Razor 25117460 Headphones User Manual
Contents
1. 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 for rear brake 2 Locate the rear brake caliper and disk brake behind the right rear wheel The distance of the brake wire between the end of the cable and the anchor bolt should be between 37 and 44 mm If the rear brake has too much slack loosen the rear anchor bolt with a hexagonal wrench and pull the brake wire tighter direction indicated with arrow Backside view of disk brake Pads 3 If the brake rotor is dragging on the brake pads use your fingers to twist the caliper adjuster in either direction until rotor is centered between pads Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your tires first make sure the pressure gauge Is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately A WARNING The brake is capable of causing the electric four wheeler to skid the tire throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control or damage the rear tire2. Dirt Quad Item Number 25117460 This Limited Warranty will be void if the product is ever e used in a manner other than for recreation e modified in any way rented The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased Need Help Visit our web site for replacement parts product support live chat and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 Copyright 2006 Razor USA All rights reserved 120607
3. REPAIR AND MAINTENANCE 0 Replacing the Fuse gt 1 Make sure the power switch is turned off 4 Remove the fuse and replace with a new one of equal amperage Note Amperage rating is located on top of fuse Fuse must be replaced with one of equal amperage through the frame locate the fuse cover attached to the top of the battery casing y a 5 Close the fuse cover 0 Replacing the Chain 1 Remove the bolt on the outside of the rear wheel 4 Remove the 2 screws from the bottom half of the chain guard and remove from frame 7 2 Remove the bolt on the inside of the rear wheel Remove nut and pull bolt out of axle o EN A 5 Spread the chain tensioner apart to loosen chain 3 Open the fuse cover to expose the fuse mm hexagonal key wrench 10mm wrench and Phillips screwdriver 3 Remove the 3 screws from the top half of the chain guard and remove from frame amp 6 Remove chain from both sprockets and replace with new chain A WARNING To prevent shock or short circuit please follow the instructions accordingly and do not skip or combine any steps A warnine Do not touch motor after use Motor is or can be very hot 9 Position top half of the chain guard to align mounting holes and screw to frame 1 CoN 7 Reset chain tensioner 8 Position bottom half of the chain guard to align mounti
4. the unit TROUBLESHOOTING GUIDE Problem Possible Cause Solution Sometimes the vehicle Loose wires or connectors Check all wires around the motors and all connectors to make sure doesn t run but other they are tight times it does Motor or electrical switch damage Contact your local Razor authorized service center for diagnosis and repair Charger gets warm Normal response to charger use No action required This is normal for some chargers and is no cause during use for concern If your charger does not get warm during use it does not mean that it is not working properly Vehicle does not stop Brakes are not adjusted properly Refer to instructions on page 4 of this manual to properly adjust when applying the brake brakes Vehicle makes loud Chain is too dry Apply a lubricant such as 3 in 1 or Tri Flow to the chain noises or grinding sounds Need Help Visit our web site for replacement parts product support live chat and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time DIRT QUAD PARTS SS A arm _ 7 gt e Keep your Dirt Quad running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part availability Specifications subject to change without notice 02 04 01 01 Handlebar grip right left 02 Speed controller w LEDs 7 Brak
5. ING DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR DIRT QUAD The Dirt Quad has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame fork and all other parts Certain aftermarket products may or may not be compatible Bolt Assembly Torque Chart ft lb Standard Metric 8 8 hardware for Razor Products The torque values in the table are based on the use of lubricated threads Reduce 15 for dry threads Size mm Torque in Ft Ib 6 5 7 9 8 17 10 33 12 60 Nem Standard Metric 8 8 hardware for Razor Products The torque values in the table are based on the use of lubricated threads Reduce 15 for dry threads Size mm Torque in Nem 6 9 7 14 8 23 10 45 12 80 Need Help Visit our web site for replacement parts product support live chat and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 2 ASSEMBLY AND SET UP Charging the Battery Your electric four wheeler may not have a fully charged battery therefore it is a good idea to charge the battery prior to use e Initial charge time 12 hours e Run time up to 40 minutes e Average battery life 250 charge discharge cycles Charger Port Charger Plug e Recharge time Always remember to turn the power switch of
6. OPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information It is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor USA recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s vehicle to insure their safety The recommended rider age of 8 years is only an estimate and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Dirt Quad should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the vehicle DO NOT EXCEED THE WEIGHT LIMIT OF 120 pounds Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the Dirt Quad Do not touch the brakes or electric motor on your electric four wheeler when in use as they can become very hot Refer to the following section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always che
7. Q Razor DIRT QUAD OWNER S MANUAL Read and understand this entire manual before using For assistance contact Razor DO NOT RETURN TO STORE Item Number 25117460 CONTENTS 1 Before You M Ta M aaa 2 Assembly and Sot 3 4 Repair and 4 6 Troubleshooting 7 8 SAFETY WARNINGS ASADA A EAA A AAA AAS 9 Sale ly ReMINOE Stavros Los 11 Warranty Nomina 11 A WARNING Riding an electric four wheeler can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric vehicles the Dirt Quad can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or properly use your electric four wheeler Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned APPR
8. afety Gear Brake Always wear proper protective equipment such as an Check the brake for proper function When you squeeze approved safety helmet elbow pads and kneepads Always the lever the brake should provide positive braking action wear shoes lace up shoes with rubber soles never drive When you apply the brake with the speed control on the barefooted or in sandals and keep shoelaces tied and out brake cut off switch will stop the motor of the way of the wheels motor and drive system Check for cracks or broken connections Although broken frames are rare it is possible for an aggressive driver to bash into a curb or wall and wreck and bend or break a frame Get in the habit of inspecting yours regularly E Frame Fork and Handlebars DO NOT RETURN TO STORE Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and charged the battery for at least 12 hours Failure to follow these instructions may damage your vehicle and void your warranty WARRANTY Razor Limited Warranty For your records save your original sales receipt with this manual and The manufacturer warranties this product to be free of manufacturing write the serial number below defects for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the Razor
9. ain steering system wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another vehicle Do not ride the Dirt Quad in wet or icy weather and never immerse the electric four wheeler in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions Wet slick bumpy uneven or rough surfaces may increase risks of use Do not drive the electric four wheeler in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of an electric four wheeler indoors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled elbow pads and kneepads A helmet may be legally required by local law or regulation in your area A long sleeved shirt long pants and gloves are recommended Always wear athletic shoes lace up shoes with rubber soles never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the electric four wheeler should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until the charger has been repaired or replac
10. ck and obey any local laws or regulations which may affect the locations where the Dirt Quad may be used Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others The Dirt Quad is meant to be used on private property and on closed courses and not on public streets or sidewalks Do not ride your electric four wheeler in any areas where pedestrian or vehicle traffic is present Do not activate the speed control on the hand grip unless you are on the electric four wheeler and in a safe outdoor environment suitable for riding This product was manufactured for performance and durability but are not impervious to damage Jumping or other aggressive riding can over stress and damage any product including the Dirt Quad and the rider assumes all risks associated with high stress activity Be careful and know your limitations Risk of injury increases as the degree of riding difficulty increases The rider assumes all risk associated with aggressive riding activities Maintain a hold on the handlebars at all times Never carry passengers or allow more than one person ata time to ride the electric four wheeler Never use near steps or swimming pools Keep your fingers and other body parts away from the drive ch
11. e caliper assembly 8 Brake Disc 9 02 1 Sleeve 19 Chain 03 Handlebar 20 Sprocket 04 Brake lever assemble complete 21 Chain guard upper 05 Handlebar clamp complete 22 Chain guard lower 06 Frame 23 Plastic body assembly 07 Shock 23 1 Plastic body 08 Front wheel complete 23 2 On Off switch 09 Steering mechanism 23 3 Charger port w wires 10 Control module 23 4 Seat 11 Battery 2 12V 7Ah 23 5 Footrest platform left 2 Motor 24V 350W 23 6 Footrest platform right 3 Chain tension assembly 14 Battery cover right Items Not shown 15 Battery cover left 24 Charger 6 Rear wheel complete 25 ToolKit SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT SAFETY REMINDERS A PRE RIDE CHECKLIST Loose Parts Tire Inflation Check and secure all fasteners before every ride Make Periodically inspect the tires for excess wear and regularly sure steering stem clamp bolts are locked properly in place check the tire pressure and re inflate as necessary If you There should not be any unusual rattles or sounds from get a flat tire the inner tube can be patched or a new tube loose parts or broken components If you are not sure ask can be purchased from Razor or an authorized repair center an experienced mechanic to check S
12. ed Use only with the recommended charger The charger is not a toy Always disconnect from the charger prior to wiping down and cleaning your electric four wheeler with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping Because the Dirt Quad was 95 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents Estimated Assembly and Set Up Time Razor recommends assembly by an adult with experience in bicycle mechanics Allow up to 20 minutes for assembly not including initial charge time Allow up to 12 hours for initial charge see page 3 for charging information Charger Speed Control ai AE mY Brake Lever Brake Lever Adjuster gt Charger Plug Required Tools Some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort 1 Bicycle style tire pump for Schrader valve tires with pressure gauge 10mm wrench Phillips screwdriver 2 5mm 5mm and 6mm hexagonal key wrenches included A WARN
13. f and recharge for at least 8 hours after each use When vehicle is not in regular use recharge battery at least once a month until normal use is resumed If you have left the power switch on or your product has not been charged for a long period of time the battery may reach a stage at which it will no longer hold a charge 2 Plug the charger plug into a wall outlet 1 Align the groove on the plug of the charger port and plug into the port on the Dirt Quad Tighten the threads to secure the plug The charger works with the power switch in either the on or off position Attaching the Handlebars 1 Using the 6mm hexagonal key wrench remove bolts from handlebar clamp p 3 Insert bolts and tighten securely When properly tightened the handlebars should not move forward or back Note The gap between the upper clamp and lower clamp should be equal on both sides of handlebar 2 Place handlebars in handle bar clamp in upright vertical position A WARNING Always disconnect your electric four wheeler from the charger before cleaning with liquid Note If your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED or two LEDs to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged
14. he vehicle is rolling backwards Come to a complete stop and then activate the throttle Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into the wall Make sure power flow to the wall outlet is on You may check to see if your charger is working by using a volt meter or asking your local Razor authorized service center to test your charger for you Vehicle was running but suddenly stopped Loose wires or connectors Burned out fuse Motor or electrical switch damage Check all wires and connectors to make sure they are tight The fuse will burn out and automatically shut off the power if the motor is overloaded An excessive overload such as too heavy arider or too steep a hill could cause the motor to overheat Refer to replacing the fuse instructions on page 5 of this manual Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local Razor authorized service center for diagnosis and repair Short run time less than 30 minutes per charge Undercharged battery Battery is old and will not accept full charge Brakes are not adjusted properly Charge the battery A new battery should have been charged f
15. ng holes and screw to frame 10 On the inside of the wheel slide bolt through wheel and axle and secure with nut 11 On the outside of the wheel replace washers and secure with bolt A Chain and Sprocket The chain will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven vehicles due to run out tolerances of the freewheel and sprocket Proper chain alignment must be maintained If the chain is noisy or rough running check the lubrication tension and alignment of the sprockets in that order The tensioner arms must be aligned and free from binding and the tensioner spring s must be operating correctly Battery Care and Disposal Do not store the battery in temperatures above 75 F or below 10 F 57 lt CONTAINS SEALED LEAD BATTERY BATTERY MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida o
16. or at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is on Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 2 years depending on vehicle use and conditions Replace only with a Razor replacement battery Refer to brake adjustment instructions on page 4 of this manual Vehicle runs sluggishly Driving conditions are too stressful Tires are not properly inflated Vehicle is overloaded Use only on solid flat clean and dry surfaces such as pavement or level ground The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to instructions on page 4 of this manual to properly inflate tires Make sure you do not overload the vehicle by allowing more than one rider at one time exceeding the maximum weight limit going up too steep a hill or towing objects behind the vehicle If the vehicle is overheated the temperature circuit protector will slow motor down and if the condition continues will shut off power to the motor Correct the driving conditions that caused the overheating wait 5 10 minutes and then resume riding Avoid repeatedly overheating
17. r Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream Charger The transformer charger supplied with the bike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the Dirt Quad must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Replacement Parts The most frequently requested replacement parts wheels tires tubes batteries and chargers are available for purchase at some Razor retail partners or online at www razorama com For other parts contact an authorized Razor repair center U Repair Centers For a list of authorized Razor repair centers e Check online at www razor com e Send an e mail to customerservice razorusa com or call 866 467 2967 for the center nearest you A WARNING To avoid a pinch or injury keep fingers away from moving sprockets and chain A WARNING If a battery leak develops avoid contact with the leaking acid and place the damaged battery in a plastic bag Refer to the disposal instructions at left If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician Problem TROUBLESHOOTING GUIDE Possible Cause HO Solution Vehicle does not run Vehicle is rolling backwards Undercharged battery Charger is not working Throttle will not engage if t
18. status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged Be sure to properly align the groove on the charger input port with the corresponding socket on the Dirt Quad and tighten threads otherwise no charging action will occur A WARNING Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose control and crash ASSEMBLY AND SET UP Inflating the Tires Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase Always inflate the tires to the correct PSI before first time use on the sidewall of the tire Testing the Brake Using a bicycle style tire pump equipped for a Schrader type valve inflate the front tire to the PSI indicated To use the brake squeeze the lever to increase the pressure on the brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If brake is not engaging properly follow instructions for adjusting the brakes outlined below REPAIR AND MAINTENANCE R Check the Razor web site for any updates on the latest repair and maintenance procedures Turn power switch off before conducting any maintenance procedures Adjusting the Brake 1 To adjust the play thread the brake lever adjuster in or out 1
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