Hayter Mowers 432D Lawn Mower User Manual
Contents
1. 4 Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its right hand side and ensure that the air cleaner side of the engine is uppermost Firmly grip the end of the cutterblade with the gloved hand and remove the bolt securing the cutterblade To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 54Nm Replace the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to2. 1 20 1 21 1 28 1 30 1 20 1 20 1 20 1 20 1 27 1 21 1 21 1 22 1 22 1 23 1 23 1 23 1 24 1 24 1 24 1 25 125 1 26 1 26 1 27 1 29 1 32 1 33 1 34 CONTENTS Maintenance Schedule Daily 25 Hrs or Every Season 50 Hrs or Every Season 100 Hrs or Every Season Mower Maintenance Engine Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Trouble Shooting Parts List Parts list Diagrams Customer Information Notes INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintenance and specifications Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intend
3. Move the throttle control lever to the choke X position before starting a cold engine Move the throttle control lever to the fast position before starting a warm engine Stand behind the mower and hold the handlebar with your left hand together with the engine stop lever With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rap idly to crank the engine Carefully return the start grip to the storage position when the engine starts When the engine warms up move the control lever to the fast position If the engine does not start after 5 attempts refer to Trouble Shooting Push Models Hold and push against the handlebar with both hands to move the mower forward Autodrive models Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mowing in confined areas If the engine stop lever is released the engine will stop Gm To make a wide turn steer the mower with the handlebar in the direc tion required To make a tight turn release the ground drive clutch lever Autodrive model apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively wh
4. Plain 09472 1 1 1 q 11 Guide Rope 305093 1 1 1 1 12 Handlebar Upper 305145W 1 1 1 1 13 Plug Drive Large 341033 3 3 3 3 14 Pin Pivot 340182 2 2 2 2 15 Lever Engine Stop 340179 1 1 1 1 16 Screw 6x20 09687 2 2 2 2 17 Lever Clutch 306094W 0 0 1 1 18 Fastener Drive 300144 4 4 4 4 19 Washer Nylon 09688 6 6 2 2 20 Nut M6 Nyloc T Type 09438 3 3 3 3 21 Screw M6 x 55 09780 1 1 1 1 22 Guide Cable 410037 2 2 2 23 Cable Tie HY3966 1 1 1 1 24 Decal Rear Deflector 219189 1 1 1 1 25 Handlebar Lower 432001 W 2 2 2 2 26 Screw M8 x 20 09368 8 8 8 8 27 Nut M8 Nyloc Type 09441 4 4 4 4 28 Washer 8 09475 4 4 4 4 29 Decal Height of Cut 320006 1 1 1 1 30 Spring Rear Deflector RH 100 000 826 1 1 1 1 31 Spring Rear Deflector LH 100 000 825 1 1 1 1 32 Deflector Rear 100 000 075 1 0 OQ 0 Deflector Rear 100 000 077 0 1 1 1 33 Frame Grassbag 432010W 1 0 0 0 Frame Grassbag 433010W 0 1 1 1 34 Fabric Grassbag HY432003 1 0 0 Fabric Grassbag 433003 0 1 1 1 35 Screw MS x 12 Taptite 10 11 029 2 2 2 2 36 Plate Discharge 432021W 1 1 1 1 37 End Cap M8 Starlux 100 000 967 2 122 Do 2 38 Deflector 432007 1 0 Pin Deflector 433007 0 1 I 1 39 Washer 5 16 09270 4 4 4 4 40 Bracket Handlebar LH 432022W 1 0 0 Bracket Handlebar LH 433017W 0 1 1 0 Bracket Handlebar LH 435017W 0 0 0 1 1 31 PARTS LIST NO DESCRIPTION PART NO QTY ITEM NOTE 432 433 434 435 41 B
5. 1 1 1 65 Deck Mainframe 41 432018V 1 0 0 0 Deck Mainframe 48 433006V 0 1 1 0 Deck Mainframe 53 435007V 0 0 0 1 66 Screw Taptite 3 8 x 1 4 UNC 09349 3 3 3 4 1 32 PARTS LIST NO DESCRIPTION PART NO QTY ITEM NOTE 432 433 434 435 67 Axle Support 100 000 895 4 4 4 4 68 Hayter 410087 1 1 1 1 69 Trim Rear Wheel 200mm 100 033 711 2 2 2 2 70 Cable Clutch A D 434002 0 1 1 71 Belt Drive 100 004 594 0 0 1 0 Belt Drive 100 014 919 0 0 0 72 Spring Tension Gearbox 100 000 819 0 0 1 1 73 Gearbox 48 100 004 615 0 0 1 0 Gearbox 53 100 004 816 0 0 0 1 74 Bush Flanged 100 000 886 0 0 3 3 75 Washer 100 000 634 0 0 2 2 76 Gear Drive Assembly LH 110 002 454 0 0 1 1 77 Gear Drive Assembly RH 110 002 455 0 0 1 1 78 Washer 13mm Dia 100 000 621 0 0 1 1 79 Setscrew M6 x 12 09546 0 0 2 2 80 Washer M6 100 000 965 0 0 2 2 81 Pulley Drive 434001 0 0 1 1 82 Grubscrew M6 x 10 09769 0 0 1 1 83 Washer 10 5mm Dis 100 000 632 0 1 E d 84 Rivet Pop 0 187 Dia MUT710259 4 4 4 4 1 33 PARTS LIST 1 34 Notes CUSTOMER INFORMATION Engine Type GVC135EA2G7 432 433 434 GVC160EA2G7 435 Engine Honda GVC 135 432 433 434 160 435 Date of Sale Your Local Dealer 1 36
6. be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month April Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches May Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture H B 1 18 LAWN CARE CALENDAR August i Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weath er conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the
7. damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine 6 Always use high quality detergent oil classified SAE 10W 30 Oil Never use additives with this oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Insert the dipstick back in the oil filler neck but do not screw it in Remove the dipstick and check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Honda recommend the use of their fuel additive which is available from an authorised Honda service dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers Autodrive models return freely to their rest position when released Turn the fuel valve to the on position
8. seek assistance when turning the mower on its side 1 25 MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade 1 with the turned up edges facing towards the engine Secure the cutterblade using the friction washer 2 and new fixing bolt 3 and tighten to a torque of 54Nm To prevent accidents never reuse the original fixing bolt A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance S gt Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 26 MOWER MAINTENANCE To store the handlebar unscrew the 2 small securing knobs sufficient ly to allow it to pivot forwards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through co
9. Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into national law Procedure applied for the conformity assessment ANNEX VI procedure 1 Notified Body Sound Research Laboratories Ltd Holbrook House Little Waldingfield Sudbury Suffolk CO10 OTH ENGLAND Notified body identification No 1088 Measured sound power level 95 dB A 95 dB A 95 dB A 97 dB A Guaranteed sound power level 96 dB A 96 dB A 96 dB A 100 dB A Complies with harmonized standards EN 292 EN 836 and EN ISO 14982 Signed Date 26 11 04 Declaration done and technical documentation kept at HAYTER LIMITED Spellbrook Bishop s Stortford S A Maryniak Herts CM23 4BU ENGLAND Technical Director VIBRATION INFORMATION The vibration level at the operator contact positions measured in accordance with European Standard EN 836 CODE432D 4 3ms CODEA433D 3 5ms CODE434D 4 4ms CODE435D 7 7ms PARTS LIST NO DESCRIPTION PART NO QTY ITEM NOTE 432 433 434 435 1 Washer 12mm Thin HY09485 1 0 0 2 Engine HY432004 1 1 1 0 Engine 435004 0 0 0 1 3 Decal Engine HY432009 1 0 0 Decal Engine 433009 0 1 1 0 Decal Engine 435009 0 0 0 4 Cable Engine Brake HY412007 1 1 1 1 5 Control Throttle HY432006 1 1 1 1 6 Knob Handlebar 480088 2 2 2 2 7 Plug Handlebar 300160 2 2 2 2 8 Bolt Saddle HY226024 2 2 2 2 9 Nut Nyloc M6 P Type 09544 1 1 1 1 10 Washer
10. Motif CODES 432D 433D 434D 435D Push Push Auto Drive Auto Drive OWNER S HANDBOOK English Version CODE FROM SERIAL NO PART NUMBER 111 0448 A 432D 260000001 4330 260000001 434D 260000001 4350 260000001 ISSUE 11 11 05 MAIN FEATURES SPECIFICATIONS Main Features Spark Plug Lead 8 Fuel Filler Cap Oil Filler Cap and Dipstick Handlebar Securing Knob Rope Guide Engine Start Grip Engine Stop lever Handlebar Ground Drive Clutch Lever Auto drive only 10 Rear Deflector 11 Grassbag Assembly 12 Serial Number Decal 13 Height of Cut Adjuster 14 Throttle Control so 00 Ad EA a Specifications Engine Honda GCV 135 Codes 432 433 434 GCV 160 435 Engine type GCV 135EA2G7 432 433 434 GCV160EA2G7 435 Engine Cutterbar speed 2900 rpm 432 435 2700rpm 433 434 Fuel type Unleaded petrol Fuel capacity 0 9 litres 432 433 434 1 1 litres 435 Oil type SAE 10w 30 engine oil Oil sump capacity 0 55 litres Cutting width 410mm 432 480mm 433 434 530mm 435 Cutting height 25 55mm Overall dimensions 1 010 x 490 x 1 395mm 432 985 x 530 x 1 415mm 433 434 975 x 570 x 1 500mm 435 Dry Weight 31Kg 432 31 8Kg 433 34Kg 434 36Kg 435 HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS mmm MAKERS OF THE FINEST MOWERS 1ST Year 12 months 1ST Year 12 months We certify that this service has been Owner s Name carried out by a
11. arm Not hot amp WIN Tip the mower over on to its right hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner remove the air cleaner cover 1 by release ing two top catches 2 and tilting away from body until lower tabs release Remove cartridge 3 and clean by tapping gently on a flat sur face If very dirty or damaged replace Do not brush Do not use petroleum solvents Do not oil the cartridge After servicing install the cartridge in the cover Insert the tabs on the bottom of the cover into the slots in the bottom of the base Tilt the cover upwards until the two catches 2 hold it in place MOWER MAINTENANCE Spark Plug Service Use only an approved spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any authorised Honda service dealer Check the spark plug gap with a feeler gauge and set at 0 7 0 8mm Keeping Engine Clean Remove all grass and debris from the engine including the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a
12. daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommend that this service be carried out by an authorised Honda dealer Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treat ed grass and store well away from corrosive materials Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately Autodrive Models Check the clutch cable operation every 25 oper ating hours and adjust if necessary The clutch cable is adjusted cor rectly when the belt drive just engages with the clutch lever positioned 32 38mm from the handlebar Unscrew the locknuts and screw the adjuster in or out as necessary Tighten the locknuts when correctly 1 24 MOWER MAINTENANCE
13. ed use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all references to left and right are as viewed from behind the han dlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification 1 6 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of
14. en making a turn Never raise the rear of the mower when the engine is running Release the engine stop lever and ground drive clutch lever on auto drive models and push the throttle control lever to the slow gi position Emergency stop If the engine fails to stop disconnect the spark plug lead To prevent engine damage do not use the mower on slopes greater than 20 degrees M Move the height of cut lever sideways to disengage it from the locking notch then push forwards to raise or pull backwards to lower the height of cut Release the lever in the required position and ensure that it locks firmly into one of the eight notch settings Always select a height of cut to suit operating conditions Prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long OPERATING THE To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the cutterblade could become dangerous projectiles Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health and safety or result in damage to the mower Remember the location of these obstructions and ensure that you mow around them Lift the grassbag through the handlebar and close the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass cl
15. g Clean the grassbag Mower is hard to push Cut height too low Wheels damaged Increase cut height Inspect and replace as necessary Mower will not self propel Autodrive Model Clutch out of adjustment Drive belt damaged Adjust clutch cable Replace drive belt Poor grass collection Airflow through the grassbag is restricted Discharge chute blocked Wet grass Grassbag full Clean the grassbag Remove blockage Mow dry grass Empty grassbag 1 29 PARTS LIST EC DECLARATION OF CONFORMITY Manufacturer HAYTER LIMITED Address Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND declare that the lawnmower Model name Motif 41 Motif 48 Motif 48 Motif 53 Push Push Autodrive Autodrive Type Pedestrian rotary Pedestrian rotary Pedestrian rotary Pedestrian rotary Model No CODE 432D CODE 433D CODE 434D CODE 435D Cutting width 410mm 480mm 480mm 530mm Speed of rotation of the cutting device 2900 rpm 2700 rpm 2700 rpm 2900 rpm Engine manufacturer Honda Honda Honda Honda Speed of rotation of engine 2900 rpm 2700 rpm 2700 rpm 2900 rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law
16. ipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease 1 10 SAFETY PRECAUTIONS Check the rear deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the cutterblade Always replace worn or faulty parts with genuine Hayter parts Petrol Engine Safety Symbols Stop engine and remove power cable and sparkplug before working on the mower FTT ES General Safety Symbols Safety Alert Be aware to the possibility of Safety Alert Be aware to the possibility of Danger of being hit by thrown objects Electrical Safety Symbols St
17. ippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading Remove the grassbag and operate the mower with the rear deflector in the closed position To prevent engine overloading and blockages be prepared to make two cuts in areas of heavy growth If collection is required first mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent damage to your lawn do not remove more than one third of grass height in one cut OPERATING THE MOWER When moving the mower across non grassed areas stop the engine by releasing the engine stop lever and set the mower to the maximum height of cut to protect the cutting mechanism LAWN CARE CALENDAR To be used as a guide only January There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can
18. is purpose Refuel outdoors only and do not smoke while refuelling Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two minutes before refuelling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated SAFETY PRECAUTIONS Always use fresh fuel Stale fuel can block the carburettor and cause leakage Replace fuel tank and oil tank caps securely A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mo
19. isc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bi
20. lve off Fuel cap vent blocked Fill fuel tank Turn to on Position Clean fuel cap vent Engine will not start Engine runs rough 1 28 Engine brake on Engine under load Fuel starvation Fuel valve off Engine cold Incorrect contaminated fuel Spark plug lead disconnected Faulty spark plug Wiring fault Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner blocked Incorrect contaminated fuel Release engine brake Raise height of cut Fill fuel tank Turn to on Position Put throttle to choke position Drain fuel tank and fill with correct fuel Connect spark plug lead Clean and adjust gap or replace Check wiring Connect spark plug lead Clean and adjust gap or replace Service air cleaner Drain tank and fill with correct fuel TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose Tighten bolts Cutterblade bolt loose Tighten bolt Cutterblade out of balance Bent crankshaft Balance cutterblade Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade Wheels Inspect and replace as necessary Discharge chute blocks Grass is wet Mow dry grass Cut height too low Grassbag full Airflow through the grassbag is restricted Increase cut height Empty grassba
21. n Authorised Hayter Serial Number __ __________m Service Dealer Date Date Note for dealer Please retain this voucher for your records Be eu gt lt HAYTER HAYTER MS MAKERS OF THE FINEST MOWERS i Emm MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Serial Number Service Dealer Date Date r Note for dealer Please retain this voucher for your records 1 2 15 1 6 1 7 1 8 1 10 18 18 19 1 9 1 10 1 10 1 1 1 1 1 12 1 12 1 12 1 2 1 13 1 13 1 13 1 13 1 13 1 14 1 17 1 14 1 14 1 14 1 14 1 15 1 15 1 15 1 15 1 16 1 16 1 16 1 16 1 17 1 18 1 19 Main Features Specifications Contents Introduction Warranty Safety Precautions Training Preperation Operation Maintencae amp Storage Safety Symbols Control Symbols Assembling the Mower Delivery Checklist Handlebar Grassbag Attachment Before Starting the Mower Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Step 1 Step 2 Forward Travel Turning Stopping Slopes Height of Cut Before Mowing Grassbag Without Grass Collection Heavy Growth Non Grassed Areas Lawn Care Calendar Guide Only
22. ntact with the engine Engines stored in excess of 30 days need to be protected with Honda fuel additive or drained of fuel to prevent gum from forming in the fuel sys tem or on essential carburettor parts To ensure your mower is main tained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops and drain fuel from carburettor using drain plug 1 located on carburettor bowl Disconnect the spark plug lead Change the engine oil Pull the starter rope gently until resistance is felt This will close the valves and prevent corrosion and ingress of dirt Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat ed area 1 27 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Incorrect oil level Obstruction under deck Check oil level Remove obstruction Engine smokes Excess oil level Air cleaner cartridge oil soaked or blocked Check oil level Service air cleaner Engine runs then stops Fuel starvation Fuel va
23. op engine and remove power cable before working on the Danger of sev ering electrical cables in cutting mechanism injury injury mower C 4 N 3 a_i 9 gt t Go lA Tw V di Ss P A FX Carefully read the Danger of severing Keep bystanders Keep bystanders Owners Handbook toes or fingers in at a safe distance at a safe distance before using cutting mechanism from the mower from the mower themachine Height of Cut Adjustment Engine Stop TO Throttle Control Slow Fast S198 Choke 1 11 ASSEMBLING THE MOWER _ DI Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Engine Handbook 2 Grassbag To prevent accidents cut off the long ribbon attached to the grass bag and discard Unscrew the handlebar securing knobs sufficiently to allow the handle bar to pivot Unfold the handlebar to the operating position Tighten both handlebar knobs to secure the handlebar in position Take care to ensure that the control cables do not become snagged at the pivot point Raise the rear deflector lower the grassbag through the handlebar and hook in position Lower the deflector to rest on the grassbag 1 12 STARTING THE MOWER Prevent Engine Damage To prevent engine
24. racket Handlebar RH 432023W 1 0 0 0 Bracket Handlebar RH 433018W 0 1 1 0 Bracket Handlebar RH 435018W 0 0 0 1 42 Nut Rivet 100 004 493 4 4 4 4 43 Key 1662 1 1 1 1 44 Clip Belt Cover 100 000 801 0 2 2 2 45 Cover Belt 100 000 800 0 1 1 O Cover Belt 100 024 883 0 0 O0 1 46 Knob HOC 100 000 828 1 1 1 1 47 Connecting Rod 41 432005W 1 0 Connecting Rod 48 433011W 0 1 0 0 Connecting Rod 48 434003W 0 0 1 0 Connecting Rod 53 435014W 0 0 0 1 48 Axle Rear 41 432027W 1 0 0 0 Axle Rear 48 433016W 0 1 0 0 Axle Rear 48 RH 434014W 0 0 1 0 Axle Rear 53 RH 434011W 0 0 O0 1 Axle Rear 48 53 LH 434015W 0 0 1 1 49 Wheel Rear 200mm 100 000 401 2 2 0 0 Wheel Rear 200mm 100 000 403 0 0 2 2 50 Nut M12 100 000 604 4 4 4 4 51 Trim Front Wheel 180mm 100 033 691 2 2 2 2 52 Wheel Front 180mm 100 022 836 2 2 2 2 53 Spacer Axle 100 000 792 4 4 2 2 54 Retainer Axle 100 000 897 4 4 4 4 55 Screw Shoulder M6 x 6 100 000 576 2 2 2 2 56 Bolt UNF 3 8 x 2 25 09122 1 1 1 1 57 Washer Spring 3 8 09273 1 1 1 1 58 Distance Piece Cutterbar HY4014 1 1 1 1 59 Washer M6 100 000 630 2 2 2 2 60 Ratchet Plate HOC 432020W 1 1 1 1 61 Axle Front 432019W 1 0 0 0 Axle Front 433014W 0 1 1 0 Axle Front 435013W 0 0 0 1 62 Cutterbar 16 HY201026 1 0 0 0 Cutterbar 19 480149 0 1 1 0 Cutterbar 21 435005 0 0 0 1 63 Friction Disc 480070W 1 0 0 0 Friction Disc 397042W 0 1 1 1 64 Spacer 321034 1 0 0 Spacer 12 x 620 x 17 434005 0
25. roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand November Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen To prevent grass damage do not remove more than one third of the grass height in one cut 1 19 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass After the very first five hours change the engine oil Check the oil level Remove grass debris from around the engine exhaust exhaust guard air ways in the top cowl and underside of the deck housing Remove grass debris from the grassbag and check for signs of damage Check the condition of guards and safety devices Check condition of cutterblade 25Hrs or Every Season Change the engine oil if continuously operating under heavy load or high ambient temperature Service the air cleaner Lubricate wheels pivot points and linkages and grease the inner con trol cables at point of entry and exit from their o
26. shop s Stortford Hertfordshire CM23 4BU Issue 05 09 03 UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact contact Freephone 0800 616298 1 7 SAFETY PRECAUTIONS nl This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Before using the mower read the owners handbook carefully Pay par ticular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property A While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for th
27. three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To qualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags sweeper brushes batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction d
28. uter casing O Check the clutch cable adjustment Autodrive Model Sharpen the cutterblade 50Hrs or Every Season j O Change the engine oil 1 00Hrs or Every Season Clean the engine cooling system Clean more often under dusty condi tions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace the spark plug 1 20 MOWER MAINTENANCE To prevent accidents stop the engine disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower Finger Guard Carburettor Spark Plug Lead Exhaust Guard Exhaust Oil filler Cap Dipstick Start Grip Fuel Cap Air cleaner 9 99 SON Ci Be oe Should only be made by an authorised Honda dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity 1 21 MOWER MAINTENANCE 1 22 Check the oil level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule Drain fuel by running the engine until the fuel tank is empty Remove the spark plug lead Allow the engine to cool Drain the oil while the engine is w
29. w excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless all guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Disengage the ground drive clutch lever before starting the engine Autodrive only Start the engine carefully with feet well away from the cutterblade SAFETY PRECAUTIONS d Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift the rear deflector while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle control setting during engine shutdown and turn fuel valve off at the conclusion of mowing Keep all nuts bolts and screws tight to ensure that the equ
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