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Kenmore 153.332861 Water Heater User Manual

1. 1 ii i LN Ct r w T amp P Valve and Pipe Insulation Remove insulation for T amp Valve and pipe connections from carton Fit pipe insulation over the incoming cold water line and the hot warer line Make sure that the insulation is against the top cover of the heater Fit T amp P Valve insulation over valve Make sure that the insulation does not interfere with the lever of the T amp valve Secure all insulation using tape Installation Instructions cont d Temperature Pressure Relief Valve At the time of manufacture this water heater was provided with a combination temperature pressures relief valve certi fied by a nationally recognized testing laboratory that main tains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the current edition of ANSI Z21 22 CSA 4 4 Standards and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 CSA 4 4 Standards by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be marked with a maximum set pressure not to
2. aM cui Owners Manual FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING NOT FOR USE IN MOBILE HOMES MODEL NUMBERS 153 332861 40 Gal LP 153 332870HA 40 Gal High Altitude L P 153 332880 50 Gal LLP 153 332890HA 50 Gal High Altitude LP 153 332960 40 Gal 153 332970HA 40 Gal High Altitude 153 332980 50 Gal 153 332990HA 50 Gal High Altitude Caution Read and Follow All Safety Rules and Operating Instructions Before First Use of This Product Save this Manual for Future Reference THE ECONOMIZER 6 POWER VENT GAS WATER HEATER Safety Instructions Care and Maintenance Installation Troubleshooting Operation Parts List For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department installation and service must be performed by a quali
3. It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expan sion tank to relieve the pressure built by thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations Thermal Expansion Tank Specifications Model Tank Capacity Dimensions in Inches Pipe Fitting Number In Gallons Diameter Length On Tank 153 331020 2 8 inches 12 inches 7 Male 153 331050 5 ll inches 14 inches 7 Male Expansion Tank Sizing Chart Inlet Water Heater Capacity Gallons Water E Pressure 30 40 50 66 82 xpansion Tank 40psi 2 2 2 5 5 Capacity 50psi 2 2 2 5 5 Needed 60psi 2 2 5 5 5 70psi 2 2 5 5 5 80psi 2 5 5 5 5 Highest recorded inlet water pressure in a 24 hour period or regulated water pressure NOTE Expansion tanks are pre charged with a 40 psi air charge If ihe inlet water pressure is higher than 40 psi the expansion tank s air pressure must be adjusted to match that pressure but must not be higher than 80 psi 32 WATER HEATER HOT COL COLD WATER ee VALVE WITH BY PASS 1 EXPANSION peme TANK Q PRESSURE GAUGE INLET COLD WATER SHUTOFF RECOMMENDED INSTALLATIO
4. All installations assume the use of two additional 90 elbows and the standard 45 vent cap with screen outside of the exterior wall ALL MODELS LOW GROUND CLEARANCE 3 DIA VENT MAX LENGTH FT NUMBER OF 90 DEG ELBOWS inside bldg ALL MODELS LOW GROUND CLEARANCE OPTIONAL 2 VENT PIPING 2 DIA VENT NUMBER OF 90 DEG MAX LENGTH FT ELBOWS inside bldg NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet of equivalent vent length CEMENTING PVC ABS OR CPVC PIPE AND FITTINGS Read and observe all safety information printed on primer cleaner and cement containers A DANGER Primer cleaner and cements are extremely flammable They are harmful or fatal if swallowed The vapors are harmful They may irritate eyes and skin and can be absorbed through the skin A PRECAUTIONS Always store primers cleaner and cements in cool dry well ventilated places Do not store them near heat sparks or flames Keep containers closed Use them in well ventilated areas Wear impervious cloth ing while handling Do not smoke eat or drink while handling Wash thoroughly after handling and before eating Wear eye protection when handling If swal lowed drink water do not induce vomiting and call a physician or poison control center immediately If inhaled get fresh air and seek medical attention if ill feelings persist In case of eye and skin contact imme diately flush
5. SS amp After one year and through 6 years from the date of purchase for a water heater used in a single family residence if a leak occurs in v A 7 4 7 Qo S the tank Sears will furnish a new current model water heater of equal capacity and quality You will be charged for any 609 i aS installation S A C 2 z D MNT i E SO Os If the water heater is subjected to commercial institutional industrial or use in residences of two families or more the above QU OK A 6 warranty coverage for tanks that leak is effective for 2 years from the date of purchase 59 OKO Ss S did e ko To obtain warranty service SIMPLY CALL 1 800 4 MY HOME 1 800 469 4663 This warranty applies only while this SA Y HS A x product is in use in the United States es ONS UA ps z e eo This warranty gives you specific legal rights and you may also have other rights which vary from state to state QU SO OO ox oU A SEARS ROEBUCK AND CO Dept 817 WA HOFFMAN ESTATES IL 60179 Xo ds eh DS A S R O O O O O O ON ON ON ON ON ON ON O O O O O O O O O O O O O AR The price of your water heater does not include a free checkup service call On water heater installations arranged by Sears Sears warrants the installation A charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat c Leaks in pipes or fittings e Condensation b Li
6. ation of the water heater A WARNING Chemical vapor corrosion of the flue and vent sys tem may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning sol vents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chlo ride waxes bleach and process chemicals are typi cal compounds which are potentially corrosive The combustion and ventilation air flow must not be obstructed WARNING The power vent water heater requires its own sepa rate venting system It cannot be connected to an ex isting vent pipe or chimney it must be terminated to the outdoors Failure to properly install the venting sys tem can result in asphyxiation a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE STRAPPING A WARNING Obstructed or deteriorated vent systems may pre sent a serious health risk or asphyxiation Horizontal runs must be securely supported at 3 4 foot intervals and vertical runs supported at 5 foot intervals VENTING THROUGH AN OUTSIDE WALL WARNING The vent pipe from the water heater must slope upward inch per five linear feet ALL MODELS 3 PVC ABS or CPVC Schedule 40 vent piping All b letel d to the outd f th VENE GASES MOISE ne SOURCE VENLEG Lone OUECOOIS 0F TUS 1 A 3 PVC Schedule 40 45 vent cap with wire screen is sup plied with the water heater 2 A 3
7. current edition The installation must conform with this manual Local Codes and with the current edition of the National Fuel Gas Code ANSI Z223 1 This publication is available from your local govern ment or public library gas company or by writing NFPA Batterymarch Park Quincy MA 02269 Read the Safety Precautions section pages 2 and 3 of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate prop erly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE Product Specifications This manual contains instructions for the installation opera tion and maintenance of the gas fired water heater It also contains warnings through out m manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual gas company rules and Local Codes or in the absence of Local Codes with the current edition of the National Fuel Gas code ANSI 2223 1 also referred to as NFPA 54 This publication is available from your local gov ernment or public library or gas company or by writing NFPA 1 Batterymarch Park Quincy MA 02269 If after reading this manual
8. di SCREW lle CUTTING OPENING THROUGH AN OUTSIDE i ie WALL AND COLLAR INSTALLATION ek v e After reading the manual and you have determined the location SCREW gee s of the opening in the wall using the drawing below cut a 2 4 hole for 2 vent piping or a 3 hole for 3 vent piping through an exterior wall VENT CAP MUST BE POSITIONED DOWNWARD NOTE When determining location of the opening in the outside wall allow for the 4 rise per five feet that has taken place in the horizontal run CONNECTING PVC ABS OR CPVC PIPE VENT TO BLOWER amp OF FLUE Tf 1 If making an immediate horizontal run of vent off the blower MIN RISE 4 a 3 PVC ABS or CPVC Schedule 40 supplied locally elbow PER FIVE FEET is required Place the elbow in the required direction on the blower and using 3 sheet metal screws attach the elbow 14 MIN SEAL WITH RTV SEALANT 40 GAL 59 50 GAL 60 gare 2 If there is to be a vertical run of vent from the blower the 3 PVC ABS or CPVC pipe must be attached to the blower using 3 sheet metal screws The 3 or optional 2 PVC ABS or CPVC Schedule 40 vent pipe can be run from the water heater through the wall or from the wall to the water heater whichever is most convenient The SEAL WITH nl ven RIV SEALANT vent pipe must extend a minimum of 1 through the exterior wall Extending the vent cap as far as possible from
9. roof surface Figure 5 The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as periodic inspection after installation as required by ANSI Standards 45 VENT CAP WISCREEN 90 STREET ELL Figure 5 Installation Instructions cont d Combustion Air and Ventilation for Appliances Located in Unconfined Spaces Unconfined Space is a space whose volume is not less than 50 cubic feet per 1 000 Btu per hour of the aggregate input rating of all appli ances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not fur nished with doors are considered a part of the unconfined space In unconfined spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Combustion Air and Ventilation for Appliances Located in Confined Spaces Combustion Air and Ventilation for Appliances Located in Confined Spaces Confined Space is a space whose volume is less than 50 cubic feet per 1 000 Btu per hour of the aggregate input rating of all appliances installed in that space a ALL AIR FROM INSIDE BUILDINGS See Page 10 Figure
10. 2 PVC ABS or CPVC Schedule 40 reducer must be supplied locally 5 A 2 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally off the blower supplied locally 6 2 PVC ABS or CPVC Schedule 40 pipe must be supplied locally 2 PVC ABS OR CPVC SCHEDULE 40 PIPE 3 TO 2 PVC ABS OR CPVC REDUCER 2 PVC ABS OR CPVC SCHEDULE 40 90 ELBOW VENT CAP WITH SCREEN 3 PVC ABS OR CPVC SCHEDULE 40 PIPE MINIMUM LENGTH 3 e The water heater requires its own separate venting system e 2 and 3 PVC ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all models It cannot be connected to existing vent piping or chimney e It must terminate horizontally to the outdoors NOTE See pages 22 and 23 for vertical venting through a roof VENTING SYSTEM EXAMPLE INSTALLATIONS FOR ALL MODELS The vent piping cannot under any circumstances be run down hill The vent piping may be installed as follows Horizontal runs require a minimum Y rise per five feet 3 ELBOW EXAMPLE MIN RISE A PER FIVE FEET a ELBOW EXAMPLE MIN RISE 4 PER FIVE FEET MIN RISE 4 PER FIVE FEET Installation Instructions cont d 3 ELBOW EXAMPLE MIN RISE A PER FIVE FEET MIN RISE 4 PER FIVE FEET ALL MODELS 3 VENT
11. ANY CONTROLS TO MAKE HEATER OPERATE OPERATE ONLY AS WIRED FROM FACTORY Please check guidelines below For your safety water heater service should be performed only by a qualified service technician LED STATUS PROBLEM SOLUTION An open earth ground circuit to the Check that the earth ground connection is ignition system properly connected Check that the ground conductor on the water heater is properly connected Wiring error or a high resistance to Check for proper connection of line earth ground neutral and hot wires Check that the water heater is securely connected to earth ground e O ev Pressure switch remained closed longer Pressure switch wiring is incorrect than 5 seconds after the call for heat Replace pressure switch began e O e O Ow Pressure switch remained opened longer Pressure switch wiring is incorrect than 5 seconds after the combustion Pressure switch tubing not connected blower was energized correctly Air intake or exhaust obstructed e O o4 Op Ow eo Error in the hot surface ignitor circuit Check that all wiring is correct and secure Replace hot surface ignitor e O e OP eo System in lockout Gas supply is off or too low to operate Hot surface ignitor not positioned correctly Low voltage to the water heater Electric polarity to unit is incorrect test and correct O ABC eoo e O Problem in the g
12. ECO G Blower motor defective Replace Blower Assembly Thermostat problems A Thermostat set too low Set temperature control higher B Thermostat or ECO defective Replace thermostat or ECO as required Others A Heater undersized Reduce hot water use B Low gas pressure Contact dealer C Incoming water is unusually cold Allow more time for heater to reheat D Leaking hot water pipes or fixtures Have plumber check and repair leaks VENT PIPE TOO HOT ABOVE 170 F A Not enough dilution air to mix with flue gases Proper dilution air must be provided for dilution of flue temp Refer to INSTALLATION INSTRUCTIONS section B Dilution air too hot for mixing with flue gases Check for heat sources around and or blockage of dilution air intake at draft hood see page 28 C Wrong burner orifice Install correct orifice YELLOW FLAME A Dirt in burner ports Turn off heater and gas clean burner head B Combustion air path restricted Check dilution air intake exhaust venting and air openings in bottom base pan for obstructions or blockage C Not enough dilution air Check dilution air intake for obstructions or blockage CONDENSATION A Water on the floor under heater See CONDENSATION section B Water dripping from blower assembly Provide drip TEE to catch condensation from horizon
13. Ot tax dc petii oie RU tin Ger iei de 29 Service abd AG USNC Gt ete se eee uen eed es 30 31 Tank Sediment alee 30 Mord rient sip 30 Burner Inspecti nzs os scene ntt ete e eet reU tei deec i teri eee pets eet ei ene tuesday teats Qe eer Eu face Aveo iren etae ete 30 Burner Cleaning 5 ecole iieri rec ee Rei stb es eed es eese pea eene dune te bol epatis soe tea nk dee aA 30 Anode Rod Inspection eco ed ped ed abere eade ieget tede p ee Pe ee Robe tee ich da eee one eoa Pe doe ene oboe ee CE onde 30 Temperature Pressure Relief Valve Operation eese ee neeenenenttntetntntetne nen entatb te NE ERa EER i i 31 LB TET T eM M 31 Drain Valve Washer Replac ment i e dese iiser e re aeee ae tieN aeaa er E eerie dg ata e Cua Ue Neb e Dae EET ndn eere 31 Elousekeeping ziii eed EE eI que E tee eete epe cete ele sa eru E elei ela S Pete o CAR Pa ret 31 A unio MM cuc c 31 JTroubleshootio NS semis temi noa tas 32 38 StartUp Conditions ET E 32 33 Thermal Expansion M 32 Strange SOUS desee to s Lex SLE Lote aote tate estere ede erts 32 Condensation c c roe ed TE ste SU Perte eene Amat 33 Siioke Odor 2s de teet att ie etam A LE 33 Operational Conditii vs RC M 33 34 mielly Water sth hit ss AEE Len esto ke eoe tst ck esu t Cue 33 Air an Hoc Water Faucets o5 ds tee tereti ie ice E DLE ree ep
14. eee t Du pedites vi eres ege o OFEN Ee ries 33 Ven ng Manu alReset Switch sisien ta 5 steht dates telis cnl petere da e Res tetti Dresd exer tn PR Peoria 34 High Temperat re Limit Switch dotes onea serite Anstatt ee eke 34 Not Enotigh or No Hot Water cid cate adultos ien e ates daadaa ei E ku EM rb Ced CER BC a d veta Le Laon b tcr LR tete duds 34 Water Is Too Hot eei iiec e dee eee toate bed dev Pec e red Ue eee tu ce uar ra cete epe der Eo Hb esa eec Eee eee eo e eve Idee Means 34 NT e AS enn asin 35 Phermostat and Gas Supply Check edet idheitecetenee ento cte si tente epe tree arena eanas aee Ses aRar ieS 36 Systems Check NIU HEUS 37 38 Parts Order List 40 43 Customer Responsibilities Thank You fo purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free ser vice If you should decide that you want the new water heater profes sionally installed by Sears call the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual CSA Canadian Standards Association ANSI American National Standards Institute NFPA National Fire Protection Association A WARNING This gas fired water heater is design certified by CSA INTERNATIONAL under American National Standard CSA Standard for Gas Water Heaters ANS Z21 10 1 CSA 4 1
15. exceed the marked hydrostatic working pressure of the water heater 150 Ibs sq in and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts divided by 1000 x 3412 equal BTU Hr rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI Z21 22 CSA 4 4 Standards and ASME may require a valve model different from the one furnished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the facto ry furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be cer tain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or o
16. required to provide the free area specified If the design and free area is not known it may be assumed that wood louvers will be 20 25 percent free area and metal louvers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or inter locked with the equipment so that they are opened automatically during equipment operation 6 Special Conditions Created by Mechanical Exhausting or Fireplaces Operation of exhaust fans ventilation systems clothes dryers or fireplaces may create conditions requiring special atten tion to avoid unsatisfactory operation of installed gas utilization equipment Installation Instructions cont d Water Piping A WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some peo ple are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physi cally mentally handicapped if anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions in addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be use
17. with plenty of water for 15 minutes and seek medical attention if irritation persists KEEP OUT OR REACH OF CHILDREN All primers cleaners and cements must meet all local codes and applicable standards of the American Society For Testing Materials Standards Before using primers cleaners and cements stir or shake mak ing sure contents are liquid Do not use if found to be lumpy or jelly like 1 Cut pipe ends squarely removing all burrs and dirt 2 Dry fit pipe and fittings to be connected for proper fit 3 Clean pipe and fitting with a primer cleaner 4 Apply a thin coat of cement to fitting avoiding puddling inside 5 Apply a liberal coat of cement to pipe leaving no voids 6 QUICKLY assemble parts while cement is fluid If you wait too long re coat pipes 7 Push pipe completely into socket of fitting turning as it goes until it bottoms 8 Hold pipe and fitting together for 30 seconds Then carefully clean off excess with a cloth Allow connections a sufficient time to cure before disturbing 9 Remember that vent pipes must be adequately and securely supported Installation Instructions cont d APPROXIMATE SETTING TIME FOR 2 TO 3 PIPE INSTALLATION SHOWING USE OF PVC ABS OR JOINTS CPVC PIPE MOVEMENT COMPLETE O EXTERIOR OF JOINT SET suicomEN 7 Mines SEALER w 90 F to I50 F_ hr rs 4 9 o i S d i A 50 F to 90 F Ihr S hrs Nr MINEXTENSION EXTERIOR WALL
18. 0 NATURAL 40 000 41 5 3 20 60 Limited usage of 2 vent pipe see Venting on pages 17 23 Materials and Basic Tools Needed Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materi als depending on your type of installation WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 OR 1 2 THREADED OR COPPER PLUMBING AND FLEXIBLE GAS CONNECTOR WITH FITTINGS Basic Tools EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLON AND 5 GALLON CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTERS WATER HEATER STAND 24 x24 x18 FOR USE WITH WATER HEATERS INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24 OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS DRAIN PANS ARE AVAILABLE IN 20 22 24 AND 28 DIAMETERS SELECT A DRAIN PAN THAT iS AT LEAST 2 LARGER THAN THE DIAMETER OF THE WATER HEATER You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrenches 2 14 Screwdriver Tin Snips 6 Foot Tape or Folding Rule Garden Hose Drill Pipe dope or Teflon Tape D 6 FOOT TAPE GARDEN HOSE PIPE WRENCH in SLOT HEAD SCREWDRIVER PHILLIPS SCREWDRIVER SES TIN SNIPS ROLL OF TEFLON TAPE USE ONLY ON WATE
19. 00241 I 9002411 900241 I I5 Orifice L P High Altitude 0230225 0230224 0230225 0230224 Drill Size 50 51 HA 50 51 HA 16 Manifold L P 9003686 9003686 9003688 9003688 17_ Gas Control Valve L P 9003692 9003692 9003692 9003692 I8 Wiring Harness 9003628 9003628 9003628 9003628 8 Manifold Cover 9000358 9000358 9000358 9000358 20 Air Pressure Switch Cover 9001971 9001971 9001971 9001971 2 On Off Switch 9001773 9001773 9001773 9001773 22 Air Pressure Switch 9003090 9003090 9003089 9003089 23 Power Cord 9003095 9003095 9003095 9003095 24 Flue Baffle 9003093 9003093 9003094 9003094 25 Baffle Adapter Collar 9000275 9000275 9000275 9000275 26 Mounting Bracket 9002512 9002512 9002512 9002512 27 Nipple w Heat Traps 9003719 9003719 9003719 9003719 28 2 Vent Cap Screen 9000031 900003 9000031 9000031 Manual 184820 000 Also available at most hardware stores Not Illustrated Now that you have purchased your Gas Water Heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most SEARS stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling The model numbe
20. 04035 9004035 9 Temperature Pressure Relief Valve 9000071 900007 I 9000071 900007 10 Drain Valve 9002402 9002402 9002402 9002402 11 Drain Valve Washer Ar x V x W thick 9001584 9001584 9001584 9001584 I2 Inner Door 9000281 9000281 9000281 9000281 13 Hot Surface Ignition Assembly 9003627 9003627 9003627 9003627 14 Burner Assembly Nat 9002411 900241 I 9002411 900241 I5 Orifice Nat High Altitude 0230120 0230141 0230120 0230141 Drill Size 33 36 HA 33 36 HA 16 Manifold Nat 9003689 9003689 9003685 9003685 17 Gas Control Valve Nat 9003691 9003691 9003691 9003691 I8 Wiring Harness 9003628 9003628 9003628 9003628 8 Manifold Cover 9000358 9000358 9000358 9000358 20 Air Pressure Switch Cover 9001971 9001971 9001971 9001971 2 On Off Switch 9001773 9001773 9001773 9001773 22 Air Pressure Switch 9003090 9003090 9003089 9003089 23 Power Cord 9003095 9003095 9003095 9003095 24 Flue Baffle 9003093 9003093 9003094 9003094 25 Baffle Adapter Collar 9000275 9000275 9000275 9000275 26 Mounting Bracket 9002512 9002512 9002512 9002512 27 Nipple w Heat Traps 9003719 9003719 9003719 9003719 28 2 Vent Cap Screen 9000031 900003 9000031 9000031 Manual 184820 000 Also available at most hardware stores Not Illustrated Now that you have purchased your Gas Water Heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 MY HO
21. 1 and Figure 6 below The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equip ment installed in the combined space shall be considered in PEPE this determination Each opening shall have a minimum free area of one square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in the confined space but not less than 100 square inches One opening shall commence within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure VENT THROUGH F gt ROOF OPENINGS Figure 6 b ALL AIR FROM OUTDOORS see Figures 7 9 The confined space shall be provided with two permanent openings one commencing within 12 inches of the top and one commencing within 12 inches from the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors VENTILATION LOUVERS each end of attic VENT THROUGH OOF VENT TO IET ook OUTDOORS i AIR WATER DUCT HEATER Vu uc Figure 7 Ln MerIIID TN VENTILATION LOUVERS 1 When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch
22. 332861 40 Gal L P 153 332870HA 40 Gal High Altitude L P 153 332880 50 Gal L P 153 332890HA 50 Gal High Altitude L P PVC ABS or CPVC items for all models supplied locally 827 NE Ea 7 ws 7 40 Parts Order List cont d THE ECONOMIZER 6 POWER VENT GAS WATER HEATER MODEL NUMBERS 153 332861 40 Gal L P 153 332870HA 40 Gal High Altitude L P 153 332880 50 Gal L P 153 332890HA 50 Gal High Altitude L P MODEL NUMBERS KEY 153 332861 153 332870HA 153 332880 153 332890HA NO PART DESCRIPTION PART NUMBERS 3 Vent Cap w Screen PVC 9001957 9001957 9001957 9001957 2 Wall Collar 9001993 9001993 9001993 9001993 3 Schedule 40 Vent Pipe supplied locally 4 Schedule 40 90 Street Elbow supplied locally 5 Venting Manual Reset Switch 9003082 9003082 9003082 9003082 6 Blower Draft Hood Assembly 9003081 9003081 9003081 9003081 7 Dip Tube 9002365 9002365 9002546 9002546 8 Anode Rod 9003892 9003892 9004035 9004035 9 Temperature Pressure Relief Valve 9000071 900007 I 9000071 900007 I 10 Drain Valve 9002402 9002402 9002402 9002402 11 Drain Valve Washer Ar x V x W thick 9001584 9001584 9001584 9001584 I2 Inner Door 9000281 9000281 9000281 9000281 13 Hot Surface Ignition Assembly 9003627 9003627 9003627 9003627 14 Burner Assembly L P 9002411 9
23. AAN ye t 4 CERNEA z K SAS 2 12 MAX F OMN TOO Sa m ETE LETRA i 5 MIN 0 MIN TOP VIEW OF CLOSET MIN WITHOUT SOR 12 MAX RECTANGULAR AIR DUCT Figure AIR BUCI A WARNING A gas water heater cannot operate properly without the cor rect amount of air for combustion Do not install in a con fined area such a closet unless you provide air as shown in the Facts to Consider About the Location section Never obstruct the flow of ventilation air If you have any doubts or questions at all call your gas company Failure to provide the proper amount of combustion air can result in a fire or explo sion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters be installed so that combus tion and ventilation air be taken from outside these areas Refer to the Facts to Consider About the Location sec tion of this manual and also the current edition of the National Fuel Gas Code ANS Z223 1 also referred to as NFPA 54 for specifics provided concerning air required 10 Combustion Air and Ventilation When determining the installation location for a power vent water heater snow accumulation and drifting should be consid ered in areas where app
24. IPING WITH ALL BLACK IRON PIPE Contaminants in the gas lines may cause improper TO GAS CONTROL operation of the gas control valve that may result in fire or explosion Before attaching the gas line be GAS SUPPLY PIPING sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a drip leg sometimes called a sediment trap must be incorporated in the piping The drip leg must be MANUAL readily accessible Install in accordance with the Gas SHUTOFF Piping section Refer to the current edition of the VALVE National Fuel Gas Code ANSI Z223 1 also referred to as NFPA 54 GROUND JOINT UNION 24 Installation Instructions cont d Installation Checklist BEFORE OPERATING Check the gas lines for leaks a Use a soapy water solution DO NOT test for gas leaks using a match or open flame b us the soapy water solution on all gas pipes joints and ittings c Check for bubbling soap This means you have a leak Turn OFF gas and make the necessary repairs d Recheck for leaks e Rinse off soapy solution and wipe dry e Is the new temperature pressure relief valve properly installed and piped to an adequate drain See Temperature Pressure Relief Valve section e Are the cold and hot water lines connected to the water heater correctly See Water Piping instructions in the Installation Instructions section e Is the water heater completely fil
25. ME 1 800 469 4663 Be sure to provide pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most SEARS stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER SERIAL NUMBER PART DESCRIPTION PART NUMBER THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 43 e e d gt d gt 2 2 gt S e e gt Q e e e e e e gt gt gt gt gt gt DO OLS x ON CX e RO FULL ONE YEAR WARRANTY ON WATER HEATER xo QUO OD ONS HI RA For one year from the date of purchase when your Sears Kenmore water heater is installed and operated in a single family AS eS residence in accordance with the instructions in this manual Sears will A S X eS s z DIS n y SS 1 Repair defects in material or workmanship in this water heater free of charge CS xy p A X 29 OS 2 Furnish and install a new current model water heater of equal capacity and quality free of charge if a leak occurs in the rank SA x qual capacity and quality g D es R OKS A U D VRE RY LIMITED WARRANTY ON TANKS THAT LEAK 679 OES A S
26. N VERTICAL MOUNTING WATER HEATER COLD WATER FLOOR CEILING INLET FITTING JOIST ETC 6 PRESSURE INLET REDUCING COLD VALVE WITH WATER BYPASS SHUTOFF EXPANSION TANK PRESSURE GAUGE ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Condensation causes sizzling and popping with the burner area during heating and cooling periods and should be considered normal See Condensation section Troubleshooting Guide cont d CONDENSATION Whenever the water heater is filled with cold water a certain amount of condensation will form while the burner is on A water heater may appear to be leaking when in fact the water is condensation This usually happens when e When a new water heater is filled with cold water for the first time e When gas burns and water vapor is produced in water heaters particularly high efficiency models where flue tem peratures are lower e When you use large amounts of hot water in a short time and the refill water is very cold Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a sizzling or frying noise Because of the suddenness and amount of water condensation w
27. PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the water heater when the vent pipe is to be turned horizontally directly off the blower supplied structure dwelling locally RIN RISE 3 y AS ABS or CPVC Schedule 40 pipe must be supplied Oca y 3 PVC ABS OR CPVC SCHEDULE 40 90 ELBOW e 3 PVC ABS OR CPVC SCHEDULE 40 PIPE VENT CAP WARNING jn SCREEN Failure to have required clearances between water heater and combustible material will result in a fire hazard The water heater requires its own separate venting system e 3 PVC ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all models A WARNING Be sure vent pipe is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation e It cannot be connected to existing vent piping or chimney e It must terminate horizontally to the outdoors Installation Instructions cont d Venting cont d ALL MODELS OPTIONAL 2 VENT PIPING 2 PVC ABS or CPVC Schedule 40 vent piping 1 A wire screen to fit a 2 PVC ABS or CPVC Schedule 40 45 vent cap is supplied with the water heater 2 A 2 PVC ABS or CPVC Schedule 40 45 vent cap elbow must be supplied locally 3 A 3 PVC ABS or CPVC Schedule 40 pipe minimum length of 3 must be supplied locally to make vent connec tion at the blower outlet 4 A 3 to
28. R CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER AND GAS CONNECTIONS DRILL Y ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes HACKSAW 3 4 WIRE BRUSH Cee 1 2 WIRE BRUSH PROPANE TORCH ROLL OF LEAD FREE SOFT SOLDER E 3 d Cw ROOS EMERY SOLDER FLUX TUBING CUTTER Installation Instructions Removing the Old Water Heater Turn OFF the gas supply to the water heater Disconnect the vent pipe from the draft hood where they connect to the water heater In most installations the vent pipe can be lifted off after any screw or other A WARNING attached devices are removed Dispose of the draft If the main gas line shutoff serving all gas appliances is hood The new water heater has the draft hood which used also shut off the gas at each appliance Leave all must be used for proper operation gas appliances shut off until the water heater installation B completa a If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they con nect to the water heater This wil avoid cutting off the pipes too short Additional cuts can be made later if nec essary Disconnect the temperature pres sure relief valve drain line When the water heater is drained disconnect the hose from the drain
29. STALLATIONS IN AREAS WHERE FLAMMABLE LIQ UIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as gasoline solvents propane LP or butane etc all of which emit flammable vapors may be improperly stored or used in such areas The gas water heater ignitor or main burner can ignite such vapors The resulting flashback and fire can cause death or serious burns to anyone in the area as well as property damage If installation in such areas is your only option then the installation must be accomplished in a way that the ignitor and main burner flame are elevated from the floor at least 18 inches While this may reduce the chances of flammable vapors from a floor spill being ignited gasoline and other flammable substances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance NOTE Flammable vapors may be drawn by air currents from other areas of the structure to the appliance A WARNING If this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters be installed so that combus tion and ventilation air be taken from outside these areas Refer to the Facts to Consider About the Location sec tion of this manual and also the current edition of the National Fue
30. See tables for max length p 4 MIN 157 MIN MIN RISE 4 PER FIVE FEET 1 The total vertical and horizontal vent run cannot exceed the maximum length with the number of 90 elbows as specified in the following tables If more elbows are required the vent ing distance must be reduced 5 feet for every 90 elbow ALL MODELS VENTING THROUGH WALL 3 DIA VENT NUMBER OF 90 DEG MAX LENGTH FT ELBOWS L 10 1 a L 105 0 0 03 10 04 8S Eo 98 S 5 p we ALL MODELS VENTING THROUGH WALL OPTIONAL 2 VENT PIPING 2 DIA VENT NUMBER OF 90 DEG MAX LENGTH FT ELBOWS NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet of equivalent vent length Rm MAX jl ls MIN RISE 4 PER FIVE FEET 20 ONE ELBOW EXAMPLE EXAMPLE i amp 3 VENT PIPE EXAMPLE USING ONE ELBOW WITH 3 VENT PIPE 2 Minimum vent length for all models is 4 feet Installation Instructions cont d Venting cont d VENTING THROUGH AN OUTSIDE WALL WITH LOW GROUND CLEARANCE 1 When the vent piping cannot pass through an outside wall at a height greater than or equal to 12 above the ground or above snow accumulation level then the installation can be modified as shown below 12 MIN ABOVE GROUND OR SNOW ACCUMULATION LEVEL 2 Refer to the tables below for maximum vent lengths for low ground clearance installations
31. T MAX LENGTH FT NUMBER OF 90 DEG ELBOWS ALL MODELS THROUGH ROOF OPTIONAL 2 VENT PIPING 2 DIA VENT NUMBER OF 90 DEG MAX LENGTH FT ELBOWS NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet of equivalent vent length Gas Piping Make sure the gas supplied is the same type listed on the model rating plate The inlet gas pressure must not exceed 10 5 in water column 6 kPa for natu ral gas or 13 in water column 3 2 kPa for Propane L P gas The minimum inlet gas pressure listed on the model rating plate is for the purpose of input adjustment AWARNING H the gas control valve is subjected to pressures exceeding 7 pound per square inch 3 5kPa the damage to the gas control valve could result in a fire or explosion from leaking gas A WARNING If the main gas line shutoff serving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete 23 A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI 2223 1 also referred to as NFPA 54 and the gas company con cerning pipe size There must be A readily accessible manual shut off valve in the gas supply line serving the water heater and A drip leg sediment trap ahead of the gas control valve to help prevent dirt and foreign mat
32. ally 4 2 and 3 PVC ABS or CPVC Schedule 40 piping and fit tings are acceptable materials for the vent system on all mod els and must be supplied locally 2 PVC ABS OR CPVC SCHEDULE 40 PIPE 3 TO 2 PVC ABS OR CPVC REDUCER 3 PVC ABS OR CPVC SCHEDULE 40 PIPE MINIMUM LENGTH 3 The water heater requires its own separate venting system e It cannot be connected to existing vent piping or chimney e It must terminate vertically to the outdoors e Typical installation s shown below Refer to Cementing PVC ABS or CPVC Pipe and Fittings on pages 20 21 and Connecting Vent to Blower on page 21 CLEARANCE Sm 90 STREET ELL BI 45 VENT CAP nI SEAL AROUND FLASHING fh E REEN SCREEN ANSTA H VENT CAP MUST i nnd BE POSITIONED N 18 MIN i MAINTAIN DOWNWARD j T ANO I i i i i i i 1 i f 1 Pata i i i 7 Hf Pte 1 MAINTAIN LISTED CLEARANCE n9 N MAINTAIN LISTED ARANCE EXHAUST VERTICAL NT TOTAL VERTICAL CERTIFIED AND HORIZONTAL WATER HEATER m RUNS SEE ITEM BELOW 6 The total vertical and horizontal vent runs cannot exceed the maximum length with the number of 90 elbows as specified in the following tables If more elbows are required the vent ing distance must be reduced 5 feet for every 90 elbow Installation Instructions cont d ALL MODELS THROUGH ROOF 3 DIA VEN
33. anently injured by hot water than others These include the elderly children the infirm or physically men tally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addi tion to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufac turers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual WARNING Soot build up indicates a problem that requires correc tion before further use Turn off gas to water heater and leave off until repairs are made because failure to correct the cause of the sooting can result in a fire or explosion causing DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE WARNING BEFORE OPERATING PROPANE L P GAS WATER HEATERS Propane L P gas is heavier than air Should there be a leak in the system the gas will settle near the ground Basements crawl spaces skirted areas under mobile homes even when ventilated closets and areas below ground level will serve as pockets for the accumula tion of th
34. ange desired TEMPERATURE INDICATORS VALETE WARM O COOLER TEMPERATURE ADJUSTMENT BUTTONS Time to Produce 2nd amp 3rd Degree Burns on Adult Skin Display ABC Temperature Setting C Flashing approx 160 F 71 C O O O O O About H2 seconds C approx 150 F 66 C O O O O O About I E2 seconds B approx 140 F 60 C OOO O O Less than 5 seconds A approx 130 F 54 C O O O O O About 30 seconds Y approx E20F 49 C O O O O O More than 5 minutes WARM approx 80 F 27 C BO OO OO J ewe nn www nn nnanae NOTE Water temperature range of 120 140 F 49 60 C recommended by most dishwasher manufacturers A WARNING Should overheating occur or the gas supply fail to shut off turn OFF the manual gas control valve to the appliance Service and Adjustment Tank Sediment Cleaning Sediment build up on the tank bottom may create varying amounts of noise and if left in the tank will cause premature tank failure Sediment deposits can usually be removed by draining and flushing the tank with water Follow the Draining instruc tions in the Service and Adjustment section in this manual Venting System Inspection At least once a year a visual inspection should be made of the venting system You should look for e Obstructions which could cause improper venting The com bustion and ventilation air flow must no
35. as valve driver circuit Turn power to the water heater off for IO seconds and then back on Replace gas control valve O Od O ev eo Problem with the internal circuit Turn power to the water heater off for 10 seconds and then back on Replace gas control valve e O e e ev On Problem with the internal circuit Turn power to the water heater off for 10 seconds and then back on Replace gas control valve e e e eo eo Flame signal sensed out of proper Replace gas control valve sequence e O e O ECO activated Replace gas control valve One of the temperature adjust buttons Press and release each of the buttons once stuck closed Replace gas control valve e O Water temperature sensor is either Check that all wiring is correct and secure open or short circuited Replace gas control valve e 04 Od 4 e 4 0e o O06 O0 Ow Ow w ov eo On len On e O 37 Troubleshooting Guide cont d PROBLEM NOT ENOUGH HOT WATER Blower will not run SOLUTION A ON OFF control switch turned off Turn switch to the ON position B Blower unplugged Plug blower back into 115 VAC outlet C No power at outlet Repair service to outlet D Thermostat defective Replace thermostat E Control harness defective Replace control harness F High limit control circuit open Replace
36. ater may be diagnosed as a tank leak After the water in the tank warms up about 1 2 hours the condition should disap pear Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up An undersized water heater will cause more condensation The water heater must be sized properly to meet the family s demands for hot water including dishwashers washing machines and shower heads Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at their lowest Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will disappear in a short while 33 Operational Conditions SMELLY WATER In each glasslined water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop a aconcentration of sulfat
37. d NOTE To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Periodic Maintenance section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the M gt Installing the New Water Heater section Troubleshooting Guide cont d A CAUTION This troubleshooting guide has been supplied for use by quali Label all wiring before disconnecting any wiring to ensure fied service personnel who have a complete understanding of correct reconnection Failure to follow this instruction both electricity and gas could cause improper and possible dangerous operation resulting in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE THERMOSTAT AND GAS SUPPLY CHECK No sedda Sehere Is gas being supplied to the Lomm Yes thermostat Turn ON gas supply Is thermostat calling for heat Run hot water from heater and set adjustment button higher Check using a manometer at thermostat pressure tap Is there a minimum gas pressure 4 W C for natural gas or 10 W C for propane L P gas Call gas company to increase gas 1 g pany g I pressure Yes GO TO SYSTEMS CHECK SECTION PAGE 37 36 Troubleshooting Guide cont d SYSTEMS CHECK DO NOT BY PASS
38. d at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual HOT WATER OUTLET COURS EN OUTLET G ay 1 TO COLD WATER imi INLET ON WATER FROM HOT HEATER MIXING WATER VALVE OUTLET ON WATER EATE This water heater shall not be connected to any heating sys tems or component s now or previously used with a non potable water heating appliance A WARNING Toxic chemicals such as used for treatment of boilers or non potable water heating appliances shall never be intro duced into a potable water heating system If a water heater is installed in a closed water supply system such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means shall be provided to control thermal expansion Contact the local utility or local Sears Service Center on how to control this situation NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that dielectric unions or couplings be installed on this water heater when connected to copper pipe The illustration shows the attachment of the water piping to the water heater The water heater is equipped with inch water conn
39. e a service appointment on line Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the kind of profes sionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 SEARS INSTALLATION SERVICE For Sears professional installation of home appliances garage door open ers water heaters and other major home items in the U S A call 1 800 4 MY HOME For in home major brand repair service Call 24 hours a day 7 days a week U S A and Canada 1 800 4 MY HOME 1 800 469 4663 www sears com The model number of your water heater is found on the model rating plate on the front of the water heater Sears Roebuck and Co Hoffman Estates IL 60179 U S A
40. e in the supply water b little or no dissolved oxygen in the water c a sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans d an excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact Sears Service for further information concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment If the smelly water persists after the anode replacement and chlo rination treatment we can only suggest that continuous chlori nation and filtering conditioning equipment be considered to eliminate the water problem Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibili ty of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine I
41. e recep tacle and or local codes prohibit use of a power cord field wiring must be provided must be not greater than 1 inches deep have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow 6 The location selection must provide adequate clearances for servicing and proper operation of the water heater INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ UIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as gasoline solvents propane LP or butane etc all of which emit flammable vapors may be improperly stored or used in such areas The gas water heater ignitor or main burner can ignite such vapors The resulting flashback and fire can cause death or serious burns to anyone in the area as well as property damage If installation in such areas is your only option then the instal lation must be accomplished in a way that the ignitor and main burner flame are elevated from the floor at least 18 inches While this may reduce the chances of flammable vapors from a floor spill being ignited gasoline and other flammable sub stances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance Also the water heater must be located and or protected so it is not subject to phy
42. e this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater Water at the draft hood is water vapor which has con densed out of the combustion products This is caused by a problem in the vent Contact the Sears Service Center B Condensation may be seen on pipes in humid weather or pipe connections may be leaking C The primary anode rod fitting may be leaking Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pres sure in your area E The temperature pressure relief valve may be leaking at the tank fitting Water from a drain valve may be due to the valve opened slightly Qo The drain valve may be leaking at the tank fitting Combustion products contain water vapor which can con dense on the cooler surfaces of the tank Droplets form and drip into the fire or run on the floor This is common at the time of startup after installation and when incoming water is cold o Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary correc tive steps taken Leakage from other appliances water lines or ground seepage should also be checke
43. ections NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the cold water inlet connection Do not solder the cold water supply line directly to the cold water inlet or it will harm the dip tube 13 i Look at the top cover of the water heater The hot water outlet is marked hor Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the threaded nipple Using flexi ble connectors connect the hot water pipe to the hot water outlet on the water heater 2 Look at the top cover of the water heater The cold water inlet is marked cold Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the threaded nipple Using flexi ble connectors connect the cold water pipe to the cold water inlet of the water heater NOTE This water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater INSTALLATION COMPLETED COLD INLET THREADED TO SHUTOFF WATER LINE SWEAT COUPLING VALVE THREADED TO SWEAT COUPLING 3 4 THREADED NIPPLE TEMPERATURE PRESSURE RELIEF VALVE HOT OUTLET TO HOUSE 3 4 THREADED NIPPLE DISCHARGE PIPE Do not cap or plug PROVIDE A 6 AIR GAP BETWEEN THE END OF THE DISCHARGE PIPE AND DRAIN er
44. erials or flammable liquids etc must not be placed against or adjacent to the water heater which can cause a fire Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting Guide of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Contact SEARS Repair Services at 1 800 4 MY HOME 1 800 469 4663 Troubleshooting Guide Start Up Conditions THERMAL EXPANSION Water supply systems may because of such events as high line pressure frequent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands ther mal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal oor This is an unacceptable condition and must be cor rected
45. erials from entering the gas control valve e A flexible gas connector or a ground joint union between the shutoff valve and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before ebb the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry Standard Models are for installation up to 3 300 feet above sea level High Altitude Models are for installation from 3 300 to 5 500 feet above sea level Ifa standard model is installed above 3 300 feet or a high altitude model is installed above 5 500 feet the input rating must be reduced at the rate of 4 percent for each 1 000 feet above sea level which requires replacement of the burner orifice in accordance with the National Fuel Gas Code 7223 1 NFPA 54 Contact the local Sears Service Center or your local gas utility for further information A WARNING Failure to replace the standard orifice with a high altitude orifice when installed at elevations above 3 300 feet or above 5 500 feet for high altitude model could result in improper and inefficient operation of the appliance producing carbon monox ide gas in excess of safe limits which could result in serious injury or death Contact the local Sears Service Center or your gas supplier for any specific changes which may be required in your area A WARNING The appliance and its gas connection must be leak tested before placing the ap
46. et too low See the Temperature Regulation section The gas company can check the gas input to see if it is correct An underfired water heater will not heat water as quickly Look for leaking or open hot water faucets Make sure all are closed The cold water inlet temperature may be colder during the winter months It will take longer to heat the water and seem like less hot water e If you cannot find what is wrong call the Sears Service Center WATER IS TOO HOT 1 The temperature adjustment button may be set too high See the Temperature Adjustment section NOTE A period of time is necessary after an adjustment has been made for the water temperature to reach the new tem perature setting 2 If lower temperature settings will not lower the water tempera ture call the Sears Service Center Troubleshooting Guide cont d Leakage Checkpoints Use this guide to check a Leaking water heater Many suspect ed Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with your local gas codes your water heater and safety practices contact the Sears Service Center to check the water heater 35 CAUTION Read this manual first Then before checking the water heater make sure the gas supply has been turned OFF and never turn the gas ON before the tank is completely full of water A CAUTION Never us
47. f hydrogen gas is present there will prob ably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open Troubleshooting Guide cont d Operational Conditions cont d VENTING MANUAL RESET SWITCH There is a venting manual reset switch located on the draft hood If the switch is activated it will not reset itself Before resetting this switch check for flue blockage and propriety of the venting system To reset the venting manual reset switch press the i reset button BLOWER MOTOR RESET SWITCH DRAFT HOOD HIGH TEMPERATURE LIMIT SWITCH Single Use Type Energy Cut Off The thermostat has a built in limit switch which will actuate in case of excessive water Bu are The heater cannot be relit until the gas control valve is replaced It is important that a ser viceman be called to determine the reason for limit operation and thus avoid repeated thermostat replacement Lower the tem perature adjustment setting on new control Contact the Sears Service Center A WARNING Should overheating occur or the gas supply fail to shut off turn OFF the manual gas control vaive to the appliance VENTING MANUAL 34 NOT ENOUGH OR NO HOT WATER Check the manual gas shut off valve to be sure it is open e The ON OFF switch on the control box must be ON e The temperature adjustment button may be s
48. f spilled out could person cause staining Installation Instructions cont d Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not for use in mobile homes or outdoor installation A CAUTION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure For this reason it is not advisable to install the water heater in an attic or upper floor Whether replacing an old water heater or putting the water heater in a new location the following critical points must be When such locations cannot be avoided a suitable drain pan observed should be installed under the water heater Such a drain pan 1 The location selected should be indoors as close as practical to the vent termination point and as centralized with the water piping system as possible The water heater as all water heaters will eventually leak Do not install without adequate drainage provisions where water flow will cause damage 2 ALL MODELS If vented through an outside wall or through the roof the 3 vent piping cannot exceed a total of 115 feet 50 feet if optional 2 vent piping
49. fied installer service agency or the gas supplier A WARNING improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manual for assistance or consult the local Sears Service Center or gas utility for further information A WARNING Flammable vapors may be drawn by air currents from other areas of the structure to this appliance A WARNING READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER Sears Roebuck and Co Hoffman Estates IL 60179 U S A Printed in the U S A 0304 www sears com Part No 184820 000 Safety Precautions Improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manu al for assistance or consult your local Sears Service Center for further information A WARNING WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY This water heater is equipped for one type gas only Check the model rating plate near the gas control valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE Failure to use the correct gas can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your gas supplier or local utility WARNING IN
50. ge to the hot surface igniter with a 20 second warm up period e oo the gas valve and checks the sensing rod for ame 4 The burner heats the water to the desired thermostat setting a The resistance in the thermostat rises to the value selected by the temperature control knob b The control module closes the gas valve and 5 seconds later removes power from the blower 5 Cycle is completed Pre purge HSI Warm up ignition Activation Period Flame Recognition Period ignition Trial interpurge Post purge Retries Reset from Lockout Flame Sensing Nominal HSI Off Run Mode Operating Instructions cont d WARNING f you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES A This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do NOT try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas s
51. ghting pilot d Improper venting MASTER PROTECTION AGREEMENTS Congratulations on making a smart purchase Your new Kenmore prod uct is designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time Thats when having a Master Protection Agreement can save you money and aggravation Purchase a Master Protection Agreement now and protect yourself from unexpected hassle and expense The Master Protection Agreement also helps extend the life of your new product Heres what s included in the Agreement Expert Service by our 12 000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs No lemon guarantee replacement of your covered product if four or more product failures occur within twelve months Product replacement if your covered product cant be fixed Annual Preventive Maintenance Check at your request no extra charge Fast help by phone phone support from a Sears technician on products requiring in home repair plus convenient repair scheduling Power surge protection against electrical damage due to power fluc tuations Rental reimbursement if repair of your covered product takes longer than promised Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or sched ul
52. gure Refer to the label on the water heater adjacent to the gas control valve for ali clearances A WARNING Flood damage to a water heater may not be readily visible or immediately detectible However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Call a Sears Service Technician or contractor to replace a flooded water heater Do not attempt to repair the unit It must be replaced A WARNING HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possi bility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is pre sent there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open AWARNING INSULATING JACKETS When installing an external water heater insulation jacket on a gas water heater DO NOT cover the temperature pressure relief valve DO NOT put insulation over any part of the top of the gas water heater DO NOT put insulat
53. h as gas meters gas valves or other gas regulating equipment Failure to have required clearances between water heater and combustible material will result in a fire hazard r 9 min from any overhang IG of Flue Figure 2 Installation Instructions cont d CERO NS DS Ss m s SS ics EN gt ES i peer ye Se RRI p LESS THAN 4g ss fele ND x 120 N L 48 min B s T amp wi 136 mi POWER VENT T e TERMINAL y mia FORCED AIR a INLET C D Figure 3a SP VENT TERMINAL om 18 TO WALL OR OTHER T OBSTRUCTIONS THAT 18 MIN 4 MAY INTERFERE WITH VENTING ma VENT TERMINAL T 3 4 amp 18 MIN Figure 3b CORNER OF BUILDING gt gt NATURAL DRAFT GRAVITY x DIRECT VENT POWER VENT _ OR POWER DIRECT VENT APPLIANCE INLET AND OR OUTLET VENT S Figure 3c MUST MAINTAIN ADEQUATE SERVICE AND MAINTENANCE ACCESSIBILITY ma _ WF RANGE OF DEGREES P4 AVAILABLE FOR VENT Figure 4 lad PIPE INSTALLATION Il Venting Through Roof Clearances e 0 clearance for 3 or optional 2 PVC ABS or CPVC Schedule 40 piping from combustible surfaces e The location selection must provide clearances for servicing and proper operation of the water heater Figure 4 The Power Vent outlet terminal shall terminate at least 18 above the
54. ilities soe qe e eue d 6 Product Specie ALO INS cc satiate de eee nd a aso etn Rand 6 Materials and Basic Tools Needed 7 MAEAEA DUREE OEC MES 7 Basic Tooli ERE DRE DTE EREEN 7 Installation Instructions T 827 Removing the Old Water Heater DUC Jc CI CHEN Facts to Consider About the Locition s Beckett cosas cee area ee IM IUUD Mois See ee iei 9 10 Combustion Atrand Ven latiosne 53 2 amc esecise etre bebe cit ece E tee EU Le Ee ze d e ode Need ant chen ret OB eC pee t ded ege ats oak 10 11 Venting Clearances Mompati isr Nere Anh detained a are aie 10 11 Combustion Air and Ventilation for Appliances in Unconfined Spaces sse L2 Combustion Air and Ventilation for Appliances in Confined Spaces sess ttnetnn enne 12 Water PIpig cai de reseau eie te roit igi Nes PH UE SEES ee Pede E E ose te ei es Fer P evecta olet piscina dte 13 Teniperature Pressure Relief Valve entente ete e hides te E a uaes sees rac eade tie das Desa Seas etae bee te se tane a dta 14 Pilling the Water Heater ueniat ode tois Dea Leash eee Estee dee Pusat deseen se ee dense dedere 15 MILD E 15 16 VENTE a ETE 17 23 Gas Pi pin Ges cdi atp err E E teet ENTE ae arto Uie eed Da UE E ES E KE ET ES Heel ae Lee E AKATE E AE A TEE 23 24 Installation Checklist ieren annaa a r a a N a A ni 25 O perating InStP ctlOBS ono cette E ise 26 29 PPC AUUING asad E 26 28 Temperature Regulation ciat cinta tdi ead dui md
55. ion over the gas control valve or gas control valve burner cover or any access areas to the burner DO NOT let insulation around the gas water heater to get within 8 inches of the floor air must get to the burner DO NOT remove operating instructions and safety relat ed warning labels and materials affixed to the water heater DO obtain new warning and instruction labels from Sears for placement on the jacket directly over the existing labels Failure to heed this will result in the possibility of a fire or explosion A WARNING Vent termination must not be within 4 feet of any items such as gas meters gas valves or other gas regulating equipment A CAUTION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure For this reason it is not advisable to install the water heater in an attic or upper floor When such locations cannot be avoid ed a suitable drain pan should be installed under the water heater Such a drain pan must be not greater than 1 4 inches deep have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Table of Contents Safer DICH BS asse op doe eiie Rind Edi asd 24 Table of COntentsS ee eee ee ean 5 Customer Responsib
56. is gas Before attempting to operate the water heater or turning on a nearby electrical light switch be absolutely sure there is no accumulated gas in the area Search for odor of gas by sniffing at ground level in the vicinity of the appliance If odor is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING This water heater must not be installed directly on car peting Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches 76 2mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING The power vent water heater requires its own separate venting system It cannot be connected to an existing vent pipe or chimney It must be terminated to the outdoors Failure to properly install the venting system can result in asphyxiation a fire or explosion and can cause DEATH SE RIOUS BODILY INJURY OR PROPERTY DAMAGE No vent damper installation is compatible with this power vented water heater design No vent damper whether it is operated thermally or otherwise is to be installed on this power vented water heater Alteration of any part of the fac tory furnished vent assembly could result in improper oper ation due to restriction of fl
57. is used including vertical and horizontal runs with one 90 elbow If more elbows are required the venting distance must be reduced 5 feet for every 90 elbow See pages 19 20 and 23 for vent charts 3 Vent piping cannot slope downward and horizontal runs require a minimum X4 rise per five feet All horizontal runs require adequate support at 3 foot intervals and vertical runs supported at 5 foot intervals 4 The water heater requires its own separate venting system It cannot be connected to an existing vent pipe or chimney It must terminate to the outdoors Whenever possible termi nate the vent on the leaward side of the building if vented through an outside wall NOTE Condensation may be cre ated at times as the combustion gases exit the vent cap and discoloration of surfaces in proximity to the vent cap may occur A WARNING The power vent water heater requires its own separate vent ing system It cannot be connected to an existing vent pipe or chimney it must be terminated to the outdoors Failure to properly install the venting system can result in asphyxiation a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 5 The water heater comes equipped with a 7 foot power cord which can be used to connect to a 110 120 volt power source if 1 local codes allow and 2 there is a three prong receptacle available A WARNING Do not use an extension cord If there is not a suitabl
58. l Gas Code ANSI Z223 1 also referred to as NFPA 54 for specifics provided concerning air required A WARNING A fire can start if combustible materials such as clothing cleaning materials or flammable liquids are placed against or next to the water heater A WARNING At the time of manufacture this water heater was provided with a combination temperature pressure relief valve certi fied by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equip ment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the current edition of ANSI Z21 22 CSA 4 4 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 CSA 4 4 by a nationally rec ognized testing laboratory that maintains periodic inspec tion of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs sq in and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts divided by 1000 x 3412 equal BTU Hr rate You
59. led with water See Filling instructions in the Installation Instructions section e Will a water leak damage anything See the Facts to Consider About the Location section e Is there proper clearance between the water heater and any thing that might catch fire See the Facts to Consider About the Location section Do you have adequate ventilation so that the water heater will operate properly See Combustion Air and Ventilation in the Installation Instructions section e Is the draft hood vent piping properly secured See Venting instructions in the Installation Instructions section e Is there proper clearance between the vent pipe and anything that might catch fire See Venting instructions in the Installation Instructions section e Is the vent pipe properly sloped and does the vent terminate outdoors See Venting instructions in the Installation Instructions section Do you need to call your gas company to check the gas pipe and its hookup CHECK FOR LEAKS Be sure to check all your gas pipes for leaks before operating your water heater Use a soapy water solution not a match or open flame Check the factory gas fittings after the main burner is turned ON Use a soapy water solution for this too 25 VENT ef PIPETO Av OUTDOORS S M SHUTOFF VALVE COLD SO S LA ge A TEMPERATURE HOF CT PRESSURE ii RELIEF VALVE DISCHARGE PIPE GAS Do
60. licable VENTING CLEARANCES e 0 clearance for 3 and optional 2 PVC ABS or CPVC Schedule 40 vent piping from combustible surfaces e 12 minimum from the ground 9 ceiling overhangs Figure 2 The Power Vent outlet terminal shall terminate at least 36 above any forced air inlet located within 10 feet Figure 3a e The Power Vent outlet terminal shall terminate at least 4 feet below 4 feet horizontally from or 1 foot above any door win dow or gravity air inlet into the building Figure 3a e 18 minimum in all directions from any obstruction that may interfere Figure 3b e 18 minimum from other natural draft gravity direct vent power vent or power direct vent appliance inlet and or outlet vent s when directly above or 135 to either side of center line Figure 3c e 24 minimum from any appliance inlet and or outlet vents when directly below or 45 to either side of center line Figure 3c e The location selection must provide clearances for servicing and proper operation of the water heater Figure 4 e Vent termination must not be within 4 feet of any items such as gas meters gas valves or other gas regulating equipment e The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as periodic inspection after installation as required by ANSI Standards WARNING Vent termination must not be within 4 feet of any items suc
61. ndle to the right clockwise The drain valve is on the lower front of the water heater Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use e To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping Check all new water piping for leaks Repair as needed Wiring USE WITH POWER CORD The water heater comes equipped with a 7 foot power cord which can be used to connect to a 110 120 volt power source if 1 local codes allow and 2 there is a three prong receptacle available This unit must have a grounded outlet to operate 7 MAXIMUM CORD LENGTH Factory supplied You must provide all wiring 1 to a receptacle or 2 between the water heater and junction box when the power cord is not used A WARNING Do not use an extension cord If there is not a suitable recepta cle and or local codes prohibit use of a power cord field wiring must be provided You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt in your ability to connect the wiring to this water heater obtain the ser
62. ng at ground level in the vicinity of the appliance If odor is detected follow steps indi cated at For Your Safety on the cover page of this manual then leave the premises Operating instructions are located on front of the water heater above or to one side of the gas control valve See page 28 A WARNING AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER FOR YOUR SAFETY IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neigh bor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department CHECK FOR LEAKS Be sure to check all your gas pipes for leaks before operating your water heater Use a soapy water solution not a match or open flame Check the factory gas fittings when the main burner is turned ON WATER HEATING IGNITION SEQUENCE Make sure gas and electric power are connected properly l The ignition control module is powered and monitors the sys tem waiting for a call for heat from the thermostat 2 The thermostat calls for heat by reading a resistance value within a given range directly proportional to water tempera ture 3 Thecontrol module a Checks the pressure switch for an open circuit b Energizes the blower c Checks the pressure switch for a closed circuit to prove draft d Sends line volta
63. not cap or plug SUPPLY SHUTOFF VALVE Zo DRIP LEG Sediment trap PIPE CAP Ee E SUITABLE FOR WATER POTABLE HEATING ONLY MODEL NUMBER EQUIPPED FOR RECOVERY SERIAL NUMBER QALJHR GAS PRESSURE IN W C MON INLET PRESSURE NTWC MANIFOLD MAXIMUM HYDROSTATIC WORKING PRESSURE MAX INLET WG AUTOMATIC STORAGE WATER HEATER ELECTRICAL RATING VOLTS 115 HZ60 AMPS 2 MODEL RATING PLATE Operating Instructions This water heater is equipped with an electrically operated vent ing system and electronic control For the burner to come on the water heater thermostat must call for heat Then the system will begin sequencing each section proving itself before gas is allowed to flow to the burner BEFORE THE WATER HEATER WILL OPERATE 1 The control system must be connected to a grounded 110 120 volt power supply The control system has an over all rating of 2 amps The water heater must be securely and adequately grounded in accordance with local codes and with the current edition of the National Electrical Code ANSI NFPA 70 2 The ON OFF rocker switch located on the control box above the thermostat must be in the ON position for the electrical control system to operate allowing the gas portion to operate ignite burner 3 The venting manual reset switch must be in the closed position See Venting Manual Reset Switch in the Troubleshooting Guide section 4 There is a n
64. on resettable hi limit switch in the thermostat which must be good closed for the thermostat to be operat ed See High Temperature Limit Switch in the Troubleshooting Guide section OPERATION When the thermostat calls for heat gas is allowed to flow to a N O pressure switch closing it An electrical circuit is then made to the blower turning it on When the blower has achieved sufficient venting the air pressure switch will close A 120 volt circuit will be completed through the venting manual reset switch and on to the 120 volt gas valve The 120 volt gas valve will open allowing gas to flow to the burner The hot sur face ignitor will establish a main burner flame 26 AIR PRESSURE ON OFF SWITCH SWIT VENTING MANUAL RESET SWITCH DRAFT HOOD DILUTION AIR INTAKE 120V GAS VALVE BURNER HOT SURFACE IGNITOR Operating Instructions cont d Operating A WARNING BEFORE OPERATING PROPANE L P GAS WATER HEATERS Propane L P gas is heavier than air Should there be a leak in the system the gas will settle near the ground Basements crawl spaces skirted areas under mobile homes even when venti lated closets and areas below ground level will serve as pockets for the accumulation of this gas Before attempting to operate the water heater or turning on a nearby electrical light switch be absolutely sure there is no accumulated gas in the area Search for odor of gas by sniffi
65. per 4 000 BTU per hour of total input rating of all equipment in the enclosure See Figure 7 2 When communicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure See Figure 8 VENTILATION LOUVERS each end of attic VENT THROUGH 8 ROOF E i AIR OUTLET 5o geste VENT TO s OUTDOORS WATER HEATER Dl INLET AIR DUCT ends i above floor Figure 8 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 BTU per hour of total input rating of all equip ment in the enclosure See Figure 9 VENT THROUGH 9 ROOF ode VENT TO OUTDOORS OUTLET AIR DUCT INLET AIR DUCT Figure 9 4 When ducts are used they shall be of the same cross sectional area as the free area of the openings to which they connect The mini mum short side dimension of rectangular air ducts shall not be less than 3 inches See Figure 9 5 Louvers and Grilles In calculating free area consideration shall be given to the blocking effect of louvers grilles or screens protect ing openings Screens used shall not be smaller than inch mesh If the free area through a design of louver or grille is known it should be used in calculating the size opening
66. pliance in operation Installation Instructions cont d Gas Piping cont d A WARNING BENER the gas piping to the gas control valve of the water The appliance and its individual shutoff valve must Hearen caa be disconnected from the gas supply piping sys tem during any pressure testing of the gas system e accomplished by either of the two methods shown at test pressures in excess of I 2 pound per square GAS PIPING WITH inch 3 5kPa FLEXIBLE CONNECTOR The appliance must be isolated from the gas sup ply piping system by closing its individual manual GAS SUPPLY PIPING shutoff valve during any pressure testing of the gas supply piping system at test pressures equal or less than 1 2 pound per square inch 3 5kPa MANUAL SHUTOFF VALVE WARNING Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum Propane L P gases GROUND JOINT UNION OPTIONAL FLEXIBLE GAS CONNECTOR LABELED AS COMPLYING WITH ANSI STANDARDS SEDIMENT TRAP A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation The sediment trap shall be either a tee fitting with a capped nip ple in the bottom outlet or other device recognized as an effec tive sediment trap If a tee fitting is used it shall be installed in conformance with one of the methods of installation shown DRIP LEG SEDIMENT RAP A WARNING GAS P
67. r an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain Close the drain valve e Follow instructions in the Filling The Water Heater section Follow the operating instructions in the Operating Instructions section to restart the water heater 31 Drain Valve Washer Replacement NOTE For replacement use a 5 x Vs x 4 thick washer available at your nearest hardware store For ordering replace ment washers refer to the Parts Order List section e Turn OFF gas supply to water heater e Follow Draining instructions e Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN e Follow instructions in the Filling The Water Heater section Check for leaks Follow the operating instructions in the Operating Instructions section to restart the water heater HANDLE AND CAP ASSEMBLY WASHER Housekeeping Vacuum around base of water heater for dust dirt and lint on a regular basis A WARNING INSTALLED IN SUITABLE AREA To insure sufficient ventilation and combustion air supply proper clear ances from the water heater must be maintained See Installation Instructions section Combustible mate rials such as clothing cleaning mat
68. r asphyxiation WARNING Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation A WARNING If after inspection of the vent system you found sooting or deterioration something is wrong a Sears Service Technician must be called in the problem corrected and the flue and venting cleaned or replaced before resuming operation on the water heater Burner Inspection A WARNING Flood damage to a water heater may not be readily visible or immediately detectible However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Call a Sears Service Technician or contractor to replace a flooded water heater Do not attempt to repair the unit It must be replaced Burner Cleaning NOTE Burner assembly must be handled carefully to avoid damaging the hot surface ignitor In the event your burner needs cleaning use the following instructions If inspection of the burner shows that cleaning is required turn the ON OFF rocker switch located on the control box to OFF position and allow the burner to cool Loose deposits on or around the burner can be removed by care fully using the hose of a vacuum cleaner inserted through the access door of the water heater If the burner needs to be removed for additional cleaning call the local gas utility or local Sears Ser
69. r local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI Z21 22 CSA 4 4 and ASME may require a valve model dif ferent from the one furnished with the water heater Compliance with such local requirements must be satis fied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be cer tain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life or property dam age the relief valve must be allowed
70. r of your Gas Water Heater will be found on the model rating plate located near the gas control valve WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER SERIAL NUMBER PART DESCRIPTION PART NUMBER THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 41 Parts Order List THE ECONOMIZER 6 POWER VENT GAS WATER HEATER MODEL NUMBERS 153 332960 40 Gal 153 332970HA 40 Gal High Altitude 153 332980 50 Gal 153 332990HA 50 Gal High Altitude PVC ABS or CPVC items for all models supplied locally 827 y 8 21 6 E E 20 EX c net 42 Parts Order List cont d THE ECONOMIZER 6 POWER VENT GAS WATER HEATER MODEL NUMBERS 153 332960 40 Gal 153 332970HA 40 Gal High Altitude 153 332980 50 Gal 153 332990HA 50 Gal High Altitude MODEL NUMBERS KEY 153 332960 1153 332970HA 153 332980 153 332990HA NO PART DESCRIPTION PART NUMBERS 3 Vent Cap w Screen PVC 9001957 9001957 9001957 9001957 2 Wall Collar 9001993 9001993 9001993 9001993 3 Schedule 40 Vent Pipe supplied locally 4 Schedule 40 90 Street Elbow supplied locally 5 Venting Manual Reset Switch 9003082 9003082 9003082 9003082 6 Blower Draft Hood Assembly 9003081 9003081 9003081 9003081 7 Dip Tube 9002365 9002365 9002546 9002546 8 Anode Rod 9003892 9003892 90
71. se wire nuts and connect the power supply wiring to the wires inside the water heater s junction box 5 The water heater must be electrically grounded by the installer The unit will not operate unless it is properly WIRING DIAGRAM 2 Ec o bd 12 GND SWITCH ON OFF m SWITCH THERMOSTAT SWITCH BLOWER VACUUM SWITCH 5 EXHAUST BLOCKAGE c GAS VALVE Lo 71 tied S WATER HEATER CONTROL FATA Eca r1 zi IGNITOR BELLI Bi FLAME SENSE HOD NORMAL OPERATION SEQUENCE INDICATED BY BOXED NUMERALS grounded A green ground screw has been provided on the water heater s junction box Connect ground wire to this location For complete grounding details and all allowable exceptions refer to the current edition of the National Electrical Code ANSUNFPA 70 6 Replace the wiring junction cover using the screw provided MALEFEMALE SPADE TERMINALS wire NUT WIRE NUT NEUTRAL WHITE Wy teow mE WIRE NUT ml HOSNIS FVT A CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing 16 Installation Instructions cont d Venting A WARNING To insure proper venting of this gas fired water heater the correct vent pipe diameter must be uti lized Any additions of other gas appliances on vent with this water heater will adversely affect the oper
72. sical damage by a moving vehicle NOTE Flammable vapors may be drawn by air currents from other areas of the structure to the appliance WARNING Propellants of aerosol sprays and volatile compounds cleaners chlorine based chemicals refrigerants etc in addition to being highly flammable in many cases will also change to corrosive hydrochloric acid when exposed to the combustion products of the water heater The results can be hazardous and also cause product failure Installation Instructions cont d Facts to Consider About the Location cont d This water heater must not be installed directly on carpeting Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches 76 2mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard A WARNING Minimum clearances between the water heater and com bustible construction are 0 at the sides and rear 5 at the front and 0 from the vent pipe Clearance from the top of the jacket is 12 Provide 24 inches front clearance for servic ing and adequate clearance between the jacket top amp ceiling for servicing the flue area See Figure 1 Refer to the label on the water heater adjacent to the gas control valve for all clearances S
73. t be obstructed e Damage or deterioration which could cause improper venting or leakage of combustion products e Rusted flakes around top of water heater AWARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are Check main burner every 12 months for proper flame character istics This is done by removing outer and inner doors on heater The main burner should provide complete combustion of gas ignite rapidly give reasonably quiet operation cause no excessive flame lifting from burner ports Make sure that the flow of com bustion iud ventilation air is not blocked If proper flame characteristics are not evident check for accu mulation of lint or other foreign material that restricts or blocks the air openings in the heater or burner Also check Combustion Air and Ventilation requirements A WARNING Soot build up indicates a problem that requires correction before further use Turn OFF gas to water heater and leave OFF until repairs are made because failure to correct the cause of the sooting can result in a fire typical compounds which are potentially corrosive WARNING Obstructed or deteriorated vent systems may present a serious health risk o
74. tal section of exhaust vent close to blower assembly WATER LEAKS Improperly sealed hot or cold supply connections relief valve drain valve or thermostat threads Tighten threaded connections Leakage from other appliances or water lines inspect other appliances near water heater Condensation of flue products See CONDENSATION section LEAKING T amp P Thermal expansion in closed water system install thermal expansion tank DO NOT plug T amp P valve Improperly seated valve Check relief valve for proper operation DO NOT plug T amp P valve HOT WATER ODORS Refer to SMELLY WATER High sulfate or mineral content in water supply Drain and flush heater thoroughly then refill Bacteria in water supply Chlorinate water supply WATER TOO HOT Thermostat set too high Refer to TEMPERATURE REGULATION WATER HEATER SOUNDS SIZZLING RUMBLING Condensation dripping on burner See CONDENSATION section Sediment at bottom of heater tank Clean sediment from tank Refer to DRAINING instruction in Maintenance section of manual SOOTING Improper combustion Refer to COMBUSTION AIR AND VENTILATION on pages IO i I and 12 HEATER LIGHTS BUT GOES OUT IN 4 5 SECONDS Outlet polarity is reversed 38 Test polarity and correct Notes Parts Order List THE ECONOMIZER 6 POWER VENT GAS WATER HEATER MODEL NUMBERS 153
75. temperature pressure relief valve with a new one TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug PROVIDE A 6 AIR GAP BETWEEN THE END OF THE DISCHARGE PIPE AND DRAIN RELIEF VALVE OPENING THIS WATER HEATER IS APPROVED WITH A COMBINATION TEMPERATURE PRESSURE RELIEF VALVE FOR SAFE OPERATION OF THE WATER HEATER THE RELIEF VALVE S MUST NOT BE REMOVED FROM ITS DESIGNATED POINT OF INSTALLATION OR PLUGGED YOUR LOCAL JURISDICTIONAL AUTHORITY WHILE MANDATING THE USE OF A TEMPERATURE PRESSURE RELIEF VALVE COMPLYING WITH ANSI 221 22 AND ASME MAY REQUIRE A VALVE MODEL DIFFERENT FROM THE ONE FURNISHED WITH THE WATER HEATER COMPLIANCE WITH SUCH LOCAL REQUIREMENTS MUST BE SATISFIED BY THE INSTALLER OR END USER OF THE WATER HEATER WITH A LOCALLY PRESCRIBED TEMPERATURE PRESSURE RELIEF VALVE INSTALLED IN THE DESIGNATED OPENING IN THE WATER HEATER SEE MANUAL HEADING TEMPERATURE PRESSURE RELIEF VALVES FOR INSTALLATION AND MAINTENANCE OF RELIEF VALVE DISCHARGE LINE AND OTHER SAFETY PRECAUTIONS Installation Instructions cont d Filling the Water Heater Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water Close the water heater drain valve by turning the ha
76. the surface of the exterior wall will help minimize discoloration of the wall in this area which may be caused by the flue gases Note that the inside collar must be slipped over the vent piping before locat ing the pipe through the wall Before securing the inside and outside collars to the wall use a silicone sealer between pipe and opening to insure a water and air tight seal 3 If the optional 2 vent piping is to used the 2 street elbow 3 to 2 reducer and 3 minimum section of 3 PVC ABS or CPVC pipe must be supplied locally The 3 minimum section of 3 PVC ABS or CPVC pipe must be attached to the blower using 3 sheet metal screws 21 Installation Instructions cont d Venting cont d VENTING THROUGH A ROOF ALL MODELS 3 PVC ABS or CPVC Schedule 40 vent piping 1 A 3 PVC Schedule 40 45 vent cap with wire screen is sup plied with the water heater 2 3 PVC ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all models and must be supplied locally ALL MODELS OPTIONAL 2 VENT PIPING 2 PVC ABS or CPVC Schedule 40 vent piping 1 A wire screen to fit a 2 PVC ABS or CPVC Schedule 40 45 vent cap is supplied with the water heater 2 A 3 PVC ABS or CPVC Schedule 40 pipe minimum length of 3 must be supplied locally to make vent connec tion at the blower outlet 3 A 3 to 2 PVC ABS or CPVC Schedule 40 reducer must be supplied loc
77. ther obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Must terminate at an adequate drain Must not have any valve between the relief valve and tank 14 The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodi ly injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the drain ing instructions and replace the
78. to desired setting by first pressing the COOLER and HOTTER buttons together and holding for 1 second Then press the HOTTER button A 10 WATER TEMPERATURE ADJUSTMENT is approximately 120 F CAUTION Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature 11 If the appliance will not operate follow the instruc tions TO TURN OFF GAS TO APPLIANCE and call your technician or gas supplier WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING Set thermostat to the lowest setting by first pressing the COOLER C9 and HOTTER buttons together and holding for 1 second Then press the COOLER button e until the WARM indicator light appears 28 2 Set the ON OFF switch on the control box to the OFF position 3 Turn off all electric power to the appliance if service is to be performed Operating Instructions cont d Temperature Regulation Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the thermostat set ting by up to 30 F If you experience this type of use you should consider using lower temperature settings to reduce scald hazards Any water heaters intended purpose is to heat water Hot water is needed for cleaning bodies dishes canine Hot water will pre sent a scald hazard Depending on the time element and the people involved normal adults children toddlers elderl
79. to discharge water in quantities should circumstances demand If the dis charge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Must terminate at an adequate drain Must not have any valve between the relief valve and tank Safety Precautions cont d WARNING A gas water heater cannot operate properly without the correct amount of air for combustion Do not install in a confined area such a closet unless you provide air as shown in the Facts to Consider About the Location sec tion Never obstruct the flow of ventilation air If you have any doubts or questions at all call your gas company Failure to provide the proper amount of combustion air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE A WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be perm
80. ue gases spillage of flue gases and may cause carbon monoxide poisoning WARNING The appliance and its individual shutoff valve must be dis connected from the gas supply piping system during any pressure testing of the gas system at test pressures in excess of I 2 pound per square inch 3 5kPa The appliance must be isolated from the gas supply pip ing system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping sys tem at test pressures equal or less than l 2 pound per square inch 3 5kPa A WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigera tor and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation Safety Precautions continued on page 4 Safety Precautions cont d A WARNING Minimum clearances between the water heater and com bustible construction are 0 at the sides and rear 5 at the front and 0 from the vent pipe Clearance from the top of the jacket is 12 Provide 24 inches front clearance for ser vicing and adequate clearance between the jacket top amp ceiling for servicing the flue area See Fi
81. upplier s instructions C If you cannot reach your gas supplier call the fire department Use only your hand to push in the gas control but tons Never use tools If the control buttons will not push in don t try to repair them call a qualified ser vice technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water vacation WARMO o COOLER e HOTTER 1 SR Read the safety information above on this label Set the ON OFF switch on the control box to the ON position Set the thermostat O lowest setting b irst press and HOTTER buttons for 1 second Then press the until the WARM indicator light ing the COOLER together and holdi COOLER button e appears Set the ON OFF switch on the control box to the OFF position This appliance is equipped with a device which auto matically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step Turn on all electrical power to the appliance Set the ON OFF switch on the control box to the ON position Set the thermostat
82. ure pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult the Sears Service Center for further informa tion Do not plug the temperature pressure relief valve WARNING When checking the temperature pressure relief valve opera tion make sure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 that the water manually discharged will not cause any property damage because the water may be extremely hot if after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Draining The water heater should be drained if being shut down during freezing temperatures lso periodic draining and cleaning of sediment from the tank may be necessary e Turn OFF gas supply to water heater e CLOSE the cold water inlet valve to the water heater OPEN a nearby hot water faucet and leave open to allow for draining Connect a hose to the drain valve and terminate to an ade quate drain e OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained fo
83. ust be reset to the desired temperature setting The mark W indica tive of approximately 120 F 49 C is preferred starting point Some states have a requirement for a lower setting If you need hot ter water follow directions for temperature adjustment but beware of the warnings in this section Pressing the COOLER button decreases temperature and pressing the HOTTER button increases the temperature To avoid any unintentional changes in water temperature settings the control has a tamper resistant feature for changing the tempera ture setting To change the temperature setting follow these instruc tions 1 Wake Up the temperature indicators by holding down both COOLER and HOTTER temperature adjustment buttons at the same time for one second See Figure below One or two of the temperature indicators will light up These indicators will only remain on for 30 seconds if no further buttons are pressed After 30 seconds the control will go back to Sleep mode 29 2 Release both of the temperature adjustment buttons A To decrease the temperature press and release the COOLER button until the desired setting is reached B To increase the temperature press and release the HOTTER button until the desired setting is reached NOTE Holding down the button will not continue to lower or raise the temperature setting The button must be pressed and released for each temperature ch
84. valve Close the drain valve The water heater is now completely disconnected and ready to be removed Turn OFF the water to the water heater Some installations require that the water be turned off to the entire house Hf you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remain ing to the water heater These pieces should be saved since they may be need ed when reconnecting the new water heater Disconnect the temperature pres sure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the Check again to make sure the gas supply is OFF to the water heater Then dis connect the gas supply connection from the gas control valve Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water heater um Ens oF ici ee ae drain valve The water heater is now iia n a d r dd pressure completely disconnected and ready to be water heater and speed draining ed A WARNING A CAUTION The water passing out of the drain valve may be extremely Mineral buildup or sediment may have accumulated in the hot To avoid being scalded make sure all connections are old water heater This causes the water heater to be much tight and that the water flow is directed away from any heavier than normal and this residue i
85. vice Center to remove and clean the burner with a soft brush Clean main burner orifice with a suitable soft material Correct the problem that required the burner to be cleaned Anode Rod Inspection The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The sub merged rod sacrifices itself to protect the tank Instead of cor roding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not neces sarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by a Sears service technician and at a minimum should be checked annually after the warranty period 30 Service and Adjustment cont d Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Failure to install and maintain a new properly listed tempera ture pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure if the temperat
86. vice of a competent electrician or contact your local electric utility WATER HEATERS EQUIPPED FOR ONE TYPE VOLTAGE ONLY This water heater is equipped for 110 120 volts only DO NOT USE THIS WATER HEATER WITH ANY VOLTAGE OTHER THAN THE ONE SHOWN ABOVE Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company A CAUTION If wiring from the fuse box or circuit breaker box was alu minum for the old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a competent elec trician Contact a local electrical contractor and or the local electric utility USE WITHOUT POWER CORD If power cord cannot be used then follow these wiring instruc tions 1 Provide a way to easily shut off the electric power when work ing on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker WIRE NUTS Installation Instructions cont d Wiring cont d USE WITHOUT POWER CORD cont d 3 A standard 4 conduit opening has been made in the water heater junction box for the conduit connection 4 U
87. y infirm etc scalding may occur at different temperatures A WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and per manently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that sat isfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation sec tion in this manual WARNING Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handi capped person unattended in a bathtub or shower The thermostat of this water heater has been factory set at its lowest position to reduce the risk of scald injury It is adjustable and m
88. you have any questions or do not understand any portion of the instructions call the Sears Service Center Carefully plan the place where you are going to put the water heater Correct combustion vent action and vent pipe instal lation are very important in preventing death from possible carbon monoxide poisoning and fires Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation proce dures Instructions may be obtained from your local dealer wholesaler public utilities or California Office of the State Architect 400 P Street Sacramento CA 95814 Complies with SCAQMD rule 1121 and districts having equivalent NOx requirements ANC v AE MINIMUM DIMENSIONS IN INCHES MODEL NUMBER CAPACITY OF B T U PERHOUR VENT HEIGHT TO IN GALLONS GAS RATE 90FRISE PIPE DIAMETER JACKET TOP 153 332861 40 PROPANE 40 000 42 0 a 18 594 153 332870HA 40 PROPANE 40 000 42 0 3 18 594 153 332880 50 PROPANE 40 000 41 5 ae 20 60 153 332890HA 50 PROPANE 40 000 41 5 3 20 60 153 332960 40 NATURAL 40 000 42 0 3 18 594 153 332970HA 40 NATURAL 40 000 42 0 3 18 594 153 332980 50 NATURAL 40 000 41 5 3 20 60 153 332990HA 5

Kenmore 153.332861 Water Heater User Manual

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