Multiquip Qp-2TE Heat Pump User Manual
Contents
1. 22 23 Maintenance 24 25 Preparation for Long Term Storage 26 Troubleshooting 28 Troubleshooting Engine Pump 29 Explanation Of Code In Remarks Column 30 Suggested Spare 31 PUMP AS T M 32 35 Robin 170050021 Engine Crankcase Assembly 36 37 Crankshaft and Piston Assembly 38 39 Governor Assembly 40 41 Intake Exhaust Assembly 42 43 Air Cleaner 44 45 Cooling and Starting Assembly 46 47 Carburetor Assembly 48 49 Flywheel Assembly 50 51 Electric Device Assembly 52 53 Fuel Tank Assembly 54 55 Terms and Condition Of Sale Parts 56 Specification and part number are subject to change without notice PAGE 4 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three eas2. REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and c
3. Fuel Tank Capacity We Fuel Unleaded Automobile Gasoline Lube Oil Capacity 634 qts 0 6 liters Speed Control Centrifugal Fly weight Type NGK BR 6HS Spark Plug Champion RL86C Dimension 11 96 x 13 93 x 13 1 in LxWxH 304 x 354 x 335 mm Dry Net Weight 33 Ibs 15 Kg QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 13 QP 2TE GENERAL INFORMATION APPLICATION The QP 2TE Trash Pumpis designed to be used for dewatering applications Both the suction and discharge ports on the QP 2 trash pump use 2 inch diameter opening which allows the pump to pump at a rate of approximately 211 gallons minute gpm or 800 liters minute Ipm Trash or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump Power Plant This trash pump is powered by an 5 7 horsepower air cooled 4 stroke single cylinder ROBIN EX 170 gasoline engine that incorporates a low Oil Alert Feature Cil Alert Feature In the event of low oilor no oil the ROBIN EX 170 engine has a built in oil alarm engine shutdown feature In the event the oil level is low the engine will automatically shut down Trash Pum
4. UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 810 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico 52 222 285 0420 Global Lane Fax 0161 339 3226 Contact pmastretta O cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiquip com Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if r
5. Figure 3 Pump Refueling PAGE 16 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE BASIC ENGINE Figure 4 Engine Controls and Components INITIAL SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel priorto operation Refertothe ROBIN engine service manual for instructions and details for proper operation and servicing 1 Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 2 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 3 Fuel Tank Holds unleaded gasoline For additional information referto ROBIN engine owner s manual 4 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attemptto start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator
6. OPERATION AND PARTS MANUAL VSL MULTIQUIP MODEL QP 2TE TRASH PUMP ROBIN GASOLINE ENGINE Revision 1 08 10 10 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 NOTES QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 3 QP 2TE TABLE OF CONTENTS QP 2TE Trash Pump Proposition 65 Warning aus 2 Table of Contents gare 4 Parts Ordering 5 Safety Information sss 6 10 Pump Specifications Dimensions 12 Engine Specifications 13 General Information 39 00 14 Pump Component5s l 15 16 Basic EGNE ua 17 Pre Inspection Engine 18 Pre Setup Pump 19 Initial Start up Engine 20 21 Maintenance
7. FAST Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations Oil Drain Plug Remove this plug to drain engine oil from the crankcase Oil Dipstick Filler Cap Remove the filler cap dipstick when checking the engine oil level Add engine oil through this filler port See Table 5 for recommended type engine oil Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 17 QP 2TE PRE INSPECTION ENGINE Insertandremovethe dipstick without screwing itintothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 1 16 quarts 1 1 liters NEVER operate the pump in a conf
8. QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 33 PART NAME CASING CASING COVER SUCTION COVER DRAIN COVER DRAIN COVER HANDLE IMPELRLER KIT pak u trien QTY REMARKS VOLUTE CASING SUCTION PLATE DRAIN COVER SET HANDLE SUCTION PLATE PACKING WEAR PLATE BOLT CASING COVER 5 16 24UNF X 25 NIPPLE NPS2 X CHECK VALVE NBR SS400 BOLT ENGINE M8 X 40 CASING COVER PACKING OIL SHEET X 84 O RING DRAIN COVER G195 O RING CASING BASE SS400 O RING NIPPLE G55 O RING MECHANICAL SEAL SLEEVE S18 ENGINE BASE SS400 FLOODING CAP PF1 1 2 DRAIN CAP PF1 1 2 MECHANICAL SEAL EH791 030 T SIC X SIC MECHANICAL SEAL SLEEVE 25 H43 ADJUST LINER 30 X 20 T0 3 Bs P ADJUST LINER 30 X 20 T0 5 Bs P BOLT IMPELLER 5 16 24UNF X 1 3 4 SCREW VOLUTE CASING M8 X 20 SCREW DRAIN COVER SET HANDLE M8 X 25 CAP SCREW CASING M12 X 70 CAP SCREW CASING M12 X 35 BOLT PUMP M10 X 35 SEAL WASHER CASING M12 W12S1 CUSHION RUBBER 40 X 20 M10 NBR SS400 BOLT SET WITH SPRING WASHER SUCTION COVER M8 X 20 Ss DDR FP INCLUDES ITEMS W REPLACES P N 1889040030 REPLACES P N 0191190525 ITEM 21 O RING IS INCLUDED IN IMPELLER KIT ITEM 6 WHEN ORDERED AS PART OF THE KIT QUANTITY OF O RING IS ONE REPLACEMENT OF IMPELLER REQUIRES
9. is hot Hot water inside could be pressurized much like the radiator of an automobile loosening plug The possibility exists of scalding resulting in severe bodily harm NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 7 SAFETY INFORMATION NEVER lubricate components or attempt service on running machine m NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat NOTICE m ALWAYS fill the pump casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal B In winter drain water from pump housing to prevent freezing NEVER start the pump with the clean out cover removed The rotating impeller inside the pump can cut or sever objects caught in it Before starting the pump check that the clean out cover is securely fastened m ALWAYS keep the machine in proper running condition m ALWAYS ensure pump is on level ground before use E Fix damage to machine and replace any broken parts immediately m ALWAYS store
10. of combustible gases B f the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention m ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment m ALWAYS keep battery cables good working condition Repair or replace all worn cables QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 9 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE E Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing B Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running B Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling m Use adequate lifting cable wire or rope of sufficient strength E Use one point suspension hook and lift straight upwards Toe m DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during t
11. 23 2779510103 30 0430440050 40 0641360010 48 0505120020 60 0023806000 63 0110060130 80 0851060000 90 X561100030 224 2774380101 225 226 227 2773260408 35 2774390203 396 0131050030 440 0043104080 540 27732902H3 550 27735902 3 560 27735903 3 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 55 PART NAME FUEL TANK CP LABEL WARNING LABEL MODEL FUEL TANK CAP CP FUEL FILTER UNION FLANGE NUT FLANGE BOLT RUBBER PIPE HOSE CLAMP CHOKE LEVER CP REMOTE CHOKE CONTROL SPRING GASKET CLAMP SCREW AND WASHER SCREW INSULATOR GASKET 1 INSULATOR GASKET 2 INSULATOR QTY 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 REMARKS TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Return
12. EX170D50021 ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 38 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO 10 2772030121 50 0180140020 70 0323030010 310 2772250110 320 2772300103 350 2772330103 360 2772340103 360 2772340303 360 2772340403 370 2772351107 3 0 2772351217 3 0 2772351317 380 0565160010 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 39 PART NAME CRANKSHAFT CP FLANGE NUT WOODRUFF KEY CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON PISTON OVERSIZE 0 25 MM PISTON OVERSIZE 0 50 MM PISTON RING SET PISTON RING SET OVERSIZE 0 25 MM PISTON RING SET OVERSIZE 0 50 MM CLIP QTY REMARKS N INCLUDES ITEMS W ROBIN EX170D50021 ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 40 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO 10 20 30 40 50 60 70 80 80 310 340 350 355 360 365 395 396 435 440 450 480 485 486 490 2774230113 2774220133 2774270101 2774280113 0031305000 0130060240 0186060020 2794250223 2764250533 2774330301 2774350103 02000601
13. SPARE PARTS QP 2TETRASH PUMP 1 TO 3 UNITS W ROBIN EX170D50021 ENGINE Qty P N Description Qasaqa sn nimis KIT MECHANICAL SEAL O RINGS lt s us 1889040030 IMPELLER 0631211159 FLOODING CAP W O RING 0650140150 SPARKPLUG Bunions 2773261107 ELEMENT AIR CLEANER Pass 5825011118 ROPE STARTER d 0430440050 CAP FUEL TANK docens 0641360010 FUEL FILTER GAS TANK Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 31 QP 2TE PUMP ASSY PUMP ASSY PAGE 32 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 2 PUMP ASSY PUMP ASSY NO PART NO 1 1889100011 2 1889100020 3 18890001600014 4 1889100171 5 19920002200014 6 1889040031ASSY 7 1889000132 8 1889100741 9 1247100250 10 1889330410 11 1992250700 12 0191190525 13 07904320200014 14 1889350351 15 0105090840 16 1211390610 178 0481571950 180 0489402910 19 1889214010P002 20 0481310550 210 0482200180 22 18892140200014 23 0631211159 24 0631211159 250 0803442930 260 0811345443 270 0852833020 27 10 0852853020 28 0191190544 29 0141090820 30 0141090825 31 0131191270 32 0131191235 33 0105091035 34 0459220120 35 0723302040 36 0181090820
14. equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY m NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush AS j out of the oil tank and severely scald any Q f persons in the general area of the pump NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result o if operating in speed ranges above the maximum allowable PAGE 8 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER TYPICAL PUMP DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open fl
15. ports on the pump Use two clamps to secure the clean out cover turn counterclockwise to release cover hose on the inlet side of the pump 12 Strainer Always attach a strainer to the bottom side of Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip Parts Department for ordering information the suction hose to prevent large objects and debris from entering the pump Strainer should be positioned so that it will remain completely under water Running the pump with the strainer above waterfor long periods can damage pump QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 15 QP 2TE REFUELING m Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry If pump is placed in a truck bed with a plastic liner REMOVE pump from truck bed and place on ground Figure 3 to refuel The possibility of fire or explosion exists due to static electricity PLASTIC TRUCK BED DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY
16. 0200 230 0149050020 240 0170050020 20_ 0110060020 310 2773011101 315 2773760101 317 0150040060 320 2773240111 340 2773520113 350 9802008280 360 0152060090 361 0110060010 365 0110080150 40 2773700103 445 0150040060 540 2773290113 550 2773590113 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 43 PART NAME CAM SHAFT CP PIN CAM SHAFT O RING PIN SPRING RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE TIMING CHAIN CP TENTIONER SPRING TENTIONER PIN TENTIONER CHAIN GUIDE PIN ROCKER CLIP ROCKER ARM IN ASSY ROCKER ARM EX ASSY ADJUST SCREW NUT FLANGE BOLT MUFFLER SPARK ARRESTOR SPARK ARRESTOR TAPPING SCREW MUFFLER COVER CP GASKET MUFFLER FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT DEFLECTOR TAPPING SCREW INSULATOR GASKET INSULATOR po ROBIN EX170D50021 ENGINE INTAKE EXHAUST ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEM W INCLUDES ITEM W INCLUDES ITEMS W ROBIN EX170D50021 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 44 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 510 2773261500
17. 70 0217060070 0043106250 2374500423 2774390203 0131050030 0043104080 0023506000 674510103 0110060020 2774370101 2774600210 QP 2 TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 41 PART NAME GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT amp WASHER ASSY NUT GOVERNOR SPRING GOVERNOR SPRING SPEED CONTROL LEVER STOP PLATE WASHER FRICTION WASHER SCREW SPRING ADJUST CLAMP SCREW amp WASHER ASSY SPEED CONT BRKT CP SCREW SELF LOCK NUT RETURN SPRING FLANGE BOLT LINK ROD Q Y REMARKS T 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SPEED CONTROL ASSY 1 CAN ONLY BE PURCHASED W ITEM 490 INCLUDES ITEMS W ROBIN EX170D50021 ENGINE INTAKE EXHAUST ASSY INTAKE AND EXHAUST GROUP ASSY 320 225 70 95 240 230 99299 24 210 2 m 2292902 Wos 550 540 240 240 230 25 S o7 14 35 m PAGE 42 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 INTAKE AND EXHAUST ASSY NO PARTNO 10 2773160111 25 2773510103 27 0240060010 34 2773860103 35 2773640103 37 2773650103 38 2773870203 60 2793360103 70 2693370103 80 2773340113 90 2773350113 95 13210 031 150 2773560111 160 2773691103 163 2773710103 166 2773690203 170 2773691313 200 2773500203 210 0031305000 220 2773620100 225 277362
18. AIR CLEANER ASSY DUAL INCLUDES ITEMS W 510 200 2773263008 BASE CP 1 510 220 2773260408 PACKING 1 510 250 2773264008 1 510 260 2773260908 LABEL 1 510 270 2773274108 WING NUT 1 510 290 2773274008 WING NUT 1 510 520 2773261107 ELEMENT ASSY DUAL 1 570 0023806000 FLANGE 2 580 0110060050 FLANGE BOLT 2 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 45 gt o o lt s m o lt lt l O LLI lt gt LLI CN ce ce LO N gt lt LLI lt m O cc COOLIONG AND STARTING ASSY PAGE 46 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 NO 10 20 40 60 61 80 81 210 210 1 210 2 210 3 210 4 210 5 210 6 210 11 210 35 210 49 220 ROBIN EX170D50021 ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY PART NO 2775120201 0732005140 0110060030 2775271111 2775270203 0010406160 0110060020 2695020130 2705011508 2695012008 5825011118 2615010008 2705012508 2275013108 2695014518 2705026108 2275015208 0110060010 PART NAME BLOWER HOUSING BLACK LABEL TRADEMARK FLANGE BOLT BAFFLE 1 CASE CP BAFFLE 2 HEAD FLANGE BOLT FLANGE BOLT RECOIL STARTER ASSY SPIRAL SPRING HEEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING STARTER P
19. E TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN 170050021 ENGINE CRANKCASE ASSY CRANKCASE ASSY NO PARTNO 10 2771010241 208 2371420103 268 2771601001 30 0440250200 40 0600280021 50 2771501103 60 0105080250 708 0105060351 75 0440060020 80 0401140030 90 0211140020 210 2771100131 220 0440250210 230 0600250140 250 2774500141 260 2774190103 2 0 2776360113 275 2776500103 280 0213160020 281 0213160020 300 0010408350 60 2771300111 620 2771500123 630 0110080240 631 0010408350 680 2771550101 690 2771600103 700 2771501103 710 0110060020 850 0851080000 960 2779900107 PART NAME CRANKCASE CP VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER C OIL SEAL BALL BEARING 6205 GOVERNOR GEAR CP GOVERNOR SLEEVE OIL GAUGE FILLER PLUG GASKET GASKET FLANGE BOLT CYLINDER HEAD CP GASKET HEAD FLANGE BOLT FLANGE BOLT ROCKER COVER CP GASKET ROCKER COVER PIPE KNOCK FLANGE BOLT RUBBER PIPE GASKET SEN TY REMARKS 1 2 1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 6 1 1 4 1 1 1 2 4 1 1 INCLUDES ITEMS W INCLUDES ITEMS W m INCLUDES ITEMS W INCLUDES ITEMS W amp ITEM 340 OF INTAKE AND EXHAUST ASSY QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 37 ROBIN
20. P ENGINE 3 Placethe choke lever Figure 9 inthe CLOSED position if starting a cold engine DO NOT attempt to operate the pump 9 9 untilthe Safety General Information and Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the trash pump It is extremely important that this section be read carefully before attempting to use the pump in the field Starting the Engine ROBIN engine 1 Place the engine fuel valve lever Figure 7 to the ON Figure 9 Engine Choke Lever Closed position 4 Placethe choke lever Figure 10 inthe OPEN position if starting a warm engine or the temperature is warm Figure 7 Engine Fuel Valve Lever ON Position 2 Move the throttle lever Figure 8 away from the slow position about 1 3 of the way toward the fast position Figure 10 Engine Choke Lever Open 5 Place the engine ON OFF switch Figure 11 in the position Figure 8 Throttle Lever 1 3 Start Position Figure 11 Engine ON OFF Switch ON Position PAGE 20 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE INITIAL START UP ENGINE 6 Grasp the starter grip Figure 12 and slowly pull it out The CAUTION resistance becomesthe hardestata certain position corre sponding to the compression point Pullthe starter grip briskly f and smooth
21. TWO O RINGS SO IT IS NECESSARY TO ORDER ONE ADDITIONAL O RING QP 2TE PUMP ASSY PUMP ASSY PAGE 34 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE PUMP ASSY PUMP ASSY CONTINUED NO PART NO PART NAME QTY REMARKS 37 0181090825 BOLT SET WITH SPRING WASHER 4 SUCTION COVER MB8 X 25 38 0151191257 STUD BOLT DRAIN COVER HANDLE X 4 7X16 4 394 0520030310 KEL NP 21 p REPLACES P N 0520030413 404 43592012400011 IMPELLER WASHER f 35 X f39 T4 5 1 41 0204490060 U NUT WEAR PLATE M6 3 42 0205490080 NUT ENGINE M8 4 43 0205490100 NUT CUSHION RUBBER M10 8 44 0205490100 NUT M10 2 45 0451290100 SPRING WASHER PUMP M10 2 46 0401650080 WASHER ENGINE M8 4 47 0457290080 SPRING WASHER VOLUTE CASING M8 2 48 0451290080 SPRING WASHER DRAIN COVER SET M8 4 49 0451290100 SPRING WASHER CUSHION RUBBER M10 8 50 0451290080 SPRING WASHER ENGINE M8 4 51 0458220080 SPRING WASHER IMPELLER p REPLACES P N 0451290080 52 0742214050 SPRING WASHER CASING COVER M8 4 53 0742214050 STRAINER NPT 1 54 1889068050 CAP 1 55 0741310700 O RING G70 1 56 EX170D50021 ENGINE ROBIN 1 KIT MECHANICAL SEAL O RINGS INCLUDES ITEMS W QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 35 170050021 CRANKCASE ASSY CRANKCASE ASSY PAGE 36 QP 2T
22. ULLEY RATCHET GUIDE SET SCREW FLANGE BOLT REMARKS RA pO INCLUDES ITEM W QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 47 ROBIN EX170D50021 ENGINE CARBURETOR ASSY CARBURETOR ASSY 210 PAGE 48 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE CARBURETOR ASSY CARBURETOR ASSY NO PART NO 210 2776230210 210 1 2776253508 210 2 2096235108 210 3 2776252508 210 5 2466242008 210 8 2776252008 210 11 2776253108 210 12 2276245108 210 14 2776250008 210 15 2776251508 210 16 2776250608 210 17 2146245008 210 18 2146254008 210 19 2266250608 210 20 2776244008 210 22 2266241208 210 24 2266270118 210 28 2776236008 210 32 2466239008 210 44 2486241008 210 45 1066241008 210 62 2366268008 210 104 2366254108 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 49 PART NAME QTY REMARKS CARBURETOR ASSY 1 THROTTLE VALVE THROTTLE SCREW CHOKE VALVE PILOT JET 40 CHOKE LEVER THROTTLE SHAFT BOLT NEEDLE PIN FLOAT BODY PACKING CHAMBER PACKING FLOAT ASSY MAIN NOZZLE MAIN JET CLIP BOLT SEAL AIR JET AIR JET PILOT SEAL PACKING L L INCLUDES ITEM W ROBIN EX170D50021 ENGINE FL
23. Wipe up any spilled fuel immediately Figure 5 Engine Oil Dipstick Removal PAGE 18 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE PRE SETUP PUMP Before Starting 1 Read safety instructions at the beginning of manual 2 Place pump as near to water as possible on a firmflat level surface E Toprime pump removefill cap Figure 2 and fill pump casing with water If the pump casing is not filled with water before starting it will not begin pumping Pump casing must be filled with water before using pump Otherwise pump will not be able to begin pumping DO NOT open fill capif pump is hot Water inside may be under pressure 4 Checkforleaksbetween pump and engine If wateris leaking between the pump and engine housing the seal inside the pump may be worn or damaged Continued operation of the pumpisnot recommended Further usage ofthe pump under these conditions may cause severe water damage to engine Hoses and Clamps 1 Checkthat all hoses are securely attached to the pump Make certain suction hose Figure 2 does not have any air leakage Tighten hose clamps and couplings as required 2 ltisrecommendedthat 2 clamps be used when securingthe suction hose to the inlet side suction of the pump 3 Remember suction hoses must be rigid enough not to collapse when the pump is in operation 4 Check that the discharge hose Figure 2 is not restri
24. YWHEEL ASSY FLYWHEEL ASSY 110 PAGE 50 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PART NAME QTY REMARKS 10 2771923011 FLYWHEEL CP 1 11 2777943101 IGNITION COIL CP 1 30 0011406250 BOLT amp WASHER 2 50 27773101H1 WIRE 1 CP 1 60 X660000361 SWITCH ASSY 1 70 0150040090 TAPPING SCREW 2 80 0241070110 GROMMET 1 100 0650140150 SPARK PLUG rensie ai J asss NGK BR6HS 110 0655000270 SPARK PLUG CAP 1 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 51 ROBIN EX170D50021 ENGINE ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY Wh PAGE 52 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY PARTNO PART NAME QTY REMARKS 700 2777630111 OIL SENSOR CP 1 705 31104311 CONTROL ASSY 1 740 0011406160 BOLT amp WASHER ASSY 2 741 0150040090 TAPPING SCREW 1 70 2147900601 CLAMP 1 75 0110060020 FLANGE BOLT 1 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 53 ROBIN EX170D50021 ENGINE FUELTANK ASSY FUEL TANK ASSY PAGE 54 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 ROBIN EX170D50021 ENGINE FUELTANK ASSY FUEL TANK ASSY PARTNO 10 2776010201 20 0732005181
25. ames m ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot m DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine S BATTERY SAFETY ELECTRIC START ONLY DANGER m DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause ar injury to the eyes and skin E Use well insulated gloves when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up m DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 m ALWAYS recharge the battery a well ventilated environment to avoid the risk of a dangerous concentration
26. an the spark plug Figure 19 then adjust elementfromthe air cleaner case side NEVER brush off dirt the spark gap to 0 028 0 031 inch 0 6 0 7 mm This unit Brushing will force dirt into the fibers Replace the paper filter has electronic ignition which requires no adjustments element if it is excessively dirty GAP N amp 0028 0 031 IN 3 Cleanfoamelementin warm soapy waterornonflammable 0 7 0 8 MM solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze outthe excess oil fromthe element before installing 2 WING Figure 19 Spark Plug Gap ENGINE OIL AIR CLEANER COVER 1 Drain the engine oil when the oil is warm as shown in Figure 20 2 Remove the oil drain bolt and sealing washer and allow e UE the oil to drain into a suitable container FOAM 3 Replace engine oil with recommended type oil as listed ELEMENT in Table 5 Engine oil capacity is 1 16 quarts 1 1 liters DO NOT overfill PAPER FILTER ELEMENT 4 Install drain bolt with sealing washer and tighten se Figure 21 Engine Air Cleaner DRAIN SEALING BOLT WASHER Figure 20 Engine Oil Draining QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 25 QP 2 PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the inje
27. ars replace i necessary 2 Fuel lines CHECK Every 2 years replace if necessary 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your servic dealer unless you have the proper tools and are mechanically proficient Refer to the ROBIN shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Reference manufacturer engine manual for specific servicing instructions PAGE 24 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 2 ENGINE Maintenance Performthe engine maintenance procedures as indicated below DAILY DO NOT use gasoline as a cleaning solvent because that Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as ENGINE AIR CLEANER needed 1 Remove the air cleaner cover and foam filter element as WEEKLY shown in Figure 21 uus the fuel filter cap and clean the inside of the fuel 2 paper fitter element Figure 20 several times on a hard surface to remove dirt or blow compressed air not Removeor clean the filter at the bottom of the tank exceeding 30 psi 207 kPa 2 1 kgf cm through the filter Remove and cle
28. compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 28 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE TROUBLESHOOTING ENGINE PUMP TABLE 7 ENGINE TROUBLESHOOTING Continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Rotational speed fluctuates Fuel flow erratic Check fuel line Air taken in through suction Check suction line line Dust in rotating part Clean recoil starter assembly Recoil starter not working properly Spring spring failure Replace spiral spring TABLE 8 PUMP TROUBLESHOOTING Adjust clearance by adding 5 or replace impeller Too much distance between impeller and volute Min 006 Max 020 Water leaking out weep hole between pump and Check condition of mecha
29. cted Place hose so that it lays as straight as it is possible on the ground Remove any twists or sharp bends from hose which may block the flow of water Suction and discharge hoses are available from Multiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not able a rigid suction hose can be substituted in its place 6 Make sure the suction strainer Figure 2 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump The strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance This pump uses a water cooled mechanical sealto prevent water from seeping into the engine The passage of water through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 19 QP 2TE INITIAL START U
30. ction system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Remove the drain plug from the pump and drain out any water left in the housing Remove the pump cover and clean the inside of pump housing Coat the inside of pump housing with a light film of oil to reduce corrosion spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store clean dry place To protect the water cooled seals place one half pint of lubricating oil new or used through the discharge opening on the pump and crank the engine several times This will prevent excessive corrosion and also keep the mechanical seal lubricated PAGE 26 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 NOTE PAGE QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 27 QP 2TE TROUBLESHOOTING ENGINE SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignitio
31. cuum test do the following 1 Remove the pump fill cap Figure 2 and fill the pump with water 2 Startthe engine as outlined in the initial start up section and wait for the pump to begin pumping 3 As shown in Figure 18 next page place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will preventthe pump from running dry 4 Place the Pump Vacuum Tester P N 7000030 over the pump suction inlet opening Figure 18 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit 5 Checkand make sure that there are no air leaks between the vacuum tester and the inlet port on the pump If air leaks are present reset vacuum tester 6 Runthe pumpfora few minutes while monitoring the vacuum gauge If the gauge indicates a reading between 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly 25 in Hg inches of mercury translates into 25 feet of lift at sea level 7 Ifthe vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning correctly and corrective action needs to be taken 6 Totestthe flapper valve shut down the engine vacuum tester should remain attached to the pump suction inlet port by vacuum This indicates the pump s flapper
32. dous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosion hazards Burn hazards Pressurized fluid hazards Battery acid hazards Eye safety hazards PAGE 6 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol NOTICE m This equipment should only be operated by trained and qualified personnel 18 years of age and older E Whenever necessary replace nameplate operation and safety decals when they become difficult read E Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachment
33. ed Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint c
34. er and volute for wear Replace any damaged or worn parts The impeller may develop sharp edges Use extreme care when cleaning around the impeller to prevent being cut PAGE 22 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 2 MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER PLACE VACUUM TESTER OVER PUMP SUCTION PORT DISCHARGE Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG PUMP VACUUM TESTER Figure 18 Pump Vacuum Tester QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 23 2 ENGINE Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below Table 6 Engine Maintenance Schedule EVERY EVERY DESCRIPTION 3 OPERATION BEFORE S MONTHS oes 2 5 100 HRS 200 HRS P x Jj oo Engine Oil om CHECK Air Cleaner CHANGE CHECK CLEAN CLEAN Spark Plug n Geor ox LL ew am LL eme ex usss feet _ Pe Gros forener L I fe Bery 2 ye
35. esold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is IVI MULTIQUIP
36. hemicals and lubricants Decals and paper products Items purchased in kits 7 sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts oftheir own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases
37. ined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the pump Before Starting 1 Read safety instructions at the beginning of manual Figure 6 Engine Dipstick Oil Level 2 Clean the pump removing dirt and dust particularly the engine 9 cooling air inlet carburetor and air Gans Temperature Oil Type cleaner 3 Checkthe air filter for dirt and dust If air filter is dirty replace 25 C er Higher SAE 10W 30 air filter with a new one as required Spring Fall 25 C 10 C SAE 10W 30 20 4 Check carburetor for external dirt and dust Clean with dry Winter nm SAE 100 10 compressed air 5 Checkfastening nuts and bolts for tightness A Explosive Fuel e Engine Oil Check 1 To check the engine oil level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use strainer for filtration DO NOT top off fuel
38. le in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump would have a suction lift of 25 feet rather than the 18 feet at sea level Table 3 shows suction lift at various elevations Table 3 Suction Lift at Various Elevations Altitude Feet Meters Suction Lift in Feet Meters 15 0 4 572 20 0 6 096 13 2 4 023 17 6 5 364 6 90 2 103 13 8 4 206 8 000 2438 6 20 1 889 9 30 2 834 12 4 3 779 5 70 1 737 11 4 3 474 Table 4 shows percentage drops in performance as elevation increases 3 048 2 000 610 8 80 2 680 Table 4 Performance Loss at Various Elevations Discharge Flow Discharge Head 129 TETTE imo 2009 Altitude Feet Meters PAGE 14 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE PUMP COMPONENTS Figure 2 shows a typical application using the QP 2TE Trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 1 0 inch 25 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 2 QP 2TE Pump Application NOTE CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS Pump The model QP 2TE isa 2 inch trash p
39. ly for starting ALWAYS run engine at full speed while pumping STARTER GRIP Stopping The Engine Normal Shutdown 1 Movethethrottlelever tothe IDLE position Figure 15 and run the engine for three minutes at low speed Figure 12 Starter Grip 7 If the engine has started slowly return the choke lever Figure 13 tothe OPENposition Ifthe engine has not started repeat steps 1 through 6 Figure 15 Throttle Lever Idle 2 Afterthe engine cools turn the engine ON OFF switchtothe OFF position Figure 16 OFF Figure 13 Choke Lever Open 8 Before the pump is placed into operation run the engine for several minutes Check for fuel leaks andnoises that would Figure 16 Engine ON OFF Switch OFF associate with a loose component 3 Place the fuel shut off lever Figure 17 in the OFF 9 To begin pumping place the throttle lever Figure 14 in the position RUN position Figure 17 Fuel Valve Lever OFF Emergency Showdown 1 Movethethrottlelever quicklytothe IDLE position and place Figure 14 Throttle Lever Run the engine ON OFF switch in the OFF position QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 21 QP 2TE MAINTENANCE PUMP Pump Vacuum Test DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed To perform the pump va
40. n system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Oylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available
41. nical seal and gaskets engine between pump end and engine housing Engine speed too low Increase throttle speed Pump takes in water little or no Suction strainer partially plugged ischarge Impeller Volute worn Adjust clearance by adding shims or replace impeller volute Fittings clamps are not sealed properly Tighten replace or add clamp Keep extra seals on Suction hose leaks at inlet pump Hose diameter is too large Use smaller diameter hose or replace hose Discharge does not stay on Pressure too high Check pressure add additional clamp coupling Hose kinked or end blocked Check hose Impeller jammed or blocked Open pump cover and clean dirt and debris from inside housing Impeller does not turn pump is hard to start Impeller and volute binding Adjust clearance by removing shim from behind impeller Defective engine See Engine Owner s Manual QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 29 QP 2TE EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART NO
42. p Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps This pump generally handle solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 2596 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field without tools and easily cleaned when clogged Suction Lift This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level For optimal suction lift performance keep the suction hose or line as short as possible In general always place the pump as close to the water as possible Pump Support The pump should always be placed on solid stationary ground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming Elevation Higher elevations will effect the performance of the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level This is due to the thinner air or lack of oxygen at higher altitudes A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For examp
43. ransport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste 7 are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 NOTES QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 11 2 SPECIFICATIONS DIMENSIONS PUMP Table 1 Specifications Pump Trash Pump Suction amp Discharge Size 2 00 in 51 mm Maximum Pumping 211 gallons minute Capacity 800 liters minute Max Solids Diameter 1 0 in 25 mm Dimension 26 8 x 18 3 X 20 3 in LxWxH 680 X 465 X 516 mm Dry Net Weight 97 Ibs 44 Kg TOTAL HEAD FT 0 50 100 150 200 250 Figure 1 2 Dimensions PAGE 12 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 2 SPECIFICATIONS ENGINE Table 2 Specifications Engine Mod ROBIN EX170D50021 Air cooled 4 stroke Single Type Cylinder Overhead Camshaft Gasoline Engine Displacement 169 cc 10 3 cu in Max Output 5 7 H P 4 000 R P M Continuous Output 4 0 H P 3 600
44. s that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result m ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode E The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled B The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance m NEVER open the priming plug when pump
45. t Number I Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW mM Ul WE ACCEPT ALL MAJOR CREDIT CARDS MA MULTIGUIP QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 5 SAFETY INFORMATION not operate service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety O messages and operating instructions could result to yourself others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS Ay DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazar
46. ump used 6 Suction Port Connect a 2 inch inlet hose to this port in general dewatering applications Typical dewatering Use two worm clamps to secure the hose applications consist of manholes septic tanks fast and 7 Suction Hose Connect this flexible rubber hose to the slow seepage ditch water silt water mud water and muck suction portion the pump Make sure that the hose lays flat water and is not kinked Use only recommended type suction Fill Cap Prior to operation the pump casing should be hose Contact Multiquip Parts Department for ordering filled with water Remove this cap to add water to the pump information After the initial prime a sufficient amount of water will be 8 Clean out Cover Handles To gain access to the pump s retained in the casing so that the operator will not need to clean out area grip both handles then pull to remove cover re prime later Make sure both locking knobs have been released before If the casing is dry or has insufficient water the pump will attempting to remove clean out cover have difficulty in priming which could lead to premature 0 prain Plug Remove this plug to drain water from the mechanical seal wear thus causing damage to the pump pump Discharge Port Connect a 2 inch discharge hose tothis 10 Clean out Cover Remove cover to gain access to the port clean out area Worm Clamp Used to secure the hose to the inletand Locking Knobs Turn both knobs clockwise to secure outlet
47. ut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 30 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 QP 2TE SUGGESTED
48. valve is seating properly to hold water in the suction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted Adjusting Impeller Clearance 1 If it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly 2 Theimpeller should be as close to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced Remember as the impeller wear donum additional shims may be required to maintain the clearance between the impeller and insert 4 Check the impeller every six months for wear and for clearance between the impeller face and the volute Also check the shaft seal for wear as well as the shaft sleeve Pump Cleaning After pumping water containing large amounts of dirt and debris perform the following 1 Remove the drain plug from the pump housing Figure 2 and drain any water left in the pump 2 Loosen the two locking hand knobs turn counterclockwise and remove clean out cover 3 Clean and remove dirt debris from pump casing Inspect impell
49. where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 56 QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 NOTES QP 2TE TRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 10 10 PAGE 57 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING
50. y options PET January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts amp multiquip E View Parts Diagrams com E Order Parts To obtain an MQ Account contact your District Sales Manager for more information Il Print Specification Information BT q Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts log in and save on Standard orders for all orders which include complete part numbers mel a c cu Order via Fax Dealers Only Fax your order qualify for 2 Discount customers welcome to order parts via Fax on Standard orders for all orders which include 8888 Domestic US Customers dial complete part numbers c 1 800 6 PARTS 7 800 672 7877 L Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 tiguil EETA S uli RER Non Dealer Customers Contact your local Multiquip Dealer for ed hastet s should vs parts or call 800 427 1244 for help in PA SOGA ARSENALS IRE locating dealer near you Parts Ordering information J pulv cem c When ordering parts please supply Dealer Accoun
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