SERVICE MANUAL
Contents
1. For American Area PCG RO0SGL ROOOGLK SERVICE MANUAL US Model Canadian Model gt O A E S N o s tc gt PCG R505GLK Lineup PCG R505GL e Design and specifications are subject to change without notice SONY Notebook Computer 9 874 592 02 Information in this document is subject to change without notice Sony VAIO and CLIE are trademarks or registered trademarks of Sony Microsoft Windows Windows Media Outlook Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG Inc AMD AMD logo AMD Duron and combinations thereof 3DNow are trademarks of Advanced Micro Devices Inc Intel Inside logo Pentium and Celeron are trademarks or registered trademarks of Intel Corporation Transmeta the Transmeta logo Crusoe Processor the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries Graffiti HotSync PalmModem and Palm OS are resistered trademarks and the Hotsync logo and Palm are trademarks of Palm Inc or its subsidiaries M and Motrola are trademarks of Motrora Inc Other Motrola products and services with R mark like Dragomball are the trademarks of Motrola Inc All other names of systems products and services in this manual ar2. C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care Confidential PCG R505GL R505GLK AM TABLE OF CONTENTS Section Title Page CHAPTER 1 BLOCK DIAGRAM l 1 to 1 2 CHAPTER 2 FRAME HARNESS DIAGRAM 24 to 2 2 CHAPTER 3 EXPLODED VIEWS AND PARTS LIST 2e 3 2 3 24 LCD ES e LOMA 3 5 252 PRC CCS SOO ee 3 7 to 3 7 CHAPTER 4 OTHERS 4 1 Replacing the CPU 4 1 to 4 2 History of the changes is shown as the Revision History at the end of this data Confidential PCG R505GL R505GLK AM CHAPTER 1 BLOCK DIAGRAM E 5 VID Pentum III m iw a Selector amp FM3565 Voltage Regulator Processor ATF Sense uFCPGA FAN Control SMBUS1 eg Ime 1 Connector ADM1030 On Board Memory LED Caps Num ScrLk Row 0 256Mbit x 4 FW82830MG LCD 12 1 XGA DVO VCH p amp B FW82807 30pin Inverter Board LEX 32 PC133 SO DIMM 144P Socket Row 2 3 Cardbus R5C4761I CLK GEN IMI9870GTD CK Titan EEPROM Password ROMINFO ICH3 M FW82801 USB Host ControllerO Portl Amp USB Port5 Port2 Amp USB Host Cont
3. LITHIUM ION oe BATTERY PACK of CN5002 CN3001 Has 2 HARNESS 2PIN 228 n 2 RJ 45 HARNESS FOR INTERNAL Eder SWX 87 BOARD KEY BOARD DC FAN x oe Ce SPEAKER nn WITH HEATSINK L ch Ta icem Y CN1901 S4801 R ch i 10CORE FR CN4301 24 1 CN501 FLEXIBLE FLAT wer CABLE 10 CORE u I V E EXTENSION CPU MEMORY MODULE BIA PCGA MM128E 10 1 143 IFX 180 BOARD E r I PC OUT MBX 62 BOARD e a y memory SIDE A SIDE A FLEXIBLE PRINT LINK STICK CN1121 p F ILINK PWB ii 49 50 12 12 HDD ASSY 1 T u PCG R505GL 30GB 12 CORE eo CN1101 34 CN2201 2 18 1 gt CN2001 NICKEL HYDROGEN J4004 19 MIC LINE BATTERY DUE 1 J4003 FLEXIBLE FLAT CABLE 20 CORE HEAD FLEXIBLE FLAT CABLE ya BE SNP NI SHIELD 18P CN4002 ERES FLEXIBLE FLAT CABLE 20 2 oe 12 PC CARD CNX 151 BOARD I PC CARD CN4702 7 B SIDE B CONNECTOR SWX 88 BOARD FLEXIBLE PRINT LED PWB I up Euh sutton Lcx ee sama ee BUTTON sa470 64704 1705 RIGHT BUTTON IHE ENCODER CENTER ROTARY BUTTON Confidential 2 1 2 2 PCG R505GL R505GLK AM CHAPTER 3 EXPLODED VIEWS AND PARTS LIST NOTE Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the expl
4. associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the A mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible print boards The temperature of the soldering iron tip should be about 270
5. 654 610 0 X 4624 450 4 662 893 0 4 663 129 0 ooo 4 002 908 01 X 4625 015 2 454042559175 19901 00713 4 660 016 01 4 651 622 01 1 503 855 11 4 660 022 01 6059 429 4 Description COMPLETE PWB SWX 88 CABLE FLEXIBLE FLAT 20P PWB FLEXIBLE PRINT FRONT LED ENCODER ROTARY HOUSING PALMREST B ASSY COVER PALM B LENS SPACER LENS COVER CUSHION HDD CONNECTOR PAD TOUCH ESCUTHEON PAD CABLE FLEXIBLE FLAT 12P COVER SIDE L ASSY CUSHION COVER SIDE COVER SIDE R ASSY SPEAKER 2 0CM BOX WITH SHEET FAN INSULATING CABLE FLEXIBLE FLAT 10P COMPLETE PWB SWX 87 HOUSING FRAME ASSY KEYBOARD PLATE COVER HINGE HARNESS 2PIN COMPLETE PWB CNX 152 SHEET MODEM KEYBOARD UNIT US FAN DC WITH HEATSINK SHEET CPU THERMAL SHEET MS INSULATING COMPLETE PWB IFX 180 CABLE FLEXIBLE FLAT 12P ASSY BRACKET WIRE CARD MODEM ASSY COVER BATTERY LOCK HYS64V16220GDL 7 5 C2 BATTERY NICKEL HYDROGEN BRACKET CPU BRACKET VGA INSULATING SHEET INSULATOR BOTTOM COMPLETE PWB CNX 154 JACK DC HARNESS POWER 2P COMPLETE PWB CNX 153 CONNECTOR USB CABLE FLEXIBLE FLAT 10P PLATE PC CARD CONNECTOR PC CARD COMPLETE PWB CNX 151 JACK SMALL TYPE MICROPHONE JACK SMALL TYPE 1P HEADPHONE CABLE FLEXIBLE FLAT COVER AIR DUCT HOUSING BOTTOM ASSY SHEET POWER HEA
6. Accessories Ref No Part No Description ACCESSORIES KKEKKKKKKKKK 201 A201 1 757 562 21 CORD POWER 202 A 8067 456 A BP2R U ASSY S Power Cord A203 1 477 205 42 ADAPTOR AC 4 668 131 01 QUICK START 4 646 847 11 50561 2 FIRST STEP GUIDE 4 669 308 01 R505GLK SPECIFICATIONS SHEET 2K LOOK AT EXPLODED VIEWS OF THE PART 202 A MA IGE SIE IE Battery Pack 204 PCGA DSM51 a The components identified by mark A or Ses dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque 203 sont critiques pour la s curit Ne les remplacer que par une pi ce portant le AC Adaptor num ro sp cifi 204 Docking Station PCGA DSM51 The main unit is not assigned with a part number Refer to the PCGA DSM51 Service Manual 9 874 565 01 Confidential PCG R505GL R505GLK AM Teg Lr CHAPTER 4 OTHERS 4 1 Replacing the CPU Note We have two kinds of CPU for this set and either of them is used Two kinds of CPU have differences in the lock position and the unlock position 1 Socket configuration 1 1 How to remove the CPU 9 Rotate the lock with a flat blade screwdriver toward the unlock position shown in the figure 2 Remove up the CPU lock position unlock position CPU socket 2 How to install the CPU Position the mark on the CPU to the
7. DS 9 874 513 02 PCG R505DSK PCG R505DSP PCG R505BF 9 874 51 7 01 PCG R505EL PCG R505ELK PCG R505ES 9 874 557 01 PCG R505ESK PCG R505ESP PCG R505MF 9 874 558 01 PCG R505GL PCG R505GLK 9 874 442 11 9 874 469 02 9 874 592 02 Additional Model American Area North Central and South Americas This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation i English Sony Corporation 2002 Sony Corporation 9 874 592 02 17 Published by Sony EMCS VAIO GSC SNT Revision History Suffix Ver Date Contents QM No Ver 1 2002 09 10 First Edition 01 2002 10 15 A Front Page Model Line Up Page 3 6 Page 3 7 2002 123AK lt Remarks gt Confidential PCG R505GL R505GLK AM
8. T SINK GROUND PLATE PALMREST INTERCEPTION REINFORCEMENT KEYBOARD COVER REAR L ASSY LID DOG ASSY HARNESS RJ 45 COVER REAR R FOOT R2 PWB FLEXIBLE PRINT BRACKET HDD FPC HDD ASSY HDD 30GB H 20 F S 3 2 Ref No 11 72 13 14 15 16 19 19 80 81 82 83 84 95 96 81 99 Bl B2 B3 4 5 B B8 B9 B10 Part No 4 641 449 01 4624 453 1 A 8112 221 A 4 649 669 11 4 660 052 01 4 660 053 01 4 660 067 02 4 660 524 01 4 662 616 01 4 662 118 0 Bo 4 662 843 0 4 662 881 0 4 662 354 01 9 1 331 11 4 664 561 01 DD 4 665 662 01 4 66 1 4 669 295 01 4 662 967 01 4 002 156 01 4 654 213 31 4 654 213 21 4 051 709 21 4 635 966 01 4 635 301 01 4 044 492 01 4 654 213 01 4 645 016 01 CUS Description FOOT F DOOR VGA ASSY MBX 62 128A W LAN LESS S CUSHION IFX HOLDER ALMADOR FIN ALMADOR COVER BOTTOM R SHEET COIL THERMAL GASKET FAN 1 SHEET HDD SHIELD SHEET CS SHIELD UT ON KEYBOARD COVER HDD IC RH80530GD009512 ACE ACE ADHESIVE TAPE SPACER HINGE 2 INSULATOR SCREW SHEET SP SCREW 2 TAPPING 2X4 SCREW 1 4 TAPPING 1 4X3 5 M2 LOCK 2X3 5 M2 LOCK 2X13 SPACER MBX SCREW HEX SCREW M3X4 ACE ACE ACE 2 LOCK 2X6 M2 LOCK 2X5 M2 DIA 4 6 LOCK 2X3 When change the CPU re
9. e trademarks or registered trademarks of their respective owners In this manual the TM or R mark are not specified Caution Markings for Lithium Ion Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children CAUTION Changing the back up battery Overcharging short circuiting reverse charging multilation or incineration of the cells must bi avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be sure to observe these precautions as well as all precautions listed in the operating manual and other
10. f 84 refer to Replacing the CPU in CHAPTER 4 Confidential PCG R505GL R505GLK AM Confidential PCG R505GL R505GLK AM 3 4 N N AN 3 3 amp N KAYA AY KAUM WA AWA Uy Y y MINA 9 NU N 5 VAY N When change the CPU ref 84 refer to Replacing the CPU in CHAPTER 4 3 2 LCD Section 153406 1 al 104 3 5 MA 112 3 6 Part No 4624 594 2 4 660 035 01 4 660 036 01 4 660 039 01 4 067 025 21 450015029521 4 022 932 12 4 660 038 01 4 652 938 02 159017973912 4 660 031 01 4 660 032 01 A 8059 714 A 8067 333 410 217 12 4 000 033 01 4 660 034 01 X 4624 449 2 4 663 804 01 4 649 669 11 4 663 174 02 4 645 016 01 4 645 356 01 Description HOUSING BEZEL ASSY COVER DL COVER DR BLIND LCD B HOLE R505GL LABEL ID U R505GLK LABEL ID 0 BLIND SIDE HOLE BLIND LCD HOLE CUSHION LATCH HARNESS LCD BRACKET LCD L BRACKET LCD R LCD 12 1 H S COMPLETE PWB LEX 32 INVERTER UNIT TILT UNIT 1 TILT UNIT R HOUSING DISPLAY ASSY COVER DISPLAY CUSHION IFX SPACER W LAN ACE M2 DIA 4 6 LOCK 2X3 SCREW M2X5 Confidential PCG R505GL R505GLK AM 3 3
11. mark on the CPU socket and put in all pins to the holes on the CPU socket 2 Pressing two corners marked with in the figure rotate the lock with a flat blade screwdriver toward the lock position m 7 I 2 ETT Mo ri om 7 See unlock position N lock position CPU socket Note Lock the CPU properly or operation becomes unstable 4 1 2 Socket configuration 2 1 How to remove the CPU 9 Rotate the lock with a flat blade screwdriver toward the unlock position shown in the figure 2 Remove up the CPU unlock position CPU socket 2 How to install the CPU Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket 2 Pressing two corners marked with in the figure rotate the lock with a flat blade screwdriver toward the lock position lock position CPU socket Note Lock the CPU properly or operation Confidential becomes unstable 4 2 PCG R505GL R505GLK AM NNIO PCG R505GL R505GLK AM List of PCG R505 Series for American Area As of October 2002 Service Manual Parts No PCG R505TE PCG R505TEK PCG R505TS PCG R505TSK 9 8 2 185 11 PCG R505TL PCG R505TLK PCG R505JE PCG R505JEK PCG R505JEP PCG R505JL PCG R505JL C PCG R505JLK PCG R505JLP PCG R505JS PCG R505JSK PCG R505JSP PCG R505AFE 9 874 490 01 PCG R505DL PCG R505DL S PCG R505
12. oded views are not supplied When two or more parts are shown in parallel use the part described first as the main part The parts marked are the High Value Modules The parts marked are the parts on which barcode label is attached For the barcode label refer to CHAPTER 4 3 1 The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi Confidential PCG R505GL R505GLK AM 3 1 MAIN SECTION gt gt Ref No 1 Oo pn Part No A 8067 340 A 1 823 811 11 1 476 762 32 X 4625 010 2 4 660 223 0 4 660 603 0 4 654 382 0 9 1 4 660 059 0 X 4625 011 2 4 660 456 01 X 4625 012 1 4 662 617 01 popassglaell A 8067 331 A X 4624 593 4 4 660 019 01 4 660 020 02 19950992 91 A 8067 316 A 4 653 506 13 1 471 114 21 4 660 523 01 4 662 258 01 A 8067 323 A 4624 494 2 17101 30092 X 4624 143 1 6 700 666 01 11569038721 4 660 056 01 4 660 024 01 4 654 239 01 4 660 018 02 A 8067 325 A 119 143 21 A 8067 324 A 023 01 11 4 000 023 01 1 016 210 11 A 8067 317 A 1 gt 018 701 11 1 099 515 2721 4
13. roller Port3 USB Port6 CNX 152 Port4 USB Host Controller2 Super I O LPC47N227 H8S 2149 Primary IDE erla Buffer MAX3243 FWH E82802 JogDial L R Button SWX 88 Touch PAD Flash BIOS ROM 8 Mbit Pallarel Serial 11 EC KBC SPIC Power Supply Q 3 3V amp 5V 1 2V amp 1 8V 1 5V Batt Charge W LAN Module 802 11b Mini PCI 124p in i LINK 1 i LINK TSB43AB22 VGA USB Port5 USB Speaker Port6 PCGA DSM51 Ether Ether lt Debug Port VO Expan der SMBUS MUX OZ998 BP2R BP4R LED Caps Num ScrLk z Power SW O SWX 87 D FPC LED PWR BATT MS W LAN Confidential 1 2 PCG R505GL R505GLK AM CHAPTER 2 FRAME HARNESS DIAGRAM mp From board to connector EET BOARD direct connection CN4901 a M Side L 8 1 TT Side R CNX 154 BOARD with connectors on both ends DOCKING STATION SIDE A D PCGA DSM51 CN4401 Harness soldering on either end DC IN 1401 1 100 INVERTERUNIT gt 1 I CN4402 HARNESS LCD CN701 CNX 152 BOARD HARNESS POWER 2P CN5001
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