Husqvarna 7021R Lawn Mower User Manual
Contents
1. The gear case is filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on the gear case e If lubricant is required use only Texaco Starplex Pre mium 1 Grease Part No 750369 Do not substitute ENGINE Maintenance repair or replacement of the emission con trol devices and systems which are being done at the customers expense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet B RETAINER MAINTENANCE LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Multi viscosity oils 5W30 10W30 etc improve starting in cold weather and you should check your engine oil level frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Tighten oil plug securely each time you check the oil level2. TO CHANGE ENGINE OIL See Figs 15 amp 16 NOTE Before tipping lawn mower to drain oil empty fuel tank by running engine until fuel tank is empty 1 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 2 Remove engine oil cap lay aside on a clean surface 3 Tip lawn mower on its side as shown and drain oil into a suitable container Rock lawn mower back and forth to remove any oil trapped inside of engine p CONTAINER FIG 15 4 Wipe off any spilled oil from mower or side of engine 5 Fill engine with oil The engine oil capacity is 18 5 oz If oil is not completely drained from engine you may not need the entire container of a 20 oz bottle of oil Slowly pour 3 4 of the oil from the container down the oil fill spout into the engine 6 Wait one minute to allow oil to settle Use guage on oil fill cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube DO NOT thread the cap into the tube when taking reading 7 Continue adding small amounts of oil and rechecking the dipstick until it reads full DO NOT overfill or engine will smoke on startup 8 Always be sure retighten dipstick before starting engine 9 Reconnect spark plug wire to spark plug OIL FILL CAP DIPSTICK FIG 16 AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter Replace the air filter every 1
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6. 8 TO CONVERT MOWER Your lawn mower was shipped ready to be used as a mulcher To convert to bagging or discharging REAR BAGGING See Fig 9 Open rear door and remove mulcher plug Store mulcher plug in a safe place You can now install the grass catcher Toconvertto mulching or discharging operation install mulcher plug into rear discharge opening of mower MULCHER PLUG FIG 9 SIDE DISCHARGING See Fig 10 Mulcher plug must be installed into rear discharge opening of mower Open mulcher door and install discharge deflector under door as shown Mower is now ready for discharging operation Toconvertto mulching or bagging operation discharge deflector must be removed and mulcher door closed SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER FOR MULCHING 1 Rear mulcher plug installed 2 Mulcher door closed FOR REAR BAGGING 1 Rear mulcher plug removed 2 Grass catcher installed 3 Mulcher door closed FOR SIDE DISCHARGING 1 Rear mulcher plug installed 2 Discharge deflector installed CAUTION Donotrun your lawn mower without mulcher plug or approved grass catcher in place Never attempt to op erate the lawn mower with the rear door removed or propped open OPERATION OPEN MULCHER DOOR INSTALL DISCHARGE DEFLECTOR MOWER IS NOW READY FOR DISCHARGING OPERATION FIG 6 BEFORE STARTING ENGINE ADD OIL See Fig
7. REFERENCE Intake 0 015 mm Exhaust 0 020 mm Valve Clearance 0 04 mm Blade Bolt Torque 35 40 ft Ibs one RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your lawn mower e Follow the instructions under Maintenance and Stor age sections of this owner s manual TABLE OF CONTENTS SAFETY RULES II III UI dauanean 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY I aaa aaea eaaa aaaeaii 4 OPERATION J l u 5 9 MAINTENANCE SCHEDUIE 10 MAINTENANCE 10 12 SERVICE AND ADJUSTMENTS 13 14 STORAGE viiese ipsae idani anaana ataa 14 15 TROUBLESHOOTING 16 WARRANTY 18 ASSEMBLY Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower IMPORTANT THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes All parts such as nuts washers bolts etc necessary to
8. SERVICE AND ADJUSTMENTS CAUTION TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS 1 Release control bar and stop engine 2 Make sure the blade and all moving parts have completely stopped 3 Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug LAWN MOWER TO REPLACE DRIVE BELT TO ADJUST CUTTING HEIGHT 7 Position the blade adapter on the engine crankshaft gt Be sure key in adapter and crankshaft keyway are See TO ADJUST CUTTING HEIGHT in the Operation aligned and that the drive belt is inside the tabs of the section of this manual belt retainer REAR DEFLECTOR 8 Route the other end of the new drive belt through hole in housing The rear deflector attached between the rear wheels of ii your mower is provided to minimize the possibility that 9 Return mower to upright position objects will be thrown out of the rear of the mower into 10 Install new belt on gearcase pulley the operator s mowing position If the deflector becomes 11 damaged it should be replaced TO REMOVE DRIVE BELT See Fig 17 amp 18 1 2 4 m Remove drive cover Remove spring and belt keeper Remove belt from gearcase pulley Turn lawn mower on its side with air filter and carbu retor down Remove blade and blade adapter Remove belt from blade adapter SPRING BELT KEEPER 13 Reinstall belt keeper and spring 12 Reins
9. pivot entire handle assembly forward and allow it to rest on mower When setting up your handle from the storage position the lower handle will require manually locking into the mowing position IMPORTANT WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES STORAGE MOWING _ POSITION OPERATOR HANDLE KNOB LOWER HANDLE FIG 20 HANDLE PIN HANDLE BRACKET FIG 21 15 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS ee e THE FUEL SYSTEM OF AN ENGINE WHILE IN TORAGE Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach t
10. properly due to suspected carburetor problems take your lawn mower to an authorized service center for repair and or adjustment IMPORTANT NEVERTAMPERWITHTHEENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare your mower for storage at the end of the season or if the unit will not be used for 30 days or more LAWN MOWER When lawn mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire lawn mower See CLEANING in the Maintenance section of this manual 2 Lubricate as shown in the Maintenance section of this manual 3 Besurethatallnuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 4 Touch up all rusted or chipped paint surfaces sand lightly before painting 14 HANDLE See Figs 20 and 21 You can fold your lawn mower handle for storage 1 Loosen the two 2 handle knobs on sides of the upper handle and allow handle to fold down to the rear 2 Squeeze the bottom ends of lower handle toward each other until pins in handle clear the brackets and
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12. 00 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions See the maintenance section of your engine manual MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH USE CAUTION Disconnect spark plug wire A from spark plug and place wire where it cannot come in contact with plug Clean the underside of your lawn mower by scraping to remove build up of grass and trash e Clean engine often to keep trash from accumulating A clogged engine runs hotter and shortens engine life e Keep finished surfaces wheels free of gasoline oil etc e We do not recommend using a garden hose to clean lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in shortened engine life CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season Scrape un derside of cover with putty knife or similar tool to remove any 12 build up of trash or grass on underside of drive cover
13. 11 Your lawnmower is shipped without oil in the engine Fortype and grade of oil to use see ENGINE in the Maintenance section of this manual CAUTION DO NOT overfill engine with oil or it will smoke heavily from the muf fler on startup 1 Be sure lawnmower is level 2 Remove oil fill cap dipstick from oil fill spout 3 Engine holds 18 5 ounces of oil Pour oil slowly Do not overfill Wait one minute to allow oil to settle Use gauge on oil fill cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube DO NOT thread the cap into the tube when tak ing reading 4 Insert and tighten oil fill cap dipstick IMPORTANT e Check oil level before each use Add oil if needed Fill to full line on dipstick e Change the oil after every 25 hours of operation or each season You may need to change the oil more often under dusty dirty conditions See TO CHANGE EN GINE OIL in the Maintenance section of this manual GASOLINE FILLER CAP OIL FILL CAP DIPSTICK UPPER LOWER MARK MARK FIG 11 OPERATION MOWING TIPS CAUTION Do notuse de thatcher blade A attachments on your mower Such at ADD GASOLINE See Fig 11 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure
14. DOOR WITHOUT OIL OR GASOLINE in the engine MEETS CPSC SAFETY REQUIREMENTS Our rotary walk behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U S Consumer Product Safety Commission AWARNING The blade turns when the engine is running OPERATOR PRESENCE CONTROL BAR must be held SINGLE POINT HEIGHT ADJUSTER used to adjust down to the handle to start the engine Release to stop cutting height of lawn mower the engine MULCHER DOOR allows conversion to discharge or STARTER HANDLE used for starting the engine bagging operation DRIVE CONTROL LEVERS used to engage power pro MULCHER PLUG located at the discharge opening must pelled forward motion lawn mower 5 be removed when converting to bagging operation OPERATION wean voun The operation of any lawn mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your lawn mower or per Pere forming any adjustments or repairs We recommend standard safety glasses or a wide vision safety mask THAN NO SIGHT over spectacles HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for optimum per formance Speed is not adjustable ENGINE ZONE CONTROL CAUTION Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injur
15. Drive Cover Check Drive Belt Pulleys Check Sharpen Replace Blade Lubrication i Clean and Recharge Battery ooo ae Check Engine Oil level A Change Engine Oil hn o Clean Air Filter ooo o Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer i x if so equipped 1 Change more often if operating under a heavy load or in high outdoor temperatures xx Electric Start mowers 2 Service more often if operating in dirty or dusty conditions xxx Power Propelled mowers 3 Replace blades more often when mowing in sandy soil xxx Use a scraper 4 Charge 48 hours at end of season to clean under deck 5 And after each 5 hours of use GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain mower as instructed in this manual Some adjustments WAH HE will need to be made periodically to properly maintain your unit At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual e Atleast once a year replace the spark plug clean or replace air filter element and check blade for wear A new spark plug and clean new air filter element assure proper air fuel mixture and help your engine run better a
16. Husqvarna Operator s Manual 532 43 10 24 12 07 09 BY Printed in U S A SAFETY RULES A Safe Operation Practices for Walk Behind Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs WARNING Engine exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling CAUTION Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas I GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s before starting Be thor oughly familiar with the controls and the pro
17. PLACE ONLY WITHAPPROVED BOLT SHOWN IN THE REPAIR PARTS SECTION OF THIS MANUAL 11 BLADE ADAPTER CRANKSHAFT KEYWAY BLADE LOCK WASHER BLADE HARDENED BOLT WASHER lt TRAILING EDGE CRANKSHAFT FIG 14 TO SHARPEN BLADE NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause eventual damage to lawn mower or engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e To check blade balance drive a nail into a beam or wall Leave about one inch of the straight nail exposed Place center hole of blade over the head of the nail If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced GRASS CATCHER The grass catcher may be hosed with water but must be dry when used e Check your grass catcher often for damage or dete rioration Through normal use it will wear If catcher needs replacing replace only with approved replace ment catcher shown in the Repair Parts section of this manual Give the lawn mower model number when ordering GEAR CASE To keep your drive system working properly the gear case and area around the drive should be kept clean and free of trash build up Clean under the drive cover twice a season
18. SEMBLE GRASS CATCHER See Fig 3 1 Putgrass catcher frame into grass bag with rigid part of bag on the bottom Make sure the frame handle is outside of the bag top 2 Slip vinyl bindings over frame NOTE Ifvinylbindings are too stiff hold them in warm water for a few minutes If bag gets wet let it dry before using ZJ X lt Xt lt w KN OPENING FIG 3 TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher To convert mower to bagging or discharging see TO CONVERT MOWER in the Operation section of this manual OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference These symbols may appear on your lawn mower or in literature supplied with the product Learn and understand their meaning 2 G Dm NI Me S CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER KEEP HANDS ORWARNING ON OFF AND FEET AWAY DRIVE CONTROL LEVERS OPERATOR PRESENCE CONTROL BAR HANDLE KNOB STARTER HANDLE DRIVE COVER GRASS CATCHER GASOLINE FILLER CAP FUEL VALVE LEVER MULCHER PLUG AIR FILTER SINGLE POINT HEIGHT ADJUSTER HANDLE ENGINE OIL CAP WITH DIPSTICK MUFFLER sss HOUSING IMPORTANT This lawn mower is shipped MUECHER
19. anufacturer of your mower is hazardous could damage your mower and void your warranty TO REMOVE BLADE See Fig 14 1 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 2 Turn lawn mower on its side Make sure air filter and carburetor are up 3 Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt NOTE Protect your hands with gloves and or wrap blade with heavy cloth 4 Remove blade bolt by turning counter clockwise 5 Removebladeandattaching hardware bolt lock washer and hardened washer NOTE Remove the blade adapter and check the key inside hub of blade adapter The key must be in good condition to work properly Replace adapter if damaged TO REPLACE BLADE See Fig 14 1 Position the blade adapter on the engine crankshaft Be sure key in adapter and crankshaft keyway are aligned 2 Position blade on the blade adapter aligning the two 2 holes in the blade with the raised lugs on the adapter 3 Besurethe trailing edge of blade opposite sharp edge is up toward the engine 4 Installthe blade bolt with the lock washer and hardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft Ibs IMPORTANT BLADE BOLT IS HEAT TREATED IF BOLT NEEDS REPLACING RE
20. aylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Never operate machine in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run e Disengage the self propelled mechanism or drive clutch onmowerssoequippedbeforestartingtheengine motor If the equipment should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Always wear safety goggles or safety glasses with side shields when operating mower ll SLOPE OPERATION Slopes are a major factor related to slip and fall accidents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope do not mow it DO Mowacross the face of slopes never up and down Exer cise extreme caution when changing direction on slopes e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Tall grass can hide obstacles DO NOT Do not trim near drop offs ditches or embankments The operator could lose footing or balance Do not trim excessively steep slopes Donotmowonwetgrass Reduced footing could cause slipping lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain wher
21. buckle on drive control to increase drive speed 3 Operate mower to test drive speed Readjust as re quired 4 If condition fails to improve after the above steps for ward speed remains the same your drive belt is worn and should be replaced ADJUSTMENT TURNBUCKLE FIG 5 TO ADJUST CUTTING HEIGHT See Fig 6 All four wheels are adjusted by a single lever Pull adjuster lever toward wheel To raise mower move lever forward to desired position To lower mower move the lever toward the rear LEVER BACKWARD TO LOWER MOWER WHEEL ADJUSTER LEVER LEVER FORWARD TO RAISE MOWER FIG 6 OPERATION TO ATTACH GRASS CATCHER See Fig 7 1 Liftthe rear door of the lawn mower and place the grass catcher frame side hooks onto the door pivot pins 2 Thegrasscatcheris secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame CAUTION Donotrun your lawn mower without mulcher plug or approved grass catcher in place Never attempt to op erate the lawn mower with the rear door removed or propped open PIVOT PINS REAR DOOR GRASS CATCHER HANDLE CATCHER FRAME HOOK FIG 7 TO EMPTY GRASS CATCHER See Fig 8 1 Lift up on grass catcher using the frame handle 2 Remove grass catcher with clippings from under lawn mower handle 3 Empty clippings from bag NOTE Do not drag the bag when emptying it will cause unnecessary wear FRAME HANDLE FIG
22. complete the assembly have been placed in the parts bag To ensure safe and proper operation of your lawn mower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness TO REMOVE LAWN MOWER FROM CARTON 1 Remove loose parts included with mower 2 Cut down two end corners of carton and lay end panel down flat 3 Removeall packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle 4 Roll lawn mower out of carton and check carton thor ougly for additional loose parts HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE See Figs 1 and 2 IMPORTANT UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES 1 Raise lower handle section to operating position and squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes 2 Remove protective padding raise upper handle sec tion into place on lower handle and tighten both handle knobs 3 Remove any packing material from around control bar Your handles may be adjusted for your mowing comfort Refer to ADJUST HANDLE in the Service and Adjustments section of this manual OPERATOR PRESENCE CONTROL MOWING POSITION UPPER lt HANDLE HANDLE HANDLE HANDLE PIN SQUEEZE HANDLE BRACKET FIG 2 TO AS
23. d refill tank with fresh clean gasoline 5 Spark plug wire is disconnected 5 Connect wire to plug 6 Bad spark plug 6 Replace spark plug 7 Loose blade or broken blade adapter 7 Tighten blade bolt or replace blade adapter 8 Control bar in released position 8 Depress control bar to handle 9 Control bar defective 9 Replace control bar 10 Fuel valve lever if equipped in OFF position 10 Turn fuel valve lever to the ON position 11 Weak battery if equipped 11 Charge battery 12 Disconnected battery connector if equipped 12 Connect battery to engine Loss of power 1 Rear of lawn mower housing or cutting 1 Raise cutting height blade dragging in heavy grass 2 Cutting too much grass 2 Raise cutting height 3 Dirty air filter 3 Clean replace air filter 4 Buildup of grass leaves and trash under 4 Clean underside of mower housing mower 5 Too much oil in engine 5 Check oil level 6 Walking speed too fast 6 Cut at slower walking speed Poor cut 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt uneven 2 Wheel heights uneven 2 Set all wheels at same height 3 Buildup of grass leaves and trash under 3 Clean underside of mower housing mower Excessive 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt vibration 2 Bent engine crankshaft 2 Contact a qualified service center Starter rope 1 Engine flywheel brake is on when control 1 Depress control bar to upper ha
24. e you last saw them e Keep children out of the trimming area and under the watchful care of another responsible adult e Be alert and turn machine off if children enter the area Before and while walking backwards look behind and down for small children Never allow children to operate the machine e Use extracare when approaching blind corners shrubs trees or other objects that may obscure vision IV SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline Gasoline is ex tremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only an approved container e Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling e Never refuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as a water heater or on other appliances e Neverfill containers inside a vehicle on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipmentfrom the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank orcontainer opening at all times until fueling is complete Do not use a no
25. fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel sys tem of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuellines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO STOP ENGINE Tostop engine release operator presence control bar Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon TO START ENGINE See Fig 12 NOTE Due to protective coatings on the engine a small amount of smoke may be present during the initial use of the product and should be considered normal 1 Be sure fuel valve is in the ON position 2 Move choke lever to ON position 3 Hold operator presence control bar down to the handle and pull starter handle quickly Do not allow starter rope to snap back NOTE The choke lever automatically begins moving to the OFF position when operator presence control bar is held down
26. he carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your unit indoors and cover it to give protection from dust and dirt e Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM CAUTION Never store the lawn mower with gasoline in the tank inside a build ing where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Does not start 1 Dirty air filter 1 Clean replace air filter 2 Out of fuel 2 Fill fuel tank 3 Stale fuel 3 Empty fuel tank and refill tank with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank an
27. nd last longer Follow the maintenance schedule in this manual BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners LUBRICATION Keep unit well lubricated See LUBRICATION CHART IMPORTANT DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE HANDLE BRACKET MOUNTING PINS LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY SPRAY LUBRICANT 10 SEE ENGINE IN MAINTENANCE SECTION ENGINE OIL MULCHER DOOR HINGE PIN C REAR DOOR HINGE MAINTENANCE LAWN MOWER Always observe safety rules when performing any main tenance TIRES Keep tires free of gasoline oil or insect control chem icals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage DRIVE WHEELS Check rear drive wheels each time you mow to be sure they move freely The wheels not turning freely means trash grass cuttings etc may be inside the drive wheel and dust cover area and must be cleaned out to free drive wheels If necessary to clean drive wheels check both rear wheels BLADE CARE For best results mower blade must be kept sharp Replace bent or damaged blades CAUTION Use onlyareplacementblade approved by the manufacturer of your mower Using a blade not approved by the m
28. ndle before hard to pull bar is released pulling starter rope 2 Bent engine crankshaft 2 Contact a qualified service center 3 Blade adapter broken 3 Replace blade adapter 4 Blade dragging in grass 4 Move lawn mower to cut grass or other hard surface before starting Grass catcher 1 Cutting height too low 1 Raise cutting height not filling 2 Lift on blade worn off 2 Replace blade if so equipped 3 Catcher not venting air 3 Clean grass catcher Hard to push 1 Grass is too high or wheel height is too low 1 Raise cutting height 2 Rear of lawn mower housing or cutting 2 Raise rear of lawn mower housing one 1 blade dragging in heavy grass setting higher 3 Grass catcher too full 3 Empty grass catcher 4 Handle height position not right for you 4 Adjust handle height to suit Loss of drive 1 Belt wear 1 Check replace drive belt or slowing of 2 Belt off of pulley 2 Check reinstall drive belt drive speed 3 Drive cable worn or broken 3 Put belt on pulleys replace belts if broken 4 Loose drive control system 4 Adjust drive control 16 SERVICE NOTES 69282 ON eHoLeYD PeOY ll AS9181S GEL VNYVADSNH 9002 AON ease Ino ul J9 2 91 10 ZIAMSNH 008 Bulyeo Aq Jo Aioyoa ip auoydaya je00 ayy Jo soed MOJA 24 u6nouu payeoo Ajpewwou aq ues Ja e a1 eUeADSNY p zuouln uy AjueWeM siy Aq paisanos jou ase sebseyo A njap pue dn yold uu uwoq asuadxe s J uM0
29. oid ym uenem ayesedas e panlaoal sey Jaseyoind au yM 104 SJauNjoRynueW uue ped pulu Aq paunjoesnuew suu ls s suua jo yed aye YOIUM SJUaUOdWOD sou 104 deoxa suone n6 1 ydg pue HALL GHVd Um Ajdwioo 0 Aressaoeu sjuauodwoo uu ls s 10 u09 UOIss W swe Ae dsip pue sjoo sureyo pue sieq Bulpnjou sayossecoe syed yuaweor dey Auenem Aed 0 AUeLeM apun p 1 Ao2 JOU SI Joog jasedde anyoajosd y JO 34 u L aqe aed ay uo 1 n o jnueu 34 q p lels se pamoljo aq JSNW suononu su BOUBUJUIEW PUB IEI V UOJ WIE AjUeLEM YIM SYOUCUD 0 p uin1 i q JSNW 10npoid AJUBEM sapun P9J9AO9 JOU SI snqe JO Jes WAM jewoy diysuewyiom pue jeuayew ul S 998J p 10 aseYoind yeulBUO su uuolsno ay JO ayep ay Woy AjUBeEM Aep 06 e Seed jaueddy Ajayes euseabsny enuey ainpad0ld Adljog uenem JA 12 9y ul JO yoeq a u p31e50 seyo ponad awl QUP UeA 39u919431 1u uudinb euolss joid ajqeoljdde ye uo s ep 06 Aueue e UaY sy uow 9 S11 OU BuLNp lu9uu95e d i 00 YM AjUeeM pau peyesold Je s u neq ulaJay paplAosd asimuayjo se 1d 5x asn 10 sasodind Hulonposd awoou Jo Ayyediojunw feuolssajoid euonnii su Jo pasn yonpod eweabsny Aue Jo siamow pulU9q y eA 009 8 089 SALAS aPOW s amosy MOUS si unid jod smes ajod si puu6 duunjs siayno samod si uuluu SALAS 00 smes ureyo samou Iewoyny uenem eww Aed 06 IO ajoAo Z dX BWeADSNH ym payesado aq 1snuu mes Joge pue sped asn jeuoissajosd jel
30. os WLUIOD 104 SYEYSyUBIO mes ureyp lue eA JUaBUOdWIOD eUO asn Jo sasodind Bulonposd awoou Jo euolss joid Ieuonniiisui er 10 SWA SAS uol llo2 JsIsse JaMoOd saww 6p u suemojq pjay puey s amojq yoedyoeq sieBpa yons siguuuuu Buu Aou smes Buea suaynoysnig sawu sanas 00E Ily asn Bunpod awooul UOU 10 AyyediojuNW UOU euonnii suluou feuolssajoid UoU elo1 uuLuo0 uou 10 smes od pue si unud od apuu duunis siaynd Jamo AJUBLIEM ABO L s j lu8A n eweabsny uenem Apog AnoH 000 40 1234 L 8 UIH MOd JANOH 000 Z 10 123A Z 20UAPISAJ S JAUMO y 0 p lluui u q aAey 1snuu sn 1 onpoid JalWNsUCD IV paes uray se 1d 5x asn Bulonpoid uuoouluou JO euonnii suluou euolss joiduou elosaWLWODUOU 104 s onpo1d eoUJOa e pue saaw 6p u siomojq yopdyoeq s amojq pjaypuey smes Bunea si nnousnuq si tuuuu smes ureyo I uinsuoo e AjUBUeM JBWINSUOD JeaA Z LNAWdINOA N3qHV9 8 1S3g04 YAINNSNOD Hd04 FINGAHOS ALNVHHV A ou pls 1 S JOUMO Y 0 p u q aaey JSNW sn 1onpoid i uinsuoo IV p lel s uray se 1d ox asn Bulonpoid uuoouluou JO euonnii suluou Jeuossajorduou EIOJAWWODUOU JO SUIA SAS uo0ll99Jlo5 SISSPe I AOd pue s1onpoud peouoaj saww 6p u siamojg yoedyoeq s amoq pl upueu si Molq mous smes Bunea si linousniq sI UUUUU SMES uIBU2 sI jl SISAOUI pulU Q JEM eaw Ile Siojoey u pieB6 pue pied ume je
31. oy Bunjns a1 s15 J p 0 ajqeoljddeu aq eys uenem siy L SNOILVLINIT ANY SNOILdS0X4 7 NOILOJS yaunjoeynuew auibue ed pulu Aq paunjoeynuew ase you suole nBal ydg pue H3I glHVO YM Ajdwod o Aressadau slu uoduuo2 uu 8 s S lolnuoo UOISSIW 9 afewep uolseiqe pues yum Syoap Buiwoui JAWINSUOD JO el91 9uuuuoo S JeunjoejnueW y 0 juas aq pinoys uenem 104 swej e Aueem e sanib yorum Ayed piy e Aq paiaaoo ae sjuawyoeye uapseb pue ume7 y Uaunjoeynuew ayeudosdde y 0 u s aq JSNW suule o je aseyound jo aw ay ye pal ddns uoleuuojui Jonpod y YUM Bunun ul papiAcid se AjUeLEM sJaunjorjnuew anjoedsal ay Aq pasaAoo ase stud s y eureabsnyH Aq painjoesnuew jou swaysAs aAup pue ul6u3 1y JO OINeYN 0 np jeUayeW Jo UOBIOJOSIP Jeney Z saul pue s do 1 ye s sBnid meds ureyo mes sBulids pulmas syueouqn seq pinB suey suinup yano sayojnjo sqinq s adepe pejq sepe q saq ol pay wul JOU yng Bulpnjoul asn Je nBes ewou yno Wom aBWOdaq YOIYM swa BOUCUBJUIELW JBLUIO SND PULION 4 uenem siy Aq p 1 AO0 jou ase sway BuIMo O 9U 1 ALNVYYWM SIHL Ag Q3d3A0O9 LON SWALI NOLLOSS ponad uenem y Bulinp diysuewyom JO jenayew u 109J p g Jo asneoaq sjey juauodwoo e J oqe JO sped 10 areyo Inoul syjuauodwoo Al8J p 292 d 1 10 aeda m euueAbsnH ALNVY YYM SHL YSGNN SNOILVSITEO S YNYVAOSNH NOILOAS aseyoind jo w ye onp
32. per use of the machine before starting Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Only allow responsible individuals who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire bones sticks etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area Do not operate the mower when barefoot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely nec essary Always look down and behind before and while moving backwards Never direct discharged material toward anyone Avoid discharging material against a wall or obstruc tion Material may richochet back toward the operator Stop the blade when crossing gravel surfaces Do not operate the mower without proper guards plates grass catcher or other safety protective devices in place See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by the manufacturer e Stop the blade s when crossing gravel drives walks or roads e Stop the engine motor whenever you leave the equip ment before cleaning the mower or unclogging the chute e Shutthe engine motor off and wait until the blade comes to complete stop before removing grass catcher Mow only in d
33. tall drive cover NOTE Always use factory approved belt to assure proper fit and long life 13 Turn lawn mower on its side with air filter and carbu retor down 14 Reinstall blade BLADE ADAPTER KEY CRANKSHAFT KEYWAY BLADE LOCK WASHER BLADE HARDENED BOLT WASHER he TRAILING EDGE CRANKSHAFT BELT RETAINER SERVICE AND ADJUSTMENTS TO ADJUST HANDLE See Fig 19 The handle on your lawn mower has three 3 height posi tions adjust to height that suits you e Squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes HANDLE PIN SQUEEZE HANDLE BRACKET FIG 19 ENGINE Maintenance repair or replacement of the emission con trol devices and systems which are being done at the customers expense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet ENGINE SPEED Your engine speed has been factory set Do not attempt to increase engine speed or it may result in personal injury If you believe that the engine is running too fast or too slow take your lawn mower to an authorized service center for repair and adjustment CARBURETOR Your carburetor is not adjustable If your engine does not operate
34. th an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any A spark arrester for the muffler is available through your nearest authorized service center If a spark arrester is used it should be maintained in CONGRATULATIONS on your purchase of a new lawn mower Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this lawn mower Please read and retain this manual The instructions will enable you to assemble and maintain your lawn mower properly Always observe the SAFETY RULES PRODUCT SPECIFICATIONS 1 0 Quarts Unleaded Regular Only Gasoline Capacity and Type Oil Type API SG SL SAE 30 above 0 C 32 F SAE 10W 30 below 0 C 32 F Oil Capacity 18 5 Ounces Spark Plug NGK BPR6ES Gap 030 SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON ADECALATTACHED TO THE REAR OF THE LAWN MOWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE
35. to handle CHOKE LEVER FUEL VALVE LEVER FIG 12 tachments are hazardous will damage yourmowerandcouldvoidyourwarranty Under certain conditions such as very tall grass it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings It may also be necessary to reduce ground speed and or run the lawn mower over the area a second time For extremely heavy cutting reduce the width of cut by overlapping previously cut path and mow slowly For better grass bagging and most cutting conditions the engine speed should be set in the fast position Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass To prevent this regularly hose catcher off with water and let dry before using e Keep top of engine around starter clear and clean of grass clippings and chaff This will help engine air flow and extend engine life MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH SEE CLEANING INTHEMAINTENANCESECTIONOFTHISMANUAL The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biode grade quickly to provide nutrients for the lawn Always mulch with yo
36. ur highest engine blade speed as this will provide the best recutting action of the blades e Avoid cutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried yet the newly cut area will not be exposed to direct sunlight For best results adjust the lawn mower cutting height so that the lawn mower cuts off only the top one third of the grass blades See Fig 13 If the lawn is over grown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass For extremely heavy mulching reduce your width of cut by overlapping previously cut path and mow slowly FIG 13 e Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across perpendicular to the first cut path e Change your cutting pattern from week to week Mow north to south one week then east to west the next week This will help prevent matting and graining of the lawn MAINTENANCE MAINTENANCE rore EVERY BEFORE USE EACH HOURS OR SEASON HOURS STORAGE SCHEDULE USE Check for Loose Fasteners Y oo Clean Inspect Grass Catcher V Check Tires Y Check Drive Wheels Y Y V Clean Lawn Mower Clean under
37. y Do not under any circumstances attempt to defeat the function of the operator control The blade turns when the engine is running Yourlawnmoweris equipped with an operator presence control bar which requires the operator to be positioned behind the mower handle to start and operate the mower DRIVE CONTROL See Fig 4 Self propelling is controlled by holding the operator presence control bar down to the handle and pulling either drive control lever rearward to the handle The further toward the handle a lever is pulled the faster the unit will travel Forward motion will stop when either the operator pres ence control bar or a drive control lever are released To stop forward motion without stopping engine release a drive control lever only Hold operator presence control bar down against handle to continue mowing without self propelling NOTE If after releasing the drive control the mower will not roll backwards push the mower forward slightly to disengage drive wheels OPERATOR PRESENCE CONTROL BAR DRIVE CONTROL LEVERS DRIVE CONTROL DISENGAGED TO ENGAGE DRIVE CONTROL FIG 4 DRIVE CONTROL ADJUSTMENT See Fig 5 Over time the drive control system may become loose resulting in decreased speed There is a turnbuckle on the drive control housing to increase tension on the drive cable Proceed as follows 1 Turn unit off and disconnect spark plug wire from spark plug 2 Rotate turn
38. zzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely V GENERAL SERVICE e Never run a machine inside a closed area e Never make adjustments or repairs with the engine motor running Disconnect spark plug wire and keep wire away from plug to prevent accidental starting e Keep nuts and bolts especially blade attachement bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing e Stop and inspect the equipment if you strike an object Repair if necessary before restarting e Never attempt to make wheel height adjustments while the engine motor is running e Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blade is sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing it Donotchange the engine governor setting or overspeed the engine e Maintain or replace safety and instruction labels as necessary effective working order by the operator AWARNING This lawn mower is equipped wi
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