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Invacare PANTHER LX-4 Motor Scooter User Manual

1. i LP a nut Spring a A Washer 4 Bracket Washer Assembly Front Bumper i e da i a LS m o E a y m a a M X 4 Self locking i REMOVING STEPS 7 8 nu INSTALLING STEPS 2 7 Washers Long Screw AGURE 1 REMOVING INSALUNG HEAD LIGHT ASSEMBLY 49 R E P L A C E M E N T N ADD gt P U sy o A M X 4 PROCEDURE 11 REPLACING TAIL LIGHT ASSEMBLY FIGURE 2 1 Remove the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owners Manual part number 1090132 Disconnect the tail light assembly from the tail light cable by performing STEPS 2 3 in REPLACING TAIL LIGHT CABLE in this procedure of this manual From outside of the rear shroud grasp the lock ing tabs on the back of the tail light assembly and squeeze them together From outside of the rear shroud slowly pull the tail light assembly and the rubber spacer through steel plate and the holes in the rear shroud Remove the steel plate from the inside of the rear shroud Align the NEW tail light assembly with the hole in the rear shroud NOTE To ensure the tail light assembly is installed securely be sure to position the rubber spacer be tween the OUTSIDE of the rear shroud and the tail light assembly T 10 Push the locking tabs of the NEW tail light as sembly through the rubber spacer and through the hole in the r
2. Spacer Tie Rod Asem S ee lt A Washer g A 1 Pa Fa EN x 1 Self locking nut e O ve Fil d LARS ah l 4 4 RA FIGURE 4 REMOVING INSALLING FRONT AXLE ASSEIVIBLY PANTHER MX 4 SHROUD FORK WHEELS TIE RODS REPLACING TIE ROD ASSEMBLY NOTE This procedure applies to the PANTHER LX 4 and the PANTHER MX 4 ONLY Panther LX 4 FIGURE 5 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the shroud assembly Refer to REMOV ING INSTALLING SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Referto REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 Position the front frame assembly onto its side Remove the front axle assembly Refer to REMOV INGANSTALLING FRONT AXLE ASSEMBLY PANTHER LX 4 in this procedure of this manual 6 Remove the two 2 hex cap screws and self lock ing nuts securing the steering shaft to the U plate on the tie rod assembly 7 Remove the U plate and the tie rod assembly from the steering shaft 8 Remove the bearing gap nut from the steering shaft 9 Remove the TOP bearing bushing from the TOP bearing housing 10 Remove the TOP bearing from the TOP bearing housing 11 Remove the steering shaft BOTTOM bearing and the BOTTOM bearing bushing from the BOTTOM bearing housing 12 Remove the TOP and BOTTOM
3. Removing Installing Head Light Assembly Replacing Tiller Charge Port Cover Replacing Cushion Front Bumper Assembly After ANY adjusiments repair or service and BEFORE use make sure thatallatiac hing hard ware istightened sec wely otherwise injury or damage may occur Tum Power OFF and remove key from igni tion Disconnect battery hamess from the motor lead REMOVING INSTALLING HEAD LIGHT ASSEMBLY FIGURE 1 Removing 1 Flip the scooter onto its side 2 Pull back the plastic guards on the RED and BLACK cables connecting the tiller wiring har ness to the head light assembly DETAIL A 3 Disconnect the RED and BLACK cable metal connectors of the head light assembly from the RED and BLACK cable metal connectors of the tiller wiring harness DETAIL A 4 Remove the bolt self locking nut spring washer and washer securing the head light assembly to the front frame assembly 5 Separate the head light assembly from the front frame assembly Installing 1 Align the bolt in the head light assembly with the mounting holes in the front frame assembly 2 Secure the head light assembly to the front frame assembly using the washer spring washer and self locking nut Securely tighten 3 Connect the RED cable metal connector of the head light assembly to the RED cable metal con nector of the tiller wiring harness DETAIL A 4 Connect the BLACK cable metal connector of the head light assembl
4. attaching hardware is tightened securely gt Release the swivel release lever allowing the otherwise injury or damage may occur NEW seat post to lock into place 6 Reinstallthe seat Referto REMOVING INSTALLING THE SEAT in PROCEDURE 5 of the Owner s REPLACING SEAT POST Manual partnumber 1090132 FIGURE 1 WARNING Ensure that seat is locked into the forward positon BEFORE and DURING operation of the scooter Otherwise injury to the user and or damage to the scooter may result 1 Removetheseat Referto REMOVINGINSTALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Release NOTE The swivel release lever is located just beneath Lever the seat on the nght side 2 Pull the swivel release lever up 3 While holding the swivel release lever in the upward position pull the seat post out of the seat frame FIGURE 1 REPLACING SEAT POST 11 PROCEDURE 4 This Procedure Includes the Following Replacing Hand Grips Replacing LED Canopy Replacing Throttle Lever Removing Installing Tiller Assembly Removing Installing Boot After ANY adjustments repair or service and BEFORE use make sure that ALL attaching hardware is tightened securely Othenwise injury or damage may occur Tum Power OFF and remove key from ignition Disconnect battery hamess from motor lead REPLACING HAND GRIPS FIGURE 1 Grasp the hand grip and twist it off of the handle bar Slide the NEW ha
5. 3 If necessary remove the on board battery charger Refer to REPLACING ON BOARD BATTERY CHARGER in PROCEDURE 11 of the Owner s Manual part number 1090132 LYNX SX 3ANDLYNX SX 3P Tiller Wiring Harness Tab Retaining Cable Tie Tabs 07 Cable Tie PANTHERLX 4 Tiller Wiring Harness Retaining Tabs TILLER 4 Separate the front frame assembly from the rear frame assembly Refer to TRANSPORTING THE SCOOTER in PROCEDURE 10 of the Owner s Manual part number 1090132 5 Position the front frame assembly on its side NOTE Note the position of the tie wraps before re moving 6 Cutthe cable ties securing the tiller wiring harness to the underside of the front frame assembly 7 For PANTHER MX 4 cut the cable ties secur ing the brake cable to the underside of the front frame assembly 8 Remove the tiller wiring hamess from the retaining tabs on the underside of the front frame assembly LYNX LX 3 Retaining Tab Tiller Wiring Harness PANTHERM 4 Tiller Wiring Harness _ Brake Cable Retaining Tabs Cable Ties Retaining Tabs FIG URE 4 DISASSEMBLING ASSEMBLING SCOOTER 14 TILLER 9 For PANTHER MX 4 remove the brake cable from the retaining tabs on the underside of the front frame assembly 10 Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the
6. 51 REPLACING HAND BRAKE Ao EMBL aa 52 REMOVING INSTALLING FRONT SHOCK ABSORBERS 68 53 REMOVING INSTALLING REAR SHOCK ABSORBERS 066 54 PREPARING THE SCOOTER FOR LEFT HAND OPERATION 48 T A B L E O F C O N T E N T S S P C l F l C A T l O N S SPECIFICATIONS SPECIFICATIONS LYNX 3 Wheel Models PANTHER 4 Wheel Models SX 3P SX 3 DE Ds yal MX 4 Overall Length 43 5 inches 104 cm 43 5 inches 104 cm 47 inches 119 cm 47 inches 119 cm 47 5 inches 125 cm 54 inches 137 cm Overall Width 23 inches 58 cm 23 inches 58cm 25 inches 64 cm 25 inches 64cm 25 inches 64cm 26 inches 66 cm Ground ola ia 8 89 cm 3 5 inches 8 89 cm 3 inches 7 62 cm 3 inches 7 62 cm 3 25 inches 8 26 cm 6 inches 15 24 cm Contour Seat 14 1 2 inches 37 em 14 1 2 inches 37 cm 14 1 2 inches 37 cm 14 1 2 inches 37 cm N A 15 1 2 inches 39 cm 15 1 2 nches 39 cm 15 1 2 inches 39 cm 15 1 2 inches 39 cm 16 1 2 inches 42 cm 16 1 2 inches 42 cm 16 1 2 nches 42 cm 16 1 2 inches 42 cm 17 1 2 inches 44 cm 17 1 2 inches 44 cm Deluxe Seat 15 inches 38cm 15 nches 38cm 16 1 2 inches 42cm 17 inches 43cm 16 inches 41cm 16 inches 41cm 17 1 2 inches 44cm 18 inches 46cm 17 inches 43cm 17 nches 43cm 18 1 2 inches 47cm 19 inches 48cm 18 inches 46cm 18 inches
7. Spring _ Washer Self locking i Bracket nut Self locking nut FIGURE 2 REMOVING INSALLING TRANSAXLE ASSEMBLY PANTHER MX 4 PROCEDURE 6 REPLACING MOTOR BRAKE ASSEMBLY FIGURE 3 1 Remove the transaxle assembly Refer to RE MOVING AINSTALLING TRANSAXLE ASSEM BLY in PROCEDURE 6 of this manual 2 Remove the four EXISTING 4 nylock socket bolts that secure the motor orake assembly to the transaxle assembly 3 Remove the EXISTING motor brake assembly from the transaxle assembly 4 Remove the EXISTING plate and bushing from the transaxle assembly ar Position the NEW plate in the transaxle gt Position the NEW bushing over the plate N Position the NEW motor brake assembly so that the mounting holes in the NEW motor brake as sembly line up with the mounting holes in the transaxle assembly 8 Install the four 4 NEW nylock socket bolts that secure the motor brake assembly to the transaxle Torque the four 4 NEW nylock socket bolts be tween 156 191 in lbs 9 Reinstall the transaxle assembly Refer to RE MOVING NSTALLING TRANSAXLE ASSEM BLY in PROCEDURE 6 of this manual Motor Brake Assembly FIGURE 3 REPLACING MOTOR BRAKE ASSEMBLY 35 T R A N S A X L E M O T O R B R A K E T R A N S A X L E M O T O R B R A K E PROCEDURE 6 REPLACING BRAKE RELEASE LEVER ASSEMBLY FIGURE 4 For All Models EXCEPT Panthe
8. NOTE Save the four 4 selftapping screws and hous ings for reuse when installing the NEW throttle lever 2 3 Slowly remove the cable cover from the tiller as sembly and allow itto hang by the connecting wires Remove the two 2 socket screws securing the throttle lever to the potentiometer assembly Remove the throttle lever from the potentiometer assembly TILLER NOTE To ensure the NEW throttle lever performs correctly make certain the tab on the back of the NEW throttle lever is positioned between the two 2 ends of the spring on the potentiometer assembly DETAIL A 5 Position the NEW throttle lever on the potentiom eter assembly 6 Secure the NEW throttle lever to the potentiometer assembly using the two 2 NEW socket screws Securely tighten 7 Align the four 4 mounting holes in the cable cover with the four 4 mounting holes in the tiller assembly 8 Secure the cable cover to the tiller assembly using the four 4 EXISTING self tapping screws and housings Securely tighten Front Cover Housings oe Self DETAIL A eae gt N Screws Spring Handle Bar Bor Ly 2 t Potentiometer E 28 fa Assembly S SF Cable y f c Self LA y AX Cover als 3 Socket Screws Screw Housings Meg Tab Socket Screw Throttle Lever DENIL A Potentiometer Assembly FIGURE 3 REPLACING THROTILE LEVER PROCEDURE 4 REMOVING INSTALLING TILLER ASSEMBLY Ensure that ti
9. 11 Push the MALE pin of the YELLOW wire for LEFT HAND OPERATION ward through the slot until it clicks into place FIGURE 1 12 Repeat STEPS 10 11 to position the MALE pin 1 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 of the ORANGE wire into the slot fromerly occu pied by the MALE pin of YELLOW wire NOTE WHEN the YELLOW or WHITE connector 2 Remove the rear shroud Refer to REMOVING IN depending on scooter model of the tiller wiring har STALLING THE REARSHROUDinPROCEDURE Pess and the YELLOW or WHITE connector de 9 of the Owner s Manual part number 1090132 pending on scooter model of the controller wiring hamess are reconnected the mating of the wires 3 Remove the batteries Refer to REMOVING IN Coming out of the rear of the connectors should be STALLING BATTERIES WITH CABLES in PRO YELLOW to ORANGE CEDURE 4 of the Owner s Manual part number 1090132 13 Perform one 1 of the following 4 Peform one 1 of the following ALL models EXCEPT the PANTHER MX 4 A Reconnect the YELLOW connector of the ALL models EXCEPT the PANTHER MX 4 tiller wiring harness to the YELLOW connec A D t the YELLOW tor of th AE E E O tor of the controller wiring harness tiller wiring harness from the YELLOW con nector of the controller wiring hamess PANTHER MX 4 ae PANTHER MX 4 A Gently close the hinged strain relief on the ae rear of the WHIT
10. 2 Disconnectthe RED and BLACK connectors of the ing harness from the BLUE connector of the con power wiring hamesses from the RED and BLACK troller wiring harness connectors of the controller wiring hamesses 6 Disconnect the YELLOW connector of the tiller 3 Disconnectthe WHITE connector of the transaxle wiring harness from the YELLOW connector of assembly wiring harness from the WHITE con nector of the controller wiring harness 40 the controller wiring hamess CONTROLLER 7 Cutthe cable tie securing the transaxle wiring har 5 Connect the WHITE connector of the transaxle ness to the rear frame assembly wiring harness to the WHITE connec 8 Cut the cable tie securing the power wiring har tor of the controller wiring harness nesses to the rear frame NOTE Be sure the metal connectors are in the c 9 Remove the tiller wiring harness from the retain positions noted in STEP 2 of REMOVAL O ing tab 6 Connect the metal connectors of the power wir N 10 Remove the wiring hamesses from the scooter ing harnesses to the metal connectors of the cir MM cuit breaker O INSTALLING 7 Connect the BLUE connector of the tiller wiring L 1 Position the tiller wiring harnesses in the retain harness to the BLUE connector of the controller L ing tabs wiring hamess E 2 Secure the power wiring harnesses to the rear 8 Connectthe YELLOW connector ofthe tiller wir frame using NEW cable ties ing harness to the YELLOW connector of the 3 S
11. 7 Connect the metal connectors of the power wir DURE 9 of the Owner s Manual part number ing harnesses to the metal connectors of the cir 1090132 cuit breaker 11 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Blue Connectors Tiller Wiring Harness Wiring Harness Yellow Connectors Tiller Wiring Harness Controller Wiring Harness Yellow Connectors Controller Wiring Harness Black Connectors Power Wiring Harness Metal Connectors Tiller Wiring Harness Circuit Breaker Power Wiring Harness Metal Connectors Controller Wiring Harness Cable Tie Red Connector Controller Wiring Harness White Connector Controller Wiring Harness Red Connector Power White Connector Wiring Harness Transaxle Assembly Transaxle Wiring Harness Rear Frame Retaining Tabs Tiller Wiring Harness Cable Ties FIG URE 3 REAMOVING INSAALLING CONTROLLER HARNESSES LYNX SX 3PAND LYNX SX 3 Lynx LX 3 and Panther LX 4 NOTE Note of the positions of the metal connectors FIGURE 4 before removing for proper reinstallation REMOVING 4 Disconnect the metal connectors of the control 1 Disconnectthe controller wires Referto DISCON ler wiring harnesses from the metal connectors NECTING CONNECTING CONTROLLER of the circuit breaker WIRES in this procedure of the manual 5 Disconnect the BLUE connector of the tiller wir
12. 94 REPLACEMENT PARTS PANTHER MX 4 Installing NOTE When installing the bolts for the rear shock absorber the TOP and BOTTOM bolts should be facing opposite directions 1 Slide the right rear shock absorber onto the rear frame assembly aligning the mounting hole in the BOTTOM of the right rear shock absorber with the mounting holes in the rear frame assembly DO NOT overtighten the bolt securing the right rear shock absorber to the rearframe assembly Otherwise damage to the right rearshoc k absorbermay oc cur 2 Install one 1 bolt through the BOTTOM mount ing hole in the right rear shock absorber and the BOTTOM mounting holes in the rear frame as sembly making sure the bolt is facing AWAY from the controller Torque the hex cap screws between 122 148 in lbs 3 Align the mounting hole in the TOP of the right rear shock absorber with the mounting holes in the rear frame DO NOT overtighten the bolt securing the nght rear shock absorber to the rear frame assembly Otherwise damage to the right rearshock absorbermay occur 4 Install one 1 bolt through the TOP mounting hole in the right rear shock absorber and the TOP mounting holes in the rear frame assembly mak ing sure the bolt is facing TOWARD the control ler Torque the hex cap screws between 122 148 in lbs 5 Repeat this procedure for the other rear shock absorber 6 Reinstall the rear shroud Refer to REMOVING INSTALLING THE
13. DO NOTovertighten the self loc king nutsec ur ing the tte rod assembly to the nghtfrontaxle 8 Removethebearing gap nutfrom the steering shaft 9 Remove the TOP bearing bushing from the TOP Otherwise damage to the tie tod assembly bearing housing may occur 10 Remove the TOP bearing from the TOP bearing housing 26 SHROUD FORK WHEELS TIE RODS 19 Secure the NEW tie rod assembly onto the right front axle using the NEW washer and self lock ing nut Torque the NEW self locking nut between 139 165 in lbs 20 Repeat STEPS 17 18 to attach the NEW tie rod assembly to the left front axle 21 Secure the NEW TOP and BOTTOM bearing housing onto the front frame assembly 22 Slide the NEW BOTTOM bearing and the NEW BOTTOM bushing onto the steering shaft NOTE Before installing the NEW steering shaft be sure it is facing toward the tie rods FIGURE 6 23 Slide the NEW steering shaft with the NEW BOT TOM bearing and the NEW BOTTOM bushing through the mounting hole in the front frame as sembly 24 Slide the NEW TOP bearing over the top of the NEW steering shaft and into the NEW TOP bear ing housing DO NOT overtighten the TOP bearing bush ing Otherwise damage to the tie rod assem bly may occur 25 Secure the NEW TOP bearing bushing by screwing it into the NEW TOP bearing housing Torque the NEW TOP bearing bushing between 26 39 in lbs PROCEDURE 5 DO NOTovertighien the bearing gap nut
14. M E N T N ADD U JmMmMIAZzD U M X 4 PROCEDURE 11 4 Disconnect the hand brake cable assembly Re fer to REMOVING INSTALLING TILLER AS SEMBLY SECTION B DISCONNECTING CONNECTING HAND BRAKE CABLE ASSEM BLY in PROCEDURE 4 of this manual 5 Remove the self locking nut and washer secur ing the brake arm to the cam NOTE Save the spring for reuse when installing the NEW disc brake shoes 6 Remove the spring securing the two 2 disc brake shoes to the brake disc Remove the two 2 disc brake shoes 8 Position the two 2 NEW disc brake shoes on the disc brake and around the cam 9 Secure the NEW disc brake shoes to the disc brake using the EXISTING spring 10 Position the brake arm so the two 2 mounting holes in the brake arm align with the cam DO NOT overtighten the self locking nut se curing the brake arm to the cam Otherwise damage to the brake arm may occur 11 Secure the brake arm to the cam using the EX ISTING self locking nut and washer Torque the self locking nut between 86 122 in Ibs 12 Reconnect the hand brake cable assembly Re fer to REMOVING ANSTALLING TILLER AS SEMBLY SECTION B DISCONNECTING CONNECTING HAND BRAKE CABLE ASSEM BLY in PROCEDURE 4 of this manual 13 Reinstall the rear wheels Refer to REMOVING N STALLING THE REAR WHEELS in PROCEDURE 9 of the Owner s Manual part number 1090132 14 Reinstall the rear shroud Refer to
15. T E N A N C E PROCEDURE 2 SAFETY INSPECTION MAINTENANCE TROUBLESHOOTING Lubrication Points FIGURE 2 D For Models LYNX SX 3P LYNX SX 3 LYNX LX 3 and LYNX LX 3 wheel Bearings 1 Every six 6 months the following components af Front Wheel should be lubricated Use a Teflon lubricant FIGURE 2 2 For all Models EXCEPT the PANTHER MX 4 A Remove the four 4 bolts securing the A SeatLever Connecting Pin and Release Pin gearbox cover to the transaxle and remove B Axle of Scooter the gearbox cover C Top of Seat Adaptor B Lubricate the gears inside the transaxle with Black Pearl Grease OR equivalent STEPS 1A AND 1C STEP 1B Axle of Scooter Wheel Bearings Transaxle Release Pin Only Two 2 Shown Seat Lever Gearbox Cover FIG URE 2 LUBRICATION POINTS Teflon Registered trademark of E l Du Pont Black Pearl Grease Registered trademark of Nemours and Company Chevron Corporation 10 SEAT PROCEDURE 3 This Procedure Includes the Following 4 While holding the swivel release leverinthe upward position insertthe NEW seat postinto the seatframe Replacing Seat Post NOTE The seat post locks at 90 intervals In order to WA RNING ensure that the NEW seat post is locked into position it may be necessary to rotate the seat post until an audible click is heard After ANY adjustments repair or service and BEFORE use make sure that all
16. retaining tabs 2 Remove the wires from the two 2 re taining tabs 3 Remove the two 2 short screws wash ers and self locking nuts from the con troller assembly 4 Gently slide the controller and the con troller plate from the rear frame 5 Separate the controller from the control ler plate B LYNX LX 3 and PANTHER LX 4 FIG URE 2 1 Remove the short screw washer and self locking nut from the controller assembly 2 Remove the long screw washer and self locking nuts from the controller assem bly and the retaining tab 3 Remove the retaining tab from the con troller 4 Gently slide the controller and the con troller plate from the rear frame 5 Separate the controller from the control ler plate C PANTHER MX 4 FIGURE 2 1 Remove the two 2 screws washers and self locking nuts from the rear frame 2 Remove the controller from the rear frame controller plate 38 CONTROLLER INSTALLING Perform one of the following A LYNXSX 3andLYNXSX 3P FIGURE 2 1 Gently slide the controller and the control ler plate onto the rear frame making sure the support on the rear frame is positioned in the slot on the controller plate 2 Align the mounting holes in the control ler plate with the mounting holes in the controller 3 Insert the two 2 short screws through the controller and the controller plate and secure them with the washer and self locking nut Securel
17. 5 REMOVING INSTALLING HEAD 5 fete the so one A reed af le ong screw so that the spring is between the hea A LIGHT ASSEMBLY FIGURE 1 ch pees and the i on the front frame N Removing assembly T alm 1 Separate the front frame assembly from the rear 6 Position the long screw so that it passes through E frame assembly Refer to TRANSPORTING THE the bracket on the front frame assembly 5 SCOOTER in PROCEDURE 10 of the Owners 7 Secure the long screw to the bracket assembly M Manual part number 1090132 using one 1 spring washer and self locking nut X Flip the front frame assembly onto its side Securely tighten 4 Pull back the plastic guards on the RED and 8 Position the plate on the TOP of the head light BLACK cables connecting the tiller wiring har assembly making sure the mounting holes in the ness to the head light assembly plate lines up with the TOP mounting hole in the 4 Disconnect the RED and BLACK cable metal OPERNU SEa connectors of the head light assembly from the 9 Secure the plate to the front shroud assembly RED and BLACK cable metal connectors of the using one 1 screw spring washer and washer tiller wiring hamess Securely tighten 5 Remove the two 2 screws spring washers and 10 Connect the RED cable metal connector of the washers securing the front bumper and rubber head light assembly in the RED cable metal con spacer onto the front shroud assembly nector of the tiller wiring harness 6 Remove the fron
18. B F O R K W H E E L S m NUO PROCEDURE 5 This Procedure Includes the Following Replacing Tire And Tube Removing Installing Front Shroud Assembly Removing Installing Fork With Bearing Assembly Removing nstalling Front Axle Assembly Replacing Tie Rod Assembly Removing Installing Small Tie Rods Removing nstalling Large Tie Rods After ANY adjusiments repairor service and BEFOREuse make sure thatallatiac hing hard ware tightened sec wely otherwise injury or damage may occur Tum PowerOFFand remove key from ignition Disconnect battery hamess from motor lead REPLACING TIRE AND TUBE This procedure MUSTbe performed by anau thorized Invacare dealer or qualified techni cian REMOVING INSTALLING FRONT SHROUD ASSEMBLY FIGURE 1 Removing 1 Pull up on the rug to remove itfrom the front shroud assembly 2 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 3 Remove the boot Referto REMOVING INSTALL ING BOOT in PROCEDURE 4 of this manual 4 Remove the two 2 mounting screws spring washers and flat washers securing the front shroud assembly to the front frame assembly NOTE Four 4 mounting screws spring washers and flat washers are required on the PANTHER LX 4 5 Perform one 1 of the following A LYNXSX 3 LYNX SX 3P and LYNX LX 3 1 Proceed to STEP 6 SHROUD FORK WHEELS TIE RODS B P
19. PORT COVER REPLACING CUSHION FRONT BUMPER ASSEMBLY FIGURE 3 Removing The Front Bumper Assembly CUSHION DETAIL A 1 Position the scooter on its side 2 Remove the two 2 mounting screws spring washers and washers securing the cushion to the front frame assembly 3 Remove the cushion from the front frame as sembly 4 Alignthe two 2 mounting holes in the NEW cush ion with the mounting holes in the front frame assembly 47 FRONT BUMPER DETAIL B 1 Remove the two 2 mounting screws and self 4 PROCEDURE 10 Secure the NEW cushion to the front frame as sembly using the two 2 NEW mounting screws spring washers and washers Securely tighten Return the scooter to the upright position Grasp the front bumper firmly and pull it away from the front shroud assembly Position the mounting tape on the bottom of the front shroud assembly R E P L A C E M E N T Position the NEW bumper on the mounting tape on the front shroud assembly Mounting Screws Spring Washers 2 N 11D gt P U Cushion DETAIL A Front Shroud a Assembly DEN Front Bumper DETAIL B FIGURE 3 REPLACING CUSHON FRONT BUMPER ASSEMBLY PROCEDURE 11 This Procedure Includes the Following Removing Installing Head Light Assembly REPLACEMENT PARTS PANTHER MX 4 8 Remove the two 2 self locking nuts three 3 washers spring washer spring and the long screw secu
20. REAR SHROUD in PROCE DURE 9 of the Owner s Manual part number 1090132 7 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 PROCEDURE 11 REPLACEMENT PARTS PANTHER MX 4 x U A lt O uU SUZ NN 2 O YN Q lt Sa o a O E A G8 a NN 3 s y lt lt amp g YA 7 MXN oO rf i 7 if Ow d NS ee Ny fe a ees NN AAA ANY yA pots SS OL 2 a al e Assembly AGURE 8 REAMOVING INSALUNG REAR SHOCK ABSORBER A ee as e 55 OPTIONS PROCEDURE 12 This Procedure Includes the Following 8 While perfoming STEP 7 pull the YELLOW wire out from the back of the YELLOW or WHITE Preparing the Scooter for Left Hand connector depending on scooter model of the Operation tiller wiring harness 9 Repeat STEPS 5 8 for the ORANGE wire com After ANY adjustments repair or service and ing out of the rear of the YELLOW or WHITE BEFOREuse make sue thatall attac hing hard connector depending on scooter model of the walte istightened securely otherwise injury or tiller wiring harness damage may occur 10 Align the MALE pin of the YELLOW wire with the Tum Power OFF and remove key fiom igni slot formerly occupied by the MALE pin of the tion Disconnect battery hamess from the ORANGE wire in the REAR of the YELLOW or motor lead WHITE connector depending on scooter model PREPARING THE SCOOTER FOR of the tiller wiring hamess
21. REMOVING IN STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 Disc Brake Shoes Disc Brake Brake Arm Copa Washer grs Self locking nut FIGURE 5 REPLACING DISC BRAKE ASSHVIBLY 52 REPLACEMENT PARTS PANTHER MX 4 15 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 REPLACING HAND BRAKE ASSEMBLY FIGURE 6 1 Remove the bolt securing hand brake assembly to the handle bar Refer to DETAIL A 2 Unscrew the adjusting nut from the cable lock and hand brake assembly Refer to DETAIL B 3 Align the slit in the cable lock with the brake cable and remove the cable lock Refer to DETAIL C 4 Align the slit in the adjusting nut with the brake cable and remove the adjusting nut Refer to DETAIL C NOTE Note the position of the the hand brake as sembly before removing for proper reinstallation 5 Slide the hand brake assembly toward the tiller until there is slack in the brake cable 6 Maneuver the brake cable through the two 2 slits in the hand brake assembly until the brake cable is free from the hand brake assembly DE TAIL D 7 Remove the hand brake assembly from the handle bar 8 Position the NEW hand brake assembly onto the handle bar NOTE In order to perform the next step the NEW hand brake assembly should be positioned close enough to the till
22. and have the two prong receptacle replaced with a properly grounded three prong wall receptacle in accordance with the National Electrical Code If you must use an extension cord use ONLY a three wire extension cord having the same or higher electrical rating as the device being connected BATTERIES Only deep cycle sealed case constuction battenes should be used in this device Carefully read battery battery charger information prior to installing servicing or op erating your powered scooter In addition Invacare has placed WARNING TAGS on batienes and IDENTIHCATIONS TAGS on battery cables DO NOT remove these tags EMI WARNINGS CAUTION IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC INTERFERENCE ON YOUR POWERED SCOOTER Electromagnetic Interference EMI From Radio Wave sources Powered scooters may be susceptble to electomagnetc interference EMI which is interfering electomagnetic energy EM emitted from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and cellular phones The interference from radio wave sources can cause the powered scooter to release its brakes move by itself or move in unintended directions It can also permanently damage the powered scooters contol system The intensity of the interfering EM energy can be measured in volts per meter V m Each powered scooter can resist EMI up to a certain intensity This
23. front axle assembly Refer to RE MOVING INSTALLING FRONT AXLE ASSEM BLY PANTHER LX 4 in this procedure of this manual 22 Return the front frame assembly to the upright position Reinstall the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 Reinstall the front shroud assembly Refer to RE MOVING INSTALLING FRONT SHROUD AS SEMBLY in PROCEDURE 4 of this manual Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 3 of this manual 23 24 20 S H R O U B F O R K W H E E L S m NUO PROCEDURE 5 SHROUD FORK WHEELS TIE RODS Bearing Gap Nut S STEPS 8 and A P Hex Cap Screws H Top Bearing Bushing P STEPS 6 and 20 O STEPS 9 and 17 we U Top Bearing pP we a DT STEPS 10 and 16 1 l Steering Shaft U Plate Top Bearing Housing i o STEPS 12 and 13 STEPS 11 and 15 STEPS 7 and 19 R i K O Front Frame Assembly _ J Self locking nuts e STEPS 6 and 20 w Bottom Bearing Housing E go STEPS 12 and 13 a z Bottom Bearing L STEPS 11 and 14 s Tie Rod Assembly S STEPS 7 and 20 Bottom Bearing Bushing ca STEPS 11 and 14 Front Axle Assembly Removed For Clarity Y FIG URE 5 REPLACING TIE ROD ASSEMBIY PANTHER LX 4 Panther MX 4 FIGURE 6 11 Remove the steering shaft BOTTOM bearing 1 Remove the tille
24. laims all responsibility forany personal injury orproperty damage which may occurasa resultofim proper or unsafe use of its products 1090104 PROCEDURE 2 SAFETY INSPECTION MAINTENANCE TROUBLESHOOTING This Procedure Includes the Following Safety Inspection Checklist Maintenance lt am7n gt o NOTE Every six 6 months take the scooter to a qualified dealer for a thorough inspection and servicing Regular cleaning will reveal loose or worn parts and enhance the smooth operation of the scooter To operate properly and safely the scooter must be cared for just like any other vehicle Routine maintenance will extend the life and efficiency of the scooter Initial adjustments should be made to suit your personal body structure and preference Thereafter follow these maintenance procedures TEM INITIALLY INSPECT ADJUST WEEKLY MONTHLY PERIODICALLY GENERAL Scooter drives straight no excessive drag pull to one side X BRAKE Does not bind or interfere with travel X Brake easy to disengage engage UPHOLSTERY PROCEDURES 5 AND 6 OF THE OWNER S MANUAL Inspect for rips tears REAR WHEELS PROCEDURE 9 OF THE OWNER S MANUAL No excessive side movement or binding when raised and turned FRONT WHEELS PROCEDURE 9 OF THE OWNER S MANUAL Inspect wheel fork assembly for proper tension by spinning wheel wheel should come to a gradual stop Loosen tighten locknut if wheel wobbles noticeably or binds to a
25. nstal lation of the tiller assembly INSTALLING 1 Reinstall the boot Refer to REMOVING ANSTALL ING BOOT in this procedure of this manual Position the base handle bar joint in the front frame assembly making sure the mounting holes in the base handle bar joint line up with the mounting holes in the front frame assembly DETAIL A Slowly thread the tiller wirng hamess through the hole in the shroud until most of the tiller wiring har ness is on the underside of the frontframe assembly Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal nstal lation of the tiller assembly TILLER DETAIL A Tiller Wiring Harness Base Handle Bar Joint Front Frame Assembly Boot AGURE 8 REMOVING INSTALLING TILLER FROM TO FRONT FRAME ASSEMBLY 2 19 PROCEDURE 4 REMOVING INSTALLING BOOT FIGURE 9 Removing 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in this procedure of this manual Remove the EXISTING boot by sliding it over the front fork with bearing assembly Installing 1 Install the NEW boot by sliding it over the front fork with bearing assembly Install the tiller assembly Refer to REMOVING INSTALLING TILLER ASSEMBLY in this proce dure of this manual DO A Fork With Bearing AG Gz Assembly N an FIGURE 9 REMOVING INSALLING BOOT S H R O U
26. of the manual 2 Disconnect he RED and BLACK connectors of the power wiring hamesses from the RED and BLACK connectors of the controller wiring hamesses 3 Disconnectthe WHITE connector of the transaxle assembly wiring harness from the WHITE con nector of the controller wiring harness NOTE Note of the positions of the metal connectors before removing for proper reinstallation 4 Disconnect the metal connectors of the control ler wiring harnesses from the metal connectors of the circuit breaker 5 Disconnect the WHITE connector of the tiller wir ing harness from the WHITE connector of the controller wiring harness 6 Cutthe cable tie securing power wiring harnesses and the metal connector wiring harness to the rear frame 7 Cut the cable tie securing the metal connector wiring harnesses to the retaining tab 8 Remove the metal connector wiring harnesses from the retaining tab 9 CONTROLLER Cut the cable tie securing the tiller wiring harness to the rear frame 10 Cut the cable tie securing the main control hous ing wiring harnesses to the retaining tab 11 Remove the wiring harnesses from the scooter INSTALLING 1 Position the metal connector wiring harnesses in the retaining tab Secure the metal connector wiring harness into the retaining tab using NEW cable ties Secure the power wiring harnesses and the metal connector wiring hamess to the rear frame using NEW cable ties Secure
27. s Manual part number 1090132 2 Remove the rear shroud Refer to REMOVING N STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 3 Remove the rear wheels Refer to REMOVINGAN cap STALLING THE REARWHEELSin PROCEDURE screws 9 of the Owner s Manual part number 1090132 4 Disconnect the hand brake cable assembly Refer to REMOVING INSTALLING TILLER AS SEMBLY SECTION B DISCONNECTING CONNECTING HAND BRAKE CABLE ASSEM FIG URE 4 REPLACING DISC BRAKE BLY in PROCEDURE 4 of this manual ASSEMBLY 5 Remove the four 4 hex cap screws and spring washers securing the disc brake assemblytothe REPLACING DISC BRAKE SHOES Rear Shroud N AD D gt U Disc Brake Assembly se o A Transaxle Assembly M X 4 Spring Washers transaxle assembly FIGURE 5 Remove the disc brake assembly 1 Remove the seat Refer to REMOVING IN Align the NEW disc brake assembly with the STALLING THE SEAT in PROCEDURE 5 of the mounting holes in the transaxle assembly Owner s Manual part number 1090132 2 Remove the rear shroud Refer to REMOVING screws securing the disc brake assembly to DURE 9 of the Owner s Manual part number the transaxle assembly Otherwise damage 1090132 to the disc brake assembly may occur 3 Remove the rear wheels Refer to REMOVING INSTALLING THE REAR WHEELS in PROCE DURE 9 of the Owners Manual part number 1090132 51 R E P L A C E
28. ssole obligation and yourexclusive remedy underthis wananty shall be limited to such repair and or replacement Forwananty service please contactthe dealerfrom whom you purchased yourinvacare piod uct In the eventyou do notreceive satisfactory wananty service please write directly to Invac are on the back cover provide dealer s name address date of purchase indicate nature ofthe defectand ifthe productis senalized indicate the seral number Do not etum products to ou factory without our pnor consent LIMIMATONS AND EXCLUSIONS THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUM BERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEAC ED PRODUCTS SUB EC TED TO NEGLIGENCE ACCIDENT IMPROPER OPERATION MAINTENANCE OR STORAGE PRODUC MODIHED WITHOUT INVACARES EXPRESS WARITIEN CONSENT INCLUDING BUT NOT LIMITED TO MODIACATION THROUGH THE USE OF UNAUTHORIZED PARTS ORATIACHMENTS PRODUCTS DAM AGED BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIHC CONSENT OF INVACARE OR TO A PRODUCT DAMAGED BY CIRCUMSIANCES BEYOND INVACARES CONTROL AND SUCH EVALUATION WLL BE SOLBY DETERMINED BY INVACARE THE WARRANTY SHALL NO APPLY TO PROBLEMS ARISING FROM NORMAL WEAR OR FAILURE TO ADHERE TO THE THESE IN STRUCTIONS THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IM PLUED WARRANTIES IF ANY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND HF NESS FORA PARTICULAR PURPOSE SHALL NOTEXTEND BEYOND THE D
29. stop X Wheel bearings are clean and free of moisture CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced TILLER PROCEDURE 8 OF THE OWNER S MANUAL Ensure that tiller adjustment handle engages and disengages properly and securely PROCEDURE 3 OF THE OWNER S MANUAL Scooter stops completely when throttle is released Does not continue to roll as if throttle is activated SEAT PROCEDURE 5 OF THE OWNER S MANUAL Inspect seat swivel for release and engagement X Seat locks into the determined swivel positions TIRES PROCEDURE 9 OF THE OWNER S MANUAL Inspect for flat soots and wear X CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced CLEANING Clean upholstery and armrests X Clean molded frame X FRONT AND REAR SHOCKS PANTHER MX 4 ONLY Bolts are tight HEADLIGHTS where applicable Inspect headlight bulbs for proper operation NOTE This includes the manually engaged brakeonALL NOTE Referto the Owners Manual part number 1090132 scooters AND the hand brake on the PANTHER MX 4 Before 10 00 ONLY ZO A0MU0Z mO0O2 gt 2m gt 2 gt Z gt lt SAFETY INSPECTION MAINTENANCE TROUBLESHOOTING PROCEDURE 2 MAINTENANCE CAUTION Ensure that the cover is removed from the grease nipple BEFORE operation of the PANTHER MX 4 scooter Otherw
30. the tiller wiring hamess to the rear frame using NEW cable ties Secure the main control housing wiring hamesses to the retaining tab using a NEW cable tie Connect the RED and BLACK connectors of the power wiring harnesses to the RED and BLACK connectors of the controller wiring harnesses Connect the WHITE connector of the transaxle assembly wiring harness to the WHITE connec tor of the controller wiring hamess NOTE Be sure the metal connectors are in the positions noted in STEP 2 of REMOVAL Tiller Wiring Metal Connectors Harmess Circuit Breaker Metal Connectors White Connector Transaxle Assembly White Connector Controller Wiring Harness Main Control Wiring Harness White Connector Controller Wiring Harness White Connector Transaxle Assembly Controller Wiring Harness Red Connector Power Wiring Harness Wiring Harness N Wiring Harness Black Connectors Controller Wiring Harness Metal Connector Wiring Harness Cable Ties Power Wiring Harness Retaining Tab FIG URE 5 REMOVING INSALUNG CONTROLLER HARNESSES PANTHER MX 4 42 Red Connector Controller Black Connectors Power CONTROLLER 8 Connect the metal connectors of the power wir 10 Reinstall the rear shroud Refer to REMOVING IN ing harnesses to the metal connectors of the cir STALLING THE REAR SHROUD in PROCEDURE cuit breaker 9 of the Owner s Manual part number 1090132 9 Connect the WHITE conne
31. using the two 2 bolts spring washers self locking nuts and four 4 washers Torque the two 2 self locking nuts between 16 20 in lbs Rotate the top of the two 2 rear shock assem blies toward the frame Align the two 2 rear shock assemblies with the two 2 mounting holes on the rear frame assem bly DETAIL A Secure the two 2 rear shock assemblies to the rear frame assembly using the existing screws DETAIL A Securely tighten Connect the WHITE connector of the transaxle assembly to the WHITE connector of the control assembly Reinstall the disc brake assembly Refer to RE PLACING DISC BRAKE ASSEMBLY in PRO CEDURE 11 of this manual Reinstall the rear wheels Refer to REMOVING IN STALLING THE REAR WHEELS in PROCEDURE 9 of the Owner s Manual part number 1090132 Reinstall the batteries Refer to REMOVING IN STALLING THE BATTERIES WITH CABLES in PROCEDURE 4 of the Owners Manual part number 1090132 Reinstall the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owners Manual part number 1090132 TRANSAXLE MOTOR BRAKE 15 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Top Bolt Rear Shock Absorbers DETAIL A Bolts Washer U Brace Rubber Spacer Transaxle Assembly White Connector Disconnected Rear Frame Assembly Rubber Spacer
32. 46cm 19 1 2 inches 49cm u N A 21 1 2 inches 55cm 21 1 2 inches 55em 23 nches 58cm N A 22 1 2 inches 57 cm 4 22 1 2 inches 57 cm 21 inches 53em 21 inches 53cm 22 1 2 inches 57 cm 21 inches 53 cm 22 inches 56cm 22 inches 56cm 23 1 2 inches 60cm 22 inches 56 cm 23 inches 58cm 23 inches 58cm 24 1 2 inches 62cm 23 inches 58 cm 24 inches 61cm 24 inches 61cm 25 1 2 inches 65cm 24 inches 61 cm Front Frame Section 31 lbs 14 kg 39 lbs 17Kg 47 lbs 21kg 47 bs 21kg 48 bs 22kg 75 lbs 34 kg Rear Frame Contour Seat Deluxe Seat wams wa wa 31Jbs 14kq at bs 14kq 35 bs 16kg 43 bs 19k N A Rear Shroud 2 lbs 1 kg 2 lbs 1kg 3 lbs 1kg 3 lbs 1kg 2 lbs 1kg 4 lbs 2kg Total Weight of Scooter w o Batteries 98 lbs 44 kg 110 lbs 50kg 110 lbs 50 kg 124 lbs 56 kg 180 lbs 82 kg 2 1 2 x 9 inches 2 1 2 x 9 inches 6 35 x 22 86 cm 6 35 x 22 86 cm 2 1 2 x9 inches 2 1 2 x9 inches 3 x 10 inches 3 x 10 inches 3 x 10 inches 4 x 13 inches 6 35x22 86 cm 6 35x22 86cm 7 62x25 40cm 7 62x25 40 cm 7 62x25 40cm 10 16 x 33 02 cm Max Weight 250 lbs 114kg 250lbs 114kg 300lbs 136kg 300lbs 136kg 300 lbs 136kg 400 lbs 181 kg Maximum LOW HIGH Speed 4 1 2 M P H 4 1 2 M P H 5 M P H 5 M P H 5 1 2 M P H 5 MPH 7 MPH 1 1 4 K P H 1 1 4 K P
33. ANTHER LX 4 1 Remove the front head light assembly Refer to REMOVING INSTALLING FRONT HEAD LIGHT ASSEMBLY in PROCEDURE 10 of this manual C PANTHER MX 4 1 Remove the front head light assembly Refer to REMOVING INSTALLING FRONT HEAD LIGHT ASSEMBLY in PROCEDURE 11 of this manual Remove the front shroud assembly from the front frame assembly Note the position of the U type plate nuts before removing for proper reinstallation Remove the U type plate nuts from the front frame assembly NOTE The LYNX SX 3 LYNX SX 3P and LYNX LX 3 have four 4 U type plate nuts the PANTHER LX 4 and PANTHER MX 4 have two 2 U type plate nuts Installing 1 4 Place U type plate nuts in position noted from STEP 7 of REMOVING Perform one 1 of the following A LYNXSX 3 LYNX SX 3P and LYNX LX 3 1 Position the four 4 U type plate nuts on the front frame making certain the mounting holes in the U type plate nuts align with the mounting holes in the front frame assembly B PANTHER MX 4 and PANTHER LX 4 1 Position the two 2 U type plate nuts on the front frame making certain the mounting holes in the U type plate nuts align with the mounting holes in the front frame assembly Place the front shroud assembly over the front frame making certain the mounting holes in the front shroud assembly align with the mounting holes in the U type plate nuts and or the mount ing holes in the front
34. E ASSEMBIY PROCEDURE 4 Head light Assembly FIGURE 6 DISCONNECTING 1 For LYNX LX 3 ONLY slowly pull the head light 2 Pull back the plastic guards on the RED and ness to the head light assembly LYNX SX 3P Tiller Wiring Harness fl Head light Assembly Plastic Red Guards Black Cables Red Black Cables Metal Connectors Section C Disconnecting Connecting 3 assembly away from the base handle bar joint 4 BLACK cables connecting the tiller wiring har 9 TILLER Disconnect the RED and BLACK cable metal connectors of the head light assembly from the RED and BLACK cable metal connectors of the tiller wiring harness Separate the head light assembly from the tiller wiring hamess Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal nstal lation of the tiller assembly PANTHERLX 4 Red Black Cables Y To Tiller Wiring Harness Metal Guards Connectors ANIHERMX 4 Metal gs Connectors wing Harness Head light Red Black Red Black Assembly Cables 16 Plastic Guards TILLER CONNECTING FIGURE 6 1 Connect the RED cable metal connector of the head light assembly to the RED cable metal con nector of the tiller wiring harness Connect the BLACK cable metal connector of the head light assembly to the BLACK cable m
35. E connector of the tiller wir A Disconnect the WHITE connector of the tiller ing hamess wiring harness from the WHITE connector of the controller wiring hamess B fences the papeles of ni oe o wiring harness to the connector o B Gently pull open the hinged strain relief on the controller wiring hamess the rear of the WHITE connector of the tiller wiring hamess 14 Reinstall the batteries Refer to REMOVING IN STALLING BATTERIES WITH CABLES in PRO 5 Locate the YELLOW wire coming out of the rear CEDURE 4 of the Owner s Manual part number of the YELLOW or WHITE connector depend 1090132 ing on scooter model of the tiller wiring harness 15 Reinstall the rear shroud Refer to REMOVING 6 Inserta small pointed tool into the FRONT of the INSTALLING THE REAR SHROUD in PROCE YELLOW or WHITE connector depending on DURE 9 of the Owners Manual part number scooter model of the tiller wiring harness directly 1090132 under the MALE pin of the YELLOW wire 16 Reinstall the seat Refer to REMOVING IN 7 Push up on and hold the plastic tang under the STALLING THE SEAT in PROCEDURE 5 of the male pin of the YELLOW wire 56 Owner s Manual part number 1090132 OPTIONS PROCEDURE 12 17 Position the NEW Forward Reverse sticker NOTE The NEW Forward Reverse sticker is also OVER the EXISTING Forward Reverse sticker available as a purchase part on the control panel DETAIL A ALL MODELS EXCEPT THE PANTHER MX 4 Yellow W
36. EPLACING SEAT POST PROCEDURE 4 TILLER REPLACING HAND GRIPS 12 REPLACING LED CANOPY 12 REPLACING THROTTLE LEVER 12 REMOVING INSTALLING TILLER PROSEIVIBEY circenses 13 REMOVING INSTALLING BOOT 19 REMOVING INSTALLING FRONT SHROUD ASSEMBLY 000 20 REMOVING INSTALLING FORK WITH BEARING ASSEMBLY 22 REMOVING INSTALLING FRONT AXLE ASSEMBLY 00 ccceeeeeees 23 REPLACING TIE ROD ASSEMBLY 20 REMOVING INSTALLING SMALL TE ROD msn eter a 28 REMOVINGANSTALLING LARGE HE RODO amarrados 30 REMOVING NSTALLING TRANSAXLE ASSEMBLY 32 REPLACING MOTOR BRAKE ASSEMBLY sercar 35 REPLACING BRAKE RELEASE LEVER ASSEMBLY 00 ee 36 REMOVING NSTALLING CONTROLLER 0 ceeeeeeeeeeeeeees 37 REMOVINGANSTALLING CONTROLLER HARNESSES 39 REPLACING CIRCUIT BREAKER 43 REPLACING TILLER CHARGER PORT COVER ccceccseeeeeeeeeeeees 44 PROCEDURE 9 REPLACEMENT REMOVING INSTALLING HEAD LIGHT ASSEMBLY 0 cee 45 OOVER eee ee ee ee eee 47 REPLACING CUSHION FRONT BUMPER ASSEMBLY 06 47 PROCEDURE 11 REPLACEMENT REMOVING INS TALLING HEAD LIGHT ASSEMBLY 0 ccseeeeeeees 48 REPLACING TAIL LIGHT ASSEMBLY 50 REPLACING TAIL LIGHT CABLES 50 REPLACING DISC BRAKE Aoo E MBE aiii 51 REPLACING DISC BRAKE SHOES
37. H 8 K P H 8 K P H 9 K P H 8 K P H 11 K P H Max Incline and Stability 8 incline 8 incline 8 incline 8 incline 8 incline 8 incline NOTE with Optional Deluxe Seat NOTE Total weight of scooter includes Contour Seat NOTE Flat free inserts are standard on all wheels Only Add an additional 9 lbs for Deluxe Seat 3 x 10 inches 4 x 13 inches 7 62 x 25 40 cm 10 16 x 33 02 cm GENERAL GUIDELINES PROCEDURE 1 This Procedure Includes the Following Operating Information Warning Caution Label Location OPERATING INFORMATION r gt Dm mo GENERAL WARNINGS Performance adjustments should ONLY be made by professionals of the healthcare field or persons fully conversant with this process and the drivers capabilities Incorrect settings could cause injury to the driver bystanders damage to the powered scooter and surrounding property DO NOT use parts accessories or adapters other than those authonzed by Invacare ELEC TRIC AL Check to ensure that all electical connections are secure at all times G U D E L l N E S Grounding Instructions DO NOT under any cicumstances cut or remove the round grounding prong from any plug Some devices are equipped with three prong grounding plugs for protection against possible shock hazards Where a two prong wall receptacle is encountered it Is the personal responsibility and obligaton of the customer to contact a qualified electrician
38. M bearing bushing through the mounting hole in the front frame assembly 3 Slide the TOP bearing over the top of the front fork and into the TOP bearing housing DO NOT overtighten the TOP bearing bush ing Otherwise damage to the front fork as sembly may occ ur 22 SHROUD FORK WHEELS TIE RODS 4 Secure the TOP bearing bushing by threading it into the TOP bearing housing Torque the TOP bearing bushing between 26 39 in Ibs DO NOT overtighten the beanng gap nut Otherwsse damage to the fiont fork assem bly may occur 5 Secure the bearing gap nut by threading it into the front fork Torque the bearing gap nut be tween 217 243 in Ibs NOTE When reinstalling the front wheel replace the EXISTING hardware with the NEW hardware supplied 6 Reinstall the front wheel Refer to REMOVING N STALLING THE FRONT WHEELS in PROCEDURE 9 of the Owners Manual part number 1090132 7 Reinstall the shroud assembly Refer to REMOV INGANSTALLING FRONT SHROUD ASSEM BLY in PROCEDURE 5 of this manual 8 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual H Front Frame Assembly Top i Bearing gt E 2 Bushing gt eta vo a Front Fork Top 3 a Facing Bearing Proper XN f Direction Top Bearing S Housing Front EX Frame Assembl Bottom Bearing Housin E ni 0 g FIO set ote Sco Bottom l Bearing O Ba ter Botto
39. MBLY in PRO CEDURE 4 of this manual Self locking nut STEP 5 Spring Washer STEP 5 U Plate Mounting Small Tie Rod Bolt Mounting Bolt Large Tie Rod Spring Washer STEP 6 Self locking nut STEP 6 FIG URE 7 REMOVING INSALUING SMALL TE RODS PANTHERLX 4 SHROUD FORK WHEELS TIE RODS Panther MX 4 FIGURE 8 REMOVING 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PROCE DURE 9 of the Owners Manual part number 1090132 Flip the front frame assembly onto its side 5 Remove the front shock absorbers Refer to RE MOVING INSTALLING FRONT SHOCK AB SORBERS in PROCEDURE 10 of this manual NOTE Save the hex cap screw small spacer and self locking nut for reuse when installing the NEW small tie rod 6 Remove the hex cap screw small spacer and self locking nut securing the small tie rod to the steering shaft NOTE Before removing the hex cap screw large spacer and self locking nut note the mounting holes in the right front wheel axle for proper reinstallation NOTE Save the hex cap screw large spacer and self locking nut for reuse when installing the NEW small tie rod 7 Remove the hex cap screw large spacer
40. Oth erwise damage to the tie rod assembly may occur 26 Secure the NEW bearing gap nut by screwing it into the steering shaft Torque the NEW bearing gap nut between 217 243 in lbs 27 Reinstall the small tie rod Refer to REMOVING N STALLING SMALL TIE RODS in this procedure of this manual 28 Reinstall the large tie rod Refer to REMOVING INSTALLING LARGE TIE RODS in this procedure of this manual 29 Reinstall the front shock absorbers Refer to RE MOVING INSTALLING FRONT SHOCK AB SORBERS in PROCEDURE 11 of this manual Return the front frame assembly to the upright position 31 Reinstall the front wheels Refer to REMOVING N STALLING THE FRONT WHEELS in PROCEDURE 9 of the Owner s Manual part number 1090132 32 Reinstall the front shroud assembly Refer to RE MOVING INSTALLING FRONT SHROUD AS SEMBLY in PROCEDURE 5 of this manual 33 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO 30 CEDURE 5 of this manual Bearing Gap Nut Right Front Axle STEPS 8 and 26 Top Bearing a STEPS 10 and 24 Top Bearing Bushing O Spacer STEPS 9 and 25 STEPS 14 Pis Bearing Housing ane te A STEPS 12 and 21 Steering Shaft Steps 11 and 23 Right Front Wheel Axle STEPS 14 and 18 QA ai Washer STEPS 13 and 19 Self locking nut Steps 13and 19 Small Tie Rod Removed Large Tie Rod Removed F P Front Frame Assembly B
41. Secure the large tie rod to the right front wheel axle using the EXISTING spring washer and self locking nut Torque the self locking nuts between 112 139 in lbs 5 Return the front frame assembly to the upright position 6 Reinstall the frontwheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 7 Reinstall the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 8 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual STEP 6 Self locking nut _ STEP 6 Spring Washer STEP 5 Self locking nut STEP 5 FIG URE 9 REAMOVING INSIALLING LARGE TE RODS PANTHERLX 4 SHROUD FORK WHEELS TIE RODS Panther MX 4 FIGURE 10 REMOVING 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 Flip the front frame assembly onto its side 5 Remove the front shock absorbers Refer to REPLACEMENT PARTS PANTHER MX 4 in PROCEDURE 11 of this manual NOTE Save the hex cap screw spacer and self lock ing nut for reuse when
42. TEP 5 Bracket Spring Washer __ 2 Self locking nut White Connector Disconnected Cable Tie Transaxle Assembly Wires a y Rear Frame en FAG URE 1 REAMOVING INSALLING TRANSAXLEASSEMBIY LYNX SX SP LYNX SX 3 LYNX LX 3 AND PANTHERLX 4 33 Self locking nut Rubber Spacer T R A N S A X L E M O T O R B R A K E PROCEDURE 6 Panther MX 4 FIGURE 2 REMOVING 1 10 11 12 13 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Remove the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owner s Manual part number 1090132 Remove the batteries Refer to REMOVING IN STALLING THE BATTERIES WITH CABLE ASSEMBLY in PROCEDURE 4 of the Owners Manual part number 1090132 Remove the rear wheels Refer to REMOVING IN STALLING THE REAR WHEELS in PROCE DURE 9 of the Owners Manual part number 1090132 Remove the disc brake assembly Refer to RE PLACING DISC BRAKE ASSEMBLY in PRO CEDURE 11 of this Manual Remove the TOP bolts on the two 2 rear shock absorbers DETAIL A Rotate the top of the two 2 rear shock absorb ers away from the frame DETAIL A Disconnect the WHITE connectors of the transaxle assembly from the WHITE connectors of the control assembly Remove the two 2 bolts spring washers self locki
43. URATION OF THE EXPRESSED WARRANTY PROVIDED HEREIN AND THE REMEDY FOR VIOLATIONS OF ANY IMPLIED WARRANTY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONBIINED HEREIN INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCI DENTAL DAMAGES WHATSOEVER THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH SATE PROVINCIAL LAWS AND REQUIRE MENTS 59 W A R R A N T Y Invacare Corporation www invacare com USA Canada One Invacare Way 5970 Chedworth Way Invacare is a registered trademark of Invacare Corporation Elyria Ohio USA Mississauga Ontario 1999 Invacare Corporation 44036 2125 L5R 3T9 Canada 800 333 6900 905 890 8838 Form No 99 188 Part No 1091860 Rev C 1 02 00
44. a 5 Q 2 Y Y gt Ea Q U LYNX IPANTHER SERIES SCOOTERS LYNX SX 3P LYNX SX 3 LYNX LX 3 LYNX LX 3 PANTHER LX 4 PANTHER MX 4 A gt lt SIS NS DEALER KEEP THIS MANUAL THE PROCEDURES IN THIS MANUAL MUST BE PERFORMED BY AN AUTHORIZED DEALER ONLY WARNING SPECIAL NOTES THE PROCEDURES IN THIS MANUAL SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN DO NOTSERVICE OR OPERA E THIS EQUIPMENT WITHOUT ARST READING AND UNDERSIANDING THIS MANUAL AND THE OWNERS MANUAL SUPPLIED WTH THE SCOOTERS IF YOU ARE UNABLE TO UNDERSIAND THE WARNINGS CAUTIONS AND INSIRUC TONS CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATIEMPTIING TO SERVICE OR OPERATE THIS EQUIPMENT OTHERMISE INJ URY OR DAMAGE MAY RESULT SPECIAL NOTES WARNING CAUTION noticesasused in this manual apply to hazards orunsafe practices which could resultin personal injury or property damage NOTICE THE INFORMATION CONAINDD IN TIS DOCUMENTIS SUBJ ECT TO CHANGE WITHOUT NOTICE WARNING As a manufacturer of powered scooters Invacare endeavors to supply a wide vanety of powered scooters to meet the many needs of the user However final selection of the type of powered scooter to be used by an individual rests solely with the user and his her healthcare professional capable of making such a selection r gt Om 00 TIE DOWN RESTRAINTS AND SEAT POSITIONING STRAPS Invacare recommends that powered
45. and self locking nut securing the small tie rod to the right front wheel axle 8 Remove the small tie rod INSTALLING 1 Align the mounting hole in the small tie rod with the center mounting hole in the right front wheel axle 2 Position the large spacer between the small tie rod and the front wheel axle DO NOTovertighten the self loc king nutssec ur ing the small tie rod to the nightfiontwheel axle Otherwise damage to the tie od may occur 3 Secure the small tie rod to the right front wheel axle using the hex cap screw large spacer and self locking nut Torque the self locking nut be tween 139 165 in lbs 29 PROCEDURE 5 4 Align the mounting hole in the small tie rod with the mounting hole in the steering shaft 5 Position the small spacer between the small tie rod and the steering shaft DO NOT overtighten the self locking nuts se curing the small te rod to the the steering Shaft Otherwise damage to the tle rod may occur 6 Secure the small tie rod to the steering shaft us ing the hex cap screw small spacer and self locking nut Torque the self locking nut between 139 165 in lbs 7 Reinstall the front shock absorbers Refer to RE MOVING INSTALLING FRONT SHOCK AB SORBERS in PROCEDURE 11 of this manual 8 Return the front frame assembly to the upright position 9 Reinstall the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Man
46. arge tie rod to the left front wheel axle using the EXISTING hex cap screw and self locking nut Torque the self locking nuts between 139 165 in lbs 7 Reinstall the front shock absorbers Refer to RE MOVING INSTALLING FRONT SHOCK AB SORBERS in PROCEDURE 11 of this manual 8 Return the front frame assembly to the upright position 9 Reinstall the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 10 Reinstall the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 11 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual Right Front Wheel Axle im Beene Self locking nut e Left Front _ Wheel Axle cia ae Hex Cap Screw FIGURE 10 REMOVING INSALLING LARGE TE RODS PANTHER MX 4 S H R O U B F O R K W H E E L S m o O os T R A N S A X L E M O T O R B R A K E PROCEDURE 6 This Procedure Includes the Following Removing nstallingTransaxle Assembly Replacing Motor Brake Assembly Replacing Brake Release Lever Assembly After ANY adjustments repairorservice and BEFORE use make sure that all attaching hardware is tightened securely otherwise injury ordamage may result Tum PowerOFFand remove key from ignition Disconnect battery hamess from motor lea
47. bearing hous ings from the front frame assembly 13 Secure the NEW TOP and BOTTOM bearing housing onto the front frame assembly 14 Slide the NEW BOTTOM bearing and the NEW BOTTOM bearing bushing onto the steering shaft NOTE Before installing the NEW steering shaft be sure it is in the proper direction FIGURE 5 25 PROCEDURE 5 15 Slide the NEW steering shaft with the NEW BOTTOM bearing and the NEW BOTTOM bear ing bushing into the front frame assembly 16 Slide the NEW TOP bearing over the top of the NEW steering shaft and into the NEW TOP bear ing housing DO NOT overtighien the TOP bearing bush ing Otherwise damage to the tie rod asem bly may occur 17 Secure the NEW TOP bearing bushing by thread ing it into the NEW TOP bearing housing Torque the NEW TOP bearing bushing between 26 39 in lbs CAUTION DO NOTovertighien the bearing gap nut Oth erwise damage to the tie rod assembly may occur 18 Secure the NEW bearing gap nut by threading it into the NEW steering shaft Torque the NEW bearing gap nut between 216 243 in lbs 19 Align the two 2 mounting holes in the NEW U plate on the tie rod assembly with the two 2 mounting holes in the NEW steering shaft 20 Secure the NEW U plate and the tie rod assem bly to the NEW steering shaft using the two 2 NEW hex cap screws and self locking nuts Torque the NEW self locking nuts between 112 138 in lbs 21 Reinstall the
48. connect battery hamess from the Plastic motor lead Red Guards P Black A Ny A REMOVING INSTALLING HEAD Cables 3 i LIGHT ASSEMBLY FIGURE 1 Y Red Black ME Removing GANAS Metal NOTE Partial disassembly of the tiller assembly is Connectors required to remove the head light assembly 1 Perform SECTIONS A and D in REMOVING FIGURE 1 REMOVING INSTALUNG HEAD INSTALLING TILLER ASSEMBLY in PROCE LIGHT ASSEMBLY DURE 3 of this manual 2 Pull back the plastic guards on the RED and BLACK cables connecting the tiller wiring har ness to the head light assembly 3 Disconnect the RED and BLACK cable metal connectors of the head light assembly from the RED and BLACK cable metal connectors of the tiller wiring harness 4 Separate the head light assembly from the tiller wiring hamess Installing 1 Connect the RED cable metal connector of the head light assembly to the RED cable metal con nector of the tiller wiring harness 2 Connect the BLACK cable metal connector of the head light assembly to the BLACK cable metal connector of the tiller wiring harness 3 Reposition the plastic guards on the RED and BLACK cables connecting the tiller wiring har ness to the head light assembly 4 Perform SECTIONS D and A in PROCE DURE 3 REMOVING INSTALLING TILLER ASSEMBLY in the TILLER section of this manual 45 AZMsSmoyrrumaA P A R T S PROCEDURE 10 This Procedure Includes the Following
49. connectors to the slot marked B on the controller Replacing Circuit Breaker B The BLACK and GREEN connectors to the slot marked B on the controller C The BLACK connector to the slot marked M on the controller Removing nstalling Controller Harnesses After ANY adjusiments repair or service and BEFORE use make sure thatallatiac hing hard ware istightened securely otherwise injury or D The RED connector to the slot marked M damage may occur on the controller C O N T R O L L E Tm Power OFF and remove key fiom ignition E The housing of the main control wiring har R Disconnecthatiery hamessfiom the motorlead ness to the slot marked P2 on the controller ALL MODAS EXCEPT PANTHER MX 4 REMOVING INSTALLING Wa CONTROLLER A Black na A Connector COnnaci n Disconnecting Connecting Controller Wires FIGURE 1 P2 Slot DISCONNECTING y Ne ico 1 Remove the seat Refer to REMOVING IN 2 ate OR STALLING THE SEAT in PROCEDURE 5 of the EA Owner s Manual part number 1090132 N Nis 2 Remove the rear shroud Refer to REMOVING Le oy INSTALLING THE REAR SHROUD in PROCE Si SS DURE 9 of the Owner s Manual part number E B Slot 1090132 Controller Y SS M gt Slot 3 Remove the transaxle assembly Refer to RE Red And White M Slot MOVINGANSTALLING TRANSAXLE ASSEM Connectors B Slot BLY in PROCEDURE 6 of this manual 4 Disconnect the followi
50. ctor of the tiller wiring 11 Reinstall the seat Refer to REMOVING IN harness to the WHITE connector of the control ler wiring harness PROCEDURE 7 STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 REPLACING CIRCUIT BREAKER FIGURE 6 Note Note the proper positions of the metal connec tors before removing for proper reinstallation Nut Washer C O N T R O L L E R 1 Remove the RED and BLACK metal connec iad tors of the power cables from the metal connec Assembly tors of the circuit breaker 2 Remove the nut and washer that secures the Circuit i Breaker circuit breaker to the rear frame assembly 3 Remove the washer from the circuit breaker Remove the circuit breaker Metal Connectors 5 Position the NEW circuit breaker so that it passes 1 through the mounting hole in the rear frame as Red Black Metal sembly Connectors Position the NEW washer on the circuit breaker Position the NEW nut on the end of the circuit Power Cables breaker and securely tighten NOTE Be sure the metal connectors are positioned as noted above 8 Connectthe RED and BLACK connectors of the power cables to the metal connectors on the NEW circuit breaker as noted from STEP 1 FIG URE 6 REPLACING CIRCUIT BREAKER 43 PROCEDURE 8 REPLACEMENT PARTS LYNX SX 3P This Procedure Includes the Following Mounting orde R E F Holes E Replacing Tiller Charge Port Cover T
51. d REMOVING INSTALLING TRANSAXLE ASSEMBLY Lynx SX 3P Lynx SX 3 Lynx LX 3 Panther LX 4 FIGURE 1 REMOVING 1 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 2 Remove the rear shroud Refer to REMOVING N STALLING THE REAR SHROUD in PROCEDURE 9 of the Owners Manual part number 1090132 3 Remove the batteries Refer to REMOVING IN STALLING THE BATTERIES WITH CABLES in PROCEDURE 4 of the Owners Manual part number 1090132 4 Remove the rear wheels Refer to REMOVING N STALLING THE REAR WHEELS in PROCEDURE 9 of the Owner s Manual part number 1090132 NOTE For proper reinstallation note the position of the cable ties securing the transaxle assembly wires before cutting 5 Cutthe cable ties securing the transaxle assem bly wires to the rear frame assembly 6 Disconnectthe WHITE connector of the transaxle assembly wiring harness from the WHITE con nector of the controller wiring harness NOTE Before removing the brackets take note of the mounting position for proper reinstallation 7 Remove the two 2 bolts washers spring wash ers and self locking nuts securing the bracket and rubber spacer located near the motor to the rear frame assembly 8 Remove the bracket and rubber located near the motor 32 TRANSAXLE MOTOR BRAKE 9 Remove the two 2 bolts washers spring wash ers and self locking nuts securing the b
52. d try to avoid coming close to them 3 If unintended movement or brake release occurs tum the powered scooter OFF as soon as tt Is safe 4 Be aware that adding accessones or components or modifying the powered scooter may make it more susceptble to EMI Note There is no easy way to evaluate their effect on the overall immunity of the powered scooten and 5 Report all incidents of unintended movement or brake release to the pow ered scooter manufacturer and note whether there is a source of EMI nearby Important Information 1 20 volts per meter V m is a generally achievable and useful immunity level against EMI as of May 1994 the higher the level the greater the protecton 2 The immunity level of this product is unknown GENERAL GUIDELINES WARNING CAUTION LABEL LOCATION Remove key from the ignition while scooter is notin use Otherwise injury and ordamage to the scooterorsunounding property may occur 44 CAUTION DO NOTiiftscooterup by the front or rear shroud Other wise damage to the scooter may occur 1089265 PROCEDURE 1 A WARNING DO NOToperate without the anti tip tubes installed 9 06x 4 44 G E N E R A L G U B E L N E S 44 WARNING DO NOT openate the scooter unless the tiller is in the locked position DO NOTlean againstor pull forward on the tillerwhile mount ing or dismounting the scooter Otherwise injury may occur The manufacturer disc
53. e self locking nut and spring washer for reuse when installing the NEW large tie rod 5 Remove the self locking nut and spring washer securing the large tie rod to the left front wheel axle NOTE Before removing the self locking nut and spring washer take note of the mounting holes in the front right wheel axle for proper reinstallation NOTE Save the self locking nut and spring washer for reuse when installing the NEW large tie rod 6 Remove the self locking nut and spring washer securing the large tie rod to the right front wheel axle 7 Remove the large tie rod INSTALLING 1 Position the mounting bolt on the large tie rod in the mounting hole in the left front wheel axle DO NOT overtighten the self locking nuts se curing the large tie rod to the left front wheel axle Otherwise damage to the tie rod may occur 2 Secure the large tie rod to the left front wheel axle using the EXISTING spring washer and self locking nut Securely tighten Torque the self lock ing nuts between 112 139 in lbs NOTE Before installing the hardware be sure the large tie rod is in the proper mounting hole in the right front wheel axle 30 SHROUD FORK WHEELS TIE RODS 3 Position the mounting bolt on the large tie rod in the mounting hole in the right front wheel axle DO NOTovertighien the self locking nuts s curing the large tie rod to the nghtfrontwheel axle Otherwse damage to the tle rod may occur 4
54. ear shroud until the they snap into place Thread the cables of the NEW tail light assembly through the NEW steel plate and position the NEW steel plate over the locking tabs on the NEW tail light assembly Connect the tail light assembly to the tail light cable by performing STEPS 6 8 in REPLACING TAIL LIGHT CABLE in this procedure of this manual Reinstall the rear shroud Refer to REMOVING IN STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 50 REPLACEMENT PARTS PANTHER MX 4 Locking Tabs Squeeze Together eo Tail Light 1 A A 4 x 7 You a Na w r LG SF Steel Plate FIG URE 2 REPLACING TAILLIG HT ASSEMBIY REPLACING TAIL LIGHT CABLES FIGURE 3 1 Remove the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owners Manual part number 1090132 Pull back the plastic guards on the RED and BLACK cables connecting the tail light cable to the tail light assembly Remove the RED and BLACK cable metal con nectors of the tail light assembly from the RED and BLACK cable metal connectors of the tail light cable Remove the tail light cable Position the RED cable connector of the NEW tail light assembly in the RED cable metal con nector of the of the tail light cable Position the BLACK cable connector of the NEW tail light assembly in the BLACK cable metal con nector of the of the tail lig
55. ecure the transaxle wiring hamessto the rearframe controller wiring harness using a NEW cable tie 9 Reinstall the rear shroud Refer to REMOVING IN 4 Connectthe RED and BLACK connectors of the SIE o ODA PROCEDURE power wiring harnesses to the RED and BLACK 9 of the Owner s Manual part number 1090132 connectors of the controller wiring harnesses 10 Reinstall the seat Refer to REMOVING IN Metal Connectors Controller Wiring Harness Transaxle Wiring Harness Metal Connectors Black Connectors Power Wiring Harness Circuit Breaker Cable Tie PROCEDURE 7 STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Black Connectors Controller Wiring Harness Power Wiring Harness Cable Tie Wiring Harness Red Connector Controller Red Connector Power White Connector Wiring Harness Transaxle Assembly Tiller Wiring Harness White Connector Controller Wiring Harness Retaining Tabs Blue Connectors Controller Wiring Harness Yellow Connectors Controller Blue Connectors Tiller Wiring Harness Yellow Connectors Tiller Wiring Harness Wiring Harness Rear Frame FIGURE 4 REMOVING INSAALLING CONTROLLER HARNESSES LYNX LX 3 AND PANTHER LX 4 41 C O N T R O L L E R PROCEDURE 7 Panther MX 4 FIGURE 5 REMOVING 1 Disconnect the controller wires Refer to DIS CONNECTING CONNECTING CONTROLLER WIRES in this procedure
56. er so that there is approximately two 2 inches of slack in the brake cable 9 Maneuver the brake cable through the two slits in the NEW hand brake assembly making sure the ball at the end of the brake cable is in the proper position in the brake housing Refer to DETAIL D 10 Slide the NEW hand brake assembly away from the tiller until it is in the original mounting position 11 Align the slit in the NEW adjusting nut with the brake cable and position the NEW adjusting nut on the brake cable Refer to DETAIL O 12 Align the slit in the NEW cable lock with the brake cable and position the NEW cable lock on the brake cable Refer to DETAIL O 13 Screw the NEW cable lock into the NEW adjust ing nut and hand brake assembly Refer to DE TAIL B Securely tighten REPLACEMENT PARTS PANTHER MX 4 PROCEDURE 11 14 Install the NEW bolt securing the NEW hand REMOVING INSTALLING FRONT brake assembly to the handle bar Refer to DE TAIL A Securely tighten SHOCK ABSORBERS FIGURE 7 Removing 1 Separate the front frame assembly from the rear frame assembly Referto TRANSPORTING THE SCOOTER in PROCEDURE 10 of the Owner s Manual part number 1090132 2 Remove the front wheels Refer to REMOVING N STALLING THE FRONT WHEELS in PROCEDURE 9 of the Owner s Manual part number 1090132 DETAIL A 3 Flip the front frame assembly onto its side Remove the TOP bolt on the right front shoc
57. etal connector of the tiller wiring harness Reposition the plastic guards on the RED and BLACK cables connecting the tiller wiring har PROCEDURE 4 Push any remaining slack in the tiller wiring har ness through the hole in the shroud until the wir ing harness is on the underside of the front frame assembly DETAIL A Flip the front frame assembly onto its side Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal nstal lation of the tiller assembly DETAIL A Hole In Shroud ness to the head light assembly 4 For LYNX LX 3 ONLY slowly thread the wires of the head light assembly through the hole in the shroud until most of the wires of the head light assembly are on the underside of the front frame assembly Tiller Wiring Harness Front Frame Section D Disconnecting Connecting Assembly Tiller Assembly And Handle Bar J oint FIGURE 7 DISCONNECTING 1 Return the front frame assembly to the upright position Large Was Tiller Assembly Base Handle Bar Joint 2 Remove the bolt small washer two 2 large de washers and self locking nut securing the base handle bar joint to the tiller assembly 3 Slowly pull the tiller assembly away from the front nut frame assembly until there is no slack left in the tiller wiring harness DETAIL A 4 Refer to the chart on page 11 of this man
58. f locking nuts between 130 156 in lbs 6 Connect the WHITE connector of the transaxle assembly wiring harness to the WHITE connec tor of the controller wiring hamess NOTE Be sure the cable ties are positioned as noted in STEP 5 7 Secure the wires of the transaxle assembly wir ing harness to the rear frame assembly using NEW cable ties TRANSAXLE MOTOR BRAKE PROCEDURE 6 8 Reinstall the rear wheels Refer to REMOVING N 10 Reinstall the rear shroud Refer to REMOVING IN STALLING THE REAR WHEELS in PROCEDURE STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 9 of the Owner s Manual part number 1090132 9 Reinstall the batteries Referto REMOVING IN 11 Reinstall the seat Refer to REMOVING IN STALLING THE BATTERIES WITH CABLES in STALLING THE SEAT in PROCEDURE 5 of the PROCEDURE 4 of the Owners Manual part Owner s Manual part number 1090132 number 1090132 LYNX SX 3P LYNX SX 3 Removing STEP 9 Installing STEP 3 Bolt e i Bracket Washer Removing STEP Installing STEP 5 T R A N S A X L E M O T O R B R A K E N Spring Washer S e Si Self Locking Nut White Connector Disconnected Cable Tie me Transaxle Assembly Wires Bracket Rear Frame Assembly Rubber Spacer LYNX LX 3 PANTHERLX 4 Removing STEP 9 Installing STEP 3 Washer Motor Bracket Removing STEP 7 Installing S
59. frame assembly Secure the front shroud assembly to the front frame using the two 2 mounting screws spring wash ers and flat washers Securely Tighten NOTE Four 4 mounting screws spring washers and flat washers are required on the PANTHER LX 4 20 SHROUD FORK WHEELS TIE RODS PROCEDURE 5 5 Perform one 1 of the following C PANTHER MX 4 R O D S 8 Position the rug on the shroud assembly LYNX SX 3 YNX SX 3P NOTE Only the LYNX SX 3 LYNX SX 3P is shown for clarity The front shroud for the LYNX LX 3 removes nstalls in the same manner S A LYNX SX 3 LYNX SX 3P LYNX LX 3 1 Reinstall the front head light assembly H and PANTHER LX 4 Refer to REMOVINGANS TALLING THE o 1 Proceed to STEP 5 FRONT HEAD LIGHT ASSEMBLY in U PROCEDURE 11 of this manual B PANTHER LX 4 l D T 6 Reinstallthe boot Referto REMOVING INSTALL EE 1 Reinstall the front head light assembly ING BOOT in PROCEDURE 4 of this manual Fe Refer to REMOVINGANSTALLING THE l l O FRONT HEAD LIGHT ASSEMBLY in 7 Reinstall the tiller assembly Refer to REMOV R PROCEDURE 10 of this manual ING INSTALLING TILLERASSEMBLY inPRO PX CEDURE 4 of this manual J W H E E L S Mounting Screw Pa D a Front Spring Washer Se Prag CA Assembly Flat Washer o PI NOTE Only the PANTHER LX 4 is shown for clarity The front shroud for the PANTHER MX 4 removes installs in the same manner H Mounting Screw M
60. har nesses to the retaining tabs of the controller Self locking 10 Remove the tiller wiring hamesses from the retain _ nuts ing tabs 11 Remove the wiring harnesses from the scooter INSTALLING 1 Position the tiller wiring harnesses in the retaining tabs 2 Secure the tiller wiring harnesses to the retaining Rear Frame tabs using NEW cable ties 7 Controller Plate 3 Secure the power wiring harnesses and the tiller YY wiring harnesses to the rear frame using NEW FIG URE 2 REMIOVING INSALLING cable ties CONTROLLER FOM DO CONTROLLER PLATE 4 Securethe transaxle wiring harnesses to the rear frame using NEW cable ties 39 C O N T R O L L E R PROCEDURE 7 Connect the RED and BLACK connectors of the Blue Connectors Controller Black Connectors CONTROLLER D 8 Connect the BLUE connector of the tiller wiring power wiring harnesses to the RED and BLACK harness to the BLUE connector of the controller connectors of the controller wiring harnesses wiring hamess 6 Connect the WHITE connector of the transaxle 9 Connect the YELLOW connector of the tiller wir assembly wiring harness to the WHITE connec ing hamess to the YELLOW connector of the tor of the controller wiring harness controller wiring harness NOTE Be sure the metal connectors are in the po 10 Reinstall the rear shroud Refer to REMOVING sitions noted in STEP 4 of REMOVAL INSTALLING THE REAR SHROUD in PROCE
61. ht cable Reposition the plastic guards on the RED and BLACK cables connecting the NEW tail light cable to the tail light assembly Reinstall the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owners Manual part number 1090132 REPLACEMENT PARTS PANTHER MX 4 PROCEDURE 11 Plastic Tail Light 8 Secure the NEW disc brake assembly to the Guards Cable transaxle assembly using the four 4 NEW hex R S Cap screws and spring washers Torque the hex z faa A cap screws between 43 61 in lbs MOS i L Met l 9 Reconnect the hand brake cable assembly Re A MI Connectors fer to REMOVINGANSTALLING TILLER AS C p 0 Tail Light SEMBLY SECTION B DISCONNECTING E J desa aA ly o CONNECTING HAND BRAKE CABLE ASSEM M a es 0 BLY in PROCEDURE 4 of this manual y Q A 10 Reinstall the rear wheels Refer to REMOVING IN T Red And Black STALLING THE REAR WHEELS in PROCEDURE N Cables 9 of the Owner s Manual part number 1090132 11 Reinstall the rear shroud Refer to REMOVING N STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 AGURE 3 REPLACING TAILLIGHTCABLES 12 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the REPLACING DISC BRAKE Owner s Manual part number 1090132 ASSEMBLY FIGURE 4 Removing The Disc Brake Assembly 1 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner
62. ighien the boltsec uring the right frontaxde to the frontframe assembly Other wise damage to the rightfrontaxle may oc cur 2 Secure the right front axle to the front frame as sembly using the washer spring washer and bolt Torque the bolt between 191 226 in bs NOTE Position the spacer between the top of the night front axle and the tie rod assembly 3 Slide the EXISTING spacer and the tie rod as sembly onto the mounting pin of the right front axle 24 SHROUD FORK WHEELS TIE RODS DO NOTovertighten the self loc king nutsec ur ing the tte rod assembly to the nghtfrontaxle Otherwise damage to the tie rod assembly may occur 4 Secure the tie rod assembly onto the right front axle using the EXISTING washer and self locking nut Torque the self locking nut between 17 30 in bs 5 Repeat STEPS 1 4 to install the left front axle 6 Reinstall the front shock absorbers Refer to RE MOVING INSTALLING FRONT SHOCK AB SORBERS in PROCEDURE 11 of this manual 7 Return the front frame assembly to the upright position 8 Reinstall the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 9 Reinstallthe shroud assembly Referto REMOV INGANSTALLING SHROUD ASSEMBLY in PROCEDURE 5 of this manual 10 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual Front Frame Assembly
63. iller P Charger L A After ANY adjustments repair or service and E BEFOREuse make sure thatallatiac hing hard M ware tightened securely otherwise injury or E damage may occur N Tum Power OFF and remove key fiom igni T tion Disconnect battery hamess from the f Mounting A a Tiller p motor lead Screws Assembly A FIG URE 1 REPLACING TILLER CHARGER i REPLACING TILLER CHARGER PORT COVER 8 PORT COVER FIGURE 1 NOTE Save the two 2 mounting screws and self locking nuts for reuse when installing the NEW tiller charger port cover 1 Remove the two 2 mounting screws and self locking nuts securing the tiller charger port cover to the tiller assembly 2 Remove the tiller charger port cover from the tiller assembly 3 Alignthe mounting holes in the NEW tiller charger port cover with the mounting holes in the tiller assembly 4 Secure the NEW tiller charger port cover to the tiller assembly using the two 2 EXISTING mount ing screws and self locking nuts Securely tighten UA Xx X ne 44 REPLACEMENT PARTS LYNX LX 3 PROCEDURE 9 This Procedure Includes the Following B Removing Installing Head light Assembly R E P Tiller L i l Wiring A After ANY adjustments repair or service and Harness C BEFORE use make sure thatallatiac hing hard eS E wate istightened sec wely otherwise injury or y M damage may occur pony E Tum Power OFF and remove key from igni Assembly ton Dis
64. in lbs ASSEMBLY p 53 AZMsSmoyrruma7A es EP gt a P A N T H E R gt SE R E P L A C E M E N T N 11D gt VU es y y y o ml A gt M X 4 PROCEDURE 11 5 If necessary repeat this procedure for the other front shock absorber 6 Return the front frame assembly to the upright position 7 Reinstall the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 8 Reassemble the front frame assembly and the rear frame assembly Refer to TRANSPORT ING THE SCOOTER in PROCEDURE 10 of the Owner s Manual part number 1090132 Mounting Holes Top Bolt AN SER E cos Cy Oo e CON 1 Pa z Front Shock aoe er oe Absorber Front Frame Assembly Assembly Mounting Holes FIG URE 7 REMOVING INSIALLING FRONT SHOCK ABSORBER REMOVING INSTALLING REAR SHOCK ABSORBERS FIGURE 8 Removing 1 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 2 Remove the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owner s Manual part number 1090132 3 Remove the TOP bolt on the right rear shock absorber 4 Remove the BOTTOM bolton the right rear shock absorber 5 Slide the right rear shock absorber away from the rear frame 6 Ifnecessary repeat this process for the other rear shock absorber
65. ing nut FIGURE 3 REVIOVING INSIALLING FRONT AXLE ASSEMBIY RANTHERLX 4 23 S H R O U B F O R K W H E E L S m NUOJ S H R O U B F O R K W H E E L S m NUO PROCEDURE 5 Panther MX 4 FIGURE 4 REMOVING 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 Position the front frame assembly onto its side 5 Remove the front shock absorbers Refer to RE MOVING AINSTALLING FRONT SHOCK AB SORBERS in PROCEDURE 11 of this manual NOTE Save the self locking nut washer and spacer for reuse when installing the NEW front axle assem bly 6 Remove the self locking nut and washer secur ing the right front axle to the tie rod assembly 7 Slide the tie rod assembly and the spacer away from the right front axle 8 Remove the bolt spring washer and washer secur ing the right front axle to the front frame assembly 9 Remove the right front axle assembly 10 Repeat STEPS 5 9 to remove the left front axle INSTALLING 1 Align the mounting hole in the right front axle with the mounting hole in the front frame assembly DO NOTovert
66. installing the NEW large tie rod 6 Remove the hex cap screw spacer and self lock ing nut securing the large tie rod to the left front wheel axle NOTE Before removing the hex cap screw spacer and self locking nut be sure to take note of the proper mounting holes in the right front wheel axle NOTE Save the hex cap screw spacer and self locking nut for reuse when installing the NEW large tie rod 7 Remove the hex cap screw spacer and self lock ing nut securing the large tie rod to the right front wheel axle 8 Remove the large tie rod INSTALLING 1 Position the EXISTING spacer between the tie rod and the right front wheel axle 2 Align the mounting hole in the large tie rod with the mounting hole noted in the REMOVING sec tion DO NOT overtighten the self locking nuts s curing the large tie rod to the rightfrontwheel axle Otherwse damage to the tie rod may occur 3 Secure the large tie rod to the right front wheel axle using the EXISTING hex cap screw and self locking nut Torque the self locking nuts between 139 165 in bs 31 PROCEDURE 5 4 Position the EXISTING spacer between the tie rod and the left front wheel axle 5 Align the mounting hole in the large tie rod with the mounting hole in the left front wheel axle DO NOTovertighten the self locking nuts se curing the large tie rod to the left front wheel axle Otherwse damage to the tle rod may occur 6 Secure the l
67. ire an Pin Yellow Connectors Tiller Wiring Harness Yellow Connectors Controller Wiring Harness Yellow Connectors Tiller Wiring Harness MANIHERMX 4 White Connector Tiller Wiring Harness Hinged Strain Relief White Connector White Connector Tiller Wiring Harness Controller Wiring Harness Yellow Wire NEW Forward Reverse Sticker Male Pin Plastic Tang Position Here Control Panel EXISTING Forward Reverse Sticker DETAIL A FIGURE 1 PREPARING THE SCOOTER FOR LEFT HAND OPERATION 57 NOTES NOTES 58 WARRANTY LIMITED WARRANTY PLEASE NOTE THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLE CABLE TO PRODUCTS MANUFACTURED AFTER UY 4 1975 This wananly is extended only to the original puc hasen user of our products This waranty gives you specific legal rights and you may also have otherlegal rights which vary from state to sate Invacare wanantsthis productto be free from defects in materials and workmanship fora period of eighteen 18 months on electrical and tansaxle and three 3 years on frame from date of purchase if within such wananty period any such productshall be proven to be defective such product shall be repaired or replaced at Invacare s option This wananty does not include any labororshipping charges inc uned in replacement partinsiallaton orrepairofany such product Invacare
68. is called tts immunity level The higher the immunity level the greater the protecton At this tme curent technology Is capable of achieving at least a 20 V m immunity level which would provide useful protection from the more common sources of radiated EMI There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvious and easy to avoid Others are not apparent and exposure is unavoidable However we believe that by following the wamings listed your risk to EMI will be minimized PROCEDURE 1 GENERAL GUIDELINES EMI WARNINGS CONTINUED The sources of radiated EMI can be broadly classified into three types 1 Hand held Portable transceivers tansmitiers receivers with the antenna mounted directly on the tansmitiing unit Examples include citizens band CB radios walkie talkie secunty fire and police transceivers cellular telephones and other personal communication devices NOTE Some cellular telephones and similar devices tansmit signals while they are ON even when not being used gt paumazmQ 2 Medium range mobile transceivers such as those used in police cars fire trucks ambulances and taxis These usually have the antenna mounted on the outside of the vehicle and 3 Long range transmitters and transceivers such as commercial broadcast tans mitters radio and TV broadcast antenna towers and amateur HAM radios NOTE Other
69. ise damage to the scooter may occur After ANY adjustments repair or service and BEFORE use make sure that all attaching hardware is tightened securely Otherwise injury or damage may occur S A F E 7 Y 4 For the PANTHER MX 4 ONLY remove the cover from the grease nipple located on TOP of the transaxle assembly FIGURE 1 CAUTION DO NOT over tghten hardware attach ing to the frame This could cause dam a age to the frame Periodic Maintenance Procedures 1 The wheels and tires should be checked periodi cally for cracks and wear and should be replaced by a qualified technician Initial Maintenance Procedures FIGURE 1 ZO 1A0MU0Z 1 Before using the powered scooter make sure all nuts and bolts are tight Check any parts for damage or wear and replace Check all parts for proper adjustment Ensure that batteries are properly maintained and charged as required PROCEDURE 4 of Owner s Manual part number 1090132 Inspect brake for proper operation PROCEDURE 3 of Owner s Manual part number 1090132 Transaxle Assembly Regularly check for loose nuts and or bolts in the front and rear wheels If loose have them adjusted by a qualified technician PROCEDURE 9 of Owner s Manual part number 1090132 Clean dirt dust and grease from exposed com ponents FIGURE 1 INITAL MAINTENANCE PROCEDURES M A N T E N A N C E lt am7n gt o ZO 1A0MU0Z M A I N
70. k Adiustina Nut Hand absorber usting Nu pene Brake 5 Remove the BOTTOM bolt on the right front shock absorber 6 Slide the right front shock absorber away from the front frame assembly 7 f necessary repeat this procedure for the other front shock absorber Cable Lock Installing DETAIL B 1 Slide the right front shock absorber onto the front frame assembly aligning the mounting hole in the bottom of the right front shock absorber with Brake Cable the mounting holes in the tie rod assembly DO NOT overtighten the bolt securing the right front shock absorber to the tie rod as sembly Otherwise damage to the rightfront shock absorbermay oc cur 2 Install one 1 bolt through the BOTTOM mount ing hole in the right front shock absorber and the BOTTOM mounting holes in the tie rod assembly Torque the hex cap screws between 122 148 in lbs Brake Cable 3 Align the mounting hole in the TOP of the right front shock absorber with the mounting holes in the front frame Adjusting Lock Nut DETAIL C DO NOT overtighten the bolt securing the right front shock absorber to the front frame assembly Otherwise damage to the right frontshoc k absorbermay occur 4 Install one 1 bolt through the TOP mounting hole DETAIL D of the right front shock absorber and the TOP FIGURE 6 REPLACING HAND BRAKE mounting holes in the frontframe assembly Torque the hex cap screws between 122 148
71. l part number 1090132 Panther MX 4 1 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Remove the rear shroud Refer to REMOVING N STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 TRANSAXLE MOTOR BRAKE 3 Remove the socket screw and the bolt socket securing the brake release lever to motor brake assembly 4 Remove the brake release lever 5 Align the mounting holes in the NEW brake re lease lever with the mounting holes in motor brake assembly 6 Secure the NEW brake release lever to the mo tor orake assembly using the NEW socket screw and bolt socket Securely tighten 7 Reinstall the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owner s Manual part number 1090132 8 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 ALLMODELS EXCEPT PANTHER MX 4 Motor Brake Assembly Brake Self locking Release Spring Washers Mounting Screws PANTHER MX 4 a Brake Release Lever ocket AZ Mounting Holes pee Sy Motor Brake Assembly GY gt SHA FIG URE 4 REPLACING BRAKE RELEASE LEVER ASSEMBIY 36 CONTROLLER PROCEDURE 7 This Procedure Includes the Following CONNECTING 1 Connect the following FIGURE 1 Removing nstalling Controller A The RED and WHITE
72. ller is properly adjusted be fore driving the scooter Refer to TILLER AD USIMENT in PROCEDURE 8 of the Owners Manual part number 1090132 After making ANY tiller angle adjust ments and BEFORE use the tiller MUST be securely locked into position with adjustment pin protruding through the A fall fom the scooter could occur causing bodily injury and or damage to the scooter Gently push pull against tiler to ensure that the tiller is securely engaged into the adjust ment plate NOTE When removing the tiller assembly perform the following steps STEP 1 Determine the scooter model to be serviced STEP 2 Carefully review the following chart to determine the necessary sections and the specific order in which these sections need to be performed NOTE The sections outlined below are to remove the tiller assembly To install the tiller assembly reverse the order of the outlined sections SECTIONS TO BE PERFORMED AND THE PROPER ORDER ASE A DEF nsa AD EF STEP 3 Perform the appropriate steps as specified for the model 13 PROCEDURE 4 Section A Disassembling Assembling Scooter FIGURE 4 DISASSEMBLING 1 If necessary remove the floor basket Refer to REMOVING INSTALLING THE FLOOR BAS KET in PROCEDURE 11 of the Owner s Manual part number 1090132 2 Remove the batteries Refer to REMOVING IN STALLING THE BAT TERIES WITH CABLES in PROCEDURE 4 of the Owners Manual part number 1090132
73. m of Bearing Bushing AG URE 2 REMOVING INSALLUING FORK WITH BEARING ASSEMBLY SHROUD FORK WHEELS TIE RODS REMOVING INSTALLING FRONT AXLE ASSEMBLY NOTE This procedure applies to the PANTHER LX 4 and the PANTHER MX 4 ONLY Panther LX 4 FIGURE 3 REMOVING 1 Remove the tiller assembly Refer to REMOV ING ANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the shroud assembly Referto REMOV ING INSTALLING SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 Position the front frame assembly onto its side 5 Remove the self locking nut and spacer secur ing the front axle assembly to the right front wheel axle assembly NOTE Save the self locking nut spacer and washer for reuse when installing the NEW front axle assem bly 6 Slide the right front wheel axle assembly and the washer away from the front axle assembly 7 Repeat STEPS 4 5 for the left side of the front axle assembly 8 Remove the self locking nut and three 3 wash ers securing the front axle assembly to the front frame assembly 9 Slide the front axle assembly and washer away from the front frame assembly INSTALLING NOTE Position the two 2 washers between the front frame assembly and the front axle assembly 1 Position the two 2 washers and front axle as sembly on
74. mbly Aesar bl LYNX y LX 3 Boot ONLY Tiller Assembly Base Handle Align the two 2 mounting holes in the base handle bar joint with the two 2 mounting holes in the front frame assembly For the LYNX LX 3 align the two 2 mounting holes in the head light assembly with the two 2 mounting holes in the front frame assembly and the two 2 mounting holes in the base handle bar joint Secure the base handle bar joint and for the LYNX LX 3 the head light assembly to the front frame assembly using the two 2 bolts and self locking nuts Securely tighten Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal nstal lation of the tiller assembly Bar Joint FIGURE 7 DISCONNECTING CONNECTING BASE HANDLE BAR J OINT FROM TO FRONT FRAME ASSEMBLY 18 TILLER Section F Removing Installing Tiller From To Front Frame Assembly FIGURE 8 REMOVING 1 Slowly pull the tiller wiring harness through the hole in the shroud assembly until the tiller as sembly is free from the front frame assembly DETAIL A 2 Pullthe base handle bar joint from the front frame assembly DETAIL B 3 Removethe boot Referto REMOVING NSTALL ING BOOT in this procedure of this manual 4 Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal
75. nd grip over the handle bar If necessary repeat STEPS 1 2 forthe other hand grip Hand Grip Handle Bar Hand Grip FAG URE 1 REPLACING HAND GRIPS REPLACING LED CANOPY FIGURE 2 NOTE This procedure applies to all models EXCEPT the Panther MX 4 1 Grasp one 1 of the pointed locking tabs of the LED canopy under the front cover and squeeze the ends of it together While squeezing the ends slowly pull the pointed locking tab through the front cover and through the electronics board 12 TILLER Repeat this procedure for the other pointed locking tab of the LED canopy Remove the EXISTING LED canopy and the EXISTING rubber gasket Discard the EXISTING LED canopy and the EXISTING rubber gasket NOTE Before installing the NEW LED canopy be sure the NEW rubber gasket is between the NEW LED canopy and the front cover 6 T Align the NEW LED canopy with the mounting holes in the front cover and snap it into place Align the pointed locking tabs of the NEW LED canopy with the mounting holes in the electronics board and snap the electronics board into place LED Canopy Pointed Locking Tab AN Pointed VE Locking Rubber A CH Tab Gasket l WIA oi oN _ l I l gt Electronics Board Front Cover FIG URE 2 REPLACING LED CANOPY REPLACING THROTTLE LEVER FIGURE 3 1 Remove the four 4 self tapping screws and hous ings securing the cable cover to the tiller assembly
76. ng from the controller FIG PANTHER MX 4 URE 1 Pe Main Black Slot A The RED and WHITE connectors from the And Red slot marked B on the controller Green Connector B The BLACK and GREEN connectors from Connectors the slot marked B on the controller PTN C The BLACK connector fromthe slotmarked DA M on the controller a a ES D The RED connector from the slot marked aN eZ Black M on the controller Sed Connector E The housing of the main control wiring har M Slot Red And White ness from the slot marked P2 on the con eas Connectors M Slot troller B Slot FIGURE 1 DISCONNECTING CONNECTING CONTROLLER WIRES 37 C O N T R O L L E R PROCEDURE 7 Reinstall the transaxle assembly Refer to RE MOVING INSTALLING TRANSAXLE ASSEM BLY in the PROCEDURE 6 of this manual Reinstall the rear shroud Refer to REMOVING IN STALLING THE REAR SHROUD in PROCEDURE 5 of the Owners Manual part number 1090132 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 9 of the Owner s Manual part number 1090132 Removing Installing Controller From To Controller Plate FIGURE 2 REMOVING 1 Disconnectthe controller wires Refer to DISCON NECTING CONNECTING CONTROLLER WIRES in this procedure of the manual Perform one 1 of the following A LYNXSX 3 and LYNX SX 3P FIGURE 2 1 Cut the cable ties securing the wires to the two 2
77. ng nuts and four 4 washers securing the U brace and rubber spacer to the rear frame as sembly Remove the U brace and rubber spacer from the rear frame assembly Remove the two 2 screws and self locking nuts securing the bracket and rubber spacer to the rear frame assembly Remove the bracket and rubber spacer from the rear frame assembly Slide the transaxle assembly out of the rear frame assembly INSTALLING 1 Slide the transaxle assembly into the rear frame assembly Align the mounting holes in the bracket and the rubber spacer with the mounting holes in the rear frame assembly 34 TRANSAXLE MOTOR BRAKE DO NOTovertighten the two 2 screwssecur ing the bracketand rubberspacerto the rear frame assembly Otherwise damage to the bracketand rubberspacermay occur 3 4 Secure the bracket and the rubber spacer to the rear frame assembly using the two 2 screws and self locking nuts Torque the two 2 self lock ing nuts between 16 20 in Ibs Align the mounting holes of the U brace with the mounting holes in the rear frame assembly Position the rubber spacer between the U brace and the rear frame assembly DO NOTovertighten the two 2 bolts securing the U brace and rubber spacer to the rear frame assembly Otherwise damage to the U brace and rubberspacermay occur 6 10 11 12 13 14 Secure the U brace and the rubber spacer to the rear frame assembly
78. ottom Bearing Housing STEPS 12 and 21 Bottom Bearing STEPS 11 and 22 Bottom Bearing Bushing STEPS 11and 22 FIGURE 6 REPLACING TIE ROD ASSEMBLY PANTHER MX 4 27 S H R O U B F O R K W H E E L S m NUOJ S H R O U B F O R K W H E E L S m NUO PROCEDURE 5 REMOVING INSTALLING SMALL TIE RODS NOTE This procedure applies to the PANTHER LX 4 and the PANTHER MX 4 ONLY Panther LX 4 FIGURE 7 REMOVING 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the front shroud assembly Refer to RE MOVING INSTALLING FRONT SHROUD AS SEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 4 Position the front frame assembly onto its side NOTE Before removing the two 2 self locking nuts and spring washers note the mounting holes in the U plate and the night front wheel axle for proper reinstalla tion NOTE Save the self locking nut and spring washer for reuse when installing the NEW small tie rod 5 Remove the self locking nut and spring washer securing the small tie rod to the U plate NOTE Save the self locking nut and spring washer for reuse when installing the NEW small tie rod 6 Remove the self locking nut and spring washe
79. ounting Screw Required for PANTHER Required for LX 4 ONLY PANTHER LX 4 AND PANTHER MX 4 SPUNI NASAG Washer Spring Washer Front Shroud Assembly Flat Washer AGURE 1 REMOVING INSALUNG FRONTSHROUD ASSEMBLY 21 S H R O U B F O R K W H E E L S m ooz PROCEDURE 5 REMOVING INSTALLING FORK WTH BEARING ASSEMBLY FIGURE 2 NOTE This procedure applies to the LYNX SX 3 LYNX SX 3P and the LYNX LX 3 ONLY Removing 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheel Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 Remove the bearing gap nut from the front fork Remove the TOP bearing bushing from the TOP bearing housing 6 Remove the TOP bearing from the TOP bearing housing 7 Slide the front fork BOTTOM bearing and BOT TOM bearing bushing away from the front frame assembly 8 Remove the TOP and BOTTOM bearing hous ings from the front frame assembly Installing 1 Secure the TOP and BOTTOM bearing housing onto the front frame assembly NOTE Before installing the front fork be sure it is facing the proper direction 2 Slide the front fork with the BOTTOM bearing and the BOTTO
80. r amp Washer FIGURE 3 REMOVING 1 Disconnect the controller wires Refer to DISCON NECTING CONNECTING CONTROLLER WIRES in this procedure of the manual 2 Disconnect the RED and BLACK connectors of the power wiring harnesses from the RED and BLACK connectors of the controller wiring har nesses Retaining C O N T R O L L E R 3 Disconnectthe WHITE connector of the transaxle assembly wiring harness from the WHITE con nector of the controller wiring harness Self locking nuts NOTE Note the positions of the metal connectors before removing for proper reinstallation LYNX LX 3 AND PANTHERLX 4 Short Screw _ Long 4 Disconnect the metal connectors of the control NS Screw ler wiring harnesses from the metal connectors Washer Ara i A e Washer of the circuit breaker Controller 5 Disconnect the BLUE connector of the tiller wir ing harness from the BLUE connecior of the con troller wiring harness Rear OS Frame 6 Disconnect the YELLOW connector of the tiller Retaining ZAN wiring harness from the YELLOW connector of Tab Support the controller wiring harness ES ta Slot 7 Cut the cable ties securing the transaxle wiring Controller Su g Peta ho harness to the rear frame ale E Tab 8 Cut the cable tie securing the power wiring har IN X nesses and the tiller wiring harnesses to the rear Self locking nuts frame 9 Cut the cable tie securing the tiller wiring
81. r MX 4 1 Remove the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manual part number 1090132 Remove the rear shroud Refer to REMOVING INSTALLING THE REAR SHROUD in PROCE DURE 9 of the Owners Manual part number 1090132 NOTE Save the two 2 mounting screws and spring washers for reuse when reinstalling the brake cover 3 10 11 12 Remove the two 2 mounting screws and spring washers securing the brake cover to the motor brake assembly Remove the brake cover from the motor brake assembly Remove the mounting screw and self locking nut securing the brake release lever to the motor brake assembly Remove the brake release lever Align the mounting hole in the NEW brake re lease lever with the mounting hole in the motor brake assembly Secure the NEW brake release lever to the mo tor brake assembly using the NEW mounting screw and self locking nut Securely tighten Align the two 2 mounting holes in the EXIST ING brake cover with the two 2 mounting holes in the motor brake assembly Secure the EXISTING brake cover to the motor brake assembly using the two 2 EXISTING mount ing screws and spring washers Securely tighten Reinstall the rear shroud Refer to REMOVING IN STALLING THE REAR SHROUD in PROCEDURE 9 of the Owner s Manual part number 1090132 Reinstall the seat Refer to REMOVING IN STALLING THE SEAT in PROCEDURE 5 of the Owner s Manua
82. r assembly Refer to REMOV and the BOTTOM bearing bushing from the front ING INSTALLING TILLER ASSEMBLY inPRO ame assembly CEDURE 4 of this manual 12 Remove the TOP and BOTTOM bearing hous 2 Removethefrontshroud assembly Referto RE ings from the front frame assembly MOVING INSTALLING FRONT SHROUD AS 13 Remove the self locking nut and washer secur SEMBLY in PROCEDURE 5 of this manual ing the right front wheel axle to the right front axle 3 Remove the front wheels Refer to REMOVING N 14 Slide the right front wheel axle and the spacer STALLING THE FRONT WHEELS in PROCEDURE away from the right front axle 9 of the Owner s Manual part number 1090132 15 Repeat STEPS 11 12 to remove the tie rod as Position the front frame assembly onto its side sembly from the left front axle Remove the front shock absorbers Referto RE 16 Remove the tie rod assembly MOVING INSTALLING FRONT SHOCK AB NOTE Before installing the NEW tie rod assembly SORBERS in PROCEDURE 11 of this manual be sure it is in the proper direction FIGURE 6 6 Remove the small tie rod Refer to REMOVING INSTALLING SMALL TIE RODS in this proce dure of this manual 7 Remove the large tie rod Refer to REMOVING N STALLING LARGE TIE RODS in this procedure of this manual 17 Position the NEW spacer between the top of the right front axle and the right front wheel axle 18 Slide the NEW right front wheel axle and the NEW spacer onto the right front axle
83. r se curing the small tie rod to the right front wheel axle 7 Remove the small tie rod INSTALLING 1 Position the mounting bolt of the NEW small tie rod in the U plate mounting hole as noted in the REMOVING section of this procedure DO NOTovertghten the self locking nuts s curing the small tie rod to the U plate Other wise damage to the tle rod may occur 2 Secure the small tie rod to the U plate using the spring washer and self locking nut Securely tighten Torque the self locking nut between 112 139 in lbs 3 Position the mounting bolt of the NEW small tie rod in the right front wheel axle mounting hole as noted in the REMOVING section of this pro cedure 28 SHROUD FORK WHEELS TIE RODS DO NOTovertighten the self loc king nutssec ur ing the small tie rod to the rightfrontwheelaxde Otherwise damage to the tie rod may occur 4 Secure the small tie rod to the right front wheel axle using the spring washer and self locking nut Securely tighten Torque the self locking nut be tween 112 139 in lbs 5 Return the front frame assembly to the upright position 6 Reinstall the front wheels Refer to REMOVING N STALLING THE FRONT WHEELS in PROCEDURE 9 of the Owners Manual part number 1090132 7 Reinstall the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 8 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSE
84. racket and rubber spacer located near the transaxle hous ing to the rear frame assembly 10 Remove the bracket and rubber spacer located near the transaxle housing 11 Slide the transaxle assembly out of the rear frame assembly INSTALLING 1 Slide the transaxle assembly into the rear frame assembly NOTE Before installing the brackets be sure they are in the proper mounting positions 2 Align the mounting holes in the bracket closet to the transaxle with the mounting holes in the rear frame assembly and the mounting holes in the rubber spacer DO NOT overtighten the two 2 bolts secur ng the bracketand rubberspacerto the rear frame assembly Otherwise damage to the bracketand rubberspacermay occur 3 Install the two 2 bolts washers spring washers and self locking nuts Torque the two 2 self lock ing nuts between 130 156 in lbs 4 Align the mounting holes in the notched bracket Closet to the motor with the mounting holes in the rear frame assembly and the mounting holes in the rubber spacer DO NOT overtighten the two 2 bolts secur ing the bracketand rubberspacerto the rear frame assembly Otherwise damage to the bracketand rubberspacermay occur 5 Install the two 2 bolts washers spring washers and self locking nuts For the Lynx SX 3P and the Lynx SX 3 torque the two 2 self locking nuts between 17 26 in lbs For the Lynx LX 3 and the Panther LX 4 torque the two 2 sel
85. removal instal lation of the tiller assembly ASSEMBLING 1 Secure the tiller wiring hamess in the retaining tabs on the underside of the front frame assembly 2 ForPANTHER MX 4 secure the brake cable in the retaining tabs on the underside of the front frame assembly NOTE Before installing the cable ties be sure they are in the proper positions 3 Secure the tiller wiring hamess to the underside of the front frame assembly using NEW cable ties 4 For PANTHER MX 4 secure the brake cable to the underside of the front frame assembly using NEW cable ties 5 Return the front frame assembly to the upright position 6 Reassemble the front frame assembly and the rear frame assembly Refer to TRANSPORT ING THE SCOOTER in PROCEDURE 10 of the Owner s Manual part number 1090132 7 lfnecessary reinstall the on board battery charger Refer to REPLACING ON BOARD BATTERY CHARGER in PROCEDURE 11 of the Owner s Manual part number 1090132 8 Reinstall the batteries Refer to REMOVING IN STALLING THE BATTERIES WITH CABLES in PROCEDURE 4 of the Owners Manual part number 1090132 9 Reinstall the floor basket Refer to REMOVING INSTALLING THE FLOOR BASKET in PRO CEDURE 11 of the Owner s Manual part num ber 1090132 Section B Disconnecting Connecting Hand Brake Cable Assembly FIGURE 5 NOTE This procedure applies to the PANTHER MX 4 ONLY DISCONNECTING NOTE Note the distance that the adjus
86. ring the bottom of the head light assembly to the bracket on the front frame assembly Replacing Tail Light Assembly Replacing Tail Light Cable 9 Remove the head light assembly from the front Replacing Disc Brake Assembly shroud assembly Replacing Disc Brake Shoes Installing Replacing Hand Brake Assembly 1 Position the head light assembly through the front A ee ei y y y o Rmoving Installing Front Shock Absorbers shroud assembly so the mounting holes on the top and bottom of the head light assembly align with the mounting holes on the top and bottom of the front shroud assembly Removing nstalling Rear Shock Absorbers 2 Position the long screw through the bottom hole in the front shroud assembly making sure there is a washer on either side of the front shroud assembly After ANY adjusiments repair or service and BEFORE use make sure thatallatiac hing hard ware tightened sec wely otherwise injury or damage may occur 3 P A R T S Position one 1 nut on the long screw so that itis flush against the washer on the inside of the front shroud assembly Tum Power OFF and remove key fiom igni tion Disconnect battery hamess from the motor lead 4 Position the long screw through the bottom hole assembly to the front shroud assembly NOTE Before removing the mounting hardware from the long screw be sure to take note of the proper position for each components 48 on the head light assembly
87. scooter users NOT be transported in vehicles of any kind while in a powered scooter As of this date the Department of N O T E S Transportation has not approved any tie down systems for transportation of a user while in a powered scooter in a moving vehicle of any type It is the position of Invacare that users of powered scooter should be transfered into appropnate seating in vehicles for tansportation and use be made of the restraints made available by the auto industry Invacare cannot and does not recommend any powered scooter transportation systems AS REGARDS RESTRAINTS SEAT POSITIONING STRAP IT IS THE OBLIGATION OF THE DME DEALER THERAPISTS AND OTHER HEALTHCARE PROFESSIONALS TO DETERMINE IF A SEAT POSITONONG SIAP IS REQUIRED TO ENSURE THE SAFE OPERATION OF THIS EQUIPMENT BY THE USER SERIOUS INJ URY CAN OCCUR IN THE EVENT OF A FALL FROM A POWERED SCOOTER SAVE THESE INSTRUCTIONS TABLE OF CONTENTS TABLE OF CONTENTS NOTE The procedures in this manual pertain to all five 5 scooter models EXCEPT where specified WARNING SPECIAL NOTES SPECIFICATIONS PROCEDURE 1 GENERAL GUIDELINES5 OPERATING INFORMATION 5 WARNING CAUTION LABEL LOCATION ccceeeeeeeeeeeeeeeeeneees 7 PROCEDURE 2 SAFETY INSPECTION MAINTENANCE TROUBLESHOOTING 8 SAFETY INSPECTION CHECKLIST 8 MAINTENANCE cooccccococccnconoccncnnnnncnnnos 9 LUBRICATION POINTS oninia 10 PROCEDURE 3 SEAT R
88. tbumperandrubberspacerfrom 11 Connect the BLACK cable metal connector of the front shroud assembly the head light assembly inthe BLACK cable metal 7 Remove the screw spring washer and washer poner nner nie Mer O le from the plate securing the top of the head light 12 Reposition the plastic guards on the RED and BLACK cables connecting the tiller wiring har ness to the head light assembly REPLACEMENT PARTS PANTHER MX 4 PROCEDURE 11 13 Position the rubber spacer and the frontbumper 15 Return the front frame assembly to the upright Front Shroud Assembly Washer Washer Cables gt Tiller Washer Cn Plastic Wiring Pa i A i Screws gt 7 Guards Harness LNT l A CA L 1 so that the mounting holes in the rubber spacer position R and the front bumper align with the mounting 46 Reassemble the front frame assembly and the 5 holes in the front shroud assembly rear frame assembly Refer to TRANSPORT L 14 Secure the rubber spacer and the front bumper ING THE SCOOTER in PROCEDURE 10 ofthe A to the front shroud assembly using the two 2 Owner s Manual part number 1090132 C screws spring washers and washers Securely E tighten M Spring E Red Black N T a na L 9 vA N N B D gt a r EN Rubber Spacer Metal TN A f Pai A i Connectors ene Pa y loo Washer Red Black p lt Self Spring Cables Z pr TO locking
89. ting nut is threaded on the hand brake cable assembly before removing for proper reinstallation 15 PROCEDURE 4 1 Remove the adjusting nut from the hand brake cable assembly 2 Slide the hand brake cable assembly out of the brake arm joint the spring and the tab on the rear frame assembly 3 Remove the spring Remove the brake arm joint from the disc brake assembly NOTE Save the hand brake cable assembly and all components for reassembly 5 Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal instal lation of the tiller assembly CONNECTING 1 Position the brake arm joint in the mounting hole in the disc brake assembly 2 Position the spring between the tab on the rear frame and the brake arm joint 3 Slide the hand brake cable assembly through the tab on the rear frame the spring and the brake arm joint 4 Thread the adjusting nut onto the hand brake cable assembly until there is approximately 1 2 inch of thread showing 5 Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal instal lation of the tiller assembly Rear Frame Ela Assembl ao yee Q Disc Brake Cable j Assembly gs Oa Spring A A l Tab On Mounting Hole Rear Frame os u Brake Arm Joint AGURES5 DISCONNECTING CONNECTING HAND BRAK
90. to the front frame assembly DO NOTovertighten the self loc king nutsec ur ing the frontaxle assembly to the frontframe assembly Otherwise damage tthe frontaxle assembly may occur PROCEDURE 5 2 Secure the front axle assembly to the front frame using the washer and self locking nut Torque the locking nut between 108 135 in lbs 3 Position the EXISTING washer and the right front wheel axle assembly on the front axle assembly DO NOTovertighien the self loc king nutsec ur ing the front axle assembly to the right front wheel axle assembly Otherwise damage to the frontaxle assembly may occur 4 Secure the right front wheel axle assembly to the front axle assembly using the EXISTING spacer and self locking nut Torque the self locking nut between 17 30 in lbs 5 Repeat STEPS 3 4 for the left side of the front axle assembly 6 Return the front frame assembly to the upright position 7 Reinstall the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 8 Reinstall the front shroud assembly Refer to REMOVING NSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 9 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual Self locking nut Spacer AS ee T AUSSI Right Front Wheel Ct ye Axle Assembly AA OS a Sad Front Frame Assembly Self lock
91. types of hand held devices such as cordless phones laptop computers AM FM radios TV sets CD players cassette players and small appliances such as electric shavers and hair dryers so far as we know are not likely to cause EMI problems to your powered scooter G U l D E L l N E S Powered Scooter Electromagnetic Interference EMI Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna source the EM fields from hand held radio wave sources transceivers are of special concem It is possible to unintentionally bring high levels of EM energy very close to the powered scooters control system while using these devices This can affect powered scooter movement and braking Therefore the wamings listed are recommended to prevent possible interference with the control system of the powered scooter Eectromagnetic interference EMI from sources such as radio and TV stations ama teur radio HAM transmitters two way radios and cellular phones can affect pow ered scooters Following the wamings listed should reduce the chance of unintended brake release or powered scooter movement which could result in senous injury 1 Do not operate hand held transceivers transmitters receivers such as cit zens band CB radios or tum ON personal communication devices such as cellular phones while the powered scooter is tumed ON 2 Be aware of nearby transmitters such as radio or TV stations an
92. ual part number 1090132 10 Reinstall the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 11 Reinstall the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual Self locking Small aur Tie Selt Rod locking f Large nut Spacer Right Front Small Wheel E Spacer Axle Oe Hex Cap Screws wE pre Ha Pi amp EA a se N i Se ae a wo N y Sa Ta rd r IN v3 Te NE i f ada a 7S Sy i Ye ps J M la pol i i aN Ay 1 Large Tie Rod Sa ty Lt DET UY to p e ey PA FIGURE 8 REMOVING INSTALLING SMALL TE RODS PANTHERMX 4 S H R O U B F O R K W H E E L S m NUO S H R O U B F O R K W H E E L S m NUO PROCEDURE 5 REMOVING INSTALLING LARGE TIE RODS NOTE This procedure applies to the PANTHER LX 4 and the PANTHER MX 4 ONLY Panther LX 4 FIGURE 9 REMOVING 1 Remove the tiller assembly Refer to REMOV INGANSTALLING TILLER ASSEMBLY in PRO CEDURE 4 of this manual 2 Remove the front shroud assembly Refer to REMOVING INSTALLING FRONT SHROUD ASSEMBLY in PROCEDURE 5 of this manual 3 Remove the front wheels Refer to REMOVING INSTALLING THE FRONT WHEELS in PRO CEDURE 9 of the Owner s Manual part number 1090132 4 Flip the front frame assembly onto its side NOTE Save th
93. ual to determine which section s need to be performed next to successfully complete the removal instal lation of the tiller assembly Tiller Wiring Harness CONNECTING NOTE To simplify this procedure lay the tiller as sembly on the shroud and then align the necessary components FIGURE 7 DISCONNECTING CONNEC TING TILLER ASSEMBLY AND HANDLE BAR OINT 1 Align the mounting hole in the tiller assembly with the holes in the two 2 large washers and with the mounting holes in the base handle bar joint DO NOTovertighten the boltsec unng tilleras sembly to the base handle barjoint The tiller will bind and notwork properly 2 Secure the tiller assembly to the base handle bar joint using the provided bolt small washer and self locking nut making sure the bolt passes through the two 2 large washers Torque the locking nut between 3 6 in lbs 17 PROCEDURE 4 Section E Disconnecting Connecting Base Handle Bar J oint From To Front Frame Assembly FIGURE 7 DISCONNECTING 1 Remove the two 2 bolts and self locking nuts securing the base handle bar joint and for the LYNX LX 3 ONLY the head light assembly to the front frame assembly Refer to the chart on page 11 of this manual to determine which section s need to be performed next to successfully complete the removal nstal lation of the tiller assembly CONNECTING 1 Self locking Bolts wives Light S Front 3 B Frame Asse
94. y tighten 4 Position the wires in the two 2 retaining tabs 5 Secure the wires to the two 2 retaining tabs using NEW cable ties B LYNX LX 3 and PANTHER LX 4 FIG URE 2 1 Gently slide the controller and the con troller plate onto the rear frame making sure the support on the rear frame is po sitioned in the slot on the controller plate 2 Align the mounting hole in the retaining tab with the mounting holes inthe controller plate and the mounting holes in the controller 3 Insert the long screw through the control ler the controller plate and the retaining tab and secure it with the washer and self locking nut Securely tighten 4 Insertthe provided short screw through the controller and the controller plate and se cure it with the washer and self locking nut Securely tighten C PANTHER MX 4 FIGURE 2 1 Position the controller on the rear frame so that the mounting holes in the con troller align with the mounting holes in the rear frame controller plate 2 Insertthe two 2 screws through the con troller and the rear frame and secure them with the washers and self locking nuts Securely tighten 2 Connect the controller wires Refer to DISCON NECTING CONNECTING CONTROLLER WIRES in this procedure of the manual CONTROLLER PROCEDURE 7 LYNX SX 3PANDLYNX SX 3 REMOVING INSTALLING Short CONTROLLER HARNESSES Washer E Rui Lynx SX 3P And Lynx SX 3 Controlle
95. y to the BLACK cable metal connector of the tiller wiring harness DETAIL A 46 REPLACEMENT PARTS PANTHER LX 4 5 Reposition the plastic guards over the metal con nectors on the RED and BLACK cables con necting the tiller wiring harness to the head light assembly DETAIL A 6 Return the front frame assembly to the upright position Red Black Cables Y To Tiller Wiring Harness Guards Metal Connectors DETAIL A Bolt lt A Ss AA A Oy ES A Washer Spring Washer Head light Assembly Front Frame Assembly Self locking nut FIGURE 1 REMOVING INSALLING HEAD LIGHT ASSEMBLY REPLACEMENT PARTS PANTHER LX 4 REPLACING TILLER CHARGER 5 PORT COVER FIGURE 2 NOTE Save the two 2 mounting screws and self 6 locking nuts for reuse when installing the NEW tiller charger port cover locking nuts securing the tiller charger port cover to the tiller assembly Remove the tiller charger port from the tiller as sembly Align the mounting holes in the NEW tiller charger port cover with the mounting holes in the tiller assembly Secure the NEW tiller charger port cover to the tiller assembly using the two 2 EXISTING mount ing screws and self locking nuts Securely tighten Mounting Holes Tiller Charger J Port Cover d ZO SP wy Y Mounting s Tiller Screws Assembly FIGURE 2 REPLACING TILLER CHARGE

Invacare PANTHER LX-4 Motor Scooter User Manual

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