Sears 917.257651 Lawn Mower User Manual
Contents
1. m tI CE ri T yw ern AE Tarn rH cere re jn trn mr e Dr rr we Gr T TFET TTT TEL TN T TEATS gr rr m Tin emn rt t a udi e a tee Maga tdg M RTA ATENE 4 8 macro Ue 5 SHETTY y vein VaL SEPP LETTE ETT TT K SiR POO 5 nr BRITNEY RAPES 1 f n k H 3 t 1 L E 3 E n 4 eur ra Ut IER NIAU ROG YE UU TB PY Cann EN REPE Fe NUR TES AN TIE VAR TEE TR wer Vr BOETE AORT Sea ee ONT ERR reperiet 1 3 3 E M E q e 1E H H 3 1 T B i H i i t ia i 4 2 r z 5 z i y SNR pe Pru NALA panes 1 4 aa re rerh es HATE D NUI OU kuonasdreaatuen ce viii ri ai nd aca d 3 equipped with oit filter ae olg every 50 hodis 4 Replace blades more often when mowing in sandy soil 5 H equipped with adjustable system LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK 2 7 FRONT WHEEL 2 2 FRONT WHEEL J BEARING ZERK BEARING ZERK E LLL2. ENGINE 3 D ATTACHMENT ANOTE 745 4 l ma wb a de M v Ac ua ua SAE 30 OR 10W30 MOTOR OIL API SG Z2 GENERAL PURPOSE GREASE Q REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS 1 5 1 CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A POW GEARSHIFT 1 PIVOTS 15 DEBED GRAPHITE TYPE LUSRICANT SPARINGLY TRACTOR Always observe safety rules when performing any mainte nance s BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjust ments section of this manual HRES Maintain proper air pressure in all tires See PROD UCT SPECIFICATIONS on page 3 of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 13 Haise mower to highest position to allow access to blades Remove hex bolt lock washer an
3. IN cow xb air ce Worn bent or loose blade Mower deck not leval Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes fram buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 2 605 4 3 Switch is OFF Bulb s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cabie connections Faulty regulator if so equipped Fauity alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine 26 Fauity operator safaty presence control system Oo an Uo CP CORRECTION poms f 3 62 2 0 4 3 65 Check wiring switches and connections If not corrected contact an authorized service center department
4. p t t tam m irm Vnus parit HH ms ESPRIT we JN APT OPERATING TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a beit installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual gt Remove upper belt keeper e Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers e Pull belt toward front of tractor and remove downwards from around engine pulley 5 Install new belt by reversing above procedure IMPORTANT MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS ENGINE PULLEY LOCATOR CLUTCHING TABS IDLER UPPER BELT KEEPER STATIONARY IDLER TRANSAXLE PULLEY TO ADJUST STEERING WHEEL ALIGNMENT if steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 28 e Block up axle securely Remove axle cover
5. Parts Bag conten EPOD GERE EUER 1 Shoulder Bolt 5 16 18 1 Washer 17 32 x 1 3 16 x 12 Ga Manual Parts Bag gc Wi HL reden 2 Shoulder 2 Center Bolts lock Nuts SP 2 Washers 3 8 Steering x 7 8 x 14 Gauge Sleeve NN 2 Gauge Steering b Wheel Wheels Insert 2 Latch Hook Assemblies 2 Battery Carriage Bolts 1 4 20 x 7 1 2 aee oie amis d wf aa ber herS Ga 2 Lock Washers 1 4 Jt aaa Battery Caps and Instructions iv m riw rr rrn nemen mro rom p m Y tat eC t 1n ee rani Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 2 7 16 wrenches 3 4 Socket w drive ratchet 1 1 2 wrench Tire pressure gauge 1 9 16 wrench Phillips Screwdriver Utility knife When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TR
6. 1 Change more lien ein operating under a heavy load or in high ambient Temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season 5 Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation e Check tire pressure a Check for loose fasteners T T 5 tit tete arean unn Sana agira ia y ns AAD A Mee Aa ANAA cea infa a ROA Pt Mr MI apaan NA Maa cA aat boere yn aO TE wm TIR d e i a A v f t 4 Check Tire Pressure 8881 86 888 erm s eter Ser m IN ih S LA m TT TTL Ur AE m nm TNT YT nr rn T T ET TATE NT 1 Aie
7. Battery Chargi VES Io OE TO Cieani paning oH C v 1S VIE Roe te 1 1 1 oh i nsia ajon u 524 ALY FADN c 1 1 divo rcr i Levels E REA Preparation Starting with Weak k Battery Storage ud iR Terminals Belt Motion Drive Removail Replacement Mower Belt s Removal Replacement Blade SNA DENNO coo se cem cvi Replacement Brake Adjustment C Carburetor Adjustment Controls Tractor Customer Responsibilities Engine Air Filter Air Screen Cooling Fins Engine 31 i Fil Lue fey Ke d Mori sud RIEN RU T UE EMOSI ed carie Spark Plug s Tractor Battery T Blade NR Lubrication Chart Maintenance Schedule 2 9 16 22 Tire Care o u Transaxle oo ose Cutting Height Mower 4sowELLTENRBACL 1 1 14 EL vade TE sicot di 29 re ri 5 18 a 10 22 24 16 wer Jureka ate deris ue 1 6 induci NATA Pe 1 18 eke 1B 13 17 18 TN 16 TUNIS mS M m r4 m ru E Electrical interlocks and Relays schematic fs cd a 1 gt 1 1 1 41 Wiring Di iring Diagram sss sss Engine Air Filter bee EE EEEREN Al S ir creen
8. HEIGHT ADJUSTMENT KNOB IGNITION SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE LEVER GEARSHIFT LEVER FIG 8 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used fo raise and lower mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower height LIGHT SWITCH Turns the headlights on and off GEARSHIFT LEVER Selects the speed and direction of the tractor IGNITION SWITCH Used to start and stop the engine PARKING BRAKE LEVER Locks clutch brake pedal into the brake position THROTTLE CHOKE CONTROL Used for starting and controling engine speed LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position HOW TO SET PARKING BRAKE See Fig 9 e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure fromclutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure STOPPING See Fig 9 MOWER BLADES 5 Move attachment clutch lever to DISENGAGED po sition GROUND DRIVE e Depress clutch
9. FRONT LINKS TRUNNION FIG 24 See Fig 25 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT HEMOVAL a Remove tractor from mower See TO REMOVE MOWER in this section of this manual a Work bett off both mandrel pulleys and idler pulley e Pull belt away from mower BELT INSTALLATION o Install new belt in reverse order of removal e Make sure belt is in ali pulley grooves and inside all belt guides MANDREL PULLEY MANDREL PULLEY FIG 25 TO ADJUST BRAKE See Fig 26 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle lf tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted a Depress clutch brake pedal and engage parking brake Measure distance between brake operating arm and nut A on brake rod lIfdistance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Hetighten jam nut against nut A e Road testtractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department TO REPLACE MOWER BLADE DRIVE BELT NUT SAN JAM NUT Fee Ctt MERERI LI cube ke
10. cultivate and compost garden residue Tiller has its own built in lift and depth control system and does NOT require a sleeve hitch Fits any lawn yard or garden tractor Simply hook up to the tractor drawbar and go Optional accessories convert unit for dethatching aerating hilling without tools TIRE CHAINS are heavy duty closely spaced extra large cross inks give smooth ride outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel trame ABS plastic top clear plastic windshield offers 360 degree visibility Hinged metal doors with catch Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include tinted tempered solid safety glass windshield with hand operated wiper 12 volt amber caution light for mounting on cab top VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard to reach places VAC CHIPPER includes a chipper shredder WEIGHT BRACKET for drawbar for snow removal applications Uses 1 55 Ib weight WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing navy materials 6 UNE S aa Se a oer rg ge ET oF a t eS ate I NIST SSSISTSRE FF 95959 76 o TU ONT M over 2 IBN neve iR EI Pe n m rA
11. dva Er 1 9 13 14 336 Oil Cold Weather Conditions Engine Mat E Storage Operation Options Accessories Spark Arrestet eee P Parking Brake Parts Bag ET RII EE 28 45 Paris Replacement Repair Product Specifications H Repair Parts S Safety Rules Seat Service and Adjustments Carburetor Fuse Hood Removal Installation NONE Motion Drive Belt Removal Replacement Mower Belt s Removai Replacement Mower Adjustment MAINTENANCE SCHEDULE d Ea SERVICE AND ADJUSTMENTS 19 23 SO COPS Gar e Oa TROUBLESHOOTING 25 26 REPAIR PARTS TRACTOR cessere 28 45 REPAIR PARTS ENGINE 44 51 PARTS ORDERING SERVICE BACK COVER sq tf ME MM T T1714 Operating Mower o oo ee ee eres 18 3 36 RE trs 6 id o 8 45 d E 1 23 m jee 22 aT Jo den dau ud 21 Front to Back ou ETE 20 Side to Side md Mower Removal Installation uai Tire Care Slope Guide Sheet Span PIUSIB ieee ente conati Specifications 00 eens Starting the Engine Steering Wheel Stopping the Tractor SOAS his sl Ce Fra ba ts T 8 16 22 iare o 18 mc 18
12. e Operation e Customer Responsibilities e Service and Adjustments e Repair Parts FAME Od eL gt ware born 3 ET tovt rare ir t ttt here VEOH EER kerys Pundedteted yiya CRAFTSMAN CAUTION Read and follow all safety rules and instructions before operating this equipment SAFETY RULES Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTINGMACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TOOBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH i GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besuretheareaisclearof otherpeople before mowing Stop machine if anyone enters the area Never carry passengers Donotmowin reverse unless absolutely necessary Always look down and behind before and while backing Beaware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher orthe guard in place Slow down before turning Neverleavea running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Turn off blades when no
13. BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING Experience indicates that alcoho blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before stor age of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instruc tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank tiller neck Do not overfill Wipe off any A spilled ofl or fuel Do not store spill or use gasoline near an open flame When starting engine for the first time or if engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 5 Depress clutch brake pedal and set parking brake e Place gearshift lever in neutral N position e Move attachment clutch to DISENGAGED position e Move throttle control lever to choke position for cold engine start For warm engine start move throttle control to fast 4 position 5 jnsertkeyintoignition and turn key clockwise to START position and release key as soon a
14. Neverrun a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Slop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running QGrasscatchercomponents are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended paris when nec essaty Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Look for this symbol to point out impor tant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs CONGRATULATIONS on your purchase of a Sears Tractor It has been designed engineered and manufac tured to give you the best possible dependability and performance Should you ex
15. retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassembie On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover WASHERS RETAINING RING a AXLE di TO START ENGINE WITH A WEAK BATTERY See Fig 29 CAUTION Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection _ when around batteries SQUARE KEY REAR WHEEL ONLY FIG 28 If your battery is too weak to start the engine it should be recharged jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES 5 Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis e Connect one end of the BLACK cable to the NEGA TIVE terminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery 22 TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged b
16. 14 7 22 12 Throttle Control Cable Adjustment 23 Tires P E Tro ubleshooting Ch art m Transaxie W Warranty Wiring Diagram oo ccc cee Wiring Schematic o oo 8 16 22 20 26 te iewe ZB These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE MAINTENANCE PERFORMANCE Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication however it may change in future years more attachments may be added changes may be made in these attachments or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor Most of these attachments do not require additional hitches or conversion kits those that do are indicated and are designed for easy attaching and detaching AERATOR promotes deep root growth for a healthy lawn Ta pered 2 5 inch steel spikes mounted on 10 inch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration BAGGER lets you collect grass clippings and leaves for a
17. FIG 14 BATTERY See Fig 15 Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life e Acid solution level in each battery cell should be even with bottoms of vent wells Add only distilled oriron free water if necessary Do not overfill 5 Keep battery and terminals clean e Keep battery bolts tight 5 Keepventcapstightand small vent holes in caps open e Recharge at 6 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Remove terminal guard 5 Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Wash battery with solution of four tablespoons of baking sodato one gallon of water Be careful notto get the soda solution into the celis Hinse the battery with plain water and dry e Cleanterminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See INSTALL BATTERY in the Assembly section of this manual CUT AWAY VIEW VENT CAP BATTEHY CELL ACID LEVEL Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from
18. and clutch brake pedal e Make all turns slowly 13 TO TRANSPORT Raise attachment lift to highest position with attach ment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position 9 Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting yourtractoronatruckoratrailer be sure hoodis closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 e The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground e Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual a Tochange engine oil see the Customer Responsibili ties section in this manual ADD GASOLINE e Fill fuel tank Use fresh clean regular unleaded gasoline Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life IMPORTANT WHEN OPERATING IN TEMPERATURES
19. and speed of movement is controlled by the gearshift lever 5 Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position 5 Move gearshift lever to desired position Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TOA COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE CONTROL DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION GEAHSHIFT LEVER DISENGAGED OSITION HEIGHT P ADJUSTMENT KNOB CLUTCH BHAKE PEDAL DRIVE POSITION FIG 9 TO ADJUST MOWER CUTTING HEIGHT See Fig 9 The cutting height is controlled by turning the height adjust ment knob in desired direction Turn knob clockwise X to raise cutting height e Turn knob counterclockwise K to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are ap proximate and may vary depending upon soil condi tions height of grass and types of grass being mowed he average lawn should be cut to approximately 2 1 2 inches during the coo season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting p
20. brake pedal into full BRAKE position 5 Move gearshift lever to neutral N position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 9 Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best bagging and mower perfor mance The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask for over the spectacles or standard safety glasses 12 TO MOVE FORWARD AND BACKWARD See Fig 9 The direction
21. build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG Select the ois SAE viscosity grade according to your expected operating temperature __ SAE VISCOSITY GRADES F o 3o 32 4Q 65 80 1007 30 10 o I 2U 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 16 NOTE Although multi viscosity oils BW30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight B hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 16 amp 17 Determine temperature range expected before oil change All oil must meet AP service classification SG e Be sure tractor is on level surface e 31 will drain more freely when warm 9 Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oit e Remove drain plug e After oil has
22. drained completely replace oil drain plug and tionten securely Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual e Use gauge on oil fill cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished 17 AIR FILTER See Fig 17 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of opera tion or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Remove knob and cover Remove wing nut and air cleaner from base TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge 5 Wash it in liquid detergent and water Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE e Gently tap the flat side of the paper cartridge to dis iodge dirt Do not wash the paper cartridge or use pressurized air as this will damage the cartridge Heplace a dirty bent or damaged cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge e He
23. service center department Contact an authorized service center depariment Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Checi replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Checivreplace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil levelchange oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refili tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring Ccntact an authorized service center department Contact an authorized service center department eq ye eR at i pei Mei ra Reciace blade Tighten blade bolt space blade mandrel Tighten loose partis Peplace damaged paris PHOBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Engine backfires when turning engine OFF Mp ors
24. storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE 9 Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Neveruse engine or carburetor cleaner products in the fuel tank or permanent damage may occur 5 Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDERS e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s Turnignition key to START po
25. 8 16 locknut and tighten securely e Repeat for opposite side installing gauge wheel in same adjustment hole GAUGE WHEEL MOUNTING BRACKET SHOULDER BOLT e install two latch hooks to mulcher plate using screw washer lock washer and weld nut as shown NOTE Pre assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down 5 Tighten hardware securely 5 Raise and hold deflector shield in upright position e Place front of muicher plate over front of mower deck opening and slide into place as shown 9 Hook front latch into hole on front of mower deck Hook rear latch into hole on back of mower deck CAUTION Do not remove discharge guard from mower Raise and hold quard when attaching mulcher plate and allow it to rest on plate while in operation TO CONVERT TO BAGGING OR DISCHARGING simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory HOOK POINTS WELD NUT FROM THE TOP LOCK WASHER SCHEW ue LATCH HOOK LOCK WELD WASHER NUT WASHEH WASHER SCREW MULCHER PLATE FIG 7A INSTALLMULCHERPLATE SeeFigs A amp 7B 10 DEFLECTOR SHIELD FIG 7B CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRO
26. ACTOR FROM CARTON UNPACK CARTON gt Remove all accessible loose parts and parts cartons from carton See page 6 5 Cut from top to bottom along lines on all four corners of carton and lay panels flat e Check for any additional loose parts or cartons and remove BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 a a locknut and large flat washer from steering shaft Position front wheels of the tractor so they are pointing straight forward e Slide the steering sleeve over the steering shaft Position steering wheel so cross bars are horizontal left to right and slide onto adapter Secure steering wheel to steering shaft with locknut and large flat washer previously removed Tighten securely e Snap steering wheel insert into center of steering wheel e Remove protective plastic from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID STEERING WHEEL HEX LOCKNUT FLAT WASHER STEERING STEERING SHAFT STEERING WHEEL ADAPTER STEERING 2p SLEEVE 16 1 TO ROLL TRACTOR OFF SKID See Fig 8 Raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal 5 Place gearshift lever in neutral position gt oll unit backwards off skid Remove banding holding discharge guard up against tractor HOW TO SET UP YOUR TRAC
27. DUCT PLEASE REVIEW THE FOLLOWING CHECKLIST y All assembly instructions have been completed Z No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely 4 Alltires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side tront to rear for best cutting results Tires must be properly inflated for leveling V Check mower and drive belts Be sure they are routed properly around pulieys and inside all belt keepers 4 Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine 01 is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline vl v Become familiar with all controls their location and function Operate them before you start the engine 4 Be sure brake system is in safe operating condition KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments Save this manual for future referenco ATTACHMENT CLUTCH LEVER THROTTLE CHOKE CONTROL LIGHT SWITCH CLUTCH BRAKE PEDAL
28. E TIRE PRESSURE FRONT 14 PSI REAR 12PSl CHARGING SYSTEM 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLT TORQUE 30 35 FT LBS WARNING This unitis equipped with an internal combus tion engine and should not be used on or near any unim proved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any lf a spark arrester is used it should be maintained in effective working order by the operator in the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands spark arrester for the muffler is available through your nearest Sears Authorized Service Center Department See HEPAIR PARTS section of this manual LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two 2 years from the date of purchase if this riding equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material or workmanship This Warranty does not cover Expendable items which become worn during normal use such as blades spark plugs air cleaners and belts Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repair
29. LM Ide 1 7 d 4 9 halaya le sta LU Cooling Fins Oil Change s Oil Level OU EVES tede Preparation Repair Pans oo os Starti a ing oc Reo BWP 0E VO dos rio E 4 Storage Filter Air Filter 00000 a riko i uel PO litro de o 3 Ie de Sb rb e hog de Reo oh ra e d d Fuel ype 5138 89 ded 75 rele 2 o d JE Ro mot a 6 4 CHR 4 i Storage Fuse H Hood Removal Installation L Leveling Mower Deck Lubrication Chart Weide Em er qt I ee wa E ji KENN M Maintenance Schedule ooo Mower Adjustment Front to Back Adjustment Side to Side 22 28 E 48 M 16 13 17 44 51 14 4 17 Ig 13 uve 24 ER TE ge 15 avaus e Ti wed wine Blade Replacement Blade Sharpening Cutting FS eoe installation eee 52 131210 1119 ea Removal on oe ai e M in Ti oyi g ips mt wa SS gm bfNITAM SINSEMA SH 3 Muffler Spark Arrester dea 25415 acre
30. OLTS AC MIN 3600 RPM CHARGING SYSTEM DISCONNECTED f C3 e lt E LIGHTING SYSTEM OUTPUT 5 AMP AC 3600 RPM A 0v ORANGE WIRING INSULATED CLIPS NOTE IF WIRING INSULATED YOUR TRACTOR IS EQUIPPED WITH CLIPS WERE REMOVED FOR A SPECIAL ALTERNATOR SYSTEM SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING GB8 NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS 27 HEADLIGHT SWITCH OFF HEADLIGHTS NOTE THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST 4 28
31. ORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT 1S NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS E eem SO MOWER WILL STAY LEVEL SIDE TO BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND LINE FIG 21 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG 22 To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 4 to 3 4 lower than the rear when the mower is in its highest position Check adiustment on right side of tractor Measure dis tance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front links are equal in length Both links should be approximately 10 3 8 e If links are not equal in length adjust one link to same length as other link e To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 4 to 3 4 lower at front than rear tighten nuts F against trunnion on both front links joraisetront of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of tums a When distance D is 1 4 to 3 4 lower at front than rear tighten nut F against trunnion on both front links e Recheck side to side adjustment Recheck side to side adjustment NUT E NUT F
32. Replace blade Tighten blade boit Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Repiace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Heplace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Repiace requiator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine 15 5 HP 42 TRACTOR MODEL NUMBER 917 257651 SCHEMATIC RED WHITE IGNITION SWITCH BLACK IGNITION SWITCH POSITION CIRCUIT START 5l BATTERY FUSE 30 AMP CLUTCH BRAKE PEDAL UP Av Eom otto CLUTCH CLUTCH OFF STARTER SEAT SWITCH NOT OCCUPIED GROUNDING CONNECTOR 653 rece BLACK IGNITION C SPARK UNIT mw BLUE AFTER FIRE SOLENOID CHARGING 5 alind 3 AMP DC 3600 HED 28 V
33. TED TO THE TRACTOR THE R K AND L H SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR TO INSTALL MOWER See Fig 20 hd Raise attachment lift lever to its highest position Slide mower undertractor with discharge guard to right side of tractor Lower lift lever to its lowest position install mower in reverse order of removal instructions CLUTCH LEVER CLUTCH ROD Volar Cane A ENGINE SUSPENSION PULLEY RETAINER SPRING ANTI SWAY BAR RETAINER SPRINGS BOTH SIDES FIG 20 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS on page 3 of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 21 and 22 Haise mower to its highest position 5 Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only 5 To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Three full turns of adjustment nut will change mower height about 1 8 e Recheck measurements after adjusting FRONT TO BACK ADJUSTMENT See Figs 23 and 24 IMP
34. TOR PREPARE BATTERY See Fig 2 CAUTION Wear eye and face shield Wash hands or clothing immediately if accidentally in contactwith battery acid i 9 Do not smoke Fumes from charged battery acid are explosive Headthe instructions included with the battery vent caps Always wear gloves clothing and goggles to protect your hands skin and eyes Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life e Gee instructions packed with vent caps in parts bag Fill battery with acid Fill each cell until it reaches the bottom of the vent wells Do not overfill e Allow battery to stand and settle for at least thirty minutes After standing check the battery cell acid level Hf below the vent wells add more acid until the correct level is reached While battery is standing after adding acid and later while battery is being charged continue with assembly of tractor IMPORTANT TO MAXIMIZE THE LIFE OF YOUR BATTERY IT 1S NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHAHGE T CAN RESULT IN A SHORTENED BATTERY 5 Charge battery at a rate of 6 amperes for 1 hour Use a 12 volt battery charger Observe all safety precau tions required for battery charging gt Check the acid level after the battery is charged If the acid has fallen below the correct level add distilled
35. assemble air cleaner wing nut cover and tighten knob securely COVER KNOB AIR CLEANER WING NUT COVER HUBBER FOAM GROMMET PRE CLEANER _ AIR CLEANER BASE OIL FILL CAP DIPSTICK OIL DRAIN PLUG FIG 17 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS 10 insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds re moved will cause engine damage due to overheating ENGINE OIL FILTER See Fig 18 Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year Drain oil from engine crankcase See TO CHANGE ENGINE OIL in this section of this manual through step remove drain plug Remove oil filter and wipe off filter adapter e Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter Install rep
36. attery e RED cable last from both batteries POSITIVE NEGATIVE 4 FIG 29 TO REPLACE HEADLIGHT BULB Raise hood bulb holder out of the hole in the backside of the grill Heplace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section of this manual TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 30 5 Raise hood 5 Unsnap headlight wire connector 5 Stand in frontoftractor Grasp hood at sides tilttoward engine and lift off of tractor To replace reverse above procedure HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 31 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows 5 With engine not running move throttle control lever from slow to choke IW position Slowly move lever from choke to fast position Check to see if hole in throttle lever and hole in speed control bracket are aligned f
37. cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS on page 3 of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual INSTALL BATTERY See Figs 4 and 5 CAUTION Do not short battery termi 815 Before installing battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding 5 lift hood to raised position Be sure battery drain tube has not come loose and is securely attached to drain in battery tray e Lower battery into battery tray with terminals to front of tractor e First connect RED battery cable to positive battery terminal with hex bolt flat washer lock washer and hex nut as shown Tighten securely Connect BLACK grounding cable to negative battery terminal with remaining hex bolt flat washer lock washer and he
38. d flat washer securing blade Install new or resharpened blade with trailing edge up towards deck as shown Heassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 30 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED NOTE Wedo not recommend sharpening blade but if you do be sure the blade is balanced MANDREL TRAILING EDGE IDs FLAT WASHER DS LOCK WASHER HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 13 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower 16 e jocheck blade balance you will need a 5 8 diameter Steel bolt pin ora cone balancer When using a cone balancer follow the instructions supplied with bal ancer e Slide blade on to an unthreaded portion of the steel bolt or pin and hoid the bolt or pin parallel with the ground if blade is balanced it should remain in a horizontal position if either end of the blade moves downward sharpen the heavy end until the blade is balanced NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not CENTER HOLE BLADE
39. e in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store in a ciean dry area 5 Cleanentire tractor See CLEANING in the Customer Responsibilities section of this manual e inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Custorner Responsibilities section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY 5 Fully charge the battery for storage 5 After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTEHY AND TERMINALS in the Cus tomer Responsibilities section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals 5 Be sure battery drain tube is securely attached battery is removed from tractor for
40. erformance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER See Fig 10 Yourtractoris equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine o Select desired height of cut 5 Lower mower with attachment lift control Start mower blades by engaging attachment clutch control TOSTOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the dis charge guard in place ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION iff LOW 2 POSITION ATTACHMENT CLUTCH LEVER DISENGAGED POSITION 3 N DISCHARGE GUARD CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up ills e Avoid stopping or changing speed on hills gt lf slowing is necessary move throttle control lever to slower position if stopping is absolutely necessary push clutch brake quickly to brake position and engage parking rake Move gearshift lever to ist gear Be sure you have allowed room for tractor to roll slightly as you restart movement Torestart movement slowly release parking brake
41. healthier neater looking lawn Two Permanex containers hold 30 gallon plastic bags BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available plus accessories such as side panel kits fool caddy cart cover protective mat and dolly CORING AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roots 36 inch swath 24 hardened steel coring tips 150 Ib capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of scalping on uneven terrain GANG HITCH iets you tow 2 or3 pull behind attachments at once such as sweepers dethatchers aerators not for use wilh rollers carts or other heavy attachments GAUGE WHEELS on both sides of the mower deck reduce chances of scalping on uneven terrain For mower decks not so equipped MULCH RAKE DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Useful to prepare bare areas forseeding Available for front or rear mounting HIGH PERFORMANCE REEL ACTION SPRING TINE DETHATCHER covers 36 inch wide path and tosses thatch into large hopper Mounts behind tractor MULCHING CLOSE OUT PLATE KIT once installed lets you mulch discharge or bag clippings bagger optional without changing biades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Re
42. holesare not aligned loosen cable clamp screw and align the holes by inserting a pencil or a 1 4 drill bit through both holes 5 Pull throttle cable up to remove slack and tighten cable clamp screw Remove alignment pencil or drill bit TO ADJUST CARBURETOR See Fig 32 The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjust ment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning the adjusting needies in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the adjusting needles out counter clockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TO THE NEEDLES AND THE SEATS iN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT PRELIMINARY SETTING Be sure you have a clean air filter and the throttie control cable is adjusted properly see above 5 With engine off turn idie fuel adjusting needle in clock wise closing it finger tight and then turn out counter clockwise 1 turn FINAL SETTING 5 Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position idie speed setting With throttle control lever in slow position engine should idle at 1750 RPM
43. id or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminais Loose or damaged wiring Faulty solencid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screan fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loosefdamaged part s Piet EP ERATE tert v CORRECTION 65 M Om H m IBUEDERA t vr EATWOY 31772 2 4 68 3 QN o 4 W NM Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Rapiace spark plug Ciean repliace air filler Heplace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring Contact an authorized service center department Contact an authorized service center depariment Clean replace air filler Replace spark plug Recharge or replace battery Repiace fuei filter Drain fuel tank and refill with fresh gasoline Check all wiring Contact an authorized
44. ii engine idles too siow or fast turn idle speed adjusting screw in or out until correct idle is attained Idle 12 needie setting With throttle control lever in slow 9 position turn idle fuel adjusting needle in clockwise until engine begins to die and then turn out counterclockwise approximately 1 8 to 1 4 turn to obtain best low speed performance 5 Recheck idle speed Readjust if necessary fad ACCELERATION TEST 5 Move throttle control lever from slow sm to fast v position If engine hesitates or dies turn idle fuel adjusting needie out counterclockwise 1 8 turn Re peat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH iS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CABLE CLAMP SCREW SPEED CONTROL BRACKET THROTTLE LEVER FIG 31 IDLE FUEL ADJUSTING NEEDLE FIG 32 immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasolin
45. ire hazard from dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing e Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by select ing a iow enough gear to give the mower cutting performance as well as the quality of cut desired e When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun 5 Forbestresults adjust the mower cutting height so that
46. lacement oil filter on filter adapter Turn oil filter clockwise until rubber gasket contacts the filter adapter then tighten filter an additional 1 2 turn Fill crankcase with new oi See TO CHANGE EN GINE OIL in this section of this manual For approxi mate capacity see PHODUCT SPECIFICATIONS on page 3 of this manual Start the engine and check for 01 leaks Correct any leaks before placing engine into full operation Oil FILTER See Fig 17 18 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual IN LINE FUEL FILTER See Fig 19 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sections e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e Be sure there are no fuel line leaks and clamps are properly positioned e immediately wipe up any spilled gasoline FUEL FILTER FIG 19 CLEANING Clean engine battery seat finish etc of all foreign matter gt Keep finished surfaces and whee
47. ls free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position gt Place attachment clutch in DISENGAGED position gt Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 20 Mower will be easier to remove from the right side of tractor Place attachment clutch in DISENGAGED position Move attachment lift lever forward to lower mower to its lowest position Roli belt off engine pulley Disconnect ciutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT FAN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUN
48. or iron free water e Install the vent caps to cover the vent wells Wash the top of the battery with water to remove any acid then wipe dry e Check battery case for leakage to make sure that no damage has occurred in handling Dispose of excess battery acid Neutralize acid for disposal by adding it to two gallons of water in a five gallon plastic container Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming e Follow instructions on how to install battery CUT AWAY VIEW 8 VENT CAP VENT WELL mu V 2 BATTEHY lt 7 LU CELL ACID Z LEVEL 2 INSTALL SEAT See Fig 3 Adjust seat before tightening adiustment knob e Remove cardboard packing on seat pan a Place seat on seat pan and assemble shoulder bolt a Assemble adjustment knob and flat washer loosely Do not tighten e Tighten shoulder bolt securely e Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position e Raise seat and tighten adjustment knob securely SEAT PAN SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best
49. pair Paris section of this manual RAMP TOPS AND FEET iet you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface 36 inch wide 18 inch diameter water tight drum holds up to390 lbs of weight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum SNOW BLADE for snow removal only 14 inch high 42 inch wide blade clears 38 inch path when angledieft orright Raises lowers with side lever Adjustable skids replaceable reversible scraper bar Ni with tire chains and wheel weights and or rear drawbar weight SNOWTHROWER has 40 inch swath Drum type auger handles powdery and weU heavy snow Mounts easily with simple pin arrangement Discharge chute adiusts from tractor seat 6 inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat Use with chains and wheel weights and or rear drawbar weight SPRAYERS use 12 voit DC electric motor that connects to the tractor battery or other 12 volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides insecti cides fungicides and liquid fertilizers SPREADER SEEDERS make seeding fertilizing and weed kill ing easy Broadcast spreaders are also useful for granular de icers and sand SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36 inch swath to prepare seed beds
50. perience any problem you cannot easily remedy please contact your nearest Sears Authorized Service Center Department We have competent well trained technicians and the proper tools to service or repair ihis unit Please read and retain this manual The instructions will enable you to assemble and maintain your unit properly Always observe the SAFETY RULES MODEL NUMBER SEHIAL NUMBER DATE OF PURCHASE 917 257651 THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod uct Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES 5 Read and observe the safety rules 5 Followaregularschedule in maintaining caring for and using your unit 5 Follow the instructions under Customer Responsibili ties and Storage sections of this owner s manual PRODUCT SPECIFICATIONS HORSEPOWER 195 GASOLINE CAPACITY 3 5 GALLONS AND TYPE UNLEADED REGULAR OIL TYPE API SG SAE 30 above 32 F SAE 5W 30 below 32 F OIL CAPACITY W FILTER 4 0 PINTS W O FILTER 3 5 PINTS SPARK PLUG CHAMPION RC12YC GAP 030 INTAKE 0015 0030 EXHAUST 0020 0035 FORWARD 1st 1 14 VALVE CLEARANCE GROUND SPEED MPH 2nd 149 3rd 2 34 4th 3 49 5th Sth REVERS
51. s engine starts Do not run starter continuously for more than fifteen seconds per minute If engine does not start after several attempts move throttle control to fast 4 position wait a few minutes and try again When engine starts move throttle control to desired position e Allow engine to warm up for a few minutes before engaging drive or attachments NOTE at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjust ments section of this manual MOWING TIPS Tire chains cannot be used when the mower housing is attached to unit 5 Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustmenis section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting e When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand tums until finished See Fig 11 grass is extremely tall it should be mowed twice to reduce load and possible f
52. s necessary because of operator abuse negligence improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner s manual Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER DEPARTMENT IN THE UNITED STATES This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state SEARS ROEBUCK AND CO 617 WA HOFFMAN ESTATES ILLINOIS 60179 SAFETY RULES iioi ere de ce b ad uaa e er e PRODUCT SPECIFICATIONS essere CUSTOMER RESPONSIBILITIES 3 15 18 WARRAN gp eere TRES TRACTOR ACCESSORIES oe csssscsssenerconsessnessseseanes D ASSEMBLE Y otn edi a tn 1210 OPERATION odiis INDEX A ACCESSOMIES Adiustments Brake Carburetor sss Mower Front Fo Back Side To Side Throttle Control Cable Air Filter Engine Air Screen Engine Assembly
53. sition fora few seconds to distribute oil o Replace with new spark plug s OTHER a Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems f possible store your tractor indoors and cover it to give protection from dust and dirt 5 Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AHEAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration ON 0 01 A wh x 00 0 0 3 2 66 4 mewn Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Ciutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Fauity ignition switch Fauity soleno
54. t mowing a T engine before removing grass catcher or unclogging chute 5 Mowonly in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck ll SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Useslow speed Choose alow gear so that you will not have to stop or shift while on the slope Follow the manufacturers recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes s owand gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Donottumonslopes unless necessary andthen tum slowly and gradually downhill if possible Dono
55. the mower cuts off only the top one third of the grass blades See Fig 12 For extremely heavy muiching reduce your width of cut on each pass and mow slowly e Certain types of grass and grass conditions may rte quire that an area be mulched a second time to com pletely hide the clippings When doing a second cut mow across or perpendicular to the first cut path 5 Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn FILL IN DATES AS YOU COMPLETE REGULAR SERVICE 1255 I A asroor T GheckSateyteiRecage Clean Battery and Terminals 2888 i R Check Transaxle Cooling i Blade saab Tension p 2 ps p 2 PA 227 NE P Check Engine Oil Level Change Engine Oil Clean Air Filter es i Inspect Muffler Spark Arrester Replace Oil Filter if equipped Clean Engine Cooling Fins Replace spark Plug haan AN ea d rada Mara AANA aa al uarajanaanin ra arabe i a Casca ada OS id Ola A MMR A ho TI iate Ua Heplace Air Filter Paper Cartridge Replace Fuel Filler d t r hate ADM APP Corr gn er TTA TT I CECI II NTN ITN TNI INT n nan ron PT i i t et
56. tmow near drop offs ditches or embankments The mower could suddenly tum over if a wheel is over the edge of a cliff or ditch or if an edge caves in E not mow on wet grass Reduced traction could cause sliding Donot try to stabilize the machine by putting your foot on the ground Donotuse grass catcher on steep slopes I CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Neverassume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children e Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Useextracarein handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to coo before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater
57. x nut Tighten securely 5 Slide the two battery bolis through the terminal guard and start the wing nuts onto the threads 5 Position terminal guard over battery as shown lower battery bolts into key holes and slide square shafts of battery bolts into slots of key holes e Tighten wing nuts by hand making sure battery bolts remain in slots of the Key holes in the battery support e Be sure terminal access doors are closed Use terminal access doors for e Inspection for secure connections to tighten hard ware Inspection for corrosion Testing battery s Jumping if required Periodic charging FLAT LOCK cue uus WASHER WASHER rat POSITIVE HEX NUT MT FUN NAE ty 5 4 v z A ty er e HEX BOLT 8 y 77 DRAIN TUBE NEGATIVE BLACK CABLE TERMINAL GUAHD BATTERY 0 7 endi ACCESS BOLT 00 DOORS VENT CAPS x V BATTERY TRAY KEY HOLE ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 6 Assemble gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual 5 With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground install gauge wheel in appropriate hole with shoulder boit 3 8 washer and 3
Download Pdf Manuals
Related Search