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Wayne-Dalton 9700 Garage Door Opener User Manual

1. Winding shaft Counterbalance lift cable Cable drum Cam peak 1 1 2 wraps straight Groans Windin sha 5 TorqueMaster spring tube assembly Round notch aad Splines LL Right cable drum Loose winding shaft End Brackets Tools Power drill 7 16 Socket driver 1 2 Wrench Step ladder IMPORTANT WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS End brackets are right and left hand You can identify the right hand end bracket by the disconnect cable guide hole located at the top of the end bracket Beginning with the right hand side slide the end bracket onto the winding shaft so that the splines in the ratchet wheel fit onto the winding shaft grooves Attach the end bracket to the flag angle using 1 5 16 18 x 3 4 carriage bolt 1 5 16 washer and 1 5 16 18 hex nut Then secure the end bracket to the jamb using 1 5 16 x 1 5 8 lag screw Repeat same process for left hand end bracket NOTE If ratchet wheel falls out of end bracket refer to illustration for proper insertion orientation NOTE On single spring applications no ratchet wheel is required on the left hand side Grooves Windin Disconnect cable guide hole m Warning tag Right hand end bracket 5 16 Hex nut Q Ratchet wheel a teeth pointing 5 16 x 1 5 upwards Lag s
2. Bottom section Vice clamps attached to inner and outer rail of vertical track Lift Cable Adjustments Tools Locking pliers Flat tip screwdriver Step ladder Tape measure Starting on the right side adjust the cable drum assembly by rotating the drum until the set screw faces directly away from the header The position of the cam peak on the TorqueMas ter spring tube should be pointing straight up Loosen the set screw no more than 1 2 turn Ensure counterbalance lift cable is aligned and seated in the first and second grooves of the cable drum Pull on the end of the cable to remove all cable slack Snug the set screw and then tighten an additional 1 1 2 turns Measure approximately 6 of cable and cut off excess cable Insert end of the cable into the hole of cable drum Repeat for left hand cable drum assembly IMPORTANT ENSURE THE COUNTERBALANCE LIFT CABLE IS ALIGNED AND SEATED IN THE FIRST AND SECOND GROOVES OF THE CABLE DRUM PRIOR TO WINDING SPRINGS NOTE Illustration shows the right hand cable drum assembly left hand cable drum assembly is symmetrically opposite First and second grooves Cam peak pointing straight up Set screw TorqueMaster spring tube Counterbalance lift cable Winding Springs Tools Ratchet wrench 5 8 Socket 3 Socket extension
3. NOTE If an idrive opener will be installed position horizontal tracks slightly above level Bottom rail Bottom rail Fully 1 4 20 x 9 16 Quick Install Adjustable Flagangle Tle G Track bolt Horizontal Horizontal J track track 1 4 20 1 4 20 _L _ Flange hex _ Flange hex TIA Washer nuts 6 nuts o O10 Top rail of horizontal Flag angle Flag angle W track upper slot upper slot 1 4 20 i Vertical Flange hex vate al track nut Stud plate 1 4 20 x 9 16 Track bolts Adjusting Top Fixtures Tools 7 16 Wrench Step ladder ADJUSTING TOP FIXTURE SLIDE With horizontal tracks installed you can now adjust the top fixtures Vertically align the top section of the door with the lower sections Once aligned position the top fixture slide out against the horizontal track Maintaining the slide s position tighten the 2 1 4 20 flange hex nuts to secure the top fixture slide to the top fixture base Repeat for other side REVERSING THE TOP FIXTURE SLIDE IF NEEDED NOTE Depending on your application you may need to reverse the top fi adjustment if needed prior to securing it to the top fixture base Remove the top fixture slide by removing the two 1 4 20 x 5 8 carriage bolts two reten tion washers and two 1 4 20 flanged hex nuts Flip the top fixture slide in the opposite direction Loosely fasten the top fixture slide to
4. end stile NOTE 4 graduated end hinges are used on the fourth section of five section doors The TOP SECTION can be identified with no pre installed graduated end or center hinges Warning label Top section 4 3 8 3 F 4 1_ 3 Graduated Waring labels Only on a 4 Section High Door end hinge 7 Intermediate section 1 1 8 2 E H fe r 2 Graduated Warning labels Only on a 3 Section High Door end hinge j Lock section 7 8 4 1 Graduated end hinge ae Bottom corner Bottom weather Bottom section P bracket seal Typical graduated Bottom weather seal end hinge stamping location Section side view illustration amp Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR A WARNING A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECH NICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www Wayne Dalton com IMPORTANT IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A NEW D
5. olts and nuts 5 16 18 x 1 1 4 Hex bolts must extend into the track to serve as a roller stop ef T j 7 Sound framing members Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com gt lt 3 4 To 7 8 3 4 To 7 8 gt lt lt Door edges gt lt _ ____ _ _ _ Horizontal tracks gt as See Balancing Door Tools Ratchet wrench Socket 5 8 3 Socket extension Wrench NOTE Windows will cause the top section to be significantly heavier than the remaining sections Wayne Dalton attempts to balance the door at the top and bottom To prevent any sudden door acceleration between the top and bottom we recommend motor operating all doors with windows Doors with windows in the top section should not be manually operated Remove any vice clamps Lift the door and check its balance Adjust spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjust ments are made ratche
6. Wayne Dalton GARAGE DOORS amp OPENERS Table Of Contents Parts Breakdown Pre Installation Important Safety Instructions Tools Required Package Contents Door Section Identification Removing an Existing Door Preparing the Opening Installation Optional Installation TorqueMaster Plus Reset Instructions Door Arm Hookup Inside Lock Pull Down Rope Maintenance Cleaning Your Garage Door Painting Your Garage Door Operation and Maintenance Warranty Dealer Locator Information OFF BWW WWD gt A IMPORTANT NOTICES Wayne Dalton highly recommends that you read and fully under stand the Installation Instructions and Owner s Manual before you attempt this installation To avoid possible injury read the enclosed instructions carefully before installing and operating the garage door Pay close attention to all warnings and notes After installation is complete fasten this manual near garage door for easy reference The complete Installation Instructions and Owner s Manual are available at no charge from Wayne Dalton a Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com Part No 343712 REV1 08 16 2011 PARTS BREAKDOWN NOTE The illustrations shown on this page are general representations of the door parts Each specific door models may have unique variations A FLAG ANGLES AS REQUIRED A1 Full
7. by pulling or placing the emergency disconnect in the manually operated position 3 With assistance raise the door to the fully open position 4 Place vice clamps onto both vertical tracks just below the bottom track roller on both sides 5 Now is a good time to remove vehicles or personal items from garage to provide clear access to end brackets 6 Flip the ratchet pawl knob on both end brackets to the upper position see illustration 7 Raise door 2 3 and then lower door Repeat this process until the system resets see disengaged system illustrations IMPORTANT BE PREPARED TO SUPPORT THE TOTAL WEIGHT OF THE DOOR 8 Cautiously remove the vice clamps from the vertical tracks With assistance lower door Checking springs for tension 9 Starting on the right hand side place a ratchet wrench 5 8 socket and a 3 extension on the TorqueMaster Plus winding shaft see illustration Ensure ratchet is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side If tension is pres ent remove the ratchet and check the left hand side If spring s have tension the door will need to be balanced refer to step Balancing Door to do this If no spring tension is present contact a qualified trained door system technician to replace the spring s IMPORTANT TO AVOID POSSIBLE INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN MAKE ADJUSTMENTS REPAIRS TO COUNTERBALANCE LIFT CABLES
8. of additional headroom is required NOTE 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer Backroom requirement Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully Preparing the Opening BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 7 0 6 Low Headroom 102 2591 mm 125 3175 mm 7 1 to 8 0 6 Low Headroom 114 2896 mm 137 3480 mm HEADROOM REQUIREMENTS Track Type Space Needed 6 Low Headroom 9 229 mm Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Suitable mounting surface 2 x 6 lumber minimum Header board 2 x 6 lumber preferred A Min Side room Clearance is 3 1 2 a P Min Side room Headroom Clearance is 3 1 2 A Jamb Weather strips Quick Install track Jamb by Weather strips To Fully Adjustable track 4 8 to 1 4 Please Do Not Return This Product To The Store Contact you refer to your local yellow pages business listings or go r
9. Socket 9 16 Wrench level Step ladder NOTE If you have Quick Install flag angles complete this step To install horizontal track place the top rail end over the top track roller of the top section Align key slot of the bottom rail end of horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down to lock in place WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun tered slot in the flag angle using 1 1 4 20 x 9 16 track bolt 1 1 4 20 flange hex nut and 1 5 16 washer Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Flagangle Af Sp __1 4 20x 9 16 o Track bolt 0 Flag angle 0 U N Bottom rail g i ss of horizontal Quick Install ON track tab in place AU A waster Quick l ort i Install TA Tracks flush P 0 op railor tab L key slot C track 1 4 20 Flange hex Vertical Vertic
10. evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 Re painting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature condi tions in which to paint Operation and Maintenance amp OPERATING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open p
11. prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR THE GARAGE DOOR
12. surface of the door sections for any minor cracks Verify door has not shifted right or left in the opening If you suspect problems have a trained door system technician make the repairs A WARNING GARAGE DOOR SPRINGS COUNTERBALANCE LIFT CABLES BRACKETS AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER EXTREME TEN SION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFACTURER S INSTRUCTIONS A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM CORNER BRACKETS OF THE DOOR THESE BRACKETS ARE CONNECTED TO THE SPRING S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PER FORMED BY A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS TorqueMaster Plus Springs Pawl knob s located on the TorqueMaster end brackets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation Torsion Springs The torsion springs located above the door should only be adjusted by a trained door systems technician DO NOT attempt to repair or adjust torsion springs yourself Extension Springs A restraining cable or other device should be installed on the extension spring located above the horizontal tracks to help
13. the bracket using two 1 4 20 x 5 8 car riage bolts two retention washers and two 1 4 20 flanged hex nuts as shown NOTE The retention washers must be fully seated against the top fixture base to ensure the anti twist feature on the top fixture slide engages in the slotted hole in the top bracket fixture Now follow the instructions at the top of this step Adjusting top fixture slide ure slide for more Short stem track roller Low headroom A p 1 4 20 horizontal track Go lange hex nuts Top fixture slide Top section Ca Top fixture assembly Top fixture slide 2 Retention washers Slotted hole of top Ha fixture base gt 2 1 4 20 x 5 8 LI gt AA bolts RS E g Q a 1 4 20 lange hex nuts Top fixture slide reversed feature TorqueMaster Spring Tube Tools None TorqueMaster springs come lubricated and pre assembled inside the TorqueMaster spring tube To prepare for install lay the spring tube assembly on the floor inside garage in front of the door and with the labeled end to the left TorqueMaster spring tube Center Bracket Bushing Assembly Tools None NOTE If you are installing the idrive opener with your garage door skip this step and go to your idrive Installation Instructions and Owner s Manual After completing the steps up to and including Dr
14. tion to any part of the door especially to springs spring brackets bottom corner brackets fasteners counterbalance lift cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 Visually inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area For your safety you will need to check with your local building official for wind load code require ments and building permit information After installation is complete fasten this manual near the garage door IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS DRAWBAR OP ERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TRE
15. to the door sections Repeat same process for other side IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s other lag screws Repeat for other side FOR FULLY ADJUSTABLE TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the o nd tightening the other lag screws Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track tighten all the track bolts and nuts Repeat for other side Door width E 3 3 8 to 3 1 2 Flag angle i i Nail Top section 1 11 16 E to 1 3 4 Le dy P Flag F i Ba angle Tol j E FE section a A A lol Vertical track against track rollers Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Horizontal Tracks Q 1 Flag Angles Tools Ratchet wrench 9 16
16. 1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL FROM THE RECOMMENDED NUMBER OF TURNS SHOWN ON THE WINDING SPRING TURN CHART If the door still does not operate easily lower the door into the closed position unwind spring s completely and recheck the following items 1 Check the door for level 2 Check the TorqueMaster spring tube and flag angles for level and plumb 3 Check the distance between the flag angles which must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance lift cables for equal tension adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs NOTE If an idrive opener was installed and you have completed this step refer to the idrive Installation Instructions and Owner s Manual to complete your idrive installation Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Optional Installation TorqueMaster Plus Reset Instructions Tools Ratchet wrench 5 8 Socket 3 Socket extension 5 8 Wrench Vice clamps Step ladder IMPORTANT THE DRAWBAR OPERATOR FORCE SETTINGS MUST BE ADJUSTED ACCORDING TO THE MANUFACTURER S INSTRUCTIONS SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPER
17. ATE WITH A SINGLE COUNTERBALANCE SPRING IF THAT COUNTERBALANCE SPRING BREAKS AND THE DRAWBAR OPERATOR S FORCE SETTINGS ARE NOT ADJUSTED ACCORDING TO THE MANUFACTURER S SPECIFICATIONS THE DRAWBAR OPERATOR MAY THEN HAVE THE CAPABILITY OF LIFTING THE DOOR TO THE OPEN POSITION DESPITE THE BROKEN COUNTER BALANCE SPRING THIS SCENARIO WILL CAUSE THE COUNTERBALANCE LIFT CABLES TO GO SLACK AND ENGAGE THE TORQUEMASTER PLUS SAFETY SYSTEM IF A PERSON IS UNAWARE OF THE SLACK COUNTERBALANCE LIFT CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MISADJUSTED DRAWBAR OPERATOR DAMAGE WILL LIKELY OCCUR TO THE DOOR AND DRAWBAR OPERATOR THE POTENTIAL ALSO EXISTS THAT THE PERSON ACTIVATING THE DRAWBAR OPERATOR UNDER THIS SCENARIO COULD BE SEVERELY INJURED A WARNING READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO RESET THE TORQUEMASTER PLUS SYSTEM IF IN QUESTION ABOUT ANY OF THE PRO CEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A QUALIFIED DOOR SYSTEMS TECHNICIAN RESET THE SYSTEM A WARNING TO AVOID SEVERE OR FATAL INJURY DO NOT STAND OR WALK UNDER A MOVING DOOR OR PERMIT ANYONE TO STAND OR WALK UNDER AN ELECTRI CALLY OPERATED DOOR This door is equipped with a TorqueMaster plus system a safety feature which prevents the door from rapidly descending in case of spring failure or forceful manual operation If the system engages with the door in the open position personal items that are left unattended in the gar
18. ATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTAL LATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT Noo Please Do Not Return This Product To The Store Contact you e Power drill e Drill bits 1 8 3 16 7 16 e Ratchet wrench e Socket driver 7 16 e Sockets 7 16 1 2 9 16 5 8 e Socket extension 3 Tools Required e Phillips head screwdriver e Flat tip screwdriver e Pliers Wire cutters e Needle nose pliers e Locking Pliers e 2 Vice clamps e Hammer e Tape measure e Step Ladder e Level e Pencil e Leather gloves e Safety glasses e Wrenches 7 16 1 2 9 16 5 8 Package Contents NOTE Depending on the
19. ESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation caus ing severe or fatal injury Doors 12 0 wide and over should be installed by two persons to avoid possible injury Operate door only when it is properly adjusted and free from obstructions If a door becomes hard to operate inoperative or is damaged immediately have neces sary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension do not attempt any adjustment repair or altera
20. OOR COMPLETE ALL STEPS IN PREPARING THE OPENING To ensure secure mounting of track brackets side and center brackets or steel angles to new or retro fit construction it is recommended to follow the procedures outlined in DASMA technical data sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMas ter counterbalance systems For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED For TorqueMaster counterbalance systems a suitable mounting surface 2 x 6 must be firmly attached to the wall above the header at the center of the opening NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails WEATHERSTRIPS MAY NOT BE INCLUDED Depending on the size of your door you may have to cut or trim the weatherstrips if necessary to properly fit into the header and jambs NOTE If nailing p
21. Pliers Wire A WARNING IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING SPRINGS FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO HANDS Double check to ensure the counterbalance lift cable is aligned in the first and second grooves of the cable drum see step Lift Cable Adjustments There are two methods for counting the spring turns as you wind One method is to identify the black tooth on the ratchet wheel inside of the end bracket When the wheel makes one revolution and the tooth returns to its starting point one turn has been made The other method is to make a mark on the winding shaft or socket and end bracket and count your turns in this manner Starting on the right hand side turn the pawl knob on the end bracket to the upper position Using a ratchet wrench with a 5 8 socket and a 3 extension wind the spring by rotating the winding shaft counter clockwise while watching either the black tooth on the ratchet wheel he mark on the winding shaft NOTE A 3 extension is recommended for added clearance from the horizontal track angle I MPORTANT PAWL KNOB MUST BE IN UPPER POSITION TO ADD REMOVE REQUIRED NUMBER OF SPRING TURNS After 2 to 3 turns remove the ratchet wrench and adjust the counterbalance lift cable on the left side Ensure counterbalance lift cables are in the first and second grooves of the cable drums as shown in step Lift Cable Adjustments NOTE Single spring applications require no spring wi
22. R THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED NO DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the track rollers of the bottom section Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spac ing between the bottom section and vertical track Repeat same process for other side mu m m mu H a Fla I gt g a E aes angle y Vertical track 5 16 x 1 5 8 a o assembly Lag screws Ni N C Cc Cc ves C Teo pano 3 J 12RFA 15RFA 12RQI 15RQI Flag angle lag screw locations N l Hi 3 8 to 5 8 Spacing 5 Kea Bottom Track Td section rollers Bottom section Vertical track Track roller kZ Floor E Stacking Sections Tools Power drill 7 16 Socket driver NOTE The sections can be identified by the g
23. RWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage into solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used Now permanently attach the weatherstrips on both door jambs and header The weather strips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the face of door Horizontal track 5 16 18 x 1 1 4 Hex bolts must extend into the track to serve as a roller stop f ebeob cooce Qoohocccccg Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door 3 5 16 Bolts and nuts Perforated angle Horizontal tracks Vice clamp pra ri Vice clamp 2nd Track roller E gt os a d Sound framing o members i gt ce ee a Horizontal track Perforated angle B 5 16
24. SPRING ASSEMBLIES AND OTHER HARDWARE Ratchet B j abl Cable paw ea rum rum Side _ AD YEN Drum Ons AA Drum pawl p pawl No space between drum pawl and Space between drum pawl and cable cable drum indicates engagement drum indicates non engagement Below view 7 Drum tat e if applicabi Ratchet w wrench me Pawl knob in lower position VAN Pawl knob in upper position TorqueMaster Plus reset instructions tag 5 8 socket Door Arm Hookup Tools Needle nose pliers Align hole in the door arm with holes in drawbar operator bracket tabs as shown Insert 5 16 x 1 1 4 clevis pin making sure hole in clevis pin is outside of second tab of drawbar operator bracket Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly as shown Drawbar operator bracket tabs l Clevis pin 5 16 x 1 1 4 Drawbar operator Clevis pin bracket Spread cotter pin Inside Lock Tools Power drill 7 16 Socket driver Tape measure Install the inside lock on the second section of the door Secure the lock to the section with 4 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The inside l
25. Track bolts as required C Cotter pin Door Section Identification Graduated end and center hinges are always pre attached at the top of each section except top section and the graduated end hinges are stamped for identification 1 2 3 and 4 4 only on five section doors The stamp identifies the stacking sequence of the section The sequence is always determined by 1 being the bottom section to 3 or 4 being the highest intermediate section If the stamp on the graduated end hinge is illegible refer to the section side view illustration The section side view illustration shows the graduated end hinge profile of all sections and can also be used to identify each section The BOTTOM SECTION can be identified by 1 graduated end hinges the factory attached bottom astragal the factory attached bottom corner brackets and by the bottom corner bracket warning labels on each end stile The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a warning label attached to the right or left endstile The INTERMEDIATE SECTION can be identified by 3 graduated end hinges Only on a 4 section high door The section will have a warning label attached to either the right or left hand
26. acket supplied with the door To avoid possible damage to your door Wayne Dalton recommends reinforcing the top section on models 8000 8100 8200 and 9100 doors with a strut may or may not be supplied The installation of the drawbar operator must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installation operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are available at no charge from Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www wayne dalton com For additional information on garage door operator maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs counterbalance lift cables track rollers pulleys rear back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts Check exterior
27. age or home are at risk to theft To ensure the safekeeping of these items close the garage door Typical signs of an engaged system Single spring system Visually inspect the TorqueMaster Plus right hand end bracket to con firm that the system has engaged see illustration If the system is engaged then the door will not close If the drawbar operator force settings were properly set during the initial installation the door will not open If the drawbar operator can physically overcome the weight of the door and lift it to the open position then the counterbalance lift cables will be slack If the system is engaged DO NOT attempt to make the repairs Instead have a trained door system technician make the necessary repairs to counterbalance lift cables spring assemblies and other hardware Double spring system Visually inspect the TorqueMaster Plus end brackets to confirm that the system has engaged see illustration Door will open but will not close Door makes a distinct clicking noise upon being opened If the system is engaged carefully follow the reset instructions below or refer to the reset tag attached to right hand end bracket to reset the TorqueMaster Plus system Resetting an engaged TorqueMaster Plus double spring system only 1 First locate and visually inspect the TorqueMaster plus end brackets to confirm that the system has engaged see illustration 2 Disengage the drawbar operator if installed
28. ake the TorqueMaster spring tube assembly gently to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand spring in the TorqueMaster spring tube assembly Lift the TorqueMaster spring tube assembly and rest it on top of the flag angles NOTE Cable drum assemblies are marked right and left hand Cable drums and TorqueMas ter spring tube assembly is cam shaped to fit together only one way Starting on the right hand side pre wrap the cable drum with the counterbalance lift cable 1 1 2 wraps as shown Position the TorqueMaster spring tube assembly so the cam peak is pointing straight up Slide the cable drum over the winding shaft until the cable drum seats against the Torque Master spring tube assembly The winding shaft must extend past the cable drum far enough to expose the splines and the grooves Align the winding shaft grooves with the round notch in the flag angle FOR DOUBLE SPRING APPLICATIONS Repeat for left hand side FOR SINGLE SPRING APPLICATIONS Pre wrap the left hand cable drum with the counter balance lift cable 1 1 2 wraps and insert the loose winding shaft into the cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly NOTE On single spring applications take care in handling the loose winding shaft left hand side so that it does not slide back into the TorqueMaster spring tube assembly
29. al nur track track Horizontal Tracks F A Flag Angles Tools Ratchet wrench 7 16 Socket 9 16 Socket 9 16 Wrench NOTE If you have Fully Adjustable flag angles complete this step To install horizontal track place the top rail end over the top track roller of the top section Align the bottom rail end of the horizontal track with the top of the vertical track If you have Quick Install horizontal track tighten the bottom rail of the horizontal track to the flag angle with 1 stud plate and 2 1 4 20 flange hex nuts If you have Universal horizontal track tighten the bottom rail of the horizontal track to the flag angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun tered slot in the flag angle using 1 1 4 20 x 9 16 track bolt 1 1 4 20 flange hex nut and 1 5 16 washer Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION
30. ame time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immedi ately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufac turer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be
31. ator Bracket For Models 9600 9400 91 00 51 40 5120 H2 Drawbar Operator Bracket For Models 9700 9800 TRACKS 11 Left Hand Horizontal Track Assembly 12 Right Hand Horizontal Track Assembly 13 Left Hand Vertical Track 14 Right Hand Vertical Track J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tube Single Or Double Springs J3 Left Hand End Bracket J4 Right Hand End Bracket Disconnect Cable Guide J5 Left Hand Cable Drum Assembly J6 Right Hand Cable Drum Assembly J7 Loose Winding Shaft Single Spring Only J8 Left Hand Drum Wrap As Required J9 Right Hand Drum Wrap As Required K REAR BACK HANGS K1 Left Hand Rear Back Hang Assemblies K2 Right Hand Rear Back Hang Assemblies Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Pre Installation amp Important Safety Instructions c DEFINITION OF KEY WORDS USED IN THIS MANUAL A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door READ TH
32. contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If you have a garage door drawbar operator use the release mechanism so you can operate the door by hand when doing this test Start with the door in the fully closed position Lift the door to check its balance Adjust TorqueMaster or Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself To adjust TorqueMaster or Extension spring s refer to your installation instructions and owner s manual If in question about any of the procedures do not perform the work Instead have it adjusted by a trained door systems technician 3 Lubrication The door should open and close smoothly Ensure the door track rollers are rotating freely when opening and closing the door If track rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubricate use a non silicon based lubricant graduated end hinges steel track rollers and bearings DO NOT lubricate plastic idler bearings nylon track rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go
33. crew NA 5 16 5 16 18 x 3 4 Washer Carriage bolt Flag angle Black tooth Securing Center Bracket Bushing Assembly Tools Power drill 3 16 Drill bit 7 16 Socket driver Step ladder Level IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL BEFORE SECURING CENTER BRACKET BUSHING ASSEMBLY TO HEADER To locate the center bracket bushing assembly mark the header halfway between the flag angles and level the TorqueMaster spring tube Drill 3 16 pilot holes into header for the lag screws Fasten the center bracket bushing assembly to the header using 2 5 16 x 1 5 8 lag screws Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com TorqueMaster Center bracket spring tube bushing assembly 2 5 16 x 1 5 8 Lag screws Securing Door For Winding Spring s Tools Vice Clamps With the door in the fully closed position place vice clamps onto both vertical tracks just above the third track roller This is to prevent the garage door from rising while winding springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY lt a Vice clamps above third track roller on both sides of door
34. ct to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation The Manufacturer warrants the factory applied finish and the factory attached stiles against fading and cosmetic changes from the time of installation for TWO 2 YEARS The factory attached stiles are warranted against peeling cracking chalking or delamination from the time of installation for TWO 2 YEARS If the door is re stained or re painted the TWO 2 YEARS warranty for the factory applied finish is void After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufac turer s published list pricing at time of claim and you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a resu
35. d tighten the left hand flag angle to the left hand vertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Flange nuts will be secured after flag angle spacing is completed in step Top Section Vertical track Top of track q st hole set 2nd hole set 3rd hole set eco ae Jom 4 19 0 o eae C0 0 Dj t Bottom hole Middle hole Top hole N R Jamb bracket Q tab R in place Mounting flange Q I jamb bracket Jamb Bracket Schedule TRACK 1ST SET DOOR HEIGHT 2ND SET 3RD SET LENGTH JAMB BKT POSITION JAMB BKT POSITION SIES cu 1467mm 8 ily 63 50 6 6 4613mm M 65 50 6 8 664mm 67 00 6 10 1702mm 69 50 mw 1765mm 72 50 3 1842mm 75 50 1918mm 78 50 1994mm 76 81 50 2070mm NOTE If you have Quick Ins B BOTTOM HOLE M MIDDLE HOLE T TOP HOLE Tools None Fully Adjustable Jamb Brackets all jamb brackets skip this step Flag angle 1 4 20 Flange hex nuts Flag angle 1 4 20 Flange hex nuts Stud plate WZ B2 1 4 20 x 9 16 Quick Install Fully Adjustable Track bolts vertical vertical track track Quick Install Jamb Brackets Tools None NOTE I
36. door model some parts listed will not be supplied if not required Rear Back Hangs may not be included with your door Door sections as required TorqueMaster spring tube 1 F amp F Quick Install flag angles RH LH Fully Adjustable flag angles RH LH as required as required oo SS S oo Center bracket bushing assembly e jamb brackets as required 0 down rope if included 9 LG Quick install jamn brackets as required End brackets RH LH Cable drum Drum wraps assemblies RH LH RH LH as required Loose winding Drawbar operator Track rollers Weatherstrips amp nails shaft single bracket if included as required f included spring only Stud Plate as required 2 5 16 18 Hex nuts O E 1 4 20 x 11 16 Self 2 5 16 Washers drilling screws as required 2 3 8 6 x 3 4 russ head bolts 2 3 8 16 Hex nuts 1 4 20 Flanged hex nuts as raqulted r local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go o the Find a Dealer section online at www Wayne Dalton com ANAS wg pea O 5 16 x 1 1 4 Clevis pin 5 16 x 1 5 8 Hex head lag screws as required 1 4 20 x 9 16
37. e S hinged latc Rear Back Hangs Tools Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice IMPORTANT HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SPRING S WAS OVER WOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS Raise the door until the top section and half of the next section are in the horizontal track radius Do not raise door any further since rear of horizontal tracks are not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side This will prevent the door from raising or lowering while installing the rear back hangs Using perforated angle may not be supplied 2 5 16 x 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear back hangs for the horizontal tracks Attach the horizontal tracks to the rear back hangs with 5 16 18 x 1 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door within 3 4 to 7 8 maximum of door edge NOTE If an idrive opener is installed position horizontal tracks one hole above level when securing it to the rear back hangs A WARNING KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3 4 TO 7 8 MAXI MUM OF DOOR EDGE OTHE
38. er from which the product was purchased Un less the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited War ranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the s
39. f you have Fully Adjustable jamb brackets skip this step NOTE If you have riveted track skip this step Measure the length of the vertical tracks Using the jamb bracket schedule determine the placement of the jamb brackets for your door height and track length To install the jamb brackets align the Quick Install tab on the Quick Install jamb bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular to the track so the mounting flange is toward the back flat leg of the track Repeat for other side NOTE If you have riveted track skip NOTE The bottom jamb bracket is always the shortest bracket while the center jamb his step bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which is the tallest To attach the bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side If a top jamb brac
40. ford pins Insert a short stem track roller into the bottom corner brackets and another into the 1 graduated end hinges at the top of the bottom section NOTE Larger doors will use long stem track rollers with double graduated end hinges NOTE Verify bottom weather seal is aligned with bottom section If there is more than 1 2 excess weather seal on either side trim weather seal even with bottom section 2 A a g o 1 Single graduated end hinge o Hinge tube 9 4 cable drum Oo assembly Short stem o 4 T track roller 0 Counterbalance Double graduated Bottom lift cable a end hinge section Hinge tube Long stem track Counterbalance roller lift cable Bottom corner bracket Bottom warning label section 5 0 Cable Cable loop 4 loop IE Bottom Milford DICA weather P pin seal Bottom Milford ox Short stem seal pin bracket track roller bracket Bottom Section Tools Level Wooden shims if necessary Center the bottom section in the door opening Level the section using wooden shims if necessary under the bottom section Weather seal Level eS D Bottom section Wooden shims If necessary Vertical Tracks Tools Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOO
41. ket under strut till the drawbar operator bracket is seated against the strut flange NOTE Prior to fastening drawbar operator bracket to top section ensure the top edge of drawbar operator bracket is aligned with the top edge of the section as shown Attach the drawbar operator bracket using 6 1 4 20 x 5 8 self drilling screws as shown Finish re attaching the strut using the self tapping screws removed previously Top section operator bracket 1 4 20 x 7 8 Self drilling screws 7 7 T Drawbar operator u 6 1 4 20 x 5 8 bracket in place _ Self drilling screws under strut Top Section Tools Hammer Power drill 7 16 Socket driver 7 16 Socket 7 16 Place the top section in the opening Temporarily secure the top section by driving a nail into the header near the center of the door and bending it over the top section Now flip up the graduated end hinge and center hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is Critical Position flag angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw Flag angles must be parallel
42. ket was included secure it to vertical track using the lower hole of the hole slot pattern in the 3rd hole set and 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Vertical track Top of track 1st hole set 2nd hole set 3rd hole set ae JO 00 eae Jomo eae Jomo YO 0 0 eae COO g l Lower hole of N hole slot pattern 1 4 20 Flange hex nut i F A jamb bracket aN jamb bracket 14r 20x P Pace 9 16 Track bolt Cable Drum Assemblies and Track Rollers Tools None NOTE Refer to door section identification located in the pre installation section of this manual or refer to Parts Breakdown on page 2 NOTE Cable drum assemblies are marked right and left hand A WARNING FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN COUNTERBALANCE LIFT CABLE COMING OFF THE PIN AL LOWING THE DOOR TO FALL POSSIBLY RESULTING IN SEVERE OR FATAL INJURY Uncoil the counterbalance lift cables from the cable drum assemblies making sure you place the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the bottom corner bracket NOTE Check to ensure cable loops fits tightly over the mil
43. lf tapping screws Repeat same process for other sections except top section IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS tat Alignment Lock section SeT B Fp aq mo T E Left double graduated end hinge with long Vertical stem track roller tracks oJ ecg m 2 s n E Aloneni p asi sticker mO Right double graduated end hinge with lon 1 4 14 x 5 8 Self tapping screw locations stem track roller Q ce O Secure top Gro EES a middle Q hole first 2 2 Left graduated end hinge anes Right graduated end hinge wi er short stem track rol with short stem track roller Top Fixtures Tools Power drill 7 16 Socket driver NOTE The top fixtures come pre assembled from the factory Starting on the left hand side locate the edge of the top section and seat the top fixture on male part of the top section as shown 1 Attach one 1 4 20 x 11 16 self drilling
44. local Wayne Dalton dealer To find your local Wayne Dalton dealer o the Find a Dealer section online at www Wayne Dalton com INSTALLATION Before installing your door be certain that you have read and followed all of the instruc tions covered in the pre installation section of this manual Failure to do so may result in an improperly installed door NOTE Reference TDS 160 for general garage door terminology at www dasma com Quick Install Flag Angles Tools None NOTE If you have Fully Adjustable flag angles skip this step NOTE If you have riveted track skip this step NOTE Flag angles are right and left handed Place the lower Quick Install tab of the left hand flag angle in the Quick Install feature of the left hand vertical track Give the flag angle 1 4 turn to lock in place Repeat for other side 1 4 Turn Flag angle fr 8 P Vertical Lower track Quick Install tab Quick Install feature Fully Adjustable Flag Angles Tools None NOTE NOTE NOTE Flag angles are right and left handed you have Quick Install flag angles skip this step you have riveted track skip this step f you have Quick Install vertical vertical racks hand tighten the left hand flag angle to the left hand rack using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for the other side f you have Fully Adjustable vertical tracks han
45. lt this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUD ING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the deal
46. nd a Dealer section online at www Wayne Dalton com Maintenance amp Cleaning Your Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended THE FOLLOWING CLEANING SOLUTION IS RECOMMENDED A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dis solved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weatherstrips on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft gri
47. nding on the left hand side but lift cable tension needs to be adjusted IMPORTANT COUNTERBALANCE LIFT CABLE TENSION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS See the Winding Spring Turn Chart for the required number of winding turns FOR SINGLE SPRING APPLICATIONS Return to the right hand end bracket and continue winding the spring to the required number of turns for your door Place pawl knob in lower position FOR DOUBLE SPRING APPLICATIONS Either use the black tooth on the ratchet wheel for winding reference or place a mark on the winding shaft and end bracket Place the ratchet wrench with 5 8 socket and a 3 extension onto the left hand winding shaft end To wind the spring rotate the winding shaft clockwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of winding turns for your door Then return to the right hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG NOTE Since total turns to balance door can deviate from winding spring turn chart values by 1 2 turn adjustments to the recommended number of turns may be required after rear back hangs are installed End bracket Pawl knob in lower po
48. ock should be spaced approximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR THE UNLOCKED Second section Square hole in vertical track Inside lock 4 1 4 20 x 11 16 elf drilling screws End cap Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Pull Down Rope Tools Power drill 1 8 Drill bit Tape measure A WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6 screw eye and to the bottom corner bracket as shown No 6 Screw eye __ Pull down rope Q 48 to 50 eo From floor Pull down __ Bottom corner rope bracket 5 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Fi
49. osition this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR ALWAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Opening a Door Make sure the lock s are in the unlocked position Lift the door by using the lift handles suitable gripping points only Door should open with little resistance Closing a Door From inside the garage pull door downward using lift handles gripping point only or a high friction area only If you are unable to reach the lift handles suitable gripping points only use pull down rope affixed to the side of door Door should close completely with little resistance Using an electric operator IMPORTANT PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION When connecting a drawbar trolley type garage door operator to this door an drawbar opera tor and or drawbar operator bracket must be securely attached to the top section of the door along with any struts provided with the door Always use the drawbar operator and or drawbar operator br
50. raduation of the factory installed end hinges The smallest graduated end hinge on section should be stacked on top of the bottom section with each graduated end hinge increasing as the sections are stacked see Parts Breakdown on page 2 NOTE Make sure graduated end and center hinges are flipped down when stacking another section on top NOTE Larger doors will use long stem track rollers with double graduated end hinges Place track rollers into graduated end hinges of remaining sections With assistance lift second section and guide the track rollers into the vertical tracks Lower section until it is seated against bottom section Align vertical marks in the upper alignment Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com sticker with the lower alignment sticker on right hand side on the back of door Keep sec tions aligned and fasten center hinge s first then end hinges last using 1 4 14 x 5 8 self tapping screws NOTE To prevent center hinge leaf s from rotating first secure the top middle hole of the center hinge leaf with one 1 4 14 x 5 8 self tapping screw then secure the other two holes NOTE Larger doors with double graduated end hinges fasten both hinges to connect the sections using 1 4 14 x 5 8 se
51. roduct at 40 F or below pre drilling is required NOTE Do not permanently attach weatherstrips to the header and jambs at this time For Quick Install track For the header align the weatherstrip with the inside edge of the header and temporarily secure it to the header with equally spaced nails Starting at either side of the jamb fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from falling out of the opening during installation Equally space nails approximately 12 to 18 apart For Fully Adjustable track For the header align the weatherstrip 1 8 to 1 4 inside the header edge and temporarily secure it to the header with equally spaced nails Starting at either side of the jamb fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and 1 8 to 1 4 inside the jamb edge Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 2 1 2 64 mm
52. screw to the top fixture assembly 2 Attach two 1 4 20 x 11 16 self drilling screws to the top fixture assembly 3 Attach two 12 x 1 2 phillips head screws on the opposite side of top fixture assembly nsert short stem track roller into top fixture slide Repeat for left hand side 2 12 x 1 2 Phillips head screws Top fixture assembly we aa 1 1 1 4 20 x 11 16 Self drilling screw 9 2 2 1 4 20 x 11 16 Self drilling screws Drawbar Operator Bracket Tools Power drill 7 16 Socket driver NOTE If you re installing a drawbar operator the drawbar operator bracket must be mounted and secured prior to installing top section IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH ANY STRUT PROVIDED WITH THE DOOR THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator bracket to slide between the section and the strut NOTE For retro fit applications the drawbar operator bracket must be aligned with an exist ing drawbar operator Locate the center of the top section and slide drawbar operator brac
53. sition Ratchet wrench shaft Black tooth on ratchet wheel Mark the number of spring turns onto the Pawl knob in upper position Extension end bracket warning tag WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 15 6 6 15 6 8 6 9 Te 16 Ta 16 1 2 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com WINDING SPRING TURN CHART 7 9 8 0 18 Securing Drum Wraps Tools Step ladder NOTE If you don t have drum wraps then skip this step Refer to Package Contents Parts Breakdown to determine if you have drum wraps Starting on the left hand side position the left hand drum wrap as shown Slide the left hand drum wrap over the cable drum assembly IMPORTANT PULL THE COUNTERBALANCE LIFT CABLE AWAY FROM THE HEADER TO CLEAR THE LATCH WHILE SIMULTANEOUSLY SLIDING THE DRUM WRAP AGAINST THE LAST RIB UNTIL THE THREE CATCHES ENGAGE THE 3RD RIB Secure the hinge latch by rotating upward until a distinct snap is felt Confirm the catch is ully engaged by lightly tugging on it Repeat the same process for right hand side Last rib Drum wrap 3 catches Cable Re engag
54. t free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE Do not use any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind amp Painting Your Garage Door SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or no 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to
55. t pawl knob must be in the upper position An unbalanced door can cause idrive or TorqueMaster Plus operation problems Close the door and place vice clamps onto both vertical tracks just above the third track roller This is to prevent the garage door from rising while adjusting the counterbalance spring s IMPORTANT TO ADJUST SPRINGS ONLY ADD OR REMOVE A MAXIMUM OF 3 10 OF A TURN THREE TEETH ON THE RATCHET WHEEL AT A TIME BOTH SIDES NEED TO BE ADJUSTED EQUALLY ON DOUBLE SPRING DOORS Add spring tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet wrench with 5 8 socket and 3 socket extension onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks Remove spring tension To remove spring tension place a regular 5 8 wrench onto the winding shaft Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS
56. to the Find a Dealer section online at www Wayne Dalton com Warranty Lifetime limited warranty Model 9700 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Manufacturer warrants the sections of the door which is described at the top of this page for as long as you own the door against i Peeling cracking or chalking of the original factory applied coating on the door as a result of a defect in the original factory applied coating or in the applica tion of the original factory applied coating in cases where the door sections and the original factory applied coating a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard object or have been punctured ii The door becoming inoperable due to rust through of the steel skin from the core of the door section caused by cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation iii The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subje
57. um Wrap Installation of your idrive Installation Instructions and Owner s Manual continue with Step Rear Back Hangs of this door Installation Instructions and Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Owner s Manual NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors Being cam shaped the center bushing only fits one way Slide the center bracket bushing as sembly towards the center of the TorqueMaster spring tube from the right side as shown TorqueMaster spring tube Center bracket bushing assembly Drum Wraps Tools None NOTE If you don t have drum wraps then skip this step Refer to Package Contents Parts Breakdown to determine if you have drum wraps Drum wraps are marked right and left hand Beginning with the left hand side slide the left hand drum wrap onto the TorqueMaster spring tube Repeat for the right hand side The drum wrap will be secured later in Step Securing Drum Wraps Right hand drum wrap Left hand drum wrap TorqueMaster spring tube Cable Drum Assemblies Tools Tape measure Step ladder Sh
58. y Adjustable F A Flag Angles A2 Quick Install Q 1 Flag Angles B JAMB BRACKETS AS REQUIRED B1 Fully Adjustable F A Jamb Brackets B2 Quick Install Q 1 Jamb Brackets C TRACK ROLLERS C1 Short Stem Track Rollers C2 Long Stem Track Rollers D GRADUATED END HINGES D1 Single Graduated End Hinges S E H Anti Pinch D2 Single Graduated End Hinges S E H Industry Standard D3 Double Graduated End Hinges D E H Anti Pinch D4 Double Graduated End Hinges D E H Industry Standard E STACKED SECTIONS E1 Top Section E2 Intermediate s Section E3 Lock Section E4 Bottom Section F TOP FIXTURE ASSEMBLIES AS REQUIRED F1 Top Fixture Assemblies For Models 9600 9400 91 00 51 40 5120 F2 Top Fixture Assemblies For Model 9700 F3 Top Fixtures For Model 9800 G STRUT S AS REQUIRED Top of vertical Top of vertical track track B1 fol Adjustable 3rd hole Feature set is i 3rd A t B2 Quick hole set Feature 2nd s hole set RI d i 2nd i gt hole set s iy i i To hob tst hole N Middle Ni set S hole R ist Mi Lower hole Bottom hole set of hole hole slot pattern G1 Strut U shaped G2 Strut A symmetrical H DRAWBAR OPERATOR BRACKET FOR TROLLEY OPERATED DOORS H1 Drawbar Oper

Wayne-Dalton 9700 Garage Door Opener User Manual

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