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Datalogic DS6300-100-011

1. 64 8 2 2 Genius Network Setup Through 67 8 2 3 Alternative Slave Address eene 72 8 3 Advanced Genius Configuration 2 22 72 8 3 1 Genius Shortcuts for Network 73 8 4 Parameter Default Valies erteilen s Ine De e La ge gs 75 9 READING ierit tern EP 79 9 1 FOCUS 79 9 2 Advanced Code Reconstruction ACR 4 81 9 2 1 Tilt Angle for Advanced Code Reconstruction 81 9 3 Performance 1 dee M ete De RN RM ER EUREN NRI qas 82 9 3 1 Reading CONMCNIONS p 82 9 4 Reading abc AE en ut 84 9 4 1 DS6300 Standard Model rit rada 84 9 4 2 56300 Oscillating Mirror Model ete eode erret 88 944 3 DS6300 with GE X 60 iae ep er ha reco 92 10 dim crore onere cue sue 94 EET 94 10 2 External Memory Backup 94 10 3 Automatic Scanner Replacement
2. 13 Mounting the Scanner with 60 15 Positioning the SCanner i ore e EORR Re ub 17 107 Skew POSITIONING MM 18 AD Skew POSM ONO a oed c pacte c Cou aah oe baad 19 CBX ELECTRICAL nennt nnn nnns 20 POWSI SUD DIV PNE EM 22 Main Serial Interface o o e eame ae Pe cae aaa gas 22 35232 Interface eei mte aede aee tr e o eT REDE CE 23 RS485 Full Duplex 24 RS485 Half Duplex 1 25 5232 27 seem TIEREN 28 aolo ERASTA EAE cm 32 EE 32 User Interface Host te rhe ero Deo D epu vea Pe v ER 35 4 CUSTOM CABLE ELECTRICAL CONNECTIONS eene 36 4 1 38 4 2 Mairi Serial Interface oie Rea RT aah a deen a ads 38 42 1 RS232 Interface iit de t awa 39 4 2 2 RS485 Full Duplex 2 40 42 3 RS485 Half Duplex 41 4 3 Apaliany Interface uio pee ee eee drauf 43 4 4 AT Pm Tm E EET 43 4 41 Code Verifleri t ect tt te etg a te ee i Perd eta e n v ioo rad
3. 63 63 ii P S Presence Sensor connected to Input 1 External Trigger PS input 100 jumper set to accept scanner power Mas Encoder connected to Input 2 Encoder input Figure 86 Synchronized Network with DS6300 Master and 6K Family Slaves Fieldbus Host 62 TYPICAL LAYOUTS Gm To interface DS6300 scanners to other Host types Fieldbus and non Fieldbus use the CBX800 Gateway with Host Interface Modules The Master scanner in this case is a standard Master Slave Serial model which requires the BT 6000 terminator 1 0 AUX Encoder r 610 6000 l mne CBX800 Fieldbus nterface hes Slave 3 Slave 4 Module De Network Remote Host CAB 610x Slave 2 Slave 1 PWR 240 CAB 610x 610 BT 6000 CAB Sxx CAB 63xx CAB 63xx P S Presence Sensor connected to Input 1 External Trigger PS input CBX800 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 87 CBX800 Gateway Fieldbus Synchronized Network The following Host Interface Module accessories are available for the CBX800 Gateway Part Number BM200 210 Ethernet TCP IP Module STD IP65 93ACC 1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 400 DeviceNet Module 65 93ACC1814 500 510 520 Ethernet IP Module STD IP65 IP54
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5. Fieldbus model AUX Figure 116 Point to Point for Fieldbus Models 102 ALTERNATIVE LAYOUTS ID NET GATEWAY The CBX800 Gateway can be used to integrate 056300 reader into a high speed ID NET network consisting of different scanners not provided with a Lonworks interface In this case the DS6300 uses its main RS232 RS485 interface to communicate with the CBX800 ID NET Slave Nodes CBX800 CBX100 CBX100 Power 1 Matrix 400 DS6300 Ele ID NET Serial Host SC4000 EX ID NET Host 1 Master SEER dea Ethernet TCP IP WebSentinel D 800 Source Interface CAB Sxx CBX800 ID NET Interface Host Aux for CBX800 Configuration Reader ID NET Interface Source Aux for Source Reader Configuration External Trigger for On Line Mode Reader Auxiliary Interface for Reader Configuration Figure 117 DS6300 Slave CBX800 Gateway in an ID NET High Speed Network For 6 K family scanners having software version 6 80 or later an alternative fixed speed 57600 baud ID NET layout can be made without the use of 800 See the ID NET Application Note for details NOTE 103 056300 REFERENCE MANUAL PASS THROUGH When Pass Through is activated on the Auxiliary interface the DS6300 reader can be integrated in a network consisting of d
6. Figure 7 Step A Head Feature To rotate the head follow the given procedure 1 detach the head from the base by unscrewing the four fixing screws 2 rotate the head in the desired position 3 loosen but don t remove the two screws on top of the head 4 affix the head onto the base carefully aligning the four fixing screws and progressively tightening them about half way completely tighten the two screws top of the head 6 completely tighten the four fixing screws 10 INSTALLATION The following diagrams give the overall dimensions of the reader standard model oscillating mirror model and mounting brackets They may be used for their installation 16 5 0 65 85 3 34 o ae Qi se mm inch 113 4 33 Figure 8 056300 Overall Dimensions Figure 9 ST 237 Mounting Bracket Overall Dimensions 11 056300 REFERENCE MANUAL 104 5 inch 110 3 7 08 Figure 10 056300 Oscillating Mirror Model Overall Dimensions BAL 0 15
7. Figure 39 NPN Encoder Using External Power i e PLC signal 30 ELECTRICAL CONNECTIONS 0 Terminal pins I34B are to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity devices NOTE INPUT 3 4 CONNECTIONS USING DS6300 POWER CBX500 Only Power to Input Device Input Device Input Input Device Signal Reference 8 V 134B 4 vo SGND RTX RTX MAIN Figure 40 PNP Input 3 4 Using DS6300 Power Power to Input Input Device Signal Input Device Input Device Reference eG aol if joo O3B V 13 I34B 4 QE RTX zl OTHER d MAIN Figure 41 NPN Input 3 4 Using DS6300 Power INPUT 3 4 CONNECTIONS USING EXTERNAL POWER CBX500 Only Input External Device Signal Ground Reference O3B V 148 134B SGND RTX RTX OTHER io MAIN 4 Figure 42 PNP Input 3 4 Using External Power i e PLC signal External Device Input Power Reference Signal Qo eso V MA 4 i SGND RTX RTX MAIN Figure 43 NPN Input 3 4 Using External Power i e PLC signal 31 E DS6300 REFERENCE MANUAL 3 4 1 Code Verifier If the DS6300 is used as a Code Verifier the verifier code can be configured in so
8. Note 0 0 is the center of the laser beam output window 86 READING FEATURES DS6300 100 0XX Resolution 0 50 mm 20 mils 0 8 12 316 2024 28 32 236 40 44 48 52 56 in 0 20 30 40 50 60 70 80 290 100 110 120 130 140 150 cm Focus Position 60 E ASS 4 E d 18 S A EN Era BEN I FNE O N ERTE ENN Focus Position AOON CCOOOA Figure 106 Standard Model 0 50 mm 20 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 Note 0 0 is the center of the laser beam output window 87 056300 REFERENCE MANUAL 9 4 2 DS6300 Oscillating Mirror Model DS6300 105 0XX oscillating mirror Resolution 0 20 mm 8 mils 0 6 8 310 1214 16 18 20 22 24 in 0 15 20 25 30 35 40 45 50 55 60 cm 10 95 EEE EEE EEE EH H H Hn Focus Focus 8 20 f Position 0 Position 40 6 15 Iq Tj 440 BEBE Ne Het p pede s lin d 111 pa ep pepe 205 HH o o HHH AERE EEEO A a eS LLL LE 00 e e 10 25 zur e 5 in cm Figure 107 Oscillating Mirror Model 0 20 mm 8 mils Reading Diagram CONDITION
9. e Down time cost reduction since the decoder base works even if the head has been removed e Easy maintenance In case of replacement of the head all the configuration parameters are stored in the base and the scanner is automatically configured e Easy installation with the minimum room needed Reading performance on low e Best results in typical manufacturing reading contrasted or thermal printed applications barcodes Master working as a e Great competitiveness of the offer since the cost Multiplexer on high speed of an external multiplexer is saved Lonworks bus e High data transfer on an industrial reliable bus running at 1 25 Mbit sec Genius Configuration SW e Reduced learning time with an easy wizard approach e Multilanguage platform e the configuration parameters stored into the scanner e The entire scanner setup is managed via SW with the possibility to clone customized scanner by simply downloading a configuration file dependent on the Physical interface INTRODUCTION lt Feature Benefit Energy Saving e A software parameter group which allows management of the energy saving feature In particular it allows turning on off the motor and laser of all network scanners according to the selected digital input encoder or communication channel e The time required to restart the system is less than 1 minute independently from the number of scanners conne
10. The auxiliary serial interface is used exclusively for RS232 point to point connections It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts This interface is active when the Data Tx parameter is enabled The parameters relative to the aux interface baud rate data bits etc can be defined using the Genius utility program or Genius based Host Mode Programming installed from the CD ROM The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or temporary communication monitoring 1 5 9 6 Figure 30 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface The overall maximum cable length should not exceed 15 m 50 ft In this case it is advisable to use shielded cables If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 RX Auxiliary Interface Receive Data TX Auxiliary Interface Transmit Data SGND Auxiliary Interface Reference USER INTERFACE RX TX 3 3 3 3 MB On EE ae e lt REP T ID V ETE TRIGGER Reference Figure 31 RS232 Auxiliary Interface Connections 0 Do not con
11. The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Output 1 is associated with the Complete Read event which activates when all the selected codes are correctly decoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event DS6300 USER INTERFACE Vext 30 Vdc max Figure 67 Output 1 and Output 2 Interface When the load is powered by an external power supply the voltage must be less than 30 V 47 056300 REFERENCE MANUAL DS6300 USER INTERFACE Vext 100 Vdc max Figure 68 Output 3 Interface The command signals are filtered and generate a delay of about 50 us for Output 1 and 2 and 1 ms for Output 3 4 6 USER INTERFACE How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub female 9 pin D sub female 24 TXAUX Power Supply VS 15 30 VDC Power GND Test Cable for D86300 48 LONWORKS CONNECTIONS lt 5 LONWORKS CONNECTIONS AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Lapto
12. 93 1812 93ACC 1813 93ACC 1840 63 lt 056300 REFERENCE MANUAL 8 SOFTWARE CONFIGURATION 8 1 GENIUS INSTALLATION Genius is a new Datalogic scanner configuration tool providing several important advantages e Wizard approach for new users e Multi language version e Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing consideration of the reader as a remote object to be configured and monitored To install Genius proceed as follows 1 Turn on the PC that will be used for configuration running either Windows 98 2000 NT XP Vista or 7 2 Insert the Genius CD ROM 3 Wait for the CD to autorun and follow the installation procedure 8 2 GUIDE TO RAPID CONFIGURATION 8 2 1 Wizard for Quick Reader Setup After installing the Genius software program see above and running it the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode Y Recommended for new users a Wizard at Intended for barcode technology experts Advanced Figure 88 Genius Wizard Opening Window The Wizard option is advised for new users since it shows a step by step scanner configuration The parameters to be defined are the following Barcode selection and definition Operating mode selection and definition see sub paragraphs for furth
13. TN E Dan eee 80 e ELT Tt YT 4 40 fH HHH E E 2 ET ELE BEEN 4 oio ES EE BEEN tT PET TT TNE TE TTT m aser DNE IA EIE 8 20 UENIRE ES TTT TA ar des EAS Figure 104 Standard Model 0 30 mm 12 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 Note 0 0 is the center of the laser beam output window 85 lt 056300 REFERENCE MANUAL DS6300 100 0XX Resolution 0 38 mm 15 mils 0 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 in 0 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 cm ete ae a ae ae Pt 1 10 25 d EINE AL LEN LI eL LLL E TER ET CR EE EN EN LLLLLLLLLLLIZLT S abe AH SEE Lp EST qp qp p p qe mg E pq TE adi ET TES Figure 105 Standard Model 0 38 15 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0
14. TROUBLESHOOTING D TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line the Genius software configuration Mode program select the OPERATING MODES the reader does not respond correctly to folder and check the Reading Phase the expected external signal end Timeout parameterization Reading e Check synchronization of reading pulse with it is not possible to read the target object to read barcode always returns No Read e Place barcode in the center of scan line and run TEST MODE selectable by Genius as Operating Modes If you still have troubles check the following e 5 the reading distance within that allowed see reading diagrams Choose the CODE tab and enable different code types except Pharmacode LENGTH Variable e Is the barcode quality sufficient e If you had no success try to perform the test using the BARCODE TEST CHART included with the product Communication e Is serial cable connected the device is not transmitting anything Is correct wiring respected the host e If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND ISO Be careful that it is not completely different from GND power ground e f using CBX100 CBX500 be sure the RS485 termination switch is positioned to OFF e Are serial host settings equivalent to serial device settings Communication e In the Genius program enab
15. Three different procedures are available to define the number of network slave scanners their label and address according to two main conditions Condition Available Procedure Feature Unknown Slave Addresses Net Autoset automatically assigns random addresses to slave or Stand Alone scanners Known Slave Addresses Network Wizard customizes the network slave label and address definition and physical identification of a specific slave within network updates configuration to a file and makes it ready to be sent to the Master Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner The Network Setup procedure as described requires Genius software version 1 06 or later In addition the Net Autoset procedure requires scanner software version 6 40 or later 1 The first operation to perform is the configuration of your scanner as Master from the Local Device Network Settings item in the Device Menu see figure below FI cti Genius 1 Default CBX SC4000 Backup amp Restore de Definition Local Device Network Settings arating Mode C3 Oper dui ing mou IL Reading System Layout Reading System E Reading Parameters Reading Parameter E Data Communication settings Data Communication 5 ois 1 0 Setting Digtal 1 0 Setting 22 Diagnostics Statistic
16. 15 to 30 e electrical connection through connectors e high speed Lonworks connectivity for Master Slave layout Fieldbus models Ethernet Profibus with built in connectivity e programmable in several different operating modes to suit the most various barcode reading system requirements e light source solid state laser diode the light emitted has a wavelength between 630 680nm e P64 protection class of the enclosure IP50 for older RJ45 Ethernet models lt 056300 REFERENCE MANUAL 1 2 APPLICATIONS The DS6300 barcode reader is specifically designed for industrial applications and for all cases requiring high reading performance such as e code reconstruction e reading of codes covered by plastic film e reading of codes with a wide depth of field e reading of high resolution codes positioned at long distances from the reader e code reading on fast moving objects DS6300 is designed for both single reader layouts and multi reader layouts For typical layouts see chapter 7 and appendix A Feature Benefit ACR e Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed anywhere on a parcel and enhances the readability of poorly printed or damaged codes Modular solution with e Possibility to select the combination of head and separated head and base and base that best fits the needs of the application Step a Head feature e Great scalability of the offer
17. 46 4 5 eedem 46 4 6 Br INTE 48 5 LONWORKS CONNECTIONS tin attori bocas Eo ces Eee Ed on uS Enna EE YR oan 49 5 1 Network Termination 50 5 2 Lonworks Interface 50 6 FIELDBUS CONNECTIONS arenis 53 6 1 Ethernet Interface rhe 53 6 2 Ethernet Interface older 15 22 44 1414 46 444 54 6 3 DeviceNet 56 6 4 a e eaaa 57 7 TYPICAL LAYOUTS rent etae eicere trie 58 T 1 Local Lonworks Network sss 58 7 1 1 Small Synchronized NCWONK 3 acs ted iioii sni oit etd ibit 59 Tedd Multidata INGtWOFK dei WU AR Rex EO D AY HELP EU RM 61 7 31 83 Fieldbus N6tWOrKkS pec ade s ede Eo ieee o DOR 62 8 SOFTWARE 1 2 2 4 4 41 4 21 1 1 64 8 1 Genius M Installation e rat mo e ita tr tns d 64 8 2 Guide to Rapid Gonflguretigri oce aa 64 8 2 1 Wizard for Quick Reader
18. 94 10 3 1 ASR Network CODTIQUFPAOE socis es tete at ipa tibt 95 10 3 2 Scanner Replacement eee 95 11 12 TROUBLESHOOTING iis 96 TECHNICAL FEATURE S eren eren rena Ye err nna a Rana Ea 99 ALTERNATIVE LAYOUTS sivsisiiss ccsnccsivecsinwetinediventicesdencestecelecsteccseswecesaddensdavessabeatec 101 Poihnt to Polht a eG E Gee ees 101 9 cm 103 Pass Through 104 RS232 441 0022 000 00000000000000000 105 Multiplexer ot Nou 107 GLOSSARY 108 INDEX qu ERR 110 REFERENCES REFERENCE DOCUMENTATION The documentation related to the 056300 management is listed below CBX100 CBX500 Installation Manuals PWR series power supply unit Installation Manuals Document about the Ethernet connectivity Document about the Profibus connectivity ID NET Fixed Baudrate Application Note GFC 60 90 deflecting mirror GFC 600 90 deg mirror close distance GFX 60 X pattern mirror Help On Line in PDF format SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on
19. JE 8 m a lt REF 10 ID rx RTS RX POWER 2 ID NET 6 MAIN R TX RX Rx 1 SCANNER SGND RTX RTX Figure 28 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 29 shows a multidrop configuration with 56300 scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 25 e 056300 REFERENCE MANUAL Main Interface MULTIPLEXER Multidrop Multidrop Multidrop GND PG 6000 Scanner Slave 0 RS485 HD Termination Resistor O PG 6000 CBX100 500 uyBue Xew 0021 21929 dolphin Scanner Slave 1 RS485 HD Termination Resistor O PG 6000 CBX100 500 Scanner Slave up to 31 Termination Resistor O PG 6000 Earth GND Figure 29 DS6300 Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND RTX and RTX are repeated on terminal connector row 4 to facilitate system cabling 26 ELECTRICAL CONNECTIONS 3 3 AUXILIARY RS232 INTERFACE
20. OO OG ple BT 6000 Local Host gt o x Xx CBX100 Each P S Presence Sensor connected to Input 1 External Trigger PS input Figure 85 Multidata Network 61 056300 REFERENCE MANUAL 7 1 3 Fieldbus Networks The Fieldbus models Ethernet DeviceNet or Profibus offer connectivity without any converter or adapter needed The DS6300 Lonworks master communicates as a Fieldbus slave to a remote host i e remote PC connected via Internet or PLC Fieldbus Master by means of a cable connected to the Fieldbus connector provided It can be activated by a signal generated by the remote Host or by a physical presence sensor The external signals trigger encoder are connected to the master through the CBX100 The entire system is powered by the PWR 240 where Power is distributed through two CAB 63xx cables to avoid excessive current draw The master is connected to the CBX100 through the CAB FOx and provides power to the PS and Encoder Since the master 056300 is a Fieldbus model it is internally terminated The last slave DS6300 is terminated with the BT 6000 e The master connects directly to the remote host through its Fieldbus interface Fieldbus 3 E 610 BT 6000 3 Slave 3 Slave 4 Remote Host CAB 610x Slave 2 Slave 1 Master PWR 240 CAB 610x CAB 610x A
21. Q Auxiliary Serial Interface RS232 Q Input 1 External Trigger PS for On Line Mode Power CBX100 CAB FOx 054800 Fieldbus Slaven Network DS6300 Master Remote PLC D Main Serial Interface RS232 only Q Auxiliary Serial Interface RS232 Q Input 1 External Trigger PS for On Line Mode Figure 121 RS232 Master Slave for 056300 Fieldbus Models 106 ALTERNATIVE LAYOUTS MULTIPLEXER The Multiplexer connection is used to integrate a DS6300 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks interface Each scanner is connected to Multiplexer MX4000 with the RS485 half duplex main interface CBX100 DS6300 10 9 MX4000 054800 ho mumumuuudnax t 5 D Main Serial Interface RS485 Half Duplex Auxiliary Serial Interface Local Echo RS232 Q Input 1 External Trigger PS for On Line Mode Figure 122 Multiplexer for 56300 Master Slave Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger PS when the object enters its reading zone 107 GLOSSARY ACR 4 Each version of the base has the power
22. Ratio 3 1 Interdigit Module Size Table 4 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 5 5 2 2 5 3 0 5 2 3 0 25 7 0 30 8 EAN 8 13 UPC A 0 33 Code Resolution 0 38 mm 0 50 0 72 1 00 1 1 9 10 12 14 16 9 11 13 15 17 Table 5 83 lt 056300 REFERENCE MANUAL 9 4 READING DIAGRAMS 9 4 1 DS6300 Standard Model DS6300 100 0XX Resolution 0 20 mm 8 mils 0 6 8 310 1214 16 18 20 22 24 in 0 15 20 25 30 35 40 45 50 55 60 10 25 Focus Focus Position 40 8 20 Position 0 6 15 CONDITIONS 4 40 Code Interleaved 2 5 or Code 39 2 5 PCS 0 90 0 0 Pitch angle 0 Skew angle 10 20 2 5 Tilt angle 0 4 10 6 15 8 20 10 25 Figure 103 Standard Model 0 20 mm 8 mils Reading Diagram Note 0 0 is the center of the laser beam output window 84 READING FEATURES DS6300 100 0XX Resolution 0 30 mm 12 mils 0 8 10 12 14 16 18 20 22 24 26 28 30 32 34 in 0 20 25 30 35 40 45 50 55 60 65 70 75 80 85 cm 12 30 10 25 m P E Focus _ A LAN a0 4 Pesttion o TET VA tt
23. TRIGGER PS CONNECTIONS USING DS6300 POWER brown MEP 593 PH 1 Photocell PNP black blye mp eS 3 REF I In D NET Figure 32 MEP 593 PH 1 PNP External Trigger PS Using DS6300 Power Power to In put Photocell Signal Photoce ll NPN Photocell Reference Cp CDL C 1 Figure 33 NPN External Trigger PS Using 056300 Power INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING EXTERNAL POWER Input Signal External Device Ground Reference CP Figure 34 PNP External Trigger PS Using External Power i e PLC signal External D evice Power Reference PUWER Figure 35 NPN External Trigger PS Using External Power i e PLC signal 29 EP DS6300 REFERENCE MANUAL INPUT 2 ENCODER CONNECTIONS USING DS6300 POWER OEK 1 Encoder PNP white black 7 nh 0 Figure 36 OEK 1 Encoder PNP Using 056300 Power Power to Input Input Device Signal Input Device Encoder Input Device Reference a an cH Figure 37 Encoder NPN Using 056300 Power INPUT 2 ENCODER CONNECTIONS USING EXTERNAL POWER Input Signal External De vice Ground Reference F 2 Figure 38 Encoder Using External Power i e PLC signal Extemal Device Power Reference Input Signal F
24. a Point to Point layout the data is transmitted on the Main interface as well as on the Auxiliary interface The Main interface be selected for RS232 or RS485 full duplex communications Two different layouts are available according to the DS6300 reader model used for the connection Standard Models When On Line operating mode is used the reader is activated by an External Trigger PS photoelectric sensor when the object enters its reading zone In the following case the signal is passed to the DS6300 through the CBX100 CBX500 which also passes power to the system from the power supply i e PWR 120 PWR 120 CAB Sxx DS6300 Master Slave model Pee FS Main Serial Interface RS232 or RS485 Full Duplex W O and or Auxiliary Serial Interface Data Tx to Terminal Local Echo RS232 Q Input 1 External Trigger PS input Figure 115 Point to Point for Master Slave Models 101 056300 REFERENCE MANUAL Fieldbus Models In this case no External Trigger is used and the CBX100 CBX500 only passes power to the reader The DS6300 Fieldbus models Ethernet DeviceNet or Profibus are connected to a remote Host It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode PWR 120 Fieldbus Network CBX Remote Host E
25. be used in a Profibus network Test Mode allows verifying the scanner reading position and features see below The same settings may be performed by using the Genius program see chapter 8 for details 1 6 1 Internal Net This submenu can be used as an alternative to configuration through Genius to assign the 056300 scanner within a local Lonworks master slave network It allows defining the scanner function slave master within the Lonworks network and if configured as Slave its address To enter the Internal Net submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and V down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or V down arrow key to select the Internal Net item then press the ENT enter key to confirm 3 Use the A up arrow W down arrow key to select the LonWAddrSel item then press the ENT enter key to confirm 4 Use the A up arrow or V down arrow key to select your scanner function among Master Slave Slave jolly Disabled then press the ENT enter key to confirm INTRODUCTION lt 5 Use the A up arrow down arrow key to select the Exit item then press the ENT enter key to confirm Repeat this step again to exit the Main Menu and return to the scanner current operating mode 1 6 2 Test Mode Test Mode is particularly advised duri
26. configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer EH Genius COM1 DER Fie Device Edit View Tools Window Help 6468 FTEs 5 dg 5 Parameters Explorer New Configuration DER E 0581004 3010 E Code Definition Operating Mode Reading System Layout Reading System Layout E Reading Parameters Reading Parameters Data Communication settings Data Communication settinc Digital I O Setting C3 Digital 1 0 Setting C3 Diagnostics C3 statistics User Information Section 1 Diagnostics Statistics User Information Section Related parameters Figure 95 Genius Parameter Explorer Window The procedure for setting the scanner parameters is supported by a Help On Line which is displayed in an HTML browser It can be selected from the Configuration Help option available in the Help menu In addition a context sensitive help can be enabled by pressing the F1 key after selecting the desired parameter 72 SOFTWARE CONFIGURATION lt 8 3 1 Genius Shortcuts for Network Configuration Once the Network Setup is structured in Genius and the Master is configured there are a few shortcuts that Genius offers to quickly configure the slaves By right clicking on a device in the Devices area a shortcut menu appears which allows you to e Copy the device configuration e Paste a previou
27. connections see chapters 6 and 7 For ID NET Fixed Baudrate connections see the Application Note on the CD ROM 36 CUSTOM CABLE ELECTRICAL CONNECTIONS ae The details of the connector pins are indicated in the following table 1 13 1 9 19e e e e 26 14 25 Figure 51 25 pin Connector Figure 52 26 pin Connector DS6300 25 26 pin D sub Connector Pinout Chassis internally connected to GND CHASSIS Cable shield connected to chassis Receive Data of Auxiliary RS232 referred to GND Transmit Data of Auxiliary RS232 referred to GND Configurable Digital Output 1 positive pin Configurable Digital Output 1 negative pin Configurable Digital Output 2 positive pin Configurable Digital Output 2 negative pin Configurable Digital Output 3 polarity insensitive Configurable Digital Output 3 polarity insensitive External Trigger polarity insensitive for PS External Trigger polarity insensitive for PS Input Signal 2 polarity insensitive for Encoder Input Signal 2 polarity insensitive for Encoder Input Signal 3 polarity insensitive Input Signal 4 polarity insensitive Common reference of Input 3 and Input 4 polarity insensitive 9 13 Power Supply Input Voltage 23 25 26 Power Supply Input Voltage Main Interface Connector Pinout Full Duplex Half Duplex TX TX RTX RX RX RTS TX RTX CTS RX GND_ISO GND ISO GND ISO Do not leave floating see par 4 2 2 fo
28. keypad according to the information given in par 1 6 1 Configure the Master scanner through the Genius program The main steps are e Select the codes to be read e Set up the communication parameters e Define data formatting parameters Configure each Slave scanner through the Master scanner using Genius The main steps are e Select the codes to be read 0 Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration tool in H TM NOTE Genius Send the configuration to the Master XV 8 Perform the External Memory Backup Procedure for system backup purposes see par 10 2 For backward compatibility you can perform the ASR Network Configuration procedure for system backup purposes see par 10 3 1 9 Exit the configuration program and run your application The installation is now complete xvi INTRODUCTION 1 INTRODUCTION 1 4 PRODUCT DESCRIPTION The DS6300 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance connectivity and maintenance in addition to a completely new hardware and software platform The 056300 has been specifically designed for simple installation easy use and flexibility An innovative mechanical design together with the Datalogic patented Step a Head feature make it possible to rotate the reader head a
29. reading performance when the GFX 60 is mounted it is recommended to set the focus adjustment to NOTE obtain the desired reading area coverage For details about the reading performance of the DS6300 with GFX 60 see par 9 4 3 16 INSTALLATION 2 3 POSITIONING THE SCANNER The 056300 reader is able to decode moving barcode labels at a variety of angles however significant angular distortion may degrade reading performance When mounting 056300 take into consideration these three ideal label position angles Pitch 0 Skew 10 to 30 and Tilt 0 Follow the suggestions for the best orientation The Pitch angle is represented by the value P in Figure 18 Position the reader in order to minimize the Pitch angle Figure 18 Pitch Angle The Skew angle is represented by the value S in Figure 19 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the scanner For oscillating mirror models this angle refers to the most inclined or external laser line so that all other laser lines assure more than 10 Skew Figure 19 Skew Angle 17 056300 REFERENCE MANUAL The Tilt angle is represented by the value T in Figure 20 Figure 20 Tilt Angle 2 3 1 16 Skew Positioning The 056300 scanner is mounted on the ST 237 106 mounting bracket see Figure 9 which guarantees a built in Skew angle S in the figure below of 16 with
30. remote or local host computer by connecting the scanner to a LAN It can also be connected directly to a host PC The following is an example of a connection to a LAN through a Hub using a straight through cable DS6300 HUB SWITCH n c not connected Figure 79 Straight Through Cable The following is an example of direct connection to a PC using an inverted cable DS63 HOST PC n c not connected Figure 80 Inverted or Cross Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 55 056300 REFERENCE MANUAL 6 3 DEVICENET INTERFACE 0 When using DeviceNet the Main serial interface is disabled and must be physically connected The 5 pin male connector is only available in the 056300 DeviceNet model and allows connection between the host and the reader 5 i Figure 81 DeviceNet 5 pin Male Connector DS6300 5 pin DeviceNet connector pinout Supply voltage positive pin CAN bus data line L Shield CAN bus data line H Supply voltage negative The power supplied on pin V and V is used only to propagate power to the section of the DeviceNet board directly connected to the Bus It is completely isolated from the DS6300 power which must be supplied on pin 9 13 and pin 23 25 of the 26 pin Main Aux connector 56 FIELDBUS CONNECTIONS 6 4 PROFIBUS INTERFACE The 9 pin Profibus female
31. respect to the frame plane typically the Skew angle should be between 10 20 This avoids the direct reflection of the laser light emitted by the scanner Furthermore the bracket guides allow adjusting the Tilt angle T in the figure below which is typically 0 for the best scanner orientation E 874 Conveyor Direction IE L Figure 21 Standard Installation 18 INSTALLATION 2 3 2 45 Skew Positioning The 056300 scanner is mounted on the ST 210 90 mounting bracket see Figure 11 adjusting the mounting bracket guides reach 45 for the Skew angle S in the figure below to avoid the direct reflection of the laser light emitted by the scanner Figure 22 45 Skew Installation AN If using the 45 Skew installation the scanner reading performance is not guaranteed to match that measured for the standard installation with Skew CAUTION angle between 10 20 see reading diagrams in par 9 4 The ST 210 mounting bracket is an accessory of the DS6300 standard model available in the US 60 kit 890001020 19 lt 056300 REFERENCE MANUAL 3 CBXELECTRICAL CONNECTIONS Each scanner model has the following connectors Scanner Model Connectors Master Slave 25 pin male serial interface and connector 9 pin male Lonworks connector see caution below 9 pin female Lonworks connector Ethernet 26 pin male serial interface and connector 9 pin female Lonwo
32. sensor while I2 is set to 500 us when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line operating Mode and tells the scanner to scan for a code The yellow Phase On LED Figure C 3 which refers to Input 1 is on only when current flows through the input circuit and therefore when the active state of this input is set to active open the LED lights up when the input corresponds to OFF Input 2 is normally used for the Encoder input The Encoder detects the conveyor speed Inputs 3 and 4 can be used as the stop signal for the reading phase The debouncing delay value can be changed through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Inputs Input devices can be supplied by either scanner power V and V or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext 28 ELECTRICAL CONNECTIONS driving logic of the input signals may be powered for convenience with the voltage supply at the CBX terminal block spring clamps V and V In this case however the device is no longer electrically isolated The voltage available on pins V and V is physically the same as the input power for the scanner Vdc and GND INPUT 1 EXTERNAL
33. the scan head which houses the scanner output window a Remove the two top head screws b Loosen all four fixing screws head screws fixing screws 4 Carefully remove the scanner output window from the scan head 2 Mount the GFX 60 onto the scan head paying attention to correctly align the sealing gasket 3 Start the four fixing screws and the two head screws partially to assure correct alignment to the scan head 4 Completely tighten the two head screws 5 Completely tighten the four fixing screws 15 056300 REFERENCE MANUAL 6 Mount the scanner at an angle of 16 as indicated in figure below in order to obtain an angle of 90 between the two scan lines This guarantees an omni directional reading of the barcode if the code label satisfies the 4 conditions see par 9 3 1 Figure 16 Omni Directional Reading Position The DS6300 with the GFX 60 can be mounted over a conveyor in different positions The following picture illustrates the suggested position offering the best compromise between width and height of the reading area Figure 17 Central Reading Position The Central Reading position allows maximizing the reading distance height when the width of the reading area is not critical narrow conveyors In this case a complete reading on the central part of the conveyor plane is guaranteed 0 To better exploit the scanner and to optimize its
34. to 256 arrays 93A101020 GFC 60 93A201100 GFC 600 90 mirror close distance 93A201102 GFX 60 X pattern mirror 93ACC1730 ConmctionBoxes _ _ S CBX100 Compact Connection Box 93A301067 CBX500 Modular Connection Box 93A301068 CBX800 Gateway Connection Box 93A301077 MEP 543 Photocell kit NPN 93ACC1728 OEK 2 Optical encoder kit 10 m cable spring 93ACC1770 OEK 1 Optical encoder kit 10 m cable 93ACC1600 Brackets FBK 6000 Fast bracket kit 2 pcs 93ACC1721 US 60 mounting bracket kit 5 pcs for multisided stations 890001020 DS6300 application software does not support any of the CBX500 Host Interface Module accessories nor the BM150 Display accessory Use the CBX800 Gateway for Host Interface Applications Fieldbus and non Fieldbus MEP 593 Photocell kit PNP PH 1 93ACC1791 INSTALLATION c 2 INSTALLATION To install the system follow the given procedure Select the mounting location for 056300 Mount the 056300 scanner Position the scanner with respect to the barcode Proceed with system electrical connection Install the Genius program on the PC and configure the scanner oa fF wn gt Adjust the focus position to the reading plane of the barcode When installing several scanners take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners This condition could AN occur more freque
35. to the chassis It is recommended to connect the device chassis to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 3 2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards and the relative signals are available on the CBX spring clamp terminal blocks RS232 RS485 full duplex RS485 half duplex The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure For more details refer to the section Main Serial Port in the Genius Help On Line 22 ELECTRICAL CONNECTIONS 3 2 1 RS232 Interface The main serial interface is used in this case for point to point connections it handles communication with the host computer and allows both transmission of code data and the programming of the scanner This is the default setting The following pins are used for RS232 interface connection CBX100 500 Function TX Transmit Data RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable to use shielded cables If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX The overall maximum cable length must be less than 15 m 50 ft USER INTERF
36. 00 REFERENCE MANUAL the same value which usually corresponds to 5 ms when using a photoelectric sensor while I2 is set to 500 us when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line operating Mode and tells the scanner to scan for a code The yellow Phase On LED Figure C 3 which refers to Input 1 is on only when current flows through the input circuit and therefore when the active state of this input is set to active open the LED lights up when the input corresponds to OFF Input 2 is normally used for the Encoder input The Encoder detects the conveyor speed Inputs 3 and 4 can be used as the stop signal for the reading phase The debouncing delay value can be changed through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Inputs Input devices can be supplied by either scanner power Vdc and GND or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext The driving logic of the input signals may be powered for convenience with the voltage supply between pins 9 Vdc and 23 GND of the 25 26 pin I O connector In this case however the device is no longer electrically isolated The voltage available on the 25 26 pin connector is physically t
37. 056300 REFERENCE MANUAL On Line Operating Mode Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic Cancel lt Einish Figure 91 On Line Mode Selection This operating mode causes the reader to be connected to an external Presence Sensor using and External Trigger PS inputs During the active phase of the presence sensor the DS6300 reader tries to acquire and correctly decode the code In case the decoding phase is successful the barcode characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic Cancel lt f a Einish Figure 92 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning The reading phase is activated each time a barcode enters the reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the host computer 66 SOFTWARE CONFIGURATION lt 8 2 2 Genius Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius
38. 1 96 130 R5 mm inch Figure 11 ST 210 Mounting Bracket Overall Dimensions 12 INSTALLATION 2 2 2 Mounting the Scanner with Accessories The following accessories allow installing the 056300 reader in the most suitable position for your network layout ST 237 mounting bracket ST 210 mounting bracket 6000 fast bracket The ST 237 is a 106 mounting bracket to be mounted on the reader as displayed in the image below Figure 12 Mounting the ST 237 Mounting Bracket The ST 210 is a 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 13 Mounting the ST 210 Mounting Bracket 13 056300 REFERENCE MANUAL The FBK 6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on the ST 237 bracket First it is necessary to fix the FBK 6000 to the 056300 scanner by means of the mounting SCrews Figure 14 Mounting the FBK 6000 on the Scanner Then attach the assembly to the mounting bracket by slipping the hook into the bracket hole Finally fix it by means of the 2 fixing screws Figure 15 Mounting the Assembly on the Bracket 14 INSTALLATION 2 2 3 Mounting the Scanner with GFX 60 The GFX 60 is an accessory X pattern mirror for the DS6300 Series Scanners The following procedure describes how to mount the GFX 60 1 Unscrew the upper cover of
39. 2 Laser Beam Output Window DATALOGIC Figure Display and Keypad Panel 1 Programming Keypad 4 Power On LED 2 TX Data LED 5 LCD Display 3 Phase On LED xi Figure D Connector Panel for Master Slave Models 1 Main Aux Interface 25 pin D Sub male connector 2 Lonworks 9 pin male connector Lonworks 9 female connector Figure E Connector Panel for Ethernet Models 1 Main Aux Interface 26 D Sub male connector 2 Ethernet 4 pin female connector Lonworks 9 female connector Figure F Connector Panel for older Ethernet Models 1 Main Aux Interface 26 pin D Sub male connector 2 RJ45 modular connector for Ethernet Interface 3 Lonworks 9 female connector xii Figure G Connector Panel for DeviceNet Models 1 Main Aux Interface 26 D Sub male connector 2 DeviceNet 5 male connector 3 Lonworks 9 pin female connector Figure H Connector Panel for Profibus Models 1 Main Aux Interface 26 D Sub male connector 2 Profibus 9 pin female connector white 3 Lonworks 9 pin female connector xiii GUIDE INSTALLATION POINT TO POINT INSTALLATION The following can be used as a checklist to verify all the necessary steps to complete installation of the DS6300 scanner 1 Read all information in the section Compliance at the beginning of this manual 2 Correctly mount the scanner using the br
40. 4 40 RS485 Half Duplex 25 41 S Scanner Assignment using Keypad 6 Scanner Replacement 94 Services and Support vi Skew Angle 17 Software Configuration 64 T Technical Features 99 Terminators 50 Test Mode using Keypad 7 Tilt Angle 18 Troubleshooting 96 Typical Layouts 58 111 008 gt DATALOGIC DECLARATION OF CONFORMITY rev 5 Pag 1 1 Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the DS6300 Laser Scanner and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This Declaration is based upon compliance of the products to the following standards EN 55022 55 A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 60950 1 APRIL 2006 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS EN 60825 1 OCTOBER 2007 SAFETY OF LASER PRODUCTS PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS AND USER S GUIDE Monte San Pietro January 26th 2012 Paolo Morselli Quality Manager um Posts ccc UNI EN ISO 9001 UNI EN ISO 14001 BS oe m Net z
41. 6000 Master BT 6000 Female Side EB male connector J female connector Figure 73 DS6300 Master Termination The diagram below represents the termination of a 056300 Master Slave model working as slave by means of the BT 6000 terminator Slave BT 6000 Male Side male connector K female connector Figure 74 DS6300 Slave Termination The diagram below represents the connection between a DS6300 Fieldbus model which always works as master and a Master Slave model working as a slave reader Fieldbus Master Slave REF CHASSIS CHASSIS male connector K female connector Figure 75 DS6300 Fieldbus Master to Slave Lonworks Connection The Fieldbus master is internally terminated 52 FIELDBUS CONNECTIONS 6 FIELDBUS CONNECTIONS 6 1 ETHERNET INTERFACE This connector is only available for DS6300 Ethernet models and allows the Ethernet connection between the host and the reader Figure 76 DS6300 M12 4 pin D Coded Female Ethernet Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant M12 4 pin D coded Female Pinout Transmitted data Received data Transmitted data Received data In order to meet EMC requirements use Ethernet shielded cable The Ethernet interface can be used for TCP IP comm
42. 8 positioned on the back of the optic Head 2 Press and hold both the up arrow and W down arrow key for about 2 seconds to enter the Main menu 3 Use the A up arrow or V down arrow key to select Test Mode item then press the ENT enter key to confirm The reader enters Test Mode 4 Press the ENT enter key to toggle between the graphical default and numerical visualization of the focus position 79 lt 056300 REFERENCE MANUAL Display Visualization The first line of the display shows the read code and Good Read percentage Possible suspending commas at the end of the code mean that the code is too long to be displayed The second line of the display indicates the value of the focus position according to the table below The indications Too Near or Too Far are represented for values outside the focus range Graphical Visualization Numerical Visualization A 4 gt where indicates the focus position FXXX gt where xxx ranges from 000 to 100 B N gt where N indicates that the focus TooNear position is Too Near C F gt where F indicates that the focus FXXX gt where xxx is greater than 100 position is Too Far CodeRead 094 F034 Figure 96 Graphical Visualization Figure 97 Normal Visualization 5 Rotate the focus adjustment screw to reach the desired focus position The display is refr
43. AB 610x 650 CAB FOx w BTK 8102 CAB 610x PWR 240 CAB 63xx CAB 63xx P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 84 Synchronized Network with DS8100A Master and 6K Family Slaves Serial Host If a single power source is used it is not necessary to separate groups of scanners with CAB 611x no power cables 60 TYPICAL LAYOUTS 48 7 1 2 Multidata Network In this layout one master and up to 7 DS6300 slave readers have their own P S and therefore multiple reading phases Each P S is connected through a CBX100 which in turn is connected to its relative scanner through a CAB Sxx cable Typically these systems are reading stations which are located relatively far away from each other and are therefore usually each powered separately In this case the Lonworks network must use CAB 611x no power cables The master sends all the individual messages collected from the Lonworks interface as well as its own to the Local Host through its CBX100 Slave 3 I i gp 128 qm EA to p Slave 2 t Slave 1 l __ T RE 61 1x a 61 1x CAB ea p 6000 PG6000 PG6000 PG6000 l ig D Ol I O 1 3 1
44. ACE SGND RXD TXD CTS RTS OON EH aE JE JE J eg NET ID Sy SGND TX RTS RX CTS ER 725 6 MAIN R TX R TX RX E SCANNER SGND TX RX RTS CTS Figure 24 RS232 Main Interface Connections Using Hardware Handshaking START END OF y TRANSMISSION TRANSMISSION RTS V y l DATA DATA TRANSMISSION TRANSMISSION wed TRANSMISSION STOPPED ENABLED ENABLED V CTS V IDLE DISABLED IDLE Figure 25 RS232 Control Signals The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS handshaking protocol is enabled the 056300 activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 23 EP DS6300 REFERENCE MANUAL 3 2 2 RS485 Full Duplex Interface RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground US
45. ACR Reading mm 45 30 Conveyor Speed m s 15 2 25 3 05 1 15 2 2 5 3 2 5 Interleaved Code Resolution mm Ratio 3 1 82 READING FEATURES e Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 5 5 2 2 5 3 0 5 1 5 2 3 1 1 i 0 25 9 10 12 14 16 17 0 30 10 11 13 15 17 18 Code 39 0 33 Code Resolution 0 38 mm 0 50 0 72 1 00 Ratio 3 1 Interdigit Module Size Table 2 Minimum Code Height for ACR Reading mm 45 302 Conveyor Speed m s 0 5 5 2 2 5 3 0 5 1 5 2 3 1 1 1 0 25 8 9 11 13 15 1715 7 8 110111113 0 30 8 10 12 14 16 18 6 7 9 110112113 Code 128 651 128 0 33 9 11 13 14 16 1816 819111112114 Code Resolution 0 38 10 11 13 15 17 19 7 8 10 11 13 14 mm 0 50 12 13 15 17 19 21 8 9 11 12 14 15 0 72 16 17 19 21 22 24 10 11 13 14 16 17 1 00 22 23 24 25 27 29 13 14 15 17 18 20 Table 3 Minimum Code Height for ACR Reading mm Conveyor Speed m s 0 5 5 2 2 5 3 0 5 1 5 2 3 1 1 0 25 8 9 11 13 15 17 0 30 9 10 12 14 16 18 Codabar 0 33 9 14 16 Code Resolution 0 38 10 15 17 mm 0 50 13 17 19 0 72 17 21 22 1 00 23 26 27
46. ASER SATCU EE vii viii PEE ix PCC Compliance e E e Miter EE fea s ix GENERAL VIEW x GUIDE INSTAEEATIQN n Er raa nr uo n xiv Point to Point xiv Master Slave Lonworks Installation INTRODUGCTIQN 2e eren 1 Product Description niii 1 Applicat OS 2 Model eee 3 Oscillating Mirror MOGels M iet te 3 IAI CATON du CT 6 Keypad and DS OAc ere Reque dades a 6 Internal Net ere eee REG REVERSE REX VR 6 EL 7 ACCOSSOF IOS speed dau 7 INSTALLATION me 9 Package enti AM T O 9 Mechanical eee De MS 10 Mo nting Big melee P TEE 10 Mounting the Scanner with
47. DATALOGIC DS6300 Reference Manual V DALALOCGIC Datalogic Automation Srl Via Lavino 265 40050 Monte S Pietro Bologna Italy 056300 Reference Manual Ed 10 2012 2003 2012 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Genius Step a Head ACR and ID NET are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material 01 10 12 5 LX X X3 X N gt REFERENGES RR Reference Documentation 2 4000 00 Services and SUPPOMt ssc nen ovdi vi scia vi 2 vii zeigen T ER vii L
48. ER INTERFACE RX485 TX485 SGND 485 485 2E REF ID Sy SGND TX RTS RX CTS REN ID NET MAIN R TX R TX RX SCANNER SGND TX RX TX RX Figure 26 RS485 Full duplex Connections 8 For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below USER INTERFACE RX485 SCANNER SGND TX TX Figure 27 RS485 Full duplex Connections using Only TX Signals 24 ELECTRICAL CONNECTIONS 3 2 3 RS485 Half Duplex Interface 0 This interface is provided for backward compatibility We recommend using the more efficient Lonworks network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface is used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par Multiplexer in Appendix A exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The overall maximum cable length should not exceed 1200 m 3940 ft If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 SGND 485 E aE
49. Interface 53 Ethernet Interface older models 54 Ethernet M12 Connector Panel xii Ethernet RJ45 Connector Panel xii F FCC Compliance ix Fieldbus Connections 53 Focus Adjustment 79 G Genius Advanced Configuration 72 Installation 64 Wizard for Quick Reader Setup 64 Glossary 108 Guide to Installation xiv ID NET Gateway 103 Indicators 6 Inputs 28 43 Installation 9 K Keypad and Display 6 110 L Laser Safety vii LEDs 6 Local Lonworks Network Layouts 58 Lonworks Connections 49 Lonworks Interface 50 Main Serial Interface 22 38 Master Slave Connector Panel xii Model Description 3 Mounting GFX 60 15 Mounting the Scanner 10 Mounting with Accessories 13 Multiplexer 107 N Network Setup 67 Network Termination 50 Operating Mode Automatic 66 On Line 66 Test 65 Oscillating Mirror Models 3 Outputs 32 46 Overall Dimensions 11 P Package Contents 9 Parameter Explorer Window 72 Parameter Groups Default Values 75 Pass Through 104 Patents vi Pitch Angle 17 Point to Point 101 Positioning 17 16 Skew Positioning 18 45 Skew Positioning 19 Power Supply viii 22 38 Profibus Connector Panel xiii Profibus Interface 57 R Reading Diagrams 84 DS6300 with GFX 60 92 Oscillating Mirror Models 88 Standard Models 84 Reading Features 79 Reference Documentation vi RS232 Interface 23 39 RS232 Master Slave 105 RS485 Full Duplex 2
50. O1 Output 1 O1 Output 1 O2 Output 2 2 Output 2 O3A CBX500 only Output 3 A polarity insensitive CBX500 only Output 3 B polarity insensitive Power Reference Outputs 32 ELECTRICAL CONNECTIONS The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Output 1 is associated with the Complete Read event which activates when all the selected codes are correctly decoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event The CBX500 must be used to connect this output OUTPUT 1 and 2 CONNECTIONS USING DS6300 POWER Output Device Power to Output Output Device Signal Output D evice Ap dn dg c c3 03 03 31 3 0313 Figure 44 Open Emitter Output Using 056300 Power Output Device Power to Output Device Output D evice Figure 45 Open Collector Output Using DS6300 Power 33 EP DS6300 REFERENCE MANUAL OUTPUT 1 and 2 CONNECTIONS USING EXTERNAL POWER Output Device Output Device Power Ref
51. S 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 Note 0 0 is the center of the laser beam output window 90 READING FEATURES DS6300 105 0XX oscillating mirror Resolution 0 50 mm 20 mils 0 8 12 16 2024 28 32 36 40 44 48 52 56 in 0 20 30 40 50 60 70 80 290 100 110 120 130 140 150 cm Figure 110 Oscillating Mirror Model 0 50 mm 20 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 Note 0 0 is the center of the laser beam output window 91 056300 REFERENCE MANUAL 9 4 3 DS6300 with GFX 60 DS6300 with GFX 60 Resolution 0 20 mm 8 mils 0 0 Conveyor Plane Conveyor Edge Figure 111 GFX 60 0 20 mm 8 mils Reading Diagram Note 0 value on the X axis is measured from the nose of the GFX 60 0 value on the Y axis is measured from the conveyor plane focus position 0 DS6300 with GFX 60 Resolution 0 30 mm 12 mils Conveyor Plane 0 0 Conveyor Edge Figure 112 GFX 60 0 30 mm 12 mils Reading Diagram Note 0 value on the X axis is measured from the nose of the GFX 60 0 value on the Y axis is measured from the conveyor plane focus position 40 92 READING FEATURES DS6300 with GFX 60 Resolution 0 50 mm 20 mils 400imm 1000 mm 700 mm Conveyor Plane Conveyor Edge Figure 113 GFX 60 0 50 mm 20
52. S Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 Note 0 0 is the center of the laser beam output window 88 READING FEATURES DS6300 105 0XX oscillating mirror Resolution 0 30 mm 12 mils 0 8 10 12 14 16 18 20 22 24 26 28 30 32 34 0 20 25 30 35 40 45 50 55 60 65 70 75 80 85 cm LIE D T P e EE rum rss ps RE ELE P ad ey Pt TT LLL DP Focus Position 40 IL TJ DE Sx ips LI ILL D IN E EN Focus Position 60 MEE ERES m EUN EL 4 Figure 108 Oscillating Mirror Model 0 30 mm 12 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 Note 0 0 is the center of the laser beam output window 89 lt 056300 REFERENCE MANUAL DS6300 105 0XX oscillating mirror Resolution 0 38 mm 15 mils 0 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 in 0 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 cm Eu NEEE nE Figure 109 Oscillating Mirror Model 0 38 mm 15 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PC
53. The decoder aligns each partial scan correctly and combines them in order to obtain the entire code This alignment is performed by calculating the time difference from one partial scan to another using a reference code element 9 2 1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle maximum under which the code reconstruction process is still possible Laser Beam Il s tilt angle Figure 101 Tilt Angle 81 056300 REFERENCE MANUAL The decoder will be able to read the label with a tilt angle between a max and a max as shown in the following figure S 9 qw Conveyor No Read No Read No Read Laser Beam Figure 102 Reading Zones with a Max 9 3 PERFORMANCE The scan rate is 800 scans sec Refer to the diagrams in par 9 4 for further details on the reading features These diagrams are taken on various resolution sample codes at a 25 ambient temperature depending on the conditions listed under each diagram If standard models do not satisfy specific requirements contact your nearest Datalogic distributor supplying code samples to obtain complete information on the reading possibilities 9 3 1 Reading Conditions ANSI Grade B minimum e 800 scans sec The following tables describe the requirements for standard applications Minimum Code Height for
54. acket provided according to the information in par 2 2 and position it at the correct reading distance according to your model as shown in par 2 3 and par 9 4 3 Make electrical connections to your 056300 scanner by a Connecting the DS6300 scanner to the CBX100 CBX500 by means of one of the CAB Sxx or CAB FOx depending on the model cables provided as an accessory see par 1 7 b Providing correct and complete system cabling through the CBX100 CBX500 according to the signals necessary for the layout of your application trigger inputs outputs e Cabling Power Interface Inputs Outputs etc For further details see chapter 3 chapter 4 for custom cabling e Alternative Layouts Point to Point Pass Through RS232 Master Slave Multiplexer See appendix A for layout references 4 Configure the DS6300 scanner by installing and running the Genius configuration program from the CD ROM provided See chapter 8 and the Help On Line for details The main steps are e Select the codes to be read e Set up the communication parameters e Define data formatting parameters accomplished by performing a test through the SPY configuration tool in Genius 0 Fine tuning of the scanner position for barcode reading can be NOTE 5 Exit the configuration program and run your application The installation is now complete xiv MASTER SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all
55. bled unchecked 1 3 Match Empty Disable On Line On Line 1 Input 1 Active Closed Disabled unchecked Verifier SC Disabled unchecked Reading System Layout Device Assignment Modify amp Backup Lon Slave Configuration Enable A S R Alone Disabled unchecked Disabled unchecked 75 Ce DS6300 REFERENCE MANUAL Parameter Defaut Setting Reading Parameters Beam Shutter Overflow Start Ratio Overflow Stop Ratio Reading Mode Reading Condition Reconstruction Parameters Enabled Stacked Code Extended Min Match Position Tolerance Duration Tolerance Min Start Stop Number Inter Char Gap Addon Overflow Ratio Scan Line Amplitude Amplitude Settings Enable Disabled 5 5 Reconstruction Standard Disabled unchecked Disabled unchecked Data Communication Settings Host Application Protocol Type Standard Data Format Header TX Start Termination After No Read Message Message Tx Selection Format Type Max Tx Delay After Phase Off Code Identifier Parameters Header String Code Position Code Direction Identifier Enable Termination String Data Packet Separators Code Field Length Setting Main Serial Port Data Tx Heartbeat Parameters Main Port Communication Mode Main Port Electrical Interface Handshake Baud Rate Parity Data Bits Stop Bits 76 With data Enabled checked On Decoding Standard Disabled Disabled lt STX gt Disabled unchecked Disabled unchecked lt CR gt l
56. ce check box and executing the desired command Genius 172 16 11 231 File Device Edit View Tools Window Help Bec yk m e 25 Parameters Explorer New Configuration 0581004 3110 E 5 Right Side na Code Definition C3 Operating Mode Reading System Layout C3 Reading Parameters Data Communication Settir Digital 1 0 Setting System Information Sectior Diagnostics statistics Energy Saving User Information Section B ing Mode Reading System Layout Reading Parameters Data Communication Settings Digital I O Setting System Information Section Diagnostics Statistics Energy Saving E user Information Section Related parameters 0 Master D58100A 3110 nd a 1 Top n a 2 Front ni n a 4 Left Side a 5 Right Side TCP IP Disconnected 172 16 11 231 58 Sg A 00A 3110 Code Definition Reading System Layout C3 Reading Parameters Data Communication Settir Digital 1 0 Setting System Information Sectior Diagnostics statistics C3 Energy Saving User Information Section E Reading System Layout Reading Parameters Data Communication Settings Digital 1 0 Setting System Information Section Diagnostics Statistics Energy Saving user Information Section Related parameters TCP IP Disconnec
57. ch as network control database access special programs supervisory programs or programming languages Interface A shared boundary defined by common physical interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting Diode A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuously or in pulses It is commonly used as an indicator light and uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LEDs have extremely long lifetimes when properly operated 108 Multidrop Line A single communications circuit that interconnects many stations each of which contains terminal devices See RS485 Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Position The position of a scanner or light source in relation to the target of a receiving element Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems Resolution The narrowest element dimension which can be distinguished by a particular reading device or printed with a particular device or method RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange RS485 Interface that specifies the el
58. connector white is only available in the DS6300 Profibus model and allows connection between the host and the reader 5 1 OOOOO OOOO 9 6 Figure 82 Profibus 9 pin Female Connector DS6300 9 pin Profibus connector pinout Shield Shield Protective Ground resp Free B LINE RxD TxD P Received Transmitted Data P CNTR P Repeater Control Signal DGND Data Ground M5V 5 Voltage Plus P5V Free A LINE RxD TxD N Received Transmitted Data CNTR N Repeater Control Signal 1 2 3 4 5 6 7 8 9 signal is optional signal is optional RS485 level The Profibus interface is used for communication with an Host and allows expanding the networking and remote diagnostic capabilities of the scanner For further details refer to the Profibus_Fam6k pdf document provided as supplementary documentation 57 056300 REFERENCE MANUAL 7 TYPICAL LAYOUTS DS6300 scanners are mainly designed to work together on a high performance Lonworks sub network to create multi sided and omnidirectional reading stations that can interface with Serial or Fieldbus Host networks This chapter covers the most common Lonworks layouts 056300 scanners can however be connected in a variety of layouts depending on the number of scanners used and the required complexity of the reading station Layouts range from single Stand Alone to complex alternative networks when Lonworks is not available for all readers mixed reade
59. cted e It is suggested to use this parameter for example when the conveyor is stopped for a lengthy period 1 3 MODEL DESCRIPTION The DS6300 scanner is available in versions that differ in regard to the following characteristics e Optical Model Head Decoder Model Base DS6300 10X 0YY Decoder Model Base Optical Model Head 10 Master Slave 0 Standard 11 Profibus 5 Oscillating Mirror 12 Ethernet 15 Devicenet 1 4 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required mainly in picket fence applications The DS6300 scanner mounts a dedicated optic head with integrated oscillating mirror driven by a linear motor The speed the precision the repeatability and the reliability of this driving technology assure high level performance The oscillating mirror is completely software controlled and software programmable The Genius software tool allows adjusting the linear motor speed oscillating frequency and the upper and lower limits of the oscillation by defining the top and bottom line limit angles When the oscillating mirror is programmed to read barcode labels at very small angles position the reader to assure at least 10 for the Skew angle see par 2 2 3 This angle refers lt 056300 REFERENCE MANUAL to the most inclined or external laser line so that all other laser lines assure more than 10 Skew This avoid
60. e P S Presence Sensor connected to Input 1 External Trigger PS input Figure 119 Pass Through Connection for Fieldbus Models RS232 MASTER SLAVE The RS232 master slave connection is used to integrate a DS6300 reader in a network consisting of different scanners not provided with a Lonworks interface The Slave scanners use RS232 only on the main and auxiliary interfaces Each slave scanner transmits the messages received by the auxiliary interface onto the main interface All messages will be transferred towards the master The master scanner is connected to the Host PC on the main RS232 serial interface through the CBX connection box In RS232 Master Slave connections the External Trigger PS signal is unique to the system single P S The DS6300 Standard model working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS6300 slave scanners Be careful when assigning the slave address since the number of the first Lonworks slave must be a progressive number with respect to the address number defined for the last slave scanner of the RS232 network For example if the RS232 network consists of Slave 1 and Slave 2 the address to be assigned to the first Lonworks slave scanner will be Slave 3 not Slave 1 105 lt gt DS6300 REFERENCE MANUAL CAB Sxx ps4800 rh DS6300 Master Local Host Main Serial Interface RS232 only
61. e branch line of slave readers Both connectors are always employed when connecting together the slave readers In particular the 9 pin female connector is used for output connection and the male one for input connection The female connector in the last slave reader is terminated by the BT 6000 to close the system network 50 LONWORKS CONNECTIONS The following diagram represents the connection between a 056300 working as master and a DS6300 working as a slave reader The cable shield for LON A B is connected to pin1 CHASSIS A CAUTION Master Slave aS AWG 16 CHASSIS 9 9 AWG 16 2 2 male connector female connector Figure 71 DS6300 Master Slave Lonworks Connection The maximum current to be propagated to the Slave readers through the Master is 2 A For this reason it is suggested to use a 24 Vdc power supply capable of supplying up to three readers Master 2 Slaves The following diagrams represent different network terminations using the BT 6000 Lonworks terminator In Figure 73 the BT 6000 terminator is indicated by the T element while the figure below shows its electrical circuit in details Figure 72 BT 6000 Electrical Circuit 51 gt 056300 REFERENCE MANUAL The diagram below represents the termination of a 056300 Master Slave model working as master by means of the BT
62. e measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense GENERAL VIEW DS6300 Figure A 056300 Q Laser Safety Label 5 2 Identification Label 6 3 Warning and Device Class Label 7 Display and Keypad Panel 2 Focus Adjusting Screw Laser Beam Output Window 056300 Figure B 056300 Oscillating Mirror Version 0 Laser Safety Label
63. e reader must be terminated by the BT 6000 Lonworks terminator The presence sensor is connected and powered through the CBX by the scanner and is unique to the system There is only a single reading phase and a single message from the master reader to the Local Host The On Line operating mode is used for this layout CAB Sxx CAB 610x A Master Slave 1 P S FAO 61 0 LL BT 6000 PWR 120 P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power CAB 63xx Figure 83 Small Synchronized Network with 2 Readers 59 056300 REFERENCE MANUAL The following image shows a system consisting of five readers mixed 8K and 6K where the external signals trigger encoder serial to host etc are connected to the master through the CBX100 Note In a mixed 8K and 6K family scanner network only the 8K family scanner can be Master The entire system is powered by the PWR 240 where Power is distributed through two CAB 63xx cables to avoid excessive current draw the master is connected to the CBX100 through the CAB FOx and provides power to the PS and Encoder Master DS8100A is terminated with the BTK 8102 and the last slave 056300 is terminated with the BT 6000 I CAB 610x lt BT 6000 m CBX100 Slave 3 Slave 4 Master Slave 2 Slave 1 T C
64. ebug Message Tx Disabled unchecked Enable Checked Conveyor Info Not Available Refresh Time 2 Statistics Enabled checked Energy Saving Energy Saving Configuration Disabled unchecked User Information Section End User Name Device Name Line Name 78 READING FEATURES lt 9 READING FEATURES 9 1 FOCUS ADJUSTMENT The DS6300 provides a manual adjustment of the optics to optimize the reading performance by choosing the best focus between two extreme positions The focus adjustment is continuous and not by step thus allowing an optimum adjustment around the selected position The relative focus positions range from 0 to 100 The adjustment can be simply made through an external screw placed on the back of the optic HEAD and protected by a cap Figure 98 The screw may be rotated either clockwise or counterclockwise in order to move the scanner internal lenses In particular a clockwise rotation causes a farther focus from the scanner while a counterclockwise rotation causes a nearer focus to the scanner An internal sensor tracks the exact laser beam focusing position allowing it to be shown on the reader display or through the Genius software program AN Do not stare at the laser beam output window during this operation to avoid hazardous visible laser light WARNING Refer to the following instructions when adjusting the focus 1 Remove the regulation screw protecting cap see Figure 9
65. ectrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line Scanner A device that examines a printed pattern barcode and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system Serial Port An I O port used to connect a scanner to your computer Signal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading zone UPC Acronym for Universal Product Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm 109 INDEX A Accessories 7 ACR 4 81 Alternative Layouts 101 Auxiliary RS232 Interface 27 43 Electrical Connections 20 CE Compliance ix Cleaning 94 Code Verifier 32 46 Compliance vii Custom Cable Electrical Connections 36 D DeviceNet Connector Panel xiii DeviceNet Interface 56 E Electrical Safety vii Ethernet
66. ed as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file 4 5 OUTPUTS Three general purpose outputs are available The electrical features are given below Outputs 1 and 2 Maximum Voltage Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 Ambient temperature 46 CUSTOM CABLE ELECTRICAL CONNECTIONS a Output 3 has different electrical features It is a bi directional solid state relay with built in current limit protection Maximum Voltage t 100 V Vext only 300 mA Max at 25 C Ambient temperature 240 mA Max at 50 Ambient temperature 200 mA Max at 25 Ambient temperature 150 mA Max at 50 Ambient temperature R off gt 5000 Off State Leakage Current Maximum Power Dissipation 550 mW at 50 C Ambient temperature Function Configurable digital output 1 positive pin Configurable digital output 1 negative pin Configurable digital output 2 positive pin Configurable digital output 2 negative pin Configurable digital output 3 polarity insensitive Configurable digital output 3 polarity insensitive The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line for further details
67. en the Data Tx parameter is enabled The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 26 pin connector are used for RS232 full duplex interface connection Receive data Transmit data Common Ground DS6300 USER INTERFACE A TEEI Va Figure 60 RS232 Auxiliary Interface Connections 4 4 INPUTS There are four optocoupled polarity insensitive inputs available on the 25 26 pin connector of the 056300 scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of these inputs are Maximum voltage 30 Vdc Maximum current all Inputs 12 mA Function External Trigger polarity insensitive for PS External Trigger polarity insensitive for PS Input Signal 2 polarity insensitive for Encoder Input Signal 2 polarity insensitive for Encoder Input Signal 3 polarity insensitive Input Signal 4 polarity insensitive Common Reference of Input 3 and Input 4 polarity insensitive The active state of all the inputs is selected in software open or closed Refer to the Genius Help On Line All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a debouncing delay which can be set to 5 ms or 500 ys In particular 11 for PS and 14 share 43 0563
68. er configuration 3 Send the configuration to the Master EEPROM to force the Slave Operating Mode Code Reading Symbologies and Reconstruction parameters Now the Slave scanners are configured through the Master ASR parameters stored in the Master and the ASR procedure is implemented 4 Save this configuration to file ddc 10 3 2 Scanner Replacement Procedure 0 ASR procedure requires replacing one scanner at a time Slave 1 Power down the entire system 2 Replace the Slave scanner with a new one default settings 3 Power up the system and wait for initialization Master 1 Load the saved configuration from file ddc to a new Master scanner 2 Power down the entire system 3 Replace the old Master scanner with the new one 4 Power up the system and wait for initialization 0 ASR works only if both the Master and Slave devices have software 6 40 or later 95 n 056300 REFERENCE MANUAL 11 TROUBLESHOOTING Before contacting your local Datalogic office or Datalogic Partner or ARC it is suggested to save the device configuration to a ddc file by means of the Genius software configuration program and check the device exact model and serial number TROUBLESHOOTING GUIDE Power On the Power On LED is not lit On Line Mode the Master s Phase On LED is not lit when external trigger activates On Line Mode the Masters Phase On LED is correctly lit but nothing
69. er details Digital Inputs Outputs configuration Hardware interface selection Output data format configuration 64 SOFTWARE CONFIGURATION lt After defining the parameter values the following window appears allowing to complete the reader configuration as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner Configuration Wizard Final choices What do you want to do with the newly created configuration Save it to disk Save to Disk Switch to Advanced Mode to refine it Switch to Advanced Mode ec Send it to connected device E Send Cancel lt Back Figure 89 Genius Wizard Closing Window Test Operating Mode 0 This operating mode is not available when 056300 works as slave Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic 1 Finish Figure 90 Test Mode Selection This operating mode causes the reader to be continuously activated allowing verification of its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scans the values relative to an internal counter and the decoded code are displayed and transmitted on the serial interface The counter reports the percentage of good reads of the label 65 lt
70. erence Figure 46 Open Emitter Output Using External Power Output Device Output Signal Output Device Ground Reference a 1 53 3 gt Ta Figure 47 Open Collector Output Using External Power OUTPUT 3 CONNECTIONS USING DS6300 POWER CBX500 Only Power to Output Device Output Device Output Output Device Signal Reference m eoos seee 0 O3B V 13 1348 1348 ru SGND RTX RTX MAIN Figure 48 Output 3 Using DS6300 Power Power to Output Device Output Device Output Output Device Signal Ground Reference Ec 900 2950009 V 1348 4 ie SGND RTX RTX MAIN Figure 49 Output 3 Using DS6300 Power 34 ELECTRICAL CONNECTIONS OUTPUT 3 CONNECTIONS USING EXTERNAL POWER CBX500 Only Output Signal External Device Power or Ground Reference E nE 3 eee 29000000909 V eee MER d 4 4 SSGND nee RTX Figure 50 Ouput 3 Using External Power The command signals are filtered and generate a delay of about 50 us for Output 1 and 2 and 1 ms for Output 3 3 6 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connectio
71. eshed with the new values 6 Press the A up arrow key to exit the Test Mode 7 Use the A up arrow and W down arrow key to select the Exit item then press the ENT enter key to confirm The scanner exits the Main Menu and returns to its current operating mode Figure 98 Focus Adjustment Screw 0 reader display shows the focus position only when the laser beam is activated It is possible to visualize the focus position and the reading percentage on the terminal tool provided by the Genius configuration program see Genius Help On Line for details To avoid breakage do not use excessive force when rotating the focus adjustment screw 80 READING FEATURES m 9 2 ADVANCED CODE RECONSTRUCTION ACR 4 The traditional way of barcode reading could be called Linear Reading In this case the laser beam crosses the barcode symbol from its beginning to its end as shown in the following figure 1 Laser Beam Figure 99 Linear Reading In Advanced Code Reconstruction mode it is no longer necessary for the laser beam to cross the label from the start to the end With just a set of partial scans on the label obtained using the motion of the label itself the 056300 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 100 Partial Scans None of the partial scans contains the whole label
72. ftware through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file 3 5 OUTPUTS Three general purpose outputs are available The electrical features are given below Outputs Tand 2 I o Maximum Voltage 30 V Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature Output 3 has different electrical features It is a bi directional solid state relay with built in current limit protection 222222077 Maximum Voltage Collector Current pulse 300 mA Max at 25 C Ambient temperature 240 mA Max at 50 Ambient temperature Collector Current continuous 200 mA Max at 25 Ambient temperature 150 mA Max at 50 Ambient temperature R off gt 500 Q Off State Leakage Current Maximum Power Dissipation CBX100 500 Function V Power Source Outputs
73. ful code reconstruction technology 4 new fourth generation ACR considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes Aperture Term used on the required CDRH warning labels to describe the laser exit window Barcode A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format Barcode Label A label that carries a barcode and can be affixed to an article Baud Rate A unit used to measure communications speed or data transfer rate CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Transmission in either direction but not simultaneously Host A computer that serves other terminals in a network providing services su
74. happens no reading results Serial On Line Mode the reader is not triggered no reading results 96 Suggestion Is power connected If using an external power supply like 6000 is it connected to the AC source If using rail power does rail have power If using CBX100 CBX500 does it have power check switch and LED Check if you are referring to the 25 26 pin connector or to the CBX100 CBX500 spring clamp connectors Measure voltage at pin 13 and 25 for 25 26 pin connector or at spring clamp Vdc and GND for CBX100 CBX500 Check carefully if you are referring to the 25 26 pin connector or to the CBX100 CBX500 spring clamp connectors Is sensor connected to EXT TRIG PS input Is power supplied to photo sensor Is power supplied to one out of the two EXT TRIG PS NPN output Is one out of the two EXT TRIG PS grounded PNP output Are the photo sensor LEDs if any working correctly Is the sensor reflector system aligned if present Is the software configuration consistent with the application condition operating mode etc In the Genius software configuration program select the OPERATING MODES folder and check for related parameters In the Genius program select the OPERATING MODE folder and check if serial on line is enabled as On Line options parameter value Are the Start Stop string correctly assigned Is the serial trigger source correctly connected and configured
75. he same as used to power the scanner INPUT 1 2 CONNECTIONS USING DS6300 POWER DS6300 EXTERNAL TRIGGER ENCODER Figure 62 NPN Command Input Connection Using Scanner Power 44 CUSTOM CABLE ELECTRICAL CONNECTIONS INPUT 1 2 CONNECTIONS USING EXTERNAL POWER DS6300 Vet EXTERNAL TRIGGER ENCODER Figure 63 PNP Command Input Connection Using External Power DS6300 EXTERNAL TRIGGER ENCODER Figure 64 NPN Command Input Connection Using External Power 0 Terminal pins 4 are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity devices NOTE INPUT 4 CONNECTIONS USING 056300 POWER DS6300 EXTERNAL DEVICE Figure 65 13 14 NPN Input Command using Scanner Power 45 056300 REFERENCE MANUAL INPUT 3 4 CONNECTIONS USING EXTERNAL POWER DS6300 Vext EXTERNAL DEVICE Figure 66 13 14 PNP Input Command using External Power 4 4 1 Code Verifier If the DS6300 is used as a Code Verifier the verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stor
76. ifferent scanners not provided with a Lonworks interface This connection mode allows two or more devices to be connected to a single external serial interface 056300 transmits the messages received by its auxiliary interface onto its main interface The received data is transmitted as is passed through and therefore any data formatting requirements must be made at each individual reader In this configuration a series of scanners can be connected together using RS232 on the main interface and all messages will be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For the RS232 connections the maximum cable length is 15 m 50 ft The scanners represented in the following figures are configured in Pass Through mode Gryphon Q Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to Input 1 External Trigger PS input Figure 118 Pass Through Connection for 056300 Master Slave Models 104 ALTERNATIVE LAYOUTS Fieldbus Network PLC Host ME 1 Main Serial Interface 2 Auxiliary Serial Interfac
77. interface connection 2 RTX RS485 input output 4 RTX RS485 input output 7 GND ISO Main signal ground DS6300 MULTIPLEXER 2 A RTX A B Jeno a loss RTX485 RTX485 RS485REF Figure 58 RS485 Half Duplex Interface Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 59 shows a multidrop configuration with 056300 scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 41 056300 REFERENCE MANUAL Scanner 31 b 6000 Scanner 0 000 8 120255 V 0021 dojupniniw MULTIDROP 120Ohm 1 MULTIDROP Multiplexer MULTIDROP GND PG 6000 Multidrop Cable SHIELD Main Interface Figure 59 DS6300 Multidrop Connection to a Multiplexer 42 CUSTOM CABLE ELECTRICAL CONNECTIONS 4 3 AUXILIARY INTERFACE The auxiliary serial interface is used exclusively for RS232 point to point connections It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts This interface is active wh
78. ion Note on the CD ROM 20 ELECTRICAL CONNECTIONS The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS6300 reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Power Supply Input Voltage Input Power Power Supply Input Voltage Protection Earth Ground Power Source External Trigger External Trigger External Trigger A polarity insensitive for PS PS Input External Trigger B polarity insensitive for PS Power Reference External Trigger Power Source Inputs Encoder or Input 2A polarity insensitive for Encoder Generic Input Input 2B polarity insensitive for Encoder Power Reference Inputs Power Source Outputs Power Reference Outputs Output 1 Output 1 Output 2 Output 2 Other I O ity i iti CBX500 only 14 Input 4A polarity insensitive Input 3B and 4B common polarity insensitive Input 3B and 4B common polarity insensitive TX Auxiliary Interface TX Auxiliary Interface RX Auxiliary Interface RX SGND Auxiliary Interface Reference REF Reserved ID NET ID Reserved ID Reserved Shield Network Cable Shield RS485FD RS485HD booo NENNEN RTX RTX Main Interface Do not leave floating see par 3 2 2 for connection details AN Do not connect GND and SGND to different external ground references GND and SGND are internal
79. label reporting information transmitted by the scanner when connected the scanner address generated errors scanner description 68 SOFTWARE CONFIGURATION lt 3 Then proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow 13 Net Autoset procedure e Network Wizard procedure B Express Network Setup procedure Net Autoset This procedure is to be used when all scanner addresses and labels are unknown typically when configuring the network for the first time or whenever a network reconfiguration is required 1 clicking the icon or selecting the Net Autoset option from the right click menu the Net Autoset procedure is started allowing automatic assignment of random addresses to all slave or Stand Alone scanners connected within the network Once the procedure has been completed it is possible to e define customized addresses and labels through the Network Wizard e display the scanner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addresses and labels do not need to be modified By clicking on the ico
80. le the DATA data do not appear on the terminal COMMUNICATION SETTINGS MAIN AUXILIARY PORT DATA TX parameter Communication e In the Genius program select the DATA data transferred to the host are COMMUNICATION SETTINGS DATA incorrect corrupted or incomplete FORMAT folder and check for HEADER TERMINATOR SEPARATOR FILL CHAR values e Check the CODE FIELD LENGTH value too e Are the COM port parameters correctly assigned 97 n 056300 REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Suggestion How do obtain my units serial The device serial number is printed on a label that is affixed above the connector panel of the reader The serial number is also displayed when connecting the device through the Genius numbers program Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers 98 TECHNICAL FEATURES gt 12 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 15 to 30 Vdc Power Consumption 15 W typical 1 3 to 0 5 A max including startup current Common Communication Baud Rate Main Interfaces RS232 RS485 full duplex 1200 to 115200 RS485 half duplex Auxiliary RS232 1200 to 115200 2 2 1 25 Mb s Model Dependent Communication Ethernet 100 Mb s Interfaces DeviceNet up to 500 Kb s Profibus up to 12 Mb s Inputs Ext Trigger 1 Encoder optocoupled NPN or PNP 2 aux digital inputs Outputs 3 software
81. ly connected through filtering circuitry which CAUTION be permanently damaged if subjected to voltage drops over 0 8 Vdc AN DS6300 scanners do not support Host Interface Modules with the CBX500 Use the CBX800 Gateway for Host Interface Applications Fieldbus and CAUTION Fieldbus 21 056300 REFERENCE MANUAL 0 To avoid electromagnetic interference when the scanner is connected to CBX connection box verify the jumper positions in the CBX as indicated in its Installation Manual NOTE 3 1 POWER SUPPLY Power can be supplied to the scanner through the CBX100 500 spring clamp terminal pins as shown in Figure 23 Power Supply VGND V Earth in Ground 6 ifs JjOlOlololoo Figure 23 Power Supply Connections The power must be between 15 and 30 Vdc only The max power consumption is 20 W including startup current Datalogic strongly recommends a minimum 24 Vdc supply voltage when using a master slave configuration Several accessory power supplies are available to power the DS6300 and reading station components See par 1 7 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner DS6300 scanners have power ground GND 25 26 pin connector pin 23 25 26 as well as the cable Shield 25 26 pin connector 1 internally connected
82. ly noisy environments The overall maximum cable length should not exceed 1200 m 3940 ft The following pins of the 25 26 pin connector are used for RS485 full duplex interface connection RS485 output 5485 input RS485 output RS485 input Main signal ground DS6300 USER INTERFACE ee GND_ISO i CHASSIS Figure 56 RS485 Full Duplex Interface Connections 0 For applications that do not use RX485 signals do not leave these lines floating but connect them to GND_ISO as shown below DS6300 USER INTERFACE 2 m N SP RX ir GND ISO e CHASSIS RX485 SGND Main Isolated Earth Figure 57 RS485 Full Duplex Connections using Only TX Signals 40 CUSTOM CABLE ELECTRICAL CONNECTIONS 4 2 3 RS485 Half Duplex Interface 0 This interface is provided for backward compatibility We recommend using the more efficient Lonworks network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface can be used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par Multiplexer in Appendix A exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The overall maximum cable length should not exceed 1200 m 3940 ft The following pins of the 25 26 pin connector are used for RS485 half duplex
83. mils Reading Diagram Note 0 value on the X axis is measured from the nose of the GFX 60 0 value on the Y axis is measured from the conveyor plane focus position 100 DS6300 with GFX 60 Resolution 1 00 mm 40 mils 1000 mm Conveyor Plane Y Conveyor Edge Figure 114 GFX 60 1 00 mm 40 mils Reading Diagram Note 0 value on the X axis is measured from the nose of the GFX 60 0 value on the Y axis is measured from the conveyor plane focus position 100 93 mn 056300 REFERENCE MANUAL 10 MAINTENANCE 10 1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner see Figure A Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances AN Clean the window of the DS6300 when the scanner is turned off or at least when the laser beam is not active WARNING 10 2 EXTERNAL MEMORY BACKUP amp RESTORE Backup and Restore is vital to all applications in that it provides a method to quickly replace a reader and return the station to full capacity in the event of a failure The External Memory Backup and Restore procedure is the preferred method since it always provides complete backup and restore functions Configuration and Environmental parameters When the DS6300 scanner is connected through CBX series connection bo
84. n be divided into Synchronized single P S or Multidata multi P S networks They can be small up to 10 scanners or large more than 10 scanners Contact Datalogic Automation S r l if your network requires a higher number of readers or in case the application throughput is very high For further information on Lonworks network cabling and connections see the LonWorks TPT Twisted Pair Transceiver Module Users Guide available from the website www echelon com 58 TYPICAL LAYOUTS 0 For some 056300 Lonworks Network layouts power is propagated through the 9 pin scanner connectors A specific jumper setting is required in CBXs to pass scanner power to the presence sensor encoder etc NOTE 7 1 1 Small Synchronized Network When building a small local Lonworks network less than 10 scanners the 056300 master reader must be connected to a local host computer or a CBX connection box by means of a cable connected to the 25 26 pin D sub male connector The master reader connects to the first slave reader of the system through the local Lonworks 9 pin female connector For Master Slave models the local Lonworks 9 pin male connector must be properly terminated by inserting the BT 6000 Lonworks terminator Fieldbus models Ethernet DeviceNet or Profibus are internally terminated The slave readers are connected together through the local Lonworks connectors Only the 9 pin female connector of the last slav
85. n or by choosing the related option from the right click menu the procedure is started which automatically performs the following operations opening the wizard polling the network to discover connected scanners transferring all scanners found to the Requested Devices area of the wizard where your network customization is defined saving the new network configuration Once the procedure has been completed a dialog box will appear asking whether to send the configuration to the Master Choose the Yes option to start this procedure 69 lt 056300 REFERENCE MANUAL Network Wizard Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Network Wizard is to be used when one or more scanner addresses and labels need to be modified 1 Click on the button to open the Network Wizard dialog box ES Network Wizard Requested Devices Current Devices 0 056400 100 011 0 056400 100 011 1 056500 105 010 REI Autodetect D Marte a if the slave scanners have already been configured and wired to the network click on the Autodetect button to start a polling procedure of the current network All slave scanners found will be represented in the Current Devices area Then
86. nd the decoder base independently from each other Step a Head enables the DS6300 to always be installed in the ideal position by modifying the orientation of the connector panel while leaving the laser window in the desired position The need for space is minimized and installation is easier The DS6300 has an innovative multi step optic assembly for mechanically adjustable focusing providing the scanner with a particularly large reading range of 250 mm to 2 000 mm 10 80 inches Its key features are excellent reading field at the minimum distance and outstanding reading performance on low contrast bar codes These features are a great benefit in applications such as reading barcodes directly printed on cardboard boxes The DS6300 can read all most popular barcodes even in the most difficult conditions thanks to a new generation decoder and code reconstruction technology 4 This reader is also offered in a model with an integrated SW programmable oscillating mirror Great attention has been given to built in connectivity for market standards A Local Lonworks network for scanner connectivity all versions and a Fieldbus network Ethernet DeviceNet or Profibus for host connectivity dedicated versions have been integrated in the decoder base Some of the main features of DS6300 are listed below e scanning speed up to 1200 scans sec e 2 serial communication interfaces e reading all popular codes e supply voltage from
87. nect the Aux Interface to the spring clamp connectors the 9 pin connector simultaneously NOTE 27 E DS6300 REFERENCE MANUAL 3 4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of the inputs are Maximum voltage 30 Vdc Maximum current Input 1 and 2 12 mA scanner 12 mA CBX Maximum current Input 3 and 4 12 mA scanner CBX100 500 Function V Power Source External Trigger 11A External Trigger A polarity insensitive for PS 11B External Trigger B polarity insensitive for PS 12 Input 2 A polarity insensitive for Encoder 12B Input 2 B polarity insensitive for Encoder I3A CBX500 only Input 3 A polarity insensitive 14A CBX500 only Input 4 A polarity insensitive 134B CBX500 only Common Reference for Inputs 3 and 4 polarity insensitive V Power Reference External Trigger The active state of all the inputs is selected in software open or closed Refer to the Genius Help On Line All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a debouncing delay which be set to 5 ms or 500 In particular 11 for PS and 14 share the same value which usually corresponds to 5 ms when using a photoelectric
88. ng speed 1200 scans sec compared to standard models and the reading performance is not adversely affected by the oscillating mirror The following example represents the selection of an angle of 10 for the bottom line and an angle of 20 for the top line see figure below 37 5 27 5 17 5 Figure 5 Oscillating Mode Refer to chapter 2 for more information on scanner mounting and positioning lt 056300 REFERENCE MANUAL 1 5 INDICATORS The DS6300 has three LEDs on the Display and Keypad panel The indicators have the following functions POWER ON red Indicates the scanner is turned on PHASE ON yellow Indicates the external presence sensor is active TX DATA green Indicates data transmission on the main serial interface 1 6 KEYPAD AND DISPLAY The DS6300 keypad allows entering a menu for selection of one of the following functions e Welcome shows the current software release and operating mode Autolearn starts the procedure making it possible to obtain an automatic accurate and fast configuration of DS6300 without the necessity of directly checking modifying the relevant parameters e Internal Net defines scanner function within the local Lonworks network see below e Ethernet Mode allows setting the scanner IP address of the Master scanner to be used within the Host network e LCD Contrast sets the LCD contrast e Bus allows setting the scanner address value range 0 125 to
89. ng the installation phase since it causes the reader to be continuously activated allowing verification of its reading features and its reading position with respect to the barcode To enter the Test Mode submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and V down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or V down arrow key to select the Test Mode item then press the ENT enter key to confirm The reader enters Test Mode 3 Press the A up arrow key to exit the Test Mode 4 Use the A up arrow and W down arrow key to select the Exit item then press the ENT enter key to confirm The scanner exits the Main Menu and returns to its current operating mode 1 7 ACCESSORIES The following accessories are available on request for 56300 Names Description Part Number Power Supplies 9 1530 93ACC1070 93ACC1850 Cables and Terminators 934051299 934051220 934051230 93A051240 934051224 934051225 93ACC1768 93ACC1752 93051351 93051352 93051353 934051354 93051356 93051356 934051357 93051288 93051289 93051346 934051347 934051348 934050057 086300 REFERENCE MANUAL Nam jDescipion PartNumber Software Management Datalogic WebSentinel 010 Supervisor up to 10 arrays 93A101015 Datalogic WebSentinel 128 Supervisor up to 128 arrays 93A101019 Datalogic WebSentinel 256 Supervisor up
90. ns 1 5 1 13 6 9 14 25 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 35 qe DS6300 REFERENCE MANUAL 4 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors Scanner Model Connectors Master Slave 25 pin male serial interface and connector 9 pin male Lonworks connector see caution below 9 pin female Lonworks connector Ethernet 26 pin male serial interface and connector 9 pin female Lonworks connector M12 4 pin D coded connector for Ethernet DeviceNet 26 pin male serial interface and connector 5 9 female Lonworks connector 5 male connector Profibus 26 pin male serial interface and connector 9 pin female Lonworks connector 9 pin female Profibus connector older models have RJ45 modular connector for Ethernet AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC CAUTION DS6300 scanners are equipped with a 25 pin male D sub connector Master Slave models or a 26 pin male D sub connector Fieldbus models for connection to the host computer power supply and input output signals These signals can be wired using a custom cable according to the application needs The paragraphs in this chapter detail the individual signal connections For Lonworks network connections see chapters 5 and 7 For Fieldbus
91. ntly for side mounted applications If these precautions are not followed it may occur that the laser of the blinded scanner starts WARNING blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scanners involved Refer to the Reference Documentation for details on connecting your DS6300 reader to other devices in the system i e CBX100 etc 2 1 PACKAGE CONTENTS Verify that the 056300 reader and all the parts supplied with the equipment are present intact when opening the packaging the list of parts includes DS6300 reader e Installation Quick Reference barcode test chart DS6300 configuration CD ROM e Mounting bracket and screws Figure 6 056300 Package Contents lt gt DS6300 REFERENCE MANUAL 2 2 MECHANICAL MOUNTING 2 2 1 Mounting the Scanner The DS6300 reader can be positioned and installed in the best way possible as a result of the patented Step a Head feature Thanks to the separation between Head and Base you can modify the orientation of the decoder base and therefore display keypad and connector panels while keeping the optic head in the correct reading position The reading head and the decoder base can be rotated independently from each other allowing the installation even in the most critical locations Head Screws Fixing Screw 4
92. p PC CAUTION The local network used by DS6300 exploits a Lonworks standard communication system requiring only two wires polarity insensitive to enable a connection The connector also provides a positive and a negative supplying wire In this way all the slave readers can be powered by the master through the Datalogic standard cables When working in applications requiring enhanced synchronization capabilities the DS6300 master reader output transmits two system signals named Sys and Sys_Enc_l O to the slave readers input For example when working with applications requiring an encoder the signal is received by the master and directly transmitted to the slaves through the cable The internal circuits generating the system signals are externally supplied by means of the VS and REF pins are isolated from the reader supply voltage The use of these system circuits is not required in all the operating modes Anyway for correct system functioning it is suggested to use Datalogic cables and accessories and follow the description of the typical layouts see chapter 7 for details 5 1 1 5 OOOOO 9 6 6 9 Female all models Male Master Slave model Figure 69 9 pin Local Lonworks Connectors The following pinout is valid for both connectors DS6300 9 pin Lonworks Connector Pinout CHASSIS Cable shield internally connected by capacitor to chassis VS supply voltage 15 to 30 vdc positive pin GND
93. programmable digital optocoupled outputs Light Receiver Wavelength Safely Class Laser Control Security system to turn laser off in case of motor slow down READING FEATURES Scan Rate 600 1200 scans s Maximum Resolution Max Reading Distance Max Reading Width Max Depth of Field USER INTERFACE LCD Display 2 lines by 16 characters LCD Keypad 3 keys LED Indicators Power On red Phase On yellow TX Data green see reading diagrams in par 9 4 99 056300 REFERENCE MANUAL SOFTWARE FEATURES Readable Codes Interleaved 2 5 Code 39 Standard Codabar Code 128 651 128 EAN 128 Code 93 standard and full ASCII EAN UPC including Add on 2 and Add on 5 651 DataBar including Limited and Expanded ENVIRONMENTAL FEATURES Operating Temperature 0 to 40 32 to 104 F Storage Temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient Light Immunity 3500 lux Vibration Resistance EN 60068 2 6 14 mm 2 to 10 Hz 2 hours on each axis 1 5 mm 13 to 55 Hz 24 70 to 200 Hz Shock Resistance EN 60068 2 27 30 g 11 ms 3 shocks on each axis Protection Class EN 60529 IP64 110 x 113 x 99 mm 113 x 180 x 104 5 mm Mechanical Dimensions 4 33 x 4 45 x 3 9 in 4 45 x 7 08 x 4 11 in 15 kg 531 2 0 ka 4 4 Ib P50 grade for older RJ45 Ethernet versions 100 ALTERNATIVE LAYOUTS A ALTERNATIVE LAYOUTS POINT TO POINT Using
94. r connection details Pin 26 is only available for Fieldbus Ethernet DeviceNet or Profibus models 37 Zp DS6300 REFERENCE MANUAL 4 1 POWER SUPPLY The supply voltage for correct operation of the scanner must be between 15 and 30 VDC The max power consumption is 20 W including startup current Datalogic strongly recommends a minimum 24 Vdc supply voltage when using a master slave configuration Several accessory power supplies are available to power the DS6300 and reading station components See par 1 7 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner DS6300 scanners have power ground GND 25 26 pin connector pin 23 25 26 as well as the cable Shield 25 26 pin connector pin 1 internally connected to the chassis DS6300 USER INTERFACE 913 f vs 3 a VermsssY 4 V 20 30 Vdc V Ground Earth Ground Figure 53 Power Supply Using the 25 26 pin Connector 4 2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards RS232 RS485 full duplex RS485 half duplex The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure For more details refer
95. r networks For alternative layouts see appendix A Several power supplies are available to power the reading stations Photoelectric sensors used as code presence sensors and optical encoders to signal conveyor speed are also available accessories The following typical layouts refer to the system hardware configurations but they also require the correct setup of the software configuration parameters see par 8 2 for details The accessories and cables indicated in the following figures are Datalogic products We suggest their use to guarantee the correct system functioning 7 1 LOCAL LONWORKS NETWORK A local Lonworks network allows logically connecting a 056300 master reader with up to 31 DS6300 slaves Actually the maximum number of readers to be employed in the network depends on the system operating conditions that is adopted operating mode and amount of data stream When creating your network always keep in mind the following guidelines e the Lonworks network logically supports a maximum number of 32 devices master slaves e itis recommended to adhere to the 8 in 16 rule not more than 8 devices any 16 meter bus segment branch e for 056300 scanners the total bus length may extend up to 130 m 426 ft e the maximum number of DS6300 readers supported also depends on the type of power propagation adopted by the system see the specific power supply installation manual for details Typically the layouts ca
96. rks connector M12 4 pin D coded connector for Ethernet DeviceNet 26 pin male serial interface and connector 5 9 female Lonworks connector 5 male connector Profibus 26 pin male serial interface and connector 9 pin female Lonworks connector 9 pin female Profibus connector older models have RJ45 modular connector for Ethernet AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC CAUTION DS6300 Master Slave models can connect their 25 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB Sxx DS6300 Fieldbus models can connect their 26 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB F0x We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement filtered reference signals and Backup and Restore features with the accessory BM100 module 0 If you require direct wiring to the scanner the details of the connector pins and relative connections are indicated in Chaper 4 For Lonworks network connections see chapters 5 and 7 For Fieldbus connections see chapters 6 and 7 For Fixed Baudrate connections see the Applicat
97. s User Information Sect Slave SYNCHRONIZED Master MULTIDATA Slave Figure 93 Local Device Network Settings 67 lt 056300 REFERENCE MANUAL The following dialog box appears asking whether to send the configuration to the Local Device or not Local Device Network Settings i J Do you want to send updated Network configuration to Local Device No 2 Click the Yes button then click on the 8 icon available on the Toolbar to make the Devices area appear next to the Parameter Explorer window By repeatedly clicking the icon this area will be displayed or hidden H Genius COM1 Fie Device Edt View Tools Window 666 x C Reading System Lay Readng System Layout Reading Parameters 0 0581004 3010 C3 Reading Parameters 1 Date Communication Data Communication setting 7 Digtal 1 0 Setting Digtal Setting Diagnostics Diagnostics C Statisties information User Information Section Co User infer 2 Relsted parameters Figure 94 Cluster Configuration Each scanner of the cluster is indicated by the following graphical objects Icon 0 D56300 100 010 Check Box Description Label e check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading e icon representing the scanner status a
98. s the direct reflection of the laser light emitted by the reader Figure 1 Oscillating Mirror Skew Angle Otherwise the scanner be mounted at an angle of inclination of 17 5 in order to attain symmetrical deflection ranges 17 5 1 EGG ALLL La Ss LZ Figure 2 Oscillating Mirror Reading Position In the above case the zone where the scan line is perpendicular to the reflecting surface corresponds to a neutral zone at the center of the reading field The mirror can be deflected up to 40 Oscillation with respect to the output window median axis is asymmetrical see figure below Figure 3 Oscillating Mirror Maximum Aperture and Asymmetry INTRODUCTION lt By configuring the oscillating speed up to the maximum value of 19 Hz raster emulation be performed for reading fast moving objects Hz Max Aperture 11 15 20 0 limiting the raster width to the minimum necessary the number of scans on the reading surface is increased NOTE Oscillating angles are selected in software where the minimum and maximum angles correspond to 2 5 and 37 5 The scanner can be tilted in order for the 17 5 software setting to correspond with the 0 horizontal plane 37 5 17 5 2 5 Figure 4 Oscillating Mirror Extreme Angle Positions These models provide higher scanni
99. select the desired slave scanner from the Current Devices area and click on the icon or drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Available Device field and label Description field New Device Available Devices ee Description 056500 105 010 b if the slave scanners have not been configured and wired to the network click on the icon to add a new device defining its address and model The added slave scanner will be displayed in the Requested Devices area This option in any case requires that all slave scanners have their address set before the network can function 70 SOFTWARE CONFIGURATION lt 2 If desired select a slave scanner within the Current Devices area and click on the Slon or select the Show Device option from the right click menu to make the dialog box appear as follows Network Wizard Requested Devices Current Devices 0 056400 100 011 0 056400 100 011 ala 1 056500 105 010 1 DS6500 105 010 na Autodetect m The Show Device option is particularly useful after the Net Autoset procedure or whenever it is necessary to know which address is assigned to a specific slave scanner Indeed it activates the following signals which physically indicate the scanner corre
100. sly copied configuration e Copy the Master device configuration parameters to all Slaves only common parameters relative to Slave functioning i e Code Definition Diagnostics etc e Show Device to physically locate a scanner in the station Genius 172 16 11 231 File Device Edit View Tools Window Help amp ie TS GC Hg du Parameters Explorer New Configuration TA D58100A 3110 Code Definition Code Definition Operating Mode a 0 Master 0581004 3110 ff C3 Operating Mode C Reading System Layout Reading System Layout Reading Parameters a 1 Reading Parameters Data Communication Settings Data Communication Settin Digital 1 0 Setting 2 Front 0 00 Digtal 1 0 Setting 1 system Information Section Qf System Information Sectior i 3 Back Diagnostics Statistics 4 Left Side Energy Saving H 4 User Information Section Energy Saving User Information Section Explore parameters Right Side Get plated parameters Copy Device Copy Master to all Slaves System Info Show Device TCP IP Disconnected 172 16 11 231 89 By These shortcuts are made only in Genius and require sending the configurations to the scanners to be saved 73 lt 056300 REFERENCE MANUAL It is possible to Paste Send or Load configurations simultaneously to a selected number of devices by clicking the relative devi
101. sponding to the one selected in particular in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on 3 If desired select the transferred added slave scanner within the Requested Devices area and click on the icon to customize the scanner label and address 4 Once your network has been customized close the network wizard Before closure the program will show a dialog box asking whether to send the new configuration to the Master Choose the Yes option to start this procedure 71 lt 056300 REFERENCE MANUAL 8 2 3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master each Slave scanner can be assigned an address through the following methods e address setting through the Local Device Network Settings item in the Device Menu with the slave scanner connected to Genius Local Device Network Settings Topology Role slave SYNCHRONIZED x Lonworks Slave Address slave X e manual address setting through slave scanner keyboard see par 1 6 1 for details 8 3 ADVANCED GENIUS CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner
102. ss Label The identification label is applied onto the bottom part of the scanner Figure A 2 DATALOGIC AUTOMATION S r l Via Lavino 265 40050 Monte San Pietro BO ITALY MANUFACTURED VOLT Amp JANUAR Y 2005 15 30 DC 1 3 0 5 MODEL No N2468 SERIAL No This product conforms to the applicable requirements 5 of 21 1040 at the date of manufacture Device Identification Label Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light The laser diodes used in this device are classified as Class 3B laser products according to EN 60825 1 regulations and as Class laser products according to CDRH regulations Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 35 mW at 630 680 nm POWER SUPPLY This product is intended to be installed by Qualified Personnel only For all D86300 models This device is intended to be supplied by a UL Listed Power Unit marked Class 2 or LPS power source which supplies power directly to the scanner via the 25 26 pin connector This scanner must be supplied by a Class Power Supply Unit conforming to the EN 60950 safety regulation viii CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequat
103. supply voltage negative pin VS Supply voltage of I O circuit Ref Reference voltage of I O circuit SYS System signal SYS l O System signal LONA Lonworks line polarity insensitive LON B Lonworks line polarity insensitive 1 9 2 6 3 4 5 7 8 49 056300 REFERENCE MANUAL 5 1 NETWORK TERMINATION When building a Lonworks system the network must be properly terminated by positioning the 6000 Lonworks terminator in the 056300 master reader and in the last 056300 slave reader Each side of the terminator provides a different connector thus it can be inserted either into the Lonworks 9 pin male connector of the master reader or in the Lonworks 9 pin female connector of the last slave reader Slave Master Female Male Male Female Figure 70 BT 6000 Network Terminator 0 For Fieldbus models Ethernet DeviceNet or Profibus no terminator must be inserted in the reader since it is internally integrated 5 2 LONWORKS INTERFACE The Lonworks network is used for both input and output connection to build a multi sided or omni station system connecting several readers The DS6300 master usually employs the 9 pin female connector for output connection to the first slave while the 9 pin male connector is terminated by inserting the BT 6000 terminator see Figure 70 for details If creating a T network configuration it is necessary to use both connectors to create the doubl
104. t LF gt lt CR gt lt LF gt Variable Length Enabled checked Disable Standard RS232 None 9600 None 8 1 SOFTWARE CONFIGURATION Parameter Setting Parameters OSS Auxiliary Serial Port Search for CBX 100 at Device Startup Data Tx Heartbeat Pass Through Parameters Baud Rate Parity Data Bits Stop Bits Digital I O Setting Digital Input Lines Setting Debouncing For Input 1 3 and 4 Debouncing For Input 2 Input 1 Active Level Overridden by Op Mode Input 2 Active Level Overridden by Op Mode Input 3 Active Level Overridden by Op Mode Input 4 Active Level Overridden by Op Mode Output 1 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Deactivation Timeout ms Output 2 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Deactivation Timeout ms Output 3 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Enabled checked Enabled checked Disable Disabled unchecked 115200 None 8 1 5ms 500 us Active Closed Active Closed Active Closed Active Closed Normally Open Complete Read Wrong Timeout None 50 Normally Open No Read Partial Read Timeout None 50 Normally Open None None None None 77 Le DS6300 REFERENCE MANUAL Parameter Defaut Setting Diagnostics PackTrack D
105. taring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both 60825 1 and CDRH 21 CFR1040 at the date of manufacture The reader is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class 11 laser product according to CDRH regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed AN Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light WARNING The laser light is visible to the human eye and is emitted from the window on the head of the scanner Figure A vii Warning labels indicating exposure to laser light and the device classification are applied onto the head of the scanner Figure A AVOID EXPOSURE uA AVOID EXPOSURE LASER LIGHT LASER RADIATION IS EMITTED FROM THIS APERTURE IS EMITTED FROM THIS APERTURE Laser Safety Label for Oscillating Mirror and Standard Models US pat 5 992 740 6 394 352 B1 6 443 360 B1 6 742 710 B2 7 195 162 B2 Ep pa 789 315 B1 959 426 B9 1 300 798 B1 1 217 571B1 Jp pat 4 376 353 B2 4 451 592 B2 V DATALOGIC US 056300 Warning Device Cla
106. ted 172 16 11 231 58 A Not for Master and Slaves simultaneously 5 Not for Master and Slaves simultaneously If using the Select All Devices menu item uncheck either the Master all slaves 74 SOFTWARE CONFIGURATION 8 4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the 056300 Genius also allows checking the parameter default values by selecting the Compare parameters option available in the Tools menu and comparing the current scanner configuration to the default one Parameter Default Setting Code Definition Code Combination No read Message No Read String Multiple Read Filters Code Label Settings 1 Code Symbology Label Length Min Code Position Max Code Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Code Label Settings 2 Code Symbology Label Length Minimum Label Length Maximum Label Length Min Code Position Max Code Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Operating Modes Operating Mode Selection On Line Options Start Input Number Start Input Active Level Reading Phase Timeout Single Label Global No Read Message CAN Disabled unchecked Interleaved 2 of 5 8 0 255 Disabled unchecked 1 3 Match Empty Disable Code 39 Variable 1 60 0 255 Disa
107. the links indicated for further information e PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories and Downloads including the Genius utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICE Overview Warranty Extensions and Maintenance Agreements Sales Network Listing of Subsidiaries Repair Centers Partners Helpdesk Material Return Authorization PATENTS This product is covered by one or more of the following patents U S patents 5 992 740 6 394 352 B1 6 443 360 B1 6 742 710 B2 7 195 162 B2 European patents 789 315 B1 959 426 B9 1 300 798 B1 1 217 571 1 Japanese patents 4 376 353 B2 4 451 592 B2 vi COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN 60950 at the date of manufacture AN This symbol refers to operations that must be performed by qualified personnel only Example opening the device WARNING LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS6300 scanner Standard Regulations This scanner utilizes a low power laser diode Although staring directly at the laser beam momentarily causes no known biological damage avoid s
108. the steps necessary to complete installation of the 056300 scanner a Master Slave Lonworks network 1 2 3 4 5 6 Read all information in the section Compliance at the beginning of this manual Correctly mount the scanner using the bracket provided according to the information in par 2 2 and position it at the correct reading distance according to your model as shown in par 9 4 Make electrical connections to your 056300 scanner by a Connecting the 056300 Master scanner to the CBX100 CBX500 by means of one of the CAB Sxx or depending on the model cables provided as an accessory see par 1 7 b Correctly terminating the 056300 Master reader according to the information given par 5 1 and par 7 1 c Completing the system wiring adding as many slave scanners as required by your system layout refer to par 7 1 d Correctly terminating the last 056300 Slave reader of the network according to the information given in par 5 1 and par 7 1 Install and run the Genius configuration program from the CD ROM provided Configure the Local Lonworks Network using one of the procedures given below e Configure the entire network through the Master as described in par 8 2 2 e Configure the Master as described in par 8 2 2 and locally define each slave scanner address as described in par 8 2 3 e Define each scanner master and slaves with their addresses by using the scanner
109. to the section Main Serial Port in the Genius Help On Line 38 CUSTOM CABLE ELECTRICAL CONNECTIONS 4 2 1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 26 pin connector are used for RS232 interface connection Transmit Receive Request to send Clear to send Main signal ground DS630 USER INTERFACE ono SGND Main Isolated Earth Ground START END OF y TRANSMISSION TRANSMISSION E l DATA DATA zn TRANSMISSION TRANSMISSION TRANSMISSION i STOPPED i ENABLED ENABLED V V IDLE DISABEED IDLE Figure 55 RS232 Control Signals The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS handshaking protocol is enabled the DS6300 activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 39 056300 REFERENCE MANUAL 4 2 2 RS485 Full Duplex Interface RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances than those acceptable for RS232 communications or in electrical
110. unication with a remote or local host computer by connecting the scanner to either a LAN or directly to a host PC There is no need to use a crossover adapter since scanner incorporates an auto cross function The following is an example of a connection to LAN using CAB ETH MOx straight through cable DS6300 LAN Figure 77 Straight Through Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 53 056300 REFERENCE MANUAL 6 2 ETHERNET INTERFACE OLDER MODELS The RJ45 connector is only available for older 056300 Ethernet models and allows the Ethernet connection between the host and the reader Figure 78 056300 RJ45 Female Modular Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant RJ45 Modular Jack Pinout Transmitted data Transmitted data Received data Received data 4 5 7 8 Not connected In order to meet EMC requirements e use Ethernet shielded cable connect the Ethernet interface cable shield to the plant earth ground 0 The cable shield must be connected to the chassis of both connectors A ferrite type Stewart 28A2029 0A0 may also be applied on the scanner NOTE side of the Ethernet cable to reduce electrical noise 54 FIELDBUS CONNECTIONS ae The Ethernet interface can be used for TCP IP communication with a
111. xes Backup and Restore is provided through the BM100 accessory module installed inside the CBX100 or CBX500 connection box If the 056300 scanner is integrated into an ID NET network having an SC4000 ID NET controller as Master then the SC4000 also provides the Backup and Restore procedure This procedure can be performed directly from the Genius Device menu To manually perform the Backup and Restore procedure see the relative BM100 or SC4000 manual for details 10 3 AUTOMATIC SCANNER REPLACEMENT ASR 0 ASR procedure is available for backward compatibility or for applications that do not use the CBX SC4000 however it is not the preferred method NOTE The Datalogic Automatic Scanner Replacement ASR procedure allows restoring system functioning automatically after one or more scanners are replaced in a Master Slave Lonworks network 94 m The ASR procedure restores only a part of the system parameters common slave parameters Code Selection and Reconstruction The Master must be prepared at the time of installation in order for this procedure to work correctly 10 3 1 ASR Network Configuration 1 On the Master scanner check the Modify amp Backup Lon Slave Scanner Configuration parameter in Genius and configure the Lonworks Slave Scanner Common Parameters Code and Reconstruction Parameters 2 Enable the ASR procedure through the Enable A S R parameter in the Mast

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