Ryobi RT501W Router User Manual
Contents
1. 26834 27500 27510 27511 14 NOTE If your router does not fit adapter base plate or if you wish to mount router directly to the table for greater cutting depth remove the base plate from your router and attach the router with the universal clamping system A WARNING Do not remove the metal reinforcement plate mounted to under side of the table top The reinforcement plate is necessary for the proper function of this router table l Mounting Routers with 7 Round Adapter Base Plate See Figure 12 and 13 1 Remove the base plate from router 2 Place the adapter base plate F on the router base according to mounting pattern identified in chart See Figures 12 3 Use the screws removed from the router base plate to attach the adapter base plate to the router base Tighten screws securely 4 Routers with A and AB hole pattern use three counter sink 5 16 18 X 3 4 screws AM to attach the adapter base plate F to the router For Ryobi routers RE600 and RE601 use three M 8 x 20 countersink screws AN 5 To mount Craftsman routers that use the E hole pattern to the adapter plate F three 10 32 x 1 2 countersink screws are required not pro vided NOTE Adapter base plate must be mounted to the router using countersunk flat head screws AM AN 3 AM or AN NOTE Countersink screws MOUNTING THE ROUTER See Figure 13 6 Mount the router with adaptor base plate by putting the pan hea2. on end of carriage bolt Tighten knob and then attach miter pointer W to rear of miter bar X with self tapping screw AF A WARNING Before mounting the router make sure you have read and understood pages 10 13 of your owner s manual MOUNTING THE ROUTER A WARNING Always unplug router and remove router bits before mounting to router table Remove the fence the insert the featherboards and the miter guide from the tabletop before mounting the router There are three methods for attaching routers to router table The table will accept routers with bases up to 7 in diameter See chart below to see whether your router will mount directly to the table or will require the use of the adapter plate provided It is also possible to attach the router to router table with the universal clamping system NOTE If your router is not one of those listed in the chart place the adapter base plate on top of the router base plate and rotate until the holes in the two plates are aligned When hole patterns line up the mounting scheme has been identified R160K R160V Ryobi R161K R161KT R162K R165 Porter Cable Milwaukee Adapter hole pattern A AB R180 R180PL R1801M 690 691 693LRPK 694VK 892 893PK 895PK 1001 8931 9690LR 26941 5615 21 5616 21 5619 20 DW 610 cae DW 616 1810 1815 1820 1823 1825 1835 Skil 1845 02 17504 17505 17506 17511 o 17515 17528 Craftsman 17533
3. bit 4 Workpiece 3 Tighten the knobs securing the fence in place 4 Swing the safety shield over the router bit 5 Your router router table is now ready to use A WARNING Feed workpiece against the router bit s direction of rotation Unplug router prior to changing the bit modifying settings or making any other adjustments Using ball bearing guided bits veining fluting and grooving A WARNING To help reduce the chance of injury make sure the fence is as close as possible to the ball bearing guided bit Move the fence back ONLY enough to permit the pilot to control the depth of cut 22 See Figure 29 The edge of the workpiece that slides along fence must be straight and true for best results Use scrap to test settings 1 With the router bit set at the required depth place the fence behind the bit at a distance determined by the previous cut Lower safety shield 2 Secure both clamping knobs 3 Slide the workpiece against the fence Adjust fence for subsequent cuts NOTE For deep work make progressively deeper cuts until you reach the correct depth To avoid overloading router remove waste material as you go Routing without safety shield and or fence Some jobs require that you rotate the safety shield out of the way and remove the fence A WARNING Using the router without the safety shield and fences in place can lead to serious personal injury Use extreme caution Oper
4. button refer to your Router Owner s Manual for operating instructions 3 Insert finger under paddle and pull switch to ON position 4 To turn router OFF push paddle down A WARNING Router bit must come to a complete stop before leaving router table unattended 5 Lock switch to OFF position by removing key from switch box 19 For Routers With LOCK ON Feature The LOCK ON feature will not permit the router to be turned ON by the switch box but it can be turned OFF by the switch box Operate as follows 1 Place the switch box to ON as previously described The router should NOT start even though the trigger lock is in the LOCK ON position Refer to your Router Owner s Manual 2 To start router depress trigger and engage LOCK ON button Router should start NOTE The router will not start if the router switch is already in the LOCK ON position In this case unlock the trigger depress the trigger to start the router then re engage the LOCK ON button 3 To turn router OFF push switch paddle down Circuit Breaker If an overload occurs the circuit breaker inside the switch box trips and interrupts power to the router and any accessories If this happens 1 Unplug the power cord 2 Remove the workpiece from the router bit and table 3 Find the cause of the overload and correct 4 Push the reset button to reset it See Figure 23 Plug in power cord 6 Follow instructions un
5. clamp R swivel piece Q washer AE and knob S on screw AC as shown Leave assembly loose to allow clamp to be adjusted Repeat the above procedures for the 3 remaining clamps Fron Prasat See Figure 19 9 Position all 4 clamps on the adapter plate and tighten securely with the 4 knobs 10 Place the router table on its legs NOTE Use a minimum of 3 clamps to secure the router to the table NOTE Routers larger than 2Hp should be mounted direct ly to the table top with mounting screws as described on page 15 NOTE To remove the router when using the universal clamping system it may be necessary to disassemble one or more of the clamps that secure the router to the table top 17 SWITCH BOX Introduction See Figure 20 A conveniently located Switch Box allows the operator to E turn the router ON and OFF from the front of the table E simultaneously operate other devices such as a light or A WARNING AVOID THE RISK OF ELECTRICAL SHOCK NEVER connect the equipment grounding connector green wire to a hot electrical terminal When repairing or replacing the electric plug or cord DO a yecuum NOT connect the grounding connector to a hot It also features a resettable internal circuit breaker that electrical terminal protects your equipment against overloads Consult a qualified electrician if you do not understand the grounding procedures or if you are not sure whether the switch box is correctl
6. 10031 Reinforcement plate 1 26 OPERATOR S MANUAL ROUTER TABLE RT501W e SERVICE Now that you have purchased your tool should a need ever exist for repair parts or service simply contact your nearest Ryobi Authorized Service Center Be sure to provide all pertinent facts when you call or visit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers e MODEL NO The model number of this product is found on the packaging and the manual e HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION e MODEL NUMBER RT501W RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 www ryobitools com Phone 1 800 525 2579 116 300 191 05 05
7. CTION Your router table has many features for making the use of a router more pleasant and enjoyable A WARNING Safety performance and dependability have been given Do not attempt to use this product until you have read top priority in the design of this router table making it easy thoroughly and completely understand the operator s to maintain and operate manual Pay close attention to the safety rules including Dangers Warnings and Cautions If you use your router table properly and only for what it is intended you will enjoy years of safe reliable service The operation of any power tool can result in foreign objects being thrown into your eyes which SAFETY GLASSES 1 can result in severe eye damage Before beginning tool operation always wear safety goggles A or safety glasses with side shields and a full face shield when needed We recommend Wide FORESIGHT IS BETTER Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields THAN NO SIGHT Always wear eye protection which is marked to comply with ANSI 287 1 Look for this symbol to point out important safety precautions It means attention Your safety is involved RULES FOR SAFE OPERATION A WARNING Means that failure to follow this safety statement may result in extensive product damage serious personal injury or death A WARNING Read all safety instructions before using Read the owner s manual carefully Learn its a
8. OPERATOR S MANUAL ROUTER TABLE RT501W RYOBI Power tools and some accessories Not included Your new router table has been engineered and manufactured to Ryobi s high standard for dependability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual Thank you for purchasing a Ryobi router table SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS INVOdUCION e sco bbb ewe rn eed Bo ed eR i a ee ee ee dh we 2 Rules for Safe Operation 0 06 eee 3 4 Unpacking and checking contents 0 ee 4 Features and Specifications ien aana ete 5 Package contents and hardware legend 0 cee eee eee 6 9 ASOMO aE Satake E ot en Oe Naseer E Deere ta la kee bat Se RA E ea oat E cee gba E E vase odode 10 13 Mounting the router eresse cee ee ka ee a ee eee eee 14 17 SWITCH DOR o ae a Ea fee a E e E E Gand the EE AER a ds Bh tpt EA aE E EE taauten ad me dnd de ac ee eed 18 20 Operation 2 4 440000 ede adage OY ev eee oe eka go we moe ee ee ae ee 20 23 ACCOSSONGS oa 4 tedtan ge LRA a eE ia ttl oo Bn al actin yah anna de dade oy at ws aad Pau ee ae needed eek 24 Securing the router tables iuiu aa a eaaa a i aa a ar a Ga tee 24 REDA PANS irr oneee aie a EK E EEE EN A E N D AEIR EREE E EEE E EE E eee tacts EDE 25 26 INTRODU
9. ate the router without safety shields and fences ONLY when absolutely necessary and with ballbearing gquided type router bits Inside routing See Figure 30 1 Place your workpiece on the tabletop relative to the router bit 2 Feed your workpiece through the bit in the direction of the arrow Always feed against the router bit s direction of rotation OPERATION Using adjustable fences See Figure 32 and 33 The fence slides can be positioned closer to the router bit to provide better support of the workpiece To reposition the fence slides 1 Loosen the 4 knobs see Figure 32 2 Reposition fence slides closer to the router bit Leave a 3 16 gap see Figure 33 3 Tighten the 4 knobs securely see Figure 32 NOTE DO NOT let the fence slides touch the router bit Outside routing See Figure 31 1 Place your workpiece on the tabletop relative to the router bit 2 Feed your workpiece through the bit in the direction of the arrow Always feed against the router bit s direction of rotation 23 ACCESSORIES Using miter guide See Figure 34 The miter guide can serve as extra support for routing small workpieces and for ends of long workpieces NOTE Make sure that the fence and miter bar slot are parallel before cutting To cut miters unclamp knob that secures the protractor head Turn head up to 60 in either direction Retighten knob When making cuts using the miter gui
10. clockwise Adustable Adustable fence A CAUTION Make sure that the 4 knobs connected to the 2 adjustable fences are securely tightened 21 Using your router router table A WARNING Before you start work with your new router table Refer to your router owner s manual to see how the height of the cut can be adjusted A WARNING Make sure router is unplugged before starting depth height adjustments NOTE Using scrap board that is smooth and true is recommended for making this adjustment See Figure 27 1 At the end of the board use a soft pencil to mark line 1 This indicates the depth of the cut 2 Then mark line 2 indicating the height of the cut 3 Place your board so that it is snug against the fence face The end with lines 1 and 2 should be near the bit 4 Loosen fence clamping knobs enough so you can move the fence easily Move fence and board so that the board contacts the outer edge of the router bit at line 1 5 Tighten fence clamping knobs 6 Adjust router height so the cutting edge of the bit contacts line 2 7 Make sure bit is securely tightened in the collet Pencil line 1 Pencil line 2 OPERATION Using the router for beading and edge cutting See Figure 28 1 Loosen the knobs that hold the fences in place 2 Position the fence for the desired cutting depth 1 Tabletop 5 Successive cut 2 Fence 6 Depth of cut 3 Cutting depth 7 Router
11. complete in one carton Make sure all items are accounted for before discarding any of the packing materials FEATURES AND SPECIFICATIONS Table weight s2a 2t00estdawe Ghd ade o aS add iad ed ba oa a a aa laeat aa MEAs a a eae oe A 27 5 lbs Table work space aier ea e a e a O A ee ee 567 square inches DIMENSIONS a anin a Bee a a oe ed had E a aaa oh a a a a E E 31 1 2 L 18 W x x 14 H ROUTER TABLE features include Multi position fence Easy to read Multi adjustable miter guide featherboards e TILL High contrast white tabletop Universal router adapter plate Twin receptacle Universal router electrical switch clamping system Accessible clamping position A WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury PACKAGE CONTENTS AND HARDWARE LEGEND DESCRIPTION QTY Safety shield Tabletop Miter guide Adapter plate Switch box PACKAGE CONTENTS AND HARDWARE LEGEND ITEM DESCRIPTION QTY Featherboard Sliding block Cap for table top Tabletop insert Tabletop insert small hole Tabletop insert medium hole Tabletop insert large hole Swivel piece Knob screw PACKAGE CONTENTS AND HARDWARE LEGEND Continued Note Hardware parts shown screws nuts washers are actua
12. d screws AG through the holes in the tabletop and fasten to the nuts in the adapter plate F at posi tion H The adapter plate comes from the factory with the mounting nuts pressed into it Tighten securely A CAUTION Make sure the screws from router base plate are long enough to mount router securely Replace if necessary Il Mounting Routers with Three Hole Base Plate Hole Pattern E Note Refer to Hole Pattern Chart on page 14 to deter mine the correct hole pattern for your router See Figure 14 1 Remove router base plate from router by removing screws 2 While holding router upside down position it to the underside within the center ring of the table top 3 Rotate router until the three mounting holes in router base line up with the three larger holes in the table top 4 Insert three machine screws from router base plate through holes in tabletop and into router mounting holes Tighten securely 5 To mount Craftsman routers that use the E hole pattern to the table top use three 10 32 x 1 2 pan head screws not provided NOTE For ease of use position the router so the ON OFF switch is accessible from the front of the table A CAUTION Make sure the screws from router base plate are long enough to mount router securely Replace if necessary router base plate or 10 32 X 1 2 pan head screw MOUNTING THE ROUTER Ill Mounting Routers with the universal clamping system Not
13. de hold the work piece firmly against the fence the miter guide and the table A WARNING Do not allow any body part to be in line with the router bit at any time when the miter gauge is in use Doing so could lead to serious personal injury A WARNING DO NOT use the router table unless it is firmly mounted to a stable work surface Failure to securely mount the router table could lead to serious personal injury and or property damage See Figure 36 1 Secure router table to the work surface using wood screws or sheet metal screws and washers not provided through the holes in the legs or use a one hand bar clamp to clamp the leg to the work surface 24 Using featherboards See Figure 35 The featherboards provide support for the workpiece by holding it securely which helps minimize chatter and kickback Insert the 2 featherboards as shown below with the sli ding blocks positioned in the slot of the fence and then securely tighten the knobs Insert the third featherboard in the slot of miter chanel and tighten knob n i PZ REPAIR PARTS 25 REPAIR PARTS KEY NO ITEM Part NO DESCRIPTION QTY 1 C 119800419 Tabletop 1 2 B 119900666 Fence 1 3 A 116600681 Safety shield 1 4 G 117920107 Switch box 1 5 E 116310035 Miter guide 1 6 D 117020052 Leg 4 7 F 119800217 Adapter plate 1 Hardware bag 1 119800219 8 T 119800225 Knob screw 2 9 X 117010029 Miter bar 1 10 AA 116700171 Carriage b
14. der Operation of Switch Box and Router to reset router o A WARNING When router table is not in use always 1 Place the switch box in OFF position and remove the safety key Place router power switch in OFF position 2 3 Unplug switch box from wall outlet 4 Remove router bit 5 Make sure router collet assembly is below router table Remove and place safety key in a secure location Remember where you place the safety key A WARNING If breaker trips or the router stalls or if the power fails for any other reason place the switch box in the OFF position remove the safety key and unplug the switch box from the wall outlet Table flatness adjustment See Figure 24 Your router table comes equipped with 2 L brackets mounted under it to help ensure the flatness of the working surface If the router table should ever become warped the flatness can be adjusted by shimming under the L brackets Loosen L brackets mounting screws and place shims as necessary Tighten the L bracket screws securely Check table top flatness with a straightedge or the edge of a carpenters square OPERATION Connecting a Vacuum A port is provided in the fence which will accept standard 1 1 4 and 2 1 2 vacuum hose connections It works with most shop vacuums If the vacuum is plugged into the switch box it will turn ON and OFF simultaneously with the router Assemble and using the Inserts See Fig
15. e All routers will require using the adapter plate F and locating pins when mounting the router to the router table with the universal clamping system Refer to Hole Pattern Chart on page 14 to determine the correct hole pattern for your router See Figure 15 1 Remove base plate from router 2 Place the adapter base plate F on the router base according to the mounting hole position chart on page 14 3 Use screws removed from the router base plate to attach the adapter base plate to the router base Tighten securely A WARNING Make sure screws from router base plate match the countersinks in the adapter plate and are long enough to attach the base plate securely Replace if neces sary 4 Routers with A and AB hole pattern use three counter sink 5 16 18 X 3 4 screws AM to attach the adapter plate F to the router For Ryobi routers RE600 and RE601 use three M 8 x 20 countersink screws AN 5 To mount Craftsman routers that use the E hole pat tern to the adapter plate F three 10 32 x 1 2 coun tersink screws are required not provided AM AN 3 AM or AN NOTE Countersink screws C x See Figure 16 6 Screw the three locating pins Y into nuts on adapter plate from top side at hole position H See Figure17 7 Turn the router table upside down Align the three locating pins in the bottom of the table top as shown MOUNTING THE ROUTER See Figure 18 8 Place
16. ecially in wet conditions such as a basement outside or near plumbing A WARNING DO NOT attach a 3 way plug or any other adapter to outlets on bottom of switch box DO NOT MODIFY THE PLUG _ Ea Only use the switch box when it is properly assembled If it does not fit correctly a qualified electrician must to the router table AND when the router is properly install a compatible outlet attached to the router table 18 SWITCH BOX Switch Box Familiarization The purpose of this section is to familiarize the user with the operation of the switch box BEFORE the router is plugged in A WARNING DO NOT plug the router in at this time An ON switch will start and an unprepared user could possibly be seriously injured See Figure 23 The switch box also features a safety key that prevents tools plugged into the switch box from being turned ON inadvertently Removal of the safety key disables the switch box by locking the switch in the OFF position Strike the switch paddle with your hand to turn the router OFF in an emergency situation Please note paddle switch positions and reset button at this time safety key reset button paddle switch Fig 23 Operation of Switch Box and Router Make sure router switch is OFF and switch box is OFF BEFORE proceeding 1 Insert the yellow safety key into the switch box 2 Position router power switch to ON NOTE If your router requires the use of the switch trigger and Lock On
17. he inserts are for use with a specific size bit TO ATTACH THE FENCE See Figure 6 10 Attach the safety shield A to the fence B with 2 pan head screws AH Use a 3 Phillips screwdriver to tighten the screws See Figure 8 12 Place the fence on the tabletop so that the 2 flat nuts Z are placed into the 2 slots in the table Slide the fence forward always parallel with the front of the table When the fence is in the desired location tighten the knob screws T by turning clockwise ASSEMBLY TO ATTACH THE FEATHERBOARDS See Figure 9 13 Insert the hex head screw AJ into the sliding block J Place the sliding block into the slot of the feather board H Secure by placing washer AE over the hex head screw AJ Screw together by turning the knob S clockwise NOTE Do not completely tighten at this stage Repeat the above for the remaining 2 feather boards AJ 3 mn AE 3 0 See Figure 10 14 Position 2 of the featherboards on the fence and secure by turning the knobs S clockwise Place the third featherboard into the slot provided on the table top and tighten in the same way 13 ASSEMBLE THE MITER GUIDE See Figure 11 15 Place the miter guide head E on top of the miter bar X Now fasten together by screwing the self tapping screw AF into the miter guide head Assemble miter guide by threading carriage bolt AA through miter bar X Place washer AE and knob S
18. ided Use a 1 Phillips screwdriver to keep from stripping the screw heads aA S tI AB 16 1 te AK 8 yum AL 8 10 ASSEMBLY TO ATTACH THE SWITCH BOX See Figure 3 AC 4 4 Place the router table on its legs 5 Use a 2 Phillips screwdriver to attach switch box G to the switch box bracket with 3 self tapping screws AF cue OD To attach screws washers and nuts for mounting router See Figure 4 Place the 4 flange nuts U in the 4 countersink holes of the tabletop Insert the 4 countersink screws AC through holes in table top Tighten securely with the 4 hex nuts AD placing the 4 washer AE between the nuts AD and the tabletop Use an adjustable wrench or a combination wrench size 10 mm to tighten the nuts the detail in figure 4 shows the finished assembly Press the 4 caps K to cover the heads of the countersink screws NOTE Press the caps down until they are flush with table top D N A CAUTION If you choose not to use the universal router mounting system simply remove the associated hardware AD AE U AC but keep the caps K in place ASSEMBLY ASSEMBLE THE INSERTS See Figure 7 See Figure 5 11 Place the 2 washers AE on top of the 2 holes in the fence insert the 2 knob screws T into the holes and fasten on the other side with the 2 flat nuts Z NOTE Do not tighten the 2 flat nuts at this stage 9 Three of t
19. ippery from sawdust oil water or wax E Do not force the tool Do not force tool or attachment to do a job for which it was not designed It will do the job better and more safely at the rate for which it was designed E Use clamps or a vise to hold work when practical Using clamps or a vise to hold work is safer than using your hand It also frees both hands to operate the tool E Do not overreach Keep proper footing and balance at all times E Maintain tools with care Keep tools sharp and clean for best and safest perfor mance Follow instructions for lubricating and changing accessories E Use recommended accessories Consult this manual for recommended accessories Follow the instructions that accompany the accessories The use of improper accessories may cause hazards E Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on E Ensure safety of others Keep visitors and children a safe distance away from the work area especially when operating a power tool Visitors should wear the same safety equipment as the operator E SAVE THESE INSTRUCTIONS UNPACKING AND CHECKING CONTENTS Separate all parts from packaging materials and check each item against the package contents listed in this manual found on pages 6 9 If any parts are damaged or missing please call 800 525 2579 for assistance Your RYOBI router table is shipped
20. l size ITEM DESCRIPTION QTY U Flange nut 4 Footpad Miter pointer Miter bar Locating pin Flat nut M 6 Carriage bolt M 6 x 30 Pan head screw 5 x 16 OND Countersink screw AC uum with nose M 6 x 65 PACKAGE CONTENTS AND HARDWARE LEGEND Continued Note Hardware parts shown screws nuts washers are actual size ITEM DESCRIPTION QTY AD Hex nut M 6 4 Washer 6 4 DIN 9021 Self tapping pan head screw M 5 x 12 Pan head screw M 6 x 12 Pan head screw ON M 6 x 25 Hex head bolt ON M 6 x 35 Countersink screw M 4 x 12 Hex nut M 4 Countersink screw 5 16 18 x 3 4 Countersink screw M 8 x 20 ASSEMBLY A WARNING The router or router table should never be connected to a power supply when you are assembling parts making adjustments installing or removing cutters cleaning or when not in use Disconnecting the router and router table will prevent accidental starting that could cause serious personal injury ASSEMBLING THE ROUTER TABLE See Figure 2 1 Place router table top C upside down on a flat surface 3 Attach legs D securely to table top with 16 pan head Take care not to scratch the table top surface screws AB Use a 3 Phillips screwdriver to keep from 2 Place footpads V on the bottom of table legs D and stripping the screw heads fasten together using 8 countersink screws AK and 8 hex nuts AL prov
21. olt M6x30 1 11 W 116620424 Miter pointer 1 12 V 116600684 Footpad 4 13 S 119800224 Knob 8 Hardware bag 2 119800226 14 H 116610046 Featherboard 3 15 J 116410139 Sliding block 3 16 Q 116610042 Swivel piece 4 17 R 116420119 Clamp 4 18 K 116610685 Cap for tabletop 4 19 L 116600710 Insert 1 1 20 M 116600711 Insert 2 small hole 1 21 N 116610059 Insert 3 medium hole 1 22 P 116610060 Insert 4 large hole 1 Hardware bag 3 119900167 23 Z 117210158 Flat nut M6 2 24 AE 116700165 Washer 6 4 DIN 9021 14 25 AH 116700177 Pan head screw M6x25 2 26 AJ 116700178 Hex head bolt M6x35 3 27 AF 116700163 Self tapping pan head screw M5x12 5 28 AK 116700179 Countersink screw M4x12 8 29 AL 116700180 Hex nut M4 8 30 AB 116700186 Pan head screw 5x16 16 31 AD 116700167 Hex nut M6 4 32 U 117210157 Flange nut 4 33 AC 116700172 Countersink screw with nose M6x65 4 34 AG 116700190 Pan head screw M6x12 3 35 Y 116550017 Locating pin 3 36 AM 119900141 Countersink screw 5 16 18 x 3 4 3 37 AN 119900212 Countersink screw M8x20 3 Repair parts fence Key No 2 13 S 119800224 Knob 4 24 AE 116700165 Washer 6 4 DIN 9021 4 38 116600677 Fence 1 39 116600678 Adjustable fence 2 40 116700166 Carriage bolt M6x65 4 Repair parts tabletop Key No 1 30 AB 116700186 Pan head screw M5x16 8 41 116700175 Washer 6 4 DIN 125 2 42 116410138 Miter chanel 1 43 116700187 Countersink screw M4x12 4 44 117020010 L bracket 2 45 117920147 Tabletop 1 46 1170
22. pplica tions and limitations as well as the specific potential hazards E Ground all tools unless double insulated If tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding type receptacle the green conductor in the cord is the grounding wire NEVER connect the green wire to a live terminal E Keep away from hazardous materials Normal sparking of the motor could ignite fumes flammable liquids or combustibles E Protect yourself against personal injury DO NOT operate any tool while under the influence of drugs alcohol or any medication E Dress for safety Do not wear loose clothing gloves neckties or jewelry as these items can get caught and draw you into moving parts ALWAYS wear non slip footwear Tie back long hair Roll long sleeves above the elbow Avoid accidental starting Make sure all switches are in OFF position before plugging in E Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted DO NOT store materials above or near the tool making it necessary to stand on the tool to reach them E Protect and use suitable cords NEVER carry tool by cord or yank it to disconnect from receptacle Protect cord from heat oil and sharp edges For outdoor operation use extension cords intended for outdoor use E Avoid a dangerous environment DO NOT use power tools in damp or wet locations or expose them
23. to rain Keep work area well lit and provide an adequate surrounding work space E Check direction of feed Feed workpiece against the router bit s direction of rotation E Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts broken parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced E Never leave tool running unattended Turn power off Do not leave tool until it comes to a complete stop E Secure router table DO NOT attempt to use your router table unless it is fastened firmly to your workbench or floor E Disconnect tools before servicing When changing bits make sure router is unplugged E Keep guards in place Be sure guards are in working order properly adjusted and aligned E KEEP HANDS AWAY FROM CUTTING AREA RULES FOR SAFE OPERATION A CAUTION Means that failure to follow this safety statement may result in minor or moderate personal injury or property or equipment damage CAUTION E Store properly Do not store router table outdoors or in a damp location E Keep work area clean ALWAYS keep your work area clean uncluttered and well lit DO NOT work on or place router table legs on floor surfaces that are sl
24. ure 25 Inserts help reduce the amount of wood chips and dust that can accumulate on the router table They can also lend stability to the work piece Four inserts come with your router table Three of the inserts are for use with a specific size bit refer to the following chart 20 Diameter of router bit to be used Diameter of insert Figure 25 Reference A WARNING Do not use a router bit with a diameter greater than 3 1 2 Consult your router manual for the maximum size of router bit allowable A WARNING Before removing insert switch box must be in OFF position router switch must be in OFF position and power cord must be unplugged from outlet Insert Use 1 Select correct insert for the router bit and your application 2 To assemble to router table press the insert into the hole in the table applying pressure to all sides equally This assures that insert snaps into place 3 Remove an insert by placing your finger into the hole in the center With light pressure pull up on the insert NOTE Remove the router bit from the router before attempting to remove an insert OPERATION Using fence See Figure 26 To position the fence on tabletop make this adjustment 1 Place the fence on the tabletop 2 Loosen the 2 knobs T 3 Slide the fence into the required position NOTE Fence should always be parallel with the frontside of the table 4 Tighten the knobs T by turning
25. y grounded REPLACE DAMAGED CORDS Damaged and or worn cords must be repaired or replaced immediately Extension cords must be three wire 14 gauge or larger maximum 25 foot length with three prong male plugs and three hole female receptacles fabricated to accept the tool s plug The electrical outlets on the bottom of the switch box accept three prong grounded plugs and the two prong plugs of double insulated tools If a correctly grounded outlet is unavailable use a temporary adapter to connect the switch box s three prong plug to a two hole receptacle Make use of the Electrical Hookup temporary adapter only until a qualified electrician See Figure 21 installs a correctly grounded three prong outlet The green rigid lug or grounding wire MUST connect to the ground on the outlet See Figure 22 reset button Fig 20 Proper grounding diverts potentially dangerous electricity away from the operator The switch box is intended for use with a three prong grounded outlet The switch box s electrical cord features an equipment grounding connector and a grounding plug Insert the plug into an accommodating outlet that conforms to all local electrical codes and the National Electric Code NEC A WARNING RISK OF ELECTRIC SHOCK DO NOT touch prongs when inserting or removing plug from outlet Improper grounding can produce potentially hazardous electrical discharges that can in turn cause serious injury or death esp
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