1 8 turn clockwise MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION VALVE MAY NOT TURN ON IF TOP IS NOT FULLY TURNED TO THE LOCKED POSITION Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster Inc REPAIR PARTS LIST Repair parts are determined by toilet tank number which can be found marked inside tank NOTE XXX represents color or trim finish options Specify when ordering DESCRIPTION 738995 XXX0A 738997 XXX0A Champion 4 RH Trip Lever Champion 4 LH Trip Lever TROUBLESHOOTING IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY repeat Step 14 IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON USE it is a signal you are wasting water because e The end of the refill tube is inserted into overflow pipe below water level in tank Attach refill tube to overflow pipe using S clip provided e The flush valve is leaking because it s worn dirty or misaligned IF FILL VALVE WON T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after val
10. threaded outlet on bottom of tank and y DEEP SOCKET lower tank onto bowl so that tapered end of gasket fits evenly into TOOL bowl water inlet opening and tank mounting bolts go through mounting holes Secure with metal washer nuts Use the included deep socket tool to help get nuts started on bolts b With tank parallel to wall alternately tighten hex nuts keeping tank SCREWDRIVER even and level until tank contacts both front and rear bowl mounting ribs Do not tighten any further A CAUTION DO NOT OVERTIGHTEN NUTS MORE THAN REQUIRED FOR A SNUG FIT DO NOT SPIN BOLTS INSIDE TANK WITH A SCREWDRIVER INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer s directions Before continuing determine the type of water supply connection you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply DO NOT use plumber s putty to seal these fittings METAL COPPER METAL FLANGED METAL SPIRAL VINYL BRAIDED FLARED TUBING TUBING TUBING CONNECTOR E LOCK NUT P tock NUT FS Lock NUT SPS tock NUT CAUTION DO NOT USE E GONE a eon pene COUPLING CONE WASHER WITH WASHER L cOUPLING z EXISTING Z COUPLING PLASTIC SUPPLY LINE U NUT NUT Il WATER WATER WATER WATER 5 SHUT OFF SHUT OFF SHUT OFF SHUT OFF df CAUTION Overtightening of LOCK NUT or COUPLING NUT These parts must be used as illustrated Use existing Use existing spiral cone Captive cone could result in breakag
11. ve has been in use for some time Fluidmaster Model 242 Replacement Seal may be needed Go to our website at www fluidmaster com for more solutions to toilet problems For troubleshooting information please contact D Fluidmaster n 30800 Rancho Viejo Road San Juan Capistrano CA 92675 949 728 2000 800 631 2011 www fluidmaster com 2001 Fluidmaster Inc Registered trademark of Fluidmaster Inc 4266 Tank With 735128 Cover 4266 RH Tank With 735128 Cover 4272 Tank With 735109 Cover 4281 Tank With 735113 Cover 738835 XXX0A Champion 4 LH Trip Lever 738837 XXX0A Champion 4 LH Trip Lever 034783 XXX0A Bolt Cap Kit Incl 2 Covers amp Washers 738565 424 0070A 7301111 0070A Champion 4 Fluidmaster 400a Valve Champion 4 Flush Valve Seal Kit 3174 002 0070A Champion 4 Flush Valve Assembly 738985 0070A Champion 4 Clevis Pin Assembly 738570 1010A Champion 4 PVC Refill Tube 738756 0070A Champion 4 Tank To Bowl Coupling Kit 241 735128 400 XXX Champion 4 Tank Cover 735109 400 XXX Champion 4 Tank Cover 735113 400 XXX Champion 4 Tank Cover 072989 0070A Clip for Refill Tube TROUBLESHOOTING GUIDE Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION a Water supply valve closed Does not flush b Supply line blocked Flush valve chain too loose or disconnected Sand or debris lodged in wat
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