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Quatech INTERBUS S Network Card User Manual

1. voRun T reuon pr AN x n ANAR NEN M SEN f PPS O 60 60 60 65 66 60 46 60 466 MJ KAI SY NIN KIND RR RR SRY IY WL RIL REL W WAGO E w m WAGO o i
2. JAGO Ex W is 466 750 466 750 466 wl ule Ill 19 Example of an application The Interbus S station is composed as follows Function module Process image inputs Process image outputs 1 Digital input PI 32 0 1 Digital Input PI 32 1 2 Digital Input PI 32 2 2 Digital Input PI 32 3 3 Voltage supply OOo Eo o Te 4 Analog Input PI 20 4 Analog Input PI 22 5 Voltage supply Poe OO 6 Digital Output PI28 0 6 Digital Output PI28 1 7 Digital Output PI28 2 7 Digital Output PI28 3 8 Digital Output PI28 4 8 Digital Output PI28 5 9 Digital Output PI28 6 9 Digital Output PI28 7 10 Voltage supply foes Eo lt 11 Analog Output PI 20 11 Analog Output PI 22 12 Analog Input PI 24 12 Analog Input PI 26 13 Analog Output PI 24 13 Analog Output PI 26 14 Anal
3. PN 750 400 415 eee AC noo Status Status Status Status Status Status n ec 12 n 90 n id bab ee Bn gt OOP B c dl etl n 12 T 2 n 12 12 Fe as 12 Wa H o 6 S n OG m DD B M H2 BE n5 24V gt 4 4 4 Hu w gt OO Co A 4 m i HMJI OO Li WV gt Jen Cy 3 gt power power RSS SRE jumper jumper m Es contacts contacts 3 Ala P 13 a N EV 4 E 14 bod 13 gt ee 3 PONE gt E waco 750 415 Jonly 750 410 11 750 402 O T U YG Technical description The supply is applied by a series connected termination to each I O module for the respective operating voltage Power connections are made automatically from module to module when snapped onto the DIN rail Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules All 2 channel digital inputs are 4 conductor devices allowing the direct connection of 4 conductor sensors with the terminations V OV ground and signal The 4 channel digital inputs are suitable for the direct connection of two 3 conductor sensors V OV signal The power distribution module 750 614 is
4. ext Latch Sy 24N eo ext Gate 750 631 24V r C5 fl E w screen OO lt lt shield NEA Ww 75 Technical Description This technical description is only valid for hardware and software versions X X X X2B 0 1 The product series number is printed on the right side of the module The described operational mode is 4 times or quadrature sampling The following description is preliminary and is applicable to the factory configuration Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The Quadrature Encoder Interface is able to run with all WAGO 9I O S YSTEM bus couplers except for the economy type Quadrature Encoder 750 631 1 10 03 98 WAGO i O SYSTEM Technical Data Series 750 Encoder connections Current consumption internal Data word Maximum frequency Counter modes Data latch word Commands Supply voltage Current consumption Sensor Bit width Configuration Wire connection Default configuration Quadrature Encoder 750 631 10 03 98 Sensor supply voltage Operational temperature Dimensions mm WxHxL ELECTRONIT IC 631 631 000 001 A A inv B BGnv
5. Input voltage non linear overload protection U 1 2 V DC 160O0 T Resolution internal 16 Bit 15 Bit via fieldbus Input filter 50 Hz Noise rejection at sampling lt 100 dB frequency Noise rejection below 40 dB sampling frequency Transition frequency 13 Hz Isolation 500 V system power supply Conversion time 80 ms typ Bit width per channel 16Bit Data optional 8Bit Control Status Configuration none optional via software parameter Operating temperature OCs Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Analog Inputs 750 472 474 20 07 98 WAGO i O SYSTEM The numerical format The resolution of 750 472 and 750 474 are 15 Bit ELECTRONIC Input current Input current Binary value 0 20mA 4 20mA Hex Dec Status LED 220 5 220 5 0111 1111 11111111 7F FF 32767 42 on 20 20 0111 1111 1111 1111 7F FF 32767 off 10 12 0100 0000 0000 0000 40 00 16384 0 off 5 8 0010 0000 0000 0000 20 00 8192 o o 25 6 0001 0000 0000 ddl 10 00 4096 O0 off 0 156 4 125 0000 0001 0000 0000 01 00 256 0 off 0 01 4 0078 0000 0000 0001 0000 00 10 16 0 off 0 005 4 0039 0000 0000 0000 1000 00 08 p3 0 off 0 4 0000 0000 0000 0000 00 0
6. common fl ground m common gt ground shield I screen shield screen NS Wi l 750 452 qt 1 Technical Description This description is only intended for hardware version X X X 2 A 00 The serial number can be found on the right side of the module The input channels are differential inputs and they have a common ground potential The inputs are connected to I and I The shield is connected to S The connection is made automatically when snapped onto the DIN rail These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO O SYSTEM except for the economy type Analog Inputs 750 452 454 482 484 1 10 03 98 WAGO i O SYSTEM Technical Data ELECTRONIT IC ItemNumber750 452 454 482 484 Number of channels 2 2 Nominal voltage via system voltage Current consumption 70 mA 70 mA Gnternal Voltage 35 V max S
7. erase more m mem Es A I Project Program Controller Board Parameterization Memory FBDE Configuration Frame Station 1 1 1 0 device 1 1 WAGO 1 0 2AE 244 4DA 4DE ID 51 Status Unavailable State Offline Extended INTERBUS S Configuration 20 0 09 97 WAGO 1 0 SYSTEM ELECTRONIC 5 4 Example of an application Go aR o gt wm LM a n n dm mom 8 DA Dal pA bA AA AE AE AA AA AE AE 80 800 070 0798 O R EOE ECI EO OO Gelert at itt ee As as A7 as L Mas Hard a11Ha12 Eo HE10 Few
8. Analog Outputs 750 550 580 1 10 03 98 WAGO i O SYSTEM Technical Data ELECTRONIIeC Item Number 750 550 580 Number of channels 2 Nominal voltage via system voltage DC DC converter Current consumption 65 mA Gnternal Voltage supply via system voltage DC DC Signal voltage 0 10 V Resistance gt 5 kQ Resolution 12 Bit Isolation 500 V system power supply Bit width per channel 16 Bit Data 8 Bit Control Status Operating temperature 0 TESE Configuration none optional via software parameter Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail The numerical format All analog values will be shown in a unit numerical format The resolution is 12 Bits The 3 LSBs are not taken into account The following table will explain the numerical format 750 550 Output voltage 0 10 V Binary Value Hex Dec 0111 1111 1111 1111 7F F8 32767 0100 0000 0000 0000 40 00 16384 0010 0000 0000 0000 20 00 8192 1 25 0001 0000 0000 0000 10 00 4096 E E I EY oo Mw ee ee SS MEER Analog Outputs 750 550 580 10 03 98 WAGO 1 O SYSTEM The numerical format for Siemens ELECTRONIIeC In addition to the full 16 bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most sign
9. The first change from 0 V to 24 V at the Latch input takes the actual counter value into the Latchregister The control byte contains the information as listed below Control Byte Configuration Bit7 Bit6 Bit 5 Bit4 Bit3 Bit2 Bit 1 Bit 0 o x CFAST M x Ix CNT SET EN LATEXT EN LATC 0 x Operation Mode Release Index Pulse X X Counter Set Release Latch Please note Bit 7 is a reserved bit and must always be set to 0 It is responsible for register communication which is not decribed in this chapter Bit Function CFAST M Fast mode operation Only the counter module function will be operable All other control bits will be ignored CNT SET The counter module will be preset to a count value with a rising edge EN LATEXT O The external latch input is deactivated 1 The module will latch in the counter data on the first rising edge Other changes have no effect EN LACT O Latching data with the Index pulse is deactivated 1 The Index pulse will latch in the counter data on the first rising edge Other changes have no effect The status byte contains the information as listed below status Byte Configuration Bit7 Bit6 Bit5 Bit4 Bit 3 Bit 2 Bit 1 Bit O 0 x x OVERFLOW UNDERFLOW CNTSET_ACC LATEXT_ LATC_ VAL VAL 0
10. A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The power supply of the control side is not made via the power jumper contacts but directly from the electronics The respective output contacts of the switching element are therefore always positioned at the field side One termination point of these contacts must be directly connected to the power supply For the digital outputs four conductor devices V OV signal ground are standard All digital outputs are short circuit protected In case of overloads a supply module with fuse 750 609 must be connected on the line side to protect the output modules The standard numerical assignment for Bus operation is from left to right starting with the LSB The positions of the different inputs in the configured station are via the user s choice A block type assembly is not necessary The Output module can be connected to all buscouplers of the WAGO I O SYSTEM Digital Outputs 750 509 1 10 03 98 WAGO i O SYSTEM ELECTRONIC Technical Data Item Number 750 509 Number of outputs 2 Current consumption internal 10 mA Switching voltage 0 V 230 V AC DC Switched current 300 mA AC max Speed of operation Volume resistance 1 65 ms typ 5 ms max 2 Q typ 3 2 O max 0 5 A 20 s 1 5 A 0 1 s gt 380 V supp
11. Current via power jumper 10 A max contacts Input current field side Isolation 500 V system power supply Internal bit width 2 4 6 oder 8 Configuration none optional via software parameter Operating temperature 0 C 55 C Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail The DIP switches and LEDs are used as follows When the switch is OFF the LED is also OFF dark green symbol When the switch is ON the LED lightens yellow OFF Inputs ON Outputs OFF OFF 2 Bit 1x 2 Bit ON OFF 4 Bit 2x2 Bit OFF ON 6 Bit 3x2 Bit on sBi 28 oc Examples 6 binary outputs 3x 2 channel output modules 4 binary inputs 2x 2 channel input modules Binary spacer module 750 622 2 21 07 98 WAGOJ OUSYSTEM ELECTRONIC SSI Encoder Interface PN 750 630 750 630 000 001 750 630 000 006 li s SSI SSI Stat C channalT gt MOS QO D D i CT D q 24v OU E CDI A power jumper contacts N PY ov Ho v COL OLI A CI oz 1 e Technical Description This tech
12. 185 25 0000010100000 000 500 1280 200 20 0000010000000 000 400 1024 200 0000 0000 00000 001 1 If you have questions about the formatting of this data please contact WAGO for I O System technical support Input for PT100 750 461 481 5 17 08 98 WAGO i O SYSTEM ELECTRONIT IC Input for Thermocouple Modules PN 750 462 750 469 750 462 000 XXX Channel 1 Channel 2 Status On d lt lt Status On Error 4 Error TC2 75 TC1 T n c2 em TC1 gt shield gt screen lt shield screen Technical description This description is only intended for hardware version X XX X2A01 The serial number can be found on the right side of the module The following description is preliminary and is applicable only to the factory configuration The shield is connected to S The connection is made automatically when snapped onto the DIN rail These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3
13. Bit 1 Bit O function no function no function controls O2 controls O1 The input bits show the state of the outputs Bit 3 Bit 2 Bit 1 Bit O function diagnostics O2 diagnostics O2 diagnostics diagnostics O1 Ol output follows 0 0 0 0 output bit no load is i I connected short circuit l 0 1 D power supply 1 1 1 1 too low The diagnostic bits refer to a hysteresis If the voltage of the field side is higher than 11V in the falling circle they are switched on If the voltage is lower than 15 5 V in the growing circle they are switched off Digital Outputs 750 506 10 03 98 WAGO 1 O SYSTEM ELECTRONIIeC Digital Outputs Solid State Relay PN 750 509 Are Stat Stat Ot o0 40 OP O1 02 o2 iL 01 D 4 JL 230v gt 7 i L At power p m jumper COE contacts shield screen LL WAGO 750 509 Technical Description The power supply for the solid state relay module is connected by a series connected supply module for the respective operating voltage of 230 V Power connections are made automatically from module to module via the internal P J C s when snapped onto the DIN rail N Attention The lowest power jumper contact is not carried out for some modules e g 4 channel
14. C m cun r3 m Status Status Status voltage gt Ok voltage gt eme voltage gt e 9 TxD OOP mo To OOP RD To 6 ro TxD xD TxD TxD xD TxD mE J TxD Oe RxD TxD gt OD TxD TxD O 4 TxD RTS ETS i RxD RxD JL ll L JL Rs CD ers eG ro OO ro JL I Common gt common t ground ground NENEI RxD RxD JE WE Shield OO RxD OO RxD shield OO screen WAGO W screen WAGO 750 650 750 651 750 653 T 1 L W Technical Description This technical description is only valid for hardware and software versions X X X X 2C 0 3 The product series number is printed on the right side of the module The operational mode described below is the presetting The following description is preliminary and is applicable to the factory configuration Many other operational modes are possible please contact WAGO for the corresponding settings Attention Some modules do not provide all power jumper contacts e g 4 channel A module which needs all contacts e g 2 channel digital cannot be connected to the right hand side of modules which do not have 3 power jumper contacts The interface module is able to run with all WAGO O S YSTEM buscouplers except for the economy type RS232 TTY RS485 750 650 651 653 1 13 05 98 WAGO i O SYSTEM ELECTRONIT IC
15. Index Index inv 25 mA 5 VDC 16 Bit Binary 1 MHz 1 2 4 times sampling 16 Bit read reset start 24 V DC 15 20 85mA Field without sensor 0 1 A without sensor load 1 x 32 Bit Data 8 Bit Control Status none optional via software parameter 0 C 55 C CAGE CLAMP 0 08 x 2 5mm AWG 28 14 24 x 64 x 100 from upper edge of the carrier rail 4 times sampling 1 time sampling WAGO s O SYSTEM ELECTRONIT IC Operational Characteristics The quadrature encoder interface accepts up to two input signals for the counting increment The index pulse may also be considered should the control configuration require There is also a Latch and Gate input available on the module for added functionality The quadrature encoder provides two signals that are shifted 90 degrees from each other signals A and B In order to achieve a better common mode noise rejection ratio the output signals from the encoder are transmitted via a differential signal Their complement signals A inv and B inv are also transmitted A directional determination may be made by which signal leads If the A signal leads the direction is considered to be forward If the B signal leads the direction is considered to be reverse By exchanging the A and A inv the phase relationship will be changed by 180 degrees thus allowing the direction to be preset via the wiring configuration Most quadrature encoders have an Index signal or Z rev a
16. SYSTEM buscouplers except for the economy type Data exchange module 750 654 1 07 07 98 WAGO i O SYSTEM Technical Data ELECTRONIT IC Series 750 654 Transmission channel TxD and RxD full duplex 2 channel Transmission rate 62500 Baud Bit transmission via 2 twisted pair with differential signals Resistance of cable 120 Q Current Consumption internal 65 mA max Transmission length max 100 m twisted pair Input buffer 128 Byte Output buffer 16 Byte Voltage supply via internal system Isolation 500 V System Supply Bit width internal 1 x 40 bits 1 x 8 bits control status Configuration none parameter configuration with software Operating temperature 0 C 55 C Wire connection CAGE CLAMP 0 08 to 2 5 mm Dimensions mm W x H x L 12 x 64 x 100 from upper edge of the carrier rail Factory preset internal bit width 1 x 32 bits in out 1 x 8 bits control status Data exchange module 750 654 07 07 98 WAGO 1 O SYSTEM ELECTRONIT IC Description of data exchange module The data exchange module allows the exchange of 4 5 bytes between different fieldbus systems via multiplexing of a serial connection The delay which is caused by the multiplexor is lt 5ms The integrated watchdog function switches all outputs to zero if there is no valid information
17. The counter module 750 404 000 003 measures the period of the 24 V DC input signal at the CLOCK terminal and converts it into a corresponding frequency value The measurement is enabled if the GATE terminal is an open circuit input or OV To disable processing the GATE input is to be set to 24 V DC The terminals O1 and O2 work as binary outputs Each output can be activated via specific bits in the CONTROL byte The high states of the input and output channels are each indicated by a LED To recognize low frequency or near zero frequency signals the maximum time between two data updates is parameterizable Counter Module 750 404 8 20 07 98 WAGOJI OJSYSTEM Technical Data Item No 750 Supply Voltage Input Voltage low Input Voltage high Input Current Min Pulse Width Output Current Voltage Drop Frequency Range Integration time 1 period Integration time 4 periods Integration time 16 periods Measuring Error Range 0 1 100 Hz Range 1 1000Hz Range 10 10000Hz Data Format Process Image Internal Bit Width Input Current internal Operating Temperature Wire Connection Size mm WxHxD Frequency Range Integration time 1 period Integration time 4 periods Integration time 16 periods Measuring Error ELECTRONIT IC 404 000 003 24V DC 15 20 3V 5V DC 15V 30V DC 5mA typ at 24V DC 10us 0 5A short circuit protection 0 6V DC max at 0 5A 0 1 100Hz
18. The following table will explain the numerical format 750 465 466 The 3 LSBs are not taken into account Input current Input current Binary value 0 20mA 4 20mA Hex Dec Status LED 220 5 220 5 0111 1111 11111111 7F FF T 42 on 20 20 01111111 11111111 7FFF Wen 0 off 10 12 0100 0000 0000 OXXX 4000 16384 0 off 5 8 0010 0000 0000 OXXX 2000 8192 0 off 2 5 6 0001 0000 0000 0XXX 1000 4096 0 off 0 156 4 125 00000001 00000XXX 0100 256 0 off 0 01 4 0078 0000 0000 0001 0XXX 0010 16 0 off 0 005 4 0039 0000 0000 0000 1XXX 0008 8 0 off 0 4 0000 0000 0000 0XXX 0000 7 0 off 0 35 4 00000000 00000000 0 0 0 off 0 0 3 5 00000000 00000000 0 0 41 onm Analog Inputs 750 465 466 486 20 07 98 WAGO 1 O SYSTEM ELECTRONIT IC The numerical format for Siemens In addition to the full 16 bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 3 least significant Bits are reserved for diagnostic and status purposes 750 465 000 001 Input Binary value Ix without meaning current F short circuit or Hex Dec Status LED 0 20mA F open circuit overflow X FU gt 20 5 0100 0000 0000 0 00
19. WAGO I O SYSTEM MEM Modular I O System INTERBUS S AY Manual Technical description installation and configuration 750 132 Version 2 2 1 gale CONNECTIONS SSS ii General maco Copyright 1997 2001 by WAGO Kontakttechnik GmbH All rights reserved WAGO Kontakttechnik GmbH Hansastra e 27 D 32423 Minden Phone 49 0 571 8 87 0 Fax 49 0 571 8 87 1 69 E Mail info wago com Web http www wago com Technical Support Phone 49 0 571 8 87 5 55 Fax 49 0 571 8 87 4 30 E Mail support wago com Every conceivable measure has been taken to ensure the correctness and com pleteness of this documentation However as errors can never be fully ex cluded we would appreciate any information or ideas at any time We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the present manual are generally trademark or patent protected Modular I O System INTERBUS S TABLE OF CONTENTS iii TABLE OF CONTENTS Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section 0 Modular I O System INTERBUS S Explanations System Description INTERBUS S Configuration Initial Starting Diagnosis Digital Inputs 750 400 750 401 750 402 750 403 750 405 750 406 750 410 750 411 750 408 750 409 750 412 750 413 750 414
20. 514 517 lt n f le Status Status Status S ca Relay DIOS lt Roya Reay gt DIOS Reay nuni gt DC lt Rey GP OO I I a5 02 ee ALA z lJ O1 gt Au OD JL IL CAL 250V OO di O f e power f jumper contacts IR OE N r A VENS D EG ower 1g 6 4 M wacom jumper gt m W power a WAGE 750 512 contact 750 513 pee ae 750 514 GL E UL bs Technical description The power supply for the relay coils is not made via the power jumper contacts but directly from the electronics The respective output contacts of the switching element are therefore always positioned at the field side Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules Version 1 non floating 750 512 The power supply is made via a series connected supply terminal block for the respective operating voltage Power connections are made automatically from module to module when snapped onto the
21. The connection of the consuming device should be made via the O and 0 V common contacts of the module The distribution of the 24 V DC is made via the power jumper contacts If galvanic isolation is desired a new power feed via a 750 602 is required The PWM module can be connected to all buscouplers of the WAGO 9 I O S Y STEM except for the economy type Pulsewidth Module 750 511 1 10 03 98 WAGO 1 O SYSTEM Technical Data ELECTRONIIeC Part Number 750 511 Number of outputs 2 Current consumption internal 70 mA typical internal Nominal voltage 24V DC 15 42096 Load type ohmic inductive Output current 0 1 A short circuit protected Pulse frequency Hz 20kHz Duty cycle 0 100 Ton gt 750 ns Toft gt 500 ns Resolution 10 Bit max Isolation 500 V system power Supply Configuration none optional with software parameter Current Consumption field side 15 mA typ Internal bit width per channel 16 Bit Data 4 8 Bit Control Status Operating temperature 0 C 55 C Wire connections CAGE CLAMP 0 08 to 2 5mm Dimension mm BxHxT 12 x 64 x 100 from upper edge of the carrier rail Preset Frequency 250 Hz Switching Frequency Pulsewidth Module 750 511 10 03 98 WAGO i O SYSTEM ELECTRONIIeC Formation of on off times The programming
22. for example entries in a register will result in an exclusion of liability on the part of WAGO Kontakttechnik GmbH INTERBUS S General information 1 09 07 98 WAGO i O SYSTEM ELECTRONIC Table of contents chapter 2 1 The WAGO I O SYSTEM 1 2 Buscoupler Interbus S 2 2 1 Buscoupler Hardware 2 2 2 Supply voltage Electronics 3 2 3 Supply voltage Field Side 4 2 4 Bus connection and station address D 3 Enclosure and technical data 8 4 Interbus S 9 4 1 Interface Modules 9 4 2 Configuration software 10 5 Configuration of the fieldbus node in the master 11 controller 5 Identification code 11 5 2 ID Code for WAGO I O System 12 5 3 IBS CMD Software 13 5 4 Example of application 19 6 Starting of operation and diagnostics 21 7 General conditions 23 7 1 Tansport and storing conditions 23 7 2 Mechanical and climatic conditions 23 7 3 Isolation class of protection and degree of protection 24 7 4 Electromagnetic compatibility 25 7 5 Power supply 25 INTERBUS S General information 09 07 98 WAGO O SYSTEM ELECTRONIC 1 The WAGO I O System The WAGO I O SYSTEM consists of various components which are capable of providing modular and application specific fieldbus nodes for various fieldbusses Ar p m mmnm mm m i ic mM C moe Jn oun Polis DADA DAIA DADA O
23. gases and fumes Group A Acetylene Group B Hydrogen Group C Ethylene Group D Methane Class II dust Group E Metal dust Group F Coal dust Group G Flour starch and cereal dust Class III fibers No sub groups we co WAGO I O SYSTEM 750 gA Modular l O System Application in Explosive Environments 7 Classifications meeting the NEC 500 Ex 1 4 3 Temperature classes Electrical components for explosive areas are differentiated by temperature classes Temperature classes Maximum surface temperature Ignition temperature of the combustible materials Tl 450 C gt 450 C T2 300 C gt 300 C lt 450 C T2A 280 C gt 280 C lt 300 C T2B 260 C gt 260 C lt 280 C T2C 230 C gt 230 C lt 260 C T2D 215 C gt 215 C lt 230 C T3 200 C gt 200 C lt 215 C T3A 180 C gt 180 C x 200 C T3B 165 C gt 165 C lt 180 C T3C 160 C gt 160 C lt 165 C T4 135 C gt 135 C lt 160 C T4A 120 C gt 120 C lt 135 C T5 100 C gt 100 C lt 120 C T6 85 C gt 85 C lt 100 C WAGO I O SYSTEM Modular l O System 750 waca 8 Application in Explosive Environments Identification Ex 1 5 Identification Ex 1 5 1 For Europe According to CENELEC and IEC Explosion protection group Unit category Community symbol for explosion protected electrical component
24. 0000 00000000 1XXx 0008 8 0 0 0000 00000000 0xxx 0007 7 0 0 000000000000XXX o o O Analog Inputs 750 467 468 487 488 3 20 07 98 WAGO 1 O SYSTEM The numerical format for Siemens ELECTRONIT IC In addition to the full 16 bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 3 least significant Bits are reserved for diagnostic and status purposes 750 487 488 Input Binary value X without voltage meaning Hex Dec Status 0 10V F short circuit or F open circuit overflow XF E E 0101 0000 0000 0 001 50 01 20481 42 0101 0000 0000 0 000 50 00 20480 0 0011 0000 0000 0 000 30 00 1288 O0 Ls E 0010 0000 0000 0 000 20 00 8192 0 p E 0001 1000 0000 0 000 18 00 6144 0 0 0049 0001 0000 0000 1 000 10 08 4104 0 DC 0001 0000 0000 0 000 10 00 4096 0 If you have questions about the formatting of this data please contact WAGO for I O System technical support Analog Inputs 750 467 468 487 488 20 07 98 WAGO 1 O SYSTEM ELECTRONIC 2 Channel Analog Input 0 20mA 4 20mA single ended PN 750 472 750 472 000 200 750 474 750 474 000 200 y Tam A Function Error p n 24V C lt lt Function MN cC ov shield gt s
25. 7 OU C LI A N power jumper gt contacts PAM Oo lt 4 02 B v ae ne BOOT A e A 79 i A Technical Description Attention The description that is in the I O ring binder data pages 88 530 013 600 dated 7 96 is not correct The bottom contacts are additional outputs Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The described configuration is counter with up down input The following description is preliminary and is applicable to the factory configuration The counter module is able to run with all WAGO I Ov9S YSTEM bus couplers except for the economy type Counter Module 750 404 1 20 07 98 WAGO JI OJSYSTEM ELECTRONIIeC Technical Data Item Number 750 404 404 000 001 404 000 004 404 000 002 Number of outputs 2 Output current 0 5 A Number of counter 1 Input current internal 70 mA Nominal voltage 24 V DC 15 20 Signal voltage 0 3V 45V DC Signal voltage 1 15V 430V DC Switching rate 100 kHz 10 kHz max Output current 5 mA typ Counter size 32
26. 750 415 750 404 Digital Outputs 750 501 750 502 750 504 750 516 750 519 750 506 750 509 750 511 750 512 750 513 750 514 750 517 Analog Inputs 750 452 750 454 750 482 750 484 750 456 750 461 750 481 750 462 750 469 750 465 750 466 750 486 750 467 750 468 750 487 750 488 750 472 750 474 750 476 750 478 Analog Outputs 750 550 750 580 750 552 750 554 750 584 750 556 End and Supply Terminal Blocks 750 600 750 614 750 616 750 601 750 602 750 609 750 610 750 611 750 612 750 613 750 615 750 622 SSI Encoder Interface Quadrature Encoder Interface 750 630 750 631 RS232 TTY RS485 750 650 750 651 750 653 Application in Explosive Environments maco iv Notes Modular I O System WAGO INTERBUS S ELECTRONIIeC IMPORTANT For fast trouble free installation and start up of the devices described in this manual the user should carefully read and follow the advice and explanations offered in this guide Explanation of symbols used N The EXCLAMATION POINT symbol is used when a improper handling could cause damage or destruction of the hard or software b possible injury to persons when interfacing to dangerous process peripherals CS The FINGER symbol describes routines or gives advice for the efficient use of the devices and optimization of the software FUNCTION The FUNCTION symbol refers to helpful notes which are necessary for the correct function
27. Byte Starting with SPS Firmware 3 20 or PC driver 2 0 9 Nibble Busmaster supports only Generation 4 1 Word X 9 Nibble Busmaster supports only Generation 4 3 Byte Starting with SPS Firmware 3 20 or PC driver 2 0 2 Words X 5 Nibble Busmaster supports only Generation 4 5 Byte Starting with SPS Firmware 3 20 or PC driver 2 0 3 Words X 4 Words X 5 Words X 6 Words x ab WF __ Starting with SPS Firmware 3 20 or PC driver 2 0 7 Words x ab WF Starting with SPS Firmware 3 20 or PC driver 2 0 8 Words X 9 Words X 10 Words XX Starting with SPS Firmware 3 20 or PC driver 2 0 12 Words XX Starting with SPS Firmware 3 20 or PC driver 2 0 14 Words XX Starting with SPS Firmware 3 20 or PC driver 2 0 16 Words XX Starting with SPS Firmware 3 20 or PC driver 2 0 24 Words XX Starting with SPS Firmware 3 20 or PC driver 2 0 32 Words XX Starting with SPS Firmware 3 20 or PC driver 2 0 x is used xx is used and firmware 3 20 or PC driver 2 0 or later is combined INTERBUS S Configuration 14 0 09 97 WAGO 0 SYSTEM ELECTRONIC 5 3 IBS CMD configuration software In the following chapter the configuration package IBS CMD configuration software is presented in short form This procedure facilitates operation of the WAGO Interbus buscoupler Further and specific information is given in the respective operating instructions of the different software packages 5 3 1 CMD Software Package
28. DIN rail One termination point of these contacts must be directly connected to the power supply Version 2 isolated outputs 750 513 750 514 These I O modules are not provided with integrated power jumper contacts Care should be taken to supply each isolated module with separate power supply connections The standard numerical assignment for Bus operation is from left to right starting with the LSB The positions of the different inputs in the configured station are via the user s choice A block type configuration is not necessary The output module can be connected to all buscouplers of the WAGO O SYSTEM Digital Outputs 750 512 514 517 1 10 03 98 WAGO 1 O SYSTEM Technical Data ELECTRONIIeC Wire connection Dimensions mm WxHxL Item Number 750 Type of contact Switching voltage Switching power Switching current Isolation Internal bit width Configuration Operating temperature Wire connection Dimensions mm WxHxL ohmic load Pin design Digital Outputs 750 512 514 517 10 03 98 Current consumption internal Item Number 750 512 513 Type of contact 2 make contacts Current consumption internal 100 mA max Switching voltage 30 V DC 250V AC Switching power 60 W 500 VA cosp 0 4 L Rax 7 ms Switching current 2 A AC DC Isolation 4 kV system power supply Internal bit width 2 Configuration without address or configuration adjustment Operating temper
29. IEC The specifications outlined here are valid for use in Europe and are based on the following standards EN50 of CENELEC European Committee for Electrotechnical Standardisation On an international scale these are reflected by the IEC 60079 standards of the IEC International Electrotechnical Commission Ex 1 3 1 Divisions Explosive environments are areas in which the atmosphere can potentially become explosive The term explosive means a special mixture of ignitable substances existing in the form of air borne gases fumes mist or dust under atmospheric conditions which when heated beyond a tolerable temperature or subjected to an electric arc or sparks can produce explosions Explosive zones have been created to describe the concentrations level of an explosive atmosphere This division based on the probability of an explosion occurring is of great importance both for technical safety and feasibility reasons knowing that the demands placed on electrical components permanently employed in an explosive environment have to be much more stringent than those placed on electrical components that are only rarely and if at all for short periods subject to a dangerous explosive environment WAGOJ O SYSTEM 750 Bou Modular l O System maco 2 Application in Explosive Environments Classification meeting CENELEC and IEC Explosive areas resulting from gases fumes or mist e Zone 0 areas are subject to an explosive at
30. INTERBUS S Configuration 13 0 09 97 WAGO O SYSTEM Possible values for data length are Data length Buscoupler Remarks ELECTRONIT IC 5 2 ID Code for WAGO I O System Due to the combined use of digital analog and special functions on one fieldbus station and with the given structure of the Interbus ID codes it is impossible to manage with one ID code The WAGO Interbus S buscoupler is identified as a digital slave with variable length ID Code Digital Digital Analog Analog dec hex Outputs Inputs Outputs Inputs 1 0x1 x 2 0x2 x 3 0x3 x x 49 0x31 X 50 0x32 X 51 0x33 X x x ID code given is not possible when mixed with digital Table 3 ID codes for the WAGO Interbus S buscoupler For the master it is important to know how many data registers each user assigns in the Interbus S system If a user has for example 16 bits of input and 32 bits of output he assigns 2 words in the bus because there are 2 words of output In this case the higher value of data width is decisive The data width is coded by the bits ID 8 to ID 12 as shown in section 5 1 The following table shows the register widths depending on the function modules connected to a WAGO Interbus S buscoupler 0 Words X 1 Nibble Busmaster supports only Generation 4 1
31. Index input Upon completion of the data latch process the Index Latch Valid bit LACT VAL will be set to 1 Quadrature Encoder 750 631 5 10 03 98 WAGO i O SYSTEM ELECTRONIC Organization of the in and output data for Interbus The module is seen like an analog module with 3 x 16 Bit input and output data Outputs Word function DO Bit 0 15 D1 Bit 16 31 setcounter ByteO J o D2 Bit3247 o o Inputs Word function DO Bit 0 15 DI Bit16 31 counterbyteO J o D2 Bit 32 47 Latch value Bytel Latch value B yteO Quadrature Encoder 750 631 6 10 03 98 WAGO i O SYSTEM ELECTRONIT IC RS232C Interface TTY Interface 20 mA Current Loop RS485C Interface PN 750 650 750 651 750 653 750 650 000 001
32. Please pay attention that the corresponding interfacing and the function extended should be selected The following menu is obtained via the key OK and the password allocated at the program installation IBS CMD G4 C IBSCMD4E PROJECT WAGO_IBS BG4 File Edit View Configuration Monitor Diagnostics Options Ch F3 State gl rese os F5 Open gr Represent d F amp Search EE WAGO 1 0 Program m ie Controller Board Parameterization Memory FBDE Configuration Frame K r t 5 58 ba Status User error Q amp O2 hex BEEN E sttended State Ill 10 First menu configuration This is the first menu for further configuration From this point the configuration can be made automatically or manually INTERBUS S Configuration 15 0 09 97 WAGO O SYSTEM 1 Automatic configuration IBS CMD G4 C IBSCMD4E PROJECT WAGO_IBS BG4 File Edit Yiew Configuration Monitor Diagnostics Options PLC PC Program ibl IBS 5 DSC I T Parameterization Memory FBDE Configuration Frame i E WAGO 1 0 ID 51 Status ne State Ill 11 Automatic configuration ELECTRONIC ile Es GME Extended If the complete fieldbus system with all stations and the master interface is operational automatic configuration of the connected stations can be called up via the menu bus structure Then the communications are started automatically and the configuration is determined
33. RAZRR the receiving of additional characters will continue Input byte 0 Status byte Input byte 2 Input byte 1 XX OXXX 0X1X XX XX 0x 4F 0001 0X0X XX XX No received data available The information is in the input bytes After the characters have been processed RA is inverted Output byte 0 Control byte Output byte Output byte XX OXXX 000X XX XX Notes 0 x 23 is a hexadecimal value 0101 1001 is a binary value An X indicates that this particular value has no importance XX indicates that the whole value has no importance Status Indicators The 3 green LEDs have the following function Function Non Function Output Status TxD Input Status RxD RS232 TTY RS485 750 650 651 653 9 13 05 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for Interbus The module is a combined input and output module with 2 x 16 bit input and output data Outputs Word Inputs Word DO bit 0 15 D1 bit16 31 DO bit 0 15 D1 bit16 31 Description Output byteO Output byte2 Description Input byteO Input byte2 Control byte Output bytel Status byte Input bytel The RS232 module is also available with a data format of 5 bytes item no 750 650 000 001 Outputs Word D1 bit16 31 Inputs Word RS232 TTY RS485 750 650 65 1 653 13 05 98 DO bit 0 15 D2 bit32 47 DO bit 0 15 D1 bit16 31 D2 bit32 47 Description
34. Resolution 0 001Hz 1 1 000Hz Resolution 0 01Hz 10 10 000Hz Resolution 0 1Hz 1Hz t 0 0596 t 0 05 96 t 0 2 5 Byte In and Output 8 Bit CONTROL STATUS 32 Bit DATA 80mA max at 5V DC 0 C 55 C CAGE CLAMP 0 08 to 2 5mm 12 x 64 x 100 from upper edge of carrier rail 0 1 8 000Hz Resolution 0 001Hz 0 25 32 000Hz Resolution 0 01Hz 100 000Hz Resolution 0 1Hz 1Hz Range 0 1 8000Hz t 196 Range 0 25 32000Hz E155 Range 1 100000Hz t 1 5 96 Counter Module 750 404 9 20 07 98 WAGO JI OJSYSTEM ELECTRONIC Functional description The counter module acquires the time between one or more rising edges of the CLOCK input signal and calculates the frequency of the applied signal The calculation and process image update are initiated every 1 every 4 or every 16 rising edge depending on the integration time selected via the CONTROL byte The first detection of a rising edge starts the cyclic period measurement and cannot provide a valid frequency value In this case the module will send OxFFFFFFFFy for input information The same input value is returned when a static high or static low signal is applied to the CLOCK input If there are no signal changes seen at the CLOCK input the module can be forced to update the process image after defined parameterizable time spans In this state the module will send the non valid value OxXFFFFFFFFqg too The following figures illustrate a pro
35. Technical Data Series 750 650 650 000 001 651 653 Transmission channel 2 1 1 T x D and R x D full 2 autom duplex Send Receive 1200 19200 baud Bit transmission 2x20mA acc to ISO 8482 Ressa kog internal max 1000m max 500 m twisted 232 cable twisted pair pair 128 bytes 16 bytes via internal system supply 500 V System Supply 1 x 40 bit 1 x 8 bit Control Status none parameter configuration with software Operating temperature 0 C 55 C CAGE CLAMP 0 08 bis 2 5 mn Dimensions mm Wx Hx 12 x 64 x 100 from upper edge of the carrier rail L Factory preset Baud rate 9600 baud Bit width internal 1 x 24 bit in out 1 x 8 bit Control Status RS232 TTY RS485 750 650 65 1 653 2 13 05 98 WAGO i O SYSTEM FUNCTION ELECTRONIT IC Description of RS 232 The interface module is designed to operate with all WAGO I O fieldbus couplers The serial interface module allows the connection of RS 232 Interface devices to the WAGO I O SYSTEM The RS 232 Interface module can provide gateways within the fieldbus protocol This allows serial equipment such as printers barcode readers and links to local operator interfaces to communicate directly by the fieldbus protocol with the PLC or PC Master This module supports no higher level of protocol Communication is made completely transparent to the fieldbus allowing flexibility in further applications of the serial interfac
36. These remarks should be followed 2 The QUESTION MARK gives an explanation of terms m The symbol BOOKS gives references to additional literature manuals and data sheets The user is most important to us We place great importance on the quality and user friendliness of our manuals Should you have any ideas or suggestions for improvement to the contents or graphical design we would be glad to receive your proposals Notice This manual including all illustrations is copyrighted Any use of this manual beyond the terms of copyright is not allowed The reproduction translation or use of the electronic and mechanical information is subject to written authorization from WAGO Kontakttechnik GmbH Violations will be prosecuted WAGO Kontakttechnik GmbH reserves the right of alternation and changes All rights in case of granting patents or protective rights are reserved to WAGO Kontakttechnik GmbH In the case of non WAGO products no reference to patent rights is given but their existence is noted The use of the products described in this manuals exclusively intended for experts trained in PLC programming or electrical engineering who are familiar with the national electrical standards in force WAGO Kontakttechnik GmbH and overseas subsidiaries will not accept any liability for faulty actions and damages which occur on WAGO or non W AGO products when disregarding the information given in this manual Any change made in WAGO hard or software
37. X X Counter Counter Counter Set External Latched Overflow Underflow Acknowledge Latch Ack Data Set Bit Function OVERFLOW The Overflow bit will be set if the counter value rolls over from 65535 to 0 This bit will automatically be reset if the counter passes through more than one third of the count range 21845 to 21846 or if an Underflow occurs UNDERFLOW The Underflow bit will be set if the counter value rolls back from 65535 to 0 This bit will automatically be reset if the counter passes through more than two thirds of the count range 43690 to 43689 or if an Overflow occurs CNTSET_ACC The Counter Set Acknowledge but is set when a valid counter value is preset to the module LATEXT VAL The Latch External Valid Acknowledge bit is set when a counter value is latched into the module via the Latch input LACT_VAL The Latch Index Pulse Valid Acknowledge bit is set when a counter value is latched into the module via the Index pulse Quadrature Encoder 750 631 10 03 98 WAGO 1 O SYSTEM ELECTRONIC It is possible to process and or check the below listed actions via the control and status bits Extending the 16 bit counting range The internal counting range is 16 bits or a maximum value of 65535 Should the application require an extended count range the location difference integration method may be employed This method uses the control system to store the interrogated counter value Any new
38. and set INTERBUS S Configuration 16 0 09 97 WAGO O SYSTEM i a 2 Ident code IBS CHD G4 C IBSCMD4E PROJECT NONAME BG4 Insert with Ident Code IBS CMD G4 C NBSC Ill 12 Insertion of the WAGO I O System via the Ident code For manual configuration the menu item bus structure in the configuration screen must be selected You will then see Ill 12 The corresponding ID code of table 3 and the length of the process data channel must be indicated in the selected submenu The length is dependent on the module with the largest data length INTERBUS S Configuration 17 0 09 97 WAGO 1 O SYSTEM i on Insert Device Remote bus device gt IBS CMD G4 C IBSC Ill 13 Insertion of the ID code and the data length With the finalization of the entries via the key OK a menu for the definition of the user will appear INTERBUS S Configuration 18 0 09 97 WAGO i O SYSTEM i n Insert Device Description Ill 14 Description of user INTERBUS S Configuration 19 0 09 97 WAGO s O SYSTEM ELECTRONIC After all data has been entered and stored via OK the station created with the WAGO Interbus coupler is then integrated into the fieldbus system being set up This station is displayed via the bus structure that has now been integrated IBS CMD G4 C IBSCMD4E PROJECT NONAME BG4 Oy x File Edit View Configuration Monitor Diagnostics Options
39. available for the connection of more sensors to V and OV The modules 750 408 and 750 409 are low side switching A 2 wire proximity switch can be connected to the modules 750 410 and 750 411 RC filters are series connected to the 5 24 and 48 V versions for noise rejection and switch debouncing They are available with time constants of 3 0 ms and 0 2 ms The standard numerical assignment for bus operations is from left to right starting with the LSB The positions of the different I O modules in the configured node station are selectable by the user A block type configuration is not necessary The Input module can be connected to all buscouplers of the WAGO I O SYSTEM Digital Inputs 750 400 415 1 10 03 98 WAGO i O SYSTEM Technical Data ELECTRONIC Item Number 750 40 401 40 40 Number of inputs 2 4 Input filter 3 ms 0 2 ms 3 ms 0 2 ms Nominal voltage 24V DC 15 20 Signal voltage 0 3V 5V DC std EN 61131 Typ 1 Signal voltage 1 15V 30V DC std EN 61131 Typ 1 Input current internal 2 5 mA max 5 mA max Input current field side 5 mA typ Isolation 500 V system power supply Internal bit width 2 4 Configuration no address or configutation adjustment Operating temperature Q C 55 C Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge o
40. interrogated value will have the previously stored counter value subtracted from it This value will then be added to an accumulated register value It is assumed that the counter difference of the two interrogated values is smaller than 16 bits therefore overflows need not be considered Another method calculates the extended counter range via the underflow and overflow status bits The interrogated value is either added or subtracted to the accumulation register depending upon the status of the overflow or underflow bits Set Counter Position The presetting of the counter is possible via the CNT SET bit The desired preset is loaded into the data register and the CNT SET bit is set from 0 to 1 The CNTSET ACC bit will be set to 1 when the preset value is loaded into the count register Maintaining the Present Counter Position The counter present value may be maintained or latched via the external Latch input First the external latch must be enabled via the EN LATEXT bit Once the input is enabled the data will be latched into the counter module upon a 0 to 1 transition Upon completion of the latch process the external latch valid bit LATEXT VAL will be set to 1 Maintaining a Reference Point The storage of a present counter value may also accomplished via the Index pulse from the encoder First the index latch enable bit must be set EN LACT to a value 1 The counter present value will be latched upon the low to high transition of the
41. module with 1 x 32 40 Bit input and output data The tranfer of the data to be transmitted and the received data is made via up to 5 input and 5 output Bytes One control byte and one status byte are used to control the floating data The control byte consists of the following bits Control byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Constant value always must be 0 The status byte consists of the following bits Status byte Bit 7 Bit 6 Bit5 Bit4 Bit 3 Bit 2 Bit 1 Bit 0 0 RCVT1 RCVT2 CHK OVR PAR Constant Module is in timeout The receiver is in Checksum Buffer Pariry error or value All output bits are set timeout error overflow wrong data in always to 0 watchdog a frame must be 0 The PLC is able to control transmission and reception of data by means of the control byte and the status byte Control of the multiplex connection In the process image of the transmitting buscoupler one Bit is set to 1 for the whole time As long as this Bit is 1 in the receiving coupler further input Bits can be evaluated If the Bit is 0 the multiplex connection has been disrupted The further Bits are also 0 because of the watchdog Control of the multiplex connection with acknowledge If the transmitting buscoupler gets an acknowledge from the receiving buscoupler the received bit must be transfered as an output bit to the process image The transmission is suc
42. taken into account Output Output Binary Value current 0 20 current 4 20 Hex Dec 20 20 0111 1111 1111 1111 TF FF 32767 10 12 0100 0000 0000 0000 4000 16384 5 8 0010 0000 0000 0000 2000 8192 2 5 6 0001 0000 0000 0000 1000 4096 0 156 4 125 0000 0001 0000 0000 0100 256 0 01 4 0078 0000 0000 0001 0000 0010 16 0 005 4 0039 0000 0000 0000 1000 0008 8 0 4 0000 0000 0000 0111 0007 7 0 4 0000 0000 0000 0000 ee Analog Outputs 750 552 554 584 2 10 03 98 WAGO 1 O SYSTEM ELECTRONIC The numerical format for Siemens In addition to the full 16 bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 4 least significant Bits have no function 750 584 Output Binary value current 4 20 mA 20 0100 0000 0000 XXXX 40 00 s 16384 16 0011 0000 0000 XXXX 30 00 12288 12 0010 0000 0000 XXXX 20 00 8192 8 0001 0000 0000 XXXX 10 00 4096 4 015 0000 0000 0001 XXXX 00 10 m 4 0000 0000 0000 XXXX 00 00 If you have questions about the formatting of this data please contact WAGO for I O System technical support Analog Outputs 750 552 554 584 3 10 03 98 WAGO i O SYSTEM ELECTRONIIeC 2 Channel Analog Outputs 10
43. test for the mechanical conditions INTERBUS General conditions 25 0 97 WAGO O SYSTEM Test for Oscillations Impulse Test sequence Test for oscillations IEC 68 part 2 6 Test for impulses IEC 68 part 2 27 Type of oscillation sweep with a rate of ELECTRONIC Remarks change of 1 octave per minute 10 Hz f lt 57 Hz const amplitude 0 075mm 57 Hz lt f 150 Hz const acceleration Lg period of oscillation 10 sweep per axis in each of the 3 vertical axes Type of impulse half sinusoidal Intensity of impulses 15 g peak value 11 ms maintenance time route of impulses 2 impulses in each of the 3 vertical axes 7 3 Class of protection and degree of protection The class of protection is IP2X IEC 529 i e protection against touch with a standard test object There is also protection against solid bodies greater than 12 mm There is no special protection against water INTERBUS General conditions 0 97 26 WAGO 0 SYSTEM ELECTRONIC 7 4 Electromagnetic compatibility Disturbance Interference with narrow band conducted EN 50082 2 A disturbance EN 50082 2 B EN 50082 2 B EN 50082 2 A EN 55011 These requests for electromagnetic compatibility are fulfilled by all modules of WAGO 1 O 9SYSTEM except for 750 630 and 750 631 7 5 Power supply If non stabilized power supply is used for the supply of the buscoupler it must be stabiliz
44. voltage 10 V Resistance gt 5 kQ Resolution 12 Bit Isolation 500 V System Power supply Bit width per channel 16 Bit Data 8 Bit Control Status Operating temperature 0C TESE Configuration none optional via software parameter Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Analog Outputs 750 556 10 03 98 WAGO i O SYSTEM ELECTRONIC The numerical format All analog values will be shown in a unit numerical format The resolution is 12 Bits and the 3 LSBs are ignored The following table will explain the numerical format Input voltage 10 V Binary Value Dec 10 0111 1111 1111 1111 32767 5 0100 0000 0000 0000 40 00 16384 2 5 0010 0000 0000 0000 20 00 8192 1 25 0001 0000 0000 0000 10 00 4096 0 0781 0000 0001 0000 0000 01 00 256 0 0049 0000 0000 0001 0000 00 10 16 0 0024 0000 0000 0000 1111 00 OF 15 0 0000 0000 0000 0000 0 00 22 5 1110 0000 0000 0000 E0 00 57344 5 1100 0000 0000 0000 CO 00 49152 7 5 1010 0000 0000 0000 A0 00 40960 10 1000 0000 0000 0000 80 00 32768 Analog Outputs 750 556 3 10 03 98 WAGO i O SYSTEM ELECTRONIC End module Potential multiplication module Separation module PN750 600 7
45. 0 E 0 off 0 3 5 4 00000000 0000 0000 E E 0 off 0 0 3 5 00000000 0000 0000 e E 41 n Analog Inputs 750 472 474 20 07 98 WAGO 1 O SYSTEM ELECTRONIC The numerical format for Siemens In addition to the full 16 Bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 3 least significant Bits are reserved for diagnostic and status purpose 750 472 000 200 750 474 000 200 The numerical format for 750 472 000 200 is equivalent to S5 463 750 474 000 200 equivalent to S5 460 465 Input Binary value X without meaning current F short circuit or Hex Dec Status LED 4 20mA F open circuit U overflow XF 32 0111111111111 001 7F F9 32761 42 on 31 99 01111111 1111 0 000 7F FO 32752 0 off 20 5 0101 0010 00000 001 5200 20992 0 off 20 0101 0000 0000 0 000 5000 20480 0 off 16 0100 0000 0000 0 000 4000 16384 0 off 12 0011 0000 0000 0 000 3000 12288 0 off 8 0010 0000 0000 0 000 2000 8192 0 off 4 0078 0001 0000 0000 1 000 1008 4104 0 off 4 0001 0000 0000 0 000 1000 4096 O0 off 3 5 0000 1110 00000 011 OE O00 3584 0 on 0 0000 0000 0000 0 000 0000 o O on Analog Inputs 750 472 474 4 20 07 98 WAGO 1 O SYSTEM ELECTRONIIeC Input Binary va
46. 02 Number of outputs 2 Kind of load resistive inductive lamps Nominal voltage 24V DC 15 20 Output current DC 0 5 A 2A Current consumption 7mA internal Isolation 500 V system power supply Internal bit width 2 Configuration without address or configuration adjustment Operating temperature 0 C 55 C Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Item Number 750 504 516 Number of outputs 4 Kind of load resistive inductive lamps Nominal voltage 24V DC 15 2096 Output current DC 0 5 A Current consumption 15 mA internal Isolation 500 V system power supply Internal bit width 4 Configuration without address or configuration adjustment Operating temperature Q C 55 C Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail _ low side switching Item Number 750 519 Number of outputs 4 Kind of load resistive inductive lamps Nominal voltage 5V DC Output current DC 20 mA Current consumption 16 mA Gnternal Isolation 500 V system power supply Internal bit width 4 Configuration without address or configuration adjustment Operating temperature 0 C 55 C Wire connection CAGE CLAMP 0 0
47. 02 wos WAGO ES W W zu HC WAGO E 602 750 501 750 501 760 601 750 501 750 602 Z50 55A 760 466 750 554 750 466 750 602 750 501 750 600 x 5 qi uw W we wo eo wel et el w mic qc Ti T 2 3 I11 1 Setting up a fieldbus node with the WAGO I O SYSTEM General remark A fieldbus node consists in principle of a fieldbus coupler at the front end a number of special function modules and a termination module which is placed at the other end e 1 Buscoupler The Buscoupler forms the link between the fieldbus and the field devices with their I O functions All control functions required for the faultless operation of the I O functions are carried out by the coupler The connection to different fieldbus systems is established by each of the corresponding Buscouplers e g for PROFIBUS INTERBUS S IVO LIGHTBUS CAN ModBus etc In this way a change of the fieldbus system is possible 2 Function modules In the function modules the incoming process data ais converted Corresponding to the different requirements special function modules are available for a variety of functions There are digital and analog inputs and outputs and modules for special functions The modules are described in the following chapters e 3 Termination module A termination module is needed for faultless operation of the node The termination module is always placed as the last module in order to obtain a termination of the fieldbus node This m
48. 1 4001 16385 42 on 20 0100 0000 0000 0 000 4000 16384 0 off 10 0010 0000 0000 0 000 2000 8192 0 off 5 0001 0000 0000 0 000 1000 4096 0 off DES 0000 1000 0000 0 000 0800 2048 0 off 1 25 0000 0100 0000 0 000 0400 1024 0 off 0 625 0000 0010 0000 0 000 0200 512 0 off 0 0976 0000 0000 0000 1 000 0008 8 0 off off Analog Inputs 750 465 466 486 20 07 98 0 0000 0000 0000 0 000 oo00 0 0 WAGO i O SYSTEM 750 466 000 200 or 750 486 ELECTRONIIeC Input Binary value X without meaning current F short circuit or LED 4 20mA F open circuit overflow XF 220 5 0101 0000 0000 0 001 40 01 16385 42 on 20 0101 0000 0000 0 000 50 00 20480 0 off 16 0100 0000 0000 0 000 40 00 16384 0 off 12 0011 0000 0000 0 000 30 00 12288 0 off 8 0010 0000 0000 0 000 20 00 8192 0 off 4 0078 0001 0000 0000 1 000 1008 4104 0 off 4 0001 0000 0000 0 000 1000 4096 0 off 011 1003 4099 0 on 3 5 0001 0000 0000 0 If you have questions about the formatting of this data please contact WAGO for I O System technical support Analog Inputs 750 465 466 486 20 07 98 WAGO i O SYSTEM ELECTRONIC 2 4 Channel Analog Inputs 0 10 V single ended PN 750 467 468 487 488 Status On A Stat
49. 1000 C 750 462 000 008 750 469 000 008 100 C 400 C 750 462 000 002 750 469 000 002 100 C 1300 C 750 462 000 009 750 469 000 009 25 C 600 C 750 462 000 011 750 469 000 011 600 C 1800 C 750 462 000 007 750 469 000 007 0 C 1700 C 750 462 000 010 750 469 000 010 NIA A AZl4Alm Alr 0 C 1700 C 750 462 000 001 750 469 000 001 mV Meter 120 mV 120 mV 750 462 000 003 750 469 000 003 Table 1 Temperature ranges of the connectable sensors Attention The range of the mV Meter is 0 to 120mV at the moment LED functions green LED Function red LED Error ON Normal OFF Watchdog Timer Overflow If the PLC does not transmit processing data for 100 ms the green LED stops lightning ON Over or underrange or broken wire bei 750 469 OFF voltage is in the measuring range Input for thermocouple modules 750 462 469 3 10 03 98 WAGO s O SYSTEM ELECTRONIT IC The numerical formats All temperature values are represented in a uniform numerical format In the default setting type K one Bit corresponds to 0 1 C The output value corresponds to the temperature range of each sensor as defined according to standards By using a configuration tool the output formats can be chosen The linearization can be switched off and the building of the reference temperature can be switched of
50. 11 Installation regulations Danger For the use of WAGO I O SYSTEM 750 electrical operating means with Ex approval the observance of the following points is mandatory The electrical operating means are exclusively suitable for applications in explosion endangered areas Europe Group II Zone 2 or America Class I Division 2 Group A B C D or in non explosion endangered areas Ensure that only approved modules of the electrical operating means will be used Replacement of components can jeopardize the suitability of the system in explosion endangered zones Only disconnect and or connect electrical operating means when the voltage supply is isolated or when a non explosive atmosphere has been ascertained Adhere to the specified data regarding voltage supply and fusing See data on the fuse holder Further Information Proof of certification is available on request Also take note of the information given on the module technical information sheet WAGO I O SYSTEM 750 li Modular I O System WAGE INNOVATIVE CONNECTIONS WAGO Kontakttechnik GmbH Postfach 2880 D 32385 Minden Hansastrake 27 D 32423 Minden Phone 05 71 8 87 0 Fax 05 71 8 87 1 69 E Mail info wago com Internet http www wago com
51. 47 D32 Output Byte 2 Input value of the control unit Byte Identification D15 D0 Status Byte Input Byte 1 D31 D16 Input Byte 0 Input Byte 3 D2D47 D32 Input Byte 2 The input bytes 0 to 3 form the 32 bit counter output In the output bytes 0 to 3 the initial value of the counter can be set Counter 750 404 13 14 09 98 WAGO i O SYSTEM ELECTRONIT IC Digital Outputs Standard PN 750 501 504 516 519 1C m 2A e oe Staris uS g e C PS ae OGP o gt OOP o 01 02 01 H02 o OE o JE 01 gt M_ o1 gt lt 24V gt oce En A A i AL H Ll N l a TN O iF power AS jumper jumper zs contacts contacts 03 H 04 i JE stad GO lt WAGO screen W 750 501 750 504 UL Technical description The power supply is provided by a series connected supply module for the respective operating voltage Power connections are made automatically from module to module via the internal P J C s when snapped onto the DIN rail Attention N The lowest power jumper contact is not carried out for some modules e g 4 c
52. 50 614 750 616 750 616 030 000 ALA ACK QOO QOO IL LE A OD OO BE Bice A power miN A su Ji f f i pply a A 5 EAE mE cd power i contacts 8 5 OA REA Ww ja 750 600 750 614 uo v ws Technical Description After the fieldbus node is assembled with the correct buscoupler and selected I O modules the end module is snapped onto the assembly It completes the internal data circuit and ensures correct data flow The potential multiplication module allows additional and voltage connection points up to 4 additional This eliminates external terminal blocks Technical Data 600 614 24 V 230 V AC DC max 10 mA Operating temperature C 55 C CAGE CLAMP 0 08 to 2 5 mm Dimensions mm WxHxL 12 x 64 x 100 from the upper edge of the carrier rail End module Potential multiplication 750 600 614 616 1 10 03 98 WAGO i O SYSTEM ELECTRONIC Separation module 8E i Technical description Use of this module allows increased air and creepage distances between different field voltages withi
53. 8 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Digital Outputs 750 501 504 516 519 WAGO 1 O SYSTEM ELECTRONIT IC Digital Outputs Standard with diagnostics PN 750 506 Status O1 gt se 4 Status O2 Error gt eo lt lt Error O1 02 o2 li 01 gt lt 24V gt A WP 4 power f gt jumper contacts 4 mE i shield screen 750 506 Technical description The power supply is provided by a series connected supply module for the respective operating voltage Power connections are made automatically from module to module via the internal P J C s when snapped onto the DIN rail 4 Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules Using the digital outputs with diagnostic bit outputs 750 506 allows verification of the I O channel by the connected bus Example a short circuit at the output or an open circuit will set the appropriate error bit true indicating I O failure In this configuration the function module includes 2 digital outputs and 2 separate digital inputs For the digital outputs with diagnostic four conductor devices V OV signal
54. 9 b w REG_AK 0 0 ST GATE Typ ACK ST 2 ST QI RANGE_SEL RANGE_SEL ACK ACKO REG_ACK 1 0 REG AS REG M REG A3 REG A2 REG AT REG AO Bit Description REG ACK Acknowledgment to the register request b5 b0 contain the address of the register l REG_AS A0 Register address 0 63 ST GATE State of GATE input 0 enabled 1 disabled Typ ACK Acknowledgment Typ changed ST A2 State of output Q2 ST AI State of output Q1 RANGE SELACKI Acknowledgment to Range Selection Frequency values are valid RANGE SELACKO Acknowledgment to Range Selection Frequency values are valid 11 WAGO 1 O SYSTEM Counter 750 404 14 09 98 ELECTRONIC Structure of Input and Output data The input data contain the CLOCK frequency as a binary value The representation depends on the RANGE_SEL bits in the CONTROL byte Even the method of measuring is selected via these bits The following table illustrates the different modes RANGE SELI RANGE_SELO Method of measurement Representation of measuring value Integration over 1 period Frequency in Hz Integration over 4 periods Frequency in i Hz Integration over 16 periods Frequency in Hz Integration over 16 periods Frequency in Hz Attention When a new frequency range is requested the application has to wait for valid data until the RANGE SEL ACK bits contain the new frequency range The maximum de
55. Bit Isolation 500 V system power supply Bit width 32 Bit 8 Bit verification 8 bit not used Configuration none optional with software parameter Operating temperature Uoc T5356 Wire connection CAGE CLAMP 0 08 to 2 5mm Size mm WxHxD 12 x 64 x 100 from upper edge of the carrier rail Counter Module 750 404 20 07 98 WAGO JI OJSYSTEM ELECTRONIC Organization of the in and output data The counter begins processing with pulses at the CLOCK input The changes from 0 V to 24 V are counted The counter counts up if the input U D is set at 24 V With an open circuit input or 0 V the counter counts backwards The two bottom contacts each include another output These outputs are activated through bits in the control byte The control byte has the following bits Control Byte Bit7 Bit6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 x Set Counter Block Counter Output value at Output value at X x output O2 output O1 The status byte has the following bits Status Byte Bit 7 Bill Bit6 Bit 5 pe Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Counter is Counter is actual signal at actual signal actual signal at actual signal at set blocked O2 at O1 input U D input CLOCK With the control and status byte the following tasks are possible Set the counter Put Bit 5 into the control byte The counter with the 32 bit value is loaded into outpu
56. C 250 C Resolution 0 1 C over the whole area Isolation DC DC Measuring current 0 5mA type Bit width per channel 16 bits data 8 bits control status Configuration none optional via software parameter 0 C 55 C Operating temperature Wire connection Dimensions mm WxHxL Presetting CAGE CLAMP 0 08 to 2 5mm 12 x 64 x 100 from upper edge of the carrier rail 3 conductor PT100 400V system power supply The function module 750 461 allows the direct connection of PT or Ni resistance sensors The module is suitable for 2 or 3 wire RTDs Connection is made according to the above wiring diagram Linearization is accomplished over the entire measurement range by a microprocessor The temperature ranges of the above listed RTD types is available to the user The temperature ranges of the sensors are represented with a resolution of 1 bit per 0 1 C in one word 16 bits Resulting from this 0 C corresponds to the hexadecimal value 0000 and 100 C is 03E8 dez 1000 Temperatures below 0 are represented in two s complement with a leading 1 The function module works in the defined temperature range for the PT100 sensors of 200 C to 850 C The voltage resolution is represented with 16 bits An A D converter and processor converts the voltage value to a numerical value proportional to the temperatu
57. C screen Technical Description This description is only intended for hardware version X X X 2 A 00 The serial number can be found on the right side of the module The input channels are differential inputs and they have a common ground potential The inputs are connected to I and I The shield is connected to S The connection is made automatically when snapped onto the DIN rail These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO 91 O SYSTEM except for the economy type Analog Inputs 750 456 1 20 07 98 WAGO i O SYSTEM Technical Data ELECTRONIT IC Configuration none optional via software parameter Wire connection Item Number 750 456 456 000 001 Number of channels 2 Nominal voltage via system voltage DC DC converter Current consumption 65 mA internal Overvoltage protection 35 V max Signal voltage 10 V Resistance 570 KQ Resolutio
58. Control byte Output bytel Output byte3 Description Status byte Input bytel Input byte3 Output byteO Output byte2 Output byte4 Input byteO Input byte2 Input byte4 11 WAGO s O SYSTEM ELECTRONIT IC Data exchange module PN 750 654 i l Status voltage TD Gc 4 RD TxD ee x v i TxD TxD DET D a x F OL on RxD gt RxD common ground QU wal ou shield screen ts BOL Technical Description This technical description is only valid for hardware and software versionx X X X X 2 C00 The product series number is printed on the right side of the module The operational mode described below is for the factory preset mode The following description is preliminary and is applicable to the factory configuration Many other operational modes are possible please contact WAGO for the corresponding settings Attention N Some modules do not provide all power jumper contacts e g 4 channel A module which needs all contacts e g 2 channel digital cannot be connected to the right hand side of modules which do not have 3 power jumper contacts The data exchange module is able to run with all WAGO 91 O
59. ELECTRONIIeC The numerical format for 750 461 000 002 All temperature values will be shown in a unit numerical format Each bit corresponds to 0 1 C The following table will explain the numerical format for 750 461 000 002 Voltage Binary value Ohm T 10 0000 0000 0110 0100 aded m a 0000 0011 1110 1000 0358 1000 200 0000 0111 1101 0000 07D0 2000 300 0000 1011 1011 1000 0B B8 3000 400 0000 1111 1010 0000 OF AO 4000 500 0001 0011 1000 1000 1388 5000 1000 0010 0111 0001 0000 IESU 10000 1200 0010 1110 1110 0000 2E EO 12000 Input for PT100 750 461 481 4 17 08 98 WAGO i O SYSTEM ELECTRONIC The numerical format for Siemens In addition to the full 16 bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 4 least significant Bits are reserved for diagnostic and status purposes 750 481 Temp Ohm Binary value X without meaning C F short circuit or Hex Dec F open circuit U overflow XFU gt 400 1111 1111 1111 1 001 FF F9 65529 883 400 0111 111111111 000 TFF8 32866 560 300 0110000000000 000 6000 24576 266 200 0100 0000 00000 000 4000 16384 0 100 0010000000000 000 2000 8192 125 50 0001000000000 000 1000 4096
60. O i O SYSTEM ELECTRONIIeC The numerical format for Siemens In addition to the full 16 bit indication of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 3 least significant bits are reserved for diagnostic and status purposes 750 456 000 001 Input voltage Binary value X without 10V meaning Hex Dec F short circuit or F open circuit U overflow XFU gt 10 0111 1111 1111 1 001 7F F9 32761 10 0111 1111 11111 000 7FF8 32760 5 0110000000000 000 6000 24516 2 5 0101000000000 000 5000 20480 1 25 0100100000000 000 4800 18432 0 0049 0100000000001 000 4008 16392 0 0100000000000 000 4000 16384 2 5 0011000000001 000 3008 12296 ES 0010000000000 000 2000 8192 7 5 0001000000000 000 1000 4096 10 0000000000001 000 0000 8 lt 10 0000 0000 00000 001 0001 1 If you hve questions about the formatting of this data please contact WAGO for the I O System technical support Analog Inputs 750 456 4 20 07 98 WAGO i O SYSTEM ELECTRONIT IC Input for PT 100 PN 750 461 750 461 000 002 750 461 000 003 750 481 jC 4 Status On Status On gt 25 B x lt lt Error 4 shield screen Techn
61. Q6 1 O ERR E 100 2 EB lee 9 BEER S EBEN eo i o lt 50 4 gt _ m g f C I 3 f HE d 0 iF F j j P Ji j Ane mnnn SYSTEM DATA 750 304 750 324 Number of function modules 256 on request Number of I O points 4096 on request Transmission medium shielded Cu cable 5 x 0 25 mn max bus length 400 m Baud rate 500 kBaud INTEBUS S Enclosure and specifications 8 0 97 WAGO O SYSTEM ELECTRONIC TECHNICAL DATA dig tanalog digital Number of function modules 32 Digital peripheral signals 64 Analog peripheral signals Configuration possibility Bus connection 2 D SUB with protection against vibration Voltage supply 24V DC 15 20 nput current 105 mA typ 900 mA max 85 mA typ 500 mA max Internal current 400 mA 400 mA Power jumper contacts blade spring contact slide contact self cleaning 1 75 A on request Maximum current supplied to K Bus for internal module use Voltage power jumper contacts 24 V DC Current power jumper contacts 10A DC Data contacts slide contacts 1 5 u hard gold plated self cleaning Voltage drop via data contacts lt 1V with 64 wired special function modules Housing material Polycarbonat Polyamid 6 6 Marking standard markers WAGO BR247 248 marker cards 8 x 47mm Wire connection CAGE CLAMP 0 08mm 2 5mm AWG 28 14 Mounting position any position Type of protection IP 20 Isolat
62. V PN 750 556 Status O1 Status eS o2 QG O1 0 o2 xL 01 OE J common ground shield gt screen a Technical Description This description is only intended for hardware version X XX X2A01 The serial number can be found on the right side of the module The output signal of 750 556 is a 10 V signal Sensors may be connected to O and to the common ground 0V The shield is connected to S The connection is made automatically when snapped onto the DIN rail These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO 91 O SYSTEM except for the economy type Analog Outputs 750 556 1 10 03 98 WAGO i O SYSTEM Technical Data ELECTRONIC Item Number 750 556 Number of channels 2 Nominal voltage via system voltage DC DC converter Current consumption 65 mA internal Signal
63. ature O C 4 55 C 12 x 64 x 100 from upper edge of the carrier rail CAGE CLAMP 0 08 to 2 5mm 12 x 64 x 100 from upper edge of the carrier rail 514 Sm 2 changeover 70 mA max 80 mA max 30 V DC 125 V AC 250 V AC 30W 62 5 VA 1500 VA 0 5 A AC 1A DC 1 A AC 1 5 kV system power 4 kV system power supply supply 2 without address or configuration adjustment 0 C 4 55 C CAGE CLAMP 0 08 to 2 5mm WAGO 1 O SYSTEM ELECTRONIIeC Relays in the modules 750 512 and 750 513 Switching capacity 10 T DC AC hi t g 5 1 ihductive cos 4 v 2 E DC inductiye 7ms 0 1 10 100 1000 Switched voltage V Typical electrical lifetime 1 E 06 3 30 V DC ohmic 120 V AC ohmic 1 E 05 250 V AC ohmic 30 V DC inductive E L R 0 7ms s 120 V AC inductive 1 E 04 cosQ 0 4 0 1 l 10 250 V AC inductive Switched current A cosg 0 4 Digital Outputs 750 512 514 517 3 10 03 98 WAGO i O SYSTEM ELECTRONIIeC 2 Channel Analog Inputs 0 20 mA 4 20 mA Differential Inputs PN 750 452 454 750 482 750 484 lt Status On Error A Status On gt K Error Tn 2 90 12 P 11
64. bus or fieldbus break at the coupler 4 N N gt 0 fieldbus break after module N 5 N filedbus error in register communications with module N 6 error in INTERBUS S configuration telegram 0 too lillte configuration data N 0 lt N lt 65 error in 1st configuration byte Table 5 Diagnosis LEDs on buscoupler INTERBUS S Startup 23 0 09 97 WAGO 0 SYSTEM ELECTRONIC After elimination of the fault the buscoupler can only be set to the normal working condition by another POWER ON sequence The green I O LED flashes when accessing the I O modules internal data channels After being switched on the buscoupler queries the configuration of the bus modules but does not carry out a data exchange with the I O modules This means that the red I O LED will extinguish after a faultless startup The green I O LED will indicate when data is being exchanged by the Interbus network Status and error diagnostics The fieldbus LEDs show the state of the bus system The functions of Interbus S are shown by the LEDs READY BA RC and RD RD Meaning off Buscoupler ready off Fieldbus active data exchange off incoming connection established on Field bus off search error in error in cable or master cable or master off no function no voltage MEME Table 7 Diagnostic LEDs fieldbus INTERBUS S Startup 24 0 09 97 WAGO 0 SYSTEM ELECTRONIC 7 General conditions Thi
65. c control word is for diagnostic actions E g error messages can be cleared in this way Order of the diagnostic control word Bit of the 15 ia 13 i2 l1 fo ob bh 7 bib Bb h bo control word Actions The actions are coded as follows Actions Description 0x00 0 no action 0x01 1 Acknowledge diagnostic control word 0x80 128 Clears all error messages in the buffer INTEBUS S Enclosure and specifications 10 0 97 WAGO 1 0 SYSTEM ELECTRONIT IC 4 INTERBUS S The Interbus S system DIN 19245 part 1 2 is set up as a data ring with a central master slave access procedure All modules are understood as one logical module Each partner receives data at its input and sends it to the next partner at its output There is no addressing with a data frame because each partner knows by special control signals CLOCK RESET SELECT CONTROL where it is placed in the ring So there is no bus address Addressing is done via the physical place in the system Interbus S has the structure of a spatially distributed shift register Each cycle is input and output at the same time While the master gives output data to the shift register it gets input data from the other end of the ring Each part of Interbus S has an ID register This register keeps information about the type of module the number of I O registers and the status and error information Interbu
66. ce transmitter transmitter WW N 3 i P E l7 lf j i 750 651 wot EE G ou nu point to point connection point to point connection with passive bus connection with a current source with active partners partners and additional current sources and a passive module RS232 TTY RS485 750 650 651 653 4 13 05 98 WAGO 1 O SYSTEM FUNCTION ELECTRONIT IC Description of RS 485 The interface module is designed to operate with all WAGO I O fieldbus couplers The serial interface module allows the connection of RS485 or RS488 Interface devices to the WAGO I O SYSTEM The RS485 RS488 Interface module can provide gateways within the fieldbus protocol This allows serial equipment such as printers barcode readers and links to local operator interfaces to communicate directly by the fieldbus protocol with the PLC or PC Master This module supports no higher level of protocol Communication is made completely transparent to the fieldbus allowing flexibility in further applications of the serial interface module The communication protocols are configured at the Master PLC or PC The 128 byte input buffer provides for high rates of data transmission When using lower rates of transmission speed you can collect the received data with less priority without loosing data The 16 byte output buffer provides for faster tran
67. cess data cycle INPUT FREQ DATA VALID PROCESS DATA OxFFFFFFFF wY Y D0 D3 D0 D3 D0 D3 Input Data T Vf current period T Maximum data hold time parameterizable Figure 2 Timing diagram for process data update sequence integration time 1 period INPUT FREQ DATA VALID D0 D3 Input Data T I f current period T Maximum data hold time parameterizable Figure 3 Timing diagram for process data update sequence integration time 4 periods Counter Module 750 404 10 20 07 98 WAGOJI OJSYSTEM Counter 750 404 14 09 98 ELECTRONIT IC Structure of CONTROL and STATUS byte CONTROL Byte v b b HM HW bi b REG_REQ 0 0 0 Typ REQ SET Q2 SET QI RANGE_SEL RANGE_SEL REQ REQO REG_REQ 1 NRDWR REG A5 REG M REG AS REG A2 REG Al REG AO Bit Description REG_REQ Access to the register structure is requested b5 b0 contain the address of the register l REG_AS A0 Register address 0 63 Typ REQ Request to change the maximum time without valid data SET Q2 Control Output Q2 0 Q2 off 1 Q2 on SET Q1 Control Output Q1 0 Q1 off 1 Q1 on RANGE SELREQI Selection of the integration time and the representation of measured frequency value l RANGE SEL REQO Selection of the integration time and the representation of measured frequency value STATUS Byte v bw b M
68. cessful as long as the Bit is 1 Handshake If a serial data exchange should be made with the data exchange module the handshake can be made via Toggle Bits Therefore an input bit and an output bit are reserved As soon as those bits are different from each other a request from the opposite module is made As soon as the request is executed the output bit is toggled Data exchange module 750 654 4 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for Profibus from firmware WH The ID 179 hex OxB3 Data consistence over 4 Byte is used Outputs Byte Description DO Output byteO D1 Output byte1 D2 Output byte2 D3 Output byte3 Inputs l Byte Description DO Input byteO D1 Input bytel D2 Input byte2 D3 Input byte3 For the ID 188 hex OxBC Data consistence over 6 Byte is used input and output data are now as follows Outputs Byte Description DO Control byte D1 Output byte0 D2 Output byte1 D3 Output byte4 D4 Output byte2 D5 Output byte3 Description Statusbyte Input byteO Input bytel Input byte4 Input byte2 Input byte3 For a S7 PLC the function code SFC14 and SFC15 must be used because the data length is more than 4 Cg Attention The control byte allows the changing of the registers of the module It must always be 0 N in order to avoid a change in
69. change in the registers A wrong mapping can change the function of the module Data exchange module 750 654 5 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for CanOpen from firmware WI The module is in the list with Index 0x2400 input and Index 0x2500 output The module has 2 subindexes 2 Byte special modules Inputs Type Attrib Unsigned8 ro Name special 2 byte input Default Description none number of 2 Byte channels none OxO 1 and 2 Input byte for WD error none OxO 3 and 4 Input byte for WD error Input byteO Input Unsignedl6 ro bytel Input byte2 Input byte3 Unsigned16 ro OxFF Special input Unsigned16 ro none 255 Input channel Name Type Attrib Default Description special 2 byte Unsigned8 ro none number of 2 Byte channels output Output byteO Unsigned16 rw none 1 and 2 Output byte Output bytel Output byte2 Unsigned16 rw none 3 and 4 Output byte Output byte3 OxFF special Unsigned16 rw none 255 Outputkanal output Attention The control byte allows the changing of the registers of the module It must always be 0 N in order to avoid a change in the registers A wrong mapping can change the function of the module Data exchange module 750 654 5 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for CAL from firmware WE Mode class 4 The data i
70. creen Technical description ov C lt 4 shield screen This description is only intended for hardware and software version X X X X 0 2 0 2 The serial number can be found on the right side of the module The input channels are single ended and they have a common ground potential The inputs are connected to I Via 24 V 0 V a sensor can be provided directly from the module Power connections are made automatically from module to module when snapped onto the DIN rail The shield is connected to S The connection is made automatically when snapped onto the DIN rail Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO 91 O SYSTEM except for the economy type Analog Inputs 750 472 474 20 07 98 WAGO 1 O SYSTEM Technical Data ELECTRONIIeC Item Number 750 472 474 472 000 200 474 000 0200 Number of channels 2 Nominal voltage 24 V DC 15 20 via power jumper contacts Overvoltage protection 24 V max Internal current 75 mA typ Input signal 0 20mA 4 20mA Input current lt 38 mA at 24 V Resistance 50
71. e automatically from module to module when snapped onto the DIN rail For a self supporting function the power supply has to be connected by an input module e g 750 602 N Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The output module can be connected to all buscouplers of the WAGO O SYSTEM except for the economy type Analog Outputs 750 552 554 584 1 10 03 98 WAGO i O SYSTEM ELECTRONIT IC Technical Data ItemNumber750 552 554 584 Number of channels 2 Current consumption 60 mA max internal Nominal voltage 24 V DC 15 20 via power jumper contacts Signal current 0 20mA 4 20mA 4 20mA Resistance 500 Q Resolution 12 Bit Isolation 500 V system power supply 16 Bit Data 8 Bit Control Status OPC 453 C Bit width per channel Operating temperature Configuration none optional via software parameter Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions 12 x 64 x 100 from upper edge of carrier rail mm WxHxL The numerical format All analog values will be shown in a unit numerical format The following table will explain the numerical format 750 552 554 The 3 LSBs are not
72. e contacts If an attached module is taken out of the existing configuration the connection via the K bus is broken and the coupler is able to detect this WARNING N If a module is taken out of the existing configuration there may be undefined states You should disconnect the power supply when changing anything in the configuration INTERBUS S Buscoupler 4 0 97 WAGO 1 O SYSTEM ELECTRONIIeC 2 3 Supply Voltage Field Side f I 0 READY S e ec e RD N 1 M M o Run m I E E e nnnm m lt a BB n iy a 1 1 L Ss Ji T JI BVT EVE EVE EVE Qc i J N Ill 4 Termination points for the supply voltage Field side The connection of the supply voltage is electrically isolated from the internal electronics Two CAGE CLAMPS are always connected by a power contact By this way the power supply is taken to different points of the configuration It is possible to supply the following at the termination points Ill 4 Volts 24 V DC Amps 10 A DC WARNING N 120 and 230 V AC can only be supplied via modules 750 609 750 611 and 750 612 The supply modules which are permanently integrated on the buscouplers can be supplied with 24 V DC only The current on the power contacts should be max 10 A The voltage is automatically supplied w
73. e module The communication protocols are configured at the Master PLC or PC The 128 byte input buffer provides for high rates of data transmission When using lower rates of transmission speed you can collect the received data with less priority without loosing data The 16 byte output buffer provides for faster transmission of larger data strings The data transmission takes place at 9 600 baud default value 1 startbit 8 databits and 1 stopbit will be transmitted No parity is available The user controls data via the RTS and CTS signals These signals are generated in the module depending on the loading status of the buffers These controls can be deactivated by means of an external jumper RTS and CTS are to be connected For testing purposes the Windows 3 11 terminal emulation can be used A cable with a 9 pole sub D socket is required Pin 5 is connected to input M Pin 2 is connected to TxD and Pin 3 to RxD RTS and CTS of the module are connected A hardwarehandshake between terminal emulation and SPS is not possible though V 0v V Stop Bit Data Bit 7 MSB Data Bit 6 Data Bit 5 Data Bit 4 Data Bit 3 Data Bit 2 Data Bit 1 Data Bit 0 LSB Start Bit Figure 2 Data Word Signal RS232 TTY RS485 750 650 651 653 3 13 05 98 WAGO 1 O SYSTEM FUNCTION CET ELECTRONIT IC Description of TTY The interface module is designed to operate with all WAGO I O fieldbus couplers The TTY
74. ed by a capacity 200 uF per 1 A load current For the WAGO 1 O SYSTEM a filter module has been developed 288 824 This module serves as a filter module for non stabilized 24 V DC power supplies if the specified voltage deviation is not met Reasons for the deviations may be voltage jumps in the primary circuit overloads in the secondary circuit or the switching of undampened inductances and capacitances 7 6 Certificates The modules of WAGO 1 O SYSTEM have passed the conformance test of UL Look for listing mark on product The Profibus coupler 750 301 and 750 303 are certified of PNO with Z00241 and 200242 The Interbus coupler 750 304 has passed the relevant tests in accordance with the Interbus conformance requirements number 111 The DeviceNet coupler 750 306 has succesfully passed through the conformance test of Open DeviceNet Vendors Association Europe INTERBUS General conditions 2I 0 97 WAGO O SYSTEM ELECTRONIT IC Digital Inputs 24 V AC DC 120 V AC 230 V AC 48 V DC
75. ed into temperature classes as far as electrical components of explosion protection group II are concerned Here the temperatures refer to a surrounding temperature of 40 C for operation and testing of the electrical components The lowest ignition temperature of the existing explosive atmosphere must be higher than the maximum surface temperature Temperature classes Maximum surface Ignition temperature temperature of the combustible materials TI 450 C gt 450 C T2 300 C gt 300 C lt 450 C T3 200 C gt 200 C lt 300 C T4 135 C gt 135 C lt 200 C T5 100 C gt 100 C lt 135 C T6 85 C gt 85 C lt 100 C The following table represents the division and attribution of the materials to the temperature classes and material groups in percent Temperature classes TI T2 T3 T4 T5 T6 Total 26 6 94 42 8 25 5 94 9 4 9 0 0 2 432 Explosion group IIA IIB IIC Total 80 2 96 18 1 0 7 436 Number of classified materials Ex 1 3 5 Types of ignition protection Ignition protection defines the special measures to be taken for electrical components in order to prevent the ignition of surrounding explosive atmospheres For this reason a differentiation is made between the following types of ignition protection we co WAGO I O SYSTEM 750 gA Modular l O System Application in Explosive Environments 5 Clas
76. electrical components to be marked with the following extended identification e A non spark generating function modules without relay without switches e AC spark generating contacts protected by seals function modules with relays without switches e L limited energy function modules with switch Further information For more detailed information please refer to the national and or international standards directives and regulations WAGOJ O SYSTEM 750 Aou Modular l O System maco 6 Application in Explosive Environments Classifications meeting the NEC 500 Ex 1 4 Classifications meeting the NEC 500 The following classifications according to NEC 500 National Electric Code are valid for North America Ex 1 4 1 Divisions The Divisions describe the degree of probability of whatever type of dangerous situation occurring Here the following assignments apply Explosion endangered areas due to combustible gases fumes mist and dust Division 1 encompasses areas in which explosive atmospheres are to be expected occasionally gt 10 h 1000 h year as well as continuously and long term gt 1000 h year Division 2 encompasses areas in which explosive atmospheres can be expected rarely and short term 70 h 10 h year Ex 1 4 2 Explosion protection groups Electrical components for explosion endangered areas are subdivided in three danger categories Class I
77. en snapped onto the DIN rail Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO O SYSTEM except for the economy type Analog Inputs 750 465 466 486 1 20 07 98 WAGO i O SYSTEM Technical Data ELECTRONIC Configuration none optional via software parameter Wire connection Item Number 750 465 466 465 000 001 486 Number of channels 2 Nominal voltage 24 V DC 15 20 via power jumper contacts Current consumption 75 mA typ internal Overvoltage protection 35 V max Signal current 0 20mA 4 20mA Resistance 50 Q typ Resolution 12 Bit Isolation 500 V system power supply Conversion time 2 ms typ Bit width per channel 16 Bit Data 8 Bit Control Status Operating temperature Q C 55 C CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Analog Inputs 750 465 466 486 20 07 98 WAGO i O SYSTEM The numerical format ELECTRONIT IC All analog values will be shown in a unit numerical format The resolution is 12 Bits
78. f also The following table identifies the numerical format on the default range type K xc Voltage Binary Value uV Hex Dec ls vil 35314 0010 0001 0011 0100 2134 8500 E 4095 0000 0011 1110 1000 03E8 1000 25 5 1021 0000 0000 1111 1111 OOFF 255 0 1 4 0000 0000 0000 0001 GOO ae 0 0 0000 0000 0000 0000 0000 0 0 1 4 1111 1111 1111 1111 FFF a 25 5 986 1111 1111 0000 0001 FFOL 255 100 3553 1111 1100 0001 1000 FCI8 1000 Table 2 Numerical formats Input for thermocouple modules 750 462 469 4 10 03 98 WAGO i O SYSTEM ELECTRONIT IC 2 Channel Analog Input 0 20 mA 4 20 mA single ended PN 750 465 750 466 750 486 750 465 000 001 Status On gt Be Error p T 24V 24V gt ov a s ov BL A shield gt screen Technical Description This description is only intended for hardware version X X X 2 A 0 1 The serial number can be found on the right side of the module The input channels are single ended and they have a common ground potential The inputs are connected to I Via 24 V 0 V a sensor can be provided directly from the module Power connections are made automatically from module to module when snapped onto the DIN rail The shield is connected to S The connection is made automatically wh
79. f carrier rail Item Number 750 40 406 ao al Number of inputs 2 2 Input filter 10 ms 3 ms 0 2ms Nominal voltage 230 V AC 120 V AC 24V DC 15 20 15 10 15 10 Signal voltage 0 0 V 40 V s 0 V e V 3 V 5 V DC std AC EN 61131 Type 2 Signal voltage 1 79 V 1 1 Un um AL 11 V 30 V DC std AC AC EN 61131 Type 2 Input current internal 2 mA 2 5 mA max Input current field side 6 5 mA typ 4 5 mA typ 8 mA typ Isolation 4 kV system power supply 500 V system power supply Internal bit width Configuration no address or IM adjustment Operating temperature ORC too Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail 2 wire proximity switch current without load max 2 mA Digital Inputs 750 400 415 10 03 98 WAGO 1 O SYSTEM Item Number 750 Number of inputs Input filter Nominal voltage Signal voltage 0 Signal voltage 1 Input current internal Input current field side Isolation Internal bit width Configuration Operating temperature Wire connection Dimensions mm WxHxL Item Number 750 Number of inputs Input filter Conversion time Nominal voltage Signal voltage 0 Signal voltage 1 Input current internal Input current field side Isola
80. fication meeting CENELEC and IEC 3 Minimal ignition energy of representative types of gases Explosion group I IIA IIB IIC Gases Methane Propane Ethylene Hydrogen Ignition energy uJ 280 250 82 16 Hydrogen being commonly encountered in chemical plants frequently the explosion group IIC is requested for maximum safety Ex 1 3 3 Unit categories Moreover the areas of use zones and the conditions of use explosion groups are subdivided into categories for the electrical operating means Unit Explosion Area of use categories group MI I Fire damp protection M2 I Fire damp protection 1G II Zone 0 Explosive environment by gas fumes or mist 2G II Zone 1 Explosive environment by gas fumes or mist 3G II Zone 2 Explosive environment by gas fumes or mist ID II Zone 20 Explosive environment by dust 2D II Zone 21 Explosive environment by dust 3D II Zone 22 Explosive environment by dust WAGO I O SYSTEM 750 Modular l O System waca 4 Application in Explosive Environments Classification meeting CENELEC and IEC Ex 1 3 4 Temperature classes The maximum surface temperature for electrical components of explosion protection group I is 150 C danger due to coal dust deposits or 450 C if there is no danger of coal dust deposit In line with the maximum surface temperature for all ignition protection types the electrical components are subdivid
81. for more than 200 ms via the multiplex connection The 128 bytes input buffer provides for high rates of data transmission When using lower rates of transmission speed you can collect the received data with less priority without loosing data The 16 byte output buffer provides for faster transmission of larger data strings The data exchange module is connected peer to peer For the wiring of the serial multiplex connection the RxD and TxD cables are crossed The following illustrations show the peer to peer connection and the internal structure of the data exchange module ln rj peer to peer connection Input byted Internal jd 71615 4 3 2 1 0 control system Input byte1 isi n PUEY RxD zlelsl4la 2 1lo hok Input byte2 zle sl4lsl2lilol gt N TxD Input byte3 a iN z e s 4 a 2 1 o E M Input byte4 zlelslala 2l 1lo Output byte0 zlelslalal2l1lo Output byte1 5 z e s 4 a 2 1 0 Output byte2 zlelslala 2l 1lo Output byte3 zx 7 e s 4la 2 1 o Tv Output byte4 Control byte Statusbyte 7 e s 4 a 2 1 o z els 4 ala 11o z els 4 s 2 11o Data exchange module 750 654 3 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of input and output data The module is a combined special function input and output
82. g o I Eel as Di2 Ql ol N a 1 b tp alol N gE o UG PATENTS PENDING Ra sog tn KEMA O1ATEX1024 X C 1288 EEx nA Il T4 Sag E a 56s Fig 1 2 Example for lateral labeling of bus modules 750 400 2 channel digital input module 24 V DC g01xx04e WAGOJ O SYSTEM 780 0 Am Modular l O System maco 10 Application in Explosive Environments Installation regulations Ex 1 6 Installation regulations In the Federal Republic of Germany various national regulations for the installation in explosive areas must be taken into consideration The basis being the ElexV complemented by the installation regulation DIN VDE 0165 2 91 The following are excerpts from additional VDE regulations DIN VDE 0100 installation in power plants with rated voltages up to 1000 V DIN VDE 0101 installation in power plants with rated voltages above 1kV DIN VDE 0800 installation and operation in tele communication plants including information processing equipment DIN VDE 0185 lightning protection systems The USA and Canada have their own regulations The following are excerpts from these regulations NFPA 70 National Electrical Code Art 500 Hazardous Locations ANSI ISA RP Recommended Practice 12 6 1987 C22 1 Canadian Electrical Code WAG WAGO I O SYSTEM 750 Modular l O System Application in Explosive Environments
83. ground are standard All digital outputs are short circuit protected In case of overloads a supply module with fuse 750 601 must be connected on the line side to protect the output modules The standard numerical assignment for bus operations is from left to right starting with the LSB The positions of the different I O modules in the configured node station are selectable by the user A block type configuration is not necessary When using I O modules with diagnostics the existing inputs must be considered accordingly in the configuration of the Node station The Output module can be connected to all buscouplers of the WAGO I O SYSTEM Digital Outputs 750 506 1 10 03 98 WAGO i O SYSTEM Technical Data ELECTRONIC Item Number 750 506 Number of outputs D Current consumption internal 15 mA Nominal voltage 24V DC 15 20 Kind of load resistive inductive lamps Output current DC 0 5 A Diagnostics open circuit overload Current consumption internal 15 mA typ load Isolation 500 V system power supply Internal bit width 4 in 4 out Configuration without address or configuration adjustment Operating temperature 0 C 55 C Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of carrier rail The output bits control the state of the outputs Bit 3 Bit 2
84. hanical configuration limited to one revolution or less The maximum resolution of this module is 24 bit The frequency of the data signal input to the SSI module is maintained at 125 KHz Listed below are the recommended cable lengths for the various clock signal Baud rates Baud rate Maximum cable length I00 kHz 400 meters 200kHz 200 meters 300 kHz 100 meters 400 kHz 50 meters SSI encoder 750 630 3 10 03 98 WAGO i O SYSTEM ELECTRONIC Organization of the in and output data for Interbus The module is seen like an analog input with 2 x 16 Bit input data Inputs Word Data Word Designation DO Bit 0 15 Positional data Positional data Input byte 1 Input byte 0 D1 Bit 16 31 Positional data Positional data Input byte 3 Input byte 2 SSI encoder 750 630 4 10 03 98 WAGO i O SYSTEM ELECTRONIC Quadrature Encoder Interface PN 750 631 750 631 000 001 IC N Latch IA ee e Voltage P e Gate Oo lt 4 Power supply N Sensor 5V BIB lt lt 24N cic
85. hannel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules For the digital outputs without diagnostic four conductor devices V 0 V signal ground are standard In case of 12 mm wide 4 channel digital output modules it is not possible to use 4 conductor devices 4 signal outputs 2x V and 2x0V are provided All digital outputs are short circuit protected In case of overloads a supply module with fuse 750 601 must be connected on the line side to protect the output modules The module 750 516 is low side switching The indicated output values have been determined for 10046 duty cycle However in case of the 2 A versions it is possible to operate single channels at higher load currents however always verify that the total current does not exceed 3 5 A per module Example 2x2A standard 1x3 0A 1x0 5A total current 3 5 A The standard numerical assignment for bus operations is from left to right starting with the LSB The positions of the different I O modules in the configured node station are selectable by the user A block type configuration is not necessary The Output module can be connected to all buscouplers of the WAGOv Ov 9 S YSTEM Digital Outputs 750 501 504 516 519 1 10 03 98 WAGO i O SYSTEM Technical Data ELECTRONIC Item Number 750 501 5
86. hen the function modules are snapped together Self cleaning power jumper contacts P J C s ensure safe connections Ill 4 Female contacts current supply are integrated in the buscoupler and I O housings The male contacts on the buscoupler and I O housings supply the voltage to the I O modules when inserted together from left to right The ground earth contact makes first and breaks last conforming to electrical standards and can be used as protective grounding Depending on the I O function some modules do not have P J C s It is important to note this when assembling a node Many modules require field side power many do not Please review the circuit diagrams of the individual modules An additional power supply module may be necessary INTERBUS S Buscoupler 3 0 97 WAGO 0 SYSTEM ELECTRONIC When using the supply module 750 601 602 the field supply from the bus coupler is interrupted From that point a new power supply connection is necessary to provide DC to any additional I O modules WARNING N The ground earth field side contact should be disconnected when testing the isolation Otherwise the results could be wrong or even the module could be destroyed INTERBUS S Buscoupler 6 0 97 WAGO O SYSTEM ELECTRONIC 2 4 Bus connection and station node address Cm IN IRIS Quy 49 Bus In ex M 8 orun L o er in 4 5 Vf Bus Ou
87. ical description This description is only intended for hardware version X X X X3A02 The serial number can be found on the right side of the module The described configuration is PT 100 The following description is preliminary and is applicable only to the factory configuration The inputs are connected to I and I The shield is connected to S The connection is made automatically when snapped onto the DIN rail 4 Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting The PT100 module can be connected to all buscouplers of the WAGO O SYSTEM except for the economy type Input for PT100 750 461 481 1 17 08 98 WAGO i O SYSTEM Technical Data ELECTRONIT IC Item Number 750 461 481 461 000 002 461 000 003 Number of inputs 2 Input current internal 65 mA Voltage supply via system voltage Sensor types PT100 PT 200 PT 500 PT1000 N1100 Ni120 Ni1000 Wire connection 2 conductor 3 conductor presetting Temperature range PT 200 C 850 C Ni 60
88. id a change in the register A wrong mapping can change the function of the module Data exchange module 750 654 5 07 07 98 WAGO 1 O SYSTEM Application in Explosive Environments 1 Foreword Ex 1 Application in Explosive Environments Ex 1 1 Foreword Today s development shows that many chemical and petrochemical companies have production plants production and process automation machines in operation which use gas air vapor air and dust air mixtures which can be explosive For this reason the electrical components used in such plants and systems must not pose a risk of explosion resulting in injury to persons or damage to property This is backed by law directives or regulations on a national and international scale WAGO I O SYSTEM 750 electrical components is designed for use in zone 2 explosive environments The following basic explosion protection related terms have been defined Ex 1 2 Protective measures Primarily explosion protection describes how to prevent the formation of an explosive atmosphere For instance by avoiding the use of combustible liquids reducing the concentration levels ventilation measures to name but a few But there are a large number of applications which do not allow the implementation of primary protection measures In such cases the secondary explosion protection comes into play Following is a detailed description of such secondary measures Ex 1 3 Classification meeting CENELEC and
89. ificant 12 Bits The 3 least significant Bits are reserved for diagnostic and status purposes 750 580 Output Binary value voltage Hex Dec 0 10 V gt 10 0101 0000 0000 XXXX 50 01 20481 10 0100 0000 0000 XXXX 40 00 16384 7 5 0011 0000 0000 XXXX 30 00 12288 5 0010 0000 0000 XXXX 20 00 8192 2 5 0001 0000 0001 XXXX 10 08 4104 1 25 0000 1000 0000 XXXX 800 2048 0 0000 0000 0000 XXXX 0 0 If you have questions about the formatting of this data please contact WAGO for T O System technical support Analog Outputs 750 550 580 10 03 98 WAGO 1 O SYSTEM ELECTRONIC 2 Channel Analog Outputs 0 20 mA 4 20 mA PN 750 552 554 584 Status Status 01 0 02 AEP NE e O1 0 02 E 01 24v power jumper 0v contacts lt 4 shield shield screen screen Technical Description This description is only intended for hardware version X X X 2 A 0 1 The serial number can be found on the right side of the module The output signal of 750 552 555 584 is a 0 10 mA or 4 20 mA signal Sensors may be connected to O and to the common ground OV The shield is connected to S The connection is made automatically when snapped onto the DIN rail Power connections are mad
90. ignal current 020mA 4 20m 0 20mA 4 20mA Resistance 50 Q typ Resolution 12 Bit Isolation 500 V System Power supply Conversion time 2 ms typ Bit width per channel 16 Bit Data 8 Bit Control Status Operating temperature Q C 55 C Configuration none optional via software parameter Wire connection CAGE CLAMP 0 08 to 2 5mm Dimensions 12 x 64 x 100 from upper edge of the carrier rail mm WxHxL Analog Inputs 750 452 454 482 484 10 03 98 WAGO i O SYSTEM The numerical format ELECTRONIT IC All analog values will be shown in a unit numerical format The resolution is 12 Bits The following table will explain the numerical format 750 452 454 The 3 least significant Bits are not taken into account Input current Input current Binary Value 0 20 mA 4 20 mA Hex Dec 20 20 0111 1111 1111 1000 TF F8 32760 10 12 0100 0000 0000 0000 4000 16384 5 8 0010 0000 0000 0000 2000 8192 25 6 0001 0000 0000 0000 1000 4096 0 156 4 125 0000 0001 0000 0000 01 00 256 0 01 4 0078 0000 0000 0001 0000 00 10 16 0 005 4 0039 0000 0000 0000 1000 00 08 8 0 4 0000 0000 0000 0111 00 07 7 0 4 0000 0000 0000 0000 0 0 Analog Inputs 750 452 454 482 484 10 03 98 WAGO i O SYSTEM ELECTRONIC The numerical format for Siemens In addition to the full 16 bit indicatio
91. interface module allows the connection of TTY Interface devices to the WAGO I O SYSTEM The TTY Interface module can provide gateways within the fieldbus protocol This allows serial equipment such as printers barcode readers and links to local operator interfaces to communicate directly by the fieldbus protocol with the PLC or PC Master This module supports no higher level of protocol Communication is made completely transparent to the fieldbus allowing flexibility in further applications of the serial interface module The communication protocols are configured at the Master PLC or PC The 128 byte input buffer provides for high rates of data transmission When using lower rates of transmission speed you can collect the received data with less priority without loosing data The 16 byte output buffer provides for faster transmission of larger data strings The data transmission takes place at 9600 baud default value 1 startbit 8 databits and 1 stopbit will be transmitted No parity is available The drivers are high ohmic The control of data is made by the user software The TTY Interface is passive in sending and receiving thus having no current sources For data conversion an active partner is needed or an additional current source has to be connected current source current source In receiver with current source 7 120mA VN NT oe V3 um transmitter with current sour
92. ion 500 V system power supply Operating temperature 0 C 55 C Dimensions mm W x Hx L 51 x 65 x 100 from upper edge of the carrier rail INTEBUS S Enclosure and specifications 9 0 97 WAGO 1 0 SYSTEM ELECTRONIC Interbus S buscoupler with extended diagnostics 750 304 000 001 The Interbus S buscoupler with no 750 304 000 001 has the possibility of extented diagnostic functions The technical data is the same as 750 304 Different from the standard buscoupler a word for diagnostic messages is put into the input data process image and a word for the control of the diagnostic input is put into the output data process image The maximum number of input and output modules is reduced by the additional diagnostic function because Interbus S transmits only 31 words of a process image Order of the diagnostic status word Bit of the 13 12 l1 lob 8 VF e 5 bp h p status word 15 i lerror lerror code s table Channel Module The error code is shown in the following table Error code Description 0 unknown fault l5 defective fuse 10 broken wire 15 short circuit Channel This is the location for the fault input of a module The counting is done in the same way as numbering channels Module This is the number of the module Counting starts at the fieldbus coupler The first module attached to the coupler is module 0 The diagnosti
93. is inverted Sput byte 0 Control byte Output byte 2 Output byte 1 0011 0001 fre As soon as TR TA the rest of the data can be sent Input byte 0 Status byte Inputbyte2 Input byte 1 XX OXXX XXX XX XX The data is still being transferred XX OXXX XXX XX XX Data transfer completed The last 2 characters and the buffer length of 2 are transmitted Output byte 0 Control byte Output byte 2 Output byte 1 gr 0010 0001 o 0 x 6F The transmission request bit TR is inverted Output byte 0 Control byte Output byte 2 Output byte 1 T 0010 0000 XX o RS232 TTY RS485 750 650 651 653 8 13 05 98 WAGO i O SYSTEM ELECTRONIT IC As soon as TA TR the data has been transferred to the output buffer Input byte 0 Status byte Input byte 2 Input byte 1 XX OXXX XXXI XX XX OXXX XXX0 XX The data is still being transferred Data transfer completed Receiving the character chain WAGO As soon as RAZRR the input bytes contain data Output byte 0 Control yte Output byte 2 Output byte 1 Xx OXXX 000X Xx Xx Input byte 0 Status byte Input byte 2 Input byte 1 XX OXXX 0X0X XX XX No received data available W 0x57 0011 0XIX G 0x47 A 0x41 The information is in the input bytes After the 3 characters have been processed RA is inverted Output byte 0 Control byte Output byte 2 Output byte 1 XX OXXX 001X If
94. ith status infomation within the data word S5 466 2 Channel Analog Input 2 AI 0 10 V DC 0 10 V single ended 16 Bit s e 750 478 000 200 2 Channel Analog Input 2 AI 0 10 V DC 0 10 V single ended j 16 Bit s e with status infomation within the data word 5 466 Analog Inputs 750 476 478 1 18 03 1999 WAGO i O SYSTEM ELECTRONI SiC Technical description This description is only intended for hardware and software version XXXX0401 The serial number can be found on the right side of the module The input channels are single ended and they have a common ground potential The inputs are connected to I and OV The shield is connected to S The connection is made automatically when snapped onto the DIN rail Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO O SYSTEM except for the economy type Analog Inputs 750 476 478 2 18 03 1999 WAGO i O SYSTEM ELECTRONI SiC Technical Data tem Number 750 476 750 478 750 476 000 200 750 478 000 200 Number of channels Nominal voltage via system voltage DC DC 24 V max Internal current 75 mA typ consumption 15 Bit sign Input filte
95. lay can be calculated using the following formula T 225 number of periods to be integrated Dmax actual frequency If the gate is enabled the input data contains the last valid frequency value In this state the application cannot request a new range The valid frequency range stretches from 0 1 Hz 100p up to 10 kHz 100000p To recognize static CLOCK signals a watchdog timer is implemented The default value for the timer is 10s The timer resets on every Power On The application is able to change the watchdog time during operation by using the CONTROL byte This can be initiated by writing the corresponding value into the output bytes OUTPUT DATA 1 and OUTPUT DATA 0 before setting the Typ REQ bit in the CONTROL byte The success of the parameter transfer is acknowledged by the module via the Typ ACK bit in the STATUS information Attention The range of the watchdog timer stretches from 0 to 16383ms 0x0000g to Ox3FFFy in steps of 1ms per digit Values which raise the permitted range of the watchdog timer are masked with Ox3FFF If the maximum possible frequency of the different ranges is raised see the table with maximum frequency ratings the module will return the non valid data OXFFFFFFFHR 12 WAGO 1 O SYSTEM ELECTRONIT IC Organization of the in and output data for Interbus Output value of the control unit Byte Identification D15 D0 Control Byte Output Byte 1 D31 D16 Output Byte 0 Output Byte 3 D
96. lue X without meaning current F short circuit or Hex Dec Status LED 0 20mA F open circuit U overflow XFU 0110 0000 0000 0 001 6001 24577 42 on 29 98 0101 1111 1111 1 000 SFF8 24568 0 on 20 5 01000001 1001 1 000 4198 16762 0 on 20 0100 0000 0000 0 000 4000 16384 0 off 10 0010 0000 0000 0 000 2000 8192 0 off 5 0001 0000 0000 0 000 1000 4096 0 off 2 5 0000 1000 0000 0 000 0800 2048 0 off 1 25 0000 0100 00000 000 0400 1024 0 off 0 625 0000 0010 0000 0 000 0200 512 0 off 0 00976 0000 0000 0000 1 000 0008 8 0 off 0 000 0 off 0000 0000 0000 0 0000 0 If you have questions about the formatting of this data please contact WAGO for I O System technical support Analog Inputs 750 472 474 20 07 98 WAGO i O SYSTEM ELECTRONI SiC 2 Channel Analog Input 10 V 16 Bit single ended 750 476 0 10 V 16 Bit single ended 750 478 IF an lg Si function NEN NI function error I1 oO error I2 12 1 2 12 7 24v 24V 2v C ov ov ov O O EH shield 606 shield shield Ce douca screen screen screen L i iL L U od Description Identification 2 Channel Analog Input 2 AI 10 V DC 10 V single ended 16 Bit s e 2 Channel Analog Input 2 AI 10 V DC 10 V single ended 16 Bit s e w
97. mosphere gt 1000 h year continuously or for extended periods e Zone areas can expect the occasional occurrence of an explosive atmosphere gt 10 h 1000 h year e Zone 2 areas can expect the rare or short term occurrence of an explosive atmosphere gt 0 h lt 10 h year Explosive areas subject to air borne dust e Zone 20 areas are subject to an explosive atmosphere gt 1000 h year continuously or for extended periods e Zone 21 areas can expect the occasional occurrence of an explosive atmosphere gt 10 h 1000 h year e Zone 22 areas can expect the rare or short term occurrence of an explosive atmosphere gt 0 h lt 10 h year Ex 1 3 2 Explosion protection group In addition the electrical components for explosive areas are subdivided into two groups Group I Group I includes electrical components for use in fire damp endangered mine structures Group II Group II includes electrical components for use in all other explosive environments The group is further subdivided by pertinent combustible gases in the environment Subdivision IA IIB and IIC takes into account that different materials substances gases have various ignition energy characteristic values For this reason the three sub groups are assigned representative types of gases e IIA Propane e IIB Ethylene e IIC Hydrogen we co WAGO I O SYSTEM 750 gA Modular l O System Application in Explosive Environments Classi
98. n 12 Bit Isolation 500 V System Power supply Conversion time 2 ms typ Bit width per channel 16 Bit Data 8 Bit Control Status Operating temperature Q C 55 C CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Attention The value of the input signal should be in a range of OV to 10V or even no signal Analog Inputs 750 456 20 07 98 WAGO i O SYSTEM ELECTRONIIeC The numerical format All analog values will be shown in a unit numerical format The resolution is 12 Bits and the 3 LSBs are not taken into account The following table will explain the numerical format Input voltage Binary value Status 10V Hex Dec gt 10V 0111 1111 1111 1111 7F FF 32767 42 10 0111 1111 1111 XXXX 7FFX 32760 0 5 010000000000XXXX 400X 16384 0 2 5 001000000000XXXX 200X 8192 0 1 25 000100000000XXXX 100X 4096 0 0 0781 000000010000XXXX 010X 256 0 0 0049 000000000001 XXXX 001X 16 0 0 000000000000XXXX 000X 0 0 2 5 111000000000 XXXX E00X 57344 0 25 1100 0000 0000 XXXX COO0X 49152 0 ER 101000000000 XXXX A00X 40960 0 10 100000000000 XXXX 800X 32768 0 lt 10V 1000 0000 0000 0000 8000 32768 41 Analog Inputs 750 456 3 20 07 98 WAG
99. n 5mA Internal bitwidth n Voltage 24 V DC 1230 V AC Current via contacts max 6 3 A Fuse 5 x 20 6 3 A Operating temperature 0 C 55 C Wire connection CAGE CLAMP 0 08 to 2 5 mm Dimensions mm W x H x L 12 x 64 x 100 from the upper edge of the carrier rail Supply modules 750 601 602 609 615 610 611 613 2 10 03 98 WAGO 1 O SYSTEM Binary spacer module PN 750 622 75 8227 HK at Number of inputs or outputs Inputs or Outputs Technical description nda SUP SVS SVS SUS SVS BUS SY ELECTRONIC The binary spacer module reserves bit addresses in the WAGO buscoupler The number of in or outputs can be chosen by two DIP switches 2 4 6 or 8 bits are possible 1 2 3 or 4 channel modules A third DIP Switch chooses inputs or outputs The kind of configuration is indicated by means of 3 LEDs even if there is no voltage applied N The binary spacer module works like a supply module The power supply must be made for the following modules Binary spacer module 750 622 21 07 98 WAGO JI OJSYSTEM ELECTRONIC Technical Data Item number 750 622 Number of in or outputs 2 4 60r8 Nominal voltage 5 V DC internal Internal current consumption 10 mA max Voltage field side 24 V DC 15 20
100. n a node There are two different types of the separation module With PN 750 616 you get a module without printing PN 750 616 030 000 looks like the right one in the above picture Technical Data 750 616 750 616 030 000 12 x 64 x 100 from the upper edge of the carrier rail End module Potential multiplication 750 600 614 616 2 10 03 98 WAGO i O SYSTEM ELECTRONIT IC Supply modules PN750 601 602 609 610 611 612 613 615 AL a Status Stat Status e e voltage fuse defect Es eo voltage QO i CL AQ power supply power gt N b suppl N SS upply he m UN C i J power a Power AMA jumper ncis contacts L p E y Li OO v WAGO 750 601 U T Technical Description The supply module provides I O module power through the power jumper contacts Maximum current supply to all connected modules is 10 A Maximum current supply to the modules with fuse holder is 6 3 A Should higher currents be necessary intermediate supply modules may be added in the assembly The modules 750 601 609 615 610 and 611 are additionally equipped with a fuse holder The change of the fuse is very easy by drawing out the fuse holder and changing the fuse A blown fuse is indicated by a LED The modules 750 610 and 611 send information abo
101. n of the measured value it is possible to use the Siemens format The measured value is represented by the most significant 12 Bits The 3 least significant Bits are reserved for diagnostic and status purposes 750 482 484 Input current Binary value X without meaning 4 20 mA F short circuit or Hex Dec F open circuit overflow XF gt 20 0101 0000 0000 0 001 50 01 20481 20 0101 0000 0000 0 000 50 00 20480 16 0100 0000 0000 0 000 40 00 16384 12 0011 0000 0000 0 000 30 00 12288 8 0010 0000 0000 0 000 20 00 8192 4 0078 0001 0000 0000 1 000 10 08 4104 4 0001 0000 0000 0 000 10 00 4096 4 0001 0000 0000 0 011 10 03 4099 Analog Inputs 750 452 454 482 484 4 10 03 98 WAGO i O SYSTEM ELECTRONIT IC Input current Binary value without meaning 0 20 mA short circuit Dec open circuit U overflow 1 25 C If you have questions about the formatting of this data please contact WAGO for T O System technical support Analog Inputs 750 452 454 482 484 5 10 03 98 WAGO i O SYSTEM ELECTRONIT IC 2 Channel Analog Inputs 10 V Differential Inputs PN 750 456 750 456 000 001 A a Status On gt L lt status On common ground common ground shield p screen N qe shield E
102. ng data e TR TA put characters into output byte 0 to 2 e amount of characters is specified in OLO to OL2 e TR is inverted and read out e characters are put into output buffer if TR TA Receiving data RRzRA in input byte 0 to 2 characters are available e amount of characters is specified in ILO to IL2 e charactersin ILO to IL2 are read out e RA is inverted and read out e all characters are read when RR RA The transmitting and receiving of data can be done simultaneously The initialization request has prioirity and will stop transmitting and receiving of data immediately Message input buffer full Bit 3 Input buffer is full Data which are received now are lost RS232 TTY RS485 750 650 651 653 7 13 05 98 WAGO i O SYSTEM ELECTRONIT IC Examples The module is initialized The initialization bit in the control byte is set Output byte 0 Control byte Output byte 2 Output byte 1 0x00 0000 0100 After the initialization has been executed the status byte will give back 000 0100 Input byte 0 Status byte Input byte 2 Input byte 1 XX OXXX XOXX XX XX Module is still being reset XX OXXX XIXX XX XX Initialization completed Sending of the data string Hello The first 3 characters and the buffer length of 3 are transmitted Output byte 0 Control byte Output byte 2 Output byte 1 H 0x48 0011 0000 T 0 x 6C e 0 x 65 The transmission request bit TR
103. nical description is only valid for hardware and software versions XXX X2 B 0 2 The product series number is printed on the right side of the module The operational mode of the module is factory preset to discern a 24 bit absolute encoder Graycode signal transmitted at 125kHz The following description is preliminary and is applicable to the factory configuration Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The SSI Interface is able to run with all WAGO I O SYSTEM bus couplers except for the economy type SSI encoder 750 630 1 10 03 98 WAGO 1 O SYSTEM Technical Data ELECTRONIIeC Series 750 630 630 000 001 630 000 006 Encoder connections Data Input D D Clock Output CI CI Current consumption Gnternal 85mA typ Power supply 24V DC 15 20 Sensor power supply 24V DC via power jumper contacts Baud rate max MHz Data field width 32 Bit Signal output clock differential RS 422 Signal input positional differential RS 422 Output data format Graycode Dualcode Bit width 32 Bit Data 8 Bit Control Status Configuration none optional via software parameter Signal i
104. odule has no I O function Interbus Introduction 1 0 98 WAGO O SYSTEM ELECTRONIC Assembly of the WAGO I O System All components of the system can be snapped directly on a carrier rail according to EN 50022 DIN 35 When snapping the analog or digital components onto the rail no special sequence must be observed The secure positioning and connection of the individual function modules and the coupler is provided by a snap in system This snap in system provides automatic interlocking onto the DIN rail assembly It is always possible to remove a function module or the Buscoupler from the assembly by pulling the orange pull tab Please note that the power supply of the field side as well as the data transmission are interrupted It has to be ensured that the interruption of PE will not put personnel or equipment in danger ey D With a CAGE CLAMP conductors with a cross section of 0 08 to 2 5mm AWG 18 14 can be connected Vibration proof fast and maintenance free You simply introduce a screwdriver or an operating tool into the operating slot under the clamping unit The CAGE CLAMP spring is pressed down You can now introduce the wire into the clamping unit Withdraw the operating tool and the conductor is automatically clamped Interbus Introduction 2 0 98 WAGO 0 SYSTEM ELECTRONIC The clamping force adjusts automatically to the conductor cross section The flat clamping face of the CAGE CLAMP
105. of the on off times occur with the resolution of 10 bits The five LSB of the 16 bit value can be zeros or one The MSB will hold the sign and is preset to the null state Duty Cycle Increments Binary Value Hex Dec 100 1023 0111 1111 11111111 TF FF 32767 100 1023 0111 1111 11110000 7F EO 32752 50 511 0011 1111 11111111 3F FF 16383 25 255 00011111 11111111 1F FF 8191 12 5 127 00000001 00000000 0100 256 0 1955 2 0000 0000 01000000 0040 16 0 0977 1 0000 0000 00100000 0020 32 0 0 00000000 0001 1111 001F 31 0 0 0000 0000 00000000 o o Table 1 Value Formation 9 25 24V Ms 24V ia ov IR R ov f O o 24V 30 24V ov ov i Ill 1 On Off time relationships for Table 1 Pulsewidth Module 750 511 3 10 03 98 WAGO i O SYSTEM ELECTRONIC Process Image Formation for Interbus The process image of the 750 511 appears with 6 bytes of input and 6 bytes of output data The byte allocation for the preset duty cycle has the following modes of formation Output values Out In put byte 0 Low Byte Out In put byte 1 High Byte Pulsewidth Module 750 511 4 10 03 98 WAGO i O SYSTEM Digital Outputs Relay ELECTRONIC PN 750 512
106. off 5 0010000000000 000 Ox2000 8192 OxO0 off 2 5 0001000000000 000 Ox1000 4096 0x00 off 125 0000100000000 000 OxOSO0 2048 0x00 off 0 0781 0000 0000 10000 000 OxOOS0 128 0x00 off 0 0049 0000000000001 000 OxOO08 8 oxoo off 0 0000000000000 O00 0x0000 of 0x00 off 5 1110000000000 000 OxEO00 57344 0x00 off 10 1100000000000 000 OxCO00 49152 0x00 off off X without meaning E short circuit or open circuit O overflow 750 478 000 200 Input Value Status LED voltage Binary Hex Dec error 0 10 V XEO I 1 2 10 fonii 000 Ox7FE8 32760 0x00 off 5 0100000000000 000 Ox4000 16384 0x00 off 2 5 0010000000000 000 Ox2000 8192 0x00 off 125 0001000000000 000 Ox1000 4096 0x00 off 0 0781 0000000100000 000 OxOI00 256 OxO0 off 0 049 0000000000010 O00 OxOOIO 16 OxOO off 0 024 0000000000001 000 OxOO08 8 OxOO off 0 0000000000000 O00 OxO000 of OxOO off X without meaning E short circuit or open circuit O overflow Analog Inputs 750 476 478 B 18 03 1999 WAGO i O SYSTEM ELECTRONI SiC Status byte Structure of the status byte Eo Sac aes aes ESSENT a INIT NT meaning 0 ERROR res res res res Overrange Underrange e ERROR error at the input channel e Overrange exceed the allowable measuring range e Unde
107. og Input PI 28 14 Analog Input PI 30 15 Voltage supply fe foe 16 Digital Output PI29 0 16 Digital Output PI29 1 17 End module ee eee Table 5 Assignment of the process image INTERBUS S Configuration 21 0 09 97 WAGO O SYSTEM ELECTRONIC The addresses indicated in the table results from the master configuration started in the basic address By the internal structure of the Interbus coupler the process image is divided as follows Output data word orientated data O bit orientated data Ox y IO Input data Word orientated data Ix Ix41 bit orientated data Liy Due to this division the first addresses allocated in the configuration are reserved for the analog inputs and outputs The counting direction is from left to right and starts with the first analog channel next to the bus coupler Process data 48 Bit_Input_1 16 Bit Input 1 32 Bit Input 1 48 Bit Output 1 16 Bit Output 1 32 Bit Output 1 EE EE Ill 21 Definition inputs outputs INTERBUS S Configuration 22 0 09 97 WAGO 1 O SYSTEM ELECTRONIIeC 6 Buscoupler startup and troubleshooting After configuration of the master connection and electrical installation of the fieldbus node station operation of the system can begin After power to the Buscoupler and I O modules has been applied the Buscoupler verifies all internal func
108. onfiguration none optional via software parameter Wire connection CAGE CLAMP 0 08 to 2 5mm Item Number 750 467 468 487 488 Number of channels 2 4 2 4 Nominal voltage via system voltage DC DC converter Current consumption 60 mA 60 mA 60 mA 60 mA internal Overvoltage protection 35 V max Signal voltage 0 10 V Resistance 133 kQ typ Resolution 12 Bit Isolation 500 V system power supply Conversion time 2 ms typ Bit width per channel 16 Bit Data 8 Bit Control Status Operating temperature Q C 55 C Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Analog Inputs 750 467 468 487 488 20 07 98 WAGO i O SYSTEM ELECTRONIT IC The numerical format All analog values will be shown in a unit numerical format The resolution is 12 Bits The following table will explain the numerical format 750 467 468 The 3 LSBs are not taken into account Input voltage Binary value 0 10V Hex Dec Status gt 10 0111 1111 1111 1111 TE FF 32767 42 10 011111111111 1XXX 7FF8 32760 O 5 01000000 00000Xxx 4000 16384 0 2 5 001000000000 0Xxx 2000 8192 o0 1 25 0001 0000 0000 0Xxx 1000 4096 o0 0 0781 00000001 00000XxXxX 0100 256 O 0 0049 00000000 0001 oxxx 0010 16 0 0 0024
109. ored in the input bytes 0 to 2 The output bytes will contain the characters to be sent The control byte consists of the following bits Control Byte Bit7 Bito Bits Bit4 Bit3 Bit 2 Bit 1 Bit 0 o OL2 j OL JOLO Jo IR RA TR Con Frames available in output Constant Initialization Reception Trans stant area OL2 is always 0 value must request acknow mission value eg OL2 OLI OLO 0 1 1 always be 0 ledgement request must 3 characters should be sent always and put into the output be 0 The status byte consists of the following bits Status Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit 2 Bit 1 Bit 0 0 II2 ILI ILO BUF_F IA RR TA Con Frames available in input Input buffer Initialization Reception Trans stant area IL2 is always 0 eg is full acknow request mission value IL2 ILI ILO 0 1 0 ledgement acknow must 2 characters were received ledgement always and reside in input 0 and input be 0 1 RS232 TTY RS485 750 650 651 653 13 05 98 WAGO s O SYSTEM ELECTRONIT IC The PLC is able to control transmission and reception of data by means of the control byte and the status byte Initialization of the module e set IR in the control byte e transmit receive functions are blocked e output input buffers are erased e serial interface module will load its configuration data Transmitti
110. plers except for the economy type Counter Module 750 404 20 07 98 WAGOJI OJSYSTEM ELECTRONIT IC Peak Time Counter 750 404 000 002 ACH o Status UD gt 9 C lt 4 status clock Status 01 gt ee 4 Status O2 Clock 5N 4 3 UD JL mm w gt OO lt E A q y O power jumper gt contacts Jor I 01 OO o WAGO 75 Technical data The counter module also can be ordered as peak time counter with 750 404 000 002 This description is only intended for hardware version X X X X000 1 The serial number can be found on the right side of the module The counter begins processing with pulses at the CLOCK input The changes from 0 V to 24 V are counted The counter counts up if the input U D is set at 24 V With an open circuit input or 0 V the counter counts backwards The two bottom contacts each include another output These outputs are activated through bits in the control byte The counter module is able to run with all WAGO I Ov9S YSTEM bus couplers except for the economy type Counter Module 750 404 6 20 07 98 WAGO JI OJSYSTEM ELECTRONIC Organization of the in and output data The counte
111. power jumper contacts e g 4 channel modules The thermocouple module can be connected to all buscouplers of the WAGO 1 O SYSTEM except for the economy type Input for thermocouple modules 750 462 469 1 WAGO 1 O SYSTEM Technical Data ELECTRONIIeC Item Number 750 462 469 Number of inputs 2 differential input max 3 5V Voltage supply via system voltage Sensor types J K B E N R S T U L mV Messung Cold junction compensation on each module Measuring accuracy lt 25 uV typ 15 uV Resolution 0 1 C per Bit Isolation DC DC 500V system power supply Input current internal 65 mA max Bit width per channel 16 Bit data 8 Bit control status detection of broken wire 750 469 Configuration none optional via software parameter Operating temperature 0C TEOSE Connection technique CAGE CLAMP 0 08 to 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Presetting 100 C 1370 C Typ K The function module 750 462 permits the direct connection of thermocouple sensors The module is suitable for 2 or 3 wire thermocouples For the 2 wire connection technique connect the thermocouple wires between TC and TC For the 3 conductor technique the shield is also connected The operation of grounded sensors is provided by means of inte
112. r frequency sampling frequency Transition frequency Wandlungszeit 80 ms typ Bitwidth per channel 16Bit Data optional 8Bit control status Configuration none optional via software parameter Operating temperature Q C 55 C Wire connection CAGE CLAMP 0 08 bis 2 5mm Dimensions mm WxHxL 12 x 64 x 100 from upper edge of the carrier rail Analog Inputs 750 476 478 3 18 03 1999 WAGO i O SYSTEM ELECTRONI SiC The numerical format All analog values will be shown in a unit numerical format The resolution for 750 476 and 750 478 is 15 Bit plus sign 750 476 478 Input voltage Value Status LED 0 10V 10V Binary Hex Dec hex ao Curr ara E A wer me eran ne a ar e fomes ao 00 ar o po wes qos E jemesmamm wes qow a s memo com sim 0 wr sw A sapo ur 5 amio ui sme wp wr ps C wm szapow n Analog Inputs 750 476 478 4 18 03 1999 WAGO 1 O SYSTEM ELECTRONI SiC Numerical format with status information For fieldbus master which evaluates status information in the data word e g from Siemens a variant of the function clamp is available The format containes the status in Bit BO B2 The digitalized measuring value is placed at the position Bit B3 B15 The numerical format is equivalent to S5 466 750 476 000 200 Input Value Status LED voltage Binary Hex Dec error 10 V XEO 1 12 off 10 foori111111111 000 Ox3FF8 16376 0x00
113. r begins processing with pulses at the CLOCK input for a special time span The time span is predefined as 10 s The state of the counter is stored in the processs image until the next period After the recording the counting starts again at 0 The activation of the counting and the synchronisation with the SPS is made by a handshake in the control and status byte The end of thre counting period and thus the new process data is signaled by a toggel bit in the status byte The control byte has the following bits Control Byte Bit 7 Bit6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 0 start of the 0 Output value at Output value at 0 0 periodic output O2 output O1 counting The status byte has the following bits Status Byte Bit7 Bit6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 0 counting 0 actual signal at actual signal actual signal at Toggelbit for started O2 at O1 input U D end of the record Counter Module 750 404 7 20 07 98 WAGOJ OUSYSTEM ELECTRONIC Frequency Counter Module 750 404 000 003 Status Gate gt oi 9 lt status cLock D to Clock Gate gt 24V gt A M ow gt power jumper contacts Ol gt Technical Description on 4 O2
114. re of the selected resistance temperature sensor A short circuit or an interruption of the RTD wire is transmitted to the bus module and indicated by the red error LED The green LED identifies that the module is communicating properly with the connected Buscoupler Input for PT100 750 461 481 2 17 08 98 WAGO 1 O SYSTEM ELECTRONIC The numerical format All temperature values will be shown in a unit numerical format If the mode DEFAULT is selected each bit corresponds to 0 1 C The possible numerical range refers to the standardized temperature range of the used sensors The following table will explain the numerical format on a preset PT100 In the third column the numerical format for PT1000 750 461 000 003 is explained Temperature Voltage Voltage Binary Value C Ohm Ohm Hex Dec 2400 850 390 481 1384 998 0010000100110100 2134 8500 100 138 506 1099 299 0000001111101000 03E8 1000 25 5 109 929 1000 391 0000000011111111 OOFF 255 0 1 100 039 1000 0000 0000 0000 0001 0001 1 0 100 999 619 0000000000000000 0000 0 0 1 99 970 901 929 1111 1111 1111 1111 FFFF 1 25 5 90 389 184 936 1111 1111 00000001 FFOL 255 200 18 192 1111 100000110000 F830 ood E 1000 0000 00000000 8000 E Table 1 Input for PT100 750 461 481 3 17 08 98 WAGO 1 O SYSTEM
115. ressor diode Impulse current Overvoltage protection Isolation 1 5 kV system power supply Internal bit width 2 Configuration without address or configuration adjustment Operating temperature Q C 55 C CAGE CLAMP 0 08 to 2 5mm Wire connection 12 x 64 x 100 from upper edge of the carrier rail Dimensions mm WxHxL Digital Outputs 750 509 2 10 03 98 WAGO i O SYSTEM ELECTRONIT IC Pulsewidth Module PN 750 511 Status 4 02 Status 01 gt D 02 o gt 4 CL VIE T hl w gt power jumper contacts 24V gt mmm lt eA NAE 4 shield screen Technical Description This description is for hard and software version X X X X 2 B 0 2 The part number is displayed on the right side of the module The initial pre programmed base frequency is for 250 Hz The resolution is 10 Bits and the pulsewidth is modulated Attention The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The following description is preliminary and is applicable to the factory configuration The pulsewidth output module 750 511 produces a binary modulated signal of 24 V
116. rnal electrical isolation The function module 750 469 alos detects a broken wire You can find the PNs for the different sensor types for 750 462 in the following table Warning Both inputs are referenced to a common potential not isolated The linearization is provided over the complete range by a microprocessor The temperature ranges of the sensors are represented with a resolution of 1 bit per 0 1 C in one word 16 Bit Thus 0 C corresponds to the value 0000 and 25 5 C correspond to the value 0 x OOFF Temperatures below 0 C are represented in two s complement with a leading 1 Within the whole range of all thermocouples the function module works like a UV meter The voltage resolution is represented with 16 bits A processor converts the voltage value into a numerical value proportional to the measured temperature of the selected type of thermocouple In order to compensate the offset voltage at the clamping point a cold junction thermocouple compensation calculation is carried out The circuit contains a temperature measuring sensor at the CAGE CLAMP connection and considers the temperature offset voltage when calculating the measured value Input for thermocouple modules 750 462 469 2 WAGO 1 O SYSTEM Temperature Ranges of the connectable sensors ELECTRONIIeC 25 C 900 C 100 C 1370 C Default 100 C 1200 C 750 462 000 006 750 469 000 006 100 C
117. rrange fall below the allowable measuring range Analog Inputs 750 476 478 6 18 03 1999 WAGO i O 2SYSTEM ELECTRONIT IC 2 Channel Analog Outputs 0 10 V PN 750 550 750 580 Sa Status O1 gt Status 4 02 e B oe D 01 0 LJ i 02 01 gt JA common ground BE J gt Ole shield screen Wi 750 550 US q Technical Description This description is only intended for hardware version X X X 2 A 0 1 The serial number can be found on the right side of the module The output signal of 750 550 551 is a 0 10 V signal Sensors may be connected to O and to the common ground The shield is connected to S The connection is made automatically when snapped onto the DIN rail These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The output module can be connected to all buscouplers of the WAGO 1 O SYSTEM except for the economy type
118. rried out for the initialization of the Interbus system the users connected users are identified by their function and their byte length The Interbus S coupler identifies its length after being started in the initialization phase of the bus modules and forms a corresponding ID code To this effect each slave has an implemented identification register ID register comprising 2 bytes A 2 byte wide data unit is called a word It enables the encoding of 65536 different states In Interbus S different types of users and data widths are called for the coding This enables the master to find out what type the device belongs to which means for example recognizing either frequency inverters or I O units like the WAGO 1 O 9SYSTEM In Interbus S the manufacturers of device types are not recognized The structure of the ID code is explained below as well as the significance of the individual bits of the ID code The length information can be coded from 0 to 32 words Ro e messages data width class of user type of user data direction I O I O Table 2 Structure of the Interbus ID code In the ID registers the device group is coded in the lowest value LSB 8 bits ID 0 to b the following 5 bits ID 8 to 12 the data width is coded The 3 bits with the highest value MSB ID 13 to 15 are used for management functions Via these bits dynamic fault messages are transferred during operation These bits are not defined by the hardware
119. s Ne KEMA MATEX 024 X Pa EEx nA Il T4 Temperature class Approval body and or number of the examination certificate Explosion protection group E conforming with European standards Ex explosion protected component n Type of ignition Extended identification MN d Ie ITEM NO 750 400 co AH Css 5 WA pa 2DI 24V DC 3 0ms q t D 32423 Minden 0 08 2 5mm ts oRE li SEHE T ELI QV QAMV DN gt o Ali ae dB Eggs 1 SW hu Di2 T S oll N NI T o 8 Y x a y N ala 1 5o ide PATENTS PENDING c Soe 7 N amp KEMA 01ATEX1024 X 8 E s EEx nA Il T4 ii lt P E JHE TE i o68 TT ii i B Fig 1 1 Example for lateral labeling of bus modules 750 400 2 channel digital input module 24 V DC g01xx03e Waco Waos Modular I O System Application in Explosive Environments 9 Identification Ex 1 5 2 For America According to NEC 500 Explosion protection group Area of application zone condition of use category Explosion group CL I DIV2 gas group Grp ABCD optemp code T4A Temperature class CN ITEM NO 750 400 2DI 24V DC 3 0ms e Eve IGE pr Hansastr 27 T D 32423 Minden 0 08 2 5mm z5 BRE ESTIR amp EB O QV 24 DM ie 5 o co TB I
120. s S has two general operating modes 1 ID cycle The interface module of all devices connected to the bus system reads out the ID register in the ID cycle and builds up the process image with the aid of this information The cycle serves as an initialization and is carried out on request 2 Data cycle Within the data cycle all input data from the registers is transferred from all devices into the master card Host Controller and all output data from the master card Host controller to the devices 4 1 Master Cards Scanners Host Controllers The operation of the master is carried out in most cases via a central controller like a PLC PC or NC Connection to the remote stations is made via master cards Common master modules are Phoenix IBS S5 DCB I T Phoenix IBS S5 DSC I T Phoenix 100 CB T Hilscher CIF 30 via Synergetic Micro Systems in USA INTERBUS S Interbus S 11 0 09 97 WAGO l O SYSTEM ELECTRONIT IC 4 2 Configuration software In order to make the connection between a PLC or PC and the remote stations the master cards must be configured with the individual station data For this the following software packages are available For example the following are available from Phoenix IBS SYS SWT IBS CMD SWT INTERBUS S Interbus S 12 0 09 97 WAGO 0 SYSTEM ELECTRONIIeC 5 Configuration of the fieldbus node in the master 5 1 Identification Code In the ID cycle which is ca
121. s chapter describes the general conditions for error free running of the WAGO i O SYSTEM 7 1 Transporting and storing conditions The following declarations concern modules which are transported and stored in the original package Condition allowed values Free fall S Im Temperature 40 to 70 C Relative humidity 5 to 95 without condensation 7 2 Mechanical and climatic conditions The modules of the WAGO 1 O SYSTEM are not allowed to be operated without taking suitable actions in places with strong conditions e g very dusty rooms or corroding atmosphere in place with high concentrations of ionisation The temperature should be in a range between 0 C and 55 C The relative humidity should be in a range of 5 to 9596 without condensation The modules should be placed horizontal for better heat dissipation The concentration of SO must be below 25 ppm with a relative humidity of lt 75 The concentration of H2S must be below 10 ppm with the same humidity The mechanical conditions are given as sinusoidal oscillations Frequency range Hz continuous sometimes 10 lt f lt 57 0 0375 mm amplitude 0 075mm amplitude 57 lt f lt 150 0 5 g constant acceleration 1 g constant acceleration For stronger impulses and oscillations the acceleration and the amplitude should be reduced by suitable actions The following table shows the type of
122. s in the 2 Byte objects BK_AI2WO_XXX BK_AI2W1_XXX and BK_AO2WO_XXX Each module has 2 values Input Mux Content Description n Input byteO Input byte 1 1 and 2 Input byte n l Input byte2 Input byte3 3 and 4 Input byte Output Content Description Output byteO Output byte 1 and 2 Output byte Output byte2 Output byte3 3 and 4 Output byte Mode class 0 The description of the data is the same as for class 4 mode The data is put into objects No 1 No 2 and No 3 read write 2 Byte analog Attention The control byte allows the changing of the registers of the module It must always be 0 N in order to avoid a change in the registers A wrong mapping can change the function of the module Data exchange module 750 654 5 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for LIGHTBUS from firmware WD Input Content Description Word _ High Low n Statusbyte Statusword n l Input byteO Input bytel 1 and 2 Input byte n 2 Input byte4 5 Input byte n 3 Input byte3 Input byte2 3 and 4 Input byte Output Content Description Word __ High Low n Statusbyte Statusword n l Output byteO Output bytel 1 and 2 Output byte n 2 Output byte4 5 Output byte n 3 Output byte3 Output byte2 3 and 4 Output byte Attention N The control byte allows the changing of the registers of the module It must always be 0 in order to avo
123. s well as the incremental signal This signal provides one pulse per revolution with a duration equal to an incremental pulse The inputs to the quadrature encoder module must be supplied from an encoder with Line Driver Outputs for proper operation The 5 Volt DC output may be used to power the encoder The 24 Volt DC input supply must be provided from an external power supply The Gate and Latch inputs are 24 Volt DC Module Inputs and Outputs Connection Type Function Signal A and Signal Input Incremental pulse signals for channel A A inv TTL Signal B and Signal Input Incremental pulse signals for channel B B inv TTL Signal C and Signal Input Index pulse signals C inv TTL Shield Input Shield connection for encoder wiring Sensor 0V DC Output Supply return for encoder supply Sensor 45V DC Output 5 Volt DC supply for encoder 24V DC Input 24 Volt DC supply field connection OV DC Input Supply return field connection Gate Input 24 Volt DC input for gate signal 24V DC Latch Input 24 Volt DC input for Latch signal 24V DC The Input Gate stops the counter Only 0 V or an open connection initialize the counter 24 V stops the counting process Quadrature Encoder 750 631 3 10 03 98 WAGO i O SYSTEM ELECTRONIC The input Latch controls the overtaking of the actual counter value into the Latchregister This input is activated by teh control bit EN LATEXT 1 EN LACT has to be deactivated 0
124. sification meeting CENELEC and IEC Identifi CENELEC IEC Explanation Application cation standard standard EEx o EN 50 015 IEC 79 6 Oil encapsulation Zone 1 2 EEx p EN 50 016 IEC 79 2 Overpressure Zone 1 2 encapsulation EEx q EN 50 017 IEC 79 5 Sand encapsulation Zone 1 2 EEx d EN 50 018 IEC 79 1 Pressure resistant Zone 1 2 encapsulation EEx e EN 50 019 IEC 79 7 Increased safety Zone 1 2 EEx m EN 50 028 IEC 79 18 Cast encapsulation Zone 1 2 EEx i EN 50 020 unit IEC 79 11 Intrinsic safety Zone 0 1 2 EN 50 039 system EExn EN 50 021 IEC 79 15 Electrical components Zone 2 for zone 2 see below Ignition protection n describes exclusively the use of explosion protected electrical components in zone 2 This zone encompasses areas where explosive atmospheres can only be expected to occur rarely or short term It represents the transition between the area of zone 1 which requires an explosion protection and safe area in which for instance welding is allowed at any time Regulations covering these electrical components are being prepared on a world wide scale The standard EN 50 021 allows electrical component manufacturers to obtain certificates from the corresponding authorities for instance KEMA in the Netherlands or the PTB in Germany certifying that the tested components meet the above mentioned standards draft Type n ignition protection additionally requires
125. smission of larger data strings The data transmission takes place at 9 600 baud default value 1 startbit 8 databits and 1 stopbit will be transmitted No parity is available The drivers are high ohmic The control of data is made by the user software The interface module can be used for bus connections as well as for point to point connections With bus connections modules that are not connected to the power supply can also be wired They do not disturb the bus connection receiver D termination transmitter ES termination ransmitter and receiver transmitter nd receiver ransmitter and receiver H per I 66 uc point to point connection bus connection RS232 TTY RS485 750 650 651 653 5 13 05 98 WAGO 1 O SYSTEM Structure of input and output data ELECTRONIT IC The module is a combined analog input and output module with 2 x 16 bit input and output data The transfer of the data to be transmitted and the received data is made via up to 3 output and 3 input bytes One control byte and one status byte are used to control the floating data Requests are indicated by a change of a bit An assigned bit indicates execution by adopting the value of the request bit Up to 3 characters which have been received via interface can be st
126. solation 500 V system power supply SSI encoder 750 630 10 03 98 WAGO i O SYSTEM Temperature range 0 C 55 C Wire connection CAGE CLAMP 0 08 x 2 5mm AWG 28 14 Dimensions mm WxHxL 12 x 64 x 100 from upper edge of carrier rail Default Configuration 125kHz 125kHz 250kHz Graycode Binary Graycode 24 Bit Data 24 Bit Data 24 Bit Data Resolution Resolution Resolution 2 ELECTRONIT IC Terminal Configuration Input Type Function Signal D and Signal D Input RS422 Positional data from encoder Graycode Signal Cl and Signal CL Output RS422 Clock signal output for communications interface 24 V DC Input 24 V DC supply voltage to module field connection 0 V DC Input 0 V DC supply voltage return to module field connection The use of this module in conjunction with a SSI encoder provides direct positional information rather than the type of data resultant from incremental type encoders Absolute encoders are comprised of several data disks which generate a data word which is unique through out the 360 degrees of rotation The data format is a modified binary pattern in either Graycode or Dualcode The resolution of the sensor depends upon the configuration of the sensor and the physical number of revolutions in the motion profile Since the basis of the encoder is to provide absolute positional information based upon a mec
127. spring presses the conductor against the current bar without damage Any deformation or movement of the conductor is compensated thus eliminating the risk of a loose connection The contact point between conductor and CAGE CLAMP is well protected against corrosive deterioration This connection is made fast and furthermore it is maintenance free There is no need for costly periodical examination of the connections The supply modules of the WAGO I O system are partly equipped with a fuse holder This fuse holder can be pulled out in order to break the circuit of the following modules To do so you first have to insert a screwdriver into one of the slots on both sides in order to pull out the front side of the fuse holder Ze oe The front side now being hinged down makes it possible to remove or to insert the fuse After that you lift up the front side again and push the fuse holder back into its original position Interbus Introduction 3 0 98 WAGO O SYSTEM ELECTRONIC 2 Buscoupler INTERBUS S 2 1 Buscoupler Hardware FQ vos euoss fF OUT Emm i Ill 2 The INTERBUS buscoupler The 750 304 Interbus coupler consists of two major electronic sub systems left side This housing contains the electronics for the coupling to the bus the processor and the fieldbus connec
128. t Ill 5 Bus connection Fieldbus connection The Interbus interface is normally provided by D SUB connection according to US Standard EIA RS485 for data transmission by wires PIN Incoming D SUB IN gen 6 DO 6 DO yellow 1 DO pink 7 DI 2 gay 2 DI 3 brown 3 COM 5 p e Outgoing PIN cable D SUB OUT commoningwire commoningwire Table 1 Wire connection Interbus S The connection point of the D SUB connector is lowered in such a way that after a connector is installed placement in an 80mm high switchbox is possible INTERBUS S Buscoupler 7 0 97 WAGO O SYSTEM maco Configuration Interface The configuration interface used for the communication with WAGO I O CHECK or for firmware upload is located behind the cover flap Configuration interface Fig X 1 Configuration interface g01xx06e The communication cable 750 920 is connected to the 4 pole header Warning The communication cable 750 920 must not be connected or disconnected while the coupler controller is powered on INTERBUS 7a WAGO I O SYSTEM 750 3 The Enclosure and Specifications ELECTRONIC n A enez READY MIA eoe O onc lov ev mu eo GO 1 O RUN xe
129. t bytes 0 3 As long as the bits are set the counter can stop and information is stored The ensuing data of the counter will be conveyed to the status byte Blocking the counter Bit 4 is set into the control byte then the count process is suppressed Bit 4 in the status byte communicates the suppression of the counter Set the outputs Bits 2 and 3 set the additional two outputs of the counter module The result of the counter is in binary Counter Module 750 404 3 20 07 98 WAGOJ OUSYSTEM ELECTRONIT IC An example The counter is set with Set Counter to the value 0x0000 0000 OX1X XXXX 0x00 0x00 0x00 0x00 are carried over as output value carry over the control byte and the new counter position wait until the input value is OX1X XXXX 0x00 0x00 0x00 0x00 the status byte shows the loading feedback carry over 0x00 0x00 0x00 0x00 0x00 as output value release counter Wait for the first and further counting pulse the input value is XX00 XXXX 0x00 0x00 0x00 0x00 no counting pulse received the input value is XX00 XXXX 0x00 0x00 0x00 0x01 1 counting pulse received the input value is XX00 XXXX 0x00 0x00 0x00 0x02 2 counting pulses received the input value is XX00 XXXX OxFF OxFF OxFF OxFF maximum counting position is reached the input value is XX00 XXXX 0x00 0x00 0x00 0x00 a further counting pulse causes an overflow the input value is XX00 XXXX 0x00 0x00 0x00 0x01 a f
130. the registers A wrong mapping can change the function of the module Data exchange module 750 654 5 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for InterBus S from firmware WF The module is a combined special function input and output module with 2 x 16 Bit in and output data Input Description Word High Low n Bit0 Bit15 Input byteO Input bytel n l Bit16 Bit31 Input byte2 Input byte3 Output Description Word High Low n BitO0 Bit15 Output byteO Output bytel n l Bit16 Bit31 Output byte2 Output byte3 Attention For Interbus S the data is written in Motorola format high Byte first In connection with other fieldbus systems the Bytes in the data word are changed Attention The control byte allows the changing of the registers of the module It must always be 0 N in order to avoid a change in the registers A wrong mapping can change the function of the module Data exchange module 750 654 5 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for DeviceNet from firmware 306V2 2 The module has 6 Bytes input and output data in the Poll I O data Consumed Tx for the Scanner and produced Rx for the Scanner data size are each 6 Byte more Input Byte Description DO Control byte D1 Input bytel D2 Input byteO D3 Input byte4 D4 Input byte3 D5 Input byte2 O
131. tion Internal bit width Configuration Operating temperature Wire connection Dimensions mm WxHxL 408 409 4 3ms 0 2 ms 24V DC 15 20 ELECTRONIT IC 412 413 3 3 ms 48 V DC 15 20 15 V 30 V DC 6V 10 V DC 3 V 5V DC 34 V 60 V DC 10 mA max 5 mA max 3 5 mA typ 500 V system power supply 4 2 no address or configuration adjustment OG 155 CAGE CLAMP 0 08 to 2 5 mm 12 x 64 x 100 from upper edge of the carrier rail 500 V system power supply 414 4 0 2 ms 5V DC 0 0 8 V DC 2 4 V 5 V DC 5mA 50 uA typ 4 415 4 20 ms 24 V AC DC 15 20 3 45 V DC 0 5 V AC 11 30 V DC 10 27 V AC 10 mA 7 5 mA DC 7 6 9 5 mA AC 500V system power supply 50 V channel channel 4 no address or configuration adjustment 0C SSE CAGE CLAMP 0 08 to 2 5 mm 12 x 64 x 100 from upper edge of the carrier rail Digital Inputs 750 400 415 3 10 03 98 WAGO 1 O SYSTEM gt amp ELECTRONIC Counter modules PN 750 404 750 404 000 001 750 404 000 002 750 404 000 003 750 404 000 004 Up Down Counter 100 kHz 750 404 10m C Status UD gt e e lt 4 Status CLOCK Status 01 gt 9 Status o2 VIR CIK Clock UD gt XT lt q lt VS u 24V I d A
132. tion ill 2 1 right side This housing contains the DC to DC converter and power distribution for the internal K bus local processor and external 24 V DC connections to other discrete I O modules Illustration 2 2 identifies the 24 V DC connection points to supply voltage to I O modules Illustration 2 3 identifies the ground connection INTERBUS S Buscoupler 3 0 97 WAGO 1 0 SYSTEM ELECTRONIT IC 2 2 Supply Voltage Electronics Q E o i o o Qo 0 Q j Oo oO e 3 a OS SNS Ss ans anf eo 2 j Ill 3 Termination points for the power supply and the internal electronics The nominal operating voltage of the Buscoupler and the control electronics in the function modules is 5 V DC The supply is connected to the first two CAGE CLAMPS at the top of the coupler as seen in Ill 3 The 24 V DC supply voltage is generated by an internal voltage regulator DC DC converter and fed to the electronics 5 V DC The electrical isolation of the external bus system is made by utilizing an optocoupler Please note that the power supply for the control electronics in the function modules is made automatically by the data contacts of the following module when it is snapped on the assembly ill 3 1 The power supply to the attached I O modules is provided by gold plated self cleaning slid
133. tions components and the communication interface by an internal diagnostic routine Then the function modules and the existing configuration is determined At the same time a hidden file is stored It consists of an input and an output area which is located on the fieldbus RAM of the log chip During the power up phase the I O ERR LED flashes with an increased frequency After a faultless power up the fieldbus coupler enters the state fieldbus start The green LED RUN indicates that the Bus is operating normally In case of a fault the red I O ERR LED will continue flashing By counting the number and frequency of flashes the fault can be easily identified quickly and accurately A varying number of flashes and frequencies defines the fault The table below describes the fault condition based on the counted number of I O ERR LED flashes T T T T T T I I l I I l es Wi N ILLILILULIL lsequene Pause i 2 sequence 2 Pause 3 sequence 2 Blinking sequence 3 Blinking sequence description errorcode error code error argument a3 0 1 overflow of internal buffer for inline code 2 unknown data type 2 0 error in programmed process image N N gt 0 error in comparison of tables module N programmed configuration passive modules like supply terminal blocks do not count 3 0 modules have identified error in fieldbus commands 4 0 data error on field
134. urther counting pulse is received Notes 0x23 is a value in hexadecimal form 0101 1001 is a value in binary form X is used if the value at this position is without any significance Counter Module 750 404 4 20 07 98 WAGOJ OUSYSTEM ELECTRONIT IC Counter with enable input 750 404 000 001 J 1 rl Status Gate gt 01 ee og Status CLOCK 4 O2 o x I lt Clock Gate gt M ole e CD gt N 24V gt A oN power jumper contacts O1 LET STIMA f DI arm ko B E Technical description lt 4 02 E The counter module also can be ordered as counter with enable input 750 404 000 001 The counter begins processing with pulses at the CLOCK input The changes from 0 V to 24 V are counted The counter counts down if the input U D is set at 24 V With an open circuit input or 0 V the counter counts up The data format of the module is 4 bytes data and a control status byte The module is a 32 Bit counter The ID Code os 180 0xB4 The format of input and output data is the same as 750 404 The counter module is able to run with all WAGO I Ov9S YSTEM bus cou
135. us On Az M 12 Status On 1 gt Status On 12 Status On I5 gt Status On 14 12 P i 2 a m MC X 7 vis x 13 gt lt a ze common oA SSF MS ground i lurhundi Lk A common f 4 common A S TA ground a INS CIC hield shield 4a NI shield t scree tecen X screen Wi 750 468 Rb ic ju Technical Description This description is only intended for hardware version X X X 2 A 00 The serial number can be found on the right side of the module The input channels are single ended and they have a common ground potential The inputs are connected to I and M The shield is connected to S The connection is made automatically when snapped onto the DIN rail These I O modules are not provided with integrated power jumper contacts The power supply is made by the data contacts with a DC DC converter The modules can work self supporting Attention N The lowest power jumper contact is not carried out for some modules e g 4 channel A module which needs all contacts e g 2 channel digital may not be connected to the right hand side of modules which do not have 3 power jumper contacts e g 4 channel modules The input module can be connected to all buscouplers of the WAGO O SYSTEM except for the economy type Analog Inputs 750 467 468 487 488 1 20 07 98 WAGO i O SYSTEM Technical Data ELECTRONIIeC C
136. ut the status of the supply module to the fieldbus coupler through two input bits Bitl Bit2 Description 0 0 voltage lt 15 V DC 1 0 fuse blown 0 1 fuse o k voltage o k Using the supply modules you have to look for the allowed voltage The following table shows the voltage for the supply modules The supply module 750 613 supplies the field side and te internal databus system voltage The internal system voltage can supply 2 A max If the sum of the internal current consumption exceeds 2 A an additional supply module must be added Supply modules 750 601 602 609 615 610 611 613 1 10 03 98 WAGO i O SYSTEM ELECTRONIIeC Technical Data Item Number 750 602 612 613 Voltage 24 V DC 0 230 V AC DC 24 V DC 15 20 Current via contacts max 10 A Operating temperature 0 C 455 C Wire connection CAGE CLAMP 0 08 to 2 5 mm Dimensions mm Wx Hx L 12 x 64 x 100 from the upper edge of the carrier rail internal current 750 613 max 2 A Item Number 750 601 609 615 Voltage 24 V DC 230 V AC 120 V AC Current via contacts max 6 3 A Fuse 5 x 20 6 3 A Operating temperature AG oa Se OB AE Wire connection CAGE CLAMP 0 08 to 2 5 mm Dimensions mm W x Hx L 12 x 64 x 100 from the upper edge of the carrier rail Item Number 750 610 611 Number of inputs 2 Current consumptio
137. utput Description Status byte Input bytel Input byteO Input byte4 Input byte3 Input byte2 Attention The control byte allows the changing of the registers of the module It must always be 0 in order to avoid a change in the registers A wrong mapping can change the function of the module Structure of the in and output data for DeviceNet from firmware 306V3 0 The module has 4 Bytes input and output data in the polled I O data Input Byte Description DO Input byteO D1 Input bytel D2 Input byte2 D3 Input byte3 Output Byte Description DO Input byteO D1 Input bytel D2 Input byte2 D3 Input byte3 Data exchange module 750 654 5 07 07 98 WAGO i O SYSTEM ELECTRONIT IC Structure of the in and output data for Modbus from firmware V2 3 The module is a combined special function input and output module with 2 x 16 Bit in and output data Input Description Word High Low n Bit0 Bit15 Input byte0 Input byte1 n 1 Bit16 Bit31 Input byte2 Input byte3 Output Description Word High Low Output byteO Output bytel Output byte2 Output byte3 Attention For Interbus S the data is written in Motorola format high Byte first In connection with other fieldbus systems the Bytes in the data word are changed Attention N The control byte allows the changing of the registers of the module It must always be 0 in order to avoid a

Quatech INTERBUS S Network Card User Manual

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